JP2001123616A - Solar battery module and solar battery roof equipped therewith - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a solar battery module capable of improving workability and designing property by unitizing a solar battery panel and an adjusting panel and to provide a solar battery roof equipped therewith. SOLUTION: A solar battery module 4 functioning as a roofing material comprises a solar battery panel 14 having standardized longitudinal and cross sizes and a size adjusting panel 22 different from the solar battery panel 14 in either longitudinal or cross size or both sizes, mounted on a signal frame 11 with water tightness.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a solar cell module having different vertical and horizontal dimensions from a standardized solar cell module, and a solar cell roof provided with the same.

[0002]

2. Description of the Related Art The size of a solar cell module composed of a solar cell panel and a panel frame (frame body) holding the same is standardized as a product in a predetermined vertical and horizontal dimension, and this is used as a roofing material. If the roof cell is laid in a matrix, the dimensions of the solar cell module laid on the outermost end and the outer end of the roof main body may not match. Therefore, in a conventional solar cell roof disclosed in Japanese Patent Application Laid-Open No. 7-173909 or the like, a panel-shaped roofing material is laid on the outer ends of a plurality of laid solar cell modules for dimensional adjustment. Dimensions are adjusted.

[0003]

In such a conventional solar cell roof, the structure (mounting structure) of the roofing material for adjustment (surface material) is different from that of the solar cell module. The structure becomes complicated, causing rain leakage, or a step is generated between the solar cell module and the adjusting face material, resulting in a problem that the design is deteriorated.

[0004] It is an object of the present invention to provide a solar cell module capable of improving workability and design by unitizing a solar cell panel and an adjustment panel, and a solar cell roof provided with the same. I do.

[0005]

A solar cell module according to the present invention is a solar cell module functioning as a roofing material, comprising: a solar cell panel having standardized vertical and horizontal dimensions; It is characterized in that an adjustment panel for size adjustment, which is different in any of the horizontal dimension and the vertical and horizontal dimensions, is mounted on a single frame in a watertight manner.

According to this configuration, the standardized solar cell panel and the adjustment panel for dimension adjustment are mounted on a single frame to form a unit. (Battery module) and a panel mounting structure similar to that of the battery module), and can be manufactured by factory production. For this reason, workability can be remarkably improved, and there is no extreme step between the solar cell panel and the adjustment panel, and by adjusting the design of the adjustment panel to the design of the solar cell panel, Even if the adjustment panel is incorporated, a design that does not cause discomfort can be obtained.

[0007] In this case, it is preferable to provide a middle crosspiece in the frame at a boundary portion between the solar cell panel and the adjustment panel.

[0008] According to this configuration, the solar cell panel and the adjustment panel can be appropriately joined by the middle rail without impairing the watertightness of the boundary between the two. Further, the rigidity of the frame can be increased by the middle crosspiece.

The solar cell roof of the present invention comprises a plurality of solar cell modules according to claim 1 and a solar cell panel having standardized vertical and horizontal dimensions mounted in a single frame in a watertight manner. The entire area of the roof base surface having the same roof gradient is covered with a plurality of the configured general-purpose solar cell modules.

[0010] According to this configuration, the general-purpose solar cell module is laid over the entire area of the roof base surface, and the solar cell module whose dimensions have been adjusted by the adjustment panel is laid on portions where the dimensions do not match the roof base surface. Can be roofed according to its dimensions. in this case,
Since the general-purpose solar cell module and the solar cell module with the adjustment panel can be installed in the same form including the sealing portion, the installation can be performed easily and in a short period of time. In addition, there is no step between the general-purpose solar cell module and the solar cell module with the adjustment panel, and the design of the completed roof can be improved.

In this case, it is preferable that the solar cell module is preferentially arranged at the edge of the roof base surface.

According to this structure, the design of the roof can be further improved, and there is no waste in routing the solar cell panel cables.

[0013] In this case, the solar cell module may be provided at the edge of the roof base surface on the eaves side, or may be provided at the edge of the roof base surface on the wife side. Preferably, it is arranged at the edge.

[0014]

DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a solar cell module according to an embodiment of the present invention and a solar cell roof provided with the same will be described with reference to the accompanying drawings. This solar cell roof is constructed on the roof foundation of the roof body,
The solar cell module has the function of a roofing material. That is, the solar cell roof of the embodiment is a type in which a roof panel having a solar cell module is installed on a rafter and the roof itself is a solar cell roof, and a common roof such as a slate roof is provided via a mount. It has a structure intermediate to that of the installation type.

FIG. 1 shows three types in which the solar cell roof 1 of the embodiment is applied to a gable roof. FIG. 3A shows an eaves-side installation type in which the solar cell roof 1A is placed close to the eaves side of the roof main body 2, and FIG. FIG. 3C shows a whole-area installation type in which the solar cell roof 1 </ b> C is installed in the entire area of the roof main body 2.

That is, in the roof shown in FIG. 1A, the eaves-side end of the solar cell roof 1A is installed so as to match the eaves-side end of the roof body 2, and the solar cell roof 1A is attached to the ordinary roof B. Has a composite roof that surrounds the shape of a U-shape. This type is mainly used when the roofing material of the ordinary roof B is a flat tile. Similarly, in the roof of FIG.
Of the roof body 2 is matched with the ridge side end of the roof main body 2 to form a composite roof in which the normal roof B surrounds the solar cell roof 1B in a U-shape. This type is mainly used when the roofing material of the ordinary roof B is a metal sheet horizontal roofing or decorative slate. On the other hand, in the roof shown in FIG. 2C, the entire area of the roof main body 2 is covered with the solar cell roof 1C in consideration of the amount of power generation and the design of the roof itself. In this type, when the vertical and horizontal dimensions of the solar cell modules (array) 3 arranged in a matrix and the vertical and horizontal dimensions of the roof main body 2 do not match, a special module is installed on the outermost solar cell module 3. (Details will be described later).

As described above, the solar cell roof 1 of the embodiment
Takes three installation forms with respect to the roof main body 2, in the following description, a main structure portion common to the three installation forms will be described first, and then a structure specific to each installation form will be described. In the following description, a case where the solar cell roof 1 of the embodiment is installed on a wooden roof will be described.
The solar cell roof 1 can be installed not only on a wooden structure but also on a reinforced concrete structure or a steel structure roof.

Here, with reference to FIGS. 2, 3 and 4, the solar cell roof 1A of the eaves side installation type will be described as an example, and the main part of the solar cell roof 1A will be described in order. The roof main body 2 located below the solar cell roof 1A and the ordinary roof B includes:
It is composed of a plurality of rafters 5, a base plate 6 provided on the rafters 5, and a roofing base 7 made of asphalt roofing or the like. If necessary for fire prevention, it is preferable to lay a metal plate such as a stainless steel plate on the roofing base 7, which will be described later.

The solar cell roof 1A supports a plurality of vertical members 9 arranged in parallel with each other in accordance with the position of the rafters 5 on the upper surface of the roof main body 2, and supports both left and right (column direction) ends on each vertical member 9. And a plurality of coach screws 10 at each vertical member 9.
Thus, it is fixed to the roof main body (rafter 5) 2. In addition, each solar cell module 3 is configured by mounting a solar cell panel 14 in a watertight manner on a panel frame 11 having a pair of horizontal frames 12 and a pair of vertical frames 13 formed around four sides. A ventilation space 15 for cooling the solar cell panel 14 is formed by the vertical members 9 between the plurality of solar cell modules 3 and the roofing base 7. In addition, solar cell roof 1A
The four sides are rain-finished by an eave-side decorative cover 16 provided on the eave side, a ridge-side decorative cover 17 provided on the ridge side, and a pair of wife-side decorative covers 18, 18 provided on both kerb sides. (Details will be described later).

The vertical member 9 includes a vertical member base 31, a vertical member main body 32 locked to the vertical member base 31, a vertical frame holder 33 for holding the vertical frame 13, and a vertical member for supporting the vertical frame holder 33. And an attachment 34. The upright base 31 is fixed to the roof body 2, and the upright body 32 is
Attached to. In addition, the vertical frames 13 of the adjacent left and right solar cell modules 3 and 3 are attached to the vertical member main body 32, and the vertical frame holder 3 is attached to one of the vertical frames 13.
3 is attached. On the other hand, the horizontal frames 12a and 12b of the adjacent front and rear (inter-beam directions) solar cell modules 3 and 3 are supported on the vertical member main body 32 in an abutting state.

The vertical member base 31 is provided so as to extend from the ridge side to the eave side in the gradient direction of the roof main body 2, and has a base plate portion 41 and a base plate portion 41 in the width direction.
A pair of receiving pieces 42, 42 rising from both outer ends of the
And are integrally formed. The upper half part of each receiving piece part 42 is inclined inward, and receives the vertical member main body 32 from inside at this part. The vertical member base 31 formed in this manner is connected to the rafter 5 with the roofing base 7 and the base plate 6 interposed therebetween.
And is fixed to the rafter 5 by a coach screw 10. The coach screw 10 is screwed to the rafter 5 via a rectangular holding plate 43 at the center position in the width direction of the vertical member base 31.

The vertical member main body 32 has substantially the same length as the vertical member base 31, and in the width direction thereof, the main body plate portion 5 facing in parallel with the base plate portion 41.
1, a pair of hanging pieces 52, 52 hanging from both outer ends of the main body plate 51, a pair of rising pieces 53, 53 rising from both outer ends of the main body plate 51, and a main body plate. The upper surface of the portion 51 is integrally formed with a convex portion 54 having a hollow portion protruding from a middle portion in the width direction of the upper surface.

The upper half of each hanging piece 52 is inclined outwardly in correspondence with the receiving piece 42, so that the vertical material base 31 is formed.
It is attached to cover. In this state, the lower end of the hanging piece 52 reaches the roofing base 7, and the vertical member base 31 is completely covered by the vertical member main body 32. The vertical member main body 32 is fixed to the receiving piece portion 42 of the vertical member base 31 by a plurality of fixing screws arranged in the longitudinal direction at the hanging piece portion 52. The space surrounded by the base plate portion 41 and both receiving piece portions 42 and 42 of the vertical member base 31 and the main body plate portion 51 and both hanging piece portions 52 and 52 of the vertical member main body 32 is used for a cable 62 described later. It becomes wiring space. For this reason, the receiving piece portions 42, 42 and the hanging piece portions 52, 52 are appropriately formed with notches 56 as entrances and exits of the cable 62 (see FIG. 3).

Left and right drain grooves 57, 57 each having the upper surface of the main body plate portion 51 as a bottom surface, are formed between each rising piece portion 53 and the convex portion 54. Even if rainwater leaks from the sealed portion between the solar cell modules 3, 3, the rainwater is collected in the drain 57 and the drain 57
The drainage is drained to the eaves side (details will be described later). And each vertical frame 13 of the solar cell module 3
The convex portion 5 is seated on the upper surface of the main body plate portion 51.
4 is screwed to the upper surface.

The vertical member attachment 34 includes the left and right vertical frames 1.
The base is fixed to one of the vertical frames 13 between the third and the 13th, and the upper part is bent and extends horizontally. A vertical frame holder 33 is screwed to the horizontally extending portion from above. The vertical frame holder 33 is composed of the left and right vertical frames 13 and 1.
3 and extends vertically through a waterproof sponge 35 interposed between the vertical frame 13 and the upper surface of each vertical frame 13.
From above. That is, the waterproof sponge 35 allows the solar cell modules 3 and 3
The waterproof property between the vertical frames 13, 13 is maintained. In addition,
When rainwater enters between the vertical frames 13 and 13 from the waterproof sponge 35 due to deterioration or the like, the rainwater that has entered the vertical sponge 1
3 flows along the outer side surface and the surface of the convex portion 54 of the vertical member main body 32, and is guided to the drain groove 57.

The solar cell panel 14 has no rectangular flat plate-shaped frame in which solar cells are sandwiched and integrated between a glass substrate and a back cover, and has predetermined standardized vertical and horizontal dimensions. are doing. Further, a pair of positive and negative cables 62, 62 are connected to the solar cell panel 14 via a terminal box 61 protruding from the back side thereof.
(See FIG. 8). In this case, a connector (not shown) is connected to the end of each cable 62, and all the solar cell modules 3 are connected in series by this connector.

The vertical frame 13 of the panel frame 11 has a vertical frame main body 71 in which a swallowing groove 72 for mounting the solar cell panel 14 is formed, and a seal holding frame 73 attached to the vertical frame main body 71.
And an upper seal member 74 and a lower seal member 75 interposed above and below the solar cell panel 14 in the swallowing groove 72, and the lower seal member 75 is attached to the seal holding frame 73. The vertical frame main body 71 has a hollow portion 7 in the lower half.
7, a panel mounting portion 78 that forms the swallowing groove 72 together with the upper surface of the hollow portion 77, and a mounting piece portion 79 that extends horizontally from the lower end of the panel mounting portion 78 and are integrally formed. It is seated on the vertical member main body 32, and is screwed to the vertical member main body 32 at a mounting piece 79. Also, the panel mounting section 7
The vertical frame holder 33 is in contact with the water piece 80 of FIG. 8 via the waterproof sponge 35 described above.

The seal holding frame 73 has a substantially L-shaped cross section, and is screwed to the upper inner surface of the hollow portion 77 by a mounting screw 81. A lower seal member 75 is mounted on the upper portion of the seal holding frame 73 in a pre-attached manner. The upper seal member 74 is provided between the water piece 80 of the panel mounting portion 78 and the edge of the solar cell panel 14, and the lower seal member 75 is provided on the upper piece 8 of the seal holding frame 73.
2 and an edge of the solar cell panel 14,
The upper seal member 74 is formed sufficiently thinner than the lower seal member 75. Further, the lower seal member 75 is disposed so as to be displaced toward the center of the solar cell panel 14 with respect to the upper seal member 74. Note that reference numeral 8 in FIG.
Reference numeral 3 denotes a spacer block for positioning the solar cell panel 14 in the swallowing groove 72.

On the other hand, the horizontal frame 12 of the panel frame 11 is composed of an upper horizontal frame 12a positioned on the upper side in the gradient direction of the roof and a lower horizontal frame 12b positioned on the lower side. The cross-sectional shape and the like are different for proper abutment. When the solar cell modules 3 and 3 are abutted against each other, the lower horizontal frame 12b located on the upper side in the gradient direction
A horizontal frame main body 91 having a swallowing groove 92 for mounting the solar cell panel 14, a seal holding frame 93 attached to the horizontal frame main body 91, and interposed above and below the solar cell panel 14 in the swallowing groove 92. The upper seal member 94 and the lower seal member 95 described above, and an inter-frame seal member 96 mounted on the outer surface of the horizontal frame main body 91. The upper seal member 94 and the lower seal member 95 are connected to the upper seal member 74 of the vertical frame 13.
And the lower seal member 75, which are continuous over the four circumferences of the solar cell panel 14. Similarly to the vertical frame 13, the seal holding frame 9 of the upper horizontal frame 12a is formed.
3, a lower seal member 95 is attached.

The horizontal frame body 91 includes a lower half hollow portion 97,
A panel mounting portion 98 that forms a swallowing groove 92 together with the upper surface of the hollow portion 97; a water drainage portion 99 extending upward and outward from the upper end of the panel mounting portion 98; and a groove piece extending inward from the lower end of the hollow portion 97 100 and 100 are integrally formed. A contact protrusion 101 is formed on the lower surface of the water drainage piece portion 99. When the upper solar cell module 3 contacts the lower solar cell module 3, the contact protrusion 101 is inclined. Upper horizontal frame 12a located on the lower side
The upper solar cell module 3 is positioned in contact with the upper corner of the solar cell module 3. The tip of the groove piece 100 rises, and collects rainwater and dew condensation water leaking from the upper seal member 94, and collects the collected water by the vertical member 9 described above.
To the drain groove 57.

Referring to FIG. 5, the inter-frame seal member 96 is
It is mounted outward at the upper and lower middle positions of the horizontal frame main body 91, and is abutted against the outer surface of the upper horizontal frame 12 a facing with the two solar cell modules 3 and 3 in contact with each other. The inter-frame seal member 96 includes a mounting portion 103 attached to the horizontal frame main body 91 and a hollow portion 10 extending outward from the mounting portion 103.
4 and a pair of fin pieces 105, 105 extending obliquely up and down from the tip of the hollow portion 104 are integrally formed.
The mounting portion 103 is made of a hard resin (rubber),
It is preferable that the fin piece 04 and the fin piece 105 are formed integrally with a soft resin (rubber).

The distal end of the hollow portion 104 is formed in an arc shape. When the inter-frame sealing member 96 is in contact with the upper horizontal frame 12a, the hollow portion 104 and the fin piece 105 are crushed, and The fin pieces 105, 105 and the tip of the hollow portion 104 are strongly in close contact with the outer surface of the upper horizontal frame 12a at three places.

Similarly, the upper horizontal frame 12a located on the lower side in the gradient direction includes a horizontal frame main body 91 having a swallowing groove 92, a seal holding frame 93 attached to the horizontal frame main body 91, and an upper seal member 94. And a lower seal member 95.
The horizontal frame body 91 includes a lower hollow portion 97 and a panel mounting portion 98 that forms a swallowing groove 92 together with the upper surface of the hollow portion 97.
And a groove piece 100 extending inward from the lower end of the hollow portion 97.
And a contact piece 107 extending outward from the lower end of the hollow portion 97.
And are integrally formed. In this case, the contact piece 10
7 protrudes toward the lower horizontal frame 12b in a gutter shape, and a rising piece 107a formed at the end thereof is attached to the lower horizontal frame 12b.
To come into contact with.

That is, when the upper solar cell module 3 is brought into contact with the solar cell module 3 located on the lower side in the gradient direction, the contact piece 107 is moved to the upper horizontal frame 12a located on the lower side in the gradient direction. , And the upper solar cell module 3 is positioned together with the contact protrusion 101 described above.

Here, the form of sealing between the lower horizontal frame 12b and the upper horizontal frame 12a will be described with reference to FIG. As shown in FIG.
When rainwater enters between the upper and lower horizontal frames 12a and 12b from between the upper and lower horizontal frame 12a and the panel mounting portion 98 of the upper horizontal frame 12a, the infiltrated rainwater is stopped by the interframe seal member 96, and the upper side of the interframe seal member 96. Flows to the left and right, and drains 5
It is led to 7. Also, the rainwater leaking downward beyond the inter-frame seal member 96 is received by the gutter-shaped contact piece 107, which also flows right and left on the upper surface of the contact piece 107, and drains the vertical member 9. It is guided to the groove 57. Therefore, water stoppage is performed in two stages against water leakage. The lower horizontal frame 12b
It is preferable to perform some kind of sealing process between the draining piece portion 99 and the upper horizontal frame 12a.

On the other hand, rainwater or dew condensation water leaking from the upper seal member 94 for sealing the solar cell panel 14 is received by the respective groove pieces 100 of the lower horizontal frame 12b and the upper horizontal frame 12a. It is guided to the drain 57 of the material 9. The outer end of the upper seal member 94 is disposed flush with the tip of the upper piece 108 of the panel mounting portion 98, and is configured to be thin. For this reason, the step between the upper surface of the panel mounting portion (upper piece 108) 98 and the upper surface of the solar cell panel 14 is reduced, and especially in the lower horizontal frame 12b, the structure is such that rainwater hardly accumulates on the step. Has become.

Next, with reference to FIG. 3, a description will be given of the rain break structure of the eaves portion of the solar cell roof 1A of the eaves side installation type. On the eave portion of the solar cell roof 1A, an eave-side decorative cover 16 made of a shape material, an "L" -shaped eave-side base material 111 attached to the tip of the base plate 6, and an eave-side base material 111
Base material 112 interposed between the base material 6 and the base plate 6, eaves drainer 113 attached from the upper surface to the front surface of the eaves-side base material 111, the eaves-side decorative cover 16 and the eaves-side base material 111
And a ventilation member 114 interposed in the ventilation opening 15a.

The upper end of the eaves side decorative cover 16 is hooked on the drain piece 99 of the lower horizontal frame 12b, and extends diagonally forward so as to enclose the lower horizontal frame 12b and the tip of the vertical member 9. I have drooped since then. Eaves drainer 113
Has an upper end bent upward to function as a drain, and a lower end bent inward to function as a drain. The ventilation opening 15a is a portion that communicates the outside air (outside) with the ventilation space 15, and a ventilation member 114 as an air intake gallery is disposed in this portion. The eave-side decorative cover 16, the ventilation member 114, and the eaves drainer 113 are integrally fixed to the eave-side base material 111.

The ventilation member 114 has the same length as the vertical dimension of the eaves-side base material 111, and is connected to the outside air and the ventilation space 15.
Is formed of a continuous porous body having a large number of ventilation passages 114a communicating with each other. In this case, a large number of ventilation passages 114a
Extends in the up-down direction, and the outside air flowing in from below the ventilation member 114 passes through a number of ventilation passages 114a, passes over the ventilation member 114, and reaches the ventilation space 15. In this case, a large number of ventilation passages 114 are formed in a honeycomb shape in the cross-sectional direction, and are inflow side (lower side) in the longitudinal direction.
It is preferred that the diameter is large and the outflow side (upper side) has a small diameter.

In such a configuration, the ventilation member 114 allows the ventilation space 15 below the solar cell panel 14 to be properly ventilated, and prevents small animals and dead leaves from entering the attic of the solar cell roof 1A. can do.
Even if rainwater blows into the ventilation passage 114a, the rainwater does not reach the attic because the ventilation passage 114a is arranged downward and the passage resistance is large. Further, the water leaking through the drainage groove 57 of the vertical member 9 is discharged from the eaves drain 113 to the ventilation passage 1 of the ventilation member 15.
It is drained outside through 14a.

Next, referring to FIG. 2, solar cell roof 1A
I will explain the structure of the rain break at my wife (Kebaraba). The wife portion is present at both left and right ends of the solar cell roof 1A, and the ordinary roof B is adjacent to each. Since the left and right end portions have exactly the same structure in which the left and right sides are inverted, only the left wife portion will be described here, and the description of the right wife portion will be omitted. The wife portion is provided with a wife-side decorative cover (covering member) 18 that covers the end portion of the solar cell roof 1A on the wife side, and a roof tile (flat tile: The gap between the roof tile Ba and the roofing base 7 is filled with a color mortar (seal member) 121 in the roofing material) Ba. Further, a gutter-shaped wife-side drainer (water-draining plate) 122 is provided so as to pass between the wife-side makeup cover 18 and the color mortar 121. Note that a waterproof sponge or the like can be used instead of the color mortar 121.

The wife-side decorative cover 18 is formed of a material having a substantially “L” cross section, and has a vertical member attachment 34 attached to the vertical frame 13 located at the outermost end of the solar cell roof 1A. It is screwed like the vertical frame holder 33.
The portion of the wife's side decorative cover 18 on the vertical frame 13 side also serves as a vertical frame holder 33. A water drainage portion 123 projecting outward is formed at a corner portion of the wife-side makeup cover 18, and a wife drainage portion 1 is provided inside a drainage portion at a lower end portion.
A downward cover 124 into which the end of the base 22 is inserted is formed. An end of the covering portion 124 is locked to an end of the main body plate portion 51 of the vertical member main body 32. This allows
The wife-side decorative cover 18 covers the vertical member 9 located at the outermost end of the solar cell roof 1A.

The wife-side drainer 122 is mounted on the roofing base 7 and has rising pieces 125a, 125a at both ends in the left-right direction.
5b. The rising piece 125b on the solar cell roof 1A side rises greatly, and its upper end is inserted into the covering part 124 of the wife-side decorative cover 18. In addition, the upper end is bent outward (inward as viewed from the wife-side drainer 122) and functions as a drain. On the other hand, the rising piece 125a on the ordinary roof B side is small and rises, and is embedded inside the color mortar 121. Further, the rising piece 125a on the ordinary roof B side is a fixing bracket 12 having a hook-shaped upper end hooked to the rising piece 125a.
6 is fixed to the roofing base 7 side by being nailed to the roofing base 7 and the base plate 6. That is, the wife-side drainer 122 has the left and right ends at the right and left ends of the wife-side makeup cover 18.
Is held down by the covering part 124 and the fixing bracket 126,
Floating from the roofing base 7 is prevented, and it is installed stably.

FIG. 6 shows another embodiment of the rain-closing structure of the wife portion. In this embodiment, the color mortar 1
21 is filled in some depths of the roof tile Ba, and a rising piece 125a of the wife-side drainer 122 is disposed in front of the roof tile Ba. The upper end of the rising piece 125a on the ordinary roof B side is bent outward (inward as viewed from the wife drainer 122) and functions as a drain. In addition, a waterproof sheet 127 is provided between the underside of the roofing drain 7 and the lower surface of the color mortar 121 from the lower surface of the wife-side drainer 122. The waterproof sheet 127 is made of a metal plate or the like having a wavy cross section in the left-right direction, so that rainwater leaking from the wife-side drainer 122 or the color mortar 121 can be smoothly drained to the eaves side.

Next, referring to FIG. 4, solar cell roof 1A
The following describes the rain-breaking structure of the ridge part. In the ridge portion of the solar cell roof 1A, a normal roof Ba is continuous above the gradient direction. The ridge portion is provided with a ridge-side decorative cover 17 so as to extend from the rear end of the solar cell roof 1A to the lower side of the roof tile Ba located at the end of the ordinary roof B. Under the ridge side decorative cover 17, a sleeper 1
31 and the ridge side decorative cover 17 is
It is supported by. The end of the ridge side decorative cover 17 on the solar cell roof 1A side is screwed to the cover support member 132, and the end on the ordinary roof B side is connected to the ridge side base material 133 disposed below the roof tile Ba. Fixed.

In this case, the ridge-side decorative cover 17 extends rearward with a slight inclination from the cover support member 132, rises up at the ridge-side base material 133, and rises at the ridge-side base material 133.
Extends to the upper surface of In addition, a portion of the ridge-side decorative cover 17 located on the upper surface of the ridge-side base material 133 and a roof tile Ba
A waterproof sponge 134 is interposed between the lower surface and the lower surface. In this case, the inclination of the ridge-side decorative cover 17 is slightly lower than horizontal, and the rainwater flowing down following the roof gradient flows further on the ridge-side decorative cover 17 to the eaves side, and the solar cell roof 1A It is guided smoothly to the roof surface. Even if the rainwater flowing on the ridge side makeup cover 17 flows backward due to a strong wind or the like, the rising portion of the ridge side makeup cover 17 and the waterproof sponge 134
And the backflow is prevented, so that it does not normally enter the attic of the roof B.

The cover support member 132 includes a member main body 136 having a rectangular hollow portion, a locking piece 137 extending forward from the upper end of the member main body 136, and a fixing piece extending rearward from the lower end of the member main body 136. 138 and are integrally formed, and are screwed to the upper surface of the convex portion 54 of the vertical member 9 at the portion of the fixing piece 138. And the ridge side makeup cover 17
The front end of the cover support member 132 is bent downward so that the bent portion functions as a drainer.
Is hooked on the hooking piece 137. In addition, sleeper 1
Numerals 31 are intermittent in the girder direction, and the gap between the sleepers 131 functions as an exhaust opening 15 b located on the exhaust side of the ventilation space 15. Although not shown, a cable opening for drawing the cable 62 into the room is formed in the underlay 7 near the sleeper 131.

Next, with reference to FIGS. 7 and 8, an embodiment in which a metal plate 19 is laid on the base 7 for preventing the spread of fire will be described. Metal plate 1 composed of stainless steel plate
Numeral 9 has substantially the same length as the vertical members 9 and is laid so as to pass between the vertical members 9 and 9 arranged in parallel on the left and right sides. The left and right ends 141 of the metal plate 19 are bent in a substantially mountain shape, and the ends 141 are hooked on the vertical members 9. That is, each end portion 141 of the metal plate 19 extends inclining upward from the end of the flat portion 142, and further bends downward at the leading end. The bent portion 143 is hung on the rising piece 53 of the main body plate 51 of the vertical member 9.

The bent portion 143 of the metal plate 19 has
The horizontal frame 12 of the solar cell module 3 abuts, and the metal plate 19 is placed on the roofing base 7 at the flat portion 142 and between the horizontal frame 12 and the vertical member 9 at both ends 141 and 141. Pressed and pinched. Also, the inclined portion 14 of the metal plate 19
A wiring path 64 is formed between the vertical member 4 and the vertical member 9, and the cable 62 of the solar cell panel 14 is wired to the wiring path 64.

Next, a solar cell roof 1B of a ridge side installation type will be described with reference to FIGS. Since the main part of the solar cell roof 1B is the same as that of the eaves side installation type, only the different parts, that is, the eaves, wife and ridge parts, will be described here.

As shown in FIG. 10, a normal roof is connected to the eave portion of the solar cell roof 1B at the lower side in the gradient direction. The eave portion is provided with an eave-side decorative cover (covering member) 16 made of a shape material or the like. Eaves side makeup cover 1
6, an upper base material 151 located below the eave-side decorative cover 16, a lower base material 152 located above the roofing base 7, and an upper base material 151 and a lower base material 1.
The ventilation member 153 is provided so as to be sandwiched between the ventilation member 153 and the ventilation member 52. An eaves-side drainer (drainer plate) 154 is provided on the upper surface of the lower base material 152, and the eaves-side drainer 154 is a roofing material (metal plate or decorative slate) located at the end of the ordinary roof B. It extends to the upper surface of Bb.

The upper end of the eaves side decorative cover 16 is hooked on the water draining portion 99 of the lower horizontal frame 12b, and extends obliquely long and then slightly drops. The front part of the eaves side decorative cover 16 is fixed to the upper base material 151. The upper surface of the lower base material 152 and the upper surface of the roofing material Bb located at the end of the ordinary roof B are disposed flush with each other, and the eaves-side drainer 154 attached to these upper surfaces is provided with a roof slope. Extends linearly along the line. The upper end (water return portion) of the eaves side drainer 154 in the gradient direction is bent upward to function as a water return. And
Between the lower base material 152 and the roofing material Bb,
A seal member 155 is provided.

The lower end of the eaves side decorative cover 16 and the eaves side drainer 1
54, the outside air (outside) and the ventilation space 15
Is formed, and a ventilation member 153 is provided so as to face the ventilation opening 15a. The upper base material 151, the ventilation member 153, and the lower base material 152 are integrally fixed to the roofing base (and the base plate 6) 7.

The ventilation member 153 is provided along the slope of the roof.
It extends from the position of the ventilation opening 15a to the position of the lower horizontal frame 12b, and the inflow side and the outflow side are inclined downward to form a boat-shaped cross section. Also in this case, the ventilation member 153 is formed of a continuous porous body having a large number of ventilation passages 153a communicating the outside air and the ventilation space 15. Further, a number of ventilation passages 153a extend in the gradient direction. A large number of ventilation passages 153a are formed in a honeycomb shape in the cross-sectional direction, and have a large diameter on the inflow side (lower side) and a small diameter on the outflow side (upper side) in the longitudinal direction.
preferable.

In such a configuration, the ventilation space 153 below the solar cell panel 14 can be properly ventilated by the ventilation member 153, and at the same time, small animals and dead leaves can be prevented from entering the attic of the solar cell roof 1B. can do.
Even if rainwater blows into the ventilation passage 153a, since the ventilation passage 153a is arranged obliquely downward and has high passage resistance, the rainwater does not reach the attic. Further, the water leak flowing through the drainage groove 57 of the vertical member 9 is drained from the eaves side drainer 154 to the outside through the ventilation passage 153a of the ventilation member 153.

Next, referring to FIG. 9, solar cell roof 1B
I will explain the structure of the rain break at my wife (Kebaraba). The wife portion is present at both left and right ends of the solar cell roof 1B, and the ordinary roof B is adjacent to the solar cell roof 1B so as to substantially contact each other. A wife-side decorative cover (covering member) 1 having the same shape and mounting form as the eaves-side installation type is provided on the wife portion.
8 are provided. Further, a drainer (lower draining plate) 161 having an L-shaped cross section is provided from the outer surface of the wife-side decorative cover 18 to the lower surface of the roofing material Bb. A wife-side drainer (upper drain plate) 162 having an L-shaped cross section is provided over the upper surface of the material Bb.

The horizontal piece 161a of the drainer 161 is sandwiched between the roofing material Bb and the roofing base 7,
The tip end (water return portion) of the horizontal piece 161a is bent upward to function as a water return. In addition, a sealing member 163 is provided between the end of the roofing material Bb and the vertical piece 161b of the waste drainer 161. The vertical piece 162b of the wife-side drainer 162 is fitted inside the upper drainer (fin) 123 of the wife-side decorative cover 18 in a state of being bent outward. The wife-side drainer 162 and the discarded drainer 161 are integrated with the wife-side makeup cover 18.
It is screwed to the outer surface of the.

Next, referring to FIG.
The rain squashing structure of the ridge part of B will be described. A normal roof B on the north side is connected to the ridge portion of the solar cell roof 1B via the top. The ridge portion is provided with a ridge packet 20 having a mountain-shaped cross section. The end of the ridge 20 on the solar cell roof 1B side is screwed in a hooked state to a cover support member 132 having the same shape and mounting form as the above eaves side installation type.

On the other hand, in the ridge portion of the normal roof B on the north side, a ridge cap 171 is disposed above the roofing material Bb, a ventilation member 172 is disposed above the ridge cap 171, and a ventilation member 172 is provided. A base material 173 is provided on the upper side. The end of the ridge parcel 20 on the side of the ordinary roof B is the base material 17.
It is fixed to this in a state of being bent downward along 3. In addition, between ridge cap 171 and ventilation member 172,
A ridge-side drainer 174 is provided, and the ridge-side drainer 174 is stepped along the ridge cover 171 and extends to the upper surface of the roofing material Bb. The ventilation member 172 on the ridge side is on the air outflow side with respect to the ventilation member 153 on the eaves side on the air inflow side, but has the same structure as the ventilation member 153 on the eaves side. In this case, although not shown, the roofing ground 7
A cable opening for drawing the cable 62 into the room is formed at the top of the cable.

Next, referring to FIG. 12 and FIG. 13, the solar cell roof 1C of the whole area installation type will be described. In this type of solar cell roof 1C, in order to lay the solar cell modules 3 all over one roof surface having the same roof slope, for example, the southern roof surface, a module in which a large number of solar cell modules 3 are laid in a matrix. It is necessary to match the vertical and horizontal dimensions (distance) of the array 3C with the vertical and horizontal dimensions (distance) of the roof main body 2. However, the solar panel 14
Alternatively, the vertical and horizontal dimensions of the solar cell module 3 are standardized as a product, and the vertical and horizontal dimensions of the module array 3C and the vertical and horizontal dimensions of the roof main body 2 may not match.

Therefore, in the present embodiment, the special solar cell module 4 for size adjustment is attached to the end of the module array 3C.
I try to incorporate. FIG. 12A shows a case where the dimensions in the vertical direction (front-back direction) do not match the roof main body 2. In the solar cell roof 1C, the vertical adjustment modules 4a are arranged in rows on the eaves side. FIG. 3B shows a case where the dimensions in the horizontal direction (left-right direction) do not match the roof body 2.
In the solar cell roof 1C, the lateral adjustment modules 4b are arranged in rows on one of the wife sides. FIG. 3C shows a case where the dimensions in the vertical and horizontal directions do not match the roof main body 2.
In this solar cell roof 1C, the vertical adjustment modules 4a are arranged in rows on the eaves side and the ridge side, the horizontal adjustment modules 4b are arranged in rows on both wife sides, and the vertical and horizontal adjustment modules 4c are arranged at four corners. Has been established. In FIG. 6B, the horizontal adjustment modules 4b may be arranged side by side on both wives.

As shown in FIG. 13 (a), the vertical adjustment module 4a includes a solar cell panel 14 having standard dimensions, an adjustment panel 22 for adjusting dimensions, and a panel frame (frame body) 11 for holding these. It is composed of The panel frame 1 is located at the boundary between the solar cell panel 14 and the adjustment panel 22.
A horizontal rail (middle rail) 23 is provided so as to pass between the vertical frames 13. Similarly, the horizontal adjustment module 4b includes a solar cell panel 14, an adjustment panel 22, and a panel frame 11
At the boundary between the solar cell panel 14 and the adjustment panel 22, a vertical rail (middle rail) 24 is provided so as to pass between the horizontal frames 12, 12 of the panel frame 11 (FIG. )). Further, the vertical / horizontal adjustment module 4 c includes a solar cell panel 14 and three adjustment panels 22, 22, 22.
And a panel frame 11, and the panel frame 11 is provided with a horizontal rail 23 and a vertical rail 24 (FIG. 3 (c)).
Note that a dummy panel may be mounted instead of the solar cell panel 14. Further, it is preferable that the solar cell panel 14 and the adjustment panel 22 are designed to be unified in terms of design such as color.

According to the present embodiment as described above, the standardized solar cell panel 14 and the adjustment panel 2 for dimension adjustment
2 is mounted on a single panel frame 11 to form a special solar cell module 4 serving as an accessory.
When the dimensions of the roof main body 2 and the module array 3C do not match, it is not necessary to separately install the adjustment panel 22. For this reason, even with the special solar cell module 4,
The same connection form as that of the normal solar cell module 3 can be taken, and workability can be remarkably improved.

The solar cell panel 14 and the adjustment panel 2
2 can be eliminated, and there can be no unnaturalness in design. Furthermore, the entire solar cell roof 1C can not only cover the entire area of the roof main body 2 but also improve the design and waterproofness of the entire solar cell roof 1C by devising the arrangement of the special solar cell modules 4. be able to.

[0065]

As described above, according to the solar cell module of the present invention and the solar cell roof provided with the same, since the solar cell panel, the adjustment panel, and the single frame are unitized, workability is remarkably improved. In addition to the above, it is possible to obtain a good design without generating an extreme step between the solar cell panel and the adjustment panel. By using this solar cell module as an accessory, the entire area of the roof base surface can be roofed according to its dimensions. In this case, since the general-purpose solar cell module and the solar cell module with the adjustment panel can be installed in the same form including the sealing portion, the installation can be performed easily and in a short period of time. In addition, the design of the entire roof can be improved.

[Brief description of the drawings]

FIG. 1 is a perspective view showing three types of roofs on which a solar cell roof according to an embodiment of the present invention is constructed.

FIG. 2 is a partially enlarged cross-sectional view of a wife side of a first type of solar cell roof.

FIG. 3 is a partially enlarged longitudinal sectional view of a first type of solar cell roof on the eaves side.

FIG. 4 is a partially enlarged longitudinal sectional view of a ridge side of a first type solar cell roof.

FIG. 5 is an enlarged vertical sectional view showing a connection structure between horizontal frames.

FIG. 6 is a partial enlarged cross-sectional view of a wife side according to another embodiment of a solar cell roof of the first type.

FIG. 7 is a partially enlarged cross-sectional view of a solar cell roof provided with a metal plate for preventing fire spread.

FIG. 8 is a partially enlarged longitudinal sectional view of a solar cell roof provided with a metal plate for preventing fire spread.

FIG. 9 is a partial enlarged cross-sectional view of the second type of solar cell roof on the wife side.

FIG. 10 is a partially enlarged longitudinal sectional view of the eaves side of the second type of solar cell roof.

FIG. 11 is a partially enlarged longitudinal sectional view of a ridge side of a second type of solar cell roof.

FIG. 12 is a plan view showing three variations of a third type of solar cell roof.

FIG. 13 is a perspective view of a special solar cell module used for a third type of solar cell roof.

[Explanation of symbols]

1 (1A, 1B, 1C) solar cell roof, 2 roof body, 3 solar cell module, 3C module array, 4 special solar cell module, 4a vertical adjustment module, 4b vertical adjustment module, 4c vertical and horizontal adjustment module, 6 base plate, 7 Roofing base, 9 vertical material, 11 panel frame, 12 horizontal frame, 12a upper horizontal frame, 12b lower horizontal frame, 13 vertical frame, 14 solar panel, 22 adjustment panel, 23 horizontal beam, 24 vertical beam, B normal roof ,

Claims (7)

[Claims] Claims 1. A solar cell module functioning as a roofing material, comprising: a solar cell panel having standardized vertical and horizontal dimensions; and a dimension different from the solar cell panel in any of a vertical dimension, a horizontal dimension, and a vertical and horizontal dimension. A solar cell module, wherein an adjustment panel for adjustment is mounted on a single frame in a watertight manner. 2. The solar cell module according to claim 1, wherein a middle crosspiece is provided on the frame body at a boundary between the solar cell panel and the adjustment panel. 3. A general-purpose solar cell comprising a plurality of solar cell modules according to claim 1 and said solar cell panel having standardized vertical and horizontal dimensions mounted in a single frame in a watertight manner. A solar cell roof, wherein a plurality of modules cover the entire area of a roof base surface having the same roof gradient. 4. The solar cell roof according to claim 3, wherein the solar cell module is preferentially arranged on an edge of the roof base surface. 5. The solar battery module according to claim 4, wherein the solar cell module is disposed at an edge of the roof base surface on the eaves side.
A solar cell roof as described in. 6. The solar cell module according to claim 4, wherein said solar cell module is disposed at an edge of said roof base surface on a wife side.
A solar cell roof as described in. 7. The photovoltaic module according to claim 4, wherein the solar cell modules are arranged at four peripheral edges of the roof base surface.
A solar cell roof as described in.