JP2001081723A - Deck - Google Patents

Deck

Info

Publication number
JP2001081723A
JP2001081723A JP25694299A JP25694299A JP2001081723A JP 2001081723 A JP2001081723 A JP 2001081723A JP 25694299 A JP25694299 A JP 25694299A JP 25694299 A JP25694299 A JP 25694299A JP 2001081723 A JP2001081723 A JP 2001081723A
Authority
JP
Japan
Prior art keywords
hollow extruded
deck
welding
flange
welded
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP25694299A
Other languages
Japanese (ja)
Other versions
JP3561185B2 (en
Inventor
Shingo Yamaguchi
進吾 山口
Shinpei Oosumi
心平 大隅
Kazuyuki Watanabe
和志 渡辺
Masaki Kumagai
正樹 熊谷
Sunao Tanaka
直 田中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Light Metal Industries Ltd
Original Assignee
Sumitomo Light Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Light Metal Industries Ltd filed Critical Sumitomo Light Metal Industries Ltd
Priority to JP25694299A priority Critical patent/JP3561185B2/en
Publication of JP2001081723A publication Critical patent/JP2001081723A/en
Application granted granted Critical
Publication of JP3561185B2 publication Critical patent/JP3561185B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a deck reliable in strength and capable of facilitating welding by the friction agitation welding method when connecting hollow extruded structural angles by means of welding and preventing the welded part from being largely deformed or preventing occurrence of a defected part to prevent the strength of the welded part from deteriorating and improving a lightweihgt property and workability. SOLUTION: A plurality of hollow extruded structural angles 2 made of aluminum alloy are lengthwise and crosswise welded to form a deck panel 1. In this case, flanges 2a are integrally formed along the longitudinal direction at the both sides of the upper face of the hollow extruded structural angle 2 and the front end edges of the flanges 2a of the mutually adjoining hollow extruded structural angle 2 are abutted against each other along the longitudinal direction and the abutted parts are continuously connected by the friction agitation welding to form the deck panel 1.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、例えば、道路橋や
歩道橋などの橋梁や人口地盤などの床版に使用するデッ
キに関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a deck used for a slab such as a bridge such as a road bridge or a pedestrian bridge, or artificial ground.

【0002】[0002]

【従来の技術】例えば橋梁では、下部構造として地中に
構築した基礎の上に橋脚をたて、この橋脚の上に上部構
造として橋桁を設け、この橋桁の上に床版を設けている
が、この床版には、従来、種々のタイプがあり、最も一
般的なコンクリート床版は主桁等にジベルを取り付け、
これを現場で打設した床版コンクリート内に埋設して床
版を主桁に接合する。
2. Description of the Related Art In a bridge, for example, a pier is erected on a foundation constructed underground as a substructure, a bridge girder is provided as an upper structure on the pier, and a floor slab is provided on the bridge girder. Conventionally, there are various types of floor slabs, and the most common concrete slabs have a gibber attached to a main girder, etc.
This is buried in the concrete slab cast at the site and the slab is joined to the main girder.

【0003】また、金属製床版は鋼製床版を主桁や床組
みと現場で溶接により接合し、PC床版は主桁などに取
り付けたスタッドジベルをPC床版に予め設けた孔に挿
入し、この孔をコンクリートで埋めることでPC床版を
主桁に接合している。
In addition, a metal slab is formed by welding a steel slab to a main girder or a floor slab by welding at a site, and a PC slab is provided with a stud dowel attached to a main girder or the like in a hole provided in the PC slab in advance. The PC slab is joined to the main girder by inserting and filling this hole with concrete.

【0004】しかしながら、前記コンクリート床版は現
場で構築するものであるため、コンクリートを打設し、
養生するために必要な足場を仮設したり型枠を組む必要
があるだけでなく、コンクリートが固化するまで次の作
業に移行できないため、床版の構築には時間と労力を要
する。
[0004] However, since the concrete slab is constructed on site, concrete is poured into the slab.
Not only is it necessary to temporarily set up the scaffolds necessary for curing, but also to form a formwork, and it is not possible to proceed to the next operation until the concrete has solidified, so that building the floor slab requires time and effort.

【0005】鋼製床版やPC床版は、床版の重量が大き
く、溶接作業やコンクリート充填作業などの現場での作
業にも時間と手間を要し、作業性がよくない。特に、鋼
鉄の直交異方性のデッキの隅肉溶接部は疲労破壊の原因
となる。また、横方向、すなわち主要な交通の流れ方向
に直交する方向には柔軟性がないため、被覆表面の欠損
にいたることになり、結果として高価なものとなる。さ
らに、鋼製床版やコンクリート床版、PC床版の内部の
補強鋼材は錆びやすいため、高価な耐食処理、検査、な
いしはペイント処理を必要とする。
[0005] Steel slabs and PC slabs have a large weight and require time and labor for on-site work such as welding work and concrete filling work, and workability is poor. In particular, fillet welds on orthotropic decks of steel cause fatigue failure. Also, the lack of flexibility in the lateral direction, ie, in the direction perpendicular to the direction of the main traffic flow, leads to a loss of the coating surface, which is expensive. Further, the reinforcing steel material inside the steel slab, the concrete slab, and the PC slab is easily rusted, and thus requires expensive corrosion resistance treatment, inspection, or paint treatment.

【0006】そこで、軽量で保護コーティングなしでも
耐蝕性があり、取扱いも便利であり、厳しい規格に対し
てもこれを満足させる製造が可能であり、強度的にも信
頼でき、溶接個所が少なく、双方向の剛性があり、被覆
層の剥離に対して抵抗力があり、被覆層の接着力が強
く、リサイクルした材料の使用も可能で、全体的に製造
が安価にできる床版として、例えば米国特許第5651
154号に記載のようなアルミニウム製のものがある。
Therefore, it is lightweight, has corrosion resistance even without a protective coating, is easy to handle, can be manufactured to satisfy strict standards, is reliable in terms of strength, and has few welding points. As a floor slab that has bidirectional rigidity, is resistant to peeling of the coating layer, has strong adhesive strength of the coating layer, can use recycled materials, and can be manufactured at low cost overall, for example, the United States Patent No.5651
No. 154 is made of aluminum.

【0007】これは、図11、図12に示すようにアルミニ
ウム合金の中空押出形材でデッキパネルのエレメント21
を作製し、該エレメント21を長さ方向および横方向に接
合してデッキパネル1を形成するもので、エレメント21
は、一般的な塗装を必要とせずに塩化物や他の腐食の原
因となる薬品に対して優れた耐性を有するものとして、
例えばアルミニウム合金6063−T6または他の同様
な合金を材質として、形状は図12に示すように、上部フ
ランジ22、これに平行に対向する下部フランジ23、この
上部フランジ22と下部フランジ23との間に設けた縦方向
のウェブ24、斜めのウェブ25とで構成し、細長いエレメ
ント21の長さ方向に対して直交する方向にトラス形状の
断面三角形の空所26を形成するものである。
As shown in FIGS. 11 and 12, this is a hollow extruded member made of an aluminum alloy, and is an element 21 of a deck panel.
And the element 21 is joined in the longitudinal direction and the lateral direction to form the deck panel 1.
Has excellent resistance to chlorides and other corrosive chemicals without the need for common coatings,
For example, using aluminum alloy 6063-T6 or another similar alloy as the material, the shape is as shown in FIG. 12, and the upper flange 22, the lower flange 23 opposed in parallel thereto, and the space between the upper flange 22 and the lower flange 23 are formed. , And a truss-shaped triangular space 26 is formed in a direction orthogonal to the length direction of the elongated element 21.

【0008】そして、このような形状のエレメント21を
横方向に並列させ、隣接するエレメント21同士の上部フ
ランジ22の先端同士を長さ方向にそって突き合わせ、ま
た、下部フランジ23の先端同士も同様にして突き合わせ
て、これらの突き合わせ部を溶接し接合する。かかる溶
接作業は工場に設置の溶接装置を使用して行う。
The elements 21 having such a shape are juxtaposed in the lateral direction, and the ends of the upper flanges 22 of the adjacent elements 21 abut each other along the length direction. And butted portions are welded and joined. Such welding work is performed using a welding device installed in a factory.

【0009】このようにして工場で形成された片側完全
溶込み溶接部27,28によって横方向に隣接するエレメン
ト21が接合されてデッキパネル1が形成され、該デッキ
パネル1には斜めのウェブ25と下部フランジ23とによっ
て隣接のエレメント21間に比較的大きなほぼ三角形の断
面の空所29が形成され、一体に溶接されたエレメント21
の上部および下部フランジ22、23間のスムーズな歪み転
移が可能となり、交通の方向に対して平行および垂直の
両方向の曲げに耐えうるようにデッキに対して相当の剛
性を与えるように機能する。
The elements 21 adjoining in the lateral direction are joined by the one-side full penetration welds 27, 28 formed at the factory in this way to form the deck panel 1. The deck panel 1 has an oblique web 25 And the lower flange 23 form a relatively large cavity 29 of substantially triangular cross section between adjacent elements 21 and are integrally welded to the element 21.
The upper and lower flanges 22, 23 of the vehicle can function smoothly and provide substantial stiffness to the deck to withstand bending both parallel and perpendicular to the direction of traffic.

【0010】[0010]

【発明が解決しようとする課題】従来、一般的には中空
押出形材同士を溶接で接合する場合、溶接方法としては
アーク溶接などの溶融溶接が適用されており、前記した
従来例でもエレメント21の上部フランジ22同士や下部フ
ランジ23同士の接合は、片側完全溶込み溶接により行っ
ている。溶融溶接は溶接材に荷重がほとんどかからない
ため、溶接構造も軽量構造になっているが、接合後の変
形が大きかったり、接合部の欠陥が多かったりして、溶
接接合部の強度低下が生じるおそれがあるという問題が
ある。
Conventionally, in the case where hollow extruded profiles are generally joined by welding, fusion welding such as arc welding is applied as a welding method. The upper flanges 22 and the lower flanges 23 are joined by one-side complete penetration welding. In the case of fusion welding, since the load on the welding material is hardly applied, the welded structure has a light weight structure.However, there is a risk that the strength of the welded joint will decrease due to large deformation after joining and many defects at the joint. There is a problem that there is.

【0011】そこで、かかる不都合を解消するものとし
て、摩擦攪拌溶接法(FSW)が考えられ、これは、例
えば、加工物よりも実質的に硬い材質からなるツールを
加工物の溶接部に挿入し、挿入したツールを回転させな
がら移動させることにより溶接線方向の溶接を行うよう
にした溶接方法、すなわち、回転ツールと加工物との間
に生じる摩擦熱による塑性流動を利用して摩擦溶接する
ものである。
In order to solve such a disadvantage, a friction stir welding (FSW) method is considered. For example, a tool made of a material substantially harder than a workpiece is inserted into a weld of the workpiece. A welding method in which welding is performed in the direction of the welding line by moving the inserted tool while rotating it, that is, friction welding using plastic flow caused by frictional heat generated between the rotating tool and the workpiece. It is.

【0012】この摩擦攪拌溶接法は、溶接部材を固定し
た状態でツールを回転させながら移動することにより接
合することができるので、溶接方向に対して実質的に無
限に長い部材でもその長手方向に連続的に固相接合する
ことが可能である。そして、回転ツールと溶接部材との
摩擦熱による金属の塑性流動を利用した固相接合のた
め、接合部を溶融させることなく接合できるのという特
徴があり、加熱温度が低いため、接合後の変形が少ない
ということや、接合部は溶融されないため、欠陥が少な
いなどの利点があり、押出形材の接合に適しているもの
と考えられる。
According to the friction stir welding method, since the welding can be performed while rotating the tool while the welding member is fixed, the joining can be performed even if the member is substantially infinitely long in the welding direction. Continuous solid-phase bonding is possible. The solid-state welding utilizing the plastic flow of the metal due to the frictional heat between the rotating tool and the welding member has the characteristic that it can be joined without melting the joints. It is considered to be suitable for joining extruded members because there are advantages such as a small number of defects and a small number of defects because the joint is not melted.

【0013】しかしながら、この摩擦攪拌溶接法は、固
定した溶接部材である押出形材に対して、ツールを上方
向からのみ溶接部に挿入するものである。このため、デ
ッキパネルを形成する中空押出形材の上面と下面との両
面に溶接部が存在する場合には、例えば上面の接合部を
上側にしてこの部分を最初に溶接したならば、次に、中
空押出形材の天地をひっくり返して今度は下面側を上に
して、この状態で下面側の接合部を溶接する必要があ
り、中空押出形材を反転させる手間を要し作業性がよく
ないものであった。
However, in this friction stir welding method, a tool is inserted into a welded portion of an extruded member as a fixed welding member only from above. For this reason, if there are welds on both the upper surface and the lower surface of the hollow extruded profile forming the deck panel, for example, if this portion is welded first with the upper surface joint on top, then It is necessary to turn the hollow extruded profile upside down and turn the bottom side up, and then weld the joint on the lower surface side in this state. There was nothing.

【0014】また、当初から上面と下面とに面板を備え
た有するデッキパネルにおいて、両面板の間の空所に補
剛材を配設しようとする場合には、少なくとも一方の側
の面板を切欠き、この切欠き部を介して面板間の空所に
補剛材をリブとして配設し、その後、面板の切欠き個所
を復旧する必要があり、作業性がよくないだけでなく、
デッキパネルに切欠き部、復旧部などが生じて強度的に
も低下するおそれがあった。
Further, in a deck panel having a top plate and a bottom plate from the beginning, when a stiffener is to be disposed in a space between the both plates, at least one side plate is cut off, It is necessary to arrange a stiffener as a rib in the space between the face plates through this notch, and then it is necessary to restore the notch part of the face plate, not only the workability is not good, but also
There is a possibility that notch portions, restoration portions, and the like are formed in the deck panel, and strength is also reduced.

【0015】本発明の目的は前記従来例の不都合を解消
し、中空押出形材を溶接で接合する場合に、溶接法とし
て摩擦攪拌溶接法の使用が容易となり、溶接接合部が大
きく変形することや、接合部に欠陥が生じることを防止
して、溶接接合部の強度低下を防ぎ、強度的に信頼で
き、しかも、摩擦攪拌溶接法を使用するに際し、施工性
が低下することもなく、さらに軽量化やそれによる施工
性の向上も図れるデッキを提供することにある。
An object of the present invention is to eliminate the disadvantages of the prior art, and to facilitate the use of friction stir welding as a welding method when joining hollow extruded profiles by welding, thereby greatly deforming the welded joint. Also, by preventing the occurrence of defects in the joint, preventing the decrease in the strength of the weld joint, it is reliable in terms of strength, and when using the friction stir welding method, the workability does not decrease, and An object of the present invention is to provide a deck that can be reduced in weight and improved in workability.

【0016】[0016]

【課題を解決するための手段】本発明は前記目的を達成
するため、第1に、アルミニウム合金の中空押出形材の
複数を幅方向に溶接してデッキパネルを形成するデッキ
において、前記中空押出形材の上面両側に長手方向にそ
ってフランジを一体に設け、隣接する中空押出形材の前
記フランジの先端縁を長手方向にそって突き合わせ、こ
の突き合わせ部を連続的に摩擦攪拌溶接法による溶接で
接合しデッキパネルを形成することを要旨とするもので
ある。
In order to achieve the above object, the present invention firstly provides a deck for forming a deck panel by welding a plurality of aluminum alloy hollow extruded members in the width direction. A flange is integrally provided along the longitudinal direction on both sides of the upper surface of the profile, and the leading edges of the flanges of the adjacent hollow extruded profiles are abutted along the longitudinal direction, and the abutted portions are continuously welded by a friction stir welding method. And forming a deck panel.

【0017】第2に、隣接する中空押出形材のフランジ
の接合部の下方に形成される空所に、補剛材としての側
面T型形材を適宜間隔で配置して溶接し、該側面T型形
材をビームまたは桁などのデッキパネル支持部に固定す
ることを要旨とするものである。
Secondly, side T-shaped members as stiffeners are welded at appropriate intervals in a space formed below the joint of the flanges of the adjacent hollow extruded members. The gist of the present invention is to fix a T-shaped member to a deck panel support such as a beam or a girder.

【0018】第3に、側面T型形材は、下部を延長し、
隣接する空所に溶接されるもの同士の下部の延長部を相
互に連成することを要旨とするものである。
Third, the side T-profile extends the lower part,
The gist of the present invention is to interconnect the lower extension portions of those to be welded to adjacent cavities.

【0019】第4に、隣接する中空押出形材のフランジ
の接合部の下方に形成される空所に、補剛材としての側
面T型形材を適宜間隔で配置して溶接するとともに、中
空押出形材の下面から長手方向にそって逆T形のビーム
を一体に成形し、該逆T形のビームのフランジを下方の
桁に固定することを要旨とするものである。
Fourthly, side T-shaped members as stiffeners are welded to hollow spaces formed below the joints of the flanges of adjacent hollow extruded members at appropriate intervals, and the hollow members are hollowed out. The gist of the present invention is to integrally form an inverted T-shaped beam from the lower surface of the extruded profile along the longitudinal direction and to fix a flange of the inverted T-shaped beam to a lower girder.

【0020】第5に、隣接する中空押出形材のフランジ
の接合部の下方に形成される空所に、補剛材としての側
面T型形材を適宜間隔で配置して溶接するとともに、前
記側面T型形材の下部に中空押出形材の長手方向にそっ
てH型ビームを摩擦攪拌溶接法による溶接で接合し、該
H型ビームの下部フランジを下方の桁に固定することを
要旨とするものである。
Fifthly, side T-shaped members as stiffeners are welded to a space formed below the joint of the flanges of adjacent hollow extruded members at appropriate intervals. The gist is that an H-shaped beam is joined to the lower part of the side T-shaped member along the longitudinal direction of the hollow extruded shape by welding by friction stir welding, and the lower flange of the H-shaped beam is fixed to a lower girder. Is what you do.

【0021】第6に、中空押出形材は、長手方向にそっ
て両側にフランジを突出させた上面板と、該上面板と平
行で上面板より幅狭の下面板と、該上面板と下面板とを
接続する斜めの側面板とで構成して中空部を断面逆台形
状に形成し、隣接する中空押出形材のフランジの接合部
の下方に形成される空所を断面台形状としたことを要旨
とするものである。
Sixth, the hollow extruded profile comprises an upper plate having flanges protruding on both sides along the longitudinal direction, a lower plate parallel to the upper plate and narrower than the upper plate, A hollow portion is formed in an inverted trapezoidal shape in cross section by forming a diagonal side plate connecting the face plate and the hollow portion formed below the joint portion of the flange of the adjacent hollow extruded profile is formed in a trapezoidal cross section. The gist is that.

【0022】請求項1記載の本発明によれば、中空押出
形材の上面長手方向にそって突出したフランジの先端縁
を長手方向にそって突き合わせ、この突き合わせ部を連
続的に接合するから、摩擦攪拌溶接法による接合も容易
に行うことができる。そして、摩擦攪拌溶接法による溶
接で接合するから、溶接部が大きく変形することや、接
合部に欠陥が生じることがなく、溶接接合部の強度低下
を防ぎ、強度的に信頼できるデッキパネルが得られる。
そして、このデッキパネルは、アルミニウム合金を材質
としているから、軽量で、保護コーティングなしでも耐
蝕性があり、取扱いも便利であり、厳しい規格に対して
もこれを満足させる製造が可能であり、施工性の向上も
図れる。
According to the first aspect of the present invention, the leading edges of the flanges protruding along the longitudinal direction of the upper surface of the hollow extruded profile are abutted along the longitudinal direction, and the abutting portions are continuously joined. Joining by the friction stir welding method can also be easily performed. And, since the joints are joined by welding by the friction stir welding method, the welded portions are not greatly deformed and the joints are not defective, preventing a decrease in the strength of the welded joints and obtaining a deck panel that is reliable in strength. Can be
And since this deck panel is made of aluminum alloy, it is lightweight, has corrosion resistance even without protective coating, is convenient to handle, and can be manufactured to meet the strict standards. The performance can be improved.

【0023】請求項2記載の本発明によれば、前記作用
に加えて、隣接する中空押出形材のフランジの接合部の
下方に形成される空所に、側面T型形材を適宜間隔で配
置して溶接することにより補強を図れると同時に、該側
面T型形材をビームまたは桁などのデッキパネル支持部
に固定することにより、側面T型形材を継手として利用
でき、この場合、結果として固定個所にのみ継手となる
側面T型形材が配設されることになるから、さらに軽量
化が図れる。
According to the second aspect of the present invention, in addition to the above-mentioned functions, side T-shaped members are formed at appropriate intervals in a space formed below the joint of the flanges of the adjacent hollow extruded members. By arranging and welding, reinforcement can be achieved, and at the same time, by fixing the side T-shaped member to a deck panel support such as a beam or a girder, the side T-shaped member can be used as a joint. Since the side T-shaped member serving as a joint is provided only at the fixing point, the weight can be further reduced.

【0024】請求項3記載の本発明によれば、前記作用
に加えて、側面T型形材の下部に延長部を設けたことに
より、この延長部の高さを適宜設定することで最適な水
勾配が得られる。
According to the third aspect of the present invention, in addition to the above-described functions, the extension is provided at the lower portion of the side T-shaped member, so that the height of the extension is appropriately set so as to be optimal. A water gradient is obtained.

【0025】請求項4記載の本発明によれば、前記作用
に加えて、中空押出形材の下面から長手方向にそって逆
T形のビームを一体に成形し、該逆T形のビームのフラ
ンジを下方の桁に固定することにより、デッキパネルを
桁に固定するためのビームを別途設ける必要がなくな
り、側面T型形材に固定のためのボルト孔を穿設する必
要もなくなるからデッキパネルの強度をアップできる。
According to the fourth aspect of the present invention, in addition to the above function, an inverted T-shaped beam is integrally formed along the longitudinal direction from the lower surface of the hollow extruded profile, and the inverted T-shaped beam is formed. By fixing the flange to the lower girder, there is no need to separately provide a beam for fixing the deck panel to the girder, and there is no need to drill bolt holes for fixing the side T-shaped members. Can increase the strength.

【0026】請求項5記載の本発明によれば、前記作用
に加えて、側面T型形材の下部に中空押出形材の長手方
向にそってH型ビームを摩擦攪拌溶接法による溶接で接
合する場合でも、上面側のフランジを溶接する場合と同
方向からH型ビームの溶接も行えるから、中空押出形材
を反転せずにそのままの状態で上下2個所の溶接が行え
て施工性が向上する。また、H型ビームの下部フランジ
を下方の桁に固定するから、側面T型形材などに固定の
ためのボルト孔を穿設する必要がなくなり、デッキパネ
ルの強度を向上できる。
According to the fifth aspect of the present invention, in addition to the above operation, an H-shaped beam is joined to the lower portion of the side T-shaped profile along the longitudinal direction of the hollow extruded profile by welding by friction stir welding. H-shaped beam can be welded in the same direction as when welding the flange on the upper surface side, so that the upper and lower two parts can be welded in the same state without inverting the hollow extruded profile, improving workability. I do. Further, since the lower flange of the H-shaped beam is fixed to the lower girder, it is not necessary to form a bolt hole for fixing the side T-shaped member or the like, and the strength of the deck panel can be improved.

【0027】請求項6記載の本発明によれば、前記作用
に加えて、中空押出形材は、中空部を断面逆台形状に形
成し、隣接する中空押出形材を接合した状態ではフラン
ジの接合部の下方に形成される空所を断面台形状とした
から、トラス構造と同様の強度を確保できる。
According to the sixth aspect of the present invention, in addition to the above-mentioned functions, the hollow extruded profile has a hollow portion formed in an inverted trapezoidal cross section, and a flange is formed when adjacent hollow extruded profiles are joined. Since the space formed below the joint has a trapezoidal cross section, the same strength as that of the truss structure can be secured.

【0028】[0028]

【発明の実施の形態】以下、図面について本発明の実施
の形態を詳細に説明する。図1は本発明のデッキの第1
実施形態を示す一部切欠いた斜視図、図2は同上縦断正
面図、図3は同上縦断側面図で、本発明のデッキも図11
に示した従来例と同様にアルミニウム合金の中空押出形
材2をエレメントとして、その複数を長手方向および幅
方向に溶接してデッキパネル1を形成するものであり、
アルミニウム合金としては、例えば熱処理合金系の6000
系、5000系合金を使用する。
Embodiments of the present invention will be described below in detail with reference to the drawings. FIG. 1 shows the first deck of the present invention.
FIG. 2 is a partially cutaway perspective view showing the embodiment, FIG. 2 is a vertical front view of the same, and FIG. 3 is a vertical side view of the same.
In the same manner as in the conventional example shown in FIG. 1, a hollow extruded shape member 2 of an aluminum alloy is used as an element, and a plurality of the members are welded in a longitudinal direction and a width direction to form a deck panel 1.
As an aluminum alloy, for example, heat-treated alloy type 6000
Use a 5000 series alloy.

【0029】この中空押出形材2は、長手方向にそって
両側にフランジ2aを突出させた上面板2bと、該上面
板2bと平行で上面板2bより幅狭の下面板2cと、該
上面板2bと下面板2cとを接続する斜めの側面板2d
とで構成して中空部2eを断面逆台形状に形成した。
The hollow extruded member 2 has an upper surface plate 2b having flanges 2a protruding on both sides along the longitudinal direction, a lower surface plate 2c parallel to the upper surface plate 2b and narrower than the upper surface plate 2b, Diagonal side plate 2d connecting face plate 2b and lower plate 2c
And the hollow portion 2e was formed in an inverted trapezoidal cross section.

【0030】図中3は後述するように中空押出形材2を
横方向に接合したときにフランジ2aの下方に形成され
る空所4に取り付ける補剛材兼継手となる側面T型形材
を示し、空所4に配置される正面台形状の本体3aと下
部フランジ3bとで形成する。
In the figure, reference numeral 3 denotes a side T-shaped member which becomes a stiffener and a joint which is attached to a space 4 formed below the flange 2a when the hollow extruded members 2 are joined in the lateral direction as described later. It is formed by a front trapezoidal main body 3a and a lower flange 3b arranged in the space 4 shown in FIG.

【0031】次にかかる中空押出形材2と側面T型形材
3とでデッキパネル1を作製する方法について説明す
る。中空押出形材2を長手方向と横方向とに接合する
が、横方向への接合は、中空押出形材2の上面両側に長
手方向にそって突出しているフランジ2aを、隣接する
中空押出形材2同士で長手方向にそって突き合わせ、こ
の突き合わせ部を連続的に摩擦攪拌溶接法(FSW)に
よる溶接で接合しデッキパネル1を形成する。
Next, a method of manufacturing the deck panel 1 from the hollow extruded profile 2 and the side T-shaped profile 3 will be described. The hollow extruded profile 2 is joined in the longitudinal direction and the lateral direction. The lateral joining is performed by joining a flange 2a protruding along both sides of the upper surface of the hollow extruded profile 2 along the longitudinal direction. The materials 2 are butted in the longitudinal direction, and the butted portions are continuously joined by welding by friction stir welding (FSW) to form the deck panel 1.

【0032】摩擦攪拌溶接法は、例えば、図2に示すよ
うに加工物(本実施形態では中空押出形材2)よりも実
質的に硬い材質からなるツール6を加工物の溶接部5に
挿入し、挿入したツール6を回転させながら移動させる
ことにより溶接線方向の溶接を行うようにした溶接方
法、すなわち、回転ツール6と加工物との間に生じる摩
擦熱による塑性流動を利用して摩擦溶接するものであ
る。
In the friction stir welding method, for example, as shown in FIG. 2, a tool 6 made of a material which is substantially harder than a workpiece (hollow extruded section 2 in this embodiment) is inserted into a welded portion 5 of the workpiece. Then, welding is performed in the welding line direction by moving the inserted tool 6 while rotating it, that is, friction is generated by utilizing plastic flow due to frictional heat generated between the rotating tool 6 and the workpiece. It is to be welded.

【0033】この摩擦攪拌溶接法は、溶接部材を固定し
た状態でツール6を回転させながら移動することにより
接合することができるので、溶接方向に対してその長手
方向に連続的に固相接合することが可能である。そし
て、回転ツール6と溶接部材との摩擦熱による金属の塑
性流動を利用した固相接合のため、接合部を溶融させる
ことなく接合できるという特徴があり、加熱温度が低い
ため、接合後の変形が少ないということや、接合部は溶
融されないため、欠陥が少ないなどの利点があり、押出
形材の接合に適しているものと考えられる。
In this friction stir welding method, the welding can be performed while rotating the tool 6 while the welding member is fixed, so that the solid-phase welding is continuously performed in the longitudinal direction with respect to the welding direction. It is possible. The solid-state welding utilizing the plastic flow of the metal due to the frictional heat between the rotating tool 6 and the welding member has a feature that the joining can be performed without melting the joining portion. It is considered to be suitable for joining extruded members because there are advantages such as a small number of defects and a small number of defects because the joint is not melted.

【0034】なお、ツール6は上から下方向に向けて挿
入するものであり、中空押出形材2のフランジ2aを溶
接する場合は、フランジ2aの側を下側にして行う。こ
うして工場などで中空押出形材2を横方向に適宜数接合
して輸送可能なユニットとする。
The tool 6 is inserted downward from above, and when welding the flange 2a of the hollow extruded profile 2, the flange 2a is turned downward. In this way, a suitable number of hollow extruded members 2 are joined laterally in a factory or the like to form a transportable unit.

【0035】そして、接合したフランジ2aの下方に形
成される断面台形状の空所4に補剛材兼継手となる側面
T型形材3の複数を適宜間隔、例えば2〜3m間隔で配
置し、その本体3aの上部および側部をMIGまたはT
IG溶接法によりフランジ2aの下面および側面板2d
の外側に接合する。これにより中空押出形材2と直交す
る方向に側面T型形材3が配置される。
A plurality of side T-shaped members 3 serving as stiffeners and joints are arranged at appropriate intervals, for example, at intervals of 2 to 3 m, in trapezoidal cavities 4 formed below the joined flanges 2a. The upper and side portions of the body 3a are MIG or T
Lower surface of flange 2a and side plate 2d by IG welding
Join outside. Thereby, the side T-shaped member 3 is arranged in a direction orthogonal to the hollow extruded member 2.

【0036】この第1実施形態は、橋軸と直交する方向
に中空押出形材2が配置される場合であり、中空押出形
材2の下面板2cおよび側面T型形材3の下部フランジ
3bをデッキパネル1の支持部であるH型鋼によるビー
ム7の上部フランジ7aの上に配置し、側面T型形材3
の下部フランジ3bとビーム7の上部フランジ7aとを
ボルト8で締めつけ固定する。これにより橋軸であるビ
ーム7と直交する方向に中空押出形材2が並列されたデ
ッキパネル1が配設される。
In the first embodiment, the hollow extruded profile 2 is arranged in a direction perpendicular to the bridge axis. The lower plate 2c of the hollow extruded profile 2 and the lower flange 3b of the side T-profile 3 are provided. Is disposed on the upper flange 7a of the beam 7 made of H-shaped steel, which is a support part of the deck panel 1, and the side T-shaped member 3
Of the beam 7 and the upper flange 7a of the beam 7 are fixed by bolts 8. As a result, the deck panel 1 in which the hollow extruded members 2 are arranged in parallel in a direction perpendicular to the beam 7 as the bridge axis is provided.

【0037】図4〜図6に示す第2実施形態は第1実施
形態と同様に橋軸と直交する方向に中空押出形材2を配
置する場合で、中空押出形材2の構造は第1実施形態と
同様であるから、ここでの詳細な説明は省略する。この
第2実施形態では、中空押出形材2を横方向に接合した
ときにフランジ2aの下方に形成される空所4に取り付
ける補剛材兼継手となる側面T型形材3の形状として、
空所4に溶接される本体3aの下部を延長し、隣接する
空所4に溶接されるもの同士の下部の延長部3cを相互
に連成し、全体形状を略櫛の歯状に形成した。
The second embodiment shown in FIGS. 4 to 6 is similar to the first embodiment in that the hollow extruded profile 2 is arranged in a direction orthogonal to the bridge axis. Since this embodiment is the same as the embodiment, a detailed description thereof will be omitted. In the second embodiment, when the hollow extruded section 2 is joined in the lateral direction, the shape of the side T-shaped section 3 serving as a stiffener / joint to be attached to a space 4 formed below the flange 2a is as follows.
The lower portion of the main body 3a to be welded to the cavity 4 is extended, and the lower extension portions 3c of those to be welded to the adjacent cavity 4 are connected to each other, so that the overall shape is formed in a substantially comb-teeth shape. .

【0038】この中空押出形材2と側面T型形材3とで
デッキパネル1を作製する方法について説明する。中空
押出形材2を長手方向と横方向とに接合するが、横方向
への接合は、第1実施形態と同様にして中空押出形材2
の上面両側に長手方向にそって突出しているフランジ2
aを、隣接する中空押出形材2同士で長手方向にそって
突き合わせ、この突き合わせ部を連続的に摩擦攪拌溶接
法による溶接で接合しデッキパネル1を形成する。
A method of manufacturing the deck panel 1 from the hollow extruded profile 2 and the side T-shaped profile 3 will be described. The hollow extruded profile 2 is joined in the longitudinal direction and the lateral direction, and the joining in the lateral direction is performed in the same manner as in the first embodiment.
2 protruding along the longitudinal direction on both sides of the upper surface of the
The adjacent hollow extruded members 2 are butted along the longitudinal direction, and the butted portions are continuously joined by welding by a friction stir welding method to form the deck panel 1.

【0039】そして、接合したフランジ2aの下方に形
成される空所4に補剛材兼継手となる側面T型形材3を
適宜間隔で配置し、本体3aの上部と側部をMIGまた
はTIG溶接法により中空押出形材2のフランジ2aの
下面および側面板2dの外側に、また、延長部3cの上
部を中空押出形材2の下面板2cの下面に溶接した。
Then, side T-shaped members 3 serving as stiffeners and joints are arranged at appropriate intervals in a space 4 formed below the joined flange 2a, and the upper and side portions of the main body 3a are MIG or TIG. The lower surface of the flange 2a and the outside of the side plate 2d of the hollow extruded profile 2 and the upper portion of the extension 3c were welded to the lower surface of the lower plate 2c of the hollow extruded profile 2 by welding.

【0040】次に側面T型形材3の下部フランジ3bを
デッキパネル1の支持部であるH型鋼によるビーム7の
上部フランジ7aの上に配置し、側面T型形材3の下部
フランジ3bとビーム7の上部フランジ7aとをボルト
8で締めつけ固定する。これにより橋軸であるビーム7
と直交する方向に中空押出形材2が並列されたデッキパ
ネル1が配設される。
Next, the lower flange 3b of the side T-shaped member 3 is arranged on the upper flange 7a of the beam 7 made of H-shaped steel, which is a support portion of the deck panel 1, and the lower flange 3b of the side T-shaped member 3 The upper flange 7a of the beam 7 is fastened and fixed with bolts 8. The beam 7 which is the bridge axis
A deck panel 1 in which hollow extruded members 2 are arranged side by side in a direction perpendicular to the direction is provided.

【0041】この場合、側面T型形材3の延長部3cの
高さを適宜設定することにより、デッキパネル1に勾配
を設けることができ、排水用の水勾配とすることができ
る。
In this case, by appropriately setting the height of the extension 3c of the side T-shaped member 3, a gradient can be provided on the deck panel 1, and a water gradient for drainage can be obtained.

【0042】図7、図8は第3実施形態を示し、橋軸と
平行方向に中空押出形材2を配置する場合で、中空押出
形材2の基本構造は前記第1、第2実施形態と同様であ
るが、前記した構造に加えてこの第3実施形態では中空
押出形材2の下面板2cの下面から長手方向にそって逆
T形のビーム9を一体に成形し、このビーム9の下部の
フランジ9aを下方のH形鋼10による桁の上部フランジ
10aにボルト8で固定する。
FIGS. 7 and 8 show a third embodiment in which the hollow extruded profile 2 is arranged in a direction parallel to the bridge axis. The basic structure of the hollow extruded profile 2 is the first and second embodiments. In the third embodiment, in addition to the above-described structure, an inverted T-shaped beam 9 is integrally formed along the longitudinal direction from the lower surface of the lower surface plate 2c of the hollow extruded profile 2, and the beam 9 is formed. The lower flange 9a of the upper part of the girder by the lower H-section steel 10
Fix to 10a with bolts 8.

【0043】中空押出形材2の複数を横方向に摩擦攪拌
溶接法による溶接により接合する構成、側面T型形材3
を空所4にMIGまたはTIG溶接法による溶接により
接合する構成は前記第1、第2実施形態と同様である。
A structure in which a plurality of hollow extruded sections 2 are joined in a lateral direction by welding by friction stir welding, side T-shaped sections 3
Is joined to the space 4 by welding by the MIG or TIG welding method, which is the same as in the first and second embodiments.

【0044】これにより、第3実施形態では中空押出形
材2は橋軸である桁、すなわちH形鋼10に対してこれと
平行の同方向に配置される。この場合は、ビームとして
機能する部材が逆T形のビーム9として中空押出形材2
の下部に一体に成形されるから、別途格別にビームを中
空押出形材2に結合する必要がなく、よって、結合のた
めのボルト孔を穿設する必要もなくなるから、より大き
な強度を確保できることになる。
Thus, in the third embodiment, the hollow extruded members 2 are arranged in the same direction parallel to the girder as the bridge shaft, that is, the H-section steel 10. In this case, the member functioning as a beam is an inverted T-shaped beam 9 as the hollow extruded member 2.
Since it is formed integrally with the lower part, it is not necessary to separately connect the beam to the hollow extruded shape member 2 and, therefore, it is not necessary to form a bolt hole for connection, so that greater strength can be secured. become.

【0045】図9、図10は第4実施形態を示し、これも
第3実施形態と同様に橋軸と平行方向に中空押出形材2
を配置する場合で、中空押出形材2の基本構造は前記第
1、第2、第3実施形態と同様であるが、側面T型形材
3の構造は、前記第1、第2、第3実施形態とは異な
り、下部フランジ3bを備えない一枚ものの板状に形成
する。
FIGS. 9 and 10 show a fourth embodiment, which is the same as the third embodiment, except that the hollow extruded section 2 is parallel to the bridge axis.
Is arranged, the basic structure of the hollow extruded profile 2 is the same as that of the first, second, and third embodiments, but the structure of the side T-shaped profile 3 is the same as the first, second, and second embodiments. Unlike the third embodiment, it is formed as a single plate without the lower flange 3b.

【0046】そして、デッキパネル1を作製するには、
第1実施形態と同様にして中空押出形材2を横方向に摩
擦攪拌溶接法による溶接により接合し、さらに、この接
合によってフランジ2aの下方に形成される空所4に側
面T型形材3をMIGまたはTIG溶接法による溶接に
より接合した後に、側面T型形材3の下面に中空押出形
材2の長手方向にそってH型ビーム11を摩擦攪拌溶接法
による溶接で接合する。
Then, to manufacture the deck panel 1,
In the same manner as in the first embodiment, the hollow extruded profile 2 is joined by welding by a friction stir welding method in the lateral direction, and further, the side T-shaped profile 3 is formed in a space 4 formed below the flange 2a by this joining. Are joined by MIG or TIG welding, and an H-shaped beam 11 is joined to the lower surface of the side T-shaped member 3 along the longitudinal direction of the hollow extruded member 2 by welding by friction stir welding.

【0047】この接合は、H型ビーム11の上部フランジ
11aの両側の先端縁を長さ方向にそって中空押出形材2
の側面板2dと下面板2cとの角部に溶接することにな
り、H型ビーム11の上部フランジ11aが空所4の下方を
塞ぐかたちでH型ビーム11が中空押出形材2と同方向に
接合される。そして、H型ビーム11の溶接は、中空押出
形材2を横方向に溶接する場合と同じ方向から溶接でき
るから、中空押出形材2を反転させずにそのままの状態
で行えるから、作業性がよい。
This joining is performed by the upper flange of the H-shaped beam 11.
Extruded hollow material 2 along the longitudinal edges of both ends of 11a
Is welded to the corner between the side plate 2d and the lower plate 2c of the H-shaped beam 11 so that the upper flange 11a of the H-shaped beam 11 closes the lower part of the cavity 4 so that the H-shaped beam 11 is in the same direction as the hollow extruded member 2. Joined to. Since the H-shaped beam 11 can be welded from the same direction as when the hollow extruded profile 2 is welded in the lateral direction, the work can be performed as it is without inverting the hollow extruded profile 2, thereby improving workability. Good.

【0048】次にH型ビーム11の下部フランジ11bを下
方のH形鋼10による桁の上部フランジ10aにボルト8で
固定する。これにより、第4実施形態では中空押出形材
2は橋軸である桁、すなわちH形鋼10に対してこれと平
行の同方向に配置される。この場合は、H型ビーム11は
中空押出形材2の下部に摩擦攪拌溶接法による溶接で接
合されるから、H型ビーム11を中空押出形材2に結合す
るためのボルト孔を穿設する必要がなく、より大きな強
度を確保できることになる。
Next, the lower flange 11b of the H-shaped beam 11 is fixed to the upper flange 10a of the lower girder made of the H-beam 10 with bolts 8. Thus, in the fourth embodiment, the hollow extruded members 2 are arranged in the same direction parallel to the girder as the bridge shaft, that is, the H-section steel 10. In this case, since the H-shaped beam 11 is joined to the lower portion of the hollow extruded shape 2 by welding by a friction stir welding method, a bolt hole for connecting the H-shaped beam 11 to the hollow extruded shape 2 is formed. There is no need, and greater strength can be secured.

【0049】[0049]

【発明の効果】以上述べたように本発明のデッキは、中
空押出形材の上面長手方向にそって突出したフランジの
先端縁を長手方向にそって突き合わせ、この突き合わせ
部を連続的に接合するから、接合法に摩擦攪拌溶接法を
採用する場合でも容易に接合を行うことができる。そし
て摩擦攪拌溶接法による溶接で接合するから、溶接部が
大きく変形することや、接合部に欠陥が生じることがな
く、溶接接合部の強度低下を防ぎ、強度的に信頼できる
デッキパネルが得られる。
As described above, in the deck according to the present invention, the leading edges of the flanges protruding along the longitudinal direction of the upper surface of the hollow extruded profile are abutted along the longitudinal direction, and the butted portions are continuously joined. Therefore, even when the friction stir welding method is adopted as the joining method, the joining can be easily performed. And since it joins by welding by the friction stir welding method, the welded portion is not largely deformed and the joint does not have a defect, and the strength of the welded joint is prevented from being reduced, and a deck panel which is reliable in strength can be obtained. .

【0050】さらに、このデッキパネルは、アルミニウ
ム合金を材質としているから、軽量で、保護コーティン
グなしでも耐蝕性があり、取扱いも便利であり、厳しい
規格に対してもこれを満足させる製造が可能であり、施
工性の向上も図れる。
Furthermore, since this deck panel is made of aluminum alloy, it is lightweight, has corrosion resistance even without a protective coating, is easy to handle, and can be manufactured to meet strict standards. Yes, the workability can be improved.

【0051】また、中空押出形材のフランジの接合部の
下方に形成される空所に、側面T型形材を適宜間隔で配
置して溶接したから、より補強を図れると同時に、下方
のビームや桁との固定個所にのみ継手となる側面T型形
材が配設されることになるから、さらに軽量化が図れ
る。
Further, since the side T-shaped members are welded by arranging them at appropriate intervals in the space formed below the joint of the flanges of the hollow extruded members, reinforcement can be achieved, and at the same time, the lower beam can be formed. Since the side T-shaped members serving as joints are provided only at the fixing points to the beam and the girder, the weight can be further reduced.

【0052】そして、側面T型形材の下部に延長部を設
けたことにより、この延長部の高さを適宜設定すること
で最適な水勾配が得られる。
Since an extension is provided below the side T-shaped member, an optimum water gradient can be obtained by appropriately setting the height of the extension.

【0053】さらに、中空押出形材の下面から長手方向
にそって逆T形のビームを一体に成形するタイプでは、
デッキパネルを桁に固定するためのビームを別途設ける
必要がなくなり、側面T型形材に固定のためのボルト孔
を穿設する必要もなくなるからデッキパネルの強度をよ
りアップできる。
Further, in a type in which an inverted T-shaped beam is integrally formed along the longitudinal direction from the lower surface of the hollow extruded profile,
There is no need to separately provide a beam for fixing the deck panel to the girder, and it is not necessary to form a bolt hole for fixing the side T-shaped member, so that the strength of the deck panel can be further increased.

【0054】側面T型形材の下部に中空押出形材の長手
方向にそってH型ビームを摩擦攪拌溶接法による溶接で
接合して空所を塞ぐ場合でも、上面側のフランジを溶接
する場合と同方向からH型ビームの溶接も行えるから、
中空押出形材を反転せずにそのままの状態で上下2個所
の溶接が行えて施工性が向上する。また、H型ビームの
下部フランジを下方の桁に固定するから、側面T型形材
などに固定のためのボルト孔を穿設する必要がなくな
り、デッキパネルの強度を向上できる。
Even when the H-shaped beam is joined to the lower part of the side T-shaped section along the longitudinal direction of the hollow extruded section by welding by the friction stir welding method to close the empty space, even when the flange on the upper side is welded. H-beam welding from the same direction
The upper and lower two portions can be welded in the same state without inverting the hollow extruded profile, thereby improving workability. Further, since the lower flange of the H-shaped beam is fixed to the lower girder, it is not necessary to form a bolt hole for fixing the side T-shaped member or the like, and the strength of the deck panel can be improved.

【0055】そして、中空押出形材は、中空部を断面逆
台形状に形成し、隣接する中空押出形材を接合した状態
ではフランジの接合部の下方に形成される空所を断面台
形状としたから、トラス構造と同様の強度を確保できる
ものである。
In the hollow extruded profile, the hollow portion is formed to have an inverted trapezoidal cross section, and when the adjacent hollow extruded profiles are joined, the space formed below the joining portion of the flange has a trapezoidal cross section. Therefore, the same strength as that of the truss structure can be secured.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明のデッキの第1実施形態を示す一部切欠
いた斜視図である。
FIG. 1 is a partially cutaway perspective view showing a first embodiment of a deck of the present invention.

【図2】本発明のデッキの第1実施形態を示す縦断正面
図である。
FIG. 2 is a vertical sectional front view showing the first embodiment of the deck of the present invention.

【図3】本発明のデッキの第1実施形態を示す縦断側面
図である。
FIG. 3 is a longitudinal sectional side view showing the first embodiment of the deck of the present invention.

【図4】本発明のデッキの第2実施形態を示す一部切欠
いた斜視図である。
FIG. 4 is a partially cutaway perspective view showing a second embodiment of the deck of the present invention.

【図5】本発明のデッキの第2実施形態を示す縦断正面
図である。
FIG. 5 is a longitudinal sectional front view showing a second embodiment of the deck of the present invention.

【図6】本発明のデッキの第2実施形態を示す縦断側面
図である。
FIG. 6 is a longitudinal sectional side view showing a second embodiment of the deck of the present invention.

【図7】本発明のデッキの第3実施形態を示す縦断正面
図である。
FIG. 7 is a longitudinal sectional front view showing a third embodiment of the deck of the present invention.

【図8】本発明のデッキの第3実施形態を示す縦断側面
図である。
FIG. 8 is a vertical sectional side view showing a third embodiment of the deck of the present invention.

【図9】本発明のデッキ4第4実施形態を示す縦断正面
図である。
FIG. 9 is a longitudinal sectional front view showing a fourth embodiment of the deck 4 of the present invention.

【図10】本発明のデッキの第4実施形態を示す縦断側
面図である。
FIG. 10 is a vertical sectional side view showing a fourth embodiment of the deck of the present invention.

【図11】従来のデッキの一部切欠いた平面図である。FIG. 11 is a partially cutaway plan view of a conventional deck.

【図12】従来のデッキのデッキパネルの縦断正面図で
ある。
FIG. 12 is a vertical sectional front view of a deck panel of a conventional deck.

【符号の説明】[Explanation of symbols]

1…デッキパネル 2…中空押出形材 2a…フランジ 2b…上面板 2c…下面板 2d…側面板 2e…中空部 3…側面T型形材 3a…本体 3b…下部フランジ 3c…延長部 4…空所 5…溶接部 6…ツール 7…ビーム 7a…上部フランジ 8…ボルト 9…ビーム 9a…フランジ 10…H形鋼 10a…上部フランジ 11…H型ビーム 11a…上部フランジ 11b…下部フランジ 21…エレメント 22…上部フランジ 23…下部フランジ 24…縦方向のウェブ 25…斜めのウェブ 26…空所 27…溶接部 28…溶接部 29…空所 DESCRIPTION OF SYMBOLS 1 ... Deck panel 2 ... Hollow extruded profile 2a ... Flange 2b ... Top plate 2c ... Lower plate 2d ... Side plate 2e ... Hollow part 3 ... Side T-shaped member 3a ... Main body 3b ... Lower flange 3c ... Extension part 4 ... Empty Place 5 ... Welded part 6 ... Tool 7 ... Beam 7a ... Upper flange 8 ... Bolt 9 ... Beam 9a ... Flange 10 ... H-shaped steel 10a ... Top flange 11 ... H-shaped beam 11a ... Top flange 11b ... Bottom flange 21 ... Element 22 ... upper flange 23 ... lower flange 24 ... vertical web 25 ... diagonal web 26 ... void 27 ... welded 28 ... welded 29 ... void

フロントページの続き (72)発明者 渡辺 和志 東京都港区新橋5丁目11番3号 住友軽金 属工業株式会社内 (72)発明者 熊谷 正樹 東京都港区新橋5丁目11番3号 住友軽金 属工業株式会社内 (72)発明者 田中 直 東京都港区新橋5丁目11番3号 住友軽金 属工業株式会社内 Fターム(参考) 2D059 AA13 GG01 GG55 Continued on the front page (72) Inventor Kazushi Watanabe 5-11-3 Shimbashi, Minato-ku, Tokyo Sumitomo Light Metal Industries Co., Ltd. (72) Inventor Masaki Kumagai 5-11-3 Shimbashi, Minato-ku, Tokyo Sumitomo Light Metal Industry Co., Ltd. (72) Inventor Nao Tanaka 5-11-3 Shimbashi, Minato-ku, Tokyo Sumitomo Light Metal Industry Co., Ltd. F-term (reference) 2D059 AA13 GG01 GG55

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 アルミニウム合金の中空押出形材の複数
を幅方向に溶接してデッキパネルを形成するデッキにお
いて、前記中空押出形材の上面両側に長手方向にそって
フランジを一体に設け、隣接する中空押出形材の前記フ
ランジの先端縁を長手方向にそって突き合わせ、この突
き合わせ部を連続的に摩擦攪拌溶接法による溶接で接合
しデッキパネルを形成することを特徴とするデッキ。
1. A deck in which a plurality of aluminum alloy hollow extruded sections are welded in the width direction to form a deck panel, flanges are integrally provided on both sides of an upper surface of the hollow extruded sections along a longitudinal direction, A deck panel characterized in that butting edges of the flanges of the hollow extruded profiles are abutted along a longitudinal direction, and the abutting portions are continuously joined by welding by a friction stir welding method to form a deck panel.
【請求項2】 隣接する中空押出形材のフランジの接合
部の下方に形成される空所に、補剛材としての側面T型
形材を適宜間隔で配置して溶接し、該側面T型形材をビ
ームまたは桁などのデッキパネル支持部に固定する請求
項1記載のデッキ。
2. A side T-shaped member as a stiffener is welded to a space formed below a joint portion of a flange of an adjacent hollow extruded member at appropriate intervals. The deck according to claim 1, wherein the section is fixed to a deck panel support such as a beam or a girder.
【請求項3】 側面T型形材は、下部を延長し、隣接す
る空所に溶接されるもの同士の下部の延長部を相互に連
成する請求項2記載のデッキ。
3. The deck of claim 2, wherein the side T-profile extends the lower portion and interconnects the lower extensions of those welded to adjacent cavities.
【請求項4】 隣接する中空押出形材のフランジの接合
部の下方に形成される空所に、補剛材としての側面T型
形材を適宜間隔で配置して溶接するとともに、中空押出
形材の下面から長手方向にそって逆T形のビームを一体
に成形し、該逆T形のビームのフランジを下方の桁に固
定する請求項1記載のデッキ。
4. A side T-shaped stiffener as a stiffening member is welded to a space formed below a joint portion of a flange of an adjacent hollow extruded shape at an appropriate interval, and is formed by hollow extrusion. The deck according to claim 1, wherein an inverted T-shaped beam is integrally formed along a longitudinal direction from a lower surface of the material, and a flange of the inverted T-shaped beam is fixed to a lower spar.
【請求項5】 隣接する中空押出形材のフランジの接合
部の下方に形成される空所に、補剛材としての側面T型
形材を適宜間隔で配置して溶接するとともに、前記側面
T型形材の下部に中空押出形材の長手方向にそってH型
ビームを摩擦攪拌溶接法による溶接で接合し、該H型ビ
ームの下部フランジを下方の桁に固定する請求項1記載
のデッキ。
5. A side T-shaped member as a stiffening member is welded to an empty space formed below a joint portion of a flange of an adjacent hollow extruded member at an appropriate interval. 2. The deck according to claim 1, wherein an H-shaped beam is joined to a lower portion of the molded shape along a longitudinal direction of the hollow extruded shape by welding by friction stir welding, and a lower flange of the H-shaped beam is fixed to a lower girder. .
【請求項6】 中空押出形材は、長手方向にそって両側
にフランジを突出させた上面板と、該上面板と平行で上
面板より幅狭の下面板と、該上面板と下面板とを接続す
る斜めの側面板とで構成して中空部を断面逆台形状に形
成し、隣接する中空押出形材のフランジの接合部の下方
に形成される空所を断面台形状とした請求項1から請求
項5のいずれかに記載のデッキ。
6. A hollow extruded profile comprises an upper plate having flanges protruding on both sides along a longitudinal direction, a lower plate parallel to the upper plate and narrower than the upper plate, and the upper plate and the lower plate. The hollow portion is formed to have an inverted trapezoidal cross section, and the cavity formed below the joint portion of the flange of the adjacent hollow extruded profile is formed to have a trapezoidal cross section. The deck according to any one of claims 1 to 5.
JP25694299A 1999-09-10 1999-09-10 Deck for floor slab Expired - Fee Related JP3561185B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP25694299A JP3561185B2 (en) 1999-09-10 1999-09-10 Deck for floor slab

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP25694299A JP3561185B2 (en) 1999-09-10 1999-09-10 Deck for floor slab

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP2003000475A Division JP4021771B2 (en) 2003-01-06 2003-01-06 How to connect deck panel and girder

Publications (2)

Publication Number Publication Date
JP2001081723A true JP2001081723A (en) 2001-03-27
JP3561185B2 JP3561185B2 (en) 2004-09-02

Family

ID=17299508

Family Applications (1)

Application Number Title Priority Date Filing Date
JP25694299A Expired - Fee Related JP3561185B2 (en) 1999-09-10 1999-09-10 Deck for floor slab

Country Status (1)

Country Link
JP (1) JP3561185B2 (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100393269B1 (en) * 2001-03-28 2003-07-31 지효선 Tube structures for bridge deck erection
JP2004068517A (en) * 2002-08-09 2004-03-04 Ichiro Okura Installation structure for floor slab and method for replacing floor slab uaing the same
JP2005213825A (en) * 2004-01-28 2005-08-11 Ichiro Okura Installation method for floor slab
KR100693872B1 (en) * 2005-10-17 2007-03-12 한국건설기술연구원 Connection structure and construction method for steel and concrete composite deck with a blocked out
JP2007162270A (en) * 2005-12-12 2007-06-28 Sumikei Engineering Kk Dome truss made of aluminum alloy
KR100990967B1 (en) 2008-07-17 2010-11-01 연세대학교 산학협력단 Assembled bridge and method for constucting an assembled bridge
KR101059467B1 (en) * 2008-07-10 2011-08-25 한국건설기술연구원 Cable-stayed bridge with box-shaped crossbeam

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100393269B1 (en) * 2001-03-28 2003-07-31 지효선 Tube structures for bridge deck erection
JP2004068517A (en) * 2002-08-09 2004-03-04 Ichiro Okura Installation structure for floor slab and method for replacing floor slab uaing the same
JP2005213825A (en) * 2004-01-28 2005-08-11 Ichiro Okura Installation method for floor slab
KR100693872B1 (en) * 2005-10-17 2007-03-12 한국건설기술연구원 Connection structure and construction method for steel and concrete composite deck with a blocked out
JP2007162270A (en) * 2005-12-12 2007-06-28 Sumikei Engineering Kk Dome truss made of aluminum alloy
KR101059467B1 (en) * 2008-07-10 2011-08-25 한국건설기술연구원 Cable-stayed bridge with box-shaped crossbeam
KR100990967B1 (en) 2008-07-17 2010-11-01 연세대학교 산학협력단 Assembled bridge and method for constucting an assembled bridge

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