JP2001340716A - Filter and its manufacturing method - Google Patents

Filter and its manufacturing method

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Publication number
JP2001340716A
JP2001340716A JP2000165630A JP2000165630A JP2001340716A JP 2001340716 A JP2001340716 A JP 2001340716A JP 2000165630 A JP2000165630 A JP 2000165630A JP 2000165630 A JP2000165630 A JP 2000165630A JP 2001340716 A JP2001340716 A JP 2001340716A
Authority
JP
Japan
Prior art keywords
filter
melt
nonwoven fabric
mixed
fiber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000165630A
Other languages
Japanese (ja)
Other versions
JP4126679B2 (en
Inventor
Eitaro Tanaka
田中  栄太郎
Ryosuke Onodera
良介 小野寺
Ryohei Furuichi
良平 古市
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koken Co Ltd
Original Assignee
Koken Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Koken Co Ltd filed Critical Koken Co Ltd
Priority to JP2000165630A priority Critical patent/JP4126679B2/en
Publication of JP2001340716A publication Critical patent/JP2001340716A/en
Application granted granted Critical
Publication of JP4126679B2 publication Critical patent/JP4126679B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Filtering Materials (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a filter having high collecting efficiency of dusts or the like, high capacity holding a large amount of dusts or the like slowly raised ventilation resistance and used for a long time. SOLUTION: Melt-blown unwoven cloth 1 is made of extra fine fiber having 7 to 15 μm fiber diameter manufactured by melt-blowing a synthetic resin. A mixed web 2 is manufactured by opening and mixing the melt-blown unwoven cloth 1, fiber such as cut cloth and electrifying processed fiber obtained by subjecting wool and a synthetic fiber having >=15 μm fiber diameter to resin processing and then to mechanical secondary processing and then folding by a cross layer system. The melt-blown unwoven cloth 1, the mixed web 2 and a prefilter 3 made of spunbonded unwoven cloth are successively laminated to form the filter.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、空気調整機等に送
る空気や、人間等に吸引される空気から粉塵,塵埃,花
粉,霧状の微粒子等(以下「粉塵等」という)を除去す
るフィルタ、特に、慣性,遮りの濾過作用と静電気とに
よって粉塵等を捕集するエレクトレットフィルタ及びそ
の製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention removes dust, dust, pollen, mist-like fine particles (hereinafter referred to as "dust") from air sent to an air conditioner or the like or air sucked by a person or the like. The present invention relates to a filter, and more particularly to an electret filter that collects dust and the like by inertia, a filtering action of shielding, and static electricity, and a method of manufacturing the same.

【0002】[0002]

【従来の技術】従来、ポリプロピレン系合成樹脂等をメ
ルトブロー紡糸したメルトブロー不織布からなるエレク
トレットフィルタ(以下「メルトブロー不織布のエレク
トレットフィルタ」という)は、繊維径が極細で、繊維
間距離が狭い、即ち空隙率が小さくて、粉塵等を捕集す
る性能(以下「捕集効率」という)が高い上、繊維は成
形,溶着等の後加工が容易な性質を有するため、プレフ
ィルタ層,捕集フィルタ層及び保型フィルタ層を積層し
た状態で加熱成形して型抜きする使い捨ての防塵マスク
等の捕集フィルタ層として主に使用されている。
2. Description of the Related Art Conventionally, an electret filter comprising a melt-blown nonwoven fabric obtained by melt-blowing a polypropylene-based synthetic resin or the like (hereinafter referred to as "meltblown nonwoven fabric electret filter") has a very small fiber diameter and a small inter-fiber distance, that is, a porosity. Is small, has high performance of collecting dust and the like (hereinafter referred to as “collection efficiency”), and has a property that the fiber is easily processed after forming and welding, so that the pre-filter layer, the collection filter layer and It is mainly used as a collecting filter layer such as a disposable dust-proof mask which is formed by heating and molding in a state in which the filter retaining layer is laminated.

【0003】又、羊毛とポリエステル等の合成繊維とを
混合した不織布に特殊な樹脂を付着させた上、機械的二
次加工を施して繊維に帯電加工した不織布からなるエレ
クトレットフィルタ(以下「帯電加工不織布のエレクト
レットフィルタ」という)〔特公平3−31483号公
報及び特公平3−63406号公報参照〕は、厚みのあ
るフィルタ層全体で粉塵等を捕集するため、粉塵等の保
持容量が大きい上、通気時の圧力損失(以下「通気抵
抗」という)の上昇も緩やかなので、取替式マスク等の
捕集フィルタとして主に使用されている。
An electret filter (hereinafter referred to as “charging process”) made of a nonwoven fabric in which a special resin is adhered to a nonwoven fabric obtained by mixing wool and synthetic fibers such as polyester and then subjected to mechanical secondary processing to charge the fibers. The non-woven fabric electret filter ”(see Japanese Patent Publication No. 3-31483 and Japanese Patent Publication No. 3-63406) collects dust and the like in the entire thick filter layer, and therefore has a large holding capacity for dust and the like. Since the pressure loss during ventilation (hereinafter referred to as "venting resistance") also increases slowly, it is mainly used as a collection filter for a replaceable mask or the like.

【0004】ところで、一般的に、エレクトレットフィ
ルタは、粉塵等を含む空気を通し続ける試験を行うと、
粉塵等が静電作用によりフィルタに吸着,捕集されて、
粉塵等の保持量或いは堆積量が増加するが、接触した粉
塵等によって帯電した繊維が放電してしまうため、静電
気が次第に低下して、捕集効率が低下する傾向にあるも
のの、粉塵等が保持されたり、堆積して、エレクトレッ
トフィルタが目詰りしてくると、目詰りによる濾過作用
が起きて、捕集効率が逆に上昇し始める特性があり、こ
の捕集効率が低下から上昇に転ずるときのボトム値がこ
の特性における最小捕集効率となる。
By the way, in general, when an electret filter is subjected to a test of continuously passing air containing dust and the like,
Dust, etc. is adsorbed and collected on the filter by electrostatic action,
The amount of retained or deposited dust increases, but the charged fibers are discharged by the contacted dust and the like, so the static electricity gradually decreases and the collection efficiency tends to decrease. When the electret filter is clogged or accumulated and clogged, a filtering action due to the clogging occurs and the collection efficiency starts to increase, and when the collection efficiency turns from a decrease to an increase. Is the minimum collection efficiency in this characteristic.

【0005】又、エレクトレットフィルタは、空気の流
れが早くなると、粉塵等の捕集効率が低下するので、フ
ィルタの空隙率を低下させて、濾過作用を大きくする必
要がある。
[0005] In the electret filter, when the flow of air becomes faster, the efficiency of collecting dust and the like is reduced. Therefore, it is necessary to reduce the porosity of the filter and increase the filtering action.

【0006】そこで、繊維がウェッブ状態で、空隙率が
高すぎて、フィルタとしてそのまま使用することができ
ない帯電加工不織布のエレクトレットフィルタは、ニー
ドルパンチング法で繊維を上下に絡ませてフェルト状に
加工することにより、空隙率を低下させることが行われ
ている。
Accordingly, electret filters made of non-charged nonwoven fabric which cannot be used as a filter because the fibers are in a web state and the porosity is too high, are formed by entangled the fibers up and down by a needle punching method and processed into a felt shape. Thus, the porosity is reduced.

【0007】[0007]

【発明が解決しようとする課題】ところで、メルトブロ
ー不織布のエレクトレットフィルタは、粉塵等をフィル
タの表面で集中的に捕集するため、フィルタの表面が短
時間に目詰まりして、フィルタ内部に粉塵等を保持でき
ないという課題と、フィルタの目詰りにより通気が阻害
されて、通気抵抗が急激に上昇するため、長時間の使用
に耐えられないという課題があった。
However, in the electret filter made of a melt-blown nonwoven fabric, dust and the like are intensively collected on the surface of the filter. There is a problem that the filter cannot be maintained and a problem that the filter cannot be used for a long time because the filter is clogged and the ventilation is hindered, and the ventilation resistance increases rapidly.

【0008】このエレクトレットフィルタの課題を解決
するには、フィルタの面積を拡大すれば、ある程度改善
できるが、例えば、人間の顔面に着ける使い捨ての防塵
マスクであれば、その拡大できる面積にも自ずと限度が
あり、この課題の根本的な解決策とはならない。
In order to solve the problem of the electret filter, the area can be improved to some extent by enlarging the area of the filter. For example, in the case of a disposable dust mask which can be worn on a human face, the area which can be expanded is naturally limited. This is not a fundamental solution to this problem.

【0009】又、帯電加工不織布のエレクトレットフィ
ルタは、捕集フィルタ層が厚く、繊維が樹脂加工されて
いるため、成形,溶着等の後加工が困難で、用途が限定
されるという課題がある。
In addition, the electret filter made of the non-woven fabric charged has a problem that, since the collection filter layer is thick and the fibers are resin-processed, post-processing such as molding and welding is difficult, and the application is limited.

【0010】本発明は、このような課題を解決するため
になされたもので、粉塵等の捕集効率が高く、フィルタ
内部に粉塵等を捕集して保持できる量が多くて、粉塵等
の堆積による通気抵抗の上昇が緩やかで、長時間の使用
に耐えられるフィルタを提供することを目的とするもの
である。
The present invention has been made in order to solve such a problem, and has a high collection efficiency of dust and the like, and a large amount of dust and the like can be collected and held inside the filter. It is an object of the present invention to provide a filter that has a moderate rise in airflow resistance due to deposition and can withstand long-term use.

【0011】[0011]

【課題を解決するための手段】本発明は、合成樹脂をメ
ルトブローして製造した繊維径7〜15μmの極細繊維
からなるエレクトレット化されたメルトブロー不織布
と、このエレクトレット化されたメルトブロー不織布
と、少なくとも繊維径15μm以上の羊毛及び合成繊維
を樹脂加工して機械的に二次加工を施した帯電加工繊維
とを解繊して混合した混合ウェッブと、スパンボンド不
織布からなるプレフィルタとを順次積層したフィルタで
ある。
DISCLOSURE OF THE INVENTION The present invention provides an electret melt-blown nonwoven fabric made of ultrafine fibers having a fiber diameter of 7 to 15 .mu.m produced by melt-blowing a synthetic resin; an electret meltblown nonwoven fabric; A filter obtained by sequentially laminating a mixed web obtained by defibrating and mixing a wool having a diameter of 15 μm or more and a synthetic fiber mechanically subjected to secondary processing by resin processing and a pre-filter made of spunbonded nonwoven fabric. It is.

【0012】又、本発明は、合成樹脂をメルトブローし
て製造した繊維径7〜15μmの極細繊維からなるエレ
クトレット化されたメルトブロー不織布に、このエレク
トレット化されたメルトブロー不織布と、少なくとも繊
維径15μm以上の羊毛及び合成繊維を樹脂加工して機
械的に二次加工を施した帯電加工繊維とを解繊して混合
した混合ウェッブをクロスレイヤー方式で折り畳みなが
ら積層し、且つ、スパンボンド不織布を更に積層するフ
ィルタの製造方法である。
Further, the present invention relates to an electret melt-blown nonwoven fabric made of a fine resin having a fiber diameter of 7 to 15 μm produced by melt-blowing a synthetic resin, and adding the electret meltblown nonwoven fabric having a fiber diameter of at least 15 μm or more. Laminating and mixing a mixed web obtained by defibrating and mixing wool and synthetic fibers mechanically subjected to secondary processing with resin-processed wool and synthetic fibers, and further laminating spunbonded nonwoven fabric This is a method for manufacturing a filter.

【0013】本発明によれば、繊維径が極細のメルトブ
ロー紡糸の繊維に、その繊維径より太い繊維径で、倦縮
性及び繊維長を有する羊毛繊維を混合することにより、
メルトブロー紡糸の繊維単体では困難であったウェッブ
状への加工が容易となる上、層の厚みを保持する繊維の
混合割合を調整して繊維間空隙率を変化させることによ
り、粉塵等の捕集効率が高く、フィルタ内部に粉塵等を
捕集して保持できる量が多くて、通気抵抗の上昇が緩や
かで、長時間使用することができるようになる。
According to the present invention, by mixing a wool fiber having a fiber diameter larger than the fiber diameter, crunchiness and fiber length with a melt-blown fiber having an extremely small fiber diameter,
It is easy to process into a web-like shape, which was difficult with melt-blown fiber alone. In addition, by adjusting the mixing ratio of fibers that maintain the thickness of the layer and changing the inter-fiber porosity, dust is collected. Efficiency is high, the amount of dust and the like that can be collected and retained inside the filter is large, the rise in ventilation resistance is gradual, and the filter can be used for a long time.

【0014】又、本発明によれば、羊毛と合成繊維とを
混合して機械的二次加工を施すことにより帯電加工した
不織布からマスク等を型抜きした後の原反を原料とする
こともできる上、混合ウェッブを製造するカード機は繊
維をウェッブ状に加工する一般的な機械で、エアーレイ
等の加工機械より低価格であるため、製造原価を安くす
ることができる。
Further, according to the present invention, a raw material obtained by die-cutting a mask or the like from a charged nonwoven fabric by subjecting wool and synthetic fiber to mechanical secondary processing may be used as a raw material. In addition, a carding machine for producing a mixed web is a general machine for processing fibers into a web shape, and is lower in cost than a processing machine such as an air lay, so that manufacturing costs can be reduced.

【0015】[0015]

【発明の実施の形態】図1は、本発明のフィルタの一部
を破断した部分斜視図で、このフィルタは、合成樹脂を
メルトブローして製造した繊維径7〜15μmの極細繊
維からなるメルトブロー不織布1と、このメルトブロー
不織布1と、裁断布等の繊維と、少なくとも繊維径15
μm以上の羊毛及びポリエステル,ポリアミド,ポリプ
ロピレン等の合成繊維(以下「羊毛を基材とする繊維」
という)を樹脂加工して機械的に二次加工を施した帯電
加工繊維とを解繊して混合した上、クロスレイヤー方式
で折り畳まれた混合ウェッブ2と、スパンボンド不織布
3とを順次積層したものである。
DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 is a partial perspective view of a filter of the present invention, in which a part of the filter is cut away. This filter is a melt-blown non-woven fabric made of synthetic resin melt-blown and having a fiber diameter of 7 to 15 .mu.m. 1, the melt-blown nonwoven fabric 1, fibers such as cutting cloth, and at least a fiber diameter 15
μm or more wool and synthetic fibers such as polyester, polyamide and polypropylene (hereinafter “fibers based on wool”)
) Is resin-processed, and the processed fibers are mechanically subjected to secondary processing, defibrated and mixed, and a mixed web 2 folded by a cross-layer method and a spun-bonded nonwoven fabric 3 are sequentially laminated. Things.

【0016】このように、極細の合成繊維からなるメル
トブロー不織布をウェッブに多く混合した混合ウェッブ
2を使用することにより、空隙率が低下して、空気の流
れが早くても、捕集効率が高く且つ保持量が多くなると
共に、溶着し易くなって、使い捨て式マスク等にも加工
できるようなる。
As described above, by using the mixed web 2 in which the melt-blown non-woven fabric made of very fine synthetic fibers is mixed in the web, the porosity is reduced and the collection efficiency is high even if the air flow is fast. In addition, as the holding amount increases, welding becomes easier, and processing into a disposable mask or the like becomes possible.

【0017】(製造方法)次に、本発明のフィルタの原
反の製造方法について説明する。
(Manufacturing Method) Next, a method of manufacturing a raw material of the filter of the present invention will be described.

【0018】フィルタ原反(図示しない)、すなわちメ
ルトブロー紡糸繊維のエレクトレットフィルタと羊毛を
基材とする繊維からなる帯電加工樹脂のエレクトレット
フィルタとは、それぞれ、ベルトコンベア4によって矢
印X方向に搬送されて、矢印Y方向に回転する解繊機5
のスパイク,ストリッパーローラ,ビータ6等によって
繊維が解かれ且つ除塵される〔以下「解繊」という(図
2参照)〕。
The raw material of the filter (not shown), that is, the electret filter of meltblown spun fiber and the electret filter of electrified resin made of wool-based fiber are respectively conveyed by a belt conveyor 4 in the direction of arrow X. , Fibrillating machine 5 rotating in the direction of arrow Y
The fibers are loosened and dust-removed by the spike, stripper roller, beater 6 and the like (hereinafter referred to as "fibrillation" (see FIG. 2)).

【0019】そして、解繊機5で解繊されたメルトブロ
ー紡糸繊維のエレクトレットフィルタの繊維は、ブロワ
ー7によってダクト8からサイクロン9に送られて、繊
維長1〜20mmの短繊維に分級された上、この繊維を
原料Aとしてホッパ10に送る(図2及び図3参照)。
Then, the fibers of the electret filter of the melt-blow spun fibers which have been defibrated by the defibrating machine 5 are sent from the duct 8 to the cyclone 9 by the blower 7 and classified into short fibers having a fiber length of 1 to 20 mm. This fiber is sent to the hopper 10 as a raw material A (see FIGS. 2 and 3).

【0020】又、解繊機5で解繊された帯電加工繊維の
エレクトレットフィルタの繊維は、ブロワー7によって
ダクト8からサイクロン11に送って、繊維長10〜5
0mmの長繊維を分級し、この繊維を原料Bとしてホッ
パ12に送る(図3参照)。
The electret filter fibers of the charged fibers which have been defibrated by the defibrating machine 5 are sent from the duct 8 to the cyclone 11 by the blower 7 and have a fiber length of 10 to 5.
The 0 mm long fiber is classified and sent to the hopper 12 as the raw material B (see FIG. 3).

【0021】そこで、定量の原料Aをホッパ10から連
続して送り出して、矢印Z方向に走行するベルトコンベ
ア13(図3参照)の上に原料Aを層状に堆積させると
共に、定量の原料Bをホッパ12から連続して送り出し
て、ベルトコンベア13の上の層状の原料Aの上に更に
層状に原料Bとの混合比率A:Bを調整する。
Therefore, the fixed amount of the raw material A is continuously sent out from the hopper 10, and the fixed amount of the raw material A is deposited on the belt conveyor 13 (see FIG. 3) running in the arrow Z direction. The mixture is sent out continuously from the hopper 12, and the mixing ratio A: B with the raw material B is further adjusted in a layered manner on the layered raw material A on the belt conveyor 13.

【0022】即ち、エレクトレット化されたメルトブロ
ー不織布1を解繊した原料Aと、樹脂加工及び機械加工
によって帯電処理された羊毛を基材とする原料Bとの混
合比率A:Bは、ホッパ10からの原料Aの供給量とホ
ッパ12からの原料Bの供給量とを調整することによっ
て設定できる。本発明において混合比率A:Bは重量比
で90:10〜30:70の範囲で調整可能であるが、
70:30程度が最適である。
That is, the mixing ratio A: B of the raw material A obtained by defibrating the electret melt-blown nonwoven fabric 1 and the raw material B made of wool that has been charged by resin processing and mechanical processing is determined by the hopper 10. By adjusting the supply amount of the raw material A and the supply amount of the raw material B from the hopper 12. In the present invention, the mixing ratio A: B can be adjusted in a range of 90:10 to 30:70 by weight,
About 70:30 is optimal.

【0023】次に、ベルトコンベア13の上に層状に堆
積させた2種類の原料A及び原料Bを図3のカード機1
4に送って、原料Aの極細のメルトブロー繊維と、原料
Bの繊維径が太く、倦縮性及び繊維長を有する羊毛繊維
とを混合し、且つ、原料Aの短繊維を原料Bの長繊維に
機械的に絡ませると、メルトブロー不織布に比較して繊
維の充填密度の低い混合ウェッブ2が形成されると共
に、このとき原料A及び原料Bに加わる機械的外力によ
って、混合ウェッブ2の繊維の表面に静電気を生じる。
Next, the two kinds of raw materials A and B deposited in layers on the belt conveyor 13 are transferred to the card machine 1 shown in FIG.
4 and mixed with the extra-fine meltblown fiber of the raw material A and the wool fiber of the raw material B having a large fiber diameter, crunchiness and fiber length, and the short fiber of the raw material A is converted into the long fiber of the raw material B. When mechanically entangled with the nonwoven fabric, a mixed web 2 having a lower fiber filling density than that of the melt-blown nonwoven fabric is formed, and the mechanical external force applied to the raw materials A and B at this time causes the surface of the fibers of the mixed web 2 to be mixed. Generates static electricity.

【0024】このようにして形成された混合ウェッブ2
は、クロスレイヤー積層機15(図3及び図4参照)に
送られて、ベルトコンベア16の上に積載されて搬送さ
れてくる通気抵抗の低いポリエステル系の繊維によって
スパンボンド方式で製造した不織布3(以下「スパンボ
ンド不織布3」という)の上に、クロスレイヤー方式で
折り畳まれながら積層される。
The mixing web 2 thus formed
Is a nonwoven fabric 3 manufactured by a spunbond method using polyester fibers having low airflow resistance, which is sent to a cross-layer laminating machine 15 (see FIGS. 3 and 4), loaded on a belt conveyor 16 and conveyed. (Hereinafter referred to as “spunbonded nonwoven fabric 3”) while being folded by a cross-layer method.

【0025】そして、スパンボンド不織布3の上にクロ
スレイヤー方式で折り畳み積層した混合ウェッブ2の上
に更にメルトブロー不織布1を積層して、繊維の密度勾
配を付けた原反17が巻取軸18に巻き取られていく
(図4参照)。
Then, the melt-blown non-woven fabric 1 is further laminated on the mixed web 2 which is folded and laminated by the cross-layer method on the spun-bonded non-woven fabric 3. It is wound up (see FIG. 4).

【0026】なお、メルトブロー不織布と混合ウェッブ
とに積層した状態で切断及び熱溶着できる不織布であれ
ば、スパンボンド不織布3に限定されるものではない。
The spunbonded nonwoven fabric 3 is not limited to a nonwoven fabric that can be cut and thermally welded in a state where the meltblown nonwoven fabric and the mixed web are laminated.

【0027】(性能)次に、本発明のフィルタの性能、
特に捕集効率、通気抵抗及び堆積量について説明する。
(Performance) Next, the performance of the filter of the present invention,
In particular, the collection efficiency, the ventilation resistance, and the amount of deposition will be described.

【0028】図5及び(表1)は、粒径2μm以下の石
英の粉塵が濃度30mg/m3,線速6.7cm/secで流れる
ように通気しているときの、メルトブロー不織布1と混
合ウェッブ2とスパンボンド不織布3とを積層した本発
明の実施例のフィルタ(イ)と、メルトブロー不織布1
とスパンボンド不織布3とを積層した従来例のフィルタ
(ロ)と、混合ウェッブ2とスパンボンド不織布3とを
積層した参考例のフィルタ(ハ)とにおける粉塵の堆積
量と捕集効率或いは通気抵抗との関係を示したものであ
る。
FIG. 5 and (Table 1) show that the quartz dust having a particle diameter of 2 μm or less is mixed with the melt-blown nonwoven fabric 1 when the quartz dust is aerated at a concentration of 30 mg / m 3 and a linear velocity of 6.7 cm / sec. The filter (a) of the embodiment of the present invention in which the web 2 and the spunbonded nonwoven fabric 3 are laminated, and the melt-blown nonwoven fabric 1
And the collection efficiency or air flow resistance of the conventional filter (b) in which the spunbonded nonwoven fabric 3 is laminated with the conventional filter (b) in which the mixed web 2 and the spunbonded nonwoven fabric 3 are laminated. It shows the relationship with.

【0029】なお、捕集効率の測定は、光散乱方式によ
り、フィルタサンプルの前側と後側との粉塵等の濃度差
から求め、通気抵抗はフィルタサンプルの上流側と下流
側との圧力差から求めた。
The collection efficiency is measured by the light scattering method from the concentration difference of dust and the like between the front side and the rear side of the filter sample, and the ventilation resistance is determined from the pressure difference between the upstream side and the downstream side of the filter sample. I asked.

【0030】[0030]

【表1】 [Table 1]

【0031】図5及び(表1)に示すように、捕集効率
は、石英の粉塵の堆積量が0mgから50mgまで増加する
間に、本発明の実施例のフィルタ(イ)によると、初期
値の99.95%から最小値の99.88%まで0.07
%低下するだけで、捕集効率は一様に高く且つ捕集効率
の低下もほとんど見られないのに対して、従来例のフィ
ルタ(ロ)によると、静電気の低下に伴って初期値の9
9.16%から最小値の99.01%まで0.15%も低
下し、参考例のフィルタ(ハ)によると、初期値の9
7.41%から最小値の92.57%まで4.84%も急
激に低下してしまう。
As shown in FIG. 5 and (Table 1), according to the filter (a) of the embodiment of the present invention, while the amount of the deposited quartz dust increases from 0 mg to 50 mg, the trapping efficiency is improved. 0.099 from 99.95% of value to 99.88% of minimum
%, The trapping efficiency is uniformly high and the trapping efficiency is hardly decreased. On the other hand, according to the conventional filter (b), the initial value is 9% with the decrease in static electricity.
It decreased by 0.15% from 9.16% to the minimum value of 99.01%. According to the filter (c) of the reference example, the initial value was 9%.
There is a sharp drop of 4.84% from 7.41% to a minimum of 92.57%.

【0032】又、通気抵抗は、石英の粉塵の堆積量が0
mgから50mgまで増加する間に、本発明の実施例のフィ
ルタ(イ)によると、初期値の4.6mmH2Oから50mg堆
積時の12.3mmH2Oまで7.7mmH2O上昇し、参考例のフ
ィルタ(ハ)によると、初期値の1.4mmH2Oから50mg
堆積時の7.3mmH2Oまで5.9mmH2O上昇するだけで、通
気抵抗の上昇はほとんど見られない。しかし、参考例
(ハ)は捕集効率が低くて粉塵等の透過量が多いため
に、通気抵抗の上昇が低いともいえるので、捕集用フィ
ルタとして適さない。これに対して、従来例のフィルタ
(ロ)によると、粉塵の堆積によるフィルタの目詰りに
伴って初期値の3.5mmH2Oから50mg堆積時の28.3m
mH2Oまで24.8mmH2Oも急激に上昇してしまう。
The airflow resistance is such that the amount of quartz dust accumulation is zero.
While increases from mg to 50mg, according to the filter (b) of Example of the present invention, 7.7mmH 2 O up from 4.6mmH 2 O in the initial value to 12.3mmH 2 O at 50mg deposition, reference According to the example filter (c), 50 mg from the initial value of 1.4 mmH 2 O
Only 5.9mmH 2 O rises to 7.3mmH 2 O during deposition, increase the ventilation resistance is hardly observed. However, the reference example (c) is not suitable as a trapping filter because the trapping efficiency is low and the amount of permeation of dust and the like is large, so that the rise in ventilation resistance can be said to be low. On the other hand, according to the conventional filter (b), the filter was clogged due to the accumulation of dust, and the initial value was 3.5 mmH 2 O.
24.8 mmH 2 O also rises rapidly to mH 2 O.

【0033】この結果、本発明の実施例のフィルタ
(イ)によれば、粉塵の捕集効率の向上と、フィルタ内
部に粉塵等を捕集して保持できる量の増加とが容易に図
れると共に、長時間の使用も可能になる。
As a result, according to the filter (a) of the embodiment of the present invention, the efficiency of collecting dust and the amount of dust that can be collected and held inside the filter can be easily increased. , It can be used for a long time.

【0034】図6及び表1は、粒径2μm以下の石英の
粉塵が濃度30mg/m3,線速6.7cm/secで流れるよう
に通気しているときの、メルトブロー不織布1と混合ウ
ェッブ2とスパンボンド不織布3とを積層した本発明の
実施例のフィルタ(イ)と、1枚のメルトブロー不織布
1とスパンボンド不織布3とを積層した従来例のフィル
タ(ロ)と、2枚重ねのメルトブロー不織布1とスパン
ボンド不織布3とを積層した参考例のフィルタ(ニ)と
における粉塵の堆積量と捕集効率或いは通気抵抗との関
係をそれぞれ示したものである。
FIG. 6 and Table 1 show that the melt-blown nonwoven fabric 1 and the mixed web 2 when the quartz dust having a particle size of 2 μm or less was ventilated to flow at a concentration of 30 mg / m 3 and a linear velocity of 6.7 cm / sec. (B) of the embodiment of the present invention in which a nonwoven fabric 3 and a spunbonded nonwoven fabric 3 are laminated, a filter (b) of a conventional example in which one sheet of the meltblown nonwoven fabric 1 and the spunbonded nonwoven fabric 3 are laminated, and two layers of meltblown 9 shows the relationship between the amount of accumulated dust and the collection efficiency or ventilation resistance of the filter (d) of the reference example in which the nonwoven fabric 1 and the spunbonded nonwoven fabric 3 are laminated.

【0035】図6及び(表1)に示すように、捕集効率
は、石英の粉塵の堆積量が0mgから50mgまで増加する
間に、本発明の実施例のフィルタ(イ)によると、初期
値の99.95%から最小値の99.88%まで0.07
%低下し、参考例のフィルタ(ニ)によると、初期値の
99.89%から最小値の99.87%まで0.02%低
下するだけで、本発明の実施例のフィルタ(イ)と参考
例のフィルタ(ニ)とは共に捕集効率が一様に高く且つ
捕集効率の低下もほとんど見られないのに対して、従来
例のフィルタ(ロ)によると、初期値の99.16%か
ら最小値の99.01%まで0.15%も低下してしま
う。
As shown in FIG. 6 and (Table 1), according to the filter (a) of the embodiment of the present invention, the trapping efficiency was increased while the amount of the deposited quartz dust increased from 0 mg to 50 mg. 0.099 from 99.95% of value to 99.88% of minimum
%, And according to the filter (d) of the reference example, only the decrease of 0.02% from the initial value of 99.89% to the minimum value of 99.87%, the filter of the embodiment of the present invention (a) Both the filter (d) of the reference example and the filter (d) of the reference example have a uniform high collection efficiency and little decrease in the collection efficiency, whereas the filter (b) of the conventional example has an initial value of 99.16. % To a minimum value of 99.01%, which is 0.15% lower.

【0036】又、通気抵抗は、本発明の実施例のフィル
タ(イ)によると、初期値の4.6mmH2Oから50mg堆積
時の12.3mmH2Oまで7.7mmH2O上昇するだけで、通気
抵抗の上昇はほとんど見られないのに対して、従来例の
フィルタ(ロ)によると、粉塵の堆積によるフィルタの
目詰りに伴って初期値の3.5mmH2Oから50mg堆積時の
28.3mmH2Oまで24.8mmH2Oも急激に上昇し、参考例
のフィルタ(ニ)によると、初期値の5.2mmH2Oから5
0mg堆積時の29.7mmH2Oまで24.5mmH2Oも急激に上
昇してしまう。
[0036] Further, the ventilation resistance is only according to the filter (b) of Example of the present invention is 7.7mmH 2 O increases from 4.6mmH 2 O in the initial value to 12.3mmH 2 O at 50mg deposition , whereas there is little rise of the air-flow resistance, according to the conventional example of the filter (b), at 50mg deposited from 3.5mmH 2 O initial value in accordance with the clogging of the filter due to the deposition of dust 28 .3mmH 24.8mmH 2 O also rapidly increased to 2 O, according to the filter (d) of reference example 5 to 5.2mmH 2 O initial value
24.5 mmH 2 O also rises sharply to 29.7 mmH 2 O when 0 mg is deposited.

【0037】この結果、本発明の実施例のフィルタ
(イ)によれば、粉塵の捕集効率の向上とフィルタ内部
に粉塵等を捕集して保持できる量の増加とが容易に図れ
ると共に、長時間の使用も可能になる。
As a result, according to the filter (a) of the embodiment of the present invention, the efficiency of collecting dust and the amount of dust that can be collected and retained inside the filter can be easily increased. Long-term use is also possible.

【0038】図7及び表2は、粒径2μm以下の石英の
粉塵が濃度30mg/m3,線速6.7cm/secで流れるよう
に通気しているときの、メルトブロー不織布の解繊体が
70%、羊毛を基材とした不織布の解繊体が30%から
なる原料をウェッブ状にした本発明の実施例の混合ウェ
ッブ(ホ)と、羊毛を基材として帯電加工した不織布の
解繊体が100%の原料をウェッブ状にした上、ニード
ルパンチング加工によってフェルト状に加工した参考例
のウェッブ(ヘ)とにおける粉塵の堆積量と捕集効率或
いは通気抵抗との関係をそれぞれ示したものである。
FIG. 7 and Table 2 show that the defibrated body of the melt-blown nonwoven fabric when the quartz dust having a particle diameter of 2 μm or less is ventilated to flow at a concentration of 30 mg / m 3 and a linear velocity of 6.7 cm / sec. A mixed web (e) of an embodiment of the present invention in which a raw material composed of 70%, 30% of a non-woven defibrated body made of wool as a base material, and a defibrated non-woven fabric charged with wool as a base material The relationship between the amount of accumulated dust and the collection efficiency or air flow resistance with the web (f) of the reference example in which a 100% raw material was formed into a web shape and processed into a felt shape by needle punching, respectively. It is.

【0039】[0039]

【表2】 [Table 2]

【0040】図7及び(表2)に示すように、捕集効率
において、本発明の実施例の混合ウェッブ(ホ)の初期
値が97.81%であるのに対して、参考例のウェッブ
(ヘ)の初期値が99.52%で、参考例のウェッブ
(ヘ)の初期値の方が高いのは、参考例のウェッブ
(へ)が樹脂加工されたときの帯電作用(特公平3−3
1483号公報及び特公平3−63406号公報参照)
によるものであり、又、本発明の実施例の混合ウェッブ
(ホ)の最小値が94.17%であるのに対して、参考
例のウェッブ(へ)の最小値が91.87%で、本発明
の実施例の混合ウェッブ(ホ)の最小値の方が高いの
は、本発明の実施例の混合ウェッブ(ホ)の空隙率が小
さくて、濾過作用が強いためである。
As shown in FIG. 7 and (Table 2), in the collection efficiency, the initial value of the mixed web (e) of the embodiment of the present invention is 97.81%, whereas the web of the reference example is 97.81%. The initial value of (f) is 99.52%, and the initial value of web (f) of the reference example is higher because the charging action when the web (f) of the reference example is processed with resin (Japanese Patent Publication No. -3
No. 1483 and Japanese Patent Publication No. 3-63406)
In addition, the minimum value of the mixed web (e) of the example of the present invention is 94.17%, while the minimum value of the web (f) of the reference example is 91.87%, The reason why the minimum value of the mixed web (e) of the embodiment of the present invention is higher is that the porosity of the mixed web (e) of the embodiment of the present invention is small and the filtering action is strong.

【0041】なお、本発明の実施例の混合ウェッブ
(ホ)及び参考例のウェッブ(ヘ)の通気抵抗は一様に
低く且つ通気抵抗の上昇も緩やかである。
The airflow resistance of the mixed web (e) of the embodiment of the present invention and the airflow resistance of the web (f) of the reference example are uniformly low, and the airflow resistance increases slowly.

【0042】この特性は、空気の流れが早い空気調整機
用のフィルタや、空気の流量を多くして防塵マスクのフ
ィルタを試験する外国の規格等と比較するときに、有効
である。
This characteristic is effective when compared with a filter for an air conditioner in which the flow of air is fast or a foreign standard for testing a filter for a dust mask by increasing the flow rate of air.

【0043】(使用例)図8は、本発明のフィルタを使
い捨ての防塵マスクに使用した例を示すもので、スパン
ボンド不織布3,混合ウェッブ2及びメルトブロー不織
布1を積層した原反17に、更に、フィルタを所定の形
状、例えば半球状に保型する通気性の保型材19を積層
したものを型抜きした上、型抜きした接顔クッション2
0との間に紐通し21を挟みこんだ状態で加熱成形する
ことにより、図8に示すような略半球状のマスクを製造
する。なお、紐通し21には、マスクを口の周囲に固定
するために頭に掛ける紐22がその長さが調整できるよ
うにして取り付けられている。
(Usage Example) FIG. 8 shows an example in which the filter of the present invention is used for a disposable dustproof mask. The raw material 17 in which the spunbonded nonwoven fabric 3, the mixed web 2 and the meltblown nonwoven fabric 1 are laminated, is further provided. After the filter has a predetermined shape, for example, a hemispherical shape, laminated breathable shape-retaining material 19 is die-cut, and then the die-cut face cushion 2 is die-cut.
By performing heat molding in a state where the string thread 21 is sandwiched between the mask and the mask, a substantially hemispherical mask as shown in FIG. 8 is manufactured. In addition, a string 22 to be hung on the head for fixing the mask around the mouth is attached to the string pass 21 so that the length thereof can be adjusted.

【0044】図9は、図8に示した本発明のフィルタ、
すなわちスパンボンド不織布3,混合ウェッブ2,メル
トブロー不織布1,保型材19を積層して型抜きした
上、型抜きした接顔クッション20との間に紐通し21
を挟みこんで加熱成形したマスクの特性(ト)と、従来
のメルトブロー不織布からなるフィルタ、すなわちスパ
ンボンド不織布,メルトブロー不織布,保型材を積層し
て型抜きした上、型抜きした接顔クッションとの間に紐
通しを挟みこんで加熱成形したマスクの特性(チ)とを
示す図で、マスクの形状は同一である。
FIG. 9 shows the filter of the present invention shown in FIG.
That is, the spunbonded nonwoven fabric 3, the mixed web 2, the melt-blown nonwoven fabric 1, and the shape-retaining material 19 are laminated and die-cut, and the stringing 21 is passed between the spun-bonded nonwoven fabric 3, the die-cut face cushion 20 and the die.
The characteristics (g) of the heat-molded mask sandwiched between it and the filter made of a conventional melt-blown non-woven fabric, that is, a spun-bonded non-woven fabric, a melt-blown non-woven fabric, and a die-holding material are laminated and die-cut, and then the die-cut face cushion is removed. FIG. 9 is a diagram showing characteristics (h) of a mask formed by heating with a string passing between the masks, and the shape of the mask is the same.

【0045】なお、粒径2μm以下の石英の粉塵が濃度
5mg/m3,流量40l/minで流れるように通気したとき
の捕集率及び通気抵抗で示したもので、一般に、通気抵
抗が10mmH2Oを超えると、呼吸が苦しくなると言われ
ている。
The trapping rate and the ventilation resistance when the quartz dust having a particle diameter of 2 μm or less was passed so as to flow at a concentration of 5 mg / m 3 and a flow rate of 40 l / min are shown. In general, the ventilation resistance is 10 mmH. Above 2 O, breathing is said to be difficult.

【0046】そこで、5mg/m3の粉塵環境下で、通気抵
抗が10mmH2Oに達するまでの時間を比較すると、従来
のメルトブロー不織布からなるフィルタを使用したマス
クは約8時間であるのに対して、本発明のフィルタを使
用したマスクは約14時間となり、従来のものより長時
間使用できる。
When comparing the time required for the airflow resistance to reach 10 mmH 2 O under a dust environment of 5 mg / m 3 , the mask using the filter made of the conventional melt-blown nonwoven fabric is about 8 hours. Thus, the mask using the filter of the present invention is about 14 hours, and can be used for a longer time than the conventional one.

【0047】なお、本発明のフィルタの使用例として使
い捨ての防塵マスクで説明したが、これ以外のマスクの
フィルタとしても使用できる上、空気調整機等のフィル
タとしても使用できる。
Although the disposable dust mask has been described as an example of use of the filter of the present invention, it can be used as a filter for other masks and also as a filter for an air conditioner.

【0048】[0048]

【発明の効果】以上説明したように、本発明によれば、
粉塵等の捕集効率が高いメルトブロー不織布と、羊毛を
基材とする繊維とを混合して機械的二次加工を施すこと
により帯電加工した繊維を原料として使用した、通気抵
抗が低く、フィルタの内部に粉塵等を捕集して保持でき
る量が多い混合ウェッブとを積層することにより、粉塵
等の捕集効率が高く、通気抵抗の低減が緩やかで、フィ
ルタの内部に粉塵等を捕集して保持できる量が多くて、
長時間使用できるフィルタを提供できるという効果があ
る。
As described above, according to the present invention,
Using a melt-blown non-woven fabric with high collection efficiency of dust etc. and a fiber based on wool as a raw material by mixing and wool-based fiber and subjecting it to mechanical secondary processing. By laminating a mixed web with a large amount of dust that can collect and hold dust inside, the dust collection efficiency is high, the ventilation resistance is reduced slowly, and the dust is collected inside the filter. The amount that can be held
There is an effect that a filter that can be used for a long time can be provided.

【0049】又、混合ウェッブは、羊毛と合成繊維とを
混合して機械的二次加工を施すことにより帯電加工した
不織布からマスク等を型抜きした後の原反を原料とする
ことができる上、混合ウェッブを製造するカード機は繊
維をウェッブ状に加工する一般的な機械で、エアーレイ
等の加工機械より低価格であるため、製造原価を安くで
きるという効果がある。
The mixed web can be obtained by mixing a wool and a synthetic fiber and subjecting it to mechanical secondary processing, so that a raw material obtained by punching a mask or the like from a non-woven fabric subjected to charging processing can be used as a raw material. A card machine for producing a mixed web is a general machine for processing fibers into a web, and is lower in cost than a processing machine such as an air lay. Therefore, there is an effect that manufacturing costs can be reduced.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明のフィルタの一部を破断した部分斜視図FIG. 1 is a partial perspective view in which a part of a filter of the present invention is broken.

【図2】本発明のフィルタを製造するために使用する解
繊機の模式断面図
FIG. 2 is a schematic cross-sectional view of a defibrator used to manufacture the filter of the present invention.

【図3】本発明のフィルタに使用する混合ウェッブの製
造ラインの模式図
FIG. 3 is a schematic diagram of a production line for a mixed web used in the filter of the present invention.

【図4】本発明のフィルタに使用する混合ウェッブの製
造ラインにおけるクロスレイヤー積層機の模式図
FIG. 4 is a schematic view of a cross-layer laminating machine in a production line of a mixed web used for the filter of the present invention.

【図5】本発明の実施例のフィルタと従来のフィルタと
参考例のフィルタとにおける粉塵の堆積量と捕集効率或
いは通気抵抗との関係を示す特性図
FIG. 5 is a characteristic diagram showing the relationship between the amount of accumulated dust and the collection efficiency or ventilation resistance of the filter of the embodiment of the present invention, the conventional filter, and the filter of the reference example.

【図6】本発明の実施例のフィルタと従来のフィルタと
参考例のフィルタとにおける粉塵の堆積量と捕集効率或
いは通気抵抗との関係を示す特性図
FIG. 6 is a characteristic diagram showing the relationship between the amount of accumulated dust and the collection efficiency or ventilation resistance of the filter of the embodiment of the present invention, the conventional filter, and the filter of the reference example.

【図7】本発明の実施例の混合ウェッブと参考例のウェ
ッブとにおける粉塵の堆積量と捕集効率或いは通気抵抗
との関係を示す特性図
FIG. 7 is a characteristic diagram showing a relationship between a dust accumulation amount and a collection efficiency or a ventilation resistance between the mixed web of the embodiment of the present invention and the web of the reference example.

【図8】本発明のフィルタを使用したマスクの一部を破
断した斜視図
FIG. 8 is a partially cutaway perspective view of a mask using the filter of the present invention.

【図9】従来のフィルタを使用したマスクと本発明のフ
ィルタを使用したマスクとの使用時間に対する捕集効率
及び通気抵抗との関係を示す特性図
FIG. 9 is a characteristic diagram showing a relationship between a collection efficiency and a ventilation resistance with respect to a use time of a mask using a conventional filter and a mask using a filter of the present invention.

【符号の説明】[Explanation of symbols]

1 メルトブロー不織布 2 混合ウェッブ 3 スパンボンド不織布 5 解繊機 7 ブロワー 8 ダクト 9,11 サイクロン 10,12 ホッパ 14 カード機 15 クロスレイヤー積層機 19 保型材 20 接顔クッション 21 紐通し 22 紐 DESCRIPTION OF SYMBOLS 1 Melt blown nonwoven fabric 2 Mixed web 3 Spunbonded nonwoven fabric 5 Fibrillator 7 Blower 8 Duct 9,11 Cyclone 10,12 Hopper 14 Card machine 15 Cross layer laminating machine 19 Mold retention material 20 Face cushion 21 String passing 22 String

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) D04H 3/16 D04H 3/16 5/06 5/06 5/08 5/08 Z (72)発明者 古市 良平 東京都千代田区四番町7番地 興研株式会 社内 Fターム(参考) 4D019 AA01 BA12 BA13 BB03 BB13 BB18 BC01 CB06 DA03 4L047 AA09 AA14 AA21 AA23 AA28 AB04 AB07 AB08 BA01 BA08 CA02 CA05 CB01 CB08 CC12 EA01 EA05 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) D04H 3/16 D04H 3/16 5/06 5/06 5/08 5/08 Z (72) Inventor Furuichi Ryohei 7th Yonbancho, Chiyoda-ku, Tokyo KOKEN Stock Company In-house F-term (reference) 4D019 AA01 BA12 BA13 BB03 BB13 BB18 BC01 CB06 DA03 4L047 AA09 AA14 AA21 AA23 AA28 AB04 AB07 AB08 BA01 BA08 CA02 CA05 CB01 EA05

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 合成樹脂をメルトブローして製造した繊
維径7〜15μmの極細繊維からなるエレクトレット化
されたメルトブロー不織布と、該エレクトレット化され
たメルトブロー不織布と、少なくとも繊維径15μm以
上の羊毛を基材とする繊維とを解繊して混合してなり、
クロスレイヤー方式で折り畳まれた混合ウェッブとを順
次積層してなることを特徴とするフィルタ。
1. An electret melt-blown non-woven fabric made of ultrafine fibers having a fiber diameter of 7 to 15 μm produced by melt-blowing a synthetic resin, an electret melt-blown non-woven fabric, and a wool having a fiber diameter of at least 15 μm or more. And defibrated and mixed,
A filter characterized by sequentially laminating mixed webs folded by a cross-layer method.
【請求項2】 合成樹脂をメルトブローして製造した繊
維径7〜15μmの極細繊維からなるエレクトレット化
されたメルトブロー不織布と、該エレクトレット化され
たメルトブロー不織布と、少なくとも繊維径15μm以
上の羊毛を基材とする繊維とを解繊して混合してなり、
クロスレイヤー方式で折り畳まれた混合ウェッブと、ス
パンボンド不織布を順次積層してなることを特徴とする
フィルタ。
2. An electret melt-blown nonwoven fabric made of ultrafine fibers having a fiber diameter of 7 to 15 μm produced by melt-blowing a synthetic resin, an electret meltblown nonwoven fabric, and wool having a fiber diameter of at least 15 μm or more. And defibrated and mixed,
A filter characterized by sequentially laminating a mixed web folded by a cross-layer method and a spunbonded nonwoven fabric.
【請求項3】 合成樹脂をメルトブローして製造した繊
維径7〜15μmの極細繊維からなるエレクトレット化
されたメルトブロー不織布に、該エレクトレット化され
たメルトブロー不織布と、少なくとも繊維径15μm以
上の羊毛を基材とする繊維とを解繊して混合した混合ウ
ェッブをクロスレイヤー方式で折り畳みながら積層する
ことを特徴とするフィルタの製造方法。
3. An electret melt-blown non-woven fabric made of a synthetic resin produced by melt-blowing and having a fiber diameter of 7 to 15 μm, and the electret melt-blown non-woven fabric and a wool having a fiber diameter of at least 15 μm or more. A method for producing a filter, comprising: laminating and mixing a mixed web obtained by defibrating and mixing fibers to be formed by a cross-layer method.
【請求項4】 合成樹脂をメルトブローして製造した繊
維径7〜15μmの極細繊維からなるエレクトレット化
されたメルトブロー不織布に、該エレクトレット化され
たメルトブロー不織布と、少なくとも繊維径15μm以
上の羊毛を基材とする繊維とを解繊して混合した混合ウ
ェッブをクロスレイヤー方式で折り畳みながら積層した
上、更にスパンボンド不織布又は前記エレクトレット化
されたメルトブロー不織布及び前記混合ウェッブに積層
した状態で切断及び熱溶着可能な不織布を更に積層する
ことを特徴とするフィルタの製造方法。
4. An electret melt-blown nonwoven fabric made of synthetic resin, which is produced by melt-blowing and having a fiber diameter of 7 to 15 μm, and an electret meltblown nonwoven fabric and a wool having a fiber diameter of at least 15 μm or more. The mixed web obtained by disintegrating and mixing the fibers to be mixed is folded and laminated by a cross layer method, and further cut and heat welded in a state where the mixed web is further laminated with the spun bond nonwoven fabric or the electret melt blown nonwoven fabric and the mixed web. A method for producing a filter, further comprising laminating a nonwoven fabric.
JP2000165630A 2000-06-02 2000-06-02 Filter and manufacturing method thereof Expired - Fee Related JP4126679B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000165630A JP4126679B2 (en) 2000-06-02 2000-06-02 Filter and manufacturing method thereof

Publications (2)

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JP4126679B2 JP4126679B2 (en) 2008-07-30

Family

ID=18669075

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Country Status (1)

Country Link
JP (1) JP4126679B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013208327A (en) * 2012-03-30 2013-10-10 Japan Vilene Co Ltd Mask
CN108221184A (en) * 2018-04-03 2018-06-29 江苏盛纺纳米材料科技股份有限公司 Nano-spun melts composite nonwoven material and its preparation method and application
CN106390595B (en) * 2016-11-21 2018-11-20 天津工业大学 A kind of high-temp. resistant air filtering material production line

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109091965A (en) * 2018-08-31 2018-12-28 佛山市滤净洁净材料科技有限公司 A kind of smoke filtration material and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013208327A (en) * 2012-03-30 2013-10-10 Japan Vilene Co Ltd Mask
CN106390595B (en) * 2016-11-21 2018-11-20 天津工业大学 A kind of high-temp. resistant air filtering material production line
CN108221184A (en) * 2018-04-03 2018-06-29 江苏盛纺纳米材料科技股份有限公司 Nano-spun melts composite nonwoven material and its preparation method and application

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