JP2001322052A - Method and device for machining - Google Patents

Method and device for machining

Info

Publication number
JP2001322052A
JP2001322052A JP2000144615A JP2000144615A JP2001322052A JP 2001322052 A JP2001322052 A JP 2001322052A JP 2000144615 A JP2000144615 A JP 2000144615A JP 2000144615 A JP2000144615 A JP 2000144615A JP 2001322052 A JP2001322052 A JP 2001322052A
Authority
JP
Japan
Prior art keywords
machining
processing
tool
work
workpiece
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000144615A
Other languages
Japanese (ja)
Other versions
JP4334109B2 (en
Inventor
Tomoyuki Takahashi
友志 高橋
Shuya Ishida
修也 石田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Makino Milling Machine Co Ltd
Original Assignee
Makino Milling Machine Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Makino Milling Machine Co Ltd filed Critical Makino Milling Machine Co Ltd
Priority to JP2000144615A priority Critical patent/JP4334109B2/en
Publication of JP2001322052A publication Critical patent/JP2001322052A/en
Application granted granted Critical
Publication of JP4334109B2 publication Critical patent/JP4334109B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Landscapes

  • Auxiliary Devices For Machine Tools (AREA)
  • Lubricants (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a method and a device for machining, to realize such machining as to lengthen the service life of a tool with high machining accuracy and the fine finished surface quality of a workpiece without using a large quantity of cutting fluid. SOLUTION: The cutting fluid containing an organic polar substance, supplied from a machining solution tank 11 is sprayed from a nozzle 17 to a surface part to be machined, of the workpiece 3, and then machining with a tool 9 is performed. The surface transition of the workpiece 3 is fixed by the organic polar substance to reduce machining resistance during machining.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本願発明は、加工すべきワー
ク表面にオレイン酸やステアリン酸等の有機極性物質を
含む加工液を塗布又は吹き付け、その後ワーク表面を機
械加工する機械加工方法及び装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a machining method and apparatus for applying or spraying a working liquid containing an organic polar substance such as oleic acid or stearic acid on the surface of a work to be processed, and thereafter machining the work surface.

【0002】[0002]

【従来の技術】工作機械によってワークに切削加工や研
削加工の機械加工を施す場合、加工工具をワークに切込
んで両者に相対運動を与える。するとワーク表面が加工
工具によって削り取られ切屑が発生し、機械加工が進行
する。このときワークの変形に伴う内部摩擦および切屑
と加工工具との間に摩擦によって切削抵抗と熱が発生す
る。この熱によって切屑の一部が加工工具のすくい面に
融着して構成刃先を形成したり、加工工具のすくい面を
浸蝕してクレータを生成したり、高温のため刃先が軟化
する等の損傷を加工工具に与える。その結果、工具寿命
は短縮し、仕上面品位は低下し、またワークと加工工具
の熱ひずみのため加工精度は悪化する。
2. Description of the Related Art When a workpiece is subjected to machining such as cutting or grinding by a machine tool, a machining tool is cut into the workpiece to give a relative motion to both. Then, the surface of the workpiece is shaved off by the processing tool to generate chips, and the machining proceeds. At this time, cutting resistance and heat are generated by internal friction due to deformation of the work and friction between the chips and the processing tool. This heat causes part of the chips to fuse to the rake face of the processing tool to form a constituent cutting edge, to erode the rake face of the processing tool to generate craters, and to damage the cutting edge due to high temperature, such as softening of the cutting edge To the machining tool. As a result, the tool life is shortened, the quality of the finished surface is reduced, and the processing accuracy is deteriorated due to the thermal strain between the work and the processing tool.

【0003】これらの問題点を軽減するために、通常、
加工部に加工液を供給し、その潤滑作用や冷却作用によ
って切削抵抗を低減させ、発生する熱を冷却している。
こうして仕上面品位と加工精度を向上し、工具寿命を長
くしている。加工液の供給方法により加工方法を大きく
2つに分けると、従来から行われている加工部に加工液
を直接的、連続的にかけながら加工するもの(以下ウェ
ット加工という)と、最近用いられ始めた最少量の加工
液をミクロンオーダの細かいミスト状にして加工部に噴
射しながら加工するもの(以下MQL加工という)とが
ある。ウェット加工は、比較的多量の加工液を加工部に
かけ、発生した切屑とともに加工液を回収し、切屑と加
工液とを分離した後加工液を再循環して利用するもので
ある。加工液は不水溶性と水溶性のものがある。不水溶
性加工液は鉱油を主成分とするものが多く、極圧添加剤
を含むものもある。水溶性加工液は水を主成分とし、鉱
油を混合したり、界面活性剤や防錆剤を添加したものが
多い。
In order to reduce these problems, usually,
A machining fluid is supplied to the machining portion, and the cutting resistance is reduced by the lubricating action and the cooling action, thereby cooling the generated heat.
In this way, the finish surface quality and machining accuracy are improved, and the tool life is extended. Processing methods can be roughly divided into two types according to the method of supplying the processing liquid. One of the conventional processing methods, in which the processing liquid is directly and continuously applied to the processing portion (hereinafter referred to as wet processing), has recently begun to be used. In addition, there is a type in which a minimum amount of processing liquid is formed into a fine mist on the order of microns and processed while being sprayed to a processing portion (hereinafter referred to as MQL processing). In the wet machining, a relatively large amount of machining fluid is applied to the machining section, the machining fluid is collected together with the generated chips, the chips are separated from the machining fluid, and the machining fluid is recirculated and used. Processing fluids are insoluble and water-soluble. Many of the water-insoluble processing fluids are mainly composed of mineral oil, and some contain extreme pressure additives. Many water-soluble processing liquids contain water as a main component, mixed with mineral oil, or added with a surfactant or a rust inhibitor.

【0004】MQL加工は、潤滑作用のある不水溶性加
工液の細かい粒子を大量の空気の中に最少量だけ混入し
て加工部へ噴射するものであり、例えば特許第2687
110号公報に開示されている。本公報には主軸内に気
体と加工液とを別々に導入し、主軸内部に設けられたミ
スト発生装置を通して主軸先端部または工具先端部から
加工液ミストを噴出して加工を行う工作機械の主軸装置
が説明されている。また、ミストが人体に悪影響を与え
ないように加工液として植物油を用いると好しいことも
知られている。このようにしてMQL加工を行うと、加
工液を使わないドライ加工に比べ、仕上げ面品位は良
く、工具寿命も延びる効果が出、更に加工液による環境
汚染や人体の健康への悪影響、加工液の廃液処理や加工
液を含んだ切屑の処理の困難さの問題がかなり解決す
る。
In the MQL processing, fine particles of a water-insoluble processing liquid having a lubricating effect are mixed in a minimum amount into a large amount of air and injected into a processing portion.
No. 110 discloses this. In this publication, a main spindle of a machine tool that performs processing by separately introducing gas and machining fluid into a spindle and ejecting machining fluid mist from a spindle tip or a tool tip through a mist generator provided inside the spindle. An apparatus is described. It is also known that it is preferable to use vegetable oil as the processing liquid so that the mist does not adversely affect the human body. Performing MQL processing in this way has a better finished surface quality and longer tool life than dry processing that does not use a working fluid. In addition, the working fluid has an adverse effect on the environment and human health, The problem of the difficulty in treating waste liquid and processing chips containing machining fluid is considerably solved.

【0005】[0005]

【発明が解決しようとする課題】ウェット加工は、切削
抵抗を低減させ、発熱を低減して、仕上げ面品位や加工
精度を向上し、工具寿命を延ばす効果はあるが、多量の
加工液を使用するので、切屑と加工液との分離、加工液
を含んだ切屑の処理、廃加工液の処理、加工液再利用の
ための濾過や腐食・酸化防止等多くの困難さを克服しな
ければならない問題点をかかえている。また加工液は工
場環境をよごし、一部はミスト化して人体の健康へ悪影
響を及ぼしたり、腐食や酸化して悪臭を放ったりする。
MQL加工は、最少量の加工液しか用いないので加工液
処理にまつわる問題点はほぼ解決しているが、発展途上
の加工技術であり、ウェット加工に比べ加工面品位や加
工精度の向上、及び工具寿命を延ばす効果の確実性にや
や疑問がある。植物油を使って人体の健康への悪影響は
ないものの、ミストが細かく空気中に浮遊しやすいた
め、機械がベトベトしたり、機械に付着した油が酸化し
て悪臭を放つ問題点は依然として解決していない。ま
た、ウェット加工やMQL加工は、加工液やミストを高
圧で工具に掛けると、工具が小径の場合工具がたわんだ
り振動して加工精度が悪化したり加工面品位が低下する
問題もある。そこで本願発明の目的は、多量の加工液を
用いないで、切削抵抗を低減し、ワークの仕上面品位及
び加工精度が良く、工具寿命を延ばすことができる機械
加工を実現する機械加工方法及び装置を提供することで
ある。
The wet machining has the effect of reducing cutting resistance, reducing heat generation, improving the finish surface quality and machining accuracy, and extending tool life, but uses a large amount of machining fluid. Therefore, many difficulties such as separation of chips and machining fluid, treatment of chips containing machining fluid, treatment of waste machining fluid, filtration for reuse of machining fluid, prevention of corrosion and oxidation, etc. must be overcome. I have a problem. In addition, the processing fluid fouls the factory environment, and a part of the processing fluid is turned into mist, which has an adverse effect on human health, and emits a foul odor due to corrosion and oxidation.
Although MQL processing uses only a minimum amount of processing fluid, it almost solves the problems associated with processing fluid processing. However, it is a developing processing technology, and has improved processing surface quality and processing accuracy compared to wet processing, as well as tools. There is some doubt about the certainty of the effect of extending life. Although the use of vegetable oil has no adverse effect on human health, the problem that the mist is fine and easily floats in the air, causing the machine to become sticky or the oil attached to the machine to oxidize and emit a bad smell is still solved. Absent. In addition, in the wet machining and the MQL machining, when a machining fluid or a mist is applied to the tool at a high pressure, the tool has a problem that if the tool has a small diameter, the tool bends or vibrates, thereby deteriorating the machining accuracy or deteriorating the machining surface quality. Therefore, an object of the present invention is to provide a machining method and apparatus that realizes machining capable of reducing cutting resistance, improving the finished surface quality and machining accuracy of a workpiece, and extending tool life without using a large amount of machining fluid. It is to provide.

【0006】[0006]

【課題を解決するための手段】上述の目的を達成するた
め、加工工具とワークとを相対移動させワークを所望形
状に加工する機械加工方法において、オレイン酸、ステ
アリン酸等の有機極性物質を含む加工液を加工すべきワ
ーク表面に塗布又は吹き付け、その後前記加工工具とワ
ークとの加工部へ加圧気体を噴射して加工屑を吹き飛ば
しながら前記加工すべきワーク表面を機械加工する機械
加工方法が提供される。また、加工工具とワークとを相
対移動させワークを所望形状に加工する機械加工装置に
おいて、オレイン酸、ステアリン酸等の有機極性物質を
重量比0.1%以上含む加工液と、前記加工液を貯蔵
し、必要に応じて前記加工液を吐出する加工液タンク
と、前記加工液タンクに連通され、前記加工液を加工す
べきワーク表面に塗布又は吹き付ける塗布手段と、前記
加工工具とワークとの加工部へ加圧気体を噴射して加工
屑を吹き飛ばす加圧気体供給手段と、前記加工液タンク
の加工液を囲い加工すべきワーク表面に塗布又は吹き付
けるように制御する機械制御装置と、を具備し前記加工
液を前記ワーク表面に塗布又は吹き付けた後に前記ワー
ク表面を機械加工するようにした機械加工装置が提供さ
れる。
In order to achieve the above object, a machining method for processing a workpiece into a desired shape by relatively moving a processing tool and a workpiece includes an organic polar substance such as oleic acid and stearic acid. A machining method in which a machining liquid is applied or sprayed on a surface of a workpiece to be machined, and thereafter, the machining surface of the workpiece to be machined is blown by blowing a pressurized gas to a machining portion of the machining tool and the workpiece to blow off machining chips. Provided. Further, in a machining apparatus for relatively moving a processing tool and a work and processing the work into a desired shape, a processing liquid containing 0.1% or more by weight of an organic polar substance such as oleic acid, stearic acid, and the like, A processing liquid tank that stores and discharges the processing liquid as needed, an application unit that is connected to the processing liquid tank, and applies or sprays the processing liquid on a surface of a work to be processed, and the processing tool and the work. A pressurized gas supply means for injecting pressurized gas to the processing section to blow off the processing chips, and a machine control device for controlling the coating of the processing liquid in the processing liquid tank to be applied or sprayed on the surface of the work to be processed. There is provided a machining apparatus for machining the work surface after applying or spraying the working liquid on the work surface.

【0007】本願発明に用いる有機極性物質とは、極性
を有する有機物質で、例えばオレイン酸(C17H33COO
H)、ステアリン酸(C17H35COOH)等のカルボン酸や、
オレイルアルコール(C18H35OH)、ステアリルアルコー
ル(C18H37OH)等の脂肪族アルコールや、ステアリン酸ナ
トリウム(C17H36C00Na) 等のカルボン酸塩がある。極性
を有するということは、1つの単分子が電気的に+か
−、あるいは両方を引きつける性質を有していることで
ある。カルボン酸を例にとると、二重結合で炭素と結合
している酸素(O=C-OHの初めの方のO )は、電気的に−
であり+の物質と吸着する。また、炭素(O=C-OHの真中
のC )は、電気的に+であり−の物質と吸着する。
The organic polar substance used in the present invention is an organic substance having polarity, for example, oleic acid (C 17 H 33 COO).
H), carboxylic acids such as stearic acid (C 17 H 35 COOH),
There are aliphatic alcohols such as oleyl alcohol (C 18 H 35 OH) and stearyl alcohol (C 18 H 37 OH), and carboxylate salts such as sodium stearate (C 17 H 36 C00Na). Having the polarity means that one single molecule has a property of electrically attracting + or-or both. Taking carboxylic acid as an example, oxygen (O = C-OH at the beginning) bonded to carbon by a double bond is electrically-
And adsorbs with + substances. Further, carbon (C in the middle of O = C-OH) is electrically + and adsorbs with the-substance.

【0008】鋼、銅、アルミニウム等の金属ワークを機
械加工しているときの現象を考える。加工工具をワーク
に切込んで両者に相対運動を与えると、ワーク表面が加
工工具によって削り取られ、切屑が発生する。これは金
属の塑性変形が連続的に起きていることである。塑性変
形は、転位が金属結晶中のすべり面を移動して起きると
考えられている。つまり機械加工すると金属組織内に転
位が生じ、次々に加工を進行させると通常は加工力によ
りこの転位は移動して元の金属性質とほぼ同じ材料特性
となる。しかし何らかの因子でその転位が動きにくくな
った場合を今考える。その一例が加工硬化である。
[0008] Consider a phenomenon when machining a metal work such as steel, copper, or aluminum. When a machining tool is cut into a work and a relative motion is given to both, the work surface is shaved off by the machining tool, and chips are generated. This means that the plastic deformation of the metal occurs continuously. It is believed that plastic deformation occurs when dislocations move on slip planes in a metal crystal. In other words, dislocations are generated in the metal structure by machining, and when the working proceeds one after another, the dislocations usually move due to the working force and have almost the same material properties as the original metallic properties. However, consider a case where the dislocation becomes difficult to move due to some factor. One example is work hardening.

【0009】転位の動きが抑制されると、それを動かす
ために更に余計な外力を必要とすると同時に、破断まで
の変形能が小さくなる。ということは破断までの吸収エ
ネルギが小さくなる。極端な場合は転位が全く動けなく
なり、脆性破壊する。機械加工の場合、転位が動きにく
いと切屑は大きな塊にはならず細かなラメラ状(図3
(a)に示すように、すだれ状に細かな切屑片が重なっ
て連なる状態)になる。一方、ワークの加工部分に有機
極性物質を含んだ加工液を塗布したり吹き付けたりした
後機械加工を行うと、有機極性物質の分子がワークの金
属表面の転位組織の金属原子と電子を共有することで化
学吸着が起こり、転位の固着が起きる。これにより転位
が動きにくくなり金属表面層が硬化し塑性変形能が低下
する。この状態で工具によりワーク表面を削り取ろうと
すると、削り取られる部分の表面は転位が固着している
ため外力によって細かくせん断され易く、ラメラ状に細
かく並んだ切屑が発生する。その結果、切削抵抗が減少
し、仕上げ面品位が向上し、工具摩耗が減少する。
[0009] When the movement of the dislocation is suppressed, an extra external force is required to move the dislocation, and at the same time, the deformability until breaking is reduced. This means that the absorbed energy up to the break is small. In an extreme case, dislocations cannot move at all, resulting in brittle fracture. In the case of machining, if the dislocations are difficult to move, the chips do not become large lumps but fine lamellar shapes (Fig. 3
As shown in (a), a state in which fine chip pieces are overlapped in a blind shape and connected to each other). On the other hand, when machining is performed after applying or spraying a processing liquid containing an organic polar substance on the processed part of the work, the molecules of the organic polar substance share electrons with the metal atoms of the dislocation structure on the metal surface of the work As a result, chemical adsorption occurs, and dislocation is fixed. As a result, dislocations become difficult to move, the metal surface layer hardens, and the plastic deformability decreases. If the surface of the workpiece is to be scraped off by a tool in this state, the surface of the portion to be scraped is likely to be finely sheared by an external force because the dislocation is fixed, and chips which are finely arranged in a lamella shape are generated. As a result, cutting resistance is reduced, finished surface quality is improved, and tool wear is reduced.

【0010】[0010]

【発明の実施の形態】本発明の原理を田頭孝介らによる
1998年度精密工学会秋季大会学術講演会講演論文集ペー
ジ296の「アルミニウム切削に及ぼすカルボン酸塗布
の影響」や1999年3 月7 日開催日本機械学会北海道学生
会第28回学生員卒業研究発表講演会前刷集ページ16
3及び164の「金属の切削におけるカルボン酸を含む
溶液の塗布効果」等の研究成果に基づいて説明する。ア
ルミニウムのワークWをバイトTで2次元切削する際、
ワーク表面Sに何も塗布しないドライ加工と、ワーク表
面Sにオレイン酸と流動パラフィンの溶液である有機極
性物質を予め塗布した加工とを行い、切屑発生状態、切
削抵抗、仕上げ面品位、工具摩耗を比較した。図3
(a)は有機極性物質を予め塗布して加工している時の
切屑発生の様子で、図3(b)はドライ加工の時の切屑
発生の様子である。有機極性物質を塗布している場合に
は切屑Cが細かくせん断されたラメラ状を呈しているの
に対し、ドライ加工の場合には、切屑Cの大きな塊がむ
しれるように生成されていることがわかる。
BEST MODE FOR CARRYING OUT THE INVENTION The principle of the present invention is described by Kosuke Taga et al.
"Effects of Carboxylic Acid Application on Aluminum Cutting" on page 296 of the Proceedings of the 1998 Society of Precision Engineering Autumn Meeting Preprints page 16
3 and 164 will be described based on research results such as “Effects of applying solution containing carboxylic acid in metal cutting”. When two-dimensionally cutting an aluminum workpiece W with a cutting tool T,
Dry processing in which nothing is applied to the work surface S, and processing in which an organic polar substance, which is a solution of oleic acid and liquid paraffin, is applied to the work surface S in advance to produce chips, cutting resistance, finished surface quality, and tool wear Were compared. FIG.
FIG. 3A shows how chips are generated when an organic polar substance is previously applied and processed, and FIG. 3B shows how chips are generated during dry processing. When the organic polar substance is applied, the chip C has a lamellar shape that is finely sheared, whereas in the case of dry processing, the chip C is generated so that a large lump of the chip C is peeled. I understand.

【0011】切削抵抗は、有機極性物質を塗布している
場合の方がドライ加工の場合に比べ約1/3となってい
る。仕上面の品位を表面あらさで評価すると、有機極性
物質を塗布している場合の方がかなり小さい。また工具
摩耗も有機極性物質を塗布してある方が少ない。また、
この塗布効果は、流動パラフィン中のオレイン酸濃度
(重量比)が0.1%で発揮され、オレイン酸濃度が1
00%になってもほとんど変わらない特性を示した。オ
レイン酸濃度0%つまり流動パラフィンのみを塗布した
場合は上述の塗布効果は得られないことも確認した。
The cutting resistance when the organic polar substance is applied is about one third of that in the case of dry processing. When the quality of the finished surface is evaluated by the surface roughness, it is much smaller when the organic polar substance is applied. Tool wear is also less when the organic polar substance is applied. Also,
This application effect is exhibited when the oleic acid concentration (weight ratio) in the liquid paraffin is 0.1% and the oleic acid concentration is 1%.
The characteristics showed almost no change even when it reached 00%. It was also confirmed that when the oleic acid concentration was 0%, that is, when only liquid paraffin was applied, the above-mentioned application effect could not be obtained.

【0012】有機極性物質として、オレイン酸以外のい
くつかの物質で塗布効果を調査した。カプリル酸(C7H
15COOH )、ペラルゴン酸(C8H17COOH )、カプリン酸
(C9H1 9COOH )、ラウリン酸(C11H23COOH)、ミリスチ
ン酸(C13H27COOH)、パルミチン酸(C15H31COOH)、ス
テアリン酸(C17H35COOH)、ステアリルアルコール(C1
8H37OH)、ステアリルアミン(C18H37NH2 )、ステアリ
ン酸ナトリウム(C17H36COONa )、ステアリン酸アミド
(C17H35CONH2 )、ステアリン酸メチル(C17H35COOC
H3)、ステアリン酸エチル(C17H35COOC2H5 )で塗布効
果を確認した。よって室温での切削加工の結果、炭素数
が8以上の有機極性物質に塗布効果が顕著に表われるこ
とがわかった。炭素数が7以下の例えば酢酸(CH3COOH
)、プロピオン酸(C2H5COOH)、酪酸(C3H7COOH)、
吉草酸(C4H9COOH)、カプロン酸(C5H1 1COOH )、エナ
ント酸(C6H13COOH )では塗布効果はほとんど得られな
かった。
As an organic polar substance, the coating effect was investigated for several substances other than oleic acid. Caprylic acid (C 7 H
15 COOH), pelargonic acid (C 8 H 17 COOH), capric acid (C 9 H 1 9 COOH) , lauric acid (C 11 H 23 COOH), myristic acid (C 13 H 27 COOH), palmitic acid (C 15 H 31 COOH), stearic acid (C 17 H 35 COOH), stearyl alcohol (C 1
8 H 37 OH), stearylamine (C 18 H 37 NH 2) , sodium stearate (C 17 H 36 COONa), stearamide (C 17 H 35 CONH 2) , methyl stearate (C 17 H 35 COOC
H 3 ) and ethyl stearate (C 17 H 35 COOC 2 H 5 ) confirmed the application effect. Therefore, as a result of cutting at room temperature, it was found that a coating effect was significantly exhibited on organic polar substances having 8 or more carbon atoms. For example, acetic acid having 7 or less carbon atoms (CH 3 COOH
), Propionic acid (C 2 H 5 COOH), butyric acid (C 3 H 7 COOH)
Valeric acid (C 4 H 9 COOH), caproic acid (C 5 H 1 1 COOH) , applied effect in enanthic acid (C 6 H 13 COOH) was hardly obtained.

【0013】有機極性物質を塗布するワーク表面Sは、
焼鈍材のままでは塗布効果がほとんど表われず、圧延材
や予め切削加工してある場合(予備加工材)には塗布効
果の表われることもわかった。これは焼鈍材の転位密度
は105 本/mm2 、予備加工材の転位密度は109
/mm2 であること、及び100%オレイン酸の分子密
度は3.8×1015分子/mm2 、0.1%オレイン酸
の分子密度は3.8×1012分子/mm2 であり、塗布
効果にはワーク材料の転位が関係していることがわか
る。更に予備加工材ワークWの表面に有機極性物質を塗
布した切削加工中に赤外線吸収スペクトル測定を行った
結果、オレイン酸を塗布しただけで未加工の部分では化
学吸着(C-O-M 、M は金属原子)を表す1539cm-1
の波数における吸光度スペクトルは表われていないが、
切屑Cがワーク表面Sから削り取られようとしている盛
り上り部や切屑Cの加工工具に面していない自由表面側
では化学吸着を表わす1539cm-1の波数における吸光
度スペクトルのピークが存在し、明らかに化学吸着が起
きていることがわかる。
The work surface S to which the organic polar substance is applied is
It was also found that the application effect hardly appeared when the annealed material was used, and that the application effect was exhibited when the material was rolled or pre-cut (preliminarily processed material). This is because the dislocation density of the annealed material is 10 5 / mm 2 , the dislocation density of the pre-processed material is 10 9 / mm 2 , and the molecular density of 100% oleic acid is 3.8 × 10 15 molecules / mm. 2. The molecular density of 0.1% oleic acid is 3.8 × 10 12 molecules / mm 2 , which indicates that the dislocation of the work material is related to the coating effect. In addition, the infrared absorption spectrum was measured during the cutting process in which an organic polar substance was applied to the surface of the pre-processed workpiece W. As a result, chemical adsorption (COM, M is a metal atom) was performed in the unprocessed portion only by applying oleic acid. 1539 cm -1 representing
Absorbance spectrum at the wave number of is not shown,
There is a peak in the absorbance spectrum at a wave number of 1539 cm -1 representing chemical adsorption on the raised portion where the chip C is going to be scraped off from the workpiece surface S and on the free surface side not facing the processing tool of the chip C, which is apparent. It can be seen that chemisorption is occurring.

【0014】以上のことより、予備加工材のワーク表面
Sに有機極性物質を塗布して切削すると、有機極性物質
の分子がワークWの金属表面の転位組織の金属原子と電
子を共有することで化学吸着が起こり、転位の固着が起
きる。これにより転位が動きにくくなり金属表面層が硬
化し塑性変形能が低下する。この状態で工具Tによりワ
ーク表面Sを削り取ろうとすると、削り取られる部分の
表面は転位が固着しているため外力によって細かくせん
断され易く、ラメラ状に細かく並んだ切屑Cが発生す
る。その結果、切削抵抗が減少し、仕上面品位が向上
し、工具摩耗が減少する。これに対して有機極性物質を
塗布していない場合は、転位の固着が起きず、金属表面
は硬化・脆化しない。従って削り取られる部分は靭性を
有しており、せん断されにくいので切屑Cは細かいラメ
ラ状を呈さず、図3(b)のように厚くなりがちであ
る。すると切削抵抗が大きくなり、仕上面品位は悪く、
工具摩耗も早いのである。このことは、焼鈍材のように
初めから転位密度の低い材料に有機極性物質を塗布して
もほとんど塗布効果が現われないことと一致する。
As described above, when the organic polar substance is applied to the work surface S of the pre-processed material and cut, the molecules of the organic polar substance share electrons with the metal atoms of the dislocation structure on the metal surface of the work W. Chemisorption occurs, causing dislocation fixation. As a result, dislocations become difficult to move, the metal surface layer hardens, and the plastic deformability decreases. When the workpiece surface S is to be scraped off by the tool T in this state, the surface of the portion to be scraped is easily sheared finely by an external force because the dislocation is fixed, and chips C arranged in a lamellar shape are generated. As a result, cutting resistance is reduced, finished surface quality is improved, and tool wear is reduced. On the other hand, when the organic polar substance is not applied, the dislocation does not stick, and the metal surface does not harden or embrittle. Therefore, the chipped portion has toughness and is not easily sheared, so that the chip C does not have a fine lamellar shape and tends to be thick as shown in FIG. Then, the cutting force increases, the finish surface quality is poor,
Tool wear is also fast. This is consistent with the fact that even when an organic polar substance is applied to a material having a low dislocation density from the beginning, such as an annealed material, a coating effect hardly appears.

【0015】また、有機極性物質を含まない一般のウェ
ット加工に用いている加工液は、前述の転位の固着を起
こす効果はなく、図3(b)のような切屑が発生するの
である。ただ、工具Tのすくい面と切屑Cとの間、工具
Tの逃げ面とワークWとの間、切屑と切屑との間に加工
液が入り込み潤滑作用を生じるので、切削抵抗の減少効
果は見られる。図4はフライス工具FでワークWを加工
している原理図である。回転するフライス工具Fの1つ
の刃に着目すると、図3(a)の2次元切削とほぼ同じ
ような工具の動きをしている。ワーク表面Sに有機極性
物質を塗布した後にフライス加工を行うとラメラ状の切
屑Cが発生し、切削抵抗の低減、良好な加工面品位、工
具寿命の向上等の塗布効果を確認できた。
Further, the working fluid used for general wet working which does not contain an organic polar substance does not have the effect of causing the above-mentioned fixation of dislocations, and generates chips as shown in FIG. 3 (b). However, since the machining fluid enters between the rake face of the tool T and the chip C, between the flank of the tool T and the workpiece W, and between the chip and the chip to generate lubrication, the effect of reducing the cutting resistance is not apparent. Can be FIG. 4 is a principle diagram of processing the workpiece W with the milling tool F. Focusing on one blade of the rotating milling tool F, the movement of the tool is substantially the same as that of the two-dimensional cutting in FIG. When milling was performed after applying the organic polar substance to the work surface S, lamellar chips C were generated, and application effects such as reduction of cutting resistance, good quality of the machined surface, and improvement of tool life could be confirmed.

【0016】次に図1及び図2を用いて本願発明の実施
形態を説明する。図1は有機極性物質を含む加工液をワ
ーク表面に塗布又は吹き付けた後にワーク表面の加工を
行うNC工作機械の概略構成を示し、図2は主軸先端に
装着する有機極性物質を含む加工液の塗布工具を示して
いる。NC工作機械のテーブル1上にワーク3が固定さ
れる。テーブル1と相対的にX,Y,Z軸方向に移動可
能な主軸頭5には回転主軸7が設けられている。回転主
軸7の先端にはフライス工具、穴あけ工具、研削工具等
の機械加工用工具9が装着される。工具9を回転させな
がらワーク3に切込み、テーブル1と主軸頭5とをX,
Y,Z軸方向に相対移動させてワーク3を所望形状に加
工するのである。回転主軸の回転を固定してヘールバイ
トを装着し、ヘール加工を行うこともある。
Next, an embodiment of the present invention will be described with reference to FIGS. FIG. 1 shows a schematic configuration of an NC machine tool for processing a work surface after applying or spraying a work liquid containing an organic polar substance on the work surface, and FIG. 4 shows an application tool. A work 3 is fixed on a table 1 of an NC machine tool. A rotary spindle 7 is provided on the spindle head 5 that can move in the X, Y, and Z-axis directions relative to the table 1. A machining tool 9 such as a milling tool, a drilling tool, a grinding tool, or the like is mounted on the tip of the rotating spindle 7. Cut the work 3 while rotating the tool 9, and move the table 1 and the spindle head 5
The workpiece 3 is processed into a desired shape by relatively moving in the Y and Z axis directions. In some cases, a hale bite is mounted while the rotation of the rotating spindle is fixed, and a hale process is performed.

【0017】回転主軸7には後端から先端にわたって貫
通した中心孔があけられており、有機極性物質を含む加
工液のタンク11から加工液が吐出され、バルブ13を
介して中心孔に供給されている。また、加工液タンク1
1からバルブ15を介して主軸頭5の前端部に設けられ
たノズル17まで配管されている。圧縮空気源23から
の圧縮空気もノズル17まで配管されている。つまりノ
ズル17は霧吹き機構が内蔵されたスプレーノズルであ
り、有機極性物質を含む加工液がワーク3の表面に吹き
付けられるように噴霧可能になっている。更にノズル1
7は、主軸7の周りを±180°にわたって適宜のアク
チュエータ19によって周回移動可能に構成されてい
る。ノズル17に内蔵されている霧吹き機構は通常の簡
単な構造のもので良く、比較的大粒のミストを発生させ
る。前述のMQL加工に用いるミスト発生装置は、ミク
ロンオーダの粒子を生成させるため複雑な機構を必要と
し、かつ噴出した非常に細かいミストは空気中に浮遊し
やすく広範囲に拡散して回収するのが困難である点を鑑
みれば、本発明の比較的大粒のミストを発生させる方が
非常に有利である。
The rotary spindle 7 is provided with a central hole penetrating from the rear end to the distal end. The processing liquid is discharged from a processing liquid tank 11 containing an organic polar substance and supplied to the central hole via a valve 13. ing. Also, machining fluid tank 1
From 1 to a nozzle 17 provided at the front end of the spindle head 5 via a valve 15. The compressed air from the compressed air source 23 is also connected to the nozzle 17. That is, the nozzle 17 is a spray nozzle having a built-in spraying mechanism, and is capable of spraying a processing liquid containing an organic polar substance so as to be sprayed on the surface of the work 3. Nozzle 1
Numeral 7 is configured to be able to orbit around the main shaft 7 over a range of ± 180 ° by an appropriate actuator 19. The mist spray mechanism built in the nozzle 17 may have a simple structure, and generates a relatively large mist. The mist generator used in the MQL processing described above requires a complicated mechanism to generate micron-order particles, and the very fine mist that has been ejected easily floats in the air and is difficult to diffuse and collect over a wide area. In view of the above point, it is very advantageous to generate the relatively large mist of the present invention.

【0018】主軸頭5の側面にはエアーノズル21が設
けられ、圧縮空気源23から供給される圧縮空気を加工
部へ噴出する。また図2に示す加工液の塗布工具25を
主軸7の先端に装着し、バルブ13を開にして主軸7の
中心孔を通して加工液を塗布工具25まで少量ずつ供給
する。塗布工具25にも後端部から前端部まで貫通孔が
あけられ、前端部に設けられたブラシ、不織布等で成る
柔軟性のある塗布部材に有機極性物質を含む加工液を浸
み込ませることができる。NCプログラムに従って塗布
工具を低速回転させながらワーク3に軽く押し当て、相
対運動を行わせるとこれから加工するワーク3の表面に
加工液を塗布することができる。この塗布工具は自動工
具交換装置(図示せず)によって自動的に交換するよう
に構成するのが好しい。このNC工作機械は、NC装置
27にNCプログラムを入力することによって制御され
る。X,Y,Z軸の動き及びノズル17の周回運動のア
クチュエータ19の動きはNC装置27からサーボ制御
部を通して制御される。主軸7の回転、自動工具交換装
置の動作、加工液タンク11のポンプのON/OFF、
バルブ13、15の開閉、圧縮空気源23のON/OF
F等の制御は機械制御装置(MTC)29を介して指令
される。
An air nozzle 21 is provided on a side surface of the spindle head 5, and blows compressed air supplied from a compressed air source 23 to a processing portion. Further, a machining fluid application tool 25 shown in FIG. 2 is mounted on the tip of the spindle 7, the valve 13 is opened, and the machining fluid is supplied to the application tool 25 little by little through the center hole of the spindle 7. The application tool 25 is also provided with a through-hole from the rear end to the front end, and a processing liquid containing an organic polar substance is impregnated into a flexible application member made of a brush, a nonwoven fabric, or the like provided at the front end. Can be. When the application tool is lightly pressed against the work 3 while rotating at a low speed in accordance with the NC program to cause relative movement, the working fluid can be applied to the surface of the work 3 to be processed. The application tool is preferably configured to be automatically changed by an automatic tool changer (not shown). The NC machine tool is controlled by inputting an NC program to the NC device 27. The movement of the actuator 19 in the X, Y, and Z axes and the orbital movement of the nozzle 17 is controlled from the NC device 27 through a servo control unit. Rotation of the spindle 7, operation of the automatic tool changer, ON / OFF of the pump of the machining fluid tank 11,
Opening and closing of valves 13 and 15, ON / OF of compressed air source 23
Control of F and the like is instructed via a machine control device (MTC) 29.

【0019】いまワーク3を加工することを考える。ワ
ーク3の加工部が段差の少いなだらかな面の場合は、塗
布工具25を主軸7に装着し、次に加工するワーク表面
に塗布工具25を当てて移動させ、ワーク表面に加工液
を塗布する。その後加工工具と自動工具交換し加工を行
う。2回目の加工を行う場合は、この動作を繰返して行
う。ワーク3の加工部が起伏のある場合は、塗布工具2
5を用いず、ノズル17を主軸頭5の所定位置に固定し
た状態でX,Y軸を動かし、バルブ15を開にして有機
極性物質を含む加工液を噴霧してワーク表面に吹き付け
る。その後加工を行い、2回目の加工を行う場合はこの
動作を繰返して行う。加工中は加工液の噴射は行わな
い。
Now, consider processing the work 3. When the processing portion of the work 3 is a gentle surface having a small step, the application tool 25 is mounted on the main shaft 7, and the application tool 25 is moved by applying the application tool 25 to the surface of the work to be processed next, and the processing liquid is applied to the work surface. I do. After that, the tool is exchanged automatically with the machining tool for machining. When performing the second machining, this operation is repeated. When the processed part of the work 3 has undulation, the application tool 2
The X and Y axes are moved while the nozzle 17 is fixed at a predetermined position of the spindle head 5 without using the nozzle 5, and the valve 15 is opened to spray a working liquid containing an organic polar substance onto the work surface. Thereafter, processing is performed, and when performing the second processing, this operation is repeated. During the processing, the injection of the processing liquid is not performed.

【0020】塗布工具25やノズル17をワークと相対
移動させる方法は、予めNCプログラムに塗布工具25
やノズル17の移動経路、並びにバルブ13、15のオ
ンオフ指令や加工液タンク11、圧縮空気源23のポン
プのON/OFF指令をプログラミングしておき、その
後に工具による加工指令をプログラミングしておくこと
もできる。また、金型などの表面をピックフィードをか
けながら往復加工や等高線周回加工を行う場合は、塗布
工具25やノズル17の移動経路用のプログラムを予め
用意しておくのではなく、工具の加工経路を先読みし、
塗布工具25の大きさやノズル17からの噴射面積に応
じて工具の加工経路を例えば50パス置きにトレースす
るような塗布工具25やノズル17用の経路情報を自動
的に生成し、その生成した経路に沿って塗布工具25や
ノズル17を移動させながら加工液をワーク表面に塗布
しても良い。このときの送り速度は早送りで良い。更に
塗布工具25において塗布部材の代わりに噴射ノズルを
設ければ、主軸7を通して供給された加工液が塗布工具
25先端からミストで噴霧される構成にすることもでき
る。
The method of moving the coating tool 25 and the nozzle 17 relative to the workpiece is performed by using an NC program in advance.
And the movement path of the nozzle 17 and the ON / OFF command of the valves 13 and 15 and the ON / OFF command of the pump of the machining fluid tank 11 and the compressed air source 23 are programmed, and then the machining command by the tool is programmed. Can also. In addition, when performing reciprocating processing or contour contour processing while pick-feeding the surface of a mold or the like, a program for the moving path of the application tool 25 or the nozzle 17 is not prepared in advance, but the processing path of the tool is used. Look ahead,
Automatically generates path information for the application tool 25 and the nozzle 17 such that the processing path of the tool is traced, for example, every 50 paths in accordance with the size of the application tool 25 and the injection area from the nozzle 17, and the generated path The working liquid may be applied to the work surface while moving the application tool 25 and the nozzle 17 along the line. The feed speed at this time may be a rapid feed. Further, by providing a spray nozzle in place of the coating member in the coating tool 25, a configuration in which the working fluid supplied through the main shaft 7 is sprayed by mist from the tip of the coating tool 25 can be adopted.

【0021】ノズル17がアクチュエータ19を有さず
主軸頭5の適宜箇所に固定され、ミスト噴射角度が広く
構成されており、1回の吹き付けで小さいワークなら表
面全体に、大きいワークなら数箇所の位置で1回ずつ吹
き付ければ表面全体に加工液が塗布されるようにしても
良い。尚、本明細書でいう加工液の吹き付けとは、噴
霧、噴射のことである。加工液の塗布時間を実質的にな
くす方法として、加工液が回転している工具に吹き掛か
らないくらい前方のワーク表面に加工液を間欠的又は連
続的に吹き付けながら加工することもできる。NC装置
でNCプログラムを先読みし、工具9が次に進むX,Y
軸方向を前もって知り、その方向に加工液が吹き付けれ
るようにアクチュエータ19を制御してノズル17の周
回位置を変化させるように制御する。また間欠的に吹き
付ける場合の吹き付け頻度は、加工条件に応じて自動的
に決定されるように制御させても良い。加工中の回転工
具に加工液が吹き付けられないような位置をめがけて加
工液を吹き付けるのが好ましい。なぜなら加工液が回転
工具によって飛散するのを防止するためである。
The nozzle 17 has no actuator 19 and is fixed to an appropriate portion of the spindle head 5 so that the mist spray angle is wide. The spray is small for a small work over the entire surface, and a large work is several places. By spraying once at each position, the processing liquid may be applied to the entire surface. In addition, spraying of the working fluid referred to in this specification means spraying and spraying. As a method of substantially eliminating the application time of the working fluid, it is also possible to perform the working while intermittently or continuously spraying the working fluid on the front surface of the work so that the working fluid does not spray on the rotating tool. The NC program pre-reads the NC program, and the tool 9 advances to the next X, Y
The axial direction is known in advance, and the actuator 19 is controlled so that the machining liquid is sprayed in that direction, so that the orbital position of the nozzle 17 is changed. Further, the frequency of spraying in the case of intermittent spraying may be controlled so as to be automatically determined according to the processing conditions. It is preferable to spray the machining fluid to a position where the machining fluid is not sprayed on the rotating tool being machined. This is to prevent the machining liquid from being scattered by the rotating tool.

【0022】また穴あけ加工の場合は、穴の内部に加工
液を供給させるため、貫通孔のあいた工具を主軸7に装
着し、バルブ13を開にして工具先端から加工液を噴出
しながら加工すると良い。この場合、MTC29内に設
けられた判別手段によって穴あけ加工を判別し、バルブ
13の開指令を自動的に出すのである。
In the case of drilling, a tool having a through hole is mounted on the main shaft 7 to supply a machining fluid into the hole, and the valve 13 is opened to perform machining while ejecting the machining fluid from the tool tip. good. In this case, the drilling process is determined by the determination means provided in the MTC 29, and a command to open the valve 13 is automatically issued.

【0023】加工により発生した切屑は熱を持ってお
り、ワーク3上に堆積したままではワーク3の温度が上
昇して加工精度が悪くなるので、エアーノズル21から
圧縮空気を噴出して切屑を吹き飛ばしながら加工するの
が好しい。冷却された圧縮空気を用いれば加工部を積極
的に冷却することもできる。空気に限らず、窒素などの
他の気体を用いても良い。加圧気体の供給は、主軸7の
中心孔を通して行っても良い。また、回転工具に限らず
ヘール加工のような固定式工具による加工を行うことも
できる。エアーノズル21からの噴出圧力は、使用して
いる工具径に応じて工具がたわんだり振動しない程度の
大きさに調節する必要がある。ワーク3としてS55C
や金型材などの鋼、放電加工電極として用いる銅、航空
機部品などのアルミニウム等について、また工具7とし
てフラットエンドミル、ボールエンドミル、ドリル、バ
イト等について、加工形状として平面、斜面、金型等の
三次元任意形状等について、加工条件として切込み量、
送り速度、主軸回転速度等について種々加工を行い、ド
ライ加工より仕上面品位及び加工精度が良好で工具寿命
が長いことを確認した。中にはウェット加工と同等以上
の効果を得たものもあった。
The chips generated by the processing have heat. If the chips are accumulated on the work 3, the temperature of the work 3 rises and the processing accuracy deteriorates. It is preferable to process while blowing off. If the cooled compressed air is used, the processing section can be actively cooled. Not limited to air, other gases such as nitrogen may be used. The supply of the pressurized gas may be performed through the center hole of the main shaft 7. In addition, machining using a fixed tool such as a hail machining is not limited to the rotary tool. It is necessary to adjust the ejection pressure from the air nozzle 21 to such a size that the tool does not bend or vibrate according to the tool diameter used. S55C as work 3
Steel such as metal and mold materials, copper used as EDM electrodes, aluminum such as aircraft parts, etc., and flat end mills, ball end mills, drills, cutting tools, etc. as tools 7, and tertiary shapes such as flat surfaces, inclined surfaces, dies, etc. For the original arbitrary shape, etc., the cutting amount,
Various processes were performed for the feed speed, spindle rotation speed, etc., and it was confirmed that the finished surface quality and processing accuracy were better and the tool life was longer than dry processing. Some of them had the same or better effect as wet processing.

【0024】加工液は、有機極性物質を流動パラフィン
に溶かし、その濃度は重量比で0.1%以上あれば良
く、粘度は非常に低い。従って切屑に加工液が若干混入
するが、サラサラしており、ドライ加工の切屑とほとん
ど変わらない。またオレイン酸やステアリン酸はほぼ無
色、無臭である。よって切屑の処理が容易であり、切屑
が機械に付着したり、作業環境を悪化させない。その上
オレイン酸は食品にも入っている物質であり、人体に無
害である。加工液としてオレイン酸やステアリン酸等の
有機極性物質をそのままで用いても良いし、鉱油等の他
の液体との溶液で用いても良い。
The processing liquid is prepared by dissolving an organic polar substance in liquid paraffin, the concentration of which is 0.1% or more by weight, and the viscosity is very low. Therefore, although the machining fluid is slightly mixed into the chips, it is smooth and almost the same as the chips obtained by dry machining. Oleic acid and stearic acid are almost colorless and odorless. Therefore, the processing of the chips is easy, and the chips do not adhere to the machine and the working environment is not deteriorated. In addition, oleic acid is a substance found in foods and is harmless to the human body. An organic polar substance such as oleic acid or stearic acid may be used as it is, or may be used as a solution with another liquid such as mineral oil.

【0025】[0025]

【発明の効果】本願発明によれば、加工すべきワーク表
面に有機極性物質を含む加工液を塗布又は吹き付ける加
工液塗布手段を有し、ワーク表面に加工液を塗布又は吹
き付けて有機極性物質によりワーク表面の転位の固定を
行った後にワークを加工するので加工抵抗が減少し、仕
上面品位及び加工精度が向上し、工具寿命が延びる。特
に切込みの少ない仕上げ加工時に効果が大きい。加工液
としてオレイン酸やステアリン酸等の有機極性物質又は
流動パラフィンを用いるので、粘度が低くサラサラして
おり、塗布又はミストにした吹き付けなので供給量が少
く切屑処理が容易となる。また人体の健康に悪影響を与
えることもなく、無臭なので作業環境が悪化することも
ない。加工液の供給量が少ないということは経済的でも
ある。
According to the present invention, there is provided a processing liquid application means for applying or spraying a processing liquid containing an organic polar substance to the surface of a work to be processed, and applying or spraying the processing liquid on the surface of the work to apply the processing liquid to the organic polar substance. Since the workpiece is processed after fixing the dislocations on the workpiece surface, the processing resistance is reduced, the finished surface quality and the processing accuracy are improved, and the tool life is extended. The effect is particularly great when finishing with a small depth of cut. Since an organic polar substance such as oleic acid or stearic acid or liquid paraffin is used as the processing liquid, the viscosity is low and the liquid is smooth, and since it is applied or sprayed as a mist, the supply amount is small and chip processing is easy. In addition, there is no adverse effect on human health, and since it is odorless, the working environment does not deteriorate. It is also economical that the supply amount of the working fluid is small.

【0026】工具でワークを加工中には加工液を吹き付
けない、または回転工具に向けて加工液を吹き付けない
ので、工具やワークの回転により加工液が飛散すること
がほとんどない。また、本発明で加工液を吹き付ける際
の加工液の粒子はMQL加工の際の加工液ミストより大
きく、空気中に浮遊することは少ない。従って加工液が
機械各部に付着してベトベトしたり、付着した加工液が
腐食して悪臭を発することもほとんどない。更に、工具
でワークを加工中には加工液を吹き付けないことの他の
利点は、小径工具の場合に加工液の吹き付け圧力によっ
て工具がたわんだり、振動して加工精度や加工面品位が
低下することがあるが、この問題が生じないことであ
る。また、加工中高温になる工具とワークとの加工点に
加工液ミストを吹き付けながら加工していないので、加
工液が発火する危険もない。このことは無人加工の場合
に特に有利である。
Since the machining fluid is not sprayed while the workpiece is being machined by the tool or the machining fluid is not sprayed toward the rotating tool, the machining fluid hardly scatters due to the rotation of the tool or the workpiece. In the present invention, the particles of the working fluid when the working fluid is sprayed are larger than the working fluid mist during the MQL processing, and are less likely to float in the air. Therefore, there is almost no possibility that the machining fluid adheres to each part of the machine and becomes sticky, and the adhered machining fluid does not corrode and generate an odor. Further, another advantage of not spraying the machining fluid while machining the workpiece with the tool is that, in the case of a small diameter tool, the tool is bent or vibrated by the spray pressure of the machining fluid, and machining accuracy and machining surface quality are reduced. The problem is that this problem does not occur. In addition, since machining is not performed while spraying the machining fluid mist on the machining point between the tool and the workpiece that become hot during machining, there is no danger of the machining fluid being ignited. This is particularly advantageous for unmanned machining.

【0027】NC工作機械の自動機能を用いてあらゆる
形状のワークに対して有機極性物質を含む加工液の塗布
又は吹き付けが行え、自動化レベルを落とすことはな
い。また気体供給手段を併用することによって加圧気体
を噴射しながら加工でき、切屑排除も行える。冷却され
た加圧気体を用いれば更に冷却効果も得られ、加工精度
の向上、工具寿命の延長を図ることができる。
By using the automatic function of the NC machine tool, a working liquid containing an organic polar substance can be applied or sprayed to a work of any shape, without lowering the automation level. In addition, by using the gas supply means together, the processing can be performed while jetting the pressurized gas, and the chips can be eliminated. If a cooled pressurized gas is used, a cooling effect can be further obtained, so that machining accuracy can be improved and tool life can be extended.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本願発明の有機極性物質でなる加工液をワーク
表面に塗布又は吹き付けて加工を行うNC工作機械の概
略構成図である。
FIG. 1 is a schematic configuration diagram of an NC machine tool that performs processing by applying or spraying a processing liquid made of an organic polar substance on a work surface according to the present invention.

【図2】本願発明のNC工作機械の主軸に装着され、加
工液をワークに塗布する塗布工具の正面図である。
FIG. 2 is a front view of an application tool that is mounted on a spindle of the NC machine tool of the present invention and applies a working fluid to a workpiece.

【図3】加工工具で金属ワークを加工している時の切屑
発生の様子を示す図で、(a)は有機極性物質を塗布し
た場合、(b)は有機極性物質を塗布しない場合を示し
ている。
FIGS. 3A and 3B are diagrams showing the generation of chips when processing a metal workpiece with a processing tool. FIG. 3A shows a case where an organic polar substance is applied, and FIG. 3B shows a case where an organic polar substance is not applied. ing.

【図4】フライス工具によるワーク加工の原理図であ
る。
FIG. 4 is a principle diagram of work processing by a milling tool.

【等号の説明】[Explanation of equal signs]

1…テーブル 3…ワーク 5…主軸頭 7…主軸 9…工具 11…加工液タンク 13,15…バルブ 17…ノズル 19…アクチュエータ 21…エアーノズル 23…圧縮空気源 25…塗布工具 27…NC装置 29…機械制御装置 DESCRIPTION OF SYMBOLS 1 ... Table 3 ... Work 5 ... Spindle head 7 ... Spindle 9 ... Tool 11 ... Machining fluid tank 13, 15 ... Valve 17 ... Nozzle 19 ... Actuator 21 ... Air nozzle 23 ... Compressed air source 25 ... Coating tool 27 ... NC device 29 ... Machine control device

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) // C10N 40:20 C10N 40:20 Z 40:22 40:22 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) // C10N 40:20 C10N 40:20 Z 40:22 40:22

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 加工工具とワークとを相対移動させワー
クを所望形状に加工する機械加工方法において、 オレイン酸、ステアリン酸等の有機極性物質を含む加工
液を加工すべきワーク表面に塗布又は吹き付け、その後
前記加工工具とワークとの加工部へ加圧気体を噴射して
加工屑を吹き飛ばしながら前記加工すべきワーク表面を
機械加工することを特徴とする機械加工方法。
1. A machining method for processing a workpiece into a desired shape by relatively moving a processing tool and a workpiece, wherein a processing fluid containing an organic polar substance such as oleic acid or stearic acid is applied or sprayed on the surface of the workpiece to be processed. And machining the surface of the work to be machined while injecting a pressurized gas to a machining portion between the machining tool and the work to blow off machining chips.
【請求項2】 加工工具とワークとを相対移動させワー
クを所望形状に加工する機械加工装置において、 オレイン酸、ステアリン酸等の有機極性物質を重量比
0.1%以上含む加工液と、 前記加工液を貯蔵し、必要に応じて前記加工液を吐出す
る加工液タンクと、 前記加工液タンクに連通され、前記加工液を加工すべき
ワーク表面に塗布又は吹き付ける塗布手段と、 前記加工工具とワークとの加工部へ加圧気体を噴射して
加工屑を吹き飛ばす加圧気体供給手段と、 前記加工液タンクの加工液を加工すべきワーク表面に塗
布又は吹き付けるように制御する機械制御装置と、 を具備し、前記加工液を前記ワーク表面に塗布又は吹き
付けた後に前記ワーク表面を機械加工するようにしたこ
とを特徴とする機械加工装置。
2. A machining apparatus for relatively moving a processing tool and a workpiece to process the workpiece into a desired shape, comprising: a processing fluid containing at least 0.1% by weight of an organic polar substance such as oleic acid and stearic acid; A processing liquid tank that stores a processing liquid and discharges the processing liquid as needed; an application unit that is connected to the processing liquid tank and applies or sprays the processing liquid on a surface of a work to be processed; Pressurized gas supply means for injecting pressurized gas into the processing part with the work to blow off the processing debris, and a machine control device for controlling the processing liquid in the processing liquid tank to be applied or sprayed on the surface of the work to be processed, And machining the work surface after applying or spraying the working liquid on the work surface.
【請求項3】 前記加工液は、オレイン酸、ステアリン
酸等の有機極性物質を流動パラフィンに溶解させて生成
した請求項2に記載の機械加工装置。
3. The machining apparatus according to claim 2, wherein the processing liquid is formed by dissolving an organic polar substance such as oleic acid and stearic acid in liquid paraffin.
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