JP2001340903A - Manufacturing method of seamless steel pipe and its manufacturing equipment - Google Patents
Manufacturing method of seamless steel pipe and its manufacturing equipmentInfo
- Publication number
- JP2001340903A JP2001340903A JP2000166894A JP2000166894A JP2001340903A JP 2001340903 A JP2001340903 A JP 2001340903A JP 2000166894 A JP2000166894 A JP 2000166894A JP 2000166894 A JP2000166894 A JP 2000166894A JP 2001340903 A JP2001340903 A JP 2001340903A
- Authority
- JP
- Japan
- Prior art keywords
- hollow shell
- injection
- carrier gas
- seamless steel
- steel pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Metal Extraction Processes (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、中空素管を延伸圧
延する継目無鋼管の製造方法および製造装置に関し、さ
らに詳しくは延伸圧延時に発生し易い内面疵を防止し、
しかもそのために使用する内面潤滑剤または中空素管の
内面スケールを溶融若しくは除去するための薬剤(以
下、これらを総称して、単に「薬剤等」という)使用量
を最小にすることができる継目無鋼管の製造方法および
その製造装置に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and an apparatus for manufacturing a seamless steel pipe for elongating and rolling a hollow shell.
Moreover, a seamless agent that can minimize the amount of an internal lubricant used for that purpose or a chemical for melting or removing the internal scale of the hollow shell (hereinafter, these are collectively referred to simply as “drugs, etc.”) is used. TECHNICAL FIELD The present invention relates to a method for manufacturing a steel pipe and an apparatus for manufacturing the same.
【0002】[0002]
【従来の技術】継目無鋼管を熱間で製造する方法とし
て、マンネスマン・プラグミル製管法、マンネスマン・
マンドレルミル製管法、およびマンネスマン・プッシュ
ベンチ製管法等がある。これらの製管法では、熱間圧延
によって素材である中実丸ビレットから中空素管を圧延
して、継目無鋼管を製造する工程が採用されている。2. Description of the Related Art As a method for producing a seamless steel pipe by hot working, a Mannesmann plug mill tube method, a Mannesmann pipe mill method, and the like are known.
There are a mandrel mill pipe manufacturing method and a Mannesmann push bench pipe manufacturing method. In these pipe production methods, a step of rolling a hollow shell from a solid round billet as a raw material by hot rolling to produce a seamless steel pipe is employed.
【0003】具体的な製造工程としては、1150℃〜1250
℃の高温度に加熱された中実丸ビレットを圧延素材と
し、この丸ビレットを穿孔圧延装置に送給して、その軸
心部に孔を明けて厚肉中空素管を得る。次いで、得られ
た中空素管を1種または複数種の延伸圧延装置に送給し
て、肉厚加工を施して延伸圧延する。その後、ストレッ
チレデューサ、リーラ、サイザなどに通して磨管、形状
修正およびサイジングを行う精整処理を経て製品となる
継目無鋼管を製造するプロセスである。As a specific manufacturing process, 1150 ° C. to 1250
A solid round billet heated to a high temperature of ° C. is used as a rolling material, and the round billet is fed to a piercing and rolling device, and a hole is formed in the axial center thereof to obtain a thick hollow shell. Next, the obtained hollow shell is fed to one or a plurality of types of elongation rolling devices, and is subjected to thickness processing and elongation rolling. Thereafter, it is a process of manufacturing a seamless steel pipe as a product through refinement processing for polishing pipe, shape correction and sizing through a stretch reducer, a reeler, a sizer, and the like.
【0004】上述の製管法で採用されている代表的な延
伸圧延機として、マンネスマン・プラグミル製管法では
第2穿孔機、プラグミルおよびリーラーがあり、またマ
ンネスマン・マンドレルミル製管法ではマンドレルミル
がある。通常、これらの延伸圧延機では、中空素管の内
面に挿入した工具と素管内面の間で焼付き、または素管
内面のスケールによる引っ掻き疵等の内面疵が発生し易
い。このため、これらの内面疵を防止するため、延伸圧
延に先立って、潤滑作用やスケールを溶融または除去す
る作用を発揮する薬剤、例えば、ほう酸ナトリウム等の
金属塩または食塩、黒鉛等を被延伸圧延材となる中空素
管の内面に投入することがある。[0004] As a typical elongation rolling mill adopted in the above-mentioned pipe making method, there is a second drilling machine, a plug mill and a reeler in the Mannesman plug mill making method, and a mandrel mill in the Mannesmann mandrel mill making method. There is. Normally, in these elongation rolling mills, internal flaws such as seizures or scratches due to the scale of the inner surface of the raw tube easily occur between the tool inserted into the inner surface of the hollow raw tube and the inner surface of the raw tube. Therefore, in order to prevent these inner surface flaws, prior to elongation rolling, a chemical agent exhibiting a lubricating action or a function of melting or removing scale, for example, a metal salt such as sodium borate or salt, graphite or the like is subjected to elongation rolling. It may be thrown into the inner surface of the hollow shell used as the material.
【0005】従来から、薬剤等を中空素管の内面に投入
する方法として、種々の方法が提案されている。まず、
特開昭60−64720号公報では、スケール除去方法とし
て、中空素管の一端から圧縮ガスによってスケール除去
剤を供給し、他端から中空素管の内面に沿ってスパイラ
ル状に移動する残留除去剤を吸引によって排出する方法
が提案されている。Conventionally, various methods have been proposed as a method for introducing a drug or the like into the inner surface of a hollow shell. First,
Japanese Patent Application Laid-Open No. 60-64720 discloses a descaling method in which a descaling agent is supplied by a compressed gas from one end of a hollow shell, and a residual removing agent that spirally moves along the inner surface of the hollow shell from the other end. There has been proposed a method of discharging by suction.
【0006】提案された方法では、素管内面へスケール
除去剤を均一に供給することが困難であり、さらに他端
側からの吸引によって多くの薬剤等が素管内面に付着し
きれずに排出され、使用量が著しく増加する。そして、
薬剤等が素管内面に付着しきれないため、素管内面への
付着が不均一となり、内面疵が発生し易くなる。また、
吸引側で回収されたスケール除去剤には、素管スケール
等が混入していることから、これらを除去して再利用に
供するために、多大な設備投資が必要となる。[0006] In the proposed method, it is difficult to uniformly supply the scale removing agent to the inner surface of the base tube. Further, a large amount of chemicals and the like are discharged without being attached to the inner surface of the base tube by suction from the other end. , The amount of use increases significantly. And
Since the drug or the like cannot be completely adhered to the inner surface of the raw tube, the adhesion to the inner surface of the raw tube becomes uneven, and the inner surface flaw is easily generated. Also,
Since the scale removing agent and the like are mixed in the scale removing agent collected on the suction side, a large amount of equipment investment is required to remove these and reuse the scale.
【0007】次に、特公平7−74468号公報では、酸洗
い剤を素管内面に塗布する方法として、所定条件の酸洗
い剤を圧力容器内に供給し、空気、窒素等の気体で混
合、加圧し、その後圧力容器に設けた開放弁およびこれ
に続く輸送管を介して排出装置に導き、循環、乱流、層
流または脈動運動させながら素管内面に酸洗い剤を塗布
する方法が開示されている。In Japanese Patent Publication No. 7-74468, as a method of applying a pickling agent to the inner surface of a raw tube, a pickling agent of a predetermined condition is supplied into a pressure vessel and mixed with a gas such as air or nitrogen. , Pressurized, and then guided to a discharge device through an opening valve provided in the pressure vessel and a transport pipe following the same, and applying a pickling agent to the inner surface of the raw pipe while circulating, turbulent, laminar or pulsating. It has been disclosed.
【0008】ここで開示された方法では、圧力容器内で
の酸洗い剤と気体の均一な混合は困難であり、結果的に
中空素管内面への酸洗い剤の付着が不均一になる。この
ため、上述のスケール除去方法と同様に、内面疵の発生
を防止することが充分でない。In the method disclosed herein, it is difficult to uniformly mix the pickling agent and the gas in the pressure vessel, and as a result, the adhesion of the pickling agent to the inner surface of the hollow shell becomes uneven. For this reason, similarly to the above-described scale removing method, it is not sufficient to prevent the occurrence of inner surface flaws.
【0009】さらに、特公平7−71689号公報で提案さ
れる、中空素管の内表面に流動可能な成分を供給する装
置では、素管内面への付着を均一にするため、素管内面
への噴射装置の先端側に流動可能な成分とキャリヤーガ
スの混合体の流れにねじれを与える構成を設けて、この
ねじれ運動によって目的を達成しようとしている。Furthermore, in the device proposed in Japanese Patent Publication No. 7-71689, which supplies a flowable component to the inner surface of a hollow shell, the inner surface of the shell is made uniform in order to uniformly adhere to the inner surface of the shell. A configuration is provided at the tip side of the injection device for imparting a torsion to the flow of the mixture of the flowable component and the carrier gas, and an object is to be achieved by the torsion movement.
【0010】しかしながら、マンネスマン製管法等の素
材となる素管寸法では、全長にわたって混合体の流れを
ねじれ運動として維持することは困難であり、素管内面
へ流動可能な成分を均一に付着させることができない。
また、大量のガス使用が必要になることから、成分がキ
ャリヤーガスとともに素管の他端側から放出され易くな
る。したがって、提案された装置であっても、内面疵の
発生防止が充分でなく、製造コストが増加するという問
題がある。However, with the dimensions of the raw material used in the Mannesmann pipe method, it is difficult to maintain the flow of the mixture as a torsional motion over the entire length, and the flowable components are uniformly attached to the inner surface of the raw material. Can not do.
In addition, since a large amount of gas needs to be used, components are easily released from the other end of the raw tube together with the carrier gas. Therefore, even with the proposed apparatus, there is a problem that the generation of internal flaws is not sufficiently prevented, and the production cost increases.
【0011】[0011]
【発明が解決しようとする課題】本発明は、前述した従
来の薬剤等を中空素管の内面に投入する方法および装置
が有する問題点を解消して、延伸圧延の際に薬剤等を中
空素管の内面に効率的に供給し、均一に付着させること
によって、延伸圧延に伴う内面疵を防止し、しかもその
ために使用する薬剤等の使用量を最小にすることができ
る継目無鋼管の製造方法およびその製造装置を提供する
ことを目的としている。SUMMARY OF THE INVENTION The present invention solves the above-mentioned problems of the conventional method and apparatus for introducing a drug or the like into the inner surface of a hollow shell, and allows the drug or the like to be drawn into the hollow shell during elongation rolling. A method of manufacturing a seamless steel pipe that can efficiently supply and uniformly adhere to the inner surface of the pipe, thereby preventing internal flaws caused by elongation rolling, and minimizing the amount of chemicals and the like used for that purpose. And an apparatus for manufacturing the same.
【0012】[0012]
【課題を解決するための手段】本発明は、下記(1)〜(6)
の継目無鋼管の製造方法および、下記(7)〜(10)の継目
無鋼管の製造装置を要旨としている。 (1) 中空素管を延伸圧延する際に、その中空素管の内面
に薬剤等をキャリヤーガスによって噴射投入する継目無
鋼管の製造方法であって、前記中空素管の寸法、同じく
材質または薬剤等の種類のうち、少なくとも一つの情報
に基づいて、キャリヤーガスの噴射圧力、薬剤等の総投
入量または薬剤等の投入時間のうち、少なくとも一つの
条件を調整することを特徴とする継目無鋼管の製造方法
である。 (2) 中空素管を延伸圧延する際に、その中空素管の内面
に薬剤等をキャリヤーガスによって噴射投入する継目無
鋼管の製造方法であって、前記薬剤等をキャリヤーガス
で噴射投入しながら、キャリヤーガスの噴射圧力を順次
増大し、または順次減少させることを特徴とする継目無
鋼管の製造方法である。 (3) 中空素管を延伸圧延する際に、その中空素管の内面
に薬剤等をキャリヤーガスによって噴射投入する継目無
鋼管の製造方法であって、前記中空素管を回転させなが
ら、その内面に薬剤等をキャリヤーガスによって噴射投
入することを特徴とする継目無鋼管の製造方法である。 (4) 中空素管を延伸圧延する際に、その中空素管の片端
内面に位置する噴射口を有する噴射配管を通して薬剤等
をキャリヤーガスによって噴射投入する継目無鋼管の製
造方法であって、前記噴射配管内に薬剤等を切り出しな
がらキャリヤーガスによって噴射することを特徴とする
継目無鋼管の製造方法である。 (5) 中空素管を延伸圧延する際に、その中空素管の片端
内面に位置する噴射口を有する噴射配管を通して薬剤等
をキャリヤーガスによって噴射投入する継目無鋼管の製
造方法であって、前記中空素管を回転させながら、その
内面に薬剤等をキャリヤーガスによって噴射投入するこ
とを特徴とする継目無鋼管の製造方法である。 (6) 中空素管を延伸圧延する際に、その中空素管の内面
に薬剤等をキャリヤーガスによって噴射投入する継目無
鋼管の製造方法であって、前記中空素管の内面に薬剤等
をキャリヤーガスによって噴射投入した後に、次の延伸
圧延の開始位置まで中空素管を管軸周りに回転させなが
ら搬送することを特徴とする継目無鋼管の製造方法であ
る。 (7) 中空素管を延伸圧延する際に、その中空素管の内面
に薬剤等をキャリヤーガスによって噴射投入して継目無
鋼管を製造する装置であって、前記中空素管の寸法、同
じく材質または薬剤等の種類のうち、少なくとも一つの
情報を認識する圧延情報認識部と、キャリヤーガスの噴
射圧力、薬剤等の総投入量または薬剤等の投入時間のう
ち、少なくとも一つの条件を決定する噴射条件決定部
と、決定された噴射条件を実現する噴射条件調整部とを
具備することを特徴とする継目無鋼管の製造装置であ
る。 (8) 中空素管を延伸圧延する際に、その中空素管の内面
に薬剤等をキャリヤーガスによって噴射投入して継目無
鋼管を製造する装置であって、薬剤等を噴射口に通じる
噴射配管内に直接切り出す回転羽根式の切り出し部と、
この切り出し部よりも上流の位置からキャリヤーガスを
噴射配管内に投入するキャリヤーガス投入部とを設ける
ことを特徴とする継目無鋼管の製造装置である。 (9) 中空素管を延伸圧延する際に、その中空素管の内面
に薬剤等をキャリヤーガスによって噴射投入して継目無
鋼管を製造する装置であって、前記薬剤等をキャリヤー
ガスで噴射投入するとき、上記中空素管をその管軸周り
に回転させる回転装置を設けることを特徴とする継目無
鋼管の製造装置である。 (10) 中空素管を延伸圧延する際に、その中空素管の内
面に薬剤等をキャリヤーガスによって噴射投入して継目
無鋼管を製造する装置であって、薬剤等を内面に噴射投
入した中空素管を延伸圧延の開始位置まで管軸周りに回
転させながら搬送する装置を備えたことを特徴とする継
目無鋼管の製造装置である。The present invention provides the following (1) to (6)
The gist of the present invention is a method for manufacturing a seamless steel pipe and a manufacturing apparatus for a seamless steel pipe described in the following (7) to (10). (1) A method for producing a seamless steel pipe in which, when elongating and rolling a hollow shell, a chemical or the like is injected and injected into the inner surface of the hollow shell with a carrier gas. A seamless steel pipe characterized by adjusting at least one condition among the injection pressure of carrier gas, the total amount of injection of a drug, etc., or the injection time of a drug, etc., based on at least one piece of information among the above types. It is a manufacturing method of. (2) A method of manufacturing a seamless steel pipe in which a drug or the like is injected and injected with a carrier gas onto the inner surface of the hollow shell when elongating and rolling the hollow shell, while the chemical and the like are injected with a carrier gas. And a method of sequentially increasing or decreasing the injection pressure of the carrier gas. (3) A method for producing a seamless steel pipe in which, when elongating and rolling a hollow shell, a chemical or the like is injected and injected into the inner surface of the hollow shell with a carrier gas, while rotating the hollow shell, the inner surface thereof is rotated. A method for producing a seamless steel pipe, wherein a chemical or the like is injected and injected with a carrier gas. (4) A method for producing a seamless steel pipe in which, when elongating and rolling a hollow shell, a chemical or the like is injected and injected by a carrier gas through an injection pipe having an injection port located at one end inner surface of the hollow shell, A method for producing a seamless steel pipe, wherein a chemical or the like is cut into an injection pipe and injected by a carrier gas. (5) A method for producing a seamless steel pipe in which, when elongating and rolling a hollow shell, a chemical or the like is injected and injected by a carrier gas through an injection pipe having an injection port located at one end inner surface of the hollow shell, A method for manufacturing a seamless steel pipe, characterized by injecting a chemical or the like by a carrier gas into an inner surface thereof while rotating a hollow shell. (6) A method for producing a seamless steel pipe wherein, when elongating and rolling a hollow shell, a chemical or the like is injected into the inner surface of the hollow shell with a carrier gas, wherein the carrier or the like is applied to the inner surface of the hollow shell. A method for producing a seamless steel pipe, characterized in that after being injected with gas, the hollow shell is conveyed while rotating around a pipe axis to a start position of the next elongation rolling. (7) An apparatus for producing a seamless steel pipe by injecting a chemical or the like with a carrier gas into the inner surface of the hollow shell when elongating and rolling the hollow shell, the dimensions of the hollow shell, the same material Or, a rolling information recognition unit for recognizing at least one type of information such as a medicine, and an injection for determining at least one condition among a carrier gas injection pressure, a total amount of injection of a drug or the like, or an injection time of the drug or the like An apparatus for manufacturing a seamless steel pipe, comprising: a condition determining unit; and an injection condition adjusting unit that realizes the determined injection condition. (8) A device that manufactures a seamless steel pipe by injecting a chemical or the like with a carrier gas into the inner surface of the hollow shell when elongating and rolling the hollow shell, and is an injection pipe that leads the chemical or the like to an injection port. A rotary vane type cut-out part that cuts directly into the inside,
And a carrier gas input section for inputting a carrier gas into the injection pipe from a position upstream of the cutout section. (9) A device for manufacturing a seamless steel pipe by injecting a chemical or the like with a carrier gas into the inner surface of the hollow shell when elongating the hollow shell, and injecting the chemical or the like with a carrier gas. The present invention provides a seamless steel pipe manufacturing apparatus characterized in that a rotary device for rotating the hollow shell around the pipe axis is provided. (10) A device for manufacturing a seamless steel pipe by injecting a chemical or the like with a carrier gas into the inner surface of the hollow shell when elongating and rolling the hollow shell, wherein the agent or the like is injected and injected into the inner surface of the hollow shell. An apparatus for manufacturing a seamless steel pipe, comprising: an apparatus for conveying a raw pipe while rotating it around a pipe axis to a starting position of elongation rolling.
【0013】[0013]
【発明の実施の形態】前述の通り、本発明では、延伸圧
延する際に薬剤等を中空素管の内面に効率的に供給し、
均一に付着させることによって、圧延によって発生する
内面疵を防止するとともに、薬剤等の使用量を最小にす
ることを目的としている。本発明で規定する「延伸圧延
する際に」とは、延伸圧延するに先立ってする場合と、
同時にする場合とが包含される。DESCRIPTION OF THE PREFERRED EMBODIMENTS As described above, in the present invention, chemicals and the like are efficiently supplied to the inner surface of a hollow shell during elongation rolling,
An object of the present invention is to prevent internal flaws generated by rolling by minimizing the amount of chemicals and the like, by uniformly attaching. The term "when elongating and rolling" defined in the present invention means that when elongating before elongating and rolling,
And at the same time.
【0014】一方、本発明が対象とする薬剤等は、種々
の寸法や材質からなる中空素管に適用されるが、効果的
に潤滑作用やスケール溶融若しくは除去作用を発揮させ
るため、素管材質に応じてその量または種類或いはその
両方をを選択しなければならない。そして、薬剤等の量
または種類が異なれば、当然に薬剤等の比重やその形態
(粒径、粒の形状等)やこれらに起因した流れ性(例え
ば、配管内での詰まり易さ等)が変化することになる。On the other hand, the drug or the like which is the object of the present invention is applied to hollow shells having various dimensions and materials. The amount and / or type must be selected according to If the amount or type of the drug is different, the specific gravity of the drug or the like, its form (particle diameter, shape of the particle, etc.) and the flowability (for example, the ease of clogging in the pipe, etc.) resulting from these are naturally obtained. Will change.
【0015】したがって、上述の目的を効率的に達成す
るには、中空素管の寸法、中空素管の材質または薬剤等
の種類に基づいて、キャリヤーガスの噴射条件を設定す
る必要がある。ここで中空素管の寸法とは、素管内径と
素管長さを指す。そして、素管内径として近似的に延伸
圧延に用いられる内面工具の外径、例えば、プラグの外
径やマンドレルバーの外径を用いることができる。或い
は素管寸法や工具寸法によって細かく条件を変更するの
ではなく、中空素管の代表外径(圧延段取)を考慮し
て、素管寸法のグループ分けを行い、それぞれのグルー
プに対して条件を定めるようにしてもよい。また、キャ
リヤーガスとしては、空気、窒素ガス等が用いられる。Therefore, in order to achieve the above object efficiently, it is necessary to set the injection conditions of the carrier gas based on the dimensions of the hollow shell, the material of the hollow shell, and the type of the chemical or the like. Here, the dimensions of the hollow shell indicate the inner diameter of the shell and the length of the shell. The outer diameter of the inner surface tool used for elongation rolling, for example, the outer diameter of a plug or the outer diameter of a mandrel bar can be used as the approximate inner diameter of the raw tube. Alternatively, instead of finely changing the conditions depending on the tube dimensions and tool dimensions, group the tube dimensions in consideration of the representative outer diameter (rolling setup) of the hollow tube, and apply conditions to each group. May be determined. In addition, air, nitrogen gas, or the like is used as the carrier gas.
【0016】キャリヤーガスの噴射圧力は、素管長さが
長いほど、また素管内径が小さいほどガスの通過抵抗が
増加することから高圧に設定する必要がある。しかし、
設定圧が高すぎると、ガスに含まれた薬剤等が素管の他
端から無駄に排出されることとなり、徒に使用量が増大
することになる。一方、設定圧が低すぎると、他端内面
への付着量が少なくなり、内面疵の発生が懸念される。
したがって、中空素管の寸法に応じた適切な噴射圧力を
設定することによって、薬剤等を均一に、しかも無駄無
く素管内面に付着させることができる。The injection pressure of the carrier gas must be set to a high pressure because the longer the tube length and the smaller the tube inner diameter, the higher the gas passage resistance. But,
If the set pressure is too high, chemicals and the like contained in the gas will be wastefully discharged from the other end of the raw tube, and the usage amount will increase unnecessarily. On the other hand, if the set pressure is too low, the amount of adhesion to the inner surface of the other end is reduced, and there is a concern that an inner surface flaw may be generated.
Therefore, by setting an appropriate injection pressure according to the dimensions of the hollow shell, the medicine and the like can be uniformly and efficiently attached to the inner surface of the shell.
【0017】さらに、薬剤等の投入流量または/および
投入時間の変更によって、同一条件のキャリヤーガスの
噴射圧力であっても、中空素管の内面単位面積当たりの
薬剤等の付着量を調整することが可能である。したがっ
て、キャリヤーガスの噴射圧力、薬剤等の投入量および
薬剤等の投入時間の各条件を適切に組み合わせることに
よって、適正量の薬剤等を無駄無く供給して、素管内面
に均一に付着させることができる。Furthermore, by changing the flow rate and / or the charging time of the drug or the like, the amount of the drug or the like adhered per unit area of the inner surface of the hollow shell is adjusted even under the same injection pressure of the carrier gas. Is possible. Therefore, by appropriately combining the conditions of the injection pressure of the carrier gas, the injection amount of the drug, etc. and the injection time of the drug, etc., it is possible to supply the appropriate amount of the drug, etc., without waste, and to uniformly adhere the inner surface of the pipe. Can be.
【0018】図1は、本発明の装置例に具備された圧延
情報認識部、噴射条件決定部および噴射条件調整部の作
用を説明する図である。圧延情報のうち中空素管1の寸
法は、事前にプロセスコンピュータ等が保有する製造ス
ケジュール情報、または製造ライン内の計測結果から認
識される。また、中空素管1の材質も、同様にプロセス
コンピュータ等が保有する製造スケジュール情報から認
識されており、これらのデーターは圧延情報認識部に伝
達される。FIG. 1 is a diagram illustrating the operation of a rolling information recognition unit, an injection condition determination unit, and an injection condition adjustment unit provided in an example of the apparatus of the present invention. Among the rolling information, the dimensions of the hollow shell 1 are recognized in advance from manufacturing schedule information held by a process computer or the like, or measurement results in a manufacturing line. The material of the hollow shell 1 is also recognized from the production schedule information held by the process computer or the like, and these data are transmitted to the rolling information recognition unit.
【0019】一方、延伸圧延に使用される薬剤等の種類
に関する情報も、事前に圧延情報認識部に伝達される。
さらに、必要ある場合には、薬剤等の種類はオペレータ
が事前に機器操作によって情報を伝達してもよいし、若
しくは中空素管1の寸法および材質に応じて、プロセス
コンピュータ等により自動的に選択される構成としても
よい。On the other hand, information on the type of chemicals used for elongation rolling is also transmitted to the rolling information recognition unit in advance.
Further, if necessary, the type of medicine or the like may be transmitted by an operator in advance by operating the device, or may be automatically selected by a process computer or the like according to the size and material of the hollow shell 1. May be adopted.
【0020】上記の圧延情報認識部に伝達された圧延情
報は、噴射条件決定部に伝達され、事前に準備された設
定値テーブルや設定値の計算式等によって、実際に採用
される噴射条件、具体的にはキャリヤーガスの噴射圧
力、薬剤等の総投入量または薬剤等の投入時間が決定さ
れる。The rolling information transmitted to the rolling information recognizing unit is transmitted to the injection condition determining unit, and the injection conditions actually used are determined by a preset value table or a formula for calculating the preset value. More specifically, the injection pressure of the carrier gas, the total input amount of the drug or the like, or the injection time of the drug or the like is determined.
【0021】噴射条件決定部で決定された各種の噴射条
件は、噴射条件を実現するために噴射条件調整部へ伝達
され、具体的な噴射作業が行われる。図1に示すよう
に、中空素管1への噴射は、キャリヤーガス供給装置6
からバルブ4を介して噴射配管3に供給されたキャリヤ
ーガスに、薬剤等の供給装置5から薬剤等が切り出さ
れ、噴射配管3の先端に設けられた噴射口2から行われ
る。The various injection conditions determined by the injection condition determination unit are transmitted to an injection condition adjustment unit for realizing the injection conditions, and a specific injection operation is performed. As shown in FIG. 1, the injection into the hollow shell 1 is performed by a carrier gas supply device 6.
The medicine or the like is cut out from the supply device 5 for the medicine or the like into the carrier gas supplied to the injection pipe 3 via the valve 4 through the injection pipe 2 provided at the tip of the injection pipe 3.
【0022】噴射条件決定部で決定された噴射条件は、
キャリヤーガス供給装置6でのキャリアーガスタンク6a
の圧力設定値、または/および薬剤等の供給装置5での
切り出し速度や切り出し時間として反映され、調整され
た噴射圧力、薬剤等の総投入量および投入時間に基づい
て中空素管1への実際の噴射作業が行われる。The injection conditions determined by the injection condition determination unit are as follows:
Carrier gas tank 6a in carrier gas supply device 6
And / or the cut-out speed and cut-out time in the supply device 5 for the medicine and the like, and the actual injection pressure into the hollow shell 1 based on the adjusted injection pressure, the total amount of the medicine and the like, and the time of introduction. Is performed.
【0023】通常、キャリヤーガスの噴射圧力を増加す
ると、薬剤等は素管の先端側(排出側)に多く付着し、
噴射圧力を減少すると、薬剤等は基端側に多く付着する
傾向を示す。ところが、一定の噴射圧力で継続して薬剤
等を噴射する場合に、素管内面をガスが通過するときの
壁面からの抵抗によって、薬剤等の付着量が素管長手方
向にばらつくことがある。このような素管長手方向に不
均一な付着は、噴射作業中のキャリアガス圧力を順次増
大し、または順次減少すれば解消することができる。噴
射圧力の変化に応じて、長手方向の付着量を変更できる
ので、結果的に均一な付着となる。Normally, when the injection pressure of the carrier gas is increased, a large amount of chemicals and the like adhere to the distal end side (discharge side) of the raw tube,
When the injection pressure is reduced, a large amount of the drug and the like tends to adhere to the base end side. However, when the medicine or the like is continuously injected at a constant injection pressure, the amount of the medicine or the like attached may vary in the longitudinal direction of the raw tube due to the resistance from the wall surface when the gas passes through the inner surface of the raw tube. Such uneven adhesion in the longitudinal direction of the raw tube can be eliminated by sequentially increasing or decreasing the carrier gas pressure during the injection operation. Since the amount of adhesion in the longitudinal direction can be changed according to the change in the injection pressure, uniform adhesion results.
【0024】さらに、噴射作業中の噴射圧力の変動は、
順次増大した後順次減少させてもよく、またはその逆の
手順を採用してもよい。しかしながら、一般に脈動流と
称されるような短時間内に急激な圧力変化を伴う変動方
法は避けるべきである。急激な圧力変化によってスムー
ズなガス流れが阻害され、付着を均一にすることは困難
であるからである。Further, the fluctuation of the injection pressure during the injection operation is as follows.
It may be sequentially increased and then decreased, or vice versa. However, a fluctuating method involving a rapid pressure change within a short period of time, which is generally called a pulsating flow, should be avoided. This is because a rapid change in pressure hinders a smooth gas flow, and it is difficult to make the adhesion uniform.
【0025】薬剤等とキャリヤーガスを均質な混合状態
で噴射するには、回転羽根式切り出し機構を使用して、
ガスが流通する噴射配管内に所定の速度で薬剤等を切り
出しながら噴射するようにするのが効率的である。切り
出しながら噴射することによって、キャリヤーガス中の
薬剤等の濃度を簡便に変更できるとともに、噴射の開始
から完了に至るまで任意に調整できる。In order to inject the medicine or the like and the carrier gas in a homogeneously mixed state, a rotary blade type cutting mechanism is used.
It is efficient to inject and cut out a medicine or the like at a predetermined speed into an injection pipe through which gas flows. By injecting while cutting, the concentration of the drug or the like in the carrier gas can be easily changed, and arbitrarily adjusted from the start to the end of the injection.
【0026】前述の特公平7−74468号公報で開示され
た、酸洗い剤の塗布方法では、圧力容器内で混合した時
点で薬剤等の重力による濃度ばらつきが避けられないた
め、薬剤等の濃度を増大すると配管内で薬剤等が詰まり
やすく安定した噴射が困難になる。In the method of applying a pickling agent disclosed in Japanese Patent Publication No. 7-74468 described above, the concentration variation of the drug or the like due to gravity at the time of mixing in the pressure vessel is inevitable. When the number is increased, it becomes difficult to stabilize the injection easily due to the clogging of the medicine or the like in the pipe.
【0027】図2は、本発明の装置例として、回転羽根
式切り出し部を設けた薬剤等の供給装置の構成を説明す
る図である。同図に示す噴射配管3内の白抜き矢印はキ
ャリヤーガスのみの流通を示し、黒抜き矢印はキャリヤ
ーガスと薬剤等の混合した流通を示している。そして、
薬剤等タンク5a内の薬剤等5cをキャリヤーガスが流通す
る噴射配管3内に直接切り出す回転羽根式の切り出し部
5bが設けられ、この切り出し部5bよりも上流側にキャリ
ヤーガスを噴射配管3内に投入するキャリヤーガス供給
装置(図示せず)が設けられている。FIG. 2 is a view for explaining a configuration of a supply device for medicines and the like provided with a rotary blade type cut-out portion as an example of the device of the present invention. The white arrow in the injection pipe 3 shown in FIG. 3 indicates the flow of only the carrier gas, and the black arrow indicates the flow of the mixture of the carrier gas and the medicine. And
Rotating vane type cut-out part for directly cutting out the medicine 5c in the medicine tank 5a into the injection pipe 3 through which the carrier gas flows.
5b is provided, and a carrier gas supply device (not shown) for introducing a carrier gas into the injection pipe 3 is provided upstream of the cutout portion 5b.
【0028】回転羽根式の切り出し部5bは薬剤等タンク
5aと噴射配管3の間に設置され、付属したモータMによ
り羽根が回転することによって、噴射配管3内に所定量
の薬剤等5cが切り出される。薬剤等5cの切り出し量を調
整するには、回転羽根には回転数(角度)を精度良く検
出するためにエンコーダを設置するのが望ましい。The rotary blade type cut-out portion 5b is a tank for chemicals and the like.
A predetermined amount of the medicine 5c is cut out of the injection pipe 3 by being installed between the injection pipe 3 and the injection pipe 3 and rotating the blades by the attached motor M. In order to adjust the cutout amount of the medicine or the like 5c, it is desirable to install an encoder on the rotating blade in order to accurately detect the rotation speed (angle).
【0029】回転羽根の回転によって薬剤等タンク5a中
の薬剤等5cが噴射配管3内に切り出され、この時噴射配
管3の上流側からのキャリヤーガスが供給され、薬剤等
とキャリヤーガスとが一定の割合で混合されて噴射口ヘ
と導かれる。均質な混合状態のキャリヤーガスを用いる
ことによって、中空素管へ安定した薬剤等の噴射投入が
可能になる。The rotation of the rotary blades causes the medicine 5c in the medicine tank 5a to be cut into the injection pipe 3, and at this time, the carrier gas is supplied from the upstream side of the injection pipe 3 so that the medicine and the carrier gas are kept constant. And the mixture is guided to the injection port. By using the carrier gas in a homogeneous mixed state, stable injection of a drug or the like into the hollow shell becomes possible.
【0030】回転羽根式の切り出し部を適用することに
より、単位時間当たりの切り出し量が一定値となり、キ
ャリヤーガスが流通する噴射配管内への薬剤等の供給を
安定させることができる。薬剤等タンク5aへの薬剤等5c
の供給は薬剤等供給配管5eで行われ、薬剤等タンク5aへ
圧力供給は加圧配管5dによって行われる。切り出し部5b
でのキャリヤーガス圧力による逆流を防止するには、薬
剤等のタンク5a、さらには切り出し部5bの作動部をキャ
リヤーガスと同じ種類のガスで補助的に加圧するように
するのが望ましい。By applying the rotary blade type cut-out portion, the cut-out amount per unit time becomes a constant value, and the supply of the medicine or the like to the injection pipe through which the carrier gas flows can be stabilized. Drug 5c to drug tank 5a
Is supplied through a supply pipe 5e for medicines and the like, and pressure supply to the tank 5a for medicines and the like is performed by a pressurization pipe 5d. Cutout part 5b
In order to prevent the backflow due to the carrier gas pressure in the above, it is desirable to pressurize the tank 5a for the medicine and the like and the operating portion of the cut-out portion 5b supplementarily with a gas of the same type as the carrier gas.
【0031】薬剤等の総投入量は、回転羽根の総回転数
(角度)、回転羽根間の個々の容積から決定され、また
切り出し速度は回転羽根の回転速度と回転羽根間の個々
の容積から決定される。前述したように中空素管の寸
法、材質、薬剤等の種類に応じて、上記の回転速度と回
転時間を調整することが重要である。The total amount of the drug or the like is determined from the total number of rotations (angle) of the rotating blades and the individual volume between the rotating blades, and the cutting speed is determined from the rotational speed of the rotating blades and the individual volume between the rotating blades. It is determined. As described above, it is important to adjust the above-described rotation speed and rotation time according to the size, material, type of medicine, and the like of the hollow shell.
【0032】薬剤等を素管内面に噴射するとき、中空素
管を回転させるようにすれば、素管内面の円周方向にお
ける付着量のばらつきを少なくして、均一に付着させる
のに有効である。すなわち、薬剤等の噴射位置が素管の
断面中心からずれる場合であっても、素管の回転によっ
て円周方向の付着が平均化されるとともに、薬剤等の重
力による影響も排除でき、さらに素管内面に付着した薬
剤等が回転によって円周方向に流動を促されて、均一な
付着および使用量の最小化を一層促進できる。素管の回
転は、薬剤等の噴射投入位置で素管を回転ローラ上に配
置するようにすればよい。By rotating the hollow shell when injecting a drug or the like onto the inner surface of the shell, it is effective to reduce the variation in the amount of adhesion in the circumferential direction of the inner surface of the shell, and to uniformly apply the medicine. is there. That is, even when the injection position of the medicine or the like deviates from the center of the cross section of the raw tube, the rotation of the raw tube averages the adhesion in the circumferential direction, and can also eliminate the influence of the gravity of the medicine and the like. The rotation of the drug or the like adhering to the inner surface of the tube is promoted in the circumferential direction, so that uniform adhering and minimization of the used amount can be further promoted. The rotation of the raw tube may be performed by disposing the raw tube on the rotating roller at the injection position of the medicine or the like.
【0033】図3は、本発明の装置例として素管を回転
ローラ上に配置する構成を説明する図である。中空素管
1は薬剤等を噴射投入される位置において、例えば、管
軸方向に複数台設置された回転ローラ1aによって、薬剤
等の噴射中に管軸周りに回転される。このとき、回転ロ
ーラ1aは全数を回転駆動としてもよいし、一部を回転駆
動、その他を自由回転(アイドルローラ)としてもよ
い。FIG. 3 is a diagram for explaining a configuration in which a raw tube is arranged on a rotating roller as an example of the apparatus of the present invention. The hollow shell 1 is rotated around the tube axis at the position where the medicine or the like is injected and injected by, for example, a plurality of rotating rollers 1a provided in the tube axis direction during the injection of the medicine or the like. At this time, all of the rotating rollers 1a may be rotationally driven, a part of them may be rotationally driven, and the others may be freely rotated (idle rollers).
【0034】図3に示すように、薬剤等は中空素管1の
片端から他端に向かって噴射投入されるが、噴射圧力を
有効に利用するため、噴射側端の気密性が確保できるよ
うに、噴射側端を覆う面板2aを噴射口2と一体に設置す
るのが望ましい。As shown in FIG. 3, a medicine or the like is injected from one end of the hollow shell 1 toward the other end. In order to make effective use of the injection pressure, airtightness of the injection end is ensured. In addition, it is desirable that a face plate 2a covering the ejection side end be installed integrally with the ejection port 2.
【0035】また、中空素管1が噴射位置に搬入される
ときに、噴射口2との干渉が問題になるようであれば、
噴射開始前に面板2aと一体の噴射口2を中空素管1と離
反する側(同図では右側)に待避させておき、噴射開始
直前に素管側へ前進させ、噴射終了後に再度待避させて
おく構成を採用できる。このとき、面板2aを一体に設置
することによって、噴射口2は素管に対して一定位置に
位置決めできるので、噴射条件を一定にする効果も得ら
れる。If the interference with the injection port 2 becomes a problem when the hollow shell 1 is carried into the injection position,
Before the injection is started, the injection port 2 integrated with the face plate 2a is retracted to the side away from the hollow shell 1 (the right side in the figure), is advanced toward the shell just before the injection is started, and is retracted again after the injection is completed. It is possible to adopt a configuration in which At this time, by installing the face plate 2a integrally, the injection port 2 can be positioned at a fixed position with respect to the raw pipe, so that an effect of making the injection condition constant can also be obtained.
【0036】製造ラインのレイアウトとして、穿孔圧延
された中空素管を次工程の延伸圧延の開始位置まで所定
距離だけ搬送する必要がある場合には、薬剤等を内面に
投入された素管を搬送時に管軸周りに回転させるように
する。これによって、さらに素管内面の円周方向に均一
な付着が実現できる。In the production line layout, when it is necessary to transport the pierced and rolled hollow shell by a predetermined distance to the starting position of the elongation rolling in the next step, the hollow pipe into which a chemical or the like has been introduced is transferred. Sometimes rotate around the tube axis. As a result, uniform attachment in the circumferential direction on the inner surface of the raw tube can be further achieved.
【0037】通常、穿孔圧延後、延伸圧延の開始位置へ
素管を搬送する場合には、素管は横搬送されることが多
い。この場合には、複数の並進爪を設けて素管を横方向
に搬送させると同時に、素管がスキッドレールと接触し
ながら搬送されることによって、素管は回転される。搬
送時の素管回転による上記の効果を確保するには、例え
ば、1秒以上の回転搬送を行い、薬剤等を中空素管の内
面に十分馴染ませ、または内面のスケールと反応するた
めの十分な時間を付与するするようにするのが望まし
い。Usually, after piercing and rolling, when the raw tube is conveyed to the starting position of elongation rolling, the raw tube is often conveyed sideways. In this case, a plurality of translation claws are provided to convey the raw tube in the lateral direction, and at the same time, the raw tube is conveyed while being in contact with the skid rail, whereby the raw tube is rotated. In order to ensure the above-mentioned effect due to the rotation of the base tube during transfer, for example, perform rotation transfer of 1 second or more to allow the drug or the like to be sufficiently adapted to the inner surface of the hollow base tube or to react sufficiently with the scale of the inner surface. It is desirable to give a proper time.
【0038】図4は、本発明の装置例として複数の並進
爪を設けて素管を横方向に搬送させる構成を説明する図
であり、(a)は平面図を示し、(b)は側面図を示してい
る。同図に示すように、並進爪7とスキッドレール10
は、中空素管1の搬送方向と並行に管軸方向に複数台設
定される。並進爪7等の設置の管軸方向間隔は、搬送対
象となる素管の長さ範囲に応じて適宜決定される。換言
すれば、素管が横搬送時に斜めに搬送されることがない
ように、適切な間隔と設置台数を決定する必要がある。FIGS. 4 (a) and 4 (b) are diagrams for explaining a configuration in which a plurality of translation claws are provided to convey a raw tube in the lateral direction as an example of the apparatus of the present invention. FIG. 4 (a) is a plan view and FIG. FIG. As shown in the figure, the translation claw 7 and the skid rail 10
Are set in the tube axis direction in parallel with the transport direction of the hollow shell 1. The spacing in the pipe axis direction of the installation of the translation claw 7 and the like is appropriately determined according to the length range of the raw pipe to be transported. In other words, it is necessary to determine an appropriate interval and the number of installed tubes so that the raw tube is not transported obliquely during horizontal transport.
【0039】図4に示すように、並進爪7は回転駆動さ
れるスプロケット9によって作動するチェーン8に設置
され、中空素管1の側面を押圧しながら前進し、素管の
横搬送を行う。並進爪7の設置個数は、搬送距離によっ
て適宜決定される。例えば、並進爪7は1本のチェーン
8に対して1個を設置しても作業上問題ないが、チェー
ンの回転距離を短くすることによるサイクルタイムの短
縮や関連設備の消耗による故障を防止する観点から、個
別のチェーン7に複数の爪を設置するのが望ましい。As shown in FIG. 4, the translation claw 7 is mounted on a chain 8 driven by a sprocket 9 which is driven to rotate, moves forward while pressing the side surface of the hollow shell 1, and conveys the shell horizontally. The number of the translation claws 7 is determined as appropriate depending on the transport distance. For example, even if one translation claw 7 is provided for one chain 8, there is no problem in operation, but a reduction in cycle time by shortening the rotation distance of the chain and a failure due to consumption of related equipment are prevented. From a viewpoint, it is desirable to install a plurality of claws on each individual chain 7.
【0040】一方、固定設置されるスキッドレール10
は、その上面をチェーン8よりもわずかに高く設置さ
れ、搬送中の中空素管1の下面と接触し、素管を回転さ
せる。なお、搬送開始および終了時の素管表面と搬送設
備との衝突による疵発生を防止するために、搬送開始お
よび終了時には搬送中よりもチェーンの駆動速度を低く
するのが望ましい。また、搬送開始位置および搬送終了
位置で素管が受ける衝撃を和らげるため、ガイド等を設
置することも上記の搬送疵を防止するするのに有効であ
る。On the other hand, the fixedly mounted skid rail 10
The upper surface is slightly higher than the chain 8 and is in contact with the lower surface of the hollow shell 1 being conveyed to rotate the shell. In order to prevent the occurrence of flaws due to the collision between the surface of the raw tube and the transfer equipment at the start and end of the transfer, it is desirable that the drive speed of the chain be lower at the start and end of the transfer than during the transfer. Also, a guide or the like is effective to prevent the above-mentioned transport flaws in order to reduce the impact on the raw pipe at the transport start position and the transport end position.
【0041】以下、本発明の効果を具体的な実施例に基
づいて説明する。ここので説明する具体的な条件は、本
発明の内容を何ら制限するものではない。Hereinafter, the effects of the present invention will be described based on specific examples. The specific conditions described here do not limit the content of the present invention at all.
【0042】[0042]
【実施例】(実施例1)寸法仕様で外径:185.0〜426.O
mm、肉厚:5.0〜55.0mm、長さ5〜15mの継目無鋼管を
製造可能なマンネスマン・プラグミル製管ラインを用い
て、第2穿孔機による圧延後で、次工程のプラグミルに
よる延伸圧延前に、種々の条件で薬剤等を中空素管の内
面に投入して、最終製品での内面疵の発生頻度を調査し
た。使用した薬剤等は、黒鉛を主成分とする粉末潤滑剤
に食塩を混合したものである。[Embodiment] (Embodiment 1) Outer diameter: 185.0-426.O with dimensional specifications
mm, wall thickness: 5.0 to 55.0 mm, using a Mannesmann plug mill pipe line capable of manufacturing a seamless steel pipe with a length of 5 to 15 m, after rolling by the second drilling machine, and before elongating and rolling by the plug mill in the next process Next, under various conditions, chemicals and the like were charged into the inner surface of the hollow shell, and the frequency of occurrence of inner surface flaws in the final product was investigated. The chemicals and the like used are a mixture of powdered lubricant containing graphite as a main component and salt.
【0043】薬剤等の供給装置は、前記図2に示す構成
とし、予め混合した薬剤等をタンク内に一旦貯蔵、確保
して、薬剤等タンク下部の回転羽根式切り出し部を所定
時間で開放状態にして、噴射口に通じる配管内に薬剤等
を切り出している。The supply device for medicines and the like has the structure shown in FIG. 2 and temporarily stores and secures the medicines and the like mixed in advance in the tank, and opens the rotary blade type cut-out portion at the bottom of the tank for the medicines and the like in a predetermined time. Then, a drug or the like is cut out in a pipe leading to the injection port.
【0044】キャリヤーガスとして窒素ガスを用い、ガ
スが流通する噴射配管内に所定量の薬剤等を切り出し
て、混合ガスを噴射口から噴射する。ここでキャリヤー
ガスの噴射圧力は、比例弁、アキュムレータにより調整
し、薬剤等の切り出し時間は、回転羽根式切り出し部の
回転時間によって調整できるようになっている。そし
て、噴射口は、噴射配管の先端に設けられ、直管のノズ
ルが付設されている。Using a nitrogen gas as a carrier gas, a predetermined amount of a drug or the like is cut out in an injection pipe through which the gas flows, and a mixed gas is injected from an injection port. Here, the injection pressure of the carrier gas is adjusted by a proportional valve and an accumulator, and the cut-out time of the medicine or the like can be adjusted by the rotation time of the rotary blade cut-out section. The injection port is provided at the tip of the injection pipe, and has a straight pipe nozzle.
【0045】継目無鋼管の製造に供した素材の材質は、
全てC含有量0.2%程度の炭素鋼とした。第2穿孔機で
穿孔圧延された中空素管の寸法は、A:内径200mm×長
さ7000mm、B:内径300mm×長さ3000mm、C:内径300mm
×長さ7000mm、およびD:内径400mm×長さ7000mmの4
種類とし、それぞれの条件での供試本数は20本とした。The materials used for the production of seamless steel pipes are as follows:
All were carbon steels having a C content of about 0.2%. The dimensions of the hollow shell pierced and rolled by the second piercing machine are: A: inner diameter 200 mm x length 7000 mm, B: inner diameter 300 mm x length 3000 mm, C: inner diameter 300 mm
X length 7000mm and D: 400mm inner diameter x length 7000mm 4
The number of samples under each condition was 20.
【0046】中空素管内面への薬剤等の総投入量は、内
表面積に対して100g/m2、または70g/m2の単位面積当た
り投入量となるように調整した。このときの最終製品で
の内面疵の発生頻度を調査した結果を、薬剤等の噴射条
件と合わせて表1に示す。The total amount of the drug or the like charged to the inner surface of the hollow shell was adjusted so as to be 100 g / m 2 or 70 g / m 2 per unit area with respect to the inner surface area. Table 1 shows the results of investigation of the frequency of occurrence of inner surface flaws in the final product at this time, together with the injection conditions such as chemicals.
【0047】[0047]
【表 1】 表1に示す調査結果から、条件5〜8の本発明例では、
中空素管の寸法(A〜D)に基づいてキャリヤーガスの
噴射圧力、および薬剤等の投入時間を調整することによ
って、より少量の薬剤等の投入量であるが、より優れた
内面疵の抑制効果が得られることが明らかである。 (実施例2)実施例1の条件4(従来例)において、噴
射圧力を噴射開始時には1.5kg/cm2、噴射終了時には1.O
kg/cm2となるように比例弁を操作して、順次減少させた
ところ、圧延本数20本に対して内面疵の発生は皆無であ
った。[Table 1] From the survey results shown in Table 1, in the present invention examples under conditions 5 to 8,
By adjusting the injection pressure of the carrier gas and the injection time of the medicine and the like based on the dimensions (A to D) of the hollow shell, the injection amount of the medicine and the like is smaller, but the inner surface flaw is more excellently suppressed. It is clear that the effect can be obtained. (Example 2) Under condition 4 (conventional example) of Example 1, the injection pressure was 1.5 kg / cm 2 at the start of injection and 1.0 O at the end of injection.
When the proportional valve was operated so as to become kg / cm 2, and the number was sequentially reduced, no internal flaw was generated for 20 rolls.
【0048】同様に、噴射圧力を噴射開始時には1.0kg/
cm2、噴射終了時には1.5kg/cm2となるように比例弁を操
作して、順次増大させたところ、内面疵の発生は皆無で
あった。このことから、噴射作業中にキャリヤーガスの
噴射圧力を順次増大し、または順次減少させることによ
って、一層、内面疵の抑制効果が発揮されることが分か
る。 (実施例3)実施例1の条件1(従来例)において、中
空素管を回転させながら噴射を行ったところ、圧延本数
20本に対して内面疵の発生は1本に減少した。噴射中に
中空素管を回転させることによって、さらに内面疵の発
生が防止される。 (実施例4)実施例1の条件1で薬剤等を噴射投入させ
た後、中空素管を回転搬送させた場合の内面疵の発生を
調査した。このときの搬送速度は約1.5m/secで、搬送
時間は7secであった。結果は、圧延本数20本に対して
内面疵の発生は1本に減少しており、搬送中に中空素管
を回転させることによる効果が明らかである。Similarly, the injection pressure is set to 1.0 kg /
cm 2, at the time of injection end by operating a proportional valve so that 1.5 kg / cm 2, was allowed to sequentially increased, occurrence of inner surface flaws was none. From this, it is understood that the effect of suppressing the inner surface flaw is further exhibited by sequentially increasing or decreasing the injection pressure of the carrier gas during the injection operation. (Example 3) Under the condition 1 (conventional example) of Example 1, injection was performed while rotating a hollow shell.
The occurrence of inner surface flaws was reduced to one out of 20. By rotating the hollow shell during injection, the occurrence of internal flaws is further prevented. (Example 4) After injection of a drug or the like under the condition 1 of Example 1, the occurrence of inner surface flaws when the hollow shell was rotated and conveyed was investigated. At this time, the transfer speed was about 1.5 m / sec, and the transfer time was 7 seconds. As a result, the occurrence of inner surface flaws was reduced to one for 20 rolls, and the effect of rotating the hollow shell during transport is clear.
【0049】[0049]
【発明の効果】本発明の継目無鋼管の製造方法およびそ
れを用いた製造装置によれば、延伸圧延の際に薬剤等を
中空素管の内面に効率的に供給して、均一に付着させる
ことによって、被圧延材の内面疵を防止することができ
る。しかも、そのために使用する薬剤等の使用量も最小
にすることができ、製造コストの低減に有効である。According to the method for manufacturing a seamless steel pipe of the present invention and the manufacturing apparatus using the same, chemicals and the like are efficiently supplied to the inner surface of the hollow shell at the time of elongation rolling, and are uniformly adhered. Thereby, the inner surface flaw of the material to be rolled can be prevented. In addition, the amount of chemicals and the like used therefor can be minimized, which is effective in reducing manufacturing costs.
【図1】本発明の装置例に具備された圧延情報認識部、
噴射条件決定部および噴射条件調整部の作用を説明する
図である。FIG. 1 is a rolling information recognition unit provided in an apparatus example of the present invention;
It is a figure explaining an operation of an injection condition deciding part and an injection condition adjustment part.
【図2】本発明の装置例として、回転羽根式切り出し部
を設けた薬剤等の供給装置の構成を説明する図である。FIG. 2 is a diagram illustrating a configuration of a drug or the like supply device provided with a rotary blade type cut-out portion as an example of the device of the present invention.
【図3】本発明の装置例として素管を回転ローラ上に配
置する構成を説明する図である。FIG. 3 is a diagram illustrating a configuration in which a raw tube is arranged on a rotating roller as an example of the apparatus of the present invention.
【図4】本発明の装置例として複数の並進爪を設けて素
管を横方向に搬送させる構成を説明する図である。FIG. 4 is a diagram illustrating a configuration in which a plurality of translation claws are provided and a raw tube is transported in a lateral direction as an example of the apparatus of the present invention.
1:中空素管、 1a:回転ローラ 2:噴射口、 2a:面板 3:噴射配管、 4:バルブ 5:薬剤等供給装置、 5a:薬剤等タンク 5b:切り出し部、 5c:薬剤等 5d:加圧配管、 5e:薬剤等供給配管 6:キャリヤーガス供給装置、 6a:キャリヤーガスタ
ンク 7:並進爪、 8:チェーン 9:スプロケット、 10:スキッドレール1: hollow shell, 1a: rotating roller 2: injection port, 2a: face plate 3: injection pipe, 4: valve 5: drug supply device, 5a: drug tank 5b: cutout section, 5c: drug, etc. 5d: addition 6e: Carrier gas supply device, 6a: Carrier gas tank 7: Translation claw, 8: Chain 9: Sprocket, 10: Skid rail
Claims (10)
管の内面に潤滑剤または素管内面のスケールを溶融若し
くは除去するための薬剤(以下、「薬剤等」という)を
キャリヤーガスによって噴射投入する継目無鋼管の製造
方法であって、前記中空素管の寸法、同じく材質または
薬剤等の種類のうち、少なくとも一つの情報に基づい
て、キャリヤーガスの噴射圧力、薬剤等の総投入量また
は薬剤等の投入時間のうち、少なくとも一つの条件を調
整することを特徴とする継目無鋼管の製造方法。When a hollow shell is stretched and rolled, a lubricant (hereinafter referred to as "agent") is melted or removed on the inner surface of the hollow shell to melt or remove scale on the inner surface of the hollow shell. A method of manufacturing a seamless steel pipe to be injected by injection, wherein the injection pressure of a carrier gas, the total injection of chemicals, etc., based on at least one of information on the dimensions of the hollow shell, and also on the type of material or chemicals, etc. A method for manufacturing a seamless steel pipe, comprising adjusting at least one condition among an amount and a charging time of a chemical or the like.
管の内面に薬剤等をキャリヤーガスによって噴射投入す
る継目無鋼管の製造方法であって、前記薬剤等をキャリ
ヤーガスで噴射投入しながら、キャリヤーガスの噴射圧
力を順次増大し、または順次減少させることを特徴とす
る継目無鋼管の製造方法。2. A method for producing a seamless steel pipe, wherein a chemical or the like is injected and injected by a carrier gas into an inner surface of the hollow shell when elongating and rolling the hollow shell. The chemical and the like are injected and injected by a carrier gas. A method for producing a seamless steel pipe, wherein the injection pressure of the carrier gas is sequentially increased or decreased.
管の内面に薬剤等をキャリヤーガスによって噴射投入す
る継目無鋼管の製造方法であって、前記中空素管を回転
させながら、その内面に薬剤等をキャリヤーガスによっ
て噴射投入することを特徴とする継目無鋼管の製造方
法。3. A method for producing a seamless steel pipe, wherein, when elongating and rolling a hollow shell, a chemical or the like is injected into the inner surface of the hollow shell by a carrier gas, wherein the hollow shell is rotated. A method for producing a seamless steel pipe, wherein a chemical or the like is injected and injected into the inner surface thereof by a carrier gas.
管の片端内面に位置する噴射口を有する噴射配管を通し
て薬剤等をキャリヤーガスによって噴射投入する継目無
鋼管の製造方法であって、前記噴射配管内に薬剤等を切
り出しながらキャリヤーガスによって噴射することを特
徴とする継目無鋼管の製造方法。4. A method for producing a seamless steel pipe, wherein, during elongation rolling of a hollow shell, a chemical or the like is injected by a carrier gas through an injection pipe having an injection port located at one end inner surface of the hollow shell. A method for manufacturing a seamless steel pipe, wherein a chemical or the like is cut into the injection pipe and injected by a carrier gas.
管の片端内面に位置する噴射口を有する噴射配管を通し
て薬剤等をキャリヤーガスによって噴射投入する継目無
鋼管の製造方法であって、前記中空素管を回転させなが
ら、その内面に薬剤等をキャリヤーガスによって噴射投
入することを特徴とする継目無鋼管の製造方法。5. A method for producing a seamless steel pipe, wherein when drawing and rolling a hollow shell, chemicals and the like are injected by a carrier gas through an injection pipe having an injection port located at one end inner surface of the hollow shell. A method for producing a seamless steel pipe, wherein a chemical or the like is injected and injected by a carrier gas into an inner surface thereof while rotating the hollow shell.
管の内面に薬剤等をキャリヤーガスによって噴射投入す
る継目無鋼管の製造方法であって、前記中空素管の内面
に薬剤等をキャリヤーガスによって噴射投入した後に、
次の延伸圧延の開始位置まで中空素管を管軸周りに回転
させながら搬送することを特徴とする継目無鋼管の製造
方法。6. A method for producing a seamless steel pipe wherein a chemical or the like is injected and injected by a carrier gas into an inner surface of the hollow shell when elongating and rolling the hollow shell. After injecting with carrier gas,
A method for producing a seamless steel pipe, wherein a hollow shell is conveyed while being rotated around a pipe axis to a start position of a next elongation rolling.
管の内面に薬剤等をキャリヤーガスによって噴射投入し
て継目無鋼管を製造する装置であって、前記中空素管の
寸法、同じく材質または薬剤等の種類のうち、少なくと
も一つの情報を認識する圧延情報認識部と、キャリヤー
ガスの噴射圧力、薬剤等の総投入量または薬剤等の投入
時間のうち、少なくとも一つの条件を決定する噴射条件
決定部と、決定された噴射条件を実現する噴射条件調整
部とを具備することを特徴とする継目無鋼管の製造装
置。7. An apparatus for producing a seamless steel pipe by injecting a chemical or the like with a carrier gas into an inner surface of the hollow shell when elongating and rolling the hollow shell, wherein dimensions of the hollow shell are: Similarly, a rolling information recognition unit for recognizing at least one piece of information, such as a material or a chemical, and determining at least one condition among a carrier gas injection pressure, a total amount of a chemical or the like, or a chemical or the like input time. A seamless steel pipe manufacturing apparatus, comprising: an injection condition determining unit that performs the injection condition; and an injection condition adjusting unit that realizes the determined injection condition.
管の内面に薬剤等をキャリヤーガスによって噴射投入し
て継目無鋼管を製造する装置であって、薬剤等を噴射口
に通じる噴射配管内に直接切り出す回転羽根式の切り出
し部と、この切り出し部よりも上流の位置からキャリヤ
ーガスを噴射配管内に投入するキャリヤーガス投入部と
を設けることを特徴とする継目無鋼管の製造装置。8. An apparatus for producing a seamless steel pipe by injecting a chemical or the like with a carrier gas into an inner surface of the hollow shell when the hollow shell is stretched and rolled, wherein the chemical or the like is passed through an injection port. A device for manufacturing a seamless steel pipe, comprising: a rotary vane-type cutout section for cutting directly into an injection pipe; and a carrier gas input section for charging a carrier gas into the injection pipe from a position upstream of the cutout section. .
管の内面に薬剤等をキャリヤーガスによって噴射投入し
て継目無鋼管を製造する装置であって、前記薬剤等をキ
ャリヤーガスで噴射投入するとき、上記中空素管をその
管軸周りに回転させる回転装置を設けることを特徴とす
る継目無鋼管の製造装置。9. An apparatus for producing a seamless steel pipe by injecting a chemical or the like with a carrier gas into the inner surface of the hollow shell when the hollow shell is stretched and rolled. A device for manufacturing a seamless steel pipe, comprising a rotating device for rotating the hollow shell around its pipe axis when injecting.
素管の内面に薬剤等をキャリヤーガスによって噴射投入
して継目無鋼管を製造する装置であって、薬剤等を内面
に噴射投入した中空素管を延伸圧延の開始位置まで管軸
周りに回転させながら搬送する装置を備えたことを特徴
とする継目無鋼管の製造装置。10. An apparatus for manufacturing a seamless steel pipe by injecting a chemical or the like with a carrier gas into an inner surface of the hollow shell when elongating and rolling the hollow shell, and injecting a chemical or the like into the inner surface. An apparatus for manufacturing a seamless steel pipe, comprising: an apparatus for transporting the hollow hollow tube while rotating it around a pipe axis to a start position of elongation rolling.
Priority Applications (1)
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JP2000166894A JP3633440B2 (en) | 2000-06-05 | 2000-06-05 | Manufacturing method and apparatus for seamless steel pipe |
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Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000166894A JP3633440B2 (en) | 2000-06-05 | 2000-06-05 | Manufacturing method and apparatus for seamless steel pipe |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP2004284243A Division JP4148209B2 (en) | 2004-09-29 | 2004-09-29 | Manufacturing method and apparatus for seamless steel pipe |
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Publication Number | Publication Date |
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JP2001340903A true JP2001340903A (en) | 2001-12-11 |
JP3633440B2 JP3633440B2 (en) | 2005-03-30 |
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