JP2001269126A - Fried frozen food and method for producing the same - Google Patents

Fried frozen food and method for producing the same

Info

Publication number
JP2001269126A
JP2001269126A JP2000087766A JP2000087766A JP2001269126A JP 2001269126 A JP2001269126 A JP 2001269126A JP 2000087766 A JP2000087766 A JP 2000087766A JP 2000087766 A JP2000087766 A JP 2000087766A JP 2001269126 A JP2001269126 A JP 2001269126A
Authority
JP
Japan
Prior art keywords
fried
food
frozen food
frozen
freezer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000087766A
Other languages
Japanese (ja)
Other versions
JP3409013B2 (en
Inventor
Hisayasu Ueda
尚廉 上田
Asuka Tajiri
明日香 田尻
Fumihiko Sakai
史彦 酒井
Yasuhiko Shiiki
靖彦 椎木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Snow Brand Milk Products Co Ltd
Original Assignee
Snow Brand Milk Products Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Snow Brand Milk Products Co Ltd filed Critical Snow Brand Milk Products Co Ltd
Priority to JP2000087766A priority Critical patent/JP3409013B2/en
Publication of JP2001269126A publication Critical patent/JP2001269126A/en
Application granted granted Critical
Publication of JP3409013B2 publication Critical patent/JP3409013B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Freezing, Cooling And Drying Of Foods (AREA)
  • Grain Derivatives (AREA)
  • General Preparation And Processing Of Foods (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a fried frozen food whose original crispy texture can be maintained, even when a freezer is defrosted during the storage of the frozen food or even when heat shocks based on the treatments for taking the food in the freezer or taking out the food from the freezer are repeated. SOLUTION: This method for producing the fried frozen food which can maintain the crispy texture after thawed, even when heat shocks are repeatedly given to the frozen food during its frozen storage, by coating an ingredient material with a dispersion which comprises a saccharide, a coating film-forming substance, and an edible oil or fat which and is melted at the frying temperature (160 to 210 deg.C) of the fried frozen food, further coating the coated product with a coating material, and then frying the product.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、冷凍保存中の冷凍
庫の霜取り時や冷凍庫への搬入・搬出時等に生じる急激
な温度変化(ヒートショック)を繰り返し受けても、加
熱解凍後にクリスピー感を保持している油ちょう済み冷
凍食品およびその製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a crisp feeling after heating and thawing, even when repeatedly subjected to a rapid temperature change (heat shock) which occurs during defrosting of a freezer during freezing and storage and carrying in and out of the freezer. The present invention relates to a frozen fried food and a method for producing the frozen food.

【0002】[0002]

【従来の技術】調理直後の油ちょう済み食品は、サクサ
クとした好ましいクリスピー感を有しているが、この油
ちょう済み食品を冷凍保存した油ちょう済み冷凍食品に
おいては、電子レンジ等により加熱解凍すると、クリス
ピー感が失われており、商品価値が著しく低下するとい
う問題がある。このような食感の劣化は、冷凍保存時あ
るいは解凍時における具材からの衣への水分移行や外部
からの衣表面への水分付着が、主な原因とされている。
また、冷凍保存中の冷凍庫の霜取り時や冷凍庫への搬入
・搬出時等に生じるヒートショックも原因の一つとして
挙げられる。
2. Description of the Related Art Fried food immediately after cooking has a favorable crispy crispy feeling. However, in a frozen fried food prepared by freezing this fried food, it is heated and thawed by a microwave oven or the like. Then, there is a problem that the crispy feeling is lost and the commercial value is significantly reduced. Such deterioration of the texture is mainly caused by moisture transfer from the ingredients to the clothing during frozen storage or thawing or moisture adhesion to the clothing surface from outside.
In addition, one of the causes is a heat shock generated at the time of defrosting the freezer during the freezing and preservation and carrying in / out of the freezer.

【0003】そこで、この油ちょう済み冷凍食品の食感
の劣化を回避するために、様々な検討が行われてきた。
例えば、具材と衣の間に被膜を形成させて水分移行を防
止する方法として、具材の表面に複数層の衣を形成させ
る方法(特開平7-255402号公報)、具材を食用油脂とホ
エー蛋白水溶液からなる乳化物で被覆する方法(特開平
8-242781号公報)、澱粉を主体とする穀粉と食用油脂と
で被覆する方法(特開平7-250628号公報)、ツエインを
主成分とする疎水性被膜層を具材並びに衣の表面に形成
させる方法(特開平7-327610号公報)、衣液中にトウモ
ロコシ蛋白を含有させる方法(特開平10-276700号公
報)等が知られている。
Therefore, various studies have been made to avoid deterioration of the texture of the fried frozen food.
For example, as a method of forming a film between the ingredients and the clothing to prevent the migration of moisture, a method of forming a plurality of layers of clothing on the surface of the ingredients (Japanese Patent Application Laid-Open No. 7-255402), Coating with an emulsion consisting of whey protein aqueous solution and
No. 8-242781), a method of coating with flour mainly composed of starch and edible oil and fat (Japanese Patent Laid-Open No. 7-250628), forming a hydrophobic coating layer mainly composed of twain on the surface of ingredients and clothing There are known a method (Japanese Patent Application Laid-Open No. Hei 7-327610), a method of including a corn protein in a coating solution (Japanese Patent Application Laid-Open No. 10-276700), and the like.

【0004】しかし、これらの方法では、具材と衣の間
に新たな層が形成されて、衣の割合が大きくなり、薄衣
を特徴とする製品への適用が困難であるという問題があ
った。また、これらの方法は、ヒートショックを考慮し
ていないため、水分の移行防止のために形成させた層
は、ヒートショックを繰り返し受けると変性し、歯に付
いたり、重くなる等の好ましくない食感をもたらすとい
う問題があった。また、バッター層に凍結解凍耐性を付
与する方法として、バッターに加工をした澱粉とゲル化
剤とを添加する方法(特開平7-303457号公報)がある
が、色々の加工をした澱粉やゲル化剤を添加するとバッ
ターの粘度が上昇してしまい、製造工程で不都合であっ
たり、薄衣を特徴とする製品への適用が困難である等の
問題がある。さらに、油ちょう済み食品は、冷凍保存中
にヒートショックを繰り返し受けると、急激にクリスピ
ー感が失われるという問題があった。
[0004] However, these methods have a problem that a new layer is formed between the ingredients and the garment, the proportion of the garment increases, and it is difficult to apply the method to products characterized by thin garments. . In addition, since these methods do not consider heat shock, the layer formed to prevent the migration of moisture is denatured by repeated heat shock, and undesired food such as sticking to teeth and becoming heavy. There was a problem of bringing a feeling. As a method for imparting freeze-thaw resistance to a batter layer, there is a method of adding a processed starch to a batter and a gelling agent (JP-A-7-303457). Addition of the agent increases the viscosity of the batter, which is inconvenient in the manufacturing process and difficult to apply to products characterized by thin clothing. In addition, the fried food has a problem that the crispy feeling is suddenly lost if the food is repeatedly subjected to heat shock during frozen storage.

【0005】一方、糖類には凍結耐性を付与する効果が
あることは知られているが、高水分のバッターに糖類を
加えて凍結耐性の効果を得るためには、大量の糖類が必
要であり、油ちょう済み冷凍食品の食感や味に影響を与
えてしまうという問題があった。
[0005] On the other hand, saccharides are known to have an effect of imparting freezing resistance, but a large amount of saccharides is required to obtain the effect of freezing resistance by adding saccharides to a high moisture batter. However, there is a problem that the texture and taste of the fried frozen food are affected.

【0006】このように、油ちょう済み冷凍食品のクリ
スピー感の劣化を防止するためには、凍結解凍による具
材から衣への水分移行を防止するだけでなく、ヒートシ
ョック耐性の付与や製造工程での利便性等を考慮した新
しい手法の開発が求められている。
[0006] As described above, in order to prevent the deterioration of the crispy feeling of the fried frozen food, not only the prevention of moisture transfer from the ingredients to the clothes due to freezing and thawing, but also the provision of heat shock resistance and the manufacturing process There is a demand for the development of a new method that takes into account the convenience of the system.

【0007】[0007]

【発明が解決しようとする課題】本発明は、冷凍保存中
の冷凍庫の霜取り時や冷凍庫への搬入・搬出時等に生じ
るヒートショックを繰り返し受けても、本来のクリスピ
ー感を維持している油ちょう済み冷凍食品を提供するこ
とを課題とする。
An object of the present invention is to provide an oil which maintains its original crispy feeling even when repeatedly subjected to a heat shock generated during defrosting of a freezer during freezing and storage and carrying in and out of the freezer. It is an object to provide a frozen frozen food.

【0008】[0008]

【課題を解決するための手段】本発明者らは、上記の課
題を解決するために鋭意研究を重ねた結果、油ちょう済
み冷凍食品の油ちょう温度(160〜210℃)で融解してい
る糖類、被膜形成物質および食用油脂から構成される分
散液で具材を被覆した後、さらに衣材で被覆し、油ちょ
うすることで、冷凍保存中に生じるヒートショックを繰
り返し受けても、加熱解凍後にクリスピー感を維持した
油ちょう済み冷凍食品が得られることを見出し、本発明
を完成した。
Means for Solving the Problems The inventors of the present invention have conducted intensive studies to solve the above-mentioned problems, and as a result, the frozen food has been melted at the fry temperature (160 to 210 ° C.) of the fried frozen food. After coating the ingredients with a dispersion composed of sugars, film-forming substances, and edible fats and oils, the ingredients are further covered with clothing and fried so that they can be heated and thawed even if repeatedly subjected to the heat shock that occurs during frozen storage. Later, they found that a fried frozen food with a crispy feeling was obtained, and completed the present invention.

【0009】糖類および被膜形成物質を低水分下で加
熱、冷却すると、被膜を形成する際に融解した糖類と被
膜形成物質とが結合し、ガラス化することで、温度変化
に対して安定な被膜を形成し、具材からの水分移行を防
止してクリスピー感を維持するのに寄与しているものと
考えられる。
When the saccharide and the film-forming substance are heated and cooled under low moisture, the saccharide and the film-forming substance which are melted at the time of forming the film are combined and vitrified to form a film which is stable against temperature changes. It is considered that this contributes to maintaining the crispy feeling by preventing the transfer of moisture from the ingredients.

【0010】[0010]

【発明の実施の形態】本発明の油ちょう済み冷凍食品と
は、鳥獣肉類、魚介類、野菜類等の食品素材を具材とし
て、油ちょう温度(160〜210℃)で融解する糖類、被膜
形成物質および食用油脂で構成される分散液で具材を被
覆した後、常法に従って衣材で被覆し、油ちょう後、冷
凍したものであり、例えば、コロッケ類、フライ・カツ
類、天ぷら類等である。なお、大きさ、形状等の形態は
問わない。
BEST MODE FOR CARRYING OUT THE INVENTION The fried frozen food of the present invention refers to a sugar, a film, or the like which is melted at a fryer temperature (160 to 210 ° C) using food materials such as poultry, meat, seafood, and vegetables as ingredients. After coating the ingredients with a dispersion composed of the forming substance and edible oils and fats, they are coated with clothing in a conventional manner, fried, and frozen, for example, croquettes, fried cutlets, tempura And so on. The size, shape, and other forms are not limited.

【0011】本発明において具材を被覆する分散液は、
油ちょう温度(160〜210℃)で融解する糖類、被膜形成
物質および食用油脂で構成される。糖類としては、単
糖、2糖、オリゴ糖および糖アルコールのうち、油ちょ
う温度(160〜210℃)で融解するものを使用することが
できる。例えば、単糖類として、グルコース、フラクト
ース、ガラクトース、マルトース等、2糖類として、シ
ョ糖、麦芽糖等、オリゴ糖として、ガラクトシルラクト
ース等、糖アルコールとして、ソルビトール、キシリト
ール、マルチトール等をそれぞれ挙げることができる。
油ちょう温度は、具材、その形態、油ちょう方法等によ
って変わるため、油ちょう時の最高温度以下の融点を有
する糖類を適宜選択すればよい。
In the present invention, the dispersion for coating the ingredients is
It is composed of sugars that melt at the frying temperature (160-210 ° C), film-forming substances and edible fats and oils. As the saccharides, monosaccharides, disaccharides, oligosaccharides and sugar alcohols that melt at the frying temperature (160 to 210 ° C.) can be used. For example, monosaccharides such as glucose, fructose, galactose, and maltose; disaccharides such as sucrose and maltose; oligosaccharides such as galactosyl lactose; sugar alcohols such as sorbitol, xylitol, and maltitol; .
Since the frying temperature varies depending on the ingredients, the form, the frying method, and the like, a saccharide having a melting point equal to or lower than the maximum temperature at the time of frying may be appropriately selected.

【0012】被膜形成物質としては、澱粉、加工澱粉、
大豆蛋白質、ホエー蛋白質等を使用することができる。
例えば、澱粉として、トウモロコシ、もちトウモロコ
シ、米、もち米、小麦、馬鈴薯、甘薯、タピオカ等に由
来するもの、加工澱粉として、上記澱粉を湿熱、エステ
ル化、エーテル化、酸化、酸変性等の処理をしたもの、
大豆蛋白質およびホエー蛋白質として、精製された純粋
なもののほか、蛋白質を濃縮、分離、変性、分画、沈
殿、その他の各種処理をしたもの等を挙げることができ
る。
[0012] As the film-forming substance, starch, processed starch,
Soy protein, whey protein and the like can be used.
For example, starch derived from corn, glutinous corn, rice, glutinous rice, wheat, potato, sweet potato, tapioca, etc., and processed starch, such as wet heat, esterification, etherification, oxidation, acid modification, etc. What did
Examples of soybean protein and whey protein include purified and pure protein, and protein that has been subjected to concentration, separation, denaturation, fractionation, precipitation, and various other treatments.

【0013】食用油脂としては、植物性油脂、動物性油
脂、それらを水添処理またはエステル交換処理したもの
を、単独あるいは混合して使用することができる。例え
ば、植物性油脂として、大豆油、菜種油、ヒマワリ油、
オリーブ油、サフラワー油、カポック油、パーム油、コ
ーン油、綿実油、ヤシ油、パーム核油等、動物性油脂と
して、牛脂、ラード、魚油、鯨油、乳脂等を挙げること
ができる。以下に実施例を示し、本発明をさらに詳細に
説明する。
As edible fats and oils, vegetable fats and oils and fats and oils obtained by hydrogenating or transesterifying them can be used alone or in combination. For example, as vegetable oils, soybean oil, rapeseed oil, sunflower oil,
Animal fats and oils such as olive oil, safflower oil, kapok oil, palm oil, corn oil, cottonseed oil, coconut oil, palm kernel oil and the like include beef tallow, lard, fish oil, whale oil, milk fat and the like. Hereinafter, the present invention will be described in more detail with reference to Examples.

【0014】[0014]

【実施例1】(具材の調製)表1に示す配合でクリーム
コロッケの具材を調製した後、17gの俵型に成型し、冷
凍した。
Example 1 (Preparation of Ingredients) Ingredients for cream croquette were prepared according to the composition shown in Table 1, and then molded into a 17 g bale and frozen.

【0015】[0015]

【表1】 [Table 1]

【0016】(バッターの調製)表2に示す配合でバッ
ターミックスを調製した後、このバッターミックス200g
を水960gに混合し、分散させてバッターを調製した。
(Preparation of Batter) After preparing a batter mix with the composition shown in Table 2, 200 g of this batter mix was prepared.
Was mixed with 960 g of water and dispersed to prepare a batter.

【表2】 (プレバッターの調製)大豆サラダ油80重量部に、表3
に示した組合わせで被膜形成物質15重量部および糖類5
重量部を添加し、ホイッパーで十分に分散させてプレバ
ッターを調製した。
[Table 2] (Preparation of Prebatter) To 80 parts by weight of soybean salad oil, add Table 3
15 parts by weight of film-forming substance and 5 sugars in the combination shown in
A part by weight was added and dispersed sufficiently with a whipper to prepare a prebatter.

【0017】[0017]

【表3】 [Table 3]

【0018】(油ちょう済み冷凍フライ食品の製造)冷
凍した具材をプレバッターで被覆し、40メッシュスルー
のパン粉で被覆した。さらに、バッターで被覆し、8メ
ッシュスルーのパン粉で被覆した後、185℃の大豆油で
2.5分間油ちょうした後、エアブラスト式急速凍結機(H
92C-22W、三菱重工業社製)を用いて-30℃で30分間凍結
して、油ちょう済み冷凍コロッケ(本発明品1〜6およ
び対照品1〜5)を製造した。
(Production of Fried Fried Fried Food) The frozen ingredients were covered with a pre-batter and then covered with a 40-mesh through bread crumb. Furthermore, after covering with batter and covering with 8 mesh through bread crumbs, use 185 ° C soybean oil.
After fry for 2.5 minutes, air blast quick freezer (H
It was frozen at -30 ° C for 30 minutes using 92C-22W (manufactured by Mitsubishi Heavy Industries, Ltd.) to produce fried frozen croquettes (products 1 to 6 of the present invention and control products 1 to 5).

【0019】(ヒートショック耐性試験)本発明品1〜
6および対照品1〜5を、プログラムによる温度コント
ロールができる冷凍庫(EL-P10JPF、須中理化工業社
製)に入れ、3時間で-20℃から5℃に昇温して再び-20
℃まで冷却することを1回のサイクルとするヒートショ
ックを与えながら保存した後、電子レンジで調理(2個
/30秒)し、以下に示した評価基準に従って、5名のパ
ネルによる官能評価を行った。 ◎:油ちょう直後と同様のクリスピー感がある ○:油ちょう直後には劣るがクリスピー感がある △:クリスピー感がほとんど無い ×:クリスピー感が全く無い その結果を表4に示す。
(Heat shock resistance test)
6 and the control products 1 to 5 were put into a freezer (EL-P10JPF, manufactured by Sunaka Rika Kogyo Co., Ltd.) capable of controlling the temperature by a program, and the temperature was raised from -20 ° C to 5 ° C in 3 hours, and again -20
After storing while applying a heat shock in which cooling to 1 ° C is one cycle, cook in a microwave oven (2 pieces / 30 seconds), and perform sensory evaluation by a panel of 5 persons according to the following evaluation criteria. went. :: Crispy feeling similar to that immediately after frying ○: Poor but crispy immediately after frying △: Little crispy feeling ×: No crispy feeling The results are shown in Table 4.

【0020】[0020]

【表4】 [Table 4]

【0021】これによると、対照品1〜5では、20回の
ヒートショックで、クリスピー感がほとんど無い、ある
いはクリスピー感が全く無いという評価になっているの
に対して、本発明品1〜6では、40回のヒートショック
で全てのものがクリスピー感があるという評価であり、
優れたヒートショック耐性を示し、長期間クリスピー感
を維持していることが分かった。
According to the results, the control products 1 to 5 were evaluated as having little or no crispy feeling after 20 heat shocks, whereas the products 1 to 6 of the present invention were evaluated. Then, it is an evaluation that everything has a crispy feeling after 40 heat shocks,
It was found that it exhibited excellent heat shock resistance and maintained a crispy feeling for a long time.

【0022】[0022]

【発明の効果】本発明の油ちょう済み冷凍食品は、冷凍
保存中の冷凍庫の霜取り時や冷凍庫への搬入・搬出時等
に生じるヒートショックを繰り返し受けても、クリスピ
ー感を維持しており、自動的に霜取りが行われる家庭用
冷凍庫等で長期間の冷凍保存を行っても、品質を維持す
ることができる。
The fried frozen food of the present invention maintains a crispy feeling even when repeatedly subjected to a heat shock that occurs during defrosting of the freezer during freezing and storage and carrying in and out of the freezer, The quality can be maintained even after long-term frozen storage in a home freezer or the like in which defrosting is automatically performed.

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4B022 LA01 LB01 4B025 LB04 LG11 LG26 LP12 4B035 LE18 LG12 LG19 LK15 LP07 LP27 LP43  ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 4B022 LA01 LB01 4B025 LB04 LG11 LG26 LP12 4B035 LE18 LG12 LG19 LK15 LP07 LP27 LP43

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】油ちょう温度で融解している糖類、被膜形
成物質および食用油脂から構成される分散液で、具材が
被覆されていることを特徴とする油ちょう済み冷凍食
品。
1. A fried frozen food, wherein the ingredients are coated with a dispersion comprising sugars, film-forming substances and edible fats and oils that are melted at the fryer temperature.
【請求項2】油ちょう済み冷凍食品を製造するに際し
て、油ちょう温度で融解している糖類、被膜形成物質お
よび食用油脂から構成される分散液で具材を被覆した
後、さらに衣材で被覆して油ちょうすることを特徴とす
る油ちょう済み冷凍食品の製造方法。
2. A method for producing frozen fried food, comprising: coating the ingredients with a dispersion comprising sugars, film-forming substances, and edible oils and fats that are melted at the fry temperature, and then coating the ingredients with clothing. A method for producing fried frozen food, comprising:
JP2000087766A 2000-03-28 2000-03-28 Oil-frozen frozen food and method for producing the same Expired - Fee Related JP3409013B2 (en)

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