JP3627597B2 - Solar cell panel and roof structure using solar cell panel - Google Patents

Solar cell panel and roof structure using solar cell panel Download PDF

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Publication number
JP3627597B2
JP3627597B2 JP31507999A JP31507999A JP3627597B2 JP 3627597 B2 JP3627597 B2 JP 3627597B2 JP 31507999 A JP31507999 A JP 31507999A JP 31507999 A JP31507999 A JP 31507999A JP 3627597 B2 JP3627597 B2 JP 3627597B2
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solar cell
frame
cell panel
ridge
base
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JP2001135848A (en
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裕信 中村
直樹 伊藤
良之 菅沼
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S40/00Safety or protection arrangements of solar heat collectors; Preventing malfunction of solar heat collectors
    • F24S40/40Preventing corrosion; Protecting against dirt or contamination
    • F24S40/44Draining rainwater or condensation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/20Peripheral frames for modules
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S20/00Solar heat collectors specially adapted for particular uses or environments
    • F24S2020/10Solar modules layout; Modular arrangements
    • F24S2020/13Overlaying arrangements similar to roof tiles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/20Solar thermal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Photovoltaic Devices (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、太陽光発電の主体となる平盤形態をした太陽電池パネル及び太陽電池パネルにより構成する家屋の屋根構造に関するものである。
【0002】
【従来の技術】
太陽光発電に用いられる太陽電池パネルの多くは、電気的に接続した複数の太陽電池セルを、表面保護基板と裏面保護材との間に挟持し、表面保護基板と裏面保護材との間に充填材層を形成して方形盤状とした基盤の周辺部にアルミ製のフレームを装着した構成が採られている。フレームは基盤の端面を嵌込む溝を有する断面形状のアルミの押出し成形材で構成され、端部からの水分や水蒸気等の侵入を防止するためにブチルゴムやシリコンゴム等の粘弾性のある防水材を介して基盤の端面に溝を使って嵌め装着されている。このような太陽電池パネルは、屋根上等に架台を介して設置されることが多いが、太陽電池パネルそのもので家屋の屋根構造を構成することもある。
【0003】
太陽電池パネルによる屋根構造は、例えば特開平5―280168号公報に示されているような構成が採られてきた。即ち、図13,14に示すように受面40が棟側から軒側に向かって階段状に構成された縦受け枠41が棟側から軒側に向かって複数列屋根面42に固定される。これに妻側に向けて横受け枠43が配置され、太陽電池パネル44が受面40に端縁部が重なるように階段状に固定される。重ね部の下側の太陽電池パネル44の棟側端縁が嵌合する横受け枠43上に、上側の太陽電池パネル44の軒側端縁が載置され、この上側の太陽電池パネル44と横受け枠43とがコの字状のクリップで合わせ状態に挟持される。中間の縦受け枠41はチャンネル状に構成され、太陽電池パネル44同士の合わせ部から侵入する雨水がチャンネルにより軒側へ排水される。妻側の端の縦受け枠41は屋根面42側の端縁が曲げ込まれ、妻側列の太陽電池パネル44の端縁から流下する雨水が軒側に排水される。
【0004】
各太陽電池パネルから引出される出力電圧を取出すための正負のリード線の配線については、配線用ダクトを併設してこの配線用ダクト内に収めるか、特開平5―167096号公報に示され、図15によっても示すように基盤45を保持する架台に配線用ダクト46を一体に構成し、この配線用ダクト46内においてリード線47を配線している。配線用ダクト46は上部が開放したチャンネル構造が採られ、結線を行った後に開放部が蓋48により水密を保持した状態に塞がれる。この屋根構造では、組立て及び配線に係る作業が全て表面側から行うことができ、施工し易く作業性も良い。
【0005】
【発明が解決しようとする課題】
上記のような太陽電池パネル44においては、雨水に対する確りした排水構造がないため、太陽電池パネル44で屋根構造を構成する場合には、上述したような排水構造を持つ架台状の構造体を屋根面42上に構成しなければならず、施工に手間がかかるうえ費用も嵩むといった問題点がある。また、従来の太陽電池パネルによる屋根構造では、リード線47を結線し配線を完了した後に配線用ダクト46に水密保持処置を施して蓋48をしなければならず、全て表面側から作業できるとはいえ、施工には随分煩雑な作業を要することになる。
【0006】
本発明は、係る従来の問題点を解決するためになされたものであって、その課題とするところは、配線作業が容易で施工性の良い太陽電池パネルを得ることであり、その太陽電池パネルの排水性の向上を図り、屋根構造の構成要素として好適な太陽電池パネルを開発することであり、施工性が良く手間のかからない構成の簡素な太陽電池パネルによる屋根構造を得ることであり、その屋根構造の電気的な安全性能の向上を推進することである。
【0007】
【課題を解決するための手段】
前記課題を達成するために請求項1の発明は、方形の平板態に構成された光発電機能体である基盤の周辺に難燃材料よりなる方形の枠構造体のフレームを装着した太陽電池パネルについて、そのフレームを斜めにした設置状態で上側となる上側フレームと、下側となる下側フレームと、左右の縦フレームとにより構成し、上側フレームに対し、基盤の辺縁に沿って連続し、外方の開放した樋状の配線固定部を一体に設け、配線固定部に基盤から出力電圧を取出すコネクタを備えたリード線を、配線固定部の構造面から離隔して保持する保持手段によって配設する手段を採用する。
【0008】
前記課題を達成するために請求項2の発明は、請求項1に係る前記手段における配線固定部を、略垂直な内壁とこの下端から略水平方向に延出した樋状部とから構成し、樋状部においてリード線を配設する手段を採用する。
【0009】
前記課題を達成するために請求項3の発明は、請求項2に係る前記手段における配線固定部の略垂直な内壁に保持手段を設ける手段を採用する。
【0010】
前記課題を達成するために請求項4の発明は、方形の平板態に構成された光発電機能体である基盤の周辺に難燃材料よりなる方形の枠構造体のフレームを装着した太陽電池パネルについて、そのフレームを斜めにした設置状態で上側となる上側フレームと、下側となる下側フレームと、左右の縦フレームとにより構成し、その左右の縦フレームの一方に対し、基盤の辺縁に沿って上下方向に連続し、上下端側において開放した第1の樋構造を設け、この第1の樋構造の下方に第1の樋構造に沿って連続し上下端側において開放した第2の樋構造を設け、その下端側底部には軒側に設置する太陽電池パネルの表面に水を流す通水孔を設け、上側フレームに対して、基盤の辺縁に沿って連続し、略垂直な内壁とこの下端から略水平方向に延出した外方の開放した樋状部とから構成した配線固定部を一体に設け、この配線固定部に基盤から出力電圧を取出すコネクタを備えたリード線を配設する手段を採用する。
【0011】
前記課題を達成するために請求項5の発明は、請求項4に係る前記手段における上側フレームに他の太陽電池パネルの縦フレームの下端部の係合が可能なコ状の係合部を横方向に連続して設け、この係合部を横樋構造とするとともに横樋構造の内側面に通水部を設ける手段を採用する。
【0012】
前記課題を達成するために請求項6の発明は、方形の平板態に構成された光発電機能体である基盤の外周に難燃材料よりなる方形の枠構造体のフレームを装着した太陽電池パネルを屋根の野地上に軒側から棟側へ列状に複数列並べて構成した太陽電池パネルによる屋根構造について、太陽電池パネルのフレームを設置状態で棟側となる棟側フレームと、軒側となる軒側フレームと、妻側となる縦フレームとにより構成し、その棟側フレームに対し、基盤の辺縁に沿って連続し、略垂直な内壁とこの下端から略水平方向に延出した外方の開放した樋状部とから構成した配線固定部を一体に設け、この配線固定部に基盤から出力電圧を取出すコネクタを備えたリード線を配設するとともに、棟側の太陽電池パネルの軒側フレームの下に隣接する軒側の太陽電池パネルの棟側フレームを重ね、リード線のコネクタ接続部は各太陽電池パネルについてそれぞれ一つずつ配置し、縦フレームの一方に対し、基盤の辺縁に沿って上下方向に連続し、上下端側において開放した第1の樋構造を設け、この第1の樋構造の下方に第1の樋構造に沿って連続し上下端側において開放した第2の樋構造を設け、その下端側底部には軒側に設置する太陽電池パネルの表面に水を流す通水孔を設ける手段を採用する。
【0013】
前記課題を達成するために請求項7の発明は、請求項6に係る前記手段における太陽電池パネルの棟側フレームに他の太陽電池パネルの縦フレームの下端部の係合が可能なコ状の係合部を横方向に連続して設け、この係合部を横樋構造とするとともに横樋構造の内側面に通水部を設け、棟側の太陽電池パネルにおける縦フレームの第1の樋構造の上端部に通水部により連絡させ、棟側から軒側に向かって順次分流して流下する雨水流路を構成する手段を採用する。
【0016】
【発明の実施の形態】
実施の形態1.
図1〜図10によって示す本実施の形態は、太陽光発電の主体となる平盤形態をした太陽電池パネル1及びその太陽電池パネル1により構成する家屋の屋根構造2に関するものである。まず、太陽電池パネル1の構成を図1〜図6を中心として説明し、次に屋根構造2を図7〜図10に基づいて説明することにする。本実施の形態の太陽電池パネル1は、図1に示すように方形の平板態に構成された光発電機能体である基盤3の周辺にアルミ製のフレーム4を装着した構成である。基盤3は、ダブ線により電気的に直列接続した複数の太陽電池セルを、充填材層を形成する透明加熱融着剤のシートに挟んで、これを表面保護基板と耐候性フィルム等の裏面保護材との間に挟持して、真空引きしながら加熱して方形盤状のパネルとして構成されている。基盤3の背面には出力端子箱30が図9に示すように設けられ、この出力端子箱30から出力電圧を取出すための正側のリード線31と負側のリード線32がそれぞれ引出されている。正側のリード線31の端にはプラグを有する雌側のコネクタ33が接続され、負側のリード線32の端にはピンを有する雄側のコネクタ34が接続されている。
【0017】
フレーム4は、斜めの設置状態で上側となる上側フレーム5と、下側となる下側フレーム6と、左右の縦フレーム7,8との組合わせによる方形の枠構造体として構成されている。左右の縦フレーム7,8の一方(図1の左側7)は、図4に示すように内側面の上部が基盤係合部として長手方向に開放した四角筒の第1の樋構造としての内樋9を備えている。内樋9は基盤係合部に係合した基盤3の側辺縁の背面に沿って上下方向に連続し、その上下端は開放し、その下端側底部は下面が凹状に削られ、その部分に通水孔10が形成されている(図10参照)。この縦フレーム7には内樋9の下方に内樋9に沿って連続し上下端側が開放した第2の樋構造としての下樋11と、横方向に隣設させる他の太陽電池パネル1の縦フレーム8を突合わせるための四角筒状の係合部12がそれぞれ一体に図4に示すように形成されている。
【0018】
下樋11は、両端縁が上側に曲げられた板状に構成されていて、内樋9の下部から垂直方向に延びる連結部13により内樋9の下方に受皿状の樋を形成し、その上側端は延出部14として内樋9より長く延出している(図1参照)。連結部13は下樋11を実質的に左右に分断していて、連結部13より内側に張出す下樋11の内端縁は内樋9の内側面よりさらに若干内側に入り込んでいる。また、連結部13より外側に張出す下樋11の外端縁は、横方向に隣設させる他の太陽電池パネル1の縦フレーム8の投影平面より大きく外方にフランジ状に延出している。係合部12は、内樋9の外側に一側面を共有する形態に形成され、内樋9と係合部12の直下に下樋11が位置している。
【0019】
左右の縦フレーム7,8の他方(図1の右側8)は、図5に示すように断面略J字型の筒体に形成され、上面内側面の上端部の間が基盤係合部15として長手方向に開放している。この縦フレーム8の基盤係合部15に続く画成部分は、その基盤係合部15に係合した基盤3の側辺縁下部に沿って上下方向に連続する上下端の開放した第3の樋構造16となっていて、その下端側底部には通水孔17が形成されている。この縦フレーム8の外側部は内樋9及び下樋11を備えた縦フレーム7の係合部12に胴突き状態に係合させることができるようになっている。
【0020】
上側フレーム5は図2及び図6に示すように断面略E字状に形成されていて、上側の角筒部が他の太陽電池パネル1の縦フレーム7の下端部の係合が可能なコ状の係合部18として横方向に連続している。係合部18の下側のフランジ19の端縁には立上りが形成され、係合部18が縦フレーム7の下樋11と略直交方向に交差する横樋構造20となっている。係合部18の下方から外方へ略水平に張出したフランジ19は、端縁に立上りが形成された樋状の構成で、縦フレーム7の下樋11の延出部14が固定される。横樋構造20は底面となるフランジ21と内側面となるウェブ部22により構成され、ウェブ部22には通水孔23が横向きに形成されている。フランジ19とこれに続く略垂直の内壁をなすウェブ部22とにより各リード線31,32を配線し結線する配線固定部35が構成されている。二本のリード線31,32はウェブ部22に開けられた挿通孔から配線固定部35に引出されている。基盤3の上側端縁は係合部18のウェブ部22の略中央から内側に張出した受けフランジ24により受承される。下側フレーム6は平板部25の内側に基盤3の下端縁を受ける受部26が張出した簡単な構成となっている(図10参照)。
【0021】
このようにこの太陽電池パネル1には、上側フレーム5に横方向に連続する横樋構造20があり、縦フレーム7,8の一方7には縦方向に連続する内樋9と下樋11が、他方の縦フレーム8には縦方向に第3の樋構造16がある。横樋構造20は横方向に隣接する太陽電池パネル1同士の上側フレーム5の合わせ部分から侵入する雨水を受容し、ウェブ部22に形成された通水孔23により縦樋である内樋9に流下する。また、横樋構造20のフランジ21の両端の突合わせ部の隙間から漏れる雨水は、縦フレーム7の下樋11と第3の樋構造16により回収される。雨水の挙動は複雑であり、勾配のみで決まるものではなく、外風の作用や凝集力も雨水の動きに影響を及ぼすが、横方向と縦方向の樋構造によりあらゆる方向からの雨水の侵入に対処することができる。縦方向の樋は内樋9にさらにこれを受ける下樋11があるので、雨水の処理はほぼ万全となる。従って、設置する場合、特別な樋設備を設ける必要がなく、直接家屋の屋根の野地板27に固定して取付けることもできる。
【0022】
太陽電池パネル相互の電気的な接続は、外部に開放した配線固定部35においてリード線32の雄側のコネクタ34を他の太陽電池パネル1のリード線31の雌側のコネクタ33に接続することにより行われ、結線部もリード線31,32もフランジ19上に図6に示すように配設され配線固定部35に収められる。この作業は外部から容易に行うことができ、上側フレーム5に上側に隣接する太陽電池パネル1の下部縁が上側に重ね合わされることにより、配線固定部35は覆われ、特別な蓋を設ける必要はなく、横樋構造20が上部に位置するため水密保持部材も要しない。また、配線固定部35の内側にはウェブ部22があるため、コネクタ結合部等の発熱により万一当該部が焼けるようなことがあっても延焼は回避されることになる。
【0023】
次に上述した構成の太陽電池パネル1によって構成する家屋の屋根構造2について説明する。ここでは、説明上、上側フレーム5を棟側フレームに、下側フレーム6を軒側フレームにそれぞれ言い換えることにする。またここで言う棟側とは設置状態での上側と同義であり、軒側とは設置状態での下側と同義である。この屋根構造2は、図7,8,9,10に示すように太陽電池パネル1を屋根の野地板27上に軒側から棟側へ列状に複数列並べて構成されている。野地板27には棟側から軒側に向かって下り勾配が付けられていて、この上に棟側の太陽電池パネル1の軒側の端縁が軒側の太陽電池パネル1の棟側フレーム5の上に重なるように順次配列され、それぞれ野地板27上にネジにより固定されている。
【0024】
太陽電池パネル1による屋根構造2と一般の屋根構造2Aとの境界があるような場合には、図7,8に示すように境界部に樋部材28を縦方向に設け、一般の屋根構造2A側の屋根材29を樋部材28にオーバーラップさせ、樋部材28側に第3の樋構造16を持つ縦フレーム8が向くように配列させて太陽電池パネル1による屋根構造2が構成される。棟側の太陽電池パネル1の縦フレーム7の下樋11は軒側の太陽電池パネル1の棟側フレーム5の係合部18に嵌め合わされ、内樋9は軒側の太陽電池パネル1の棟側フレーム5の上に重ねられて設置される(図9,10参照)。このような配列が妻方向に複数列並べられて太陽電池パネル1による屋根構造2が構成される。妻側についての太陽電池パネル1相互は、内樋9と下樋11のある縦フレーム7に隣接する第3の樋構造16を有する縦フレーム8を係合部12への突合わせ係合により接合される。この接合部分と第3の樋構造16は下樋11の外側へ張出した部分により受けられる。
【0025】
妻方向に隣接する太陽電池パネル1相互の電気的な接続は、外部に開放した配線固定部35においてリード線32の雄側のコネクタ34を隣接する太陽電池パネル1のリード線31の雌側のコネクタ33に接続し、リード線31の雌側のコネクタ33を隣接する他の太陽電池パネル1のリード線32の雄側のコネクタ34に接続することにより行われる(図10参照)。このとき、リード線31,32のコネクタ接続部は、図9に示すように各太陽電池パネル1の配線固定部35についてそれぞれ一つずつが配置される。この配線構成を採ることにより二本のリード線31,32が接触することがなくコネクタ接続部も一つずつとなるので、コネクタ接続部等の発熱により万一当該部が焼けるようなことがあっても延焼についてはこれを防止することができる。
【0026】
こうした構造の太陽電池パネル1による屋根構造2において、棟側の太陽電池パネル1の内樋9に侵入した雨水は内樋9を流下していき、その下端側底部の下面が削られた部分に開設されている通水孔10から軒側の太陽電池パネル1の表面に流下し、順次太陽電池パネル1の表面を流下して軒側端において排水される(第1の雨水流路)。下樋11に侵入した雨水は下樋11を流下してその下端から軒側の太陽電池パネル1の棟側フレーム5に形成された横樋構造20に流下し、さらに横樋構造20の通水孔23を経て軒側の太陽電池パネル1の縦フレーム7の内樋9に流下していく(第2の雨水流路)。
【0027】
横樋構造20に流入した雨水の一部は、突合わせ部分の隙間から軒側の太陽電池パネル1の縦フレーム7,8における下樋11の延出部14及び第3の樋構造16に回収されて流下していく(第3の雨水流路)。軒側の太陽電池パネル1の下樋11に分流した雨水はさらにそれより軒側の太陽電池パネル1の横樋構造20において前述したように順次分流して流下していく。また、軒側の太陽電池パネル1の内樋9に分流した雨水は、それより軒側の太陽電池パネル1の表面に流下して前述した第1の雨水流路を経て順次太陽電池パネル1の表面を流下して軒側端において排水される。
【0028】
縦フレーム8の第3の樋構造16に侵入した雨水は、通水孔17で連絡した各縦フレーム8を流下して軒先端において排水される(第4の雨水流路)。棟側フレーム5の横樋構造20は妻方向に隣接する太陽電池パネル1同士の棟側フレーム5の合わせ部分から侵入する雨水を受容し、ウェブ部22に形成された通水孔23により縦樋である内樋9と、第3の樋構造16とに分流して流下させるための構造である。
【0029】
このようにこの太陽電池パネル1による屋根構造2は、太陽電池パネル1に縦方向に3列、横方向に1列の排水構造としての樋構造が備えられ、第1〜第4の雨水流路が構成されているため、特別に排水構造を野地板27上に構成しなくても屋根構造2を施工することができ、施工の手間も費用も軽減する。また各列について縦方向一列の樋部材で排水する屋根構造に比べ、下樋11から内樋9、基盤3表面に排水していく構造のため樋の容量も小さく設定でき、屋根の平面積をより有効に利用することができる。さらに横樋構造20の通水孔23により軒側に向かって順次分流する雨水流路が構成されているため、軒側に行くほど処理雨水が増量していくようなこともなく、円滑に雨水の排水処理ができる。
【0030】
実施の形態2.
図11,図12に示す本実施の形態は、実施の形態1で示した太陽電池パネル1に更なる安全性を高めるための工夫を講じたもので、それに係る構成以外は実施の形態1のものと同じである。従って、実施の形態1のものと同じ部分については、実施の形態1のものと同じ符号を用い、それらについての説明は省略する。
【0031】
本実施の形態の太陽電池パネル1は、上側フレーム5に構成した配線固定部35のウェブ部22に、リード線31,32を構造面から浮かせて保持するための保持手段としてのケーブルリテーナ36を設けたものである。ケーブルリテーナ36は、難燃性のプラスチックで構成され、リード線31,32を保持する保持部37に脚付きの取付構造38を一体成形した構造である。ウェブ部22に開けた取付孔に取付構造38を嵌め込むことによってウェブ部22の中間に複数個が装着され、リード線31,32をウェブ部22からもフランジ19からも浮かせて保持する。ケーブルリテーナ36の取付位置は、図11に示すようにコネクタ接続部に近接する位置が、コネクタ接続部の自重による弛みができず、リード線31,32を安定良く保持できるので都合が良い。こうした構成を採用することにより、電気系統から他部材への延焼を防止でき、太陽電池パネル1及びそれによる屋根構造2の安全性を一段と高めることができる。これ以外の構成及び機能は実施の形態1のものと同じである。
【0032】
【発明の効果】
請求項1の発明によれば、配線作業が容易で施工性の良い安全性が有る太陽電池パネルが得られる。
【0033】
請求項2の発明によれば、請求項1に係る前記効果とともに安全性が向上する。
【0034】
請求項3の発明によれば、請求項2に係る前記効果とともに安全性がより一層向上する。
【0035】
請求項4の発明によれば、屋根構造の構成要素として好適な自体に排水構造を持つ配線作業の容易な施工性のよい太陽電池パネルが得られる。
【0036】
請求項5の発明によれば、請求項4に係る前記効果とともに雨水を分流させて円滑に排水処理することができる。
【0037】
請求項6の発明によれば、施工性が良く手間のかからない構成の簡素な安全性も備わった太陽電池パネルによる屋根構造が得られ、雨水の排水処理機能が向上する。
【0038】
請求項7の発明によれば、請求項6に係る前記効果とともに雨水を分流させて円滑に排水処理でき、フレームも小型化できるので屋根の有効面積を広げることが可能になる。
【図面の簡単な説明】
【図1】実施の形態1の太陽電池パネルを示す平面図である。
【図2】図1の左側側面図である。
【図3】図1の下側側面図である。
【図4】実施の形態1の太陽電池パネルの縦フレームの断面形状を示す拡大図である。
【図5】実施の形態1の太陽電池パネルの縦フレームの断面形状を示す拡大図である。
【図6】実施の形態1の太陽電池パネルの上側フレーム(棟側フレーム)の要部についての拡大斜視図である。
【図7】実施の形態1の太陽電池パネルによる屋根構造を示す斜視図である。
【図8】実施の形態1の太陽電池パネルによる屋根構造を示す分解斜視図である。
【図9】実施の形態1の太陽電池パネルによる屋根構造を示す平面図である。
【図10】実施の形態1の太陽電池パネルによる屋根構造を示す縦断側面図である。
【図11】実施の形態2の太陽電池パネルの配線固定部の正面図である。
【図12】実施の形態2の太陽電池パネルの配線固定部の側面図である。
【図13】従来の太陽電池パネルによる屋根構造を示す斜視図である。
【図14】従来の太陽電池パネルによる屋根構造の断面図である。
【図15】従来の太陽電池パネルによる他の屋根構造の一部を示す部分断面図である。
【符号の説明】
1 太陽電池パネル、 2 屋根構造、 3 基盤、 4 フレーム、 5 上側(棟側)フレーム、 6 下側(軒側)フレーム、 7 縦フレーム、 8縦フレーム、 9 内樋、 10 通水孔、 11 下樋、 16 第3の樋構造、 17 通水孔、 19 フランジ、 20 横樋構造、 22 ウェブ部、 23 通水孔、 27 野地板、 31 リード線、 32 リード線、33 コネクタ、 34 コネクタ、 35 配線固定部、 36 ケーブルリテーナ。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a solar cell panel in the form of a flat plate, which is a main body of photovoltaic power generation, and a roof structure of a house constituted by the solar cell panel.
[0002]
[Prior art]
Many solar panels used for photovoltaic power generation have a plurality of electrically connected solar cells sandwiched between a surface protection substrate and a back surface protection material, and between the surface protection substrate and the back surface protection material. A configuration is adopted in which an aluminum frame is attached to the periphery of a base plate formed by forming a filler layer into a square disk shape. The frame is made of extruded aluminum material with a cross-sectional shape with a groove to fit the end face of the base, and viscoelastic waterproofing material such as butyl rubber and silicon rubber to prevent intrusion of moisture, water vapor, etc. from the end It is fitted on the end face of the base via a groove. Such a solar cell panel is often installed on a roof or the like via a mount, but the solar cell panel itself may constitute a roof structure of a house.
[0003]
For example, Japanese Patent Application Laid-Open No. 5-280168 has adopted a roof structure using solar cell panels. That is, as shown in FIGS. 13 and 14, a vertical receiving frame 41 in which the receiving surface 40 is formed in a stepped shape from the ridge side to the eave side is fixed to the multi-row roof surface 42 from the ridge side to the eave side. . A horizontal receiving frame 43 is arranged toward the wife side, and the solar cell panel 44 is fixed in a stepped manner so that the edge portion overlaps the receiving surface 40. The eaves side edge of the upper solar cell panel 44 is placed on the horizontal receiving frame 43 into which the ridge side edge of the lower solar cell panel 44 fits, and the upper solar cell panel 44 and The horizontal receiving frame 43 is clamped by a U-shaped clip. The intermediate vertical receiving frame 41 is configured in a channel shape, and rainwater that enters from the mating portion of the solar cell panels 44 is drained to the eaves side by the channel. The vertical receiving frame 41 at the end on the wife side is bent at the edge on the roof surface 42 side, and rain water flowing down from the end edge of the solar cell panel 44 in the wife side row is drained to the eave side.
[0004]
As for the wiring of the positive and negative lead wires for taking out the output voltage drawn from each solar cell panel, a wiring duct is provided in the wiring duct, or disclosed in JP-A-5-167096, As also shown in FIG. 15, a wiring duct 46 is integrally formed on a gantry that holds the base 45, and lead wires 47 are wired in the wiring duct 46. The wiring duct 46 has a channel structure with an open top, and after the connection is made, the open portion is closed by the lid 48 in a state where it is kept watertight. In this roof structure, all the operations related to assembly and wiring can be performed from the surface side, and it is easy to construct and has good workability.
[0005]
[Problems to be solved by the invention]
In the solar cell panel 44 as described above, since there is no solid drainage structure for rainwater, when the roof structure is constituted by the solar cell panel 44, the gantry-like structure having the drainage structure as described above is roofed. There is a problem in that it has to be constructed on the surface 42, which requires time and labor for construction. In addition, in the conventional roof structure using solar cell panels, the lead wire 47 is connected and the wiring is completed, and then the wiring duct 46 must be subjected to a watertight holding treatment and covered with a lid 48. Nonetheless, the construction requires considerable work.
[0006]
The present invention has been made in order to solve the conventional problems, and the object of the present invention is to obtain a solar cell panel that is easy to wire and has good workability. Is to develop a solar panel suitable as a component of the roof structure, and to obtain a roof structure with a simple solar panel with a good workability and hassle-free construction. It is to promote the improvement of the electrical safety performance of the roof structure.
[0007]
[Means for Solving the Problems]
In order to achieve the above object, the invention according to claim 1 is a solar cell panel in which a frame of a rectangular frame structure made of a flame retardant material is mounted around a base which is a photovoltaic functional unit configured in a rectangular flat plate shape. For the upper frame, the upper frame, the lower frame, and the left and right vertical frames in the installation state with the frame being inclined, are continuous along the edge of the base with respect to the upper frame. A holding means for holding a lead wire provided with a connector for taking out the output voltage from the base on the wiring fixing portion separately from the structure surface of the wiring fixing portion, by integrally providing an outer open hook-shaped wiring fixing portion . Adopting means to arrange.
[0008]
In order to achieve the above object, the invention of claim 2 comprises a wiring fixing part in the means according to claim 1 comprising a substantially vertical inner wall and a hook-like part extending from the lower end in a substantially horizontal direction, A means for arranging the lead wires in the hook-shaped portion is adopted.
[0009]
The invention of claim 3 in order to achieve the object, employs a means for providing a holding means in a substantially vertical inner wall of the wiring fixing part in said means according to Motomeko 2.
[0010]
In order to achieve the above object, a fourth aspect of the present invention is a solar cell panel in which a frame of a rectangular frame structure made of a flame retardant material is mounted around a base which is a photovoltaic power generation unit configured in a rectangular flat plate shape. The upper frame, the lower frame, and the left and right vertical frames in the installation state with the frame being inclined, and the edge of the base with respect to one of the left and right vertical frames A first eaves structure that is continuous in the vertical direction along the upper and lower ends is provided, and a second eave structure that is continuous along the first eaves structure and opened on the upper and lower ends is provided below the first eaves structure. The bottom of the bottom is provided with a water flow hole that allows water to flow on the surface of the solar cell panel installed on the eaves side, and is continuous along the edge of the base with respect to the upper frame, substantially vertical Extended from the inner wall and the lower end in a substantially horizontal direction Provided wire fixing portion which is constructed from an open to a trough of rectangular together to adopt a means of disposing a lead wire having a connector for taking out the output voltage from the base to the wiring fixing part.
[0011]
In order to achieve the above object, the invention according to claim 5 is characterized in that the upper frame in the means according to claim 4 is provided with a U-shaped engagement portion capable of engaging with the lower end portion of the vertical frame of another solar cell panel. It provided continuously in a direction, to employ a means for Ru provided water passage portion on the inner surface of the Yokodoi structure as well as the engagement portion and Yokodoi structure.
[0012]
In order to achieve the above object, a sixth aspect of the present invention is a solar cell panel in which a frame of a rectangular frame structure made of a flame-retardant material is mounted on the outer periphery of a base which is a photovoltaic power generation unit configured in a rectangular flat plate shape. The roof structure with solar cell panels that are arranged in rows from the eave side to the ridge side on the roof of the roof, the ridge side frame that becomes the ridge side when the solar cell frame is installed, and the eave side Consists of an eaves side frame and a vertical frame on the wives side. Continuing along the edge of the base with respect to the ridge side frame, the outer side extends substantially horizontally from the substantially vertical inner wall and the lower end. A wiring fixing part composed of an open bowl-shaped part is integrally provided, and a lead wire provided with a connector for taking out the output voltage from the base is disposed on the wiring fixing part, and the eaves side of the solar cell panel on the ridge side Adjacent eaves under the frame The solar cell panel ridge-side frame is overlaid, and the lead wire connector connection portions are arranged one by one for each solar cell panel, and are continuous in the vertical direction along the edge of the base for one of the vertical frames, the first trough structure which is open at the upper and lower end side is provided, a second trough structure which is open at the top and bottom end side continuously below the first trough structure along a first trough structure provided, its lower side A means for providing a water passage hole for allowing water to flow on the surface of the solar cell panel installed on the eave side is adopted at the bottom .
[0013]
In order to achieve the above-mentioned object, the invention of claim 7 is a U-shape in which the lower end portion of the vertical frame of another solar cell panel can be engaged with the ridge side frame of the solar cell panel in the means according to claim 6. The engaging portion is continuously provided in the lateral direction, the engaging portion is provided with a recumbent structure and a water passage is provided on the inner surface of the recumbent structure, and the first reed structure of the vertical frame in the solar cell panel on the ridge side is provided. A means for forming a rainwater flow path that is connected to the upper end portion by a water flow portion and that sequentially diverts from the building side to the eaves side and flows down is adopted.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
Embodiment 1 FIG.
The present embodiment shown in FIGS. 1 to 10 relates to a solar cell panel 1 in the form of a flat plate that is a main body of solar power generation and a roof structure 2 of a house constituted by the solar cell panel 1. First, the configuration of the solar cell panel 1 will be described with reference to FIGS. 1 to 6, and the roof structure 2 will be described with reference to FIGS. 7 to 10. The solar cell panel 1 of the present embodiment has a configuration in which an aluminum frame 4 is mounted around a base 3 that is a photovoltaic power generation unit configured in a rectangular flat plate shape as shown in FIG. The substrate 3 is sandwiched between a plurality of solar cells electrically connected in series by a dove wire between sheets of a transparent heat-fusing agent that forms a filler layer, and this is used to protect the back surface of a surface protection substrate and a weather resistant film. It is sandwiched between materials and heated as it is evacuated to form a rectangular panel. An output terminal box 30 is provided on the back surface of the board 3 as shown in FIG. 9, and a positive lead wire 31 and a negative lead wire 32 for taking out the output voltage from the output terminal box 30 are respectively drawn out. Yes. A female connector 33 having a plug is connected to the end of the positive lead wire 31, and a male connector 34 having a pin is connected to the end of the negative lead wire 32.
[0017]
The frame 4 is configured as a rectangular frame structure formed by a combination of an upper frame 5 on the upper side, a lower frame 6 on the lower side, and left and right vertical frames 7 and 8 in an oblique installation state. As shown in FIG. 4, one of the left and right vertical frames 7 and 8 (the left side 7 in FIG. 1) is an inner side as a first ridge structure of a rectangular tube whose upper side of the inner surface is open as a base engaging portion in the longitudinal direction. It has a kite 9. The inner collar 9 is continuous in the vertical direction along the back surface of the side edge of the base 3 engaged with the base engaging portion, its upper and lower ends are opened, and its bottom side is bottomed and its lower surface is cut into a concave shape. A water passage hole 10 is formed in the bottom (see FIG. 10). The vertical frame 7 includes a lower ridge 11 as a second ridge structure that is continuous along the inner ridge 9 below the inner ridge 9 and is open at the upper and lower ends, and other solar cell panels 1 that are adjacent in the horizontal direction. The rectangular cylindrical engaging portions 12 for abutting the vertical frames 8 are integrally formed as shown in FIG.
[0018]
The lower rod 11 is configured in a plate shape whose both edges are bent upward, and a connecting plate 13 extending vertically from the lower portion of the inner rod 9 forms a saucer-shaped rod below the inner rod 9. The upper end extends longer than the inner flange 9 as an extended portion 14 (see FIG. 1). The connecting portion 13 substantially divides the lower rod 11 to the left and right, and the inner end edge of the lower rod 11 projecting inward from the connecting portion 13 is slightly further inside than the inner side surface of the inner rod 9. Moreover, the outer edge of the lower collar 11 extending outward from the connecting portion 13 extends outwardly in a flange shape so as to be larger than the projection plane of the vertical frame 8 of the other solar cell panel 1 that is adjacent in the horizontal direction. . The engaging portion 12 is formed to share one side surface on the outside of the inner collar 9, and the lower collar 11 is located immediately below the inner collar 9 and the engaging portion 12.
[0019]
The other of the left and right vertical frames 7 and 8 (the right side 8 in FIG. 1) is formed in a cylindrical body having a substantially J-shaped cross section as shown in FIG. As open in the longitudinal direction. The defined portion following the base engaging portion 15 of the vertical frame 8 is the third open end of the upper and lower ends continuous in the vertical direction along the lower side edge of the base 3 engaged with the base engaging portion 15. The eaves structure 16 is formed, and a water passage hole 17 is formed at the bottom of the lower end side. The outer portion of the vertical frame 8 can be engaged with the engaging portion 12 of the vertical frame 7 provided with the inner collar 9 and the lower collar 11 in a cylinder-butted state.
[0020]
The upper frame 5 has a substantially E-shaped cross section as shown in FIGS. 2 and 6, and the upper rectangular tube portion can be engaged with the lower end portion of the vertical frame 7 of the other solar cell panel 1. The continuous engaging portion 18 is continuous in the lateral direction. A rising edge is formed at the edge of the flange 19 on the lower side of the engaging portion 18, and the engaging portion 18 has a recumbent structure 20 that intersects with the lower flange 11 of the vertical frame 7 in a substantially orthogonal direction. The flange 19 that extends substantially horizontally outward from the lower side of the engaging portion 18 has a hook-like configuration in which a rising edge is formed at the end edge, and the extending portion 14 of the lower hook 11 of the vertical frame 7 is fixed. The recumbent structure 20 includes a flange 21 serving as a bottom surface and a web portion 22 serving as an inner surface, and a water passage hole 23 is formed in the web portion 22 in a lateral direction. A wiring fixing portion 35 for wiring and connecting the lead wires 31 and 32 is constituted by the flange 19 and the web portion 22 that forms a substantially vertical inner wall following the flange 19. The two lead wires 31 and 32 are led out to the wiring fixing portion 35 from the insertion hole opened in the web portion 22. The upper end edge of the base 3 is received by a receiving flange 24 projecting inward from the approximate center of the web portion 22 of the engaging portion 18. The lower frame 6 has a simple configuration in which a receiving portion 26 that receives the lower end edge of the base 3 is projected inside the flat plate portion 25 (see FIG. 10).
[0021]
As described above, the solar cell panel 1 has the horizontal frame structure 20 that is continuous in the horizontal direction on the upper frame 5, and the inner frame 9 and the lower frame 11 that are continuous in the vertical direction on one of the vertical frames 7 and 8. The other vertical frame 8 has a third hook structure 16 in the vertical direction. The recumbent structure 20 receives rainwater entering from the mating portion of the upper frames 5 of the solar cell panels 1 adjacent to each other in the horizontal direction, and flows down to the inner reed 9 that is a vertical reed by the water passage hole 23 formed in the web portion 22. To do. In addition, rainwater leaking from the gap between the abutting portions at both ends of the flange 21 of the recumbent structure 20 is collected by the lower reed 11 and the third reed structure 16 of the vertical frame 7. The behavior of rainwater is complex and is not determined only by the gradient, but the effects of outside wind and cohesive force also affect the movement of rainwater, but the intrusion of rainwater from all directions is handled by lateral and vertical dredging structures. can do. As for the vertical ridges, the inner ridge 9 has a lower ridge 11 for receiving it, so that the rainwater treatment is almost complete. Therefore, when installing, it is not necessary to provide special dredging equipment, and it can be directly fixed to the base plate 27 of the roof of the house.
[0022]
The solar cell panels are electrically connected to each other by connecting the male connector 34 of the lead wire 32 to the female connector 33 of the lead wire 31 of the other solar cell panel 1 in the wiring fixing portion 35 opened to the outside. As shown in FIG. 6, both the connecting portion and the lead wires 31 and 32 are disposed on the flange 19 and stored in the wiring fixing portion 35. This operation can be easily performed from the outside, and the lower edge of the solar cell panel 1 adjacent to the upper side of the upper frame 5 is superimposed on the upper side, so that the wiring fixing portion 35 is covered and a special lid needs to be provided. There is no need for a watertight holding member because the recumbent structure 20 is located at the top. In addition, since the web portion 22 is inside the wiring fixing portion 35, it is possible to avoid the spread of fire even if the portion is burnt due to heat generated by the connector coupling portion or the like.
[0023]
Next, the roof structure 2 of the house comprised by the solar cell panel 1 of the structure mentioned above is demonstrated. Here, for the sake of explanation, the upper frame 5 is referred to as a ridge side frame, and the lower frame 6 is referred to as an eaves side frame. Moreover, the ridge side said here is synonymous with the upper side in an installation state, and the eaves side is synonymous with the lower side in an installation state. As shown in FIGS. 7, 8, 9, and 10, the roof structure 2 is configured by arranging a plurality of solar battery panels 1 in a row from the eave side to the ridge side on a roof base plate 27. The base plate 27 is inclined downward from the ridge side toward the eaves side, and the edge of the eaves side of the solar panel 1 on the ridge side is on the ridge side frame 5 of the solar panel 1 on the eave side. Are sequentially arranged so as to overlap with each other, and are fixed on the base plate 27 by screws.
[0024]
In the case where there is a boundary between the roof structure 2 by the solar cell panel 1 and the general roof structure 2A, as shown in FIGS. The roof material 29 on the side is overlapped with the eaves member 28 and arranged so that the vertical frame 8 having the third eaves structure 16 faces the eaves member 28 side, thereby forming the roof structure 2 by the solar cell panel 1. The lower ridge 11 of the vertical frame 7 of the ridge-side solar panel 1 is fitted into the engagement portion 18 of the ridge-side frame 5 of the eave-side solar cell panel 1, and the inner ridge 9 is the ridge-side solar cell panel 1 ridge. Overlaid on the side frame 5 (see FIGS. 9 and 10). A plurality of such arrays are arranged in the wife direction to form a roof structure 2 made of the solar cell panel 1. The solar panels 1 on the side of the wife are joined to each other by joining the vertical frame 8 having the third flange structure 16 adjacent to the vertical frame 7 having the inner flange 9 and the lower flange 11 to the engaging portion 12. Is done. The joint portion and the third heel structure 16 are received by a portion protruding to the outside of the lower heel 11.
[0025]
The electrical connection between the solar cell panels 1 adjacent to each other in the wife direction is performed by connecting the male connector 34 of the lead wire 32 to the female side of the lead wire 31 of the adjacent solar cell panel 1 in the wiring fixing portion 35 opened to the outside. This is done by connecting to the connector 33 and connecting the female connector 33 of the lead wire 31 to the male connector 34 of the lead wire 32 of another adjacent solar cell panel 1 (see FIG. 10). At this time, one connector connecting portion of the lead wires 31 and 32 is arranged for each wiring fixing portion 35 of each solar cell panel 1 as shown in FIG. By adopting this wiring configuration, the two lead wires 31 and 32 do not come into contact with each other, and the connector connecting portion is also one by one. However, this can be prevented for the spread of fire.
[0026]
In the roof structure 2 of the solar cell panel 1 having such a structure, rainwater that has entered the inner ridge 9 of the solar cell panel 1 on the ridge side flows down the inner ridge 9, and the lower surface of the bottom portion on the lower end side is scraped off. It flows down to the surface of the solar cell panel 1 on the eaves side from the established water flow hole 10, and then flows down the surface of the solar cell panel 1 and drains at the eaves side end (first rainwater flow path). Rainwater that has entered the lower rail 11 flows down the lower rail 11 and flows from the lower end thereof to the horizontal structure 20 formed on the ridge-side frame 5 of the solar cell panel 1 on the eaves side. Then, it flows down to the inner flange 9 of the vertical frame 7 of the solar cell panel 1 on the eaves side (second rainwater flow path).
[0027]
Part of the rainwater that has flowed into the recumbent structure 20 is collected from the gap between the butted portions to the extension 14 of the lower reed 11 and the third reed structure 16 in the vertical frames 7 and 8 of the solar panel 1 on the eaves side. (3rd rainwater flow path). The rainwater diverted to the lower shell 11 of the eaves-side solar cell panel 1 is further diverted and flowed sequentially as described above in the recumbent structure 20 of the eaves-side solar cell panel 1. Further, the rainwater that has been diverted to the inner tub 9 of the eaves-side solar cell panel 1 flows down to the surface of the eaves-side solar cell panel 1 and sequentially passes through the first rainwater flow path described above. It flows down the surface and drains at the edge of the eaves side.
[0028]
Rainwater that has entered the third eaves structure 16 of the vertical frame 8 flows down the vertical frames 8 communicated by the water flow holes 17 and is drained at the eaves tip (fourth rainwater flow path). The horizontal structure 20 of the ridge-side frame 5 receives rainwater that enters from the mating part of the ridge-side frames 5 between the solar cell panels 1 adjacent to each other in the wife direction, and is formed vertically by the water holes 23 formed in the web portion 22. This is a structure for diverting to a certain inner ridge 9 and a third ridge structure 16.
[0029]
As described above, the solar cell panel 1 has a roof structure 2 in which the solar cell panel 1 is provided with a dredging structure as a drainage structure having three rows in the vertical direction and one row in the horizontal direction. Therefore, the roof structure 2 can be constructed without specially constructing the drainage structure on the field board 27, and the labor and cost of construction can be reduced. In addition, compared to the roof structure drained by a vertical row of eaves members for each row, the structure that drains from the lower eaves 11 to the inner eaves 9 and the surface of the base 3, the capacity of the eaves can be set small, and the flat area of the roof It can be used more effectively. Furthermore, since the rainwater flow path that sequentially diverts toward the eaves side is constituted by the water flow holes 23 of the recumbent structure 20, the amount of treated rainwater does not increase toward the eaves side, and the rainwater smoothly Wastewater treatment is possible.
[0030]
Embodiment 2. FIG.
In this embodiment shown in FIGS. 11 and 12, the solar cell panel 1 shown in the first embodiment is devised for further safety, and the configuration other than that is the same as that of the first embodiment. Is the same. Therefore, the same parts as those of the first embodiment are denoted by the same reference numerals as those of the first embodiment, and description thereof is omitted.
[0031]
In the solar cell panel 1 of the present embodiment, a cable retainer 36 as a holding means for floating and holding the lead wires 31 and 32 from the structural surface is held on the web portion 22 of the wiring fixing portion 35 configured in the upper frame 5. It is provided. The cable retainer 36 is made of a flame-retardant plastic, and has a structure in which a mounting structure 38 with legs is integrally formed with a holding portion 37 that holds the lead wires 31 and 32. A plurality of attachment structures 38 are fitted into the attachment holes formed in the web portion 22 so as to be mounted in the middle of the web portion 22, and the lead wires 31 and 32 are floated and held from the web portion 22 and the flange 19. As shown in FIG. 11, the cable retainer 36 is conveniently attached at a position close to the connector connecting portion because the cable connecting portion 36 cannot be loosened due to its own weight, and the lead wires 31 and 32 can be held stably. By adopting such a configuration, it is possible to prevent the spread of fire from the electric system to other members, and it is possible to further increase the safety of the solar cell panel 1 and the roof structure 2 thereby. Other configurations and functions are the same as those of the first embodiment.
[0032]
【The invention's effect】
According to the first aspect of the present invention, a solar cell panel that can be easily wired and has good workability and safety can be obtained.
[0033]
According to the invention of claim 2, safety is improved together with the effect according to claim 1.
[0034]
According to the invention of claim 3, safety is further improved with the effects of the Motomeko 2.
[0035]
According to the invention of claim 4, Ru obtained easy workability good solar panel wiring work with drainage structure in a suitable per se as a component of the roof structure.
[0036]
According to the invention of claim 5, Ru can rainwater to shunt together with the effects according to claim 4 smoothly drained process.
[0037]
According to the invention of claim 6, roof structure is obtained by the solar cell panel equipped also simple safety configuration that does not take the good troublesome workability, improved wastewater treatment capabilities of rainwater.
[0038]
According to the invention of claim 7, wherein rain water is shunt with the effect according to claim 6 can smoothly wastewater treatment, the frame also because it downsizing is possible to widen the effective area of the roof can be ing.
[Brief description of the drawings]
FIG. 1 is a plan view showing a solar cell panel according to Embodiment 1. FIG.
FIG. 2 is a left side view of FIG.
3 is a lower side view of FIG. 1. FIG.
4 is an enlarged view showing a cross-sectional shape of a vertical frame of the solar cell panel according to Embodiment 1. FIG.
5 is an enlarged view showing a cross-sectional shape of a vertical frame of the solar cell panel according to Embodiment 1. FIG.
6 is an enlarged perspective view of a main part of an upper frame (ridge side frame) of the solar cell panel according to Embodiment 1. FIG.
7 is a perspective view showing a roof structure using the solar cell panel according to Embodiment 1. FIG.
8 is an exploded perspective view showing a roof structure using the solar cell panel according to Embodiment 1. FIG.
FIG. 9 is a plan view showing a roof structure using the solar cell panel according to the first embodiment.
10 is a longitudinal side view showing a roof structure of the solar cell panel according to Embodiment 1. FIG.
FIG. 11 is a front view of a wiring fixing portion of the solar cell panel according to the second embodiment.
12 is a side view of a wiring fixing part of the solar cell panel according to Embodiment 2. FIG.
FIG. 13 is a perspective view showing a roof structure using a conventional solar cell panel.
FIG. 14 is a cross-sectional view of a conventional roof structure using a solar cell panel.
FIG. 15 is a partial cross-sectional view showing a part of another roof structure using a conventional solar cell panel.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Solar cell panel, 2 Roof structure, 3 Base, 4 Frame, 5 Upper side (ridge side) frame, 6 Lower side (eave side) frame, 7 Vertical frame, 8 Vertical frame, 9 Inner wall, 10 Water vent, 11 Lower rod, 16 Third rod structure, 17 Water passage hole, 19 Flange, 20 Recumbent structure, 22 Web portion, 23 Water passage hole, 27 Base plate, 31 Lead wire, 32 Lead wire, 33 Connector, 34 Connector, 35 Wiring fixing part, 36 Cable retainer.

Claims (7)

方形の平板態に構成された光発電機能体である基盤の周辺に難燃材料よりなる方形の枠構造体のフレームを装着した太陽電池パネルであって、そのフレームを斜めにした設置状態で上側となる上側フレームと、下側となる下側フレームと、左右の縦フレームとにより構成し、その上側フレームに対し、前記基盤の辺縁に沿って連続し、外方の開放した樋状の配線固定部を一体に設け、この配線固定部に前記基盤から出力電圧を取出すコネクタを備えたリード線を、前記配線固定部の構造面から離隔して保持する保持手段によって配設した太陽電池パネル。A solar cell panel in which a frame of a square frame structure made of a flame retardant material is mounted around the base which is a photovoltaic functional unit configured in a rectangular flat plate shape, and the upper side in an installation state in which the frame is inclined An upper frame, a lower lower frame, and left and right vertical frames, which are continuous along the edge of the base with respect to the upper frame. A solar cell panel in which a fixing part is provided integrally, and a lead wire provided with a connector for taking out an output voltage from the base is provided by a holding means that is spaced apart from the structure surface of the wiring fixing part. 請求項1に記載の太陽電池パネルであって、配線固定部を略垂直な内壁とこの下端から略水平方向に延出した樋状部とから構成し、この樋状部においてリード線を配設した太陽電池パネル。2. The solar cell panel according to claim 1, wherein the wiring fixing part is constituted by a substantially vertical inner wall and a hook-like part extending in a substantially horizontal direction from the lower end, and a lead wire is disposed in the hook-like part. Solar panel. 請求項2に記載の太陽電池パネルであって、配線固定部の略垂直な内壁に保持手段を設けた太陽電池パネル。3. The solar cell panel according to claim 2, wherein a holding means is provided on a substantially vertical inner wall of the wiring fixing portion. 方形の平板態に構成された光発電機能体である基盤の周辺に難燃材料よりなる方形の枠構造体のフレームを装着した太陽電池パネルであって、そのフレームを斜めにした設置状態で上側となる上側フレームと、下側となる下側フレームと、左右の縦フレームとにより構成し、その左右の縦フレームの一方に対し、前記基盤の辺縁に沿って上下方向に連続し、上下端側において開放した第1の樋構造を設け、この第1の樋構造の下方に同第1の樋構造に沿って連続し上下端側において開放した第2の樋構造を設け、その下端側底部には軒側に設置する太陽電池パネルの表面に水を流す通水孔を設け、前記上側フレームに対して、前記基盤の辺縁に沿って連続し、略垂直な内壁とこの下端から略水平方向に延出した外方の開放した樋状部とから構成した配線固定部を一体に設け、この配線固定部に前記基盤から出力電圧を取出すコネクタを備えたリード線を配設した太陽電池パネル。A solar cell panel in which a frame of a square frame structure made of a flame retardant material is mounted around the base which is a photovoltaic functional unit configured in a rectangular flat plate shape, and the upper side in an installation state in which the frame is inclined An upper frame, a lower lower frame, and left and right vertical frames, and one of the left and right vertical frames is continuous in the vertical direction along the edge of the base. the first trough structure which is open at the side is provided, a second trough structure which is open at the top and bottom end side continuously along the same first trough structure below the first trough structure provided, its lower side bottom Is provided with a water passage hole for allowing water to flow on the surface of the solar cell panel installed on the eaves side, and is continuous along the edge of the base with respect to the upper frame, and is substantially horizontal from the substantially vertical inner wall and the lower end thereof. With an outwardly open saddle that extends in the direction The wire which fixed portions together, solar panels were provided with lead wires with a connector for taking out an output voltage from the base to the wiring fixing part. 請求項4に記載の太陽電池パネルであって、上側フレームに他の太陽電池パネルの縦フレームの下端部の係合が可能なコ状の係合部を横方向に連続して設け、この係合部を横樋構造とするとともに同横樋構造の内側面に通水部を設けた太陽電池パネル。5. The solar cell panel according to claim 4, wherein a U-shaped engaging portion capable of engaging with a lower end portion of a vertical frame of another solar cell panel is continuously provided in the upper frame in the lateral direction. A solar cell panel in which the joint portion has a recumbent structure and a water flow portion is provided on the inner surface of the recumbent structure. 方形の平板態に構成された光発電機能体である基盤の外周に難燃材料よりなる方形の枠構造体のフレームを装着した太陽電池パネルを屋根の野地上に軒側から棟側へ列状に複数列並べて構成した太陽電池パネルによる屋根構造であって、前記太陽電池パネルのフレームを設置状態で棟側となる棟側フレームと、軒側となる軒側フレームと、妻側となる縦フレームとにより構成し、その棟側フレームに対し、前記基盤の辺縁に沿って連続し、略垂直な内壁とこの下端から略水平方向に延出した外方の開放した樋状部とから構成した配線固定部を一体に設け、この配線固定部に前記基盤から出力電圧を取出すコネクタを備えたリード線を配設するとともに、棟側の前記太陽電池パネルの軒側フレームの下に隣接する軒側の前記太陽電池パネルの棟側フレームを重ね、前記リード線のコネクタ接続部は各前記太陽電池パネルについてそれぞれ一つずつ配置し、前記縦フレームの一方に対し、前記基盤の辺縁に沿って上下方向に連続し、上下端側において開放した第1の樋構造を設け、この第1の樋構造の下方に同第1の樋構造に沿って連続し上下端側において開放した第2の樋構造を設け、その下端側底部には軒側に設置する太陽電池パネルの表面に水を流す通水孔を設けた太陽電池パネルによる屋根構造。Solar panels with a frame of a square frame structure made of flame-retardant material on the outer periphery of the base, which is a photovoltaic functional unit configured in a rectangular flat plate shape, are arranged in a row from the eaves side to the ridge side on the rooftop A roof structure with solar cell panels arranged in a plurality of rows, wherein the solar cell panel frame is a ridge side frame on the ridge side in an installed state, an eave side frame on the eave side, and a vertical frame on the wife side Continuing along the edge of the base with respect to the ridge side frame, it was composed of a substantially vertical inner wall and an outwardly open bowl-shaped portion extending in a substantially horizontal direction from the lower end. A wire fixing portion is provided integrally, and a lead wire provided with a connector for taking out an output voltage from the base is disposed in the wiring fixing portion, and the eave side adjacent to the eaves side frame of the solar cell panel on the ridge side The solar panel building The frame is overlapped, and the connector connecting portions of the lead wires are arranged one by one for each of the solar cell panels, and are continuous in the vertical direction along the edge of the base with respect to one of the vertical frames. A first ridge structure opened at the bottom is provided , and a second ridge structure continuous along the first ridge structure and opened at the upper and lower ends is provided below the first ridge structure , Is a roof structure with a solar cell panel that has water vents on the surface of the solar cell panel installed on the eaves . 請求項6に記載の太陽電池パネルによる屋根構造であって、太陽電池パネルの棟側フレームに他の太陽電池パネルの縦フレームの下端部の係合が可能なコ状の係合部を横方向に連続して設け、この係合部を横樋構造とするとともに同横樋構造の内側面に通水部を設け、棟側の太陽電池パネルにおける縦フレームの第1の樋構造の上端部に前記通水部により連絡させ、棟側から軒側に向かって順次分流して流下する雨水流路を構成した太陽電池パネルによる屋根構造。It is a roof structure by the solar cell panel of Claim 6, Comprising: The U-shaped engaging part in which the lower end part of the vertical frame of another solar cell panel can engage with the ridge side frame of a solar cell panel is a horizontal direction The engaging portion has a recumbent structure and a water passage portion is provided on the inner surface of the recumbent structure, and the above-mentioned passage is provided at the upper end portion of the first reed structure of the vertical frame in the ridge-side solar cell panel. A roof structure with solar cell panels that form rainwater channels that are connected by the water section and diverted sequentially from the building side to the eaves side.
JP31507999A 1999-11-05 1999-11-05 Solar cell panel and roof structure using solar cell panel Expired - Fee Related JP3627597B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP31507999A JP3627597B2 (en) 1999-11-05 1999-11-05 Solar cell panel and roof structure using solar cell panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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