JP2001300436A - Method for cleaning substrate treatment apparatus - Google Patents

Method for cleaning substrate treatment apparatus

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Publication number
JP2001300436A
JP2001300436A JP2000129498A JP2000129498A JP2001300436A JP 2001300436 A JP2001300436 A JP 2001300436A JP 2000129498 A JP2000129498 A JP 2000129498A JP 2000129498 A JP2000129498 A JP 2000129498A JP 2001300436 A JP2001300436 A JP 2001300436A
Authority
JP
Japan
Prior art keywords
cleaning
resistant resin
heat
substrate
cleaning material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000129498A
Other languages
Japanese (ja)
Other versions
JP4009407B2 (en
Inventor
Yoshio Terada
好夫 寺田
Akira Namikawa
亮 並河
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nitto Denko Corp
Original Assignee
Nitto Denko Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nitto Denko Corp filed Critical Nitto Denko Corp
Priority to JP2000129498A priority Critical patent/JP4009407B2/en
Publication of JP2001300436A publication Critical patent/JP2001300436A/en
Application granted granted Critical
Publication of JP4009407B2 publication Critical patent/JP4009407B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Cleaning By Liquid Or Steam (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a method for cleaning substrate treatment apparatuses to be free from foreign materials such as apparatuses for producing semiconductor, flat panel display, etc., and an inspection device, and the like. SOLUTION: In the method for cleaning substrate treatment apparatuses, a cleaning material of a heat resistant resin is carried into the apparatus and contacted with a place to be cleaned. Especially, the glass transition temperature of the heat resistant resin is at least 150 deg.C.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、各種装置をクリー
ニングする方法に関し、例えば、半導体、フラットパネ
ルディスプレイ、プリント基板などの製造装置や検査装
置など、異物を嫌う基板処理装置などのクリーニング方
法に関する。
[0001] 1. Field of the Invention [0002] The present invention relates to a method for cleaning various apparatuses, and more particularly to a method for cleaning a substrate processing apparatus which does not like foreign substances, such as a manufacturing apparatus for semiconductors, flat panel displays and printed circuit boards, and an inspection apparatus.

【0002】[0002]

【従来の技術】各種基板処理装置は、各搬送系と基板と
を物理的に接触させながら搬送する。その際、基板や搬
送系に異物が付着していると、後続の基板を次々に汚染
することになり、定期的に装置を停止させ、洗浄処理を
する必要があった。このため、稼働率低下や多大な労力
が必要になるという問題があった。これらの問題を解決
するため、粘着性の物質を固着した基板を搬送すること
により基板処理装置内の付着した異物をクリーニング除
去する方法が提案されている(例えば特開平10−15
4686号)。
2. Description of the Related Art Various substrate processing apparatuses transport substrates while physically contacting each transport system with a substrate. At that time, if foreign matter is attached to the substrate or the transport system, the subsequent substrate is contaminated one after another, and it is necessary to periodically stop the apparatus and perform a cleaning process. For this reason, there has been a problem that the operation rate is reduced and a large amount of labor is required. In order to solve these problems, there has been proposed a method of cleaning and removing adhered foreign matter in a substrate processing apparatus by transporting a substrate to which an adhesive substance is adhered (for example, Japanese Patent Application Laid-Open No. H10-15).
No. 4686).

【0003】[0003]

【発明が解決しようとする課題】粘着性の物質を固着し
た基板を搬送することにより基板処理装置内の付着した
異物をクリーニング除去する方法は、前述の課題を克服
する有効な方法である。しかしこの方法ではクリーニン
グ層として粘着剤物質を用いているため、粘着性物質と
装置接触部とが強く接着しすぎて剥れない恐れがあり、
基板を確実に搬送できなくなる恐れがあった。さらに、
通常粘着剤はガラス転移温度が150℃未満であるた
め、150℃以上かかる装置、例えばオゾンアッシャ
ー、レジストコーター、酸化拡散炉、常圧CVD(Chem
ical Vapor Deposition)装置、減圧CVD装置、プラ
ズマCVD装置などにおいては、耐熱性に劣り使用でき
ない場合があるという問題があった。また、基板にクリ
ーニング層として粘着剤層を固着したものを装置内に搬
送してクリーニングする方法の場合、クリーニング後、
基板を回収しなけらばならず、使用済のクリーニング層
を剥離分別するコストと手間がかかるという問題もあっ
た。本発明は、このような事情に照らし、特に基板処理
装置内の温度が150℃以上ある装置内にも確実に搬送
できると共に、該装置内に付着している異物を簡便かつ
確実に除去できる上、さらにクリーニング後の基板の再
利用上の問題もないクリーニング方法を提供することを
目的としている。
The method of cleaning and removing the adhered foreign matter in the substrate processing apparatus by transporting the substrate to which the adhesive substance is fixed is an effective method for overcoming the above-mentioned problem. However, in this method, since the pressure-sensitive adhesive substance is used as the cleaning layer, there is a possibility that the pressure-sensitive adhesive substance and the device contact portion are too strongly adhered and cannot be separated,
There was a risk that the substrate could not be transported reliably. further,
Usually, the pressure-sensitive adhesive has a glass transition temperature of less than 150 ° C., and therefore requires a temperature of 150 ° C. or more, such as an ozone asher, a resist coater, an oxidation diffusion furnace, and a normal pressure CVD (Chem.
However, there has been a problem that heat-resistant materials may not be used in some cases, such as a thermal vapor deposition (CVD) apparatus, a low-pressure CVD apparatus, and a plasma CVD apparatus. Further, in the case of a method in which a substrate having an adhesive layer fixed thereon as a cleaning layer is transported into the apparatus for cleaning, after cleaning,
There is also a problem that the substrate has to be collected, and the cost and labor for peeling and separating the used cleaning layer are high. In view of such circumstances, the present invention can reliably transport a substrate processing apparatus even in an apparatus having a temperature of 150 ° C. or higher, and can easily and reliably remove foreign matters adhering in the apparatus. It is another object of the present invention to provide a cleaning method that does not have a problem in reusing a substrate after cleaning.

【0004】[0004]

【課題を解決するための手段】本発明者らは、上記の目
的を達成するために鋭意検討した結果、装置内の付着し
た異物をクリーニング除去するにあたり、耐熱性樹脂材
からなるクリーニング材を装置内に搬送して被洗浄部位
に接触させることにより、前記問題を生じることなく、
さらに異物を簡便かつ確実に剥離除去できることを見出
し、本発明を完成するに至つた。
Means for Solving the Problems As a result of extensive studies to achieve the above object, the present inventors have found that a cleaning material made of a heat-resistant resin material is used for cleaning foreign substances adhered in the apparatus. By transporting inside and contacting the site to be cleaned, without causing the above problem,
Furthermore, they have found that foreign substances can be easily and reliably peeled and removed, and have completed the present invention.

【0005】即ち、本発明は、基板処理装置のクリーニ
ング方法において、耐熱性樹脂材からなるクリーニング
材を装置内に搬送して被洗浄部位に接触させることを特
徴とする基板処理装置のクリーニング方法(請求項
1)、耐熱性樹脂材のガラス転移温度が150℃以上で
ある基板処理装置のクリーニング方法(請求項2)など
に係るものである。
That is, the present invention provides a method of cleaning a substrate processing apparatus, which comprises transporting a cleaning material made of a heat-resistant resin material into the apparatus and bringing the cleaning material into contact with a portion to be cleaned. The present invention relates to a method for cleaning a substrate processing apparatus wherein the glass transition temperature of the heat-resistant resin material is 150 ° C. or more (claim 2).

【0006】[0006]

【発明の実施の形態】本発明のクリーニング方法に用い
るクリーニング材は、耐熱性樹脂材、即ち耐熱性のある
高分子樹脂からなる。 かかる耐熱性樹脂は、高温化で
の搬送に耐えうることが必要であることから、そのガラ
ス転移温度(以下、Tgということがある)が150℃
以上、特に200℃以上であることが好ましい。 Tg
が150℃未満であると、加温した装置内への搬送時に
ステージなどと吸着し搬送できないおそれがある。該耐
熱性樹脂は、上記の耐熱性を有する限り特に限定されな
いが、例えば、フェニル−T、ポリキノキサリン、ポリ
ベンゾイレンベンズイミダゾールなどのラダーポリマー
や、ポリフェニレン、ポリアミド、ポリイミド、ポリベ
ンズイミダゾール、ポリカルボジイミドなどの芳香族ポ
リマーなどが挙げられる。特に、カルボジイミドは、4
00℃以上の高温にさらしても揮発性ガスや分解モノマ
ーを生成しないという点で、本発明で用いるクリーニン
グ材として好適である。 その中でも特に特願平10−
305201号記載の下式(1)
DESCRIPTION OF THE PREFERRED EMBODIMENTS The cleaning material used in the cleaning method of the present invention is made of a heat-resistant resin material, that is, a heat-resistant polymer resin. Since such a heat-resistant resin is required to be able to withstand transportation at a high temperature, its glass transition temperature (hereinafter, sometimes referred to as Tg) is 150 ° C.
The temperature is preferably 200 ° C. or higher. Tg
If it is lower than 150 ° C., it may be adsorbed on a stage or the like during transfer to a heated apparatus and cannot be transferred. The heat-resistant resin is not particularly limited as long as it has the above-mentioned heat resistance, for example, ladder polymers such as phenyl-T, polyquinoxaline, polybenzilenbenzimidazole, and polyphenylene, polyamide, polyimide, polybenzimidazole, polycarbodiimide. And the like. In particular, carbodiimide has a 4
It is suitable as a cleaning material used in the present invention because it does not generate volatile gas or decomposed monomers even when exposed to a high temperature of 00 ° C. or more. Among them, Japanese Patent Application No. 10-
The lower formula (1) described in No. 305201

【化1】 で表される構成単位を有するポリカルボジイミドが、高
い耐熱性(Tgが200℃以上)を有し、また接着性、
低温加工性及び耐湿性にも優れている点から、特に本発
明のクリーニング材として、より好適である。 但し、
本発明は何ら本構造を有するカルボジイミド樹脂に限定
されるものではない。またクリーニング材の厚さは特に
限定されないが、一般に100〜1000μm程度で適
宜選択することができる。 厚さが小さすぎるとクリー
ニング材の剛直性が低くなり搬送しにくくなる場合があ
り、逆に大きすぎると装置内を搬送する際にアライナー
での確認ができない恐れがある。
Embedded image The polycarbodiimide having a structural unit represented by the formula (1) has high heat resistance (Tg is 200 ° C or higher),
Since they are excellent in low-temperature processability and moisture resistance, they are particularly suitable as the cleaning material of the present invention. However,
The present invention is not limited to a carbodiimide resin having this structure at all. In addition, the thickness of the cleaning material is not particularly limited, but generally can be appropriately selected from about 100 to 1000 μm. If the thickness is too small, the rigidity of the cleaning material may be reduced and the conveyance may be difficult, and if the thickness is too large, it may not be possible to confirm with an aligner when the cleaning material is conveyed in the apparatus.

【0007】また、上記クリーニング材には、その耐熱
性を損なわない範囲で、表面平滑性を出すための平滑
剤、レベリング剤、脱泡剤などの各種添加剤を必要に応
じて添加してもよい。 また、導電性の付与や弾性率の
調整、特に高弾性率化などを図るために、例えばアルミ
ナ、シリカ、マグネシア、窒化ケイ素などのセラミッ
ク、その他カーボンなどからなる種々の無機粉末を必要
に応じて1種又は2種以上配合してもよい。
Further, various additives such as a smoothing agent for improving the surface smoothness, a leveling agent, a defoaming agent and the like may be added to the cleaning material as needed as long as the heat resistance is not impaired. Good. Also, in order to impart conductivity and adjust the elastic modulus, particularly to achieve a high elastic modulus, for example, alumina, silica, magnesia, ceramics such as silicon nitride, and various inorganic powders such as carbon and the like as necessary. One or more kinds may be blended.

【0008】またクリーニング材の形状は特に限定され
ず、シート状、装置内に搬送される処理基板などの搬送
部材の形状などとすることができる。 かかる搬送部材
としては、特に限定されないが、半導体ウエハ、ガラス
基板、LCD、PDPなどのフラットパネルディスプレ
イ用基板、その他コンパクトディスク、MRヘッドなど
の基板などが挙げられる。
The shape of the cleaning material is not particularly limited, and may be in the form of a sheet, a conveying member such as a processing substrate conveyed into the apparatus, or the like. Such a transport member is not particularly limited, and examples thereof include a semiconductor wafer, a glass substrate, a flat panel display substrate such as an LCD and a PDP, and a substrate such as a compact disk and an MR head.

【0009】本発明で用いるクリーニング材の製法は、
特に限定されないが、例えば、耐熱性樹脂ワニスをシリ
コン基板上などに、公知の方法(キャスティング、スピ
ンコーティング、ロールコーティングなど)を用いて、
適当な厚さに塗工し、溶媒の除去に必要な温度で乾燥す
ることで得られる。 例えば、乾燥温度は20〜350
℃、好ましくは50〜250℃、最も好ましくは70〜
200℃である。 乾燥温度が20℃より低いと、樹脂
中に溶剤が残存し、クリーニング性能が乏しくなる場合
がある。 乾燥温度が350℃より高いと、耐熱性樹脂
材の熱硬化が進む場合があり、樹脂の収縮や劣化が生じ
る場合があり好ましくない。
The manufacturing method of the cleaning material used in the present invention is as follows.
Although not particularly limited, for example, a heat-resistant resin varnish is formed on a silicon substrate or the like by using a known method (casting, spin coating, roll coating, or the like).
It is obtained by coating to an appropriate thickness and drying at a temperature necessary for removing the solvent. For example, the drying temperature is 20-350.
C., preferably 50-250.degree. C., most preferably 70-250.degree.
200 ° C. If the drying temperature is lower than 20 ° C., the solvent may remain in the resin and the cleaning performance may be poor. If the drying temperature is higher than 350 ° C., the heat curing of the heat-resistant resin material may proceed, and the resin may shrink or deteriorate, which is not preferable.

【0010】本発明においては、上記耐熱性を有するク
リーニング材自体を装置内に搬送して、被洗浄部位に接
触させてクリーニングすることができる。
In the present invention, the cleaning material having heat resistance can be conveyed into the apparatus and cleaned by contacting the cleaning target.

【0011】[0011]

【実施例】以下、本発明を実施例に基づいて説明する
が、本発明はこれらに限定されるものではない。 な
お、以下、部とあるのは重量部を意味するものとする。 実施例1 攪拌装置、滴下漏斗、還流冷却器を取付けた500ml
の四つ口フラスコに、1、4−ビス(4−アミノフェニ
ルイソプロピリデン)ベンゼン(17g、49.35m
mol)、トリエチルアミン(9.99g、98.70
mmol)、テトラヒドロフラン146.24gを仕込
んだ。 フラスコを氷浴で冷却し、滴下漏斗にフェニル
クロロホルメート(15.45g、98.70mmo
l)を入れ、1分かけて滴下した。 その後室温で12
0分間攪拌した。カーバメートの生成をIRで確認した
後、トリメチルクロロシラン(10.72g、98.7
0mmol)、トリエチルアミン(9.99g、98.
70mmol)、カルボジイミド化触媒(3−メチル−
1−フェニル−2−ホスホレン−1−オキシド)(47
2.2mg、2.47mmol)を仕込み、60℃で1
時間、続いて67℃で7時間攪拌してイソシアネート化
及び重合を行った。IRスペクトルによりカルボジイミ
ド化(式1の構造)を確認し、生成したトリエチルアミ
ン塩酸塩を濾過により除去し、ワニスを得た。上記ワニ
スをガラス板上にキャスティングし、90℃にて30分
間、さらに250℃で30分間乾燥してかとう性を有す
るフィルムを得た。 得られたフィルムの熱的特性を評
価したところ、ガラス転移温度は、220.8℃であっ
た。
EXAMPLES The present invention will be described below with reference to examples, but the present invention is not limited to these examples. Hereinafter, “parts” means “parts by weight”. Example 1 500 ml equipped with a stirrer, a dropping funnel and a reflux condenser
1,4-bis (4-aminophenylisopropylidene) benzene (17 g, 49.35 m)
mol), triethylamine (9.99 g, 98.70)
mmol) and 146.24 g of tetrahydrofuran. The flask was cooled in an ice bath and phenyl chloroformate (15.45 g, 98.70 mmol) was added to the dropping funnel.
l) was added and added dropwise over 1 minute. Then at room temperature 12
Stirred for 0 minutes. After confirming the formation of carbamate by IR, trimethylchlorosilane (10.72 g, 98.7)
0 mmol), triethylamine (9.99 g, 98.
70 mmol), a carbodiimidation catalyst (3-methyl-
1-phenyl-2-phospholene-1-oxide) (47
2.2 mg, 2.47 mmol).
After stirring at 67 ° C. for 7 hours, isocyanation and polymerization were carried out. The carbodiimidization (structure of formula 1) was confirmed by IR spectrum, and the generated triethylamine hydrochloride was removed by filtration to obtain a varnish. The varnish was cast on a glass plate and dried at 90 ° C. for 30 minutes and further at 250 ° C. for 30 minutes to obtain a film having flexibility. When the thermal properties of the obtained film were evaluated, the glass transition temperature was 220.8 ° C.

【0012】上記ワニスを、8インチシリコンウエハ上
にスピンコートにより塗工し、90×30min、次い
で250℃×30minで乾燥して、厚みが400μm
である8インチサイズの耐熱性樹脂材を作製した。 こ
の後、この耐熱性樹脂材をシリコンウエハより剥離し、
8インチサイズのクリーニング材とした。得られたクリ
ーニング材を、装置内の温度が200℃に加温されてい
るオゾンアッシャー内をクリーニング搬送させたとこ
ろ、クリーニング材は問題なく搬送でき、搬送前に8イ
ンチウエハ内で0.2μm以上で24000個あった異
物が、搬送後に6000個まで減少しており、クリーニ
ング効果が確認できた。
The above varnish is applied on an 8-inch silicon wafer by spin coating, dried at 90 × 30 min, and then at 250 ° C. × 30 min to have a thickness of 400 μm.
8 inch heat resistant resin material was manufactured. Thereafter, the heat-resistant resin material is peeled from the silicon wafer,
An 8-inch cleaning material was used. When the obtained cleaning material was cleaned and transported in an ozone asher heated to a temperature of 200 ° C. in the apparatus, the cleaning material could be transported without any problem. Before transporting, the cleaning material was 0.2 μm or more in an 8-inch wafer. The number of foreign substances that had decreased from 24,000 to 6000 after transport was confirmed, and the cleaning effect was confirmed.

【0013】比較例1 2、4−トリレンジイソシアネート/2、6−トリレン
ジイソシアネート混合物(混合割合90:10)5g
(28.7mmol)を、テトラヒドロフラン20g中
でカルボジイミド化触媒(3−メチル−1−フェニル−
2−ホスホレン−1−オキシド)43mg(0.22m
mol)とともに60℃で15時間攪拌し、ポリカルボ
ジイミド溶液を得た。該ポリマー溶液をガラス板上にキ
ャスティングし、90℃で30分間乾燥してフィルムを
作製した。 得られたフィルムの熱的特性を評価したと
ころ、Tgは53℃であった。上記ワニスを実施例1と
同様、8インチシリコンウエハ上にスピンコートにより
塗工し、90×30minで乾燥して、厚みが400μ
mである8インチサイズの耐熱性樹脂材を作製し、この
後、耐熱性樹脂材をシリコンウエハより剥離し、8イン
チサイズのクリーニング材とした。得られたクリーニン
グ材を、実施例1と同様に、装置内の温度が200℃に
加温されているオゾンアッシャー内を搬送させたとこ
ろ、ウエハステージに固着し、搬送できなくなった。
Comparative Example 1 5 g of a mixture of 2,4-tolylene diisocyanate / 2,6-tolylene diisocyanate (mixing ratio 90:10)
(28.7 mmol) in 20 g of tetrahydrofuran with the carbodiimidation catalyst (3-methyl-1-phenyl-).
43 mg of 2-phospholene-1-oxide) (0.22 m
mol.) at 60 ° C. for 15 hours to obtain a polycarbodiimide solution. The polymer solution was cast on a glass plate and dried at 90 ° C. for 30 minutes to produce a film. When the thermal characteristics of the obtained film were evaluated, Tg was 53 ° C. The varnish was applied on an 8-inch silicon wafer by spin coating in the same manner as in Example 1, dried at 90 × 30 min, and had a thickness of 400 μm.
Then, a heat-resistant resin material having a size of 8 inches was prepared, and then the heat-resistant resin material was peeled off from the silicon wafer to obtain a cleaning material having a size of 8 inches. When the obtained cleaning material was conveyed in an ozone asher heated to 200 ° C. in the apparatus in the same manner as in Example 1, it was fixed on the wafer stage and could not be conveyed.

【0014】[0014]

【発明の効果】以上のように本発明のクリーニング方法
によれば、特に装置内温度が高温であっても装置内を確
実に搬送できると共に、装置内に付着している異物を簡
便かつ確実に除去でき、さらにクリーニング後の基板の
再利用上の問題もない。
As described above, according to the cleaning method of the present invention, it is possible to reliably transport the inside of the apparatus even if the temperature inside the apparatus is high, and to easily and surely remove foreign matter adhering to the inside of the apparatus. It can be removed and there is no problem in reusing the substrate after cleaning.

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 基板処理装置のクリーニング方法におい
て、耐熱性樹脂材からなるクリーニング材を装置内に搬
送して被洗浄部位に接触させることを特徴とする基板処
理装置のクリーニング方法。
1. A method for cleaning a substrate processing apparatus, comprising: transporting a cleaning material made of a heat-resistant resin material into the apparatus and bringing the cleaning material into contact with a portion to be cleaned.
【請求項2】 耐熱性樹脂材のガラス転移温度が150
℃以上であることを特徴とする請求項1記載の基板処理
装置のクリーニング方法。
2. The heat-resistant resin material has a glass transition temperature of 150.
2. The method for cleaning a substrate processing apparatus according to claim 1, wherein the temperature is not lower than C.
【請求項3】 クリーニング材が、シート状であること
を特徴とする請求項1又は2記載の基板処理装置のクリ
ーニング方法。
3. The method for cleaning a substrate processing apparatus according to claim 1, wherein the cleaning material is in a sheet form.
【請求項4】 クリーニング材が、搬送部材の形状であ
ることを特徴とする請求項1又は2記載の基板処理装置
のクリーニング方法。
4. The method according to claim 1, wherein the cleaning material has a shape of a transport member.
JP2000129498A 2000-04-28 2000-04-28 Cleaning method for substrate processing apparatus Expired - Fee Related JP4009407B2 (en)

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Related Child Applications (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004048008A1 (en) * 2002-11-25 2004-06-10 Nitto Denko Corporation Cleaning sheet and method for cleaning substrate processing apparatus
CN112055722A (en) * 2018-05-04 2020-12-08 巴斯夫欧洲公司 Method for extending the service life of a reactor comprising a distillation apparatus

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004048008A1 (en) * 2002-11-25 2004-06-10 Nitto Denko Corporation Cleaning sheet and method for cleaning substrate processing apparatus
US7846258B2 (en) 2002-11-25 2010-12-07 Nitto Denko Corporation Cleaning sheet and method of cleaning substrate processing equipment
CN112055722A (en) * 2018-05-04 2020-12-08 巴斯夫欧洲公司 Method for extending the service life of a reactor comprising a distillation apparatus

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