JP2001171007A5 - - Google Patents
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- JP2001171007A5 JP2001171007A5 JP1999376910A JP37691099A JP2001171007A5 JP 2001171007 A5 JP2001171007 A5 JP 2001171007A5 JP 1999376910 A JP1999376910 A JP 1999376910A JP 37691099 A JP37691099 A JP 37691099A JP 2001171007 A5 JP2001171007 A5 JP 2001171007A5
- Authority
- JP
- Japan
- Prior art keywords
- socket
- tube
- metal
- heater
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 230000004927 fusion Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- -1 polyethylene Polymers 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920001083 Polybutene Polymers 0.000 description 2
- 239000004698 Polyethylene (PE) Substances 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920005606 polypropylene copolymer Polymers 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 210000001503 Joints Anatomy 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000001681 protective Effects 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Description
【0001】
【産業上の利用分野】
樹脂製小口経管は給水、給湯、暖房、ロードヒーティングなどに使用され、樹脂管どうしの接続は必須の作業となる。本発明はこのような場合の熱可塑性樹脂よりなる小口径管(ポリエチレン、ポリブテン、ポリプロピレン、及び各種ポリプロピレンコポリマー等)の接続に関するものである。[0001]
[Industrial application field]
Resin-made small pipes are used for water supply, hot water supply, heating, road heating, etc. Connection of resin pipes is an essential task. The present invention relates to the connection of small diameter tubes (polyethylene, polybutene, polypropylene, various polypropylene copolymers, etc.) made of thermoplastic resin in such a case.
【0004】
HF法はヒーターで加熱するのも挿入による融着も当然手作業であるが、タイミングよく行なう必要がある。両手を使うのでヒーターを固定して一人で行なうか、またはヒーターを持つ人と二人の作業になる。一個のソケットに2回の接合が必要であり、これも面倒である。このHFの場合、管の許容差は雌雄のヒーターの径で修正されるが、修正することで小口径管では溶融させすぎて管が塞がる場合もあり、作業には熟練を要する。従って10A以下は実用化されていない。EFやHFのソケットは射出成形により作られるので、全体として肉厚であり、接合部分は極端に太くなる。[0004]
In the HF method, although heating by means of a heater and fusion by insertion are naturally manual operations, they need to be performed in a timely manner. As we use both hands, we fix heater and do it alone, or it is work with person with heater with two people. Two joints are required for one socket, which is also cumbersome. In the case of this HF, the tolerance of the tube is corrected by the diameter of the male and female heaters, but the correction may cause the small-diameter tube to melt too much and cause the tube to be clogged. Therefore, 10A or less is not put to practical use. Since the EF and HF sockets are made by injection molding, the overall thickness is thick, and the joint becomes extremely thick.
【0011】
このような保護膜を付けたソケットを過熱する場合は温度制御が可能な電気ヒーターが必要であり、ソケットの全外周を均一に加熱しなければならない。そのためにソケットの径に合わせた半円形のヒーター図4の(A)または(B)をそれぞれ用意する事になる。それでも従来より遥かに進歩した融着接合法であるが、本発明はさらに優れた方式を提供する。それはソケットの外周を長さ方向にスリットのある縮径可能な金属管で被覆されたソケットを使用するのである。それによりまず温度制御が不要であり、ソケットの外径に左右されない熱源を使用することができるようにしたものである。その一例としては図3(B)のように0.5〜1mm程度の肉厚のある金属管(銅、アルミ)を切断し、それに長さ方向に間隔が2mm程度のスリット11を入れたものを樹脂管ソケット図2の(A)または(B)に被せたものである。[0011]
When the socket with such a protective film is heated, an electric heater capable of temperature control is required, and the entire outer periphery of the socket must be uniformly heated. For this purpose, semicircular heaters (A) or (B) according to the diameter of the socket are respectively prepared. Although this is still a fusion bonding method which is far more advanced than before, the present invention provides an even better method. It uses a socket covered with a collapsible metal tube having a slit along the length of the outer periphery of the socket. Thus, first, temperature control is unnecessary, and a heat source which does not depend on the outer diameter of the socket can be used. As an example, as shown in FIG. 3 (B), a metal pipe (copper, aluminum) having a thickness of about 0.5 to 1 mm is cut and slits 11 having a distance of about 2 mm are inserted in the longitudinal direction. Is put on the resin tube socket (A) or (B) of FIG.
【0013】
融着が完了したソケットの状態は図6のようになり、軟化した樹脂16がわずかに金属被覆管からはみ出る。接合後の金属被覆管は用済みであるが、取り去る必要はない。このようなガスバーナーは最高温度1300℃にもなり、融着温度より遥かに高く、到底融着接合には使用不可能のように思える。しかし金属の熱伝導率が良いことと被覆管の厚さ、大きさが適切であり、ソケットの一部のみ集中的に加熱しても比較的均一な温度になる。ポリプロピレンコポリマーやポリブテン及び耐熱ポリエチレンはヒーター温度210℃から240℃程度とかなり広い範囲で摘要される。したがってバーナーのガス温度は高くても金属を加熱すると金属それ自体は前述の温度範囲で早く熱を分散する。[0013]
The state of the socket after completion of welding is as shown in FIG. 6, and the softened resin 16 slightly protrudes from the metal clad tube. The metallized tube after bonding is used but need not be removed. Such gas burners reach a maximum temperature of 1300 ° C., much higher than the fusion temperature, and seemingly unusable for fusion bonding. However, the thermal conductivity of the metal is good, the thickness and size of the cladding tube are appropriate, and even if only a part of the socket is intensively heated, the temperature becomes relatively uniform. Polypropylene copolymer, polybutene and heat-resistant polyethylene are applied in a fairly wide range of heater temperatures of about 210 ° C to 240 ° C. Therefore, even if the gas temperature of the burner is high, if the metal is heated, the metal itself dissipates heat quickly in the aforementioned temperature range.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP37691099A JP2001171007A (en) | 1999-12-20 | 1999-12-20 | Heat-fusion joining method for small-bore pipe of thermoplastic resin |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP37691099A JP2001171007A (en) | 1999-12-20 | 1999-12-20 | Heat-fusion joining method for small-bore pipe of thermoplastic resin |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2001171007A JP2001171007A (en) | 2001-06-26 |
JP2001171007A5 true JP2001171007A5 (en) | 2005-04-21 |
Family
ID=18507936
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP37691099A Pending JP2001171007A (en) | 1999-12-20 | 1999-12-20 | Heat-fusion joining method for small-bore pipe of thermoplastic resin |
Country Status (1)
Country | Link |
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JP (1) | JP2001171007A (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2020097830A (en) * | 2018-12-17 | 2020-06-25 | 和光合成樹脂株式会社 | Plate-shaped connecting jig and joining method using the same |
CN111716736B (en) * | 2020-05-29 | 2022-05-03 | 江苏华源节水股份有限公司 | Using method of PE pipe installation system of reel sprinkler |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5410378A (en) * | 1977-06-23 | 1979-01-25 | Daikin Ind Ltd | Joining of pipe to pipe or pipe to rod made of polythtrafluoroethylene |
CH679383A5 (en) * | 1989-08-31 | 1992-02-14 | Fischer Ag Georg | |
JPH0569514A (en) * | 1991-02-06 | 1993-03-23 | Nippon Zeon Co Ltd | Composite formed body, and manufacture and usage thereof |
GB2255040B (en) * | 1991-04-24 | 1995-02-08 | British Gas Plc | Method of forming a welded joint between polyolefinic members |
JPH0560286A (en) * | 1991-08-30 | 1993-03-09 | Furukawa Electric Co Ltd:The | Connecting method of resin pipe |
JPH05187589A (en) * | 1992-01-14 | 1993-07-27 | Misawa Homes Co Ltd | Piping connecting socket |
JPH07145898A (en) * | 1993-11-24 | 1995-06-06 | Fujipura Seiko:Kk | Thermoplastic synthetic resin pipe for high frequency induction heating fusion joining |
JPH08238675A (en) * | 1995-03-07 | 1996-09-17 | Sekisui Chem Co Ltd | Fusion bonding apparatus for plastic tube |
JP2722334B2 (en) * | 1995-04-06 | 1998-03-04 | シーアイ化成株式会社 | Joining method of ethylene resin pipe and joining structure thereof |
JPH09239844A (en) * | 1996-03-13 | 1997-09-16 | Mitsuboshi:Kk | Bonding of polymeric material and adhesive composition |
-
1999
- 1999-12-20 JP JP37691099A patent/JP2001171007A/en active Pending
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