JP2001156336A - Light emitting diode - Google Patents

Light emitting diode

Info

Publication number
JP2001156336A
JP2001156336A JP34003899A JP34003899A JP2001156336A JP 2001156336 A JP2001156336 A JP 2001156336A JP 34003899 A JP34003899 A JP 34003899A JP 34003899 A JP34003899 A JP 34003899A JP 2001156336 A JP2001156336 A JP 2001156336A
Authority
JP
Japan
Prior art keywords
light
light emitting
emitting diode
semiconductor
alumina substrate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP34003899A
Other languages
Japanese (ja)
Other versions
JP3509665B2 (en
Inventor
Motokazu Yamada
元量 山田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nichia Chemical Industries Ltd
Original Assignee
Nichia Chemical Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nichia Chemical Industries Ltd filed Critical Nichia Chemical Industries Ltd
Priority to JP34003899A priority Critical patent/JP3509665B2/en
Publication of JP2001156336A publication Critical patent/JP2001156336A/en
Application granted granted Critical
Publication of JP3509665B2 publication Critical patent/JP3509665B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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    • HELECTRICITY
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    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16225Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/44Structure, shape, material or disposition of the wire connectors prior to the connecting process
    • H01L2224/45Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
    • HELECTRICITY
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    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
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    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/44Structure, shape, material or disposition of the wire connectors prior to the connecting process
    • H01L2224/45Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
    • H01L2224/45001Core members of the connector
    • H01L2224/45099Material
    • H01L2224/451Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof
    • H01L2224/45138Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950°C and less than 1550°C
    • H01L2224/45144Gold (Au) as principal constituent
    • HELECTRICITY
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    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
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    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
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    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48245Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
    • H01L2224/48247Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a bond pad of the item
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    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
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    • H01L2224/48257Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a die pad of the item
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    • H01L2924/11Device type
    • H01L2924/12Passive devices, e.g. 2 terminal devices
    • H01L2924/1204Optical Diode
    • H01L2924/12041LED
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    • H01L2924/151Die mounting substrate
    • H01L2924/156Material
    • H01L2924/157Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof
    • H01L2924/15738Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950 C and less than 1550 C
    • H01L2924/15747Copper [Cu] as principal constituent
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    • H01L2924/181Encapsulation

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Abstract

PROBLEM TO BE SOLVED: To provide a light emitting diode which can emit mixed-color light having a high color rendering property by emitting high-luminance light even on the longer wavelength side of visible radiation by using a nitride semiconductor. SOLUTION: The light emitting diode is provided with a light emitting element having a semiconductor light emitting layer composed of a nitride-based compound semiconductor which can emit visible radiation and an yttrium- aluminum-garnet phosphor on a Cr-containing alumina substrate.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、可視光が発光可能
な発光素子と、この発光素子からの光を蛍光体によって
波長変換する発光ダイオードに係わり、特に可視光の長
波長側においても高輝度に発光可能なことにより演色性
の高い混色光が発光可能な発光ダイオードを提供するこ
とにある。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a light-emitting element capable of emitting visible light and a light-emitting diode for converting the light from the light-emitting element with a fluorescent material. An object of the present invention is to provide a light emitting diode capable of emitting mixed color light having high color rendering properties by being able to emit light.

【0002】[0002]

【従来技術】窒化化物半導体(AlXInYGa
1-X-YN、0≦X≦1、0≦Y≦1、X+Y=1)を用
いた発光素子が開発され、紫外光から可視光の長波長側
である赤色光が発光可能となり半導体を用いた照明装置
が俄に現実味を帯び始めている。
2. Description of the Related Art Nitride semiconductors (Al X In Y Ga
A light-emitting element using 1-XYN , 0 ≦ X ≦ 1, 0 ≦ Y ≦ 1, X + Y = 1) has been developed, and it is possible to emit red light, which is a long wavelength side of visible light from ultraviolet light, and use a semiconductor. Lighting equipment is suddenly starting to take off.

【0003】このような中、本出願人は可視光の青色光
を発光するサファイア基板上に形成された窒化ガリウム
半導体からなる発光素子と、この発光素子からの青色光
を吸収し、補色となる黄色が発光可能なCeで付活され
たYAG蛍光体とを組み合わせることによって、信頼性
高く高輝度に発光可能な実用的白色発光ダイオードを開
発させた。このような発光ダイオードは、二端子一チッ
プの比較的簡単な構成で実用的な信用性を持った高輝度
な白色光を得ることができるために種々の分野に応用さ
れ始めている。この白色発光ダイオードは蛍光体を利用
しているがゆえに、可視光における赤み成分をも発光し
演色性もRa=85以上とすることができる。
Under such circumstances, the present applicant has developed a light-emitting element made of a gallium nitride semiconductor formed on a sapphire substrate that emits visible blue light, and absorbs the blue light from this light-emitting element to provide a complementary color. By combining with a YAG phosphor activated with Ce capable of emitting yellow light, a practical white light emitting diode capable of emitting light with high reliability and high luminance was developed. Such light-emitting diodes have begun to be applied to various fields because high-brightness white light with practical reliability can be obtained with a relatively simple configuration of two terminals and one chip. Since this white light emitting diode uses a phosphor, it can also emit a reddish component in visible light and have a color rendering property of Ra = 85 or more.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、利用分
野の広がりにつれ、より演色性の高い発光ダイオードが
求められる現在においては更なる改良が求められてい
る。特に、それぞれ可視光を発光可能な発光素子及び蛍
光体を利用することによって比較的簡単な構成を生かし
つつ演色性の高い白色系が発光可能な発光ダイオードを
提供することにある。
However, as the field of use expands, light-emitting diodes with higher color rendering properties are required, and further improvements are required. In particular, it is an object of the present invention to provide a light emitting diode capable of emitting a white light with a high color rendering property while utilizing a relatively simple structure by utilizing a light emitting element and a phosphor which can emit visible light.

【0005】[0005]

【課題を解決する手段】本発明は、Crが含有されたア
ルミナ基板上に可視光が発光可能な窒化物系化合物半導
体からなる半導体発光層を有する発光素子と、イットリ
ウム・アルミニウム・ガーネット系蛍光体とを有する発
光ダイオードである。これによって、比較的簡単な構成
で演色性の高い混色光が発光可能な発光ダイオードとす
ることができる。また、比較的簡単な構成で信頼性の高
い発光ダイオードとすることもできる。
SUMMARY OF THE INVENTION The present invention provides a light emitting device having a semiconductor light emitting layer made of a nitride compound semiconductor capable of emitting visible light on an alumina substrate containing Cr, and a yttrium aluminum garnet phosphor. And a light emitting diode having: Thus, a light emitting diode capable of emitting mixed color light having high color rendering properties with a relatively simple configuration can be obtained. Further, a highly reliable light emitting diode can be provided with a relatively simple configuration.

【0006】本発明の請求項2に記載の発光ダイオード
は、アルミナ基板に含有されるCrが、550nmの波
長における吸光度が10cm 1以上である。これによ
って、より赤色成分が高輝度に発光可能となると共に、
発光素子形成時におけるアルミナ基板のスクライブなど
によっても歩留まりの高い発光ダイオードとすることが
できる。
[0006] The light emitting diode according to claim 2 of the present invention, Cr contained in the alumina substrate, the absorbance at a wavelength of 550nm is 10 cm - 1 or more. This allows the red component to emit light with higher luminance,
A light-emitting diode with a high yield can be obtained even by scribing the alumina substrate when forming the light-emitting element.

【0007】本発明の請求項3に記載の発光ダイオード
は、半導体発光層からの第一の可視光と、蛍光体からの
第二の可視光と、アルミナ基板は少なくとも第二の可視
光を吸収し、波長変換することによって第二の可視光の
主発光ピークよりも長波長側に主発光ピークを持った第
三の可視光を発光し、且つ第一、第二及び第三の可視光
の混色光によって白色光が発光可能な発光ダイオードで
ある。
According to a third aspect of the present invention, in the light emitting diode, the first visible light from the semiconductor light emitting layer, the second visible light from the phosphor, and the alumina substrate absorb at least the second visible light. And, by wavelength conversion, emits third visible light having a main emission peak on a longer wavelength side than the main emission peak of the second visible light, and the first, second and third visible light It is a light emitting diode that can emit white light by mixed light.

【0008】これによって、蛍光体を樹脂封止等する場
合においても蛍光体及び樹脂が劣化することなく各種イ
ンジケータ、バックライト光源、照明用光源などに利用
可能な発光ダイオードとすることができる。
Accordingly, even when the phosphor is sealed with a resin or the like, the light emitting diode can be used as various indicators, a backlight light source, a light source for illumination, and the like without deterioration of the phosphor and the resin.

【0009】本発明の請求項4に記載の発光ダイオード
は、半導体発光層の主発光ピークが420nmから49
0nmの範囲内にある青色系が発光可能な発光素子を用
いた発光ダイオードである。これによって、蛍光体を効
率よく波長変換させると共に、蛍光体からの波長を利用
して効率よくCr含有アルミナ基板からより長波長の発
光スペクトルを放出させることができる。
In the light emitting diode according to a fourth aspect of the present invention, the main light emission peak of the semiconductor light emitting layer is from 420 nm to 49 nm.
This is a light emitting diode using a light emitting element capable of emitting blue light within a range of 0 nm. As a result, the phosphor can be efficiently wavelength-converted, and a longer wavelength emission spectrum can be efficiently emitted from the Cr-containing alumina substrate using the wavelength from the phosphor.

【0010】[0010]

【発明の実施の形態】本発明者らは種々実験の結果、相
互に可視光での変換効率の高い特定の材料を使用して、
実用的信頼性と高輝度化及び高演色性を両立できること
を見出し本発明を成したものである。
BEST MODE FOR CARRYING OUT THE INVENTION As a result of various experiments, the present inventors have used specific materials having mutually high conversion efficiency with visible light,
The present invention has been found that both practical reliability and high luminance and high color rendering properties can be achieved.

【0011】すなわち、可視光が発光可能な窒化物半導
体からなる発光層を有する発光素子と、この発光素子か
らの光を利用したセリウムで付活されたイットリウム・
アルミニウム・ガーネット系蛍光体(例えば、(Y1-a
Gda3(Al1-bGab5 12:Ce、ただし、0≦
a≦1、0≦b≦1)と、更にこの蛍光体からの光を利
用してより長波長に変換可能なCr含有アルミナ基板を
半導体発光層を形成させた発光素子に応用することによ
って、より実用的な白色系が発光可能な発光ダイオード
を形成したものである。
That is, a nitride semiconductor capable of emitting visible light
Light-emitting element having a light-emitting layer composed of a body and the light-emitting element
Yttrium activated by cerium using these lights
Aluminum-garnet phosphor (for example, (Y1-a
Gda)Three(Al1-bGab)FiveO 12: Ce, provided that 0 ≦
a ≦ 1, 0 ≦ b ≦ 1), and the light from this phosphor is
Alumina substrate containing Cr that can be converted to longer wavelengths
By applying it to a light emitting device with a semiconductor light emitting layer
Light emitting diode that can emit more practical white light
Is formed.

【0012】本発明は図2に示すように、Crが含有さ
れたアルミナ基板であるルビー基板201上に、GaN
のバッファ層を介して、Siがアンドープの第一のn型
GaN層、第一のn型GaN層上にSiが含有され電極
が形成される第二のn型GaNからなるn型コンタクト
層、Si含有n型GaN上に形成されたSiがアンドー
プの第三のn型GaN層、多重量子井戸構造とされるG
aN(障壁層)/InGaN(井戸層)が3層積層され
た発光層202、Mgがドープされたp型AlGaNか
なるクラッド層、Mgがドープされたp型GaNからな
るp型コンタクト層及びp型コンタクト層上に形成され
たp型電極と、n型コンタクト層上に形成されたn型電
極が形成されている。多重量子井戸構造の発光層は通電
により主発光ピークが470nmの青色が発光可能なよ
うにInの組成比を選択させてある。なお、ここでは、
多重量子井戸構造の発光層を利用してあるがInGaN
を利用した単一量子井戸構造としても良い。
According to the present invention, as shown in FIG. 2, a GaN substrate is provided on a ruby substrate 201 which is an alumina substrate containing Cr.
A first n-type GaN layer undoped with Si, a second n-type GaN layer containing Si on the first n-type GaN layer to form an electrode, Si formed on Si-containing n-type GaN, a third n-type GaN layer undoped, G having a multiple quantum well structure
a light emitting layer 202 in which three layers of aN (barrier layer) / InGaN (well layer) are stacked, a cladding layer made of p-type AlGaN doped with Mg, a p-type contact layer made of p-type GaN doped with Mg, and p A p-type electrode formed on the type contact layer and an n-type electrode formed on the n-type contact layer are formed. In the light emitting layer having a multiple quantum well structure, the composition ratio of In is selected so that blue light having a main emission peak of 470 nm can be emitted by energization. Here,
Utilizing a light emitting layer with a multiple quantum well structure, but using InGaN
May be used as a single quantum well structure.

【0013】このような構成の発光素子を銅箔の一対の
リード電極205、206となるパターンが形成された
硝子エポキシ回路基板204上に金バンプを利用して発
光素子の電極と電気的に接続させフリップチップ型に配
置させる。つぎに、エポキシ樹脂中にセリウムで付活さ
れたイットリウム・アルミニウム・ガーネット系蛍光体
203として(Y0.8Gd0.23Al512:Ceを含有
させたモールド部材207をスクリーン印刷により塗布
して硬化させる。
The light emitting element having such a configuration is electrically connected to the electrode of the light emitting element using gold bumps on a glass epoxy circuit board 204 on which a pattern to be a pair of lead electrodes 205 and 206 made of copper foil is formed. And placed in a flip-chip type. Next, a mold member 207 containing (Y 0.8 Gd 0.2 ) 3 Al 5 O 12 : Ce as an yttrium aluminum garnet phosphor 203 activated with cerium in an epoxy resin is applied by screen printing. Let it cure.

【0014】こうして、Crが含有されたアルミナ基板
上に主発光ピークが420nmから490nmの範囲内
にある青色系が発光可能である窒化物系化合物半導体か
らなる半導体発光層を有する発光素子と、イットリウム
・アルミニウム・ガーネット系蛍光体とを有するSMD
型発光ダイオード200を形成させることができる。発
光ダイオードのリード電極間に電流を流すと、半導体発
光層からの約470nmに主発光ピークがある青色光
と、蛍光体からの約560nmに主発光ピークがある黄
色光と、アルミナ基板からは約694nmに主発光ピー
クを有する赤色光を発光し、それぞれの混色光によって
演色性の高い白色光を発光させることができる。この白
色発光ダイオードはIn濃度を変化させることによって
発光層から放出させることができる第一の波長をある程
度調節させることができる。同様に、セリウムで付活さ
れたイットリウム・アルミニウム・ガーネット蛍光体は
Yの一部をGdで置換させることによって、発光スペク
トル及び吸収スペクトルをより長波長側に調節させるこ
とができる。また、Alの一部をGaで置換することに
よって、発光スペクトル及び吸収スペクトルをより短波
長側に調節させることができる。更に、Crで付活され
たアルミナ基板は、Crの濃度を増減させることによっ
て赤色成分の出力を調節させることができる。また、C
rが含有されたアルミナ基板の膜厚を調節させることに
よっても赤色成分の出力を調節させることができる。特
に、発光層に窒化物半導体を利用した発光素子はアルミ
ナ基板上に形成させることで結晶性よく高効率に実用的
な発光素子を形成させることができるが、アルミナ基板
が硬く窒化ガリウム半導体が劈開性を持たないことから
一度窒化ガリウム系化合物半導体が形成された半導体ウ
エハーから各発光素子を作り出すためにはCr含有のア
ルミナ基板を薄くさせなければならない。しかしなが
ら、Cr含有のアルミナ基板を薄くさせると赤色成分の
発光出力が低下するため、150μm以下のCr含有ア
ルミナ基板を利用する場合は、550nmの波長におけ
る吸光度が10cm 1以上であることが好ましく、よ
り好ましくは吸光度が25cm 1以上さらに好ましく
は125cm 1以上である。これによって、窒化物半
導体及びセリウム付活YAGを利用して実用的な赤色成
分の高い混色光から演色性の高い白色光まで形成させる
ことができる。なお、このような発光ダイオードは外観
形状を種々選択させることによって図3に示す如く8セ
グメントにも利用できることは言うまでもない。以下、
本発明の具体的実施例について、詳述するがこれのみに
限られない。
Thus, a light-emitting element having a semiconductor light-emitting layer made of a nitride-based compound semiconductor capable of emitting blue light having a main light emission peak in the range of 420 nm to 490 nm on an alumina substrate containing Cr, and yttrium .SMD having aluminum garnet-based phosphor
The light emitting diode 200 can be formed. When a current is applied between the lead electrodes of the light emitting diode, blue light having a main emission peak at about 470 nm from the semiconductor light emitting layer, yellow light having a main emission peak at about 560 nm from the phosphor, and about Red light having a main emission peak at 694 nm is emitted, and white light with high color rendering properties can be emitted by each mixed color light. In the white light emitting diode, the first wavelength that can be emitted from the light emitting layer can be adjusted to some extent by changing the In concentration. Similarly, in the yttrium-aluminum-garnet phosphor activated with cerium, the emission spectrum and the absorption spectrum can be adjusted to longer wavelengths by substituting a part of Y with Gd. Further, by substituting a part of Al with Ga, the emission spectrum and the absorption spectrum can be adjusted to shorter wavelengths. Further, in the alumina substrate activated with Cr, the output of the red component can be adjusted by increasing or decreasing the concentration of Cr. Also, C
The output of the red component can also be adjusted by adjusting the film thickness of the alumina substrate containing r. In particular, a light emitting element using a nitride semiconductor for the light emitting layer can be formed on an alumina substrate to form a practical light emitting element with high crystallinity and high efficiency, but the alumina substrate is hard and the gallium nitride semiconductor is cleaved. In order to produce each light emitting element from a semiconductor wafer on which a gallium nitride-based compound semiconductor has been once formed, the Cr-containing alumina substrate must be thin because it has no property. However, since when the thinned alumina substrate of Cr-containing light emission output of the red component is reduced, when using the following Cr-containing alumina substrate 150μm the absorbance at a wavelength of 550nm is 10 cm - is preferably 1 or more, 1 or more and more preferably 125 cm - - more preferably absorbance 25cm is 1 or more. Thereby, it is possible to form from a mixed color light having a high red component to a white light having a high color rendering property using the nitride semiconductor and the cerium-activated YAG. It is needless to say that such a light emitting diode can be used for eight segments as shown in FIG. 3 by selecting various appearance shapes. Less than,
Specific examples of the present invention will be described in detail, but are not limited thereto.

【0015】[0015]

【実施例】発光素子として発光ピークが約470nmの
InGaN半導体を井戸層とした発光層を用いた図1の
如き発光ダイオードを形成させる。LEDチップ101
は、洗浄させたCr付活のα−アルミナ(ルビー)基板
上にTMG(トリメチルガリウム)ガス、TMA(トリ
メチルアルミニウム)ガス、窒素ガス及びドーパントガ
スをキャリアガスと共に流し、MOCVD法で窒化ガリ
ウム系化合物半導体を成膜させることにより形成させ
た。ドーパントガスとしてSiH4とCp2Mgと、を切
り替えることによってn型導電性を有する窒化ガリウム
半導体とp型導電性を有する窒化ガリウム半導体を形成
しpn接合を形成させた。具体的には、Crが含有され
たアルミナ基板であるルビー基板上に、GaNのバッフ
ァ層を介して、Siがアンドープの第一のn型GaN
層、第一のn型GaN層上にSiが含有され電極が形成
される第二のn型GaNからなるn型コンタクト層、S
i含有n型GaN上に形成されたSiがアンドープの第
三のn型GaN層、多重量子井戸構造とされるGaN
(障壁層)/InGaN(井戸層)が3層積層された発
光層、Mgがドープされたp型AlGaNかなるクラッ
ド層、Mgがドープされたp型GaNからなるp型コン
タクト層及びp型コンタクト層上に形成されたp型電極
と、n型コンタクト層上に形成されたn型電極が形成さ
れている。(なお、p型半導体は、成膜後400℃以上
でアニールさせてある。)エッチングによりpn各半導
体表面を露出させた後、スパッタリングにより各電極を
それぞれ形成させた。こうして出来上がった半導体ウエ
ハーのCr含有アルミナ基板を約100μmの厚みにな
るまで研磨した後、スクライブラインを引き、外力によ
り分割させ発光素子としてLEDチップを形成させる。
EXAMPLE A light emitting diode as shown in FIG. 1 was formed as a light emitting element using a light emitting layer having an InGaN semiconductor having a light emission peak of about 470 nm as a well layer. LED chip 101
Flows a TMG (trimethylgallium) gas, a TMA (trimethylaluminum) gas, a nitrogen gas and a dopant gas together with a carrier gas on a cleaned Cr-activated α-alumina (ruby) substrate, and performs a gallium nitride-based compound by MOCVD. It was formed by depositing a semiconductor. By switching between SiH 4 and Cp 2 Mg as the dopant gas, a gallium nitride semiconductor having n-type conductivity and a gallium nitride semiconductor having p-type conductivity were formed, and a pn junction was formed. Specifically, on a ruby substrate which is an alumina substrate containing Cr, a first n-type GaN doped with Si is interposed via a GaN buffer layer.
An n-type contact layer comprising a second n-type GaN in which Si is contained on the first n-type GaN layer to form an electrode;
Si formed on i-containing n-type GaN, undoped third n-type GaN layer, GaN having a multiple quantum well structure
(Barrier layer) / Light emitting layer in which three layers of InGaN (well layer) are laminated, cladding layer made of p-type AlGaN doped with Mg, p-type contact layer made of p-type GaN doped with Mg, and p-type contact A p-type electrode formed on the layer and an n-type electrode formed on the n-type contact layer are formed. (Note that the p-type semiconductor was annealed at 400 ° C. or higher after film formation.) After exposing the pn semiconductor surfaces by etching, the respective electrodes were formed by sputtering. After polishing the Cr-containing alumina substrate of the semiconductor wafer thus completed to a thickness of about 100 μm, a scribe line is drawn and divided by external force to form an LED chip as a light emitting element.

【0016】なお、Crが含有されたアルミナ基板はベ
ルヌーイ法を利用してCr濃度を調節させながら形成さ
せる。ここでは、Crの濃度を550nmにおける吸光
度を約27cm 1としてある。また、Cr含有α−ア
ルミナ基板の膜厚で発光素子から放出される赤色成分の
出力が変化する。なお、α−アルミナ基板にはCrに加
えてTi及び/又はEuを含有させることもできる。
The Cr-containing alumina substrate is formed using the Bernoulli method while controlling the Cr concentration. Here, the absorbance at 550nm and the concentration of Cr of about 27cm - is a 1. Further, the output of the red component emitted from the light emitting element changes depending on the thickness of the Cr-containing α-alumina substrate. The α-alumina substrate may contain Ti and / or Eu in addition to Cr.

【0017】次に、銀メッキした銅製リードフレームの
先端にカップを有するマウント・リード105にLED
チップをエポキシ樹脂でダイボンディングした。LED
チップの各電極とマウント・リード105及びインナー
・リード106と、をそれぞれ金線からなるワイヤーで
103でボンディングし電気的導通を取った。
Next, an LED is mounted on a mount lead 105 having a cup at the tip of a silver-plated copper lead frame.
The chip was die-bonded with epoxy resin. LED
Each electrode of the chip was bonded to the mount lead 105 and the inner lead 106 with a gold wire 103 to establish electrical continuity.

【0018】一方、フォトルミネセンス蛍光体は、Y、
Gd、Ceの希土類元素を化学量論比で酸に溶解した溶
解液を蓚酸で共沈させた。これを焼成して得られる共沈
酸化物と、酸化アルミニウム、酸化ガリウムと混合して
混合原料を得る。これにフラックスとしてフッ化アンモ
ニウムを混合して坩堝に詰め、空気中1400°Cの温
度で3時間焼成して焼成品を得た。焼成品を水中でボー
ルミルして、洗浄、分離、乾燥、最後に篩を通して形成
させた。
On the other hand, the photoluminescent phosphor is Y,
A solution obtained by dissolving rare earth elements of Gd and Ce in an stoichiometric ratio in an acid was coprecipitated with oxalic acid. This is mixed with a coprecipitated oxide obtained by calcination, aluminum oxide and gallium oxide to obtain a mixed raw material. This was mixed with ammonium fluoride as a flux, packed in a crucible, and fired in air at a temperature of 1400 ° C. for 3 hours to obtain a fired product. The calcined product was ball milled in water, washed, separated, dried, and finally formed through a sieve.

【0019】形成された(Y0.8Gd0.2)3Al5O12:Ce
蛍光体80重量部、エポキシ樹脂100重量部をよく混
合してスリラーとさせた。このスリラーをLEDチップ
が配置されたマウント・リード上のカップ内に配置させ
た。その後、フォトルミネセンス蛍光体が含有された樹
脂を130℃1時間で硬化させ蛍光体含有されたコーテ
ィング部102を形成させた。更に、LEDチップやフ
ォトルミネセンス蛍光体を外部応力、水分及び塵芥など
から保護する目的でモールド部材104として透光性エ
ポキシ樹脂を形成させた。モールド部材は、砲弾型の型
枠の中にフォトルミネセンス蛍光体のコーティング部が
形成されたリードフレームを挿入し透光性エポシキ樹脂
を混入後、150℃5時間にて硬化させた。こうして形
成された発光ダイオードは、通常のサファイア基板を利
用した白色発光ダイオードに対して演色性が大きく改善
された。同様に耐侯試験として温度25℃60mA通
電、温度25℃20mA通電、温度60℃90%RH下
で20mA通電の各試験においても蛍光体及び基板に起
因する変化は観測されず通常のサファイア基板を利用し
た白色発光ダイオードと寿命特性に差がない。この発光
ダイオードの発光スペクトルを図4に示す。図4中、半
導体発光層からは青色となる第一の可視光と、蛍光体か
らの黄色となる第二の可視光と、及びアルミナ基板から
は蛍光体からの主発光ピークよりも長波長側に主発光ピ
ークを持った赤色光が発光していることが分かる。
The formed (Y 0.8 Gd 0.2 ) 3 Al 5 O 12 : Ce
80 parts by weight of the phosphor and 100 parts by weight of the epoxy resin were mixed well to form a chiller. The chiller was placed in a cup on a mount lead on which the LED chip was placed. Thereafter, the resin containing the photoluminescent phosphor was cured at 130 ° C. for 1 hour to form a coating 102 containing the phosphor. Further, a translucent epoxy resin was formed as the mold member 104 for the purpose of protecting the LED chip and the photoluminescent phosphor from external stress, moisture, dust and the like. The mold member was cured at 150 ° C. for 5 hours after inserting a lead frame on which a coating portion of the photoluminescent phosphor was formed into a shell-shaped mold frame, mixing a translucent epoxy resin. The light emitting diode thus formed has greatly improved color rendering properties compared to a white light emitting diode using a normal sapphire substrate. Similarly, in each of the weathering tests at a temperature of 25 ° C. and a current of 60 mA, a temperature of 25 ° C. and a current of 20 mA, and a temperature of 60 ° C. and a current of 20 mA at 90% RH, a normal sapphire substrate was used without any change caused by the phosphor and the substrate. There is no difference in the life characteristics from the white light emitting diode obtained. FIG. 4 shows the emission spectrum of this light-emitting diode. In FIG. 4, the first visible light that becomes blue from the semiconductor light emitting layer, the second visible light that becomes yellow from the phosphor, and the longer wavelength side than the main emission peak from the phosphor from the alumina substrate. It can be seen that red light having a main emission peak is emitted.

【0020】同様に、8セグメント型の発光ダイオード
300としてそれぞれのセグメント型開口部にCr含有
のアルミナ基板上に形成させた窒化物半導体からなる上
述と同様の発光素子301を配置させ、開口部内にセリ
ウムで付活されたイットリウム・アルミニウム・ガーネ
ット系蛍光体含有のシリコーン樹脂302を流し込み硬
化させる。通電によって、各セグメントが白色に発光可
能な8セグメントを構成させることができる。なお、こ
れを応用して種々のセグメントを組み合わせた発光ダイ
オードとして利用することもできる。
Similarly, as the 8-segment light-emitting diode 300, the same light-emitting element 301 made of a nitride semiconductor formed on a Cr-containing alumina substrate is arranged in each segment-type opening, and the opening is formed in the opening. A silicone resin 302 containing a yttrium-aluminum-garnet-based phosphor activated with cerium is poured and cured. By energization, it is possible to configure eight segments in which each segment can emit white light. It should be noted that this can be applied to a light emitting diode in which various segments are combined.

【0021】[0021]

【発明の効果】本発明の構成の発光ダイオードとするこ
とによって可視光を利用した実用的な高輝度かつ高演色
性の白色系が発光可能な発光ダイオードとすることがで
きる。特に、YAG:Ceから放出された比較的長波長
側の可視光を効率よく吸収して赤色成分を含む光を放出
するCr含有のα−アルミナ基板を窒化ガリウム系化合
物半導体用に利用することによって高混色性よく信頼性
の高い発光ダイオードとすることができる。即ち、紫外
領域に近い光を利用することなく効率よく演色性の高い
発光を得ることができる。また、YAG:Ceが含有さ
れた樹脂でCr含有のα−アルミナ基板上の窒化ガリウ
ム系化合物半導体からなる発光素子を被覆することによ
って混色性の優れた発光ダイオードとすることができ
る。即ち、蛍光体からの反射散乱とCr含有のα−アル
ミナ基板との光の相互作用を効率的に利用することがで
きる。
According to the light emitting diode of the present invention, it is possible to obtain a practical light emitting diode capable of emitting white light with high luminance and high color rendering using visible light. In particular, a Cr-containing α-alumina substrate that efficiently absorbs visible light of a relatively long wavelength side emitted from YAG: Ce and emits light containing a red component is used for a gallium nitride-based compound semiconductor. A highly reliable light emitting diode with high color mixing properties can be obtained. That is, it is possible to efficiently emit light having high color rendering properties without using light near the ultraviolet region. Further, by coating a light-emitting element made of a gallium nitride-based compound semiconductor on a Cr-containing α-alumina substrate with a resin containing YAG: Ce, a light-emitting diode having excellent color mixing properties can be obtained. That is, the interaction between the reflection scattering from the phosphor and the light with the Cr-containing α-alumina substrate can be used efficiently.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 図1は本発明の白色系が発光可能な砲弾型発
光ダイオードの模式的断面図を示す。
FIG. 1 is a schematic cross-sectional view of a bullet-type light emitting diode capable of emitting white light according to the present invention.

【図2】 図2は本発明の白色系が発光可能なSMD型
発光ダイオードの模式的断面図を示す。
FIG. 2 is a schematic cross-sectional view of an SMD light emitting diode capable of emitting white light according to the present invention.

【図3】 図3は本発明の白色系が発光可能な発光ダイ
オードを8セグメント型LEDに利用した模式的斜視図
を示す。
FIG. 3 is a schematic perspective view in which a light emitting diode capable of emitting white light according to the present invention is used for an 8-segment LED.

【図4】 図4は本発明の白色発光ダイオードの発光ス
ペクトルを示す。
FIG. 4 shows an emission spectrum of the white light emitting diode of the present invention.

【符号の説明】[Explanation of symbols]

101…LEDチップ 102…フォトルミネセンス蛍光体が含有されたコーテ
ィング部 103…ワイヤー 104…モールド部材 105…マウント・リード 106…インナー・リード 200…SMD型発光ダイオード 201…Crが含有されたα−アルミナであるルビー基
板 202…窒化物半導体からなる発光層 203…セリウムで付活されたイットリウム・アルミニ
ウム・ガーネット系蛍光体 204…硝子エポキシ回路基板 205、206…リード電極 207…モールド部材 300…8セグメント型の発光ダイオード 301…Cr含有のアルミナ基板上に形成させた窒化物
半導体からなる発光素子 302…セリウムで付活されたイットリウム・アルミニ
ウム・ガーネット系蛍光体含有の樹脂
DESCRIPTION OF SYMBOLS 101 ... LED chip 102 ... Coating part containing photoluminescent phosphor 103 ... Wire 104 ... Mold member 105 ... Mount lead 106 ... Inner lead 200 ... SMD type light emitting diode 201 ... α-alumina containing Cr A ruby substrate 202 a light emitting layer made of a nitride semiconductor 203 a yttrium aluminum garnet based phosphor activated by cerium 204 a glass epoxy circuit board 205 and 206 a lead electrode 207 a molding member 300 a 8 segment type A light emitting diode 301: a light emitting element made of a nitride semiconductor formed on a Cr-containing alumina substrate 302: a resin containing a yttrium / aluminum / garnet-based phosphor activated by cerium

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 Crが含有されたアルミナ基板上に可視
光が発光可能な窒化物系化合物半導体からなる半導体発
光層を有する発光素子と、イットリウム・アルミニウム
・ガーネット系蛍光体とを有することを特徴とする発光
ダイオード。
1. A light-emitting device having a semiconductor light-emitting layer made of a nitride-based compound semiconductor capable of emitting visible light on an alumina substrate containing Cr and an yttrium-aluminum-garnet-based phosphor. Light emitting diode.
【請求項2】 前記アルミナ基板に含有されるCrは、
550nmの波長における吸光度が10cm 1以上で
ある請求項1に記載の発光ダイオード。
2. The Cr contained in the alumina substrate,
The light emitting diode according to claim 1, wherein the light absorbance at a wavelength of 550 nm is 10 cm - 1 or more.
【請求項3】 前記半導体発光層からの第一の可視光
と、前記蛍光体からの第二の可視光と、前記アルミナ基
板は少なくとも第二の可視光を吸収し、波長変換するこ
とによって第二の可視光の主発光ピークよりも長波長側
に主発光ピークを持った第三の可視光を発光し、且つ第
一、第二及び第三の可視光の混色光によって白色光が発
光可能な請求項1に記載の発光ダイオード。
3. The first visible light from the semiconductor light emitting layer, the second visible light from the phosphor, and the alumina substrate absorb at least the second visible light and convert the wavelength by converting the wavelength. Emits third visible light having a main emission peak on a longer wavelength side than the main emission peak of the second visible light, and can emit white light by mixed light of the first, second and third visible lights The light emitting diode according to claim 1.
【請求項4】 前記発光層は主発光ピークが420nm
から490nmの範囲内にある青色系が発光可能である
請求項1に記載の発光ダイオード。
4. The light emitting layer has a main light emission peak of 420 nm.
The light emitting diode according to claim 1, wherein the light emitting diode is capable of emitting a blue light within a range of from about 490 nm to about 490 nm.
JP34003899A 1999-11-30 1999-11-30 Light emitting diode Expired - Fee Related JP3509665B2 (en)

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Publication number Priority date Publication date Assignee Title
JP2004088003A (en) * 2002-08-29 2004-03-18 Citizen Electronics Co Ltd Light-emitting diode and manufacturing method thereof
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