JP2002001461A - Manufacturing method for metal jointing body - Google Patents
Manufacturing method for metal jointing bodyInfo
- Publication number
- JP2002001461A JP2002001461A JP2000192381A JP2000192381A JP2002001461A JP 2002001461 A JP2002001461 A JP 2002001461A JP 2000192381 A JP2000192381 A JP 2000192381A JP 2000192381 A JP2000192381 A JP 2000192381A JP 2002001461 A JP2002001461 A JP 2002001461A
- Authority
- JP
- Japan
- Prior art keywords
- press
- wall surface
- fitting
- manufacturing
- insertion member
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】 本発明は金属系材料の接合
技術に関し、詳しくは、固相接合に基づく金属接合体の
製造技術に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a technique for joining metal-based materials, and more particularly, to a technique for manufacturing a metal joined body based on solid-state joining.
【0002】[0002]
【従来の技術】 各種金属系材料の表面やセラミック系
材料のメタライズされた表面を相互に接合する一手段と
して固相接合法がある。この接合法では、二材料の接合
面を相互に密着させつつ適宜加圧することによって、か
かる接合面間を溶融することなく固相状態のまま接合す
る。従って、かかる固相接合法では接合部分に溶融凝固
部分が生じず、変形量の少ない精密な接合を行うことが
できる。このため、各種産業用途の比較的小型で精密な
金属接合体(金属同士の接合部分を有する材料全般をい
う。以下同じ。)を製造する際、各構成部材(被接合部
材)間の接合手段として上記固相接合法が多用されてい
る。2. Description of the Related Art There is a solid-state joining method as one means for joining surfaces of various metallic materials and metalized surfaces of ceramic materials to each other. In this joining method, the joining surfaces of the two materials are appropriately pressed while being in close contact with each other, so that the joining surfaces are joined in a solid state without melting. Therefore, in such a solid-phase joining method, a fusion-solidified portion does not occur in the joined portion, and precise joining with a small amount of deformation can be performed. For this reason, when manufacturing a relatively small and precise metal bonded body (all materials having a metal-to-metal bonded portion; the same applies hereinafter) for various industrial applications, a bonding means between the constituent members (members to be bonded). The solid-phase bonding method described above is often used.
【0003】ところで、かかる固相接合(拡散接合、圧
接等)の成否は、接合する二つの部材間の接合部分に生
じる原子の拡散や原子相互の引力作用の度合に依るとこ
ろが大きい。すなわち、固相接合によって良好な接合強
度を得るには、接合面相互の密着性をできるだけ高く保
つことが必要である。かかる密着性が低い場合には原子
の拡散や原子相互の引力作用が不十分となり、結果とし
て高強度の固相接合が実現されないからである。そし
て、かかる接合面間の密着性を向上させるためには、接
合面を清浄化すること(即ち金属表面に生じている酸化
被膜等を破壊・除去して本来の金属素地が露出した表面
(以下「新生面」という。)を新たに生じさせることを
いう。以下同じ。)が重要である。従来、比較的小型で
精密な金属接合体を得るには、かかる接合面を清浄化す
るため、固相接合処理を行う前に予め接合面に対して機
械的研磨処理(ワイヤブラッシング等)や電気化学的研
磨処理(電解研磨等)が行われていた。[0003] The success or failure of such solid-phase bonding (diffusion bonding, pressure welding, etc.) largely depends on the degree of the diffusion of atoms and the effect of attractive forces between atoms generated at the joint between the two members to be joined. That is, in order to obtain good joining strength by solid phase joining, it is necessary to keep the adhesion between joining surfaces as high as possible. If the adhesion is low, diffusion of atoms and attractive action between atoms become insufficient, and as a result, high-strength solid-state bonding cannot be realized. In order to improve the adhesion between the joining surfaces, the joining surface is cleaned (that is, the surface where the original metal substrate is exposed by destroying / removing an oxide film or the like formed on the metal surface (hereinafter, referred to as a surface). "New surface") is important. Conventionally, in order to obtain a relatively small and precise metal bonded body, in order to clean such a bonded surface, a mechanical polishing process (such as wire brushing) or an electrical A chemical polishing process (such as electrolytic polishing) has been performed.
【0004】[0004]
【発明が解決しようとする課題】 ところが、上記接合
処理前の各種研磨処理によっては、一時的に接合面の酸
化被膜等を除去して新生面を生じさせることはできるも
のの、その研磨処理直後から大気中の酸化性ガス(典型
的には大気中の酸素)によって新生面上に酸化被膜の新
たな形成がすぐに開始されてしまう。このため、かかる
新たな酸化被膜形成を阻止するため、還元性若しくは不
活性ガス雰囲気中または真空中で固相接合処理を行う必
要があった(例えば特開平4−284984号公報参
照)。しかしながら、そのような環境条件を設定・保持
しつつ固相接合を行うことは、高価な特殊設備を要する
と共に接合処理自体を煩雑なものとし、さらには固相接
合に係るコストの増大を引き起こすため、好ましくな
い。According to various polishing processes before the above-mentioned bonding process, a new surface can be formed by temporarily removing an oxide film or the like on the bonding surface. The oxidizing gas in the atmosphere (typically atmospheric oxygen) immediately initiates the formation of a new oxide layer on the new surface. For this reason, in order to prevent the formation of such a new oxide film, it was necessary to carry out a solid-phase bonding treatment in a reducing or inert gas atmosphere or in a vacuum (for example, see Japanese Patent Application Laid-Open No. Hei 4-284984). However, performing solid phase bonding while setting and maintaining such environmental conditions requires expensive special equipment, complicates the bonding process itself, and further increases the cost associated with solid phase bonding. Is not preferred.
【0005】そこで、本発明は、固相接合に係る上記問
題点を解消すべく創出されたものであり、その目的とす
るところは、高い接合強度を有する金属接合体を簡便な
固相接合法によって製造する方法を提供することであ
る。また、本発明の目的に関する他の側面は、当該製造
方法によって製造される金属接合体を提供することであ
り、当該製造方法において実施される固相接合方法を提
供することである。Accordingly, the present invention has been made to solve the above-mentioned problems relating to solid-state joining, and an object of the present invention is to provide a simple solid-state joining method for a metal joined body having high joining strength. Is to provide a method of manufacturing. Another aspect related to the object of the present invention is to provide a metal joined body manufactured by the manufacturing method, and to provide a solid-state bonding method performed in the manufacturing method.
【0006】[0006]
【課題を解決するための手段、作用及び効果】 上記目
的を達成するために提供される本発明の金属接合体製造
方法の一つは、相互に径の異なる複数の環状金属部材が
互いに嵌め合わされて構成された多層環状体を得る工
程、その多層環状体全体の外径を大径化させつつ、当該
多層環状体を構成する各環状金属部材の隣接する内周面
と外周面とを相互に密着させる工程、および、その密着
した内周面と外周面とを固相接合する工程を包含する。MEANS TO SOLVE THE PROBLEM, EFFECTS AND EFFECTS According to one aspect of the present invention, there is provided a method for manufacturing a metal joined body, in which a plurality of annular metal members having different diameters are fitted to each other. A step of obtaining a multilayer annular body constituted by the above, while increasing the outer diameter of the entire multilayer annular body, the adjacent inner peripheral surface and outer peripheral surface of each annular metal member constituting the multilayer annular body are mutually The method includes a step of bringing the inner peripheral surface into close contact and a step of solid-phase joining the inner peripheral surface and the outer peripheral surface of the closely adhered.
【0007】この構成の製造方法(以下「本発明の第一
の製造方法」という。)では、相互に径の異なる複数の
環状金属部材(リング材)を嵌め合わせて製造された多
層環状体(多重リング材)を大径化させていくことによ
って、それを構成する各環状金属部材の隣接する外周面
と内周面とを相互に強く密着させることができる。同時
に、大径化に起因する各環状金属部材の外周面及び内周
面の表面積の増大に伴って、当該外周面及び内周面に付
着していた酸化被膜及びその他の汚れを破壊・分断或い
は剥離することができる。酸化被膜その他の汚れが上記
表面積の増大に対応して大きくなることはないからであ
る。このため、本発明の第一の製造方法では、煩雑な作
業や特殊な設備を要することなく、各接合面の高度な清
浄化(即ち酸化被膜等の無い金属新生面の発生)と接合
面相互の強い密着とを同時に実現することができる。す
なわち、清浄化された接合面間において好適な固相接合
を生じさせることができる。従って、本発明の第一の製
造方法によると、上記各環状金属部材が相互に高強度に
固相接合(即ち原子間結合等の金属的結合)されて成る
環状金属接合体を簡便に製造することができる。In the manufacturing method having this configuration (hereinafter referred to as "first manufacturing method of the present invention"), a multilayer annular body (ring material) manufactured by fitting a plurality of annular metal members (ring materials) having different diameters from each other. By increasing the diameter of the multiple ring member), the adjacent outer peripheral surface and inner peripheral surface of each of the annular metal members constituting the multiple ring members can be strongly adhered to each other. At the same time, as the surface area of the outer peripheral surface and the inner peripheral surface of each annular metal member increases due to the increase in diameter, the oxide film and other dirt adhered to the outer peripheral surface and the inner peripheral surface are destroyed / separated or Can be peeled. This is because the oxide film and other stains do not increase in accordance with the increase in the surface area. For this reason, in the first manufacturing method of the present invention, advanced cleaning of each joint surface (that is, generation of a new metal surface without an oxide film or the like) and mutual contact between the joint surfaces can be performed without complicated work or special equipment. Strong adhesion can be realized at the same time. That is, a suitable solid-phase joining can be generated between the joined surfaces that have been cleaned. Therefore, according to the first manufacturing method of the present invention, a ring-shaped metal joined body in which the above-described ring-shaped metal members are mutually solid-phase bonded to each other with high strength (that is, a metallic bond such as an interatomic bond) is easily manufactured. be able to.
【0008】本発明の第一の製造方法として好ましい方
法の一つでは、上記密着工程および接合工程が上記内周
面と外周面との密着部位に非酸化性ガス(不活性ガスま
たは還元性ガス)を吹き付けながら行われる。かかる態
様の製造方法によると、各内周面および外周面に生じた
上記新生面に酸化被膜が新たに形成されるのを未然に阻
止することができる。このため、本製造方法によると、
上記各環状金属部材が相互に高強度に固相接合されて成
る環状金属接合体をより効率よく製造することができ
る。[0008] In one of the preferable methods as the first production method of the present invention, the above-mentioned close contacting step and the joining step are performed in such a manner that a non-oxidizing gas (inert gas or reducing gas) is applied to the contact portion between the inner peripheral surface and the outer peripheral surface. ). According to the manufacturing method of this aspect, it is possible to prevent the oxide film from being newly formed on the newly formed surfaces formed on the inner peripheral surface and the outer peripheral surface. Therefore, according to the present manufacturing method,
An annular metal joined body in which the annular metallic members are solid-phase joined to each other with high strength can be manufactured more efficiently.
【0009】また、上記目的を達成するために提供され
る本発明の金属接合体製造方法の他の一つは、被挿入部
材に形成された挿入口に、横断面形状(挿入方向に対し
て直交する方向の断面形状をいう。以下同じ。)が実質
的に円形状である挿入部材の少なくとも一部を当該被挿
入部材との相対関係において回転状態として圧入する工
程、および、上記回転状態で圧入された挿入部材の外壁
面と上記被挿入部材の挿入口内壁面とを固相接合する工
程を包含する方法である。Another object of the present invention, which is provided to achieve the above object, is to provide a method for manufacturing a metal joined body in which an insertion hole formed in a member to be inserted has a cross-sectional shape (with respect to the insertion direction). A step of press-fitting at least a part of an insertion member having a substantially circular cross-section in a direction perpendicular to the rotation direction in a rotational state relative to the inserted member; This is a method including a step of solid-phase joining the press-fitted outer wall surface of the insertion member and the inner wall surface of the insertion port of the inserted member.
【0010】この構成の製造方法(以下「本発明の第二
の製造方法」という。)によると、被挿入部材と挿入部
材との間で好適な固相接合を容易に実現することができ
る。すなわち、本発明の第二の製造方法では、横断面が
実質的円形(挿入口内における回転に支障のない程度の
歪さを有するものを含む。)の挿入部材を相対的に回転
した状態、すなわち挿入部材および/または被挿入部材
を挿入方向を回転軸として回転させた状態で、当該挿入
部材の少なくとも一部を挿入口に圧入する。これによ
り、当該挿入部材の外壁面と被挿入部材の内壁面とを摩
擦させながら塑性変形することができる。この結果、当
該摩擦に基づく物理的作用及び熱的作用によって、両接
合面(即ち上記外壁面と内壁面)に付着していた酸化被
膜及びその他の汚れを破壊・除去することができる。同
時に、圧入に伴う両部材の塑性変形によって両接合面を
相互に強く密着させることもできる。すなわち、本発明
の第二の製造方法では、煩雑な作業や特殊な設備を要す
ることなく、両接合面の高度な清浄化(即ち酸化被膜等
の無い金属新生面の発生)と接合面相互の強い密着とを
同時に実現することができる。これにより、清浄化され
た接合面間において好適な固相接合を生じさせることが
できる。従って、本発明の第二の製造方法によると、上
記挿入部材と被挿入部材が相互に高強度に固相接合(即
ち原子間結合等の金属的結合)されて成る金属接合体を
簡便に製造することができる。According to the manufacturing method having this configuration (hereinafter referred to as "the second manufacturing method of the present invention"), suitable solid-phase joining between the inserted member and the inserted member can be easily realized. That is, in the second manufacturing method of the present invention, the insertion member having a substantially circular cross section (including a member having a distortion that does not hinder rotation in the insertion slot) is relatively rotated, that is, With the insertion member and / or the member to be inserted being rotated about the insertion direction as a rotation axis, at least a part of the insertion member is pressed into the insertion port. Thereby, it is possible to plastically deform the outer wall surface of the insertion member and the inner wall surface of the inserted member while causing friction. As a result, the oxide film and other dirt adhering to both joint surfaces (ie, the outer wall surface and the inner wall surface) can be destroyed and removed by the physical action and the thermal action based on the friction. At the same time, the two joining surfaces can be strongly adhered to each other by plastic deformation of the two members accompanying the press-fitting. That is, in the second manufacturing method of the present invention, both of the joint surfaces are highly purified (that is, a new metal surface without an oxide film or the like) and the joint surfaces are strong without any complicated work or special equipment. Adhesion can be achieved at the same time. Thereby, a suitable solid-phase bonding can be generated between the cleaned bonding surfaces. Therefore, according to the second manufacturing method of the present invention, a metal joined body in which the inserting member and the inserted member are mutually solid-phase bonded to each other with high strength (that is, metallic bonding such as interatomic bonding) can be easily manufactured. can do.
【0011】本発明の第二の製造方法として好ましい方
法の一つは、上記圧入の際に上記挿入部材の圧入される
外壁面および/または上記挿入口内に粉状研磨材を供給
する工程をさらに包含する。かかる態様の製造方法によ
ると、上記圧入した際の酸化被膜等の除去・剥離をより
効率的に行うことができる。このため、本製造方法によ
ると、上記挿入部材と被挿入部材が相互に高強度に固相
接合されて成る金属接合体をより確実且つ簡便に製造す
ることができる。One of the preferable methods as the second manufacturing method of the present invention further comprises a step of supplying a powdery abrasive to the outer wall surface of the insertion member and / or the inside of the insertion port at the time of the press-fitting. Include. According to the manufacturing method of this aspect, removal and peeling of the oxide film or the like at the time of press-fitting can be performed more efficiently. For this reason, according to this manufacturing method, it is possible to more reliably and easily manufacture a metal joined body in which the insertion member and the inserted member are solid-phase joined to each other with high strength.
【0012】また、上記目的を達成するために提供され
る本発明の金属接合体製造方法の他の一つは、被挿入部
材に形成された挿入口に、その被挿入部材よりも高い硬
度の挿入部材を圧入する工程、および、その圧入された
挿入部材の外壁面とその被挿入部材の挿入口内壁面の少
なくとも一部を固相接合する工程を包含し、ここで上記
圧入工程は、上記挿入部材を圧入していく過程において
当該挿入口の内壁面の少なくとも一部分が当該圧入に基
づく局所的な塑性変形によって当該挿入部材の外壁面の
硬度よりも高い硬度を獲得し、その高硬度を獲得した部
分によってその後に圧入される当該挿入部材の外壁面の
少なくとも一部が清浄化される態様で行われることを特
徴とする。Another object of the present invention is to provide a method for manufacturing a metal joined body according to the present invention, which comprises inserting an insertion hole formed in a member to be inserted with a higher hardness than the member to be inserted. A step of press-fitting the insertion member, and a step of solid-phase bonding at least a part of the outer wall surface of the pressed-in insertion member and the inner wall surface of the insertion opening of the inserted member, wherein the press-fitting step includes the step of inserting In the process of press-fitting the member, at least a part of the inner wall surface of the insertion port has acquired a higher hardness than the hardness of the outer wall surface of the insertion member due to local plastic deformation based on the press-fit, and has obtained the high hardness. The method is characterized in that at least a part of the outer wall surface of the insertion member, which is subsequently press-fitted by the portion, is cleaned.
【0013】この構成の製造方法(以下「本発明の第三
の製造方法」という。)によると、被挿入部材と挿入部
材との間で好適な固相接合を容易に実現することができ
る。すなわち、本発明の第三の製造方法では、上記態様
の圧入工程を行うことにより、その工程の中途において
挿入部材外壁面と被挿入部材の挿入口内壁面の一部分
(典型的には挿入口開口部に隣接する部位を含む部分)
との間で硬度の高低が逆転する。この硬度逆転は、挿入
部材の圧入による局所的で継続的な塑性変形によって被
挿入部材の挿入口内壁面の当該一部分の硬度が挿入部材
外壁面の硬度よりも高まること(加工硬化)に起因する
ものである。従って本発明の第三の製造方法では、先
ず、挿入部材の圧入によって被挿入部材の挿入口内壁面
が塑性変形され、その面に付着する酸化被膜及びその他
の汚れを破壊・除去するとともに新生面を生じさせるこ
とができる。さらに、当該圧入に基づく塑性変形によっ
て被挿入部材の挿入口内壁面の一部分の硬度が挿入部材
の外壁面の硬度よりも高くなった後には、その後に圧入
される挿入部材の外壁面を当該高硬度化部分によって塑
性変形させ、その面に付着する酸化被膜及びその他の汚
れを破壊・除去して新生面を生じさせることができる。
つまり、両部材の壁面に酸化被膜が除去された新生面を
生じさせることができる。而して、圧入の継続によって
両新生面を相互に強く密着させることができる。このた
め、本発明の第三の製造方法では、煩雑な作業や特殊な
設備を要することなく、両接合面の高度な清浄化(即ち
酸化被膜等の無い金属新生面の発生)と接合面相互の強
い密着とを同時に実現することができる。これにより、
清浄化された接合面間において好適な固相接合を生じさ
せることができる。従って、本発明の第三の製造方法に
よると、上記挿入部材と被挿入部材が相互に高強度に固
相接合(即ち原子間結合等の金属的結合)されて成る金
属接合体を簡便に製造することができる。According to the manufacturing method having this configuration (hereinafter, referred to as "third manufacturing method of the present invention"), suitable solid-state joining between the inserted member and the inserted member can be easily realized. That is, in the third manufacturing method of the present invention, by performing the press-fitting step of the above aspect, a part of the outer wall surface of the insertion member and the inner wall surface of the insertion port of the inserted member (typically, Part including the part adjacent to)
The level of hardness is reversed between and. This hardness reversal is caused by the fact that the hardness of the part of the inner wall surface of the insertion opening of the inserted member becomes higher than the hardness of the outer wall surface of the insertion member (work hardening) due to local and continuous plastic deformation due to press-fitting of the insertion member. It is. Therefore, according to the third manufacturing method of the present invention, first, the inner wall surface of the insertion opening of the inserted member is plastically deformed by press-fitting the insertion member, and an oxide film and other dirt attached to the surface are destroyed / removed and a new surface is generated. Can be done. Furthermore, after the hardness of a part of the inner wall surface of the insertion opening of the inserted member becomes higher than the hardness of the outer wall surface of the insertion member due to the plastic deformation based on the press-fitting, the outer wall surface of the insertion member which is subsequently pressed-in is changed to the high hardness. The plasticized portion is plastically deformed by the oxidized portion, and an oxide film and other dirt attached to the surface can be destroyed and removed to form a new surface.
That is, a new surface from which the oxide film has been removed can be generated on the wall surfaces of both members. Thus, by continuing the press-fitting, the two new surfaces can be strongly adhered to each other. For this reason, in the third manufacturing method of the present invention, high-level cleaning of both joint surfaces (that is, generation of a new metal surface without an oxide film or the like) and mutual contact between the joint surfaces can be performed without complicated work or special equipment. Strong adhesion can be realized at the same time. This allows
Suitable solid-state bonding can be generated between the cleaned bonding surfaces. Therefore, according to the third manufacturing method of the present invention, a metal joined body in which the insertion member and the inserted member are mutually solid-phase bonded with high strength (that is, a metallic bond such as an interatomic bond) can be easily manufactured. can do.
【0014】[0014]
【発明の実施の形態】 本発明は、典型的には以下のよ
うにして実施され得る。なお、本発明の実施に当たって
は、以下で詳述する具体的な内容以外の条件設定や材料
(被接合部材)の選択は、塑性加工技術分野および/ま
たは溶接・接合技術分野で一般的に採用されているもの
に準じればよく、特に制限されない。BEST MODE FOR CARRYING OUT THE INVENTION The present invention can be typically implemented as follows. In practicing the present invention, setting of conditions and selection of materials (members to be joined) other than the specific contents described in detail below are generally adopted in the plastic working technology field and / or the welding / joining technology field. What is performed is not particularly limited.
【0015】先ず、本発明の第一の製造方法についての
好適な実施形態を説明する。本発明の第一の製造方法で
は、上記多層環状体は塑性加工し得る各種材料(鋼材等
の鉄系材料、或いは銅系、アルミニウム系、ニッケル
系、コバルト系、チタン系等の合金材料)を用いて種々
の方法によって得ることができる。例えば、大径の環状
金属部材(以下「外側環状部材」という。)に、小径の
環状金属部材(以下「内側環状部材」という。)を嵌め
込む場合において、内側環状部材の外径が外側環状部材
の穴径と等しいかそれよりも僅かに小さい場合には外側
環状部材の穴に内側環状部材をそのまま差し込むことに
よって多層環状体(この場合には二層環状体)を得るこ
とができる。なお、この段階では高度な密着性は要求さ
れない。他方、内側環状部材の外径が外側環状部材の穴
径よりも大きい場合には、使用する環状金属部材の性状
に応じて適宜選択され得る焼き嵌め、冷やし嵌めのよう
な従来行われている一般的な嵌合技法を施すことによっ
て、所望する多層環状体を得ることができる。First, a preferred embodiment of the first manufacturing method of the present invention will be described. In the first production method of the present invention, the multilayer annular body is made of various materials (iron-based materials such as steel, or alloy materials such as copper-based, aluminum-based, nickel-based, cobalt-based, and titanium-based) that can be plastically worked. And can be obtained by various methods. For example, when a small-diameter annular metal member (hereinafter, referred to as an “inner annular member”) is fitted into a large-diameter annular metal member (hereinafter, referred to as an “outer annular member”), the outer diameter of the inner annular member is changed to the outer annular member. When the hole diameter is equal to or slightly smaller than the hole diameter of the member, a multilayer annular body (in this case, a two-layer annular body) can be obtained by directly inserting the inner annular member into the hole of the outer annular member. At this stage, a high degree of adhesion is not required. On the other hand, when the outer diameter of the inner annular member is larger than the hole diameter of the outer annular member, conventional fitting methods such as shrink fitting and cold fitting which can be appropriately selected according to the properties of the annular metal member to be used. By applying a proper fitting technique, a desired multilayer annular body can be obtained.
【0016】また、本発明の第一の製造方法は、上記多
層環状体を大径化させつつ各環状金属部材の隣接する内
周面と外周面とを密着させることで、各環状金属部材の
表面に存在している酸化被膜等の破壊・分断或いは剥離
を行い、同時に金属新生面相互の高い密着性を実現する
ものである。この目的に適う種々の圧延手段や回転鍛造
手段が本発明に係る大径化・密着手段として採用され得
るが、特に好ましい大径化・密着手段は、上記多層環状
体をリングローリングによって大径化しつつ各環状金属
部材の隣接する外周面と内周面を密着させる方法である
(形態1−1)。図1は、形態1−1に係る製造方法の
一典型例を模式的に説明する図である。図1に示すよう
に、この形態では、多層環状体10A(ここでは内側環
状部材11と外側環状部材12とから成る二層環状体)
を一般的なリングローリングミルにセットし、メインロ
ール1およびマンドレル(加工ロール)2の間で当該多
層環状体10Aを圧延加工する。すなわち、各種フラン
ジ類やギアブランクを成形する通常のリングローリング
と同様、所定の加圧・加熱条件下でメインロール1およ
びマンドレル2を回転させて(典型的には図示しないセ
ンタリングロール、アキシャルロール等も同調回転させ
る)、多層環状体10Aを同調回転させつつ圧延する。
これにより、当初は図2(a)に示すような比較的小径
の多層環状体10Aを、図2(b)に示すように大径化
することができる。そして、かかる大径化に伴う内側環
状部材11および外側環状部材12の境界面13(即ち
内側環状部材11の外周面と外側環状部材12の内周
面)の表面積拡大によって、当該境界面13上の酸化被
膜を破壊・分断し、本来の金属素材が露出した新生面を
形成することができる。また、リングローリング時の加
圧及びそれに基づく大径化によって、内側環状部材11
の外周面と外側環状部材12の内周面に形成された新生
面同士が強く密着される。そして、使用する各環状部材
の材質によって適宜異なり得るので特に限定するもので
はないが、典型的には圧力(面圧):400〜700M
Paで温度:800℃以下(好ましくは常温〜300
℃)の条件下での固相接合(冷間圧接)を適当時間(典
型的には0.5時間〜2時間)行うことにより、図2
(c)に示すような境界面13が消失した接合体即ち各
環状金属部材が十分に金属的結合して成る各種フランジ
類やギアブランクその他の環状金属接合体10Bを得る
ことができる。In the first manufacturing method of the present invention, the diameter of the multilayer annular body is increased while the adjacent inner and outer peripheral surfaces of each annular metal member are brought into close contact with each other. This is to perform destruction, separation, or peeling of the oxide film or the like existing on the surface, and at the same time, achieve high adhesion between the newly formed metal surfaces. Various rolling means and rotary forging means suitable for this purpose can be adopted as the diameter increasing / adhering means according to the present invention. Particularly preferred diameter increasing / adhering means is to increase the diameter of the multilayer annular body by ring rolling. This is a method in which an adjacent outer peripheral surface and an inner peripheral surface of each annular metal member are brought into close contact with each other (form 1-1). FIG. 1 is a diagram schematically illustrating a typical example of a manufacturing method according to embodiment 1-1. As shown in FIG. 1, in this embodiment, a multilayer annular body 10A (a two-layer annular body including an inner annular member 11 and an outer annular member 12 in this case).
Is set in a general ring rolling mill, and the multilayer annular body 10 </ b> A is rolled between the main roll 1 and the mandrel (working roll) 2. That is, the main roll 1 and the mandrel 2 are rotated under predetermined pressurizing and heating conditions (typically, not shown, such as a centering roll, an axial roll, etc.) as in the case of ordinary ring rolling for forming various flanges and gear blanks. And rolling is performed while rotating the multilayer annular body 10A synchronously.
Thereby, the relatively small-diameter multilayer annular body 10A as shown in FIG. 2A can be initially enlarged as shown in FIG. 2B. Then, the surface area of the boundary surface 13 between the inner annular member 11 and the outer annular member 12 (that is, the outer peripheral surface of the inner annular member 11 and the inner peripheral surface of the outer annular member 12) is increased due to the increase in the diameter. The oxide film of the present invention can be broken and divided to form a new surface where the original metal material is exposed. In addition, the inner ring-shaped member 11
And the newly formed surfaces formed on the inner peripheral surface of the outer annular member 12 are strongly adhered to each other. The pressure (surface pressure) is typically 400 to 700 M, although it is not particularly limited since it may vary depending on the material of each annular member used.
Temperature in Pa: 800 ° C. or less (preferably room temperature to 300 ° C.)
2C) for a suitable time (typically 0.5 to 2 hours) under the condition of
As shown in (c), it is possible to obtain a joined body in which the boundary surface 13 has disappeared, that is, various flanges, gear blanks and other annular metal joined bodies 10B in which the respective annular metal members are sufficiently metallically joined.
【0017】また、本発明の第一の製造方法として特に
好適な方法は、内側環状部材11の外周面と外側環状部
材12の内周面との間の接触部位(即ち接合面13)に
非酸化性ガスを吹き付けながら上記リングローリングを
行うことを特徴とする方法である(形態1−2)。一典
型例として図3に示すように、かかる形態1−2の方法
は、リングローリングミルにセットした多層環状体10
Aの近傍に吹出しノズル3を配置し、当該ノズル3から
接合面13(典型的にはメインロール1およびマンドレ
ル2で直接圧延加工されている接合部分)に向けて非酸
化性ガスを吹き付けることによって実行することができ
る。これにより、接合面13に生じた新生面に新たに酸
化被膜が発生するのを高度に抑止することができる。な
お、吹き付ける非酸化性ガスとしては、酸化被膜の生成
に関して抑制的に作用する種々の不活性ガス(Ar等)
や還元性ガス(H2等)が使用し得る。水素ガス等の還
元性ガスがこの目的のために特に好ましい。A particularly preferable method as the first manufacturing method of the present invention is that a non-contact portion (that is, the joining surface 13) between the outer peripheral surface of the inner annular member 11 and the inner peripheral surface of the outer annular member 12 is not formed. This is a method characterized by performing the ring rolling while blowing an oxidizing gas (form 1-2). As a typical example, as shown in FIG. 3, the method according to the embodiment 1-2 is based on the multilayer annular body 10 set on a ring rolling mill.
A blow nozzle 3 is arranged near A, and a non-oxidizing gas is blown from the nozzle 3 toward a joining surface 13 (typically, a joining portion directly rolled by the main roll 1 and the mandrel 2). Can be performed. Accordingly, it is possible to highly suppress the generation of a new oxide film on the new surface generated on the bonding surface 13. As the non-oxidizing gas to be blown, various inert gases (Ar or the like) which act to suppress the formation of the oxide film are used.
Or a reducing gas (such as H 2 ) may be used. Reducing gases such as hydrogen gas are particularly preferred for this purpose.
【0018】次に、本発明の第二の製造方法についての
好適な実施形態を説明する。本発明の第二の製造方法の
実施に当たっては、横断面が実質的に円形である挿入部
材の一部(典型的には軸状に成形された長尺部材の一
端)を相対的な回転状態として被挿入部材の挿入口に圧
入し得る限り、これら部材の形状や材質に特に制限はな
い。一般的な鋼材等の鉄系材料の他、銅系、アルミニウ
ム系、ニッケル系、コバルト系、チタン系等の合金材料
或いはこれら金属でメタライズされた表面(接合面とな
る)を有するセラミック材料から成る挿入部材及び被挿
入部材が、本発明の実施に用いられ得る。典型的には、
図4に示すように、長軸状挿入部材21の端部(即ち図
示されている部分)を被挿入部材22に設けられた挿入
口22bに圧入する。このとき、当該挿入部材21若し
くは被挿入部材22のいずれか或いは両方を挿入方向を
回転軸方向として回転させておく(図中の回転矢印参
照)。典型的には、かかる回転圧入処理工程は、挿入部
材21の他端側を種々の回転駆動装置に係合することに
よって実現され得る。そして、所定の回転速度で回転さ
せた状態の挿入部材21を被挿入部材22の挿入口22
bに圧入する(形態2−1)。或いは、図示しないマン
ドレル(回転台座)上に予め被挿入部材22を固定配置
しておき、所定の回転速度でマンドレルを作動させて回
転状態となった被挿入部材22の挿入口22bに逆方向
に回転させた状態または静止した状態の挿入部材21を
圧入してもよい(形態2−2)。なお、圧入時における
回転速度および加圧力は、特に限定するものではない
が、被挿入部材22および挿入部材21の材質が一般的
な炭素鋼やアルミニウム合金である場合には、摩擦圧力
が20MPa〜50MPa程度となるように回転速度そ
の他の圧入条件を設定するのが好ましい。なお、摩擦時
間が所定時間(典型的には5秒以上)継続されるように
圧入条件を設定するのが好ましい。Next, a preferred embodiment of the second manufacturing method of the present invention will be described. In carrying out the second manufacturing method of the present invention, a part of the insertion member having a substantially circular cross section (typically, one end of a long member formed in an axial shape) is rotated relatively. The shape and material of these members are not particularly limited as long as they can be press-fitted into the insertion opening of the inserted member. In addition to iron-based materials such as general steel, alloy materials such as copper-based, aluminum-based, nickel-based, cobalt-based, and titanium-based materials or ceramic materials having a metalized surface (joining surface) with these metals are used. Insertion members and inserted members can be used in the practice of the present invention. Typically,
As shown in FIG. 4, the end (that is, the illustrated portion) of the long-axis-shaped insertion member 21 is press-fitted into an insertion port 22 b provided in the inserted member 22. At this time, one or both of the insertion member 21 and the inserted member 22 are rotated with the insertion direction as the rotation axis direction (see the rotation arrow in the figure). Typically, such a rotary press-fitting process can be realized by engaging the other end of the insertion member 21 with various rotary driving devices. Then, the insertion member 21 rotated at a predetermined rotation speed is inserted into the insertion port 22 of the insertion target member 22.
b (Form 2-1). Alternatively, the inserted member 22 is fixedly arranged in advance on a mandrel (rotary pedestal) (not shown), and the mandrel is operated at a predetermined rotation speed, and the inserted member 22 is rotated in the opposite direction to the insertion opening 22b of the inserted member 22. The inserted or rotated insertion member 21 may be pressed (form 2-2). The rotational speed and the pressing force at the time of press-fitting are not particularly limited, but when the material of the inserted member 22 and the inserted member 21 is a general carbon steel or an aluminum alloy, the friction pressure is 20 MPa or more. It is preferable to set the rotational speed and other press-fitting conditions so as to be about 50 MPa. In addition, it is preferable to set the press-fitting condition so that the friction time is continued for a predetermined time (typically, 5 seconds or more).
【0019】上記のような回転圧入処理を施すことによ
って、挿入部材22の外壁面21aと被挿入部材22の
挿入口22b内の内壁面22aとの間で摩擦が生じ、さ
らに当該摩擦によって摩擦熱が生じる。これらにより、
挿入部材の外壁面21aおよび被挿入部材の内壁面22
aに付着していた酸化被膜を破壊・除去することができ
る。同時に、圧入に伴う両部材の塑性変形によって両接
合面(即ち挿入部材の外壁面21aと被挿入部材の内壁
面22a)を相互に強く密着させることができる。By performing the rotary press-fitting process as described above, friction is generated between the outer wall surface 21a of the insertion member 22 and the inner wall surface 22a in the insertion opening 22b of the inserted member 22, and the frictional heat is generated by the friction. Occurs. By these,
Outer wall surface 21a of inserted member and inner wall surface 22 of inserted member
The oxide film adhering to a can be destroyed and removed. At the same time, both joining surfaces (that is, the outer wall surface 21a of the insertion member and the inner wall surface 22a of the inserted member) can be strongly adhered to each other by plastic deformation of both members accompanying the press-fitting.
【0020】そして、かかる回転圧入の過程において両
部材間の金属的結合が実現される。すなわち、かかる回
転圧入処理によって、図5に示すような挿入部材21と
被挿入部材22との間に明確な境界面が存在しない接合
体即ち両部材が十分に金属的結合して成る金属接合体2
0を得ることができる。また、付加的なものであって特
に必要な処理工程ではないが上述のような回転圧入処理
に続いて拡散接合等の固相接合処理を行ってもよい。Then, in the process of the rotary press-fitting, a metallic connection between both members is realized. That is, by such a rotary press-fitting process, a joined body in which a clear boundary surface does not exist between the inserting member 21 and the inserted member 22 as shown in FIG. 5, that is, a metal joined body in which both members are sufficiently metallically joined. 2
0 can be obtained. Although it is an additional process and is not a particularly necessary process, solid phase bonding such as diffusion bonding may be performed subsequent to the above-described rotary press fitting.
【0021】また、本発明の第二の製造方法として特に
好適な方法は、上記回転圧入処理を行う際(典型的には
圧入直前)に挿入部材の外壁面に粉状研磨材を供給する
方法である。好ましくは、一典型例として図6に示すよ
うに、圧入直前の挿入部材外壁面21aおよび/または
被挿入部材22の挿入口22b内に粉状研磨材Pが供給
され得るように、被挿入部材22の挿入口22b近傍に
粉状研磨材供給ノズル4a,4bを一つ若しくは複数配
置しておく(形態2−3)。この形態によると、挿入部
材外壁面21aおよび被挿入部材挿入口22bの内部
(内壁面22a)に適当量の粉状研磨材Pを供給・付着
させることができる。このことによって、回転圧入処理
において酸化被膜の除去・剥離及び新生面の発生をより
効率的に行うことができる。なお、上記ノズル4a,4
bから供給される粉状研磨材Pは、挿入部材及び被挿入
部材の材質によって適宜選択され得るが、本発明の実施
に好ましい粉状研磨材としては、炭化珪素、炭化硼素、
窒化硼素、窒化珪素等の高硬度非酸化物を主成分とする
ものであって平均粒径が概ね100μm以下であるもの
が挙げられる。A particularly preferable method as the second production method of the present invention is a method of supplying a powdery abrasive to the outer wall surface of the insertion member during the above-mentioned rotary press-fitting process (typically immediately before press-fitting). It is. Preferably, as shown in FIG. 6 as a typical example, the inserted member is inserted so that the powdery abrasive P can be supplied to the outer wall surface 21a of the inserted member immediately before press-fitting and / or the insertion opening 22b of the inserted member 22. One or a plurality of powdery abrasive supply nozzles 4a and 4b are arranged near the insertion port 22b of the nozzle 22 (form 2-3). According to this embodiment, an appropriate amount of the powdery abrasive P can be supplied and adhered to the inside (the inner wall surface 22a) of the outer wall surface 21a of the insertion member and the insertion opening 22b of the inserted member. This makes it possible to more efficiently remove and peel off the oxide film and generate a new surface in the rotary press-fitting process. The nozzles 4a, 4
The powdery abrasive P supplied from b can be appropriately selected depending on the material of the inserted member and the inserted member. Preferred powdery abrasives for carrying out the present invention include silicon carbide, boron carbide,
A material mainly containing a high-hardness non-oxide such as boron nitride or silicon nitride and having an average particle size of about 100 μm or less can be used.
【0022】次に、本発明の第三の製造方法についての
好適な実施形態を説明する。本発明の第三の製造方法の
実施に当たっては、挿入部材を被挿入部材に圧入する中
途において挿入部材外壁面と被挿入部材の挿入口内壁面
の一部分(典型的には挿入口開口部に隣接する部位を含
む一部分)との間で硬度の高低が逆転する条件を予め設
定し、その条件に即した態様で圧入工程を実施する。一
般的な鋼材等の鉄系材料の他、銅系、アルミニウム系、
ニッケル系、コバルト系、チタン系等の合金材料等から
成る挿入部材及び被挿入部材が、本発明の実施に用いら
れ得る。図7は、本発明の第三の製造方法の実施に当た
って好適な硬度逆転の推移をグラフィックに示す説明図
である。なお、この図の横軸は挿入部材の圧入ストロー
ク(挿入口から圧入された挿入部材の距離)を示し、縦
軸は圧入ストロークの変化(即ち圧入の進行具合)に対
応した、挿入口近傍の被挿入部材内壁面の硬さ(図中の
Bプロット)並びにそのときに挿入口直前に位置する挿
入部材外壁面(図中のAプロット)の硬さの変化の推移
を示したものである。Next, a preferred embodiment of the third manufacturing method of the present invention will be described. In carrying out the third manufacturing method of the present invention, a part of the outer wall surface of the insertion member and a part of the inner wall surface of the insertion port of the inserted member (typically adjacent to the opening of the insertion port) in the middle of press-fitting the insertion member into the inserted member. The conditions for reversing the level of hardness between the part and the part (including a part) are set in advance, and the press-fitting step is performed in a manner according to the conditions. Other than iron-based materials such as general steel, copper-based, aluminum-based,
An insertion member and a member to be inserted made of a nickel-based, cobalt-based, titanium-based alloy material or the like can be used in the embodiment of the present invention. FIG. 7 is an explanatory diagram graphically showing the transition of the hardness reversal suitable for implementing the third manufacturing method of the present invention. The horizontal axis of this figure indicates the press-in stroke of the insertion member (the distance of the press-fitted insertion member from the insertion port), and the vertical axis indicates the change in the press-in stroke (that is, the progress of the press-in) and the vicinity of the insertion port. It shows the transition of the hardness of the inner wall surface of the inserted member (plot B in the figure) and the change in the hardness of the outer wall surface of the insertion member (A plot in the figure) located immediately before the insertion opening.
【0023】上記条件に即した態様で圧入工程を実施し
た場合、圧入処理前においては被挿入部材よりも挿入部
材のほうが高硬度である結果、圧入処理によって被挿入
部材の内壁面の全域に亘って酸化被膜を破壊・分断し、
そこに新生面を発生させることができる。一方、当該圧
入の進行に応じて挿入口近傍の被挿入部材内壁面の加工
硬化が進行する(図中のBプロット参照)。そして、所
定の時期に被挿入部材内壁面の挿入口近傍部分の硬度が
挿入部材外壁面の硬度を上回る(図中のR点)。即ち、
かかる部分において硬度逆転が生じ得る。而して、かか
る硬度逆転が生じた後(即ち図7のBの硬度がAの硬度
を上回っているR点以降の時期)には、挿入口に挿入さ
れる挿入部材の外壁面のほうが逆に当該高硬度化した被
挿入部材の内壁面によって塑性変形を受け、当該挿入部
材外壁面側の酸化被膜を破壊・分断し、そこに新生面を
発生させることができる。In the case where the press-fitting step is carried out according to the above-mentioned condition, the hardness of the inserted member is higher than that of the inserted member before the press-fitting process. As a result, the press-fitting process covers the entire inner wall surface of the inserted member. To break and divide the oxide film,
A new surface can be generated there. On the other hand, as the press-fitting proceeds, the work hardening of the inner wall surface of the inserted member in the vicinity of the insertion port progresses (see the B plot in the figure). Then, at a predetermined time, the hardness of the inner wall surface of the inserted member near the insertion opening exceeds the hardness of the outer wall surface of the inserted member (point R in the figure). That is,
Hardness reversal can occur in such portions. Thus, after such a hardness reversal occurs (that is, at a time after point R where the hardness of B in FIG. 7 exceeds the hardness of A), the outer wall surface of the insertion member inserted into the insertion port is reversed. In addition, the inner wall surface of the hardened inserted member undergoes plastic deformation, and the oxide film on the outer wall surface side of the inserted member is broken / cut to generate a new surface there.
【0024】これにより、挿入部材外壁面および被挿入
部材内壁面の両面に本来の金属素地が露出した新生面を
生じさせることができる。同時に、圧入に基づく強い加
圧力によって両新生面を強く密着させることができる。
これにより、当該密着した両新生面間において好適な固
相接合(原子間結合等の金属的結合)を生じさせ、接合
強度の高い金属接合体を得ることができる。なお、使用
する挿入部材及び被挿入部材の材質によって適宜異なり
得るが、例えば通常の炭素鋼から成る挿入部材及び被挿
入部材を使用する場合には、400〜700MPaの圧
力条件および常温〜300℃の温度条件下で、好ましく
は挿入部材の締め代が0.1〜1.0mmとなるように
使用する部材の形状及び圧入条件を設定するのが好まし
い。Thus, a new surface in which the original metal substrate is exposed can be formed on both surfaces of the outer wall surface of the insertion member and the inner wall surface of the inserted member. At the same time, both new surfaces can be brought into close contact with each other by a strong pressing force based on the press-fitting.
Thereby, suitable solid-phase bonding (metallic bonding such as interatomic bonding) is generated between the two adhering new surfaces, and a metal bonded body having high bonding strength can be obtained. In addition, although it may vary depending on the material of the inserted member and the inserted member to be used, for example, when using the inserted member and the inserted member made of normal carbon steel, the pressure condition of 400 to 700 MPa and the normal temperature to 300 ° C. It is preferable to set the shape of the member to be used and the press-fitting conditions so that the interference of the insertion member is preferably 0.1 to 1.0 mm under the temperature condition.
【0025】また、本発明の第三の製造方法に係る圧入
条件を設定するに当たっては、上述の図7に示すよう
に、挿入部材を圧入していく過程のほぼ中間(即ち全圧
入ストロークのほぼ中位:図中のR点)で、被挿入部材
内壁面の硬度が挿入部材外壁面の硬度を上回る加工硬化
を来すような条件設定を行うのが特に好ましい。かかる
条件によると、塑性変形に基づく加工硬化によって高硬
度化した被挿入部材の内壁面(即ち挿入口近傍部分)に
よって圧入された挿入部材外壁面のうちのほぼ半分の領
域(即ち挿入口に近い側の領域)において新生面の発生
を実現することができる。その結果、図8に示すよう
に、圧入された挿入部材31と被挿入部材32の接合面
33のほぼ半分の領域(即ち挿入口32bに近い根本側
の領域)において新生面相互の強い密着を実現すること
ができる。而して、かかる圧入処理を行うことによっ
て、図示されるような上記挿入口32bに近い根本側の
領域において挿入部材31と被挿入部材32との間に明
確な境界面が存在しない接合体即ち両部材が十分に金属
的結合して成る金属接合体30を得ることができる。ま
た、付加的なものであって特に必要な処理工程ではない
が上述のような圧入処理に続いて拡散接合等の固相接合
処理を行ってもよい。In setting the press-fitting conditions according to the third manufacturing method of the present invention, as shown in FIG. 7 described above, the press-fitting of the insertion member is substantially in the middle of the process (ie, almost the entire press-fitting stroke). It is particularly preferable to set a condition such that the hardness of the inner wall surface of the inserted member is higher than the hardness of the outer wall surface of the inserted member at the intermediate position (point R in the drawing). According to such conditions, substantially half of the outer wall surface of the insertion member (ie, close to the insertion port) of the outer wall surface of the insertion member press-fitted by the inner wall surface (that is, the portion near the insertion port) of the inserted member whose hardness is increased by work hardening based on plastic deformation. Side region), a new surface can be generated. As a result, as shown in FIG. 8, strong adhesion between the newly formed surfaces is realized in a substantially half area of the joining surface 33 between the press-fitted insertion member 31 and the inserted member 32 (ie, a region on the root side close to the insertion port 32b). can do. Thus, by performing such press-fitting processing, a bonded body in which a clear boundary surface does not exist between the insertion member 31 and the inserted member 32 in a region on the root side close to the insertion port 32b as shown in FIG. It is possible to obtain a metal joined body 30 in which both members are sufficiently metallically connected. Further, although it is an additional step and is not a particularly necessary processing step, a solid-phase bonding processing such as a diffusion bonding may be performed following the press-fitting processing as described above.
【0026】また、本発明の第三の製造方法として特に
好適な方法は、挿入部材の圧入する部分にローレットそ
の他の凹凸を形成したことを特徴とする(形態3−
1)。一典型例が図9に示される。かかる形態3−1の
方法では、被挿入部材32の挿入口32bに挿入部材3
1の一端のローレット(凹凸)形成部31aを適切な条
件で圧入処理する。このローレット(凹凸)形成によっ
て、挿入口32b内の内壁面32aと挿入部材31の外
壁面31a(即ち図示されるローレット形成部)との接
触面積を増大させ得、結果、かかる内壁面32aおよび
外壁面31aにおける新生面の発生面積延いては当該新
生面相互の接触面積を増大することができる。これによ
り、両部材が十分に金属的結合した部分が拡大した、接
合強度により優れる金属接合体を得ることができる。Also, a particularly preferable method as the third manufacturing method of the present invention is characterized in that knurls and other irregularities are formed in a portion of the insertion member to be press-fitted.
1). One typical example is shown in FIG. In the method of the embodiment 3-1, the insertion member 3 is inserted into the insertion opening 32b of the insertion target member 32.
The knurl (irregularity) forming portion 31a at one end is press-fitted under appropriate conditions. Due to the formation of the knurls (irregularities), the contact area between the inner wall surface 32a in the insertion opening 32b and the outer wall surface 31a of the insertion member 31 (that is, the knurl forming portion shown in the drawing) can be increased. The generation area of the new surface on the wall surface 31a and the contact area between the new surfaces can be increased. As a result, it is possible to obtain a metal joined body in which a portion where both members are sufficiently metallically joined to each other is enlarged and the joining strength is more excellent.
【図1】 本発明の第一の製造方法の一実施形態を示す
説明図である。FIG. 1 is an explanatory view showing one embodiment of a first manufacturing method of the present invention.
【図2】 本発明の第一の製造方法によって製造される
金属接合体の製造プロセスを説明する図である。(a)
はリングローリング処理前の多層環状体の径を示す断面
図であり、(b)はリングローリング処理後の多層環状
体の径を示す断面図であり、(c)は固相接合後に得ら
れる環状金属接合体の状態を示す断面図である。FIG. 2 is a diagram illustrating a manufacturing process of a metal joined body manufactured by a first manufacturing method of the present invention. (A)
FIG. 3 is a cross-sectional view showing the diameter of the multilayer annular body before the ring rolling treatment, (b) is a cross-sectional view showing the diameter of the multilayer annular body after the ring rolling treatment, and (c) is an annular shape obtained after the solid phase bonding. It is sectional drawing which shows the state of a metal joined body.
【図3】 本発明の第一の製造方法の一実施形態を示す
説明図である。FIG. 3 is an explanatory view showing one embodiment of the first manufacturing method of the present invention.
【図4】 本発明の第二の製造方法の一実施形態を示す
説明図である。FIG. 4 is an explanatory view showing one embodiment of a second manufacturing method of the present invention.
【図5】 本発明の第二の製造方法で得られる金属接合
体の状態を示す断面図である。FIG. 5 is a sectional view showing a state of a metal joined body obtained by a second manufacturing method of the present invention.
【図6】 本発明の第二の製造方法の一実施形態を示す
説明図である。FIG. 6 is an explanatory view showing one embodiment of a second manufacturing method of the present invention.
【図7】 本発明の第三の製造方法における好適な挿入
部材の圧入ストロークと当該挿入部材外壁面及び被挿入
部材内壁面の硬さとの関係を説明するグラフである。FIG. 7 is a graph illustrating the relationship between the press-fitting stroke of a preferred insertion member and the hardness of the outer wall surface of the insertion member and the inner wall surface of the inserted member in the third manufacturing method of the present invention.
【図8】 本発明の第三の製造方法で得られる金属接合
体の状態を示す断面図である。FIG. 8 is a cross-sectional view showing a state of a metal joined body obtained by a third manufacturing method of the present invention.
【図9】 本発明の第三の製造方法の一実施形態を示す
説明図である。FIG. 9 is an explanatory view showing one embodiment of a third manufacturing method of the present invention.
10A 多層環状体 10B,20,30 金属接合体 11 内側環状部材 12 外側環状部材 13,33 接合面 21,31 挿入部材 22,32 被挿入部材 Reference Signs List 10A Multilayer annular body 10B, 20, 30 Metal joined body 11 Inner annular member 12 Outer annular member 13, 33 Joining surface 21, 31 Inserted member 22, 32 Inserted member
───────────────────────────────────────────────────── フロントページの続き (72)発明者 小西 徳次郎 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 (72)発明者 井下 寛史 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 Fターム(参考) 4E067 AA01 BA03 DA01 DB02 EC02 EC06 ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Tokujiro Konishi 1 Toyota Town, Toyota City, Aichi Prefecture Inside Toyota Motor Corporation (72) Inventor Hiroshi Inoshi 1 Toyota Town, Toyota City, Aichi Prefecture Toyota Motor Corporation F Terms (reference) 4E067 AA01 BA03 DA01 DB02 EC02 EC06
Claims (5)
互いに嵌め合わされて構成された多層環状体を得る工
程、 その多層環状体全体の外径を大径化させつつ、該多層環
状体を構成する各環状金属部材の隣接する内周面と外周
面とを相互に密着させる工程、および、 その密着した内周面と外周面とを固相接合する工程、を
包含する金属接合体の製造方法。1. A step of obtaining a multilayer annular body formed by fitting a plurality of annular metal members having mutually different diameters to each other, and increasing the outer diameter of the entire multilayer annular body while reducing the outer diameter of the multilayer annular body. Production of a metal joined body including a step of closely adhering an adjacent inner peripheral surface and an outer peripheral surface of each annular metal member to be configured, and a step of solid-phase joining the adhered inner peripheral surface and the outer peripheral surface. Method.
周面と外周面との密着部位に非酸化性ガスを吹き付けな
がら行われる、請求項1に記載の製造方法。2. The method according to claim 1, wherein the contacting step and the joining step are performed while blowing a non-oxidizing gas onto a contact portion between the inner peripheral surface and the outer peripheral surface.
面形状が実質的に円形状である挿入部材の少なくとも一
部を、該被挿入部材との相対関係において回転状態とし
て圧入する工程、および、 前記回転状態で圧入された挿入部材の外壁面と前記被挿
入部材の挿入口内壁面とを固相接合する工程、 を包含する金属接合体の製造方法。3. A step of press-fitting at least a part of an insertion member having a substantially circular cross section in a rotation state relative to the insertion member into an insertion opening formed in the insertion member. And a step of solid-phase bonding the outer wall surface of the insertion member press-fitted in the rotating state and the inner wall surface of the insertion opening of the inserted member.
れる外壁面および/または前記挿入口内に粉状研磨材を
供給する工程をさらに包含する、請求項3に記載の製造
方法。4. The manufacturing method according to claim 3, further comprising a step of supplying a powdery abrasive to the outer wall surface of the insertion member and / or the inside of the insertion port at the time of the press-fitting.
被挿入部材よりも高い硬度の挿入部材を圧入する工程、
および、 その圧入された挿入部材の外壁面とその被挿入部材の挿
入口内壁面の少なくとも一部を固相接合する工程を包含
し、 ここで前記圧入工程は、前記挿入部材を圧入していく過
程において該挿入口の内壁面の少なくとも一部分が該圧
入に基づく局所的な塑性変形によって該挿入部材の外壁
面の硬度よりも高い硬度を獲得し、その高硬度を獲得し
た部分によってその後に圧入される該挿入部材の外壁面
の少なくとも一部が清浄化される態様で行われることを
特徴とする金属接合体の製造方法。5. A step of press-fitting an insertion member having a higher hardness than the inserted member into an insertion opening formed in the inserted member,
And a step of solid-phase bonding at least a part of the outer wall surface of the press-fitted insertion member and the inner wall surface of the insertion port of the inserted member, wherein the press-fitting step is a step of press-fitting the insertion member. At least a portion of the inner wall surface of the insertion port acquires a hardness higher than the hardness of the outer wall surface of the insertion member due to local plastic deformation based on the press-fitting, and is subsequently press-fitted by the portion having the high hardness. A method for producing a metal joined body, wherein the method is performed in such a manner that at least a part of an outer wall surface of the insertion member is cleaned.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000192381A JP2002001461A (en) | 2000-06-27 | 2000-06-27 | Manufacturing method for metal jointing body |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000192381A JP2002001461A (en) | 2000-06-27 | 2000-06-27 | Manufacturing method for metal jointing body |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2002001461A true JP2002001461A (en) | 2002-01-08 |
Family
ID=18691523
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP2000192381A Pending JP2002001461A (en) | 2000-06-27 | 2000-06-27 | Manufacturing method for metal jointing body |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008275076A (en) * | 2007-04-27 | 2008-11-13 | Aichi Steel Works Ltd | Vibration damping material for machine component, method of manufacturing the same, and machine component using vibration damping material |
JP2014161888A (en) * | 2013-02-26 | 2014-09-08 | Ryobi Ltd | Die cast metal mold and die cast method |
JP2015030034A (en) * | 2013-08-07 | 2015-02-16 | 株式会社大貫工業所 | Joint method of tubular member or container member having annular junction, tubular part or container having annular junction, and electronic part mount device having annular junction |
-
2000
- 2000-06-27 JP JP2000192381A patent/JP2002001461A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008275076A (en) * | 2007-04-27 | 2008-11-13 | Aichi Steel Works Ltd | Vibration damping material for machine component, method of manufacturing the same, and machine component using vibration damping material |
JP2014161888A (en) * | 2013-02-26 | 2014-09-08 | Ryobi Ltd | Die cast metal mold and die cast method |
JP2015030034A (en) * | 2013-08-07 | 2015-02-16 | 株式会社大貫工業所 | Joint method of tubular member or container member having annular junction, tubular part or container having annular junction, and electronic part mount device having annular junction |
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