JP2001194264A - Hydraulic pressure testing device for heat transmission tube panel with header - Google Patents

Hydraulic pressure testing device for heat transmission tube panel with header

Info

Publication number
JP2001194264A
JP2001194264A JP2000004591A JP2000004591A JP2001194264A JP 2001194264 A JP2001194264 A JP 2001194264A JP 2000004591 A JP2000004591 A JP 2000004591A JP 2000004591 A JP2000004591 A JP 2000004591A JP 2001194264 A JP2001194264 A JP 2001194264A
Authority
JP
Japan
Prior art keywords
pipe
water
heat transfer
air
hose
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000004591A
Other languages
Japanese (ja)
Other versions
JP4288807B2 (en
Inventor
Yoichiro Sawada
陽一郎 澤田
Kenji Miki
堅司 三木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IHI Corp
Original Assignee
IHI Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by IHI Corp filed Critical IHI Corp
Priority to JP2000004591A priority Critical patent/JP4288807B2/en
Publication of JP2001194264A publication Critical patent/JP2001194264A/en
Application granted granted Critical
Publication of JP4288807B2 publication Critical patent/JP4288807B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a hydraulic pressure teasing device for a heat-transmission tube panel with a header capable of reliably removing air from the inside during hydraulic pressure tests and smoothly performing the hydraulic pressure tests at an appropriate pressure without providing a dedicated nozzle stub, etc., for the upper end of the header. SOLUTION: A hose 12 for releasing air is passed through a cover plate 4 and inserted into the header 1. An air release hole 13 open above a water surface with a float member 14 in a state floated on the water is bored in the front member, and the float member 14 is connected to the tip of the hose 12 for releasing air in such a way that the air release hole 13 of the float member 14 is open to the atmosphere via the hole 12 for releasing air.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、管寄付き伝熱管パ
ネルの水圧試験装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a water pressure test apparatus for a heat transfer tube panel with pipes.

【0002】[0002]

【従来の技術】一般に、ボイラに使用される管寄付き伝
熱管パネルは、図3に示される如く、管寄1の長手方向
へ所要間隔をあけて多数の伝熱管2を接続してなる構成
を有しているが、該管寄付き伝熱管パネルの水圧試験を
行う際には、管寄1を垂直に配置した状態で、管寄1か
ら突設された管台3を蓋板4で閉塞すると共に、所望の
管台3から水を張り、管寄1並びに伝熱管2内に水圧を
付与するようになっている。
2. Description of the Related Art Generally, as shown in FIG. 3, a heat transfer tube panel with pipes used in a boiler has a structure in which a number of heat transfer tubes 2 are connected at a required interval in the longitudinal direction of pipes 1. However, when a water pressure test is performed on the heat transfer tube panel with the pipe, the nozzle 1 protruding from the pipe 1 is closed with the cover plate 4 in a state where the pipe 1 is arranged vertically. At the same time, water is filled from a desired nozzle 3 to apply a water pressure to the pipe 1 and the heat transfer pipe 2.

【0003】前記蓋板4は、図3及び図4に示されるよ
うに、先端に掛止片5がピン6を中心として傾倒自在に
枢着された軸体7の基端部に、水密性を保持しつつその
軸線方向へ摺動自在となるよう嵌装されており、管寄付
き伝熱管パネルの水圧試験を行う際には、掛止片5を軸
体7の長手方向へ沿うように傾倒させた状態で、管台3
内へ挿入し、掛止片5を管台3の管寄1に対する接続部
に引っ掛けた後、蓋板4で管台3の開口端を覆うように
しつつ、軸体7の基端部に螺着したナット8を締め付け
ることにより、蓋板4を管台3の開口端に圧着させるよ
うに固定して、該管台3の開口端を閉塞し、水の外部へ
の漏洩を阻止するようになっている。
[0003] As shown in FIGS. 3 and 4, the lid plate 4 is provided with a watertight property at the base end of a shaft 7, on the tip of which a locking piece 5 is pivotally attached so as to be tiltable about a pin 6. The holding piece 5 is tilted along the longitudinal direction of the shaft body 7 when a water pressure test is performed on the heat transfer tube panel with pipes. In the state where it was made
After the hook piece 5 is hooked on the connecting portion of the nozzle 3 with respect to the pipe 1, the cover plate 4 covers the open end of the nozzle 3, and is screwed into the base end of the shaft 7. By tightening the attached nut 8, the cover plate 4 is fixed so as to be pressed against the open end of the nozzle 3 so as to close the open end of the nozzle 3 and prevent water from leaking to the outside. Has become.

【0004】又、水が供給される管台3に取り付けられ
る蓋板4の軸体7には、図3に示されるように、基端か
ら先端側へ軸心に沿って延び且つ軸体7の外周面所要箇
所に開口する流通路9を形成し、該流通路9に、水圧ポ
ンプ10から延びる水供給管11を接続してあり、管寄
付き伝熱管パネルの水圧試験を行う際には、他の蓋板4
と同様に管台3の開口端を閉塞した状態で、水圧ポンプ
10から水供給管11と軸体7の流通路9を介して管台
3内に水を供給するようになっている。
As shown in FIG. 3, the shaft 7 of the cover plate 4 attached to the nozzle 3 to which water is supplied extends along the axis from the base end to the distal end, and When a water supply pipe 11 extending from a water pressure pump 10 is connected to the flow path 9 to open a required portion on the outer peripheral surface of the Other lid plate 4
Similarly, water is supplied from the hydraulic pump 10 into the nozzle 3 through the water supply pipe 11 and the flow passage 9 of the shaft 7 in a state where the opening end of the nozzle 3 is closed.

【0005】[0005]

【発明が解決しようとする課題】前述の如く、管寄1を
垂直に配置した状態で管寄付き伝熱管パネルの水圧試験
を行うようにしているのは、主にスペース的な問題、即
ち、管寄1を水平に配置した場合には広い場所を必要と
するのに対し、管寄1を垂直に配置すれば狭い場所でも
一度に多数の管寄付き伝熱管パネルの水圧試験を行うこ
とが可能となるためである。
As described above, the reason why the water pressure test is performed on the heat transfer tube panel provided with the pipes 1 in a state where the pipes 1 are arranged vertically is mainly a space problem, that is, the pipes. If the pipe 1 is placed horizontally, a large space is required, but if the pipe 1 is placed vertically, it is possible to conduct a water pressure test on a large number of pipes with pipes at a time even in a narrow place. It is because it becomes.

【0006】しかしながら、管寄1を垂直に配置した状
態で管寄付き伝熱管パネルの水圧試験を行うようにした
場合、管台3から水を入れると、内部のエアが抜けずに
管寄1の上部にエアポケットができてしまい、適正な圧
力が得られなくなるという欠点を有していた。
[0006] However, when a water pressure test is performed on the heat transfer tube panel with the pipe 1 in a state where the pipe 1 is vertically arranged, when water is poured from the nozzle 3, the air inside the pipe 1 does not escape and the pipe 1 does not leak. There is a drawback that an air pocket is formed in the upper portion and an appropriate pressure cannot be obtained.

【0007】このため、従来においては、管寄1の上端
に専用の管台(図示せず)を設けることにより、水張り
時にエアが抜けるようにすることも行われていたが、こ
のように管寄1の上端に専用の管台を設けるのでは、手
間がかかると共に、コストアップにもつながり、好まし
くなく、改善が望まれていた。
For this reason, conventionally, a dedicated nozzle (not shown) is provided at the upper end of the pipe holder 1 so that air can escape when the water is filled. Providing a dedicated nozzle at the upper end of the first place is troublesome and leads to an increase in cost, which is not desirable, and an improvement has been desired.

【0008】本発明は、斯かる実情に鑑み、管寄の上端
に専用の管台等を設けることなく、水圧試験の際に内部
のエアを確実に抜くことができ、適正な圧力で水圧試験
を円滑に行い得る管寄付き伝熱管パネルの水圧試験装置
を提供しようとするものである。
The present invention has been made in view of the above circumstances, and it is possible to reliably release air inside a hydraulic pressure test without providing a dedicated nozzle at the upper end near the pipe, and to perform the hydraulic pressure test at an appropriate pressure. It is an object of the present invention to provide a water pressure test apparatus for a heat transfer tube panel with pipes, which can smoothly perform the test.

【0009】[0009]

【課題を解決するための手段】本発明は、管寄の長手方
向へ所要間隔をあけて多数の伝熱管を接続してなる管寄
付き伝熱管パネルの管寄を垂直に配置した状態で、管寄
から突設された管台を蓋板で閉塞すると共に、所望の管
台から水を張り、管寄並びに伝熱管内に水圧を付与する
よう構成した管寄付き伝熱管パネルの水圧試験装置であ
って、蓋板を貫通させてエア抜用ホースを管寄内に挿入
し、該エア抜用ホースの先端に、水に浮いた状態で水面
上に開口するエア抜孔が穿設されたフロート部材を、該
フロート部材のエア抜孔がエア抜用ホースを介して大気
開放されるよう接続したことを特徴とする管寄付き伝熱
管パネルの水圧試験装置にかかるものである。
SUMMARY OF THE INVENTION The present invention relates to a pipe-type heat transfer tube panel having a plurality of heat transfer tubes connected to each other at a predetermined interval in the longitudinal direction of the pipe. A water pressure test apparatus for a heat transfer tube panel with a pipe which is configured to close a nozzle protruded from the nozzle with a cover plate, fill the pipe with water from a desired nozzle, and apply water pressure to the nozzle and the heat transfer tube. Then, an air bleeding hose is inserted into the pipe through the cover plate, and at the tip of the air bleeding hose, a float member having an air bleeding hole opened on the water surface in a state of floating on water is provided. The present invention relates to a water pressure test device for a heat transfer tube panel with pipes, wherein the air vent holes of the float member are connected to be released to the atmosphere via an air vent hose.

【0010】前記管寄付き伝熱管パネルの水圧試験装置
においては、エア抜用ホースの基端に、開閉弁が設けら
れたエア抜配管を接続することができる。
[0010] In the water pressure test apparatus for a pipe with heat transfer tube panel, an air vent pipe provided with an on-off valve can be connected to the base end of the air vent hose.

【0011】上記手段によれば、以下のような作用が得
られる。
According to the above means, the following effects can be obtained.

【0012】管寄付き伝熱管パネルの水圧試験を行う際
に、管寄を垂直に配置した状態で、管寄から突設された
管台を蓋板で閉塞すると共に、所望の管台から水を張っ
て行くと、フロート部材は、エア抜孔が水面上に開口す
るように水に浮いた状態となるため、水面が徐々に上昇
することに伴い、管寄上部の密閉された空間内に残存す
る空気は、フロート部材のエア抜孔からエア抜用ホース
を介して大気へ排出され、管寄の上端に専用の管台を設
けなくても、水張り時にエアが抜けるようになる。
When performing a water pressure test on a heat transfer tube panel with a pipe, a pipe stub protruding from the pipe sluice is closed with a cover plate and water is discharged from a desired nozzle stub in a state where the pipe skewer is arranged vertically. When stretched, the float member floats on the water so that the air vent hole is opened on the water surface, so that as the water surface gradually rises, the float member remains in the sealed space near the upper part of the pipe. The air is discharged to the atmosphere from the air vent hole of the float member through the air vent hose, so that the air can be released at the time of water filling without providing a dedicated nozzle at the upper end near the pipe.

【0013】前記管寄付き伝熱管パネルの水圧試験装置
において、エア抜用ホースの基端に、開閉弁が設けられ
たエア抜配管を接続するようにした場合には、管寄上部
の密閉された空間内に残存する空気が完全に排出された
後、更に水を供給すると、水が前記フロート部材のエア
抜孔からエア抜用ホースエア抜配管と開放された開閉弁
とを介して排出され、この状態で開閉弁を閉じれば、管
寄並びに伝熱管の内部は、水で満たされ、エアが全く存
在しない状態となるため、適正な水圧を付与することが
可能となる。
In the above water pressure test apparatus for a heat transfer tube panel with pipes, when an air bleeding pipe provided with an on-off valve is connected to the base end of the air bleeding hose, the upper part of the pipe is sealed. After the air remaining in the space is completely discharged, when water is further supplied, the water is discharged from the air release hole of the float member through the air release hose and the open / close valve and the open / close valve. When the on-off valve is closed by the above, since the inside of the pipe and the inside of the heat transfer pipe are filled with water and there is no air at all, it is possible to apply an appropriate water pressure.

【0014】[0014]

【発明の実施の形態】以下、本発明の実施の形態を図示
例と共に説明する。
Embodiments of the present invention will be described below with reference to the drawings.

【0015】図1及び図2は本発明を実施する形態の一
例であって、図中、図3及び図4と同一の符号を付した
部分は同一物を表わしており、基本的な構成は図3及び
図4に示す従来のものと同様であるが、本図示例の特徴
とするところは、図1及び図2に示す如く、蓋板4を貫
通させてシリコンホース等のエア抜用ホース12を管寄
1内に挿入し、該エア抜用ホース12の先端に、水に浮
いた状態で水面上に開口するエア抜孔13が穿設された
樹脂等からなるフロート部材14を、該フロート部材1
4のエア抜孔13がエア抜用ホース12を介して大気開
放されるよう接続した点にある。
FIGS. 1 and 2 show an embodiment of the present invention. In the drawings, the portions denoted by the same reference numerals as those in FIGS. 3 and 4 represent the same components. 3 and FIG. 4, but the feature of this example is that, as shown in FIG. 1 and FIG. 12 is inserted into the pipe 1 and a float member 14 made of resin or the like having an air bleeding hole 13 formed at the tip of the air bleeding hose 12 and opening on the surface of the water while floating on the water is attached to the float. Member 1
4 is that the air vent hole 13 is connected to the atmosphere through the air vent hose 12.

【0016】前記エア抜用ホース12の基端には、開閉
弁15が設けられた鋼管等からなるエア抜配管16をコ
ネクタ17を介して接続してある。
An air bleeding pipe 16 made of a steel pipe or the like provided with an on-off valve 15 is connected to a base end of the air bleeding hose 12 via a connector 17.

【0017】次に、上記図示例の作動を説明する。Next, the operation of the above illustrated example will be described.

【0018】管寄付き伝熱管パネルの水圧試験を行う際
に、管寄1を垂直に配置した状態で、管寄1から突設さ
れた管台3を蓋板4で閉塞すると共に、所望の管台3か
ら水を張って行くと、フロート部材14は、エア抜孔1
3が水面上に開口するように水に浮いた状態となるた
め、水面が徐々に上昇することに伴い、管寄1上部の密
閉された空間内に残存する空気は、フロート部材14の
エア抜孔13からエア抜用ホース12とコネクタ17と
エア抜配管16と開放された開閉弁15とを介して大気
へ排出され、管寄1の上端に専用の管台を設けなくて
も、水張り時にエアが抜けるようになる。
When conducting a water pressure test on a heat transfer tube panel with a pipe, a pipe stub 3 protruding from the pipe 1 is closed with a cover plate 4 while a pipe 1 is arranged vertically, and a desired pipe is provided. When water is applied from the base 3, the float member 14 is moved to the air vent hole 1
3 floats on the water so as to open above the water surface. As the water surface gradually rises, the air remaining in the sealed space above the pipe 1 is removed from the air vent hole of the float member 14. 13, the air is discharged to the atmosphere through the air bleeding hose 12, the connector 17, the air bleeding pipe 16, and the open / close valve 15. Comes out.

【0019】管寄1上部の密閉された空間内に残存する
空気が完全に排出された後、更に水を供給すると、水が
前記フロート部材14のエア抜孔13からエア抜用ホー
ス12とコネクタ17とエア抜配管16と開放された開
閉弁15とを介して排出され、この状態で開閉弁15を
閉じれば、管寄1並びに伝熱管2の内部は、水で満たさ
れ、エアが全く存在しない状態となるため、適正な水圧
を付与することが可能となる。
After the air remaining in the closed space above the pipe 1 is completely exhausted, water is further supplied. When the water is supplied, the water is discharged from the air vent hole 13 of the float member 14 to the air vent hose 12 and the connector 17. Is discharged through the open / close valve 16 and the open / close valve 15 which is opened. If the open / close valve 15 is closed in this state, the pipe 1 and the inside of the heat transfer tube 2 are filled with water and no air is present. Since it is in a state, it is possible to apply an appropriate water pressure.

【0020】こうして、管寄1の上端に専用の管台等を
設けることなく、水圧試験の際に内部のエアを確実に抜
くことができ、適正な圧力で水圧試験を円滑に行い得
る。
In this way, without providing a dedicated nozzle at the upper end of the pipe holder 1, the internal air can be reliably removed at the time of the hydraulic pressure test, and the hydraulic pressure test can be smoothly performed at an appropriate pressure.

【0021】尚、本発明の管寄付き伝熱管パネルの水圧
試験装置は、上述の図示例にのみ限定されるものではな
く、本発明の要旨を逸脱しない範囲内において種々変更
を加え得ることは勿論である。
The apparatus for testing the pressure of a heat transfer tube panel with pipes according to the present invention is not limited to the above-described example, and various changes can be made without departing from the scope of the present invention. It is.

【0022】[0022]

【発明の効果】以上、説明したように本発明の管寄付き
伝熱管パネルの水圧試験装置によれば、管寄の上端に専
用の管台等を設けることなく、水圧試験の際に内部のエ
アを確実に抜くことができ、適正な圧力で水圧試験を円
滑に行い得るという優れた効果を奏し得る。
As described above, according to the apparatus for testing the pressure of a heat transfer tube panel with a pipe according to the present invention, the air inside the pipe during the water pressure test can be provided without providing a dedicated nozzle at the upper end of the pipe. Can be reliably removed, and an excellent effect that a water pressure test can be smoothly performed at an appropriate pressure can be achieved.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明を実施する形態の一例の側断面図であ
る。
FIG. 1 is a side sectional view of an example of an embodiment of the present invention.

【図2】本発明を実施する形態の一例におけるフロート
部材の拡大図である。
FIG. 2 is an enlarged view of a float member according to an example of an embodiment of the present invention.

【図3】従来例の側断面図である。FIG. 3 is a side sectional view of a conventional example.

【図4】図3のIV−IV矢視図である。FIG. 4 is a view taken in the direction of arrows IV-IV in FIG. 3;

【符号の説明】[Explanation of symbols]

1 管寄 2 伝熱管 3 管台 4 蓋板 12 エア抜用ホース 13 エア抜孔 14 フロート部材 15 開閉弁 16 エア抜配管 DESCRIPTION OF REFERENCE NUMERALS 1 pipe 2 heat transfer pipe 3 nozzle 4 lid plate 12 air release hose 13 air release hole 14 float member 15 on-off valve 16 air release pipe

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 管寄の長手方向へ所要間隔をあけて多数
の伝熱管を接続してなる管寄付き伝熱管パネルの管寄を
垂直に配置した状態で、管寄から突設された管台を蓋板
で閉塞すると共に、所望の管台から水を張り、管寄並び
に伝熱管内に水圧を付与するよう構成した管寄付き伝熱
管パネルの水圧試験装置であって、 蓋板を貫通させてエア抜用ホースを管寄内に挿入し、該
エア抜用ホースの先端に、水に浮いた状態で水面上に開
口するエア抜孔が穿設されたフロート部材を、該フロー
ト部材のエア抜孔がエア抜用ホースを介して大気開放さ
れるよう接続したことを特徴とする管寄付き伝熱管パネ
ルの水圧試験装置。
1. A tube stand protruding from a pipe in a state where the pipes of a heat transfer pipe panel with pipes connected to a plurality of heat transfer pipes are connected vertically at a required interval in the longitudinal direction of the pipes. A water pressure test device for a heat transfer pipe panel with a pipe which is configured to close the pipe with a lid plate, fill the pipe with water from a desired nozzle, and apply water pressure to the pipe and the heat transfer pipe. An air bleeding hose is inserted into the pipe, and at the tip of the air bleeding hose, a float member having an air bleeding hole opened on the water surface while floating on water is provided. A water pressure test apparatus for a heat transfer tube panel connected to a pipe, wherein the pressure test apparatus is connected to be opened to the atmosphere via an air release hose.
【請求項2】 エア抜用ホースの基端に、開閉弁が設け
られたエア抜配管を接続した請求項1記載の管寄付き伝
熱管パネルの水圧試験装置。
2. The water pressure test apparatus for a tube with heat transfer tubes according to claim 1, wherein an air bleeding pipe provided with an on-off valve is connected to a base end of the air bleeding hose.
JP2000004591A 2000-01-13 2000-01-13 Water pressure test equipment for heat transfer tube panels with pipes Expired - Fee Related JP4288807B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000004591A JP4288807B2 (en) 2000-01-13 2000-01-13 Water pressure test equipment for heat transfer tube panels with pipes

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000004591A JP4288807B2 (en) 2000-01-13 2000-01-13 Water pressure test equipment for heat transfer tube panels with pipes

Publications (2)

Publication Number Publication Date
JP2001194264A true JP2001194264A (en) 2001-07-19
JP4288807B2 JP4288807B2 (en) 2009-07-01

Family

ID=18533360

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2000004591A Expired - Fee Related JP4288807B2 (en) 2000-01-13 2000-01-13 Water pressure test equipment for heat transfer tube panels with pipes

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011058679A (en) * 2009-09-08 2011-03-24 Babcock Hitachi Kk Method and device for detecting leakage of gas-gas heater heat exchanger
CN101532901B (en) * 2009-04-13 2012-05-30 苏州工业设备安装集团有限公司 Air leakage amount testing device of clean air conditioning system
CN106092453A (en) * 2016-06-02 2016-11-09 云南文山铝业有限公司 The method of maintenance heat exchanger internal hemorrhage due to trauma

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101532901B (en) * 2009-04-13 2012-05-30 苏州工业设备安装集团有限公司 Air leakage amount testing device of clean air conditioning system
JP2011058679A (en) * 2009-09-08 2011-03-24 Babcock Hitachi Kk Method and device for detecting leakage of gas-gas heater heat exchanger
CN106092453A (en) * 2016-06-02 2016-11-09 云南文山铝业有限公司 The method of maintenance heat exchanger internal hemorrhage due to trauma
CN106092453B (en) * 2016-06-02 2020-11-20 云南文山铝业有限公司 Method for overhauling inner leakage of heat exchanger

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