JP4288807B2 - Water pressure test equipment for heat transfer tube panels with pipes - Google Patents

Water pressure test equipment for heat transfer tube panels with pipes Download PDF

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Publication number
JP4288807B2
JP4288807B2 JP2000004591A JP2000004591A JP4288807B2 JP 4288807 B2 JP4288807 B2 JP 4288807B2 JP 2000004591 A JP2000004591 A JP 2000004591A JP 2000004591 A JP2000004591 A JP 2000004591A JP 4288807 B2 JP4288807 B2 JP 4288807B2
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Japan
Prior art keywords
pipe
heat transfer
air vent
transfer tube
water pressure
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Expired - Fee Related
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JP2000004591A
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Japanese (ja)
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JP2001194264A (en
Inventor
陽一郎 澤田
堅司 三木
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IHI Corp
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IHI Corp
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Publication of JP2001194264A publication Critical patent/JP2001194264A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、管寄付き伝熱管パネルの水圧試験装置に関するものである。
【0002】
【従来の技術】
一般に、ボイラに使用される管寄付き伝熱管パネルは、図3に示される如く、管寄1の長手方向へ所要間隔をあけて多数の伝熱管2を接続してなる構成を有しているが、該管寄付き伝熱管パネルの水圧試験を行う際には、管寄1を垂直に配置した状態で、管寄1から突設された管台3を蓋板4で閉塞すると共に、所望の管台3から水を張り、管寄1並びに伝熱管2内に水圧を付与するようになっている。
【0003】
前記蓋板4は、図3及び図4に示されるように、先端に掛止片5がピン6を中心として傾倒自在に枢着された軸体7の基端部に、水密性を保持しつつその軸線方向へ摺動自在となるよう嵌装されており、管寄付き伝熱管パネルの水圧試験を行う際には、掛止片5を軸体7の長手方向へ沿うように傾倒させた状態で、管台3内へ挿入し、掛止片5を管台3の管寄1に対する接続部に引っ掛けた後、蓋板4で管台3の開口端を覆うようにしつつ、軸体7の基端部に螺着したナット8を締め付けることにより、蓋板4を管台3の開口端に圧着させるように固定して、該管台3の開口端を閉塞し、水の外部への漏洩を阻止するようになっている。
【0004】
又、水が供給される管台3に取り付けられる蓋板4の軸体7には、図3に示されるように、基端から先端側へ軸心に沿って延び且つ軸体7の外周面所要箇所に開口する流通路9を形成し、該流通路9に、水圧ポンプ10から延びる水供給管11を接続してあり、管寄付き伝熱管パネルの水圧試験を行う際には、他の蓋板4と同様に管台3の開口端を閉塞した状態で、水圧ポンプ10から水供給管11と軸体7の流通路9を介して管台3内に水を供給するようになっている。
【0005】
【発明が解決しようとする課題】
前述の如く、管寄1を垂直に配置した状態で管寄付き伝熱管パネルの水圧試験を行うようにしているのは、主にスペース的な問題、即ち、管寄1を水平に配置した場合には広い場所を必要とするのに対し、管寄1を垂直に配置すれば狭い場所でも一度に多数の管寄付き伝熱管パネルの水圧試験を行うことが可能となるためである。
【0006】
しかしながら、管寄1を垂直に配置した状態で管寄付き伝熱管パネルの水圧試験を行うようにした場合、管台3から水を入れると、内部のエアが抜けずに管寄1の上部にエアポケットができてしまい、適正な圧力が得られなくなるという欠点を有していた。
【0007】
このため、従来においては、管寄1の上端に専用の管台(図示せず)を設けることにより、水張り時にエアが抜けるようにすることも行われていたが、このように管寄1の上端に専用の管台を設けるのでは、手間がかかると共に、コストアップにもつながり、好ましくなく、改善が望まれていた。
【0008】
本発明は、斯かる実情に鑑み、管寄の上端に専用の管台等を設けることなく、水圧試験の際に内部のエアを確実に抜くことができ、適正な圧力で水圧試験を円滑に行い得る管寄付き伝熱管パネルの水圧試験装置を提供しようとするものである。
【0009】
【課題を解決するための手段】
本発明は、管寄の長手方向へ所要間隔をあけて多数の伝熱管を接続してなる管寄付き伝熱管パネルの管寄を垂直に配置した状態で、管寄から突設された管台を蓋板で閉塞すると共に、所望の管台から水を張り、管寄並びに伝熱管内に水圧を付与するよう構成した管寄付き伝熱管パネルの水圧試験装置であって、
蓋板を貫通させてエア抜用ホースを管寄内に挿入し、該エア抜用ホースの先端に、水に浮いた状態で水面上に開口するエア抜孔が穿設されたフロート部材を、該フロート部材のエア抜孔がエア抜用ホースを介して大気開放されるよう接続したことを特徴とする管寄付き伝熱管パネルの水圧試験装置にかかるものである。
【0010】
前記管寄付き伝熱管パネルの水圧試験装置においては、エア抜用ホースの基端に、開閉弁が設けられたエア抜配管を接続することができる。
【0011】
上記手段によれば、以下のような作用が得られる。
【0012】
管寄付き伝熱管パネルの水圧試験を行う際に、管寄を垂直に配置した状態で、管寄から突設された管台を蓋板で閉塞すると共に、所望の管台から水を張って行くと、フロート部材は、エア抜孔が水面上に開口するように水に浮いた状態となるため、水面が徐々に上昇することに伴い、管寄上部の密閉された空間内に残存する空気は、フロート部材のエア抜孔からエア抜用ホースを介して大気へ排出され、管寄の上端に専用の管台を設けなくても、水張り時にエアが抜けるようになる。
【0013】
前記管寄付き伝熱管パネルの水圧試験装置において、エア抜用ホースの基端に、開閉弁が設けられたエア抜配管を接続するようにした場合には、管寄上部の密閉された空間内に残存する空気が完全に排出された後、更に水を供給すると、水が前記フロート部材のエア抜孔からエア抜用ホースエア抜配管と開放された開閉弁とを介して排出され、この状態で開閉弁を閉じれば、管寄並びに伝熱管の内部は、水で満たされ、エアが全く存在しない状態となるため、適正な水圧を付与することが可能となる。
【0014】
【発明の実施の形態】
以下、本発明の実施の形態を図示例と共に説明する。
【0015】
図1及び図2は本発明を実施する形態の一例であって、図中、図3及び図4と同一の符号を付した部分は同一物を表わしており、基本的な構成は図3及び図4に示す従来のものと同様であるが、本図示例の特徴とするところは、図1及び図2に示す如く、蓋板4を貫通させてシリコンホース等のエア抜用ホース12を管寄1内に挿入し、該エア抜用ホース12の先端に、水に浮いた状態で水面上に開口するエア抜孔13が穿設された樹脂等からなるフロート部材14を、該フロート部材14のエア抜孔13がエア抜用ホース12を介して大気開放されるよう接続した点にある。
【0016】
前記エア抜用ホース12の基端には、開閉弁15が設けられた鋼管等からなるエア抜配管16をコネクタ17を介して接続してある。
【0017】
次に、上記図示例の作動を説明する。
【0018】
管寄付き伝熱管パネルの水圧試験を行う際に、管寄1を垂直に配置した状態で、管寄1から突設された管台3を蓋板4で閉塞すると共に、所望の管台3から水を張って行くと、フロート部材14は、エア抜孔13が水面上に開口するように水に浮いた状態となるため、水面が徐々に上昇することに伴い、管寄1上部の密閉された空間内に残存する空気は、フロート部材14のエア抜孔13からエア抜用ホース12とコネクタ17とエア抜配管16と開放された開閉弁15とを介して大気へ排出され、管寄1の上端に専用の管台を設けなくても、水張り時にエアが抜けるようになる。
【0019】
管寄1上部の密閉された空間内に残存する空気が完全に排出された後、更に水を供給すると、水が前記フロート部材14のエア抜孔13からエア抜用ホース12とコネクタ17とエア抜配管16と開放された開閉弁15とを介して排出され、この状態で開閉弁15を閉じれば、管寄1並びに伝熱管2の内部は、水で満たされ、エアが全く存在しない状態となるため、適正な水圧を付与することが可能となる。
【0020】
こうして、管寄1の上端に専用の管台等を設けることなく、水圧試験の際に内部のエアを確実に抜くことができ、適正な圧力で水圧試験を円滑に行い得る。
【0021】
尚、本発明の管寄付き伝熱管パネルの水圧試験装置は、上述の図示例にのみ限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。
【0022】
【発明の効果】
以上、説明したように本発明の管寄付き伝熱管パネルの水圧試験装置によれば、管寄の上端に専用の管台等を設けることなく、水圧試験の際に内部のエアを確実に抜くことができ、適正な圧力で水圧試験を円滑に行い得るという優れた効果を奏し得る。
【図面の簡単な説明】
【図1】本発明を実施する形態の一例の側断面図である。
【図2】本発明を実施する形態の一例におけるフロート部材の拡大図である。
【図3】従来例の側断面図である。
【図4】図3のIV−IV矢視図である。
【符号の説明】
1 管寄
2 伝熱管
3 管台
4 蓋板
12 エア抜用ホース
13 エア抜孔
14 フロート部材
15 開閉弁
16 エア抜配管
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a water pressure test apparatus for a heat transfer tube panel with a pipe.
[0002]
[Prior art]
In general, a heat transfer tube panel with a pipe used in a boiler has a configuration in which a large number of heat transfer tubes 2 are connected at a predetermined interval in the longitudinal direction of the pipe 1 as shown in FIG. When performing the water pressure test on the heat transfer tube panel with the pipe, the nozzle 3 protruding from the pipe 1 is closed with the cover plate 4 in a state where the pipe 1 is arranged vertically, and the desired pipe Water is applied from the pedestal 3 to apply water pressure to the pipe holder 1 and the heat transfer pipe 2.
[0003]
As shown in FIGS. 3 and 4, the cover plate 4 maintains water tightness at the base end portion of a shaft body 7 in which a latching piece 5 is pivotally attached to a tip end thereof with a pin 6 as a center. However, it is fitted so as to be slidable in the axial direction, and when the water pressure test of the heat transfer tube panel with a pipe is performed, the hooking piece 5 is tilted along the longitudinal direction of the shaft body 7. Then, after inserting into the nozzle 3 and hooking the latching piece 5 on the connection portion of the nozzle 3 to the nozzle 1, the cover plate 4 covers the open end of the nozzle 3, By tightening the nut 8 screwed to the base end portion, the cover plate 4 is fixed to be crimped to the opening end of the nozzle pedestal 3, the opening end of the nozzle pedestal 3 is closed, and water leaks to the outside. Is supposed to prevent.
[0004]
Further, the shaft body 7 of the cover plate 4 attached to the nozzle 3 to which water is supplied is extended along the shaft center from the proximal end to the distal end side as shown in FIG. A flow passage 9 opening at a required location is formed, and a water supply pipe 11 extending from the water pressure pump 10 is connected to the flow passage 9. When performing a water pressure test on a heat transfer tube panel with a pipe, As with the plate 4, water is supplied into the nozzle 3 from the hydraulic pump 10 through the water supply pipe 11 and the flow passage 9 of the shaft body 7 with the open end of the nozzle 3 closed. .
[0005]
[Problems to be solved by the invention]
As described above, the water pressure test of the heat transfer tube panel with the pipe holder is performed in a state where the pipe holder 1 is arranged vertically, mainly due to a space problem, that is, when the pipe holder 1 is arranged horizontally. This is because a large space is required, but if the pipe holder 1 is arranged vertically, it is possible to perform a water pressure test on a large number of heat transfer tube panels with a pipe at a narrow place.
[0006]
However, when the water pressure test is performed on the heat transfer tube panel with the header in the state where the header 1 is arranged vertically, if water is introduced from the nozzle 3, the air inside does not escape and the air is introduced into the upper portion of the header 1. There was a drawback that a pocket was formed and proper pressure could not be obtained.
[0007]
For this reason, in the prior art, a dedicated nozzle (not shown) is provided at the upper end of the nozzle 1 so that air can escape when the water is filled. Providing a dedicated nozzle at the upper end is time consuming and leads to increased costs, which is undesirable and an improvement has been desired.
[0008]
In view of such circumstances, the present invention can surely evacuate the internal air during the water pressure test without providing a dedicated nozzle or the like at the upper end of the nozzle, and smoothly perform the water pressure test at an appropriate pressure. It is an object of the present invention to provide a water pressure test apparatus for heat transfer tube panels with pipes that can be performed.
[0009]
[Means for Solving the Problems]
The present invention provides a nozzle that protrudes from a nozzle in a state in which the nozzle of a heat transfer tube panel with a header formed by connecting a number of heat transfer tubes with a predetermined interval in the longitudinal direction of the nozzle is arranged vertically. A water pressure test apparatus for a heat transfer tube panel with a header constructed to close with a cover plate and to fill water from a desired nozzle and to apply water pressure to the tube header and the heat transfer tube,
A float member having an air vent hole opened on the surface of the water in a state of floating in the water is inserted into the end of the air vent hose by inserting the air vent hose into the pipe through the lid plate. The present invention relates to a water pressure test apparatus for a heat transfer tube panel with a pipe, characterized in that the air vent hole of the float member is connected to be released to the atmosphere through an air vent hose.
[0010]
In the water pressure test apparatus for the heat transfer tube panel with a pipe, an air vent pipe provided with an open / close valve can be connected to the proximal end of the air vent hose.
[0011]
According to the above means, the following operation can be obtained.
[0012]
When performing a water pressure test on a heat transfer tube panel with a nozzle, close the nozzle protruding from the nozzle with a cover plate while placing the nozzle vertically, and add water from the desired nozzle Since the float member floats in the water so that the air vent hole opens on the water surface, the air remaining in the sealed space at the top of the pipe is gradually increased as the water surface rises. The air is exhausted from the air vent hole of the float member to the atmosphere via the air vent hose, and the air can be released when the water is filled without providing a dedicated nozzle at the upper end of the pipe holder.
[0013]
In the water pressure test apparatus for a heat transfer tube panel with a pipe, when an air vent pipe provided with an open / close valve is connected to the base end of the air vent hose, When water is further supplied after the remaining air is completely discharged, the water is discharged from the air vent hole of the float member through the air vent hose air vent pipe and the open on-off valve. Is closed, the inside of the pipe holder and the heat transfer tube are filled with water and no air is present, so that an appropriate water pressure can be applied.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described together with illustrated examples.
[0015]
1 and 2 show an example of an embodiment of the present invention. In the figure, the same reference numerals as those in FIGS. 3 and 4 denote the same components, and the basic configuration is shown in FIGS. 4 is the same as the conventional one shown in FIG. 4, but the feature of this illustrated example is that, as shown in FIGS. 1 and 2, the cover plate 4 is penetrated and an air bleeding hose 12 such as a silicon hose is piped. A float member 14 made of a resin or the like having an air vent hole 13 opened on the water surface in a state of floating in water at the tip of the air vent hose 12 is inserted into the float 1. The air vent hole 13 is connected through the air vent hose 12 so as to be opened to the atmosphere.
[0016]
An air vent pipe 16 made of a steel pipe or the like provided with an on-off valve 15 is connected to the base end of the air vent hose 12 via a connector 17.
[0017]
Next, the operation of the illustrated example will be described.
[0018]
When performing the water pressure test of the heat transfer tube panel with the nozzle, the nozzle 3 protruding from the nozzle 1 is closed with the cover plate 4 in a state where the nozzle 1 is arranged vertically, and from the desired nozzle 3 When the water is filled, the float member 14 floats in the water so that the air vent hole 13 opens on the water surface. As the water surface gradually rises, the upper portion of the pipe 1 is sealed. The air remaining in the space is exhausted from the air vent hole 13 of the float member 14 to the atmosphere through the air vent hose 12, the connector 17, the air vent pipe 16, and the open on-off valve 15. Even if there is no dedicated nozzle, the air can escape when water is filled.
[0019]
After the air remaining in the sealed space at the top of the nozzle 1 is completely discharged, when water is further supplied, the air is removed from the air vent hole 13 of the float member 14 through the air vent hose 12, the connector 17, and the air vent. When the on-off valve 15 is closed in this state, the pipe 1 and the heat transfer pipe 2 are filled with water and no air is present. Therefore, it is possible to apply an appropriate water pressure.
[0020]
Thus, the internal air can be surely removed during the water pressure test without providing a dedicated nozzle or the like at the upper end of the pipe holder 1, and the water pressure test can be performed smoothly at an appropriate pressure.
[0021]
It should be noted that the water pressure test apparatus for a heat transfer tube panel with pipe according to the present invention is not limited to the above illustrated example, and it is needless to say that various changes can be made without departing from the gist of the present invention.
[0022]
【The invention's effect】
As described above, according to the water pressure test apparatus for a heat transfer tube panel with a pipe according to the present invention, the internal air is surely removed during the water pressure test without providing a dedicated nozzle or the like at the upper end of the pipe. It is possible to achieve an excellent effect that the water pressure test can be smoothly performed at an appropriate pressure.
[Brief description of the drawings]
FIG. 1 is a side sectional view of an example of an embodiment for carrying out the present invention.
FIG. 2 is an enlarged view of a float member in an example of an embodiment of the present invention.
FIG. 3 is a side sectional view of a conventional example.
4 is a view taken along arrow IV-IV in FIG. 3;
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Tube 2 Heat transfer tube 3 Tubular base 4 Cover plate 12 Hose for air vent 13 Air vent hole 14 Float member 15 On-off valve 16 Air vent pipe

Claims (2)

管寄の長手方向へ所要間隔をあけて多数の伝熱管を接続してなる管寄付き伝熱管パネルの管寄を垂直に配置した状態で、管寄から突設された管台を蓋板で閉塞すると共に、所望の管台から水を張り、管寄並びに伝熱管内に水圧を付与するよう構成した管寄付き伝熱管パネルの水圧試験装置であって、
蓋板を貫通させてエア抜用ホースを管寄内に挿入し、該エア抜用ホースの先端に、水に浮いた状態で水面上に開口するエア抜孔が穿設されたフロート部材を、該フロート部材のエア抜孔がエア抜用ホースを介して大気開放されるよう接続したことを特徴とする管寄付き伝熱管パネルの水圧試験装置。
In the state where the pipe header of the heat transfer tube panel with a pipe formed by connecting a number of heat transfer pipes with a required interval in the longitudinal direction of the pipe is arranged vertically, the nozzle base protruding from the pipe is closed with a lid plate In addition, a water pressure test apparatus for a heat transfer tube panel with a header constructed to fill water from a desired nozzle and apply water pressure to the tube and the heat transfer tube,
A float member having an air vent hole opened on the surface of the water in a state of floating in the water is inserted into the end of the air vent hose by inserting the air vent hose into the pipe through the lid plate. A water pressure test device for a heat transfer tube panel with a pipe, wherein the air vent hole of the float member is connected to be released to the atmosphere through an air vent hose.
エア抜用ホースの基端に、開閉弁が設けられたエア抜配管を接続した請求項1記載の管寄付き伝熱管パネルの水圧試験装置。The water pressure test apparatus for a heat transfer tube panel with a pipe according to claim 1, wherein an air vent pipe provided with an on-off valve is connected to a base end of the air vent hose.
JP2000004591A 2000-01-13 2000-01-13 Water pressure test equipment for heat transfer tube panels with pipes Expired - Fee Related JP4288807B2 (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
JP2000004591A JP4288807B2 (en) 2000-01-13 2000-01-13 Water pressure test equipment for heat transfer tube panels with pipes

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JP4288807B2 true JP4288807B2 (en) 2009-07-01

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CN101532901B (en) * 2009-04-13 2012-05-30 苏州工业设备安装集团有限公司 Air leakage amount testing device of clean air conditioning system
JP5410209B2 (en) * 2009-09-08 2014-02-05 バブコック日立株式会社 Leakage detection method and apparatus for gas gas heat exchanger
CN106092453B (en) * 2016-06-02 2020-11-20 云南文山铝业有限公司 Method for overhauling inner leakage of heat exchanger

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