JP2001281675A - Production method for liquid crystal display device - Google Patents
Production method for liquid crystal display deviceInfo
- Publication number
- JP2001281675A JP2001281675A JP2000090346A JP2000090346A JP2001281675A JP 2001281675 A JP2001281675 A JP 2001281675A JP 2000090346 A JP2000090346 A JP 2000090346A JP 2000090346 A JP2000090346 A JP 2000090346A JP 2001281675 A JP2001281675 A JP 2001281675A
- Authority
- JP
- Japan
- Prior art keywords
- substrate
- sealing material
- liquid crystal
- forming portion
- opening forming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、液晶表示装置の製
造方法に関する。The present invention relates to a method for manufacturing a liquid crystal display device.
【0002】[0002]
【従来の技術】液晶表示装置の製造工程においてシール
材のダミーパターンはセル切り出しの際に破材の飛びは
ね等を抑制のために必要なパターンである。以下、図面
を参照しながら従来の実施例の一例について説明する。2. Description of the Related Art In a manufacturing process of a liquid crystal display device, a dummy pattern of a sealing material is a pattern necessary for suppressing spattering of broken material at the time of cell cutting. Hereinafter, an example of a conventional example will be described with reference to the drawings.
【0003】図2は従来の技術の一例である。図2にお
いて、21は第1基板、22は第2基板、23はシール
材、24は開口形成部分、25はダミーパターンを示
す。FIG. 2 shows an example of the prior art. In FIG. 2, reference numeral 21 denotes a first substrate, 22 denotes a second substrate, 23 denotes a sealing material, 24 denotes an opening forming portion, and 25 denotes a dummy pattern.
【0004】第1基板21と第2基板22をシール材2
3を介して張り合わして加熱加圧して上記シール材に2
3より上記第1、第2基板を一定間隔離して接着しセル
を形成する工程を備える液晶表示装置の製造工程におい
て、ダミーパターン25は開口形成部24に対して連続
的な直線のパターンとなるように構成されている。The first substrate 21 and the second substrate 22 are sealed with a sealing material 2
3 and heat and pressurize to seal material 2
In the manufacturing process of the liquid crystal display device including the step of forming the cell by adhering the first and second substrates at a fixed distance from the third, the dummy pattern 25 becomes a continuous linear pattern with respect to the opening forming portion 24. It is configured as follows.
【0005】[0005]
【発明が解決しようとする課題】しかしながら上記の従
来例の構成では、周囲を密閉できる上下面の少なくとも
一方がシートで構成される加圧チャンバーに基板を入
れ、そのチャンバー内を減圧し大気との差により前記シ
ートを介して基板を加熱加圧の際にセル内に充満した熱
膨張した空気は開口形成部近くのシールダミーパターン
が蓋となり開口形成部からの排気を阻害し、シール材が
破裂し易すく、歩留まりの低下を招くという不具合点を
有していた。特に、複数個のセルを配置した基板では開
口形成部からダミーパターンまでの距離が接近しシール
材の破裂が顕著となり易い。However, in the structure of the above-mentioned conventional example, the substrate is placed in a pressurized chamber in which at least one of the upper and lower surfaces capable of sealing the periphery is formed of a sheet, and the inside of the chamber is depressurized to be in contact with the atmosphere. Due to the difference, when the substrate is heated and pressurized through the sheet, the thermally expanded air filled in the cell acts as a lid for the seal dummy pattern near the opening forming portion, hinders exhaust from the opening forming portion, and the sealing material is ruptured. This has the disadvantage that the production is easy and the yield is reduced. In particular, in a substrate on which a plurality of cells are arranged, the distance from the opening forming portion to the dummy pattern is short, and the burst of the sealing material is likely to be remarkable.
【0006】本発明は上記従来の不具合点を解決するも
ので、液晶表示装置の製造工程において発生するシール
破裂による不具合に対して、開口形成部近くのシールダ
ミーパターンを部分的にカットすることで、複数個のセ
ルを配置した基板で開口形成部からダミーパターンまで
の距離が接近していても開口形成部から、周囲を密閉で
きる上下面の少なくとも一方がシートで構成される加圧
チャンバーに基板を入れ、そのチャンバー内を減圧し大
気との差により前記シートを介して基板を加熱加圧する
際にセル内に充満した熱膨張した空気をその隙間から逃
がすことにより、シール材の破裂を抑制し歩留まりの向
上することを目的としている。SUMMARY OF THE INVENTION The present invention solves the above-mentioned conventional problems. In order to solve the problems caused by the seal rupture occurring in the manufacturing process of the liquid crystal display device, the seal dummy pattern near the opening forming portion is partially cut. Even if the distance from the opening forming portion to the dummy pattern is short in the substrate on which a plurality of cells are arranged, from the opening forming portion, at least one of the upper and lower surfaces capable of sealing the periphery is formed into a pressurized chamber formed of a sheet. When the pressure inside the chamber is reduced and the substrate is heated and pressurized through the sheet by a difference from the atmosphere, the thermally expanded air filled in the cell is released from the gap to suppress the rupture of the sealing material. The purpose is to improve the yield.
【0007】[0007]
【課題を解決するための手段】この目的を達成するため
に本発明は、2枚の基板のいずれか一方の基板に開口形
成部分を残してシール材を塗布する工程と、上記基板を
上記シール材を介して張り合わして、周囲を密閉できる
上下面の少なくとも一方がシートで構成される加圧チャ
ンバーに基板を入れ、そのチャンバー内を減圧し大気と
の差により上記シートを介して基板を加熱加圧して上記
シール材により上記基板を一定間隔離して接着しセルを
形成する工程を備える液晶表示装置の製造方法におい
て、上記開口形成部分の近くにシール材からなるダミー
パターンを形成し、上記ダミーパターンは上記開口形成
部に相対する位置で開口するように部分的にシール材を
設けないようにすることを特徴とする液晶表示装置の製
造方法。In order to achieve this object, the present invention provides a step of applying a sealing material to one of two substrates while leaving a portion where an opening is formed, and a step of applying the sealing material to the substrate. The substrate is placed in a pressurized chamber where at least one of the upper and lower surfaces that can seal the surroundings is made of a sheet, and the inside of the chamber is depressurized, and the substrate is heated through the sheet due to a difference from the atmosphere. A method of manufacturing a liquid crystal display device comprising a step of forming a cell by applying pressure and separating and adhering the substrate by a predetermined distance with the sealing material, forming a dummy pattern made of a sealing material near the opening forming portion; A method for manufacturing a liquid crystal display device, wherein a seal material is not provided partially so that a pattern is opened at a position opposite to the opening forming portion.
【0008】このようにして、液晶表示装置の製造工程
において発生するシール破裂による不具合に対して、開
口形成部近くのシールダミーパターンを部分的にカット
することで、周囲を密閉できる上下面の少なくとも一方
がシートで構成される加圧チャンバーに基板を入れ、そ
のチャンバー内を減圧し大気との差により前記シートを
介して基板を加熱加圧する際にセル内に充満した熱膨張
した空気がその隙間から逃げるため、シール材の破裂を
抑制し歩留まりの向上を提供することが出来る。[0008] In this way, in order to solve the problem caused by the seal rupture that occurs in the manufacturing process of the liquid crystal display device, the seal dummy pattern near the opening forming portion is partially cut, so that at least the upper and lower surfaces of the upper and lower surfaces capable of sealing the periphery can be sealed. One of the substrates is placed in a pressurized chamber composed of a sheet, and when the pressure in the chamber is reduced and the substrate is heated and pressurized through the sheet due to a difference from the atmosphere, the thermally expanded air filled in the cells is filled in the gap. As a result, it is possible to suppress the rupture of the sealing material and to improve the yield.
【0009】[0009]
【発明の実施の形態】本発明の一実施について図面を参
照しながら説明する。DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of the present invention will be described with reference to the drawings.
【0010】図1は本発明の実施例の一例である。図1
において、11は第1基板、12は第2基板、13はシ
ール材、14は開口形成部分、15はダミーパターン、
16は開口形成部幅、17は開口形成部14からダミー
パターン15までの距離、18は複数個のセルに切り出
しのラインの一部を示す。FIG. 1 shows an example of an embodiment of the present invention. FIG.
, 11 is a first substrate, 12 is a second substrate, 13 is a sealing material, 14 is an opening forming portion, 15 is a dummy pattern,
Reference numeral 16 denotes an opening forming portion width, 17 denotes a distance from the opening forming portion 14 to the dummy pattern 15, and 18 denotes a part of a line cut out into a plurality of cells.
【0011】第1基板11と第2基板12をシール材1
3を介して張り合わして、周囲を密閉できる上下面の少
なくとも一方がシートで構成される加圧チャンバーに基
板を入れ、そのチャンバー内を減圧し大気との差により
前記シートを介して基板を加熱加圧して上記シール材に
13より上記第1基板11と第2基板12を一定間隔離
して接着しセルを形成する工程を備える液晶表示装置の
製造工程において、ダミーパターン15は開口形成部1
4に対して部分的にカットしたパターンとなるように構
成されている。The first substrate 11 and the second substrate 12 are sealed with the sealing material 1
The substrate is placed in a pressurized chamber in which at least one of the upper and lower surfaces capable of sealing the periphery is made of a sheet, and the inside of the chamber is depressurized, and the substrate is heated through the sheet by a difference from the atmosphere. In a manufacturing process of a liquid crystal display device including a step of forming a cell by pressing and bonding the first substrate 11 and the second substrate 12 to the sealing material by a predetermined distance from the sealing material 13, the dummy pattern 15 is formed in the opening forming portion 1.
4 is configured to be a partially cut pattern.
【0012】また、部分的カットは開口形成部14から
ダミーパターン15までの距離17を開口形成部幅16
以下とし、上記ダミーパターン15のカット幅が開口形
成部幅16以上とする。ダミーパターン15は切り出し
ライン18により、切り出し後は余白として除去され
る。In the partial cut, the distance 17 from the opening forming portion 14 to the dummy pattern 15 is set to the width 16 of the opening forming portion.
Hereinafter, the cut width of the dummy pattern 15 is set to be equal to or larger than the opening forming portion width 16. The dummy pattern 15 is removed by a cutout line 18 as a blank after the cutout.
【0013】以上のように本実施の形態によれば、2枚
の基板のいずれか一方の基板に開口形成部分を残してシ
ール材を塗布する工程と、上記基板を上記シール材を介
して張り合わして、周囲を密閉できる上下面の少なくと
も一方がシートで構成される加圧チャンバーに基板を入
れ、そのチャンバー内を減圧し大気との差により前記シ
ートを介して基板を加熱加圧して上記シール材により上
記基板を一定間隔離して接着しセルを形成する工程を備
える液晶表示装置の製造方法において、上記開口形成部
分の近くにダミーパターンを設け、ダミーパターンは上
記開口形成部分の相対する位置の部分に開口するように
シール剤を部分的に設けないようにしている。上記シー
ル材からなる部分的にカットしたダミーパターンを形成
することを特徴とした構成を有すことにより、液晶表示
装置の製造工程において発生するシール破裂による不具
合に対して、周囲を密閉できる上下面の少なくとも一方
がシートで構成される加圧チャンバーに基板を入れ、そ
のチャンバー内を減圧し大気との差により前記シートを
介して基板を加熱加圧する際にセル内に充満した熱膨張
した空気をその隙間(ダミーパターンの上記開口形成部
分の相対する位置の部分の開口する部分)から逃がすこ
とにより、シール材の破裂を抑制し歩留まりの向上を提
供することが出来る。As described above, according to the present embodiment, a step of applying a sealing material to one of the two substrates while leaving an opening formed portion, and laminating the substrates via the sealing material Then, the substrate is placed in a pressurized chamber in which at least one of the upper and lower surfaces capable of sealing the periphery is formed of a sheet, and the inside of the chamber is depressurized, and the substrate is heated and pressurized through the sheet according to a difference from the atmosphere to seal the substrate. A method for manufacturing a liquid crystal display device, comprising the steps of: forming a cell by separating the substrate by a predetermined distance with a material and forming a cell, wherein a dummy pattern is provided near the opening forming portion, and the dummy pattern is located at a position opposed to the opening forming portion. The sealant is not provided partially so as to open to the portion. By having a configuration characterized by forming a partially cut dummy pattern made of the above sealing material, the upper and lower surfaces capable of sealing the periphery against defects caused by seal rupture occurring in the manufacturing process of the liquid crystal display device At least one of the substrates is placed in a pressurized chamber composed of a sheet, and the thermally expanded air filled in the cell when the substrate is heated and pressurized through the sheet due to a difference from the atmosphere by depressurizing the chamber is used. By escaping from the gap (opening portion of the dummy pattern opposite to the opening forming portion), rupture of the sealing material can be suppressed and yield can be improved.
【0014】[0014]
【発明の効果】以上のように本発明によれば、液晶表示
装置の製造工程において発生するシール破裂による不具
合に対して、開口形成部近くのシールダミーパターンを
部分的にカットすることで、周囲を密閉できる上下面の
少なくとも一方がシートで構成される加圧チャンバーに
基板を入れ、そのチャンバー内を減圧し大気との差によ
り前記シートを介して基板を加熱加圧する際にセル内に
充満した熱膨張した空気をその隙間から逃がすことによ
り、シール材の破裂を抑制し歩留まりの向上を提供する
ことが出来、産業的価値が大きい。As described above, according to the present invention, the seal dummy pattern near the opening formation portion is partially cut against the defect caused by the seal rupture that occurs in the manufacturing process of the liquid crystal display device. At least one of the upper and lower surfaces capable of enclosing the substrate is placed in a pressurized chamber composed of a sheet, and the inside of the chamber is filled when the substrate is heated and pressurized through the sheet due to a difference from the atmosphere by reducing the pressure in the chamber. By allowing the thermally expanded air to escape from the gap, it is possible to suppress the rupture of the sealing material and provide an improvement in the yield, which is of great industrial value.
【図1】本発明の実施例の説明図FIG. 1 is an explanatory diagram of an embodiment of the present invention.
【図2】従来の説明図FIG. 2 is a conventional explanatory diagram.
11 第1基板 12 第2基板 13 シール材 14 開口形成部分 15 ダミーパターン 16 開口形成部幅 17 開口形成部からダミーパターンまでの距離 18 複数個のセルに切り出すライン 21 第1基板 22 第2基板 23 シール材 24 開口形成部分 25 ダミーパターン DESCRIPTION OF SYMBOLS 11 1st board | substrate 12 2nd board | substrate 13 Sealing material 14 Opening forming part 15 Dummy pattern 16 Opening forming part width 17 Distance from an opening forming part to a dummy pattern 18 Line cut out into a plurality of cells 21 First substrate 22 Second substrate 23 Seal material 24 Opening forming part 25 Dummy pattern
───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 2H089 KA15 LA29 LA41 NA24 NA25 NA39 NA60 PA16 QA11 QA12 QA14 SA01 TA06 5G435 AA17 BB12 EE33 FF00 HH12 KK05 ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 2H089 KA15 LA29 LA41 NA24 NA25 NA39 NA60 PA16 QA11 QA12 QA14 SA01 TA06 5G435 AA17 BB12 EE33 FF00 HH12 KK05
Claims (4)
形成部分を残してシール材を塗布する工程と、前記基板
を上記シール材を介して張り合わして、周囲を密閉でき
る上下面の少なくとも一方がシートで構成される加圧チ
ャンバーに基板を入れ、そのチャンバー内を減圧し大気
との差により前記シートを介して基板を加熱加圧して前
記シール材により前記基板を一定間隔離して接着しセル
を形成する工程を備える液晶表示装置の製造方法におい
て、前記開口形成部分の近くにシール材からなるダミー
パターンを形成し、前記ダミーパターンは前記開口形成
部に相対する位置で開口するように部分的にシール材を
設けないようにすることを特徴とする液晶表示装置の製
造方法。1. A step of applying a sealing material to one of two substrates while leaving an opening formed portion, and bonding the substrates via the sealing material to form upper and lower surfaces capable of sealing the periphery. A substrate is placed in a pressurized chamber at least one of which is formed of a sheet, and the inside of the chamber is decompressed, and the substrate is heated and pressurized through the sheet by a difference from the atmosphere, and the substrate is adhered to the substrate by a certain distance by the sealing material. A method of manufacturing a liquid crystal display device including a step of forming a cell, wherein a dummy pattern made of a sealing material is formed near the opening forming portion, and the dummy pattern is opened at a position corresponding to the opening forming portion. A method for manufacturing a liquid crystal display device, wherein a sealing material is not provided partially.
形成部分を残してシール材を塗布する工程と、前記基板
を前記シール材を介して張り合わして、周囲を密閉でき
る上下面の少なくとも一方がシートで構成される加圧チ
ャンバーに基板を入れ、そのチャンバー内を減圧し大気
との差により前記シートを介して基板を加熱加圧して前
記シール材により前記基板を一定間隔離して接着し、前
記基板間に複数個のセルを形成する工程と、前記複数個
のセルを切り出して分離した後、各セルに液晶を注入す
るか、あるいは前記基板の複数個のセルに液晶を注入し
た後、前記複数個のセルを切り出して分離する工程を備
える液晶表示装置の製造方法において、前記開口形成部
分の近くにシール材からなるダミーパターンを形成し、
前記ダミーパターンは前記開口形成部に相対する位置で
開口するように部分的にシール材を設けないようにする
ことを特徴とする液晶表示装置の製造方法。2. A step of applying a sealing material to one of two substrates while leaving an opening formed portion, and a step of bonding the substrates via the sealing material to form upper and lower surfaces capable of sealing the periphery. A substrate is placed in a pressurized chamber at least one of which is formed of a sheet, and the inside of the chamber is decompressed, and the substrate is heated and pressurized through the sheet by a difference from the atmosphere, and the substrate is adhered to the substrate by a certain distance by the sealing material. And forming a plurality of cells between the substrates, and after cutting and separating the plurality of cells, injecting liquid crystal into each cell or injecting liquid crystal into a plurality of cells of the substrate. Thereafter, in the method for manufacturing a liquid crystal display device including a step of cutting out and separating the plurality of cells, a dummy pattern made of a sealing material is formed near the opening forming portion,
A method of manufacturing a liquid crystal display device, wherein a sealing material is not provided partially so that the dummy pattern is opened at a position facing the opening forming portion.
分を残してシール材を塗布するとき、ダミーパターンを
セル外に形成し、開口形成部を切り出した後に除去され
ることを特徴とする請求項1または請求項2のいずれか
一つに記載の液晶表示装置の製造方法。3. The method according to claim 1, wherein when the sealing material is applied to one of the two substrates while leaving the opening forming portion, a dummy pattern is formed outside the cell, and is removed after cutting out the opening forming portion. The method for manufacturing a liquid crystal display device according to claim 1.
分を残してシール材を塗布するとき、開口形成部からダ
ミーパターンまでの距離を開口形成部の幅以下とし、前
記ダミーパターンの部分カット幅が開口形成部の幅以上
であることを特徴とする請求項1または請求項2のいず
れか一つに記載の液晶表示パネルの製造方法。4. When the sealing material is applied to one of the two substrates while leaving the opening forming portion, the distance from the opening forming portion to the dummy pattern is set to be equal to or less than the width of the opening forming portion, and the portion of the dummy pattern is formed. 3. The method for manufacturing a liquid crystal display panel according to claim 1, wherein a cut width is equal to or larger than a width of the opening forming portion.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000090346A JP2001281675A (en) | 2000-03-29 | 2000-03-29 | Production method for liquid crystal display device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000090346A JP2001281675A (en) | 2000-03-29 | 2000-03-29 | Production method for liquid crystal display device |
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Publication Number | Publication Date |
---|---|
JP2001281675A true JP2001281675A (en) | 2001-10-10 |
Family
ID=18605963
Family Applications (1)
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JP2000090346A Pending JP2001281675A (en) | 2000-03-29 | 2000-03-29 | Production method for liquid crystal display device |
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US7883598B2 (en) | 2002-02-20 | 2011-02-08 | Lg Display Co., Ltd. | Apparatus and method for manufacturing liquid crystal display devices, method for using the apparatus, and device produced by the method |
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US8899175B2 (en) | 2002-03-23 | 2014-12-02 | Lg Display Co., Ltd. | Apparatus and method for dispensing liquid crystal material |
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USRE45727E1 (en) | 2002-02-25 | 2015-10-06 | Lg Display Co., Ltd. | Method and apparatus for manufacturing liquid crystal display device using serial production processes |
US6712883B2 (en) | 2002-02-25 | 2004-03-30 | Lg.Philips Lcd Co., Ltd. | Apparatus and method for deaerating liquid crystal |
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US6827240B2 (en) | 2002-03-21 | 2004-12-07 | Lg.Philips Lcd Co., Ltd. | Liquid crystal dispensing apparatus |
US6755724B2 (en) | 2002-03-21 | 2004-06-29 | Lg.Philips Lcd Co., Ltd. | Device for grinding liquid crystal display panel |
US6793756B2 (en) | 2002-03-22 | 2004-09-21 | Lg. Phillips Lcd Co., Ltd. | Substrate bonding apparatus for liquid crystal display device and method for driving the same |
US8899175B2 (en) | 2002-03-23 | 2014-12-02 | Lg Display Co., Ltd. | Apparatus and method for dispensing liquid crystal material |
US6628365B1 (en) | 2002-03-23 | 2003-09-30 | Lg.Philips Lcd Co., Ltd. | LCD with UV shielding part at dummy sealant region |
US6815002B2 (en) | 2002-03-25 | 2004-11-09 | Lg. Philips Lcd Co., Ltd. | Method for dispensing liquid crystal using plurality of liquid crystal dispensing devices |
US7659962B2 (en) | 2002-06-14 | 2010-02-09 | Lg Display Co., Ltd. | Portable jig |
US8067057B2 (en) | 2002-12-18 | 2011-11-29 | Lg Display Co., Ltd. | Dispenser for liquid crystal display panel and method for controlling gap between substrate and nozzle using the same |
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