JP2001079816A - Manufacture of container made of biodegradable material - Google Patents

Manufacture of container made of biodegradable material

Info

Publication number
JP2001079816A
JP2001079816A JP25536099A JP25536099A JP2001079816A JP 2001079816 A JP2001079816 A JP 2001079816A JP 25536099 A JP25536099 A JP 25536099A JP 25536099 A JP25536099 A JP 25536099A JP 2001079816 A JP2001079816 A JP 2001079816A
Authority
JP
Japan
Prior art keywords
container
biodegradable
slurry
producing
biodegradable material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP25536099A
Other languages
Japanese (ja)
Inventor
Hisashi Kanetani
久 金谷
Hideaki Suemasu
秀昭 末増
Yoji Kai
洋二 甲斐
Akio Matsuo
紀生 松尾
Tatsuya Hamachi
達也 浜地
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Seibu Electric and Machinery Co Ltd
Fukuoka Kasei Kogyo KK
Original Assignee
Seibu Electric and Machinery Co Ltd
Fukuoka Kasei Kogyo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Seibu Electric and Machinery Co Ltd, Fukuoka Kasei Kogyo KK filed Critical Seibu Electric and Machinery Co Ltd
Priority to JP25536099A priority Critical patent/JP2001079816A/en
Priority to KR1020000005153A priority patent/KR20000057885A/en
Priority to TW89101907A priority patent/TW426594B/en
Priority to CN00100757A priority patent/CN1268531A/en
Publication of JP2001079816A publication Critical patent/JP2001079816A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/003Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/20Making multilayered or multicoloured articles
    • B29C43/203Making multilayered articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/25Solid
    • B29K2105/253Preform
    • B29K2105/256Sheets, plates, blanks or films

Abstract

PROBLEM TO BE SOLVED: To provide a method for manufacturing a container made of a biodegradable material made up of a biodegradable material composition. SOLUTION: This biodegradable material composition is slurry made up of pulverized vegetable fibers obtained by grinding a vegetable raw material composed mainly of rice hulls, shellac, titanium oxide, biodegradable wax and calcium carbonate. Then a sheetlike fabric made up of a biodegradable substance and/or a non-woven fabric is impregnated with the slurry and dried into a sheet member 1. Next, one piece of the sheet member 1 or two or more pieces of the sheet member 1 laminated or the sheet members 1 between which a filler 9 is sandwiched, are thermally molded under pressure into a container of a specified shape and thus the container in a biodegradable material is obtained.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は,籾殻等の植物原
料と織布や不織布等から成る生分解性材料組成物を原料
とする生分解性材料製容器の製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a container made of a biodegradable material from a plant material such as rice husk and a biodegradable material composition comprising a woven or nonwoven fabric.

【0002】[0002]

【従来の技術】従来,生分解性不織布を使用した食品の
運搬やショーケースに陳列される食品用トレイやケース
としての使い捨て容器は,例えば,特開平4−1897
40号公報に開示されたものが知られている。該食品用
トレイは,セルロース系の天然繊維又はセルロース系の
再生又は半合成繊維或いはこれらの混合繊維より構成す
る繊維ウェブが,キトサン塩を主体とする繊維間結合剤
で接着され,該繊維100重量部に対して撥水剤を固形
分で1〜10重量部付着させた目付200g/m 2 以上
の生分解性不織布より成り,みかけ密度0.2g/cm
3 以上に圧縮成形された受け皿状に形成したものであ
る。
2. Description of the Related Art Conventionally, food products using biodegradable nonwoven fabrics have been used.
Food trays and cases to be transported or displayed in showcases
The disposable container as described in, for example, JP-A-4-1897
One disclosed in Japanese Patent No. 40 is known. For the food
Trays are made of cellulosic natural fibers or cellulosic
Made of recycled or semi-synthetic fibers or a blend of these
Fiber web is chitosan salt-based interfiber binder
And a water repellent is solidified to 100 parts by weight of the fiber.
200 g / m per unit weight of 1 to 10 parts by weight per minute Twothat's all
Made of biodegradable non-woven fabric with an apparent density of 0.2 g / cm
ThreeIt is formed in the shape of a saucer that has been compression molded as described above.
You.

【0003】また,特開平10−323810号公報に
開示された生分解性成形材料は,51〜70wt%の紙
粉と30〜49wt%の生分解性脂肪族ポリエステル樹
脂とからなり,耐熱温度が高く,蒸気滅菌が可能な使い
捨て食器,トレイ,苗木等のポットごとに,土中に移植
できる植生ポットを形成できる。該生分解性成形材料
は,耐水性を有し,使用後に廃棄した場合には,一定期
間内に崩壊消滅するものである。
[0003] The biodegradable molding material disclosed in Japanese Patent Application Laid-Open No. 10-323810 comprises 51 to 70 wt% of paper powder and 30 to 49 wt% of a biodegradable aliphatic polyester resin, and has a heat resistant temperature. Vegetable pots that can be transplanted into the soil can be formed for each pot, such as disposable dishes, trays, and seedlings, which are expensive and can be sterilized with steam. The biodegradable molding material has water resistance and, when discarded after use, collapses and disappears within a certain period of time.

【0004】また,特開平7−205120号公報に
は,可分解性容器の製造方法が開示されている。該可分
解性容器の製造方法は,穀類の藁と籾殻を基本原料とし
て廃棄による環境汚染を起こさないものであり,穀類の
藁と籾殻を高温殺菌消毒し,これを乾燥後に予め切断繊
維或いは粉砕粉とし,一方,含水澱粉を加熱して糊化
し,両者を混合攪拌した混合材料をダイにて加熱加圧成
形し,次いで,プラスチックフィルムを塗布してカバー
層を形成したものである。
[0004] Japanese Patent Application Laid-Open No. 7-205120 discloses a method for producing a degradable container. The method for producing the degradable container is to use cereal straw and rice husk as a basic raw material so as not to cause environmental pollution due to disposal. The cereal straw and rice husk are sterilized by high-temperature sterilization, and after drying, cut fibers or crushed in advance. In the meantime, the hydrated starch is heated to gelatinize, and the mixed material obtained by mixing and stirring the both is heated and pressed by a die, and then a plastic film is applied to form a cover layer.

【0005】[0005]

【発明が解決しようとする課題】しかしながら,従来の
使い捨て容器は,成形時の流動性を良好にするため,少
量ながら生分解できない材料が添加されており,これら
の容器の廃棄処分時に環境汚染を引き起こすことにな
る。また,従来の可分解性容器は,使用時に十分な剛
性,強度,形状保持性等の機械的物性を有していない欠
点があった。また,上記可分解性容器の製造方法によっ
て製造した成形体は,カバー層を設けて初めて形状を保
持できるものである。更に,従来の使い捨て容器は,製
品の強度が十分でなく,例えば,食品用容器として使用
した場合に,食品用容器に液体や酢の物等を入れて移送
する場合に,容器自体の形状を保持できないこと,容器
自体が水分を吸収して表面が変色すること等の問題が発
生した。また,容器の強度化を図るため,シート材を含
む生分解性材料を用いて成形する場合は,シート材の上
に非シート材を塗布したり,非シート材の中間成形体の
表面にシートを配置して成形したりする等,シート材と
非シート材が一体化して成形されなかったので,軽量化
や薄肉化の点で問題があり,生産性が悪いなどの問題が
生じていた。
However, conventional disposable containers contain a small amount of materials that cannot be biodegraded in order to improve the flowability during molding. Will cause. Further, the conventional degradable container has a drawback in that it does not have sufficient mechanical properties such as rigidity, strength, shape retention and the like when used. Further, the molded article produced by the method for producing a decomposable container can maintain its shape only by providing a cover layer. In addition, conventional disposable containers do not have sufficient strength of the product. For example, when used as a food container, the shape of the container itself cannot be maintained when a liquid or vinegar is put into the food container and transferred. In addition, problems such as the fact that the surface itself discolors due to absorption of moisture by the container itself occurred. When molding using a biodegradable material including a sheet material to increase the strength of the container, apply a non-sheet material on the sheet material, or apply a sheet on the surface of the non-sheet intermediate molded body. However, since the sheet material and the non-sheet material are not integrally formed, such as when the sheet material is arranged and formed, there are problems in terms of weight reduction and thickness reduction, and problems such as poor productivity have occurred.

【0006】[0006]

【課題を解決するための手段】この発明の目的は,上記
の課題を解決することであり,籾殻を主成分とする植物
繊維粉末材,バインダー,漂白殺菌,耐水性,耐熱性等
を備えた材料から泥漿(スラリー)を作り,該泥漿を生
分解性物質から成るシート状織布及び/又は不織布に含
浸させた後に乾燥させてシート材を作製するか,又は泥
漿自体をシート材に作製し,強度をアップさせる時に
は,シート材を少なくとも二重以上に積層して所定の形
状に加熱加圧成形して容器を作製し,容器を構成する組
成物を燃やすこと無く廃棄した場合に,容器材料が短期
間で微生物の分解作用の助けや日光,紫外線等で崩壊さ
れ,それによって無害な土壌,H2 O,CO2 等に分解
され,分解物質が土壌改良材等に役立ち,更に,容器自
体の軽量化,薄肉化,生産性を向上させると共に,使用
時の剛性,強度,形状保持,耐水性,耐熱性等の特性に
優れている生分解性材料製容器の製造方法を提供するこ
とである。
SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned problems, and to provide a plant fiber powder material mainly composed of rice husks, a binder, a bleach sterilizer, water resistance, heat resistance, and the like. A slurry is made from the material, and the slurry is impregnated into a woven and / or nonwoven sheet made of a biodegradable substance and then dried to produce a sheet material, or the slurry itself is produced into a sheet material. When the strength is to be increased, at least two or more sheets are laminated and heated and pressed into a predetermined shape to produce a container. When the composition constituting the container is discarded without burning, the container material is used. Is decomposed in a short period of time by the help of microbial decomposition and sunlight, ultraviolet rays, etc., whereby it is decomposed into harmless soil, H 2 O, CO 2, etc. Lighter and thinner Improves the productivity, and to provide rigidity during use, the strength, shape retention, water resistance, a method for producing a biodegradable material made container has excellent properties such as heat resistance.

【0007】この発明は,籾殻を主成分とする植物繊維
粉末材,シェラック粉末及び/又はシェラック溶液及び
生分解性ワックスを少なくとも含んでいる泥漿を,生分
解性物質から成るシート状織布及び/又は不織布に塗布
又は浸漬によって含浸させた後に乾燥させてシート部材
を作製し,次いで前記シート部材を所定の形状を有する
容器に加熱加圧成形することから成る生分解性材料製容
器の製造方法に関する。
[0007] The present invention relates to a sheet-like woven fabric made of a biodegradable substance, comprising a plant fiber powder material mainly composed of rice hulls, shellac powder and / or a slurry containing at least a shellac solution and a biodegradable wax. Alternatively, the present invention relates to a method for producing a biodegradable material container, comprising forming a sheet member by impregnating a nonwoven fabric by applying or dipping and drying the sheet member, and then heating and pressing the sheet member into a container having a predetermined shape. .

【0008】更に,前記泥漿には,酸化チタン及び炭酸
カルシウムを添加することができる。例えば,容器を食
器等として使用する場合には,籾殻等の臭いを消すた
め,或いは殺菌するため,消臭剤や殺菌剤として酸化チ
タンを添加することが有効である。また,前記シェラッ
ク粉末及び/又はシェラック溶液は少なくともバインダ
ー及び耐水性材として機能し,前記酸化チタンは少なく
とも消臭剤及び漂白殺菌剤として機能し,及び前記生分
解性ワックスは少なくとも耐水性材,離型材及び発水材
として機能する。
Further, titanium oxide and calcium carbonate can be added to the slurry. For example, when the container is used as tableware or the like, it is effective to add titanium oxide as a deodorant or a bactericide in order to eliminate the odor of rice hulls or to sterilize it. In addition, the shellac powder and / or shellac solution functions at least as a binder and a water-resistant material, the titanium oxide functions as at least a deodorant and a bleaching fungicide, and the biodegradable wax includes at least a water-resistant material, Functions as a mold material and a water generating material.

【0009】加熱加圧成形される前記シート部材は,1
枚又は積層された複数枚から構成されている。また,前
記シート部材を積層する工程では,前記植物繊維粉末
材,前記シート状織布及び/又は不織布等の生分解性材
料を含む充填材を,前記シート部材間に適宜に介在させ
て容器の遮熱性,耐熱性,厚さ及び強度を調整すること
ができるものである。例えば,前記充填材を多孔体に構
成すれば,多孔部に空気層ができ,遮熱性を大幅に向上
させることができる。
[0009] The sheet member to be formed by heating and pressing includes:
It is composed of a single sheet or a plurality of stacked sheets. In the step of laminating the sheet members, a filler containing a biodegradable material such as the vegetable fiber powder material, the sheet-like woven fabric and / or the non-woven fabric is appropriately interposed between the sheet members to form a container. The heat shielding property, heat resistance, thickness and strength can be adjusted. For example, if the filler is formed as a porous body, an air layer is formed in the porous portion, and the heat shielding property can be greatly improved.

【0010】前記シート部材を加熱加圧成形した前記容
器の表面には,前記生分解性ワックス及びシリコーン・
コーティング剤を塗布されている。前記生分解性ワック
スは,一般に高温に対して耐熱性を有していないが,容
器の使用分野では耐水性を向上させるため,容器の表面
にコーティングすることが好ましい。
[0010] The surface of the container formed by heating and pressing the sheet member is provided with the biodegradable wax and the silicone resin.
Coating agent is applied. The biodegradable wax generally does not have heat resistance to high temperatures, but is preferably coated on the surface of the container to improve water resistance in the field of use of the container.

【0011】前記植物繊維粉末材は50〜350メッシ
ュに粉砕された粉砕粉から構成されている。更に,前記
シート部材の加熱加圧成形条件は,温度が100〜25
0℃,圧力が30〜200kg/cm2 及び成形時間が
3〜60秒間の範囲である。
[0011] The plant fiber powder material is composed of pulverized powder pulverized to 50 to 350 mesh. Further, the heating and pressing molding conditions of the sheet member are as follows.
The temperature ranges from 0 ° C., the pressure ranges from 30 to 200 kg / cm 2 and the molding time ranges from 3 to 60 seconds.

【0012】前記泥漿は,前記植物繊維粉末材40〜9
0%,前記シェラック溶液5〜40%,前記酸化チタン
1〜30%,前記生分解性ワックス1〜40%,前記炭
酸カルシウム1〜20%及び残部の水又は有機溶剤を混
合して作製されている。
[0012] The slurry contains the plant fiber powder material 40 to 9
0%, the shellac solution 5 to 40%, the titanium oxide 1 to 30%, the biodegradable wax 1 to 40%, the calcium carbonate 1 to 20%, and the remaining water or organic solvent. I have.

【0013】前記籾殻には,竹,サトウキビ,藁,やし
がら,バカス,木屑,ケナフ,綿糸くず,パルプ等の植
物材及びこれらの二種以上の混合材から選択された材料
が添加されている。また,前記生分解性ワックスは,動
植物ワックス,鉱物ワックス,石油ワックス等の天然ワ
ックス及びこれらの二種以上の混合材から選択された材
料が添加されている。
A material selected from plant materials such as bamboo, sugar cane, straw, coconut, bacas, wood chips, kenaf, cotton lint, pulp and a mixture of two or more of these is added to the rice husk. I have. Further, the biodegradable wax is added with a material selected from natural waxes such as animal and vegetable waxes, mineral waxes, petroleum waxes, and mixtures of two or more of these.

【0014】前記泥漿には,コ−パル,ロジン,蒸留ト
ール油,トール油脂肪酸,テルペン重合体,澱粉,ゼラ
チン,カゼイン,ダンマー,アラビヤガム,ギルソナイ
ト,及びこれらの二種以上の混合材から選択されたバイ
ンダーが添加されている。また,前記泥漿には,ゼオラ
イト及び/又は活性炭の消臭殺菌剤が添加されている。
また,前記泥漿には,タルク及び/又はマイカ等の無機
質充填剤が添加されている。
The slurry is selected from co-pal, rosin, distilled tall oil, tall oil fatty acid, terpene polymer, starch, gelatin, casein, dammer, arabia gum, gilsonite, and a mixture of two or more of these. Binder has been added. In addition, a zeolite and / or an activated carbon deodorant disinfectant is added to the slurry.
Further, an inorganic filler such as talc and / or mica is added to the slurry.

【0015】前記泥漿を前記シート部材に含浸させる工
程は,ボビンから繰り出される前記シート部材をタンク
内に収容された前記泥漿に浸漬した状態で通過させるこ
とにより達成される。
The step of impregnating the sheet member with the slurry is achieved by passing the sheet member unreeled from the bobbin in a state immersed in the slurry housed in a tank.

【0016】又は,この発明は,籾殻を主成分とする植
物繊維粉末材,シェラック粉末及び/又はシェラック溶
液及び生分解性ワックスを少なくとも含んでいる泥漿
を,乾燥させてシート部材を作製し,次いで前記シート
部材を所定の形状を有する容器に加熱加圧成形すること
から成る生分解性材料製容器の製造方法に関する。更
に,前記シート部材を積層する工程では,前記植物繊維
粉末材を少なくとも含んだ生分解性材料の充填材を,前
記シート部材間に適宜に介在させて容器の遮熱性,耐熱
性,厚さ及び強度を調整する。
[0016] Alternatively, the present invention provides a method for manufacturing a sheet member by drying a plant fiber powder material mainly composed of rice hulls, shellac powder and / or a slurry containing at least a shellac solution and a biodegradable wax. The present invention relates to a method for producing a container made of a biodegradable material, which comprises heating and pressing the sheet member into a container having a predetermined shape. Further, in the step of laminating the sheet members, a filler of a biodegradable material containing at least the plant fiber powder material is appropriately interposed between the sheet members, and the heat shielding property, heat resistance, thickness and Adjust the intensity.

【0017】この生分解性材料製容器の製造方法では,
前記泥漿より前記シート部材を製造する工程は,タンク
内に収容された前記泥漿にふるいを浸漬させ,前記泥漿
が前記ふるい上に拡散して前記ふるいを前記タンクから
引き上げ,前記泥漿を乾燥させることにより達成され
る。
In the method for producing a container made of a biodegradable material,
The step of manufacturing the sheet member from the slurry includes immersing a sieve in the slurry contained in a tank, the slurry being spread on the sieve, lifting the sieve from the tank, and drying the slurry. Is achieved by

【0018】前記泥漿を前記シート部材に含浸させる工
程は,ボビンから繰り出される前記シート部材をタンク
内に収容された前記泥漿に浸漬した状態で通過させるこ
とに達成される。
[0018] The step of impregnating the sheet member with the slurry is achieved by passing the sheet member unreeled from the bobbin in a state of being immersed in the slurry accommodated in a tank.

【0019】この生分解性材料製容器の製造方法は,上
記のように構成されているので,シェラック(シェラッ
ク粉末及び/又はシェラック溶液)が耐水性や耐熱性を
有し,また,生分解性ワックスが耐水性を有するから,
食品容器として使用した場合に,容器が水分を吸収して
膨潤したり変色や変質を起こすことがなく,好ましい容
器を提供できる。また,生分解性材料から成る泥漿を含
浸したシート部材を少なくとも2枚以上積層することに
よって,容器の保形性,強度を確保でき,好ましい容器
を作製できる。更に,この生分解性材料製容器の製造方
法は,生分解性材料として漂白殺菌剤及び消臭効果のあ
る酸化チタン,離型性,発水性,流動性や光沢をアップ
させる生分解性ワックスを添加するので,容器の特性を
アップさせることができる。更に,この生分解性材料製
容器の製造方法で作製した容器は,取り扱いの利便性,
生産性向上の効果も得られる。更に,この生分解性材料
製容器の製造方法は,積層するシート材間に生分解性材
料を挟むことも可能であるので,他の生分解性材料を挟
むことによって,容器に厚みを持たせたり,挟まれる材
料の性質によって容器に他の機能を加えることも可能で
ある。
Since the method for producing a container made of this biodegradable material is constituted as described above, shellac (shellac powder and / or shellac solution) has water resistance and heat resistance, Because wax has water resistance,
When used as a food container, the container does not absorb water and does not swell, discolor or deteriorate, and a preferable container can be provided. In addition, by laminating at least two or more sheet members impregnated with a slurry made of a biodegradable material, shape retention and strength of the container can be secured, and a preferable container can be manufactured. In addition, the method of manufacturing the container made of the biodegradable material includes a bleaching disinfectant and a titanium oxide having a deodorizing effect, and a biodegradable wax for improving releasability, water release, fluidity and gloss as the biodegradable material. Because of the addition, the characteristics of the container can be improved. Furthermore, containers manufactured by this method of manufacturing containers made of biodegradable materials are convenient for handling,
The effect of improving productivity is also obtained. Further, in the method of manufacturing a container made of a biodegradable material, since a biodegradable material can be sandwiched between sheet materials to be laminated, the thickness of the container can be increased by sandwiching another biodegradable material. It is also possible to add other functions to the container, depending on the nature of the material being sandwiched.

【0020】[0020]

【発明の実施の形態】以下,図面を参照して,この発明
による生分解性材料製容器の製造方法の実施例を説明す
る。図1はこの発明による生分解性材料製容器の製造方
法の一実施例を示すブロック図,図2はこの発明による
生分解性材料製容器の製造方法を達成する製造装置の実
施例を示す概略説明図,図3はこの発明による生分解性
材料製容器の製造方法を達成する製造装置における加熱
加圧装置の実施例を示す概略説明図,及び図4はこの発
明による生分解性材料製容器の製造方法における異なる
素材による製造工程の実施例を示す概略説明図である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, an embodiment of a method for manufacturing a container made of a biodegradable material according to the present invention will be described with reference to the drawings. FIG. 1 is a block diagram showing one embodiment of a method for manufacturing a container made of a biodegradable material according to the present invention, and FIG. 2 is a schematic diagram showing an embodiment of a manufacturing apparatus for achieving the method for manufacturing a container made of a biodegradable material according to the present invention. FIG. 3 is a schematic explanatory view showing an embodiment of a heating and pressurizing apparatus in a manufacturing apparatus for achieving the method for manufacturing a biodegradable material container according to the present invention, and FIG. 4 is a biodegradable material container according to the present invention. FIG. 7 is a schematic explanatory view showing an example of a manufacturing process using different materials in the manufacturing method of FIG.

【0021】この生分解性材料組成物の製造方法は,少
なくとも籾殻を粉砕して植物繊維粉末材,バインダー,
耐水性材及び耐熱性材としてのシェラック粉末及び/又
はシェラック溶液,及び耐水性を改善するための生分解
性ワックスを準備し(ステップ1〜3),これらを所定
量に配合して混練して泥漿(スラリー)4を作製する
(ステップ6)。この場合に,泥漿4には,消臭剤と漂
白殺菌剤としての酸化チタン,及び増量剤として炭酸カ
ルシウム(ステップ4,5)を添加することができる。
一方,生分解性物質から成るシート状織布及び/又は不
織布から成るシート材を準備する(ステップ7)。シー
ト材を泥漿4に浸漬又は吹き付け等で塗布し(ステップ
8),シート材に生分解性材料の泥漿4を含浸させたシ
ート部材1を作製する(ステップ9)。次いで,シート
部材1を乾燥させ(ステップ10),乾燥してシート部
材1を1枚又は2枚以上に積層する(ステップ11)。
次いで,積層されたシート部材1を所定の形状に加熱加
圧成形し(ステップ12),所定の生分解性材料製容器
8を製造する(ステップ13)。
[0021] The method for producing the biodegradable material composition comprises, at least, crushing rice hulls, plant fiber powder material, binder,
A shellac powder and / or shellac solution as a water-resistant material and a heat-resistant material, and a biodegradable wax for improving water resistance are prepared (steps 1 to 3). A slurry (slurry) 4 is prepared (step 6). In this case, the slurry 4 can be added with titanium oxide as a deodorant and a bleaching bactericide, and calcium carbonate (steps 4 and 5) as a bulking agent.
On the other hand, a sheet-like woven fabric made of a biodegradable substance and / or a sheet material made of a non-woven fabric are prepared (step 7). The sheet material is applied to the slurry 4 by dipping or spraying (step 8), and a sheet member 1 in which the sheet material is impregnated with the slurry 4 of the biodegradable material is manufactured (step 9). Next, the sheet member 1 is dried (step 10) and dried to laminate one or two or more sheet members 1 (step 11).
Next, the laminated sheet member 1 is heated and pressed into a predetermined shape (step 12), and a predetermined biodegradable material container 8 is manufactured (step 13).

【0022】また,シート部材1を積層する工程では,
図4のCで示すように,充填材9をシート部材1の間に
適宜に介在させて容器8の遮熱性,耐熱性,厚さ及び強
度を調整することができる。充填材9は,例えば,植物
繊維粉末材,シート状織布及び/又は不織布等の生分解
性材料,或いは炭酸カルシウム,水酸化カルシウム,酸
化カルシウム,酸化チタン,雲母粉末等の鉱物原料から
作ることができる。
In the step of laminating the sheet members 1,
As shown by C in FIG. 4, the heat shielding property, heat resistance, thickness and strength of the container 8 can be adjusted by appropriately interposing the filler 9 between the sheet members 1. The filler 9 is made of a biodegradable material such as a plant fiber powder material, a sheet-like woven fabric and / or a nonwoven fabric, or a mineral raw material such as calcium carbonate, calcium hydroxide, calcium oxide, titanium oxide, and mica powder. Can be.

【0023】この生分解性材料製容器の製造方法におい
て,シート部材1の加熱加圧成形条件は,温度が100
〜250℃,圧力が30〜200kg/cm2 及び成形
時間が3〜60秒間の範囲である。
In this method for manufacturing a container made of a biodegradable material, the conditions for heating and pressing the sheet member 1 are as follows.
250250 ° C., pressure 3030200 kg / cm 2 and molding time 3360 seconds.

【0024】混合材から成る泥漿4は,これらの原料の
配合割合が,植物繊維粉末材40〜90%,シェラック
溶液のバインダー5〜40%,酸化チタンの消臭・漂白
殺菌剤1〜30%,生分解性ワックス1〜40%,炭酸
カルシウム1〜20%及び残部の水を混合して作製され
ている。
In the slurry 4 composed of a mixed material, the mixing ratio of these raw materials is as follows: plant fiber powder material 40 to 90%, shellac solution binder 5 to 40%, titanium oxide deodorant / bleaching fungicide 1 to 30% , 1 to 40% of biodegradable wax, 1 to 20% of calcium carbonate and the balance of water.

【0025】植物繊維粉末材は,50〜350メッシュ
に粉砕された粉砕粉から構成されている。また,籾殻に
は,竹,サトウキビ,藁,やしがら,バカス,木屑,綿
糸くず,ケナフ(アオイ科ハイビスカス属の一年草),
パルプ等の植物材及びこれらの二種以上の混合材から選
択された材料を添加することも可能である。これらの植
物材は,粉砕して粉末にすることが好ましいが,容器8
の用途によっては,粗い状態の粉砕程度でもよいもので
ある。
The plant fiber powder material is composed of ground powder ground to 50-350 mesh. In addition, rice husks include bamboo, sugarcane, straw, palm, bacas, wood chips, cotton lint, kenaf (an annual plant of the genus Hibiscus),
It is also possible to add a material selected from plant materials such as pulp and a mixture of two or more of these. These plant materials are preferably crushed into powders.
Depending on the intended use, a crushing degree of a coarse state may be sufficient.

【0026】シェラックには,バインダーとしてコ−パ
ル,ロジン,蒸留トール油,トール油脂肪酸,テルペン
重合体,澱粉,ゼラチン,カゼイン,ダンマー,アラビ
ヤガム,ギルソナイト,及びこれらの二種以上の混合材
から選択された材料を添加することができる。シート材
を構成するシート状織布及び/又は不織布は,例えば,
ウォータジェット等で繊維を互いに絡み合わせたコット
ン材,木綿,麻材,ジュート,生分解性樹脂,絹材,或
いは天然素材等,又はカーボン繊維,ガラス繊維等から
作られている。また,消臭剤や漂白殺菌剤としては,ゼ
オライト,活性炭等が添加されている。耐水性をアップ
させるための生分解性ワックスは,例えば,動植物ワッ
クス,鉱物ワックス,石油ワックス等の天然ワックス及
びこれらの二種以上の混合材から選択された材料が添加
されている。生分解性ワックスは,一般に熱に弱く,例
えば,100℃以上のものに触れると溶解する可能性が
あるので,容器8の表面にコーティングする場合には,
容器8の用途を考慮する必要がある。容器8の表面に生
分解性ワックスを塗布する場合には,更にシリコーン・
コーティング剤を使用することが好ましい。更に,泥漿
4には,タルク及び/又はマイカ等の無機質充填剤が添
加されている。
Shellac may be selected from copal, rosin, distilled tall oil, tall oil fatty acid, terpene polymer, starch, gelatin, casein, dammer, arabic gum, gilsonite, and a mixture of two or more of these as a binder. The added material can be added. The sheet-like woven and / or non-woven fabric constituting the sheet material is, for example,
It is made of cotton, cotton, hemp, jute, biodegradable resin, silk, natural material, or the like, in which fibers are entangled with each other by a water jet, or carbon fiber, glass fiber, or the like. In addition, zeolite, activated carbon and the like are added as a deodorant and a bleaching disinfectant. The biodegradable wax for improving the water resistance is added with a material selected from natural waxes such as animal and plant waxes, mineral waxes, petroleum waxes, and mixtures of two or more of these waxes. The biodegradable wax is generally vulnerable to heat and may be dissolved when it comes into contact with, for example, a material having a temperature of 100 ° C. or more.
It is necessary to consider the use of the container 8. When a biodegradable wax is applied to the surface of the container 8, silicone
Preferably, a coating agent is used. Further, an inorganic filler such as talc and / or mica is added to the slurry 4.

【0027】上記のようにして作製した泥漿4を,シー
ト部材1に含浸させる工程は,図2に示すように,シー
ト部材1を巻き取っているボビン2から繰り出されるシ
ート部材1をタンク3内に収容された泥漿4に浸漬した
状態で通過させることで達成される。また,タンク3の
泥漿4に浸漬したシート部材1は,送りローラ6によっ
て送り出し,ヒータ17を備えた乾燥機5へ送り込む。
また,送りローラ6の前方等の近傍にはシート部材1の
厚さを調整するためスクレーパ10等を設けることがで
きる。シート部材1が乾燥機5を通過させることによっ
て,シート部材1に含浸した泥漿4を乾燥固化させるこ
とができる。泥漿4を含浸させたシート部材1は,例え
ば,100℃程度で1〜2時間かけて乾燥させるよう
に,乾燥機3内を進行させればよい。乾燥させたシート
部材1は,図3に示すように,ヒータ14を備えた上型
11と下型12から成る加熱成形プレス7によって,コ
ントローラ16の制御によってヒータ14の温度や加圧
装置15による押圧力が,例えば,100〜250℃,
30〜200kg/cm2 及び3〜60秒間の範囲の条
件に制御され,プレスを1回〜3回繰り返すことによっ
て成形でき,次いで,成形体の容器8の縁部等をトリミ
ングし,容器8を完成する。この時,容器8を成形して
取り出した残りのシート部材1は,廃棄したり又はボビ
ンに巻き取って処分すればよい。
As shown in FIG. 2, the step of impregnating the sheet member 1 with the slurry 4 produced as described above includes, as shown in FIG. This is achieved by immersing it in the slurry 4 stored in the container. The sheet member 1 immersed in the slurry 4 in the tank 3 is sent out by the feed roller 6 and sent to the dryer 5 having the heater 17.
In addition, a scraper 10 or the like can be provided near the front of the feed roller 6 or the like to adjust the thickness of the sheet member 1. By passing the sheet member 1 through the dryer 5, the slurry 4 impregnated in the sheet member 1 can be dried and solidified. The sheet member 1 impregnated with the slurry 4 may be advanced in the dryer 3 so as to be dried at, for example, about 100 ° C. for 1 to 2 hours. As shown in FIG. 3, the dried sheet member 1 is heated by a heat forming press 7 including an upper die 11 and a lower die 12 having a heater 14 and controlled by a controller 16 to control the temperature of the heater 14 and the pressing device 15. The pressing force is, for example, 100 to 250 ° C.,
It is controlled under the conditions of 30 to 200 kg / cm 2 and 3 to 60 seconds, and can be formed by repeating the pressing once to three times. Then, the edge of the container 8 of the molded body is trimmed, and the container 8 is removed. Complete. At this time, the remaining sheet member 1 formed and removed from the container 8 may be discarded or wound around a bobbin for disposal.

【0028】この生分解性材料製容器の製造方法におい
て,容器8を製造する場合に,シート部材1を積層する
ことなく,図4のAに示すように,シート部材1を加熱
加圧成形して容器8を作製することができる。又は,こ
の生分解性材料製容器の製造方法において,強度等を要
するような用途に使用する容器8にしたがって,図4の
Bに示すように,シート部材1を少なくとも二枚以上
(図では2枚)に積層し,積層されたシート部材1を所
定の形状を有する容器8に加熱加圧成形する。シートの
積層枚数は製造する容器8の種類によって変えることが
可能である。例えば,5枚のシートを積層することも可
能である。或いは,この生分解性材料製容器の製造方法
において,耐熱性,遮熱性等を要する容器8を製造する
場合には,図4のCに示すように,それらの機能を持つ
材料を充填材9としてシート部材1間には配置し,積層
されたシート部材1と充填材9とを同時に加熱加圧成形
することも可能である。また,充填材9を繊維材等で多
孔体に構成すれば,多孔部に存在する空気が遮熱層を形
成し,遮熱性を大幅に向上させることができる。例え
ば,容器8内に熱い液体等を入れた場合に,容器8の外
側は余り熱くなく,取り扱いが容易である。
In this method of manufacturing a container made of a biodegradable material, when the container 8 is manufactured, the sheet member 1 is heated and pressed without laminating the sheet member 1 as shown in FIG. Thus, the container 8 can be manufactured. Alternatively, in the method of manufacturing a container made of a biodegradable material, at least two or more sheet members 1 (2 in FIG. 4) are used as shown in FIG. Then, the laminated sheet member 1 is heated and pressed into a container 8 having a predetermined shape. The number of stacked sheets can be changed depending on the type of the container 8 to be manufactured. For example, five sheets can be stacked. Alternatively, in the case of manufacturing a container 8 requiring heat resistance, heat shielding and the like in the method for manufacturing a container made of a biodegradable material, as shown in FIG. It is also possible to arrange between the sheet members 1 and heat-press and mold the stacked sheet members 1 and the filler 9 at the same time. Further, if the filler 9 is made of a porous material such as a fiber material, the air existing in the porous portion forms a heat shielding layer, and the heat shielding property can be greatly improved. For example, when a hot liquid or the like is put in the container 8, the outside of the container 8 is not very hot and is easy to handle.

【0029】容器8は,例えば,食器,収納器,包装用
の箱,缶,袋等をはじめ,植木鉢,植生ポット等の植物
栽培用容器にも利用できる。また,容器8を構成する素
材は,微生物による分解作用されたり,或いは日光,紫
外線等によって崩壊され,無害な土壌,H2 O,CO2
に転化されるもの,或いは自然界に鉱物として帰るもの
である。
The container 8 can be used, for example, as a tableware, a container, a packaging box, a can, a bag, and the like, as well as a container for plant cultivation such as a flowerpot or a vegetation pot. In addition, the material constituting the container 8 is decomposed by microorganisms or disintegrated by sunlight, ultraviolet rays, etc., and is harmless soil, H 2 O, CO 2
It is converted to or returned to nature as a mineral.

【0030】次に,図5を参照して,この発明による生
分解性材料製容器の製造方法の別の実施例を説明する。
図5はこの発明による生分解性材料製容器の製造方法の
別の実施例を説明するブロック図である。
Next, another embodiment of the method of manufacturing a container made of a biodegradable material according to the present invention will be described with reference to FIG.
FIG. 5 is a block diagram for explaining another embodiment of the method for manufacturing a container made of a biodegradable material according to the present invention.

【0031】この実施例は,シート状織布及び/又は不
織布を用いることなく,例えば,紙漉きと同様な方法で
泥漿自体をシート状に漉いてシート部材20に成形する
製造方法である。即ち,この生分解性材料製容器の製造
方法は,主として,籾殻を主成分とする植物繊維粉末
材,シェラック粉末及び/又はシェラック溶液及び生分
解性ワックスを少なくとも含んでいる泥漿4を,乾燥さ
せてシート部材20を作製し,次いでシート部材20を
所定の形状を有する容器に加熱加圧成形するものであ
る。この生分解性材料製容器の製造工程は,例えば,図
5に示すように,タンク3内に泥漿4を入れ(ステップ
H),泥漿4が入れられたタンク3に目の小さいふるい
21を浸漬し(ステップI),ふるい21を揺すること
によって泥漿4の一部をふるい21上に拡散状態に移動
させる(ステップJ)。ふるい21を持ち上げてふるい
21上に泥漿4をシート状に着肉させ,シート材20を
作製する(ステップK)。ふるい21に着肉したシート
材20から水分を濾過させて固化させ(ステップL),
ふるい21を反転させてシート材20をふるい21から
離脱させる。シート材20を乾燥させてシート部材1を
作製する。シート部材1は,図4に示す方法と同様に,
容器8に成形する。
This embodiment is a manufacturing method in which the slurry itself is formed into a sheet by a method similar to paper making, and the sheet member 20 is formed without using a sheet-like woven fabric and / or non-woven fabric. That is, the method for producing the container made of the biodegradable material mainly comprises drying the slurry 4 containing at least the plant fiber powder material mainly composed of rice hulls, shellac powder and / or shellac solution and biodegradable wax. Then, the sheet member 20 is formed, and then the sheet member 20 is heated and pressed into a container having a predetermined shape. In the manufacturing process of this biodegradable material container, for example, as shown in FIG. 5, the slurry 4 is put into the tank 3 (step H), and the small sieve 21 is immersed in the tank 3 containing the slurry 4. Then, a part of the slurry 4 is moved to a diffusion state on the sieve 21 by shaking the sieve 21 (step J). The sieve 21 is lifted and the slurry 4 is deposited on the sieve 21 in the form of a sheet to produce the sheet material 20 (step K). The water is filtered from the sheet material 20 attached to the sieve 21 and solidified (step L),
The sheet material 20 is separated from the sieve 21 by inverting the sieve 21. The sheet member 20 is dried to produce the sheet member 1. The sheet member 1 is formed in the same manner as in the method shown in FIG.
It is formed into a container 8.

【0032】この実施例では,図4の(C)で示すよう
に,シート材20を乾燥させたシート部材1を積層して
容器8を作製することもできる。積層工程では,植物繊
維粉末材を少なくとも含んだ生分解性材料の充填材9
を,シート部材1間に適宜に介在させて容器8の遮熱
性,耐熱性,厚さ及び強度を調整することができる。
In this embodiment, as shown in FIG. 4C, the container 8 can be produced by laminating the sheet members 1 obtained by drying the sheet material 20. In the laminating step, the filler 9 of the biodegradable material containing at least the plant fiber powder material is used.
Can be appropriately interposed between the sheet members 1 to adjust the heat shielding property, heat resistance, thickness and strength of the container 8.

【0033】[0033]

【発明の効果】この発明による生分解性材料製容器の製
造方法は,上記のように構成され,特に,生分解性材料
からなる泥漿をシート材に含浸させたシート部材を作製
し,或いは泥漿自体を漉いてシート部材に作製し,該シ
ート部材を加熱加圧成形して容器を作製するので,従来
品に比べ,強度の向上が図れる。また,加熱加圧成形さ
れた容器は,軽量化,薄肉化を達成でき,また,容器の
製造では取り扱いの利便性から生産性向上の効果も得ら
れる。更に,シート部材を1枚又は2枚以上に積層して
容器を製造することも可能であるので,容器の用途によ
ってシートの積層枚数を調整して,容器の強度,又は耐
水性の度合いを調整することが可能である。更に,積層
するシート間に生分解性材料を挟むことも可能であるの
で,挟むことによって,容器に厚みを持たせたり,挟ま
れる材料の性質によって容器に他の機能,例えば,遮熱
性,耐熱性を持たせることができる。
The method for manufacturing a container made of a biodegradable material according to the present invention is constituted as described above, and in particular, a sheet member obtained by impregnating a sheet material with a slurry made of a biodegradable material, Since the container itself is manufactured by forming itself into a sheet member by heating and pressing the sheet member to form a container, the strength can be improved as compared with a conventional product. In addition, the container formed by heating and pressing can achieve a reduction in weight and thickness, and in the manufacture of the container, the effect of improving productivity can be obtained from the convenience of handling. Further, since it is possible to manufacture a container by laminating one or two or more sheet members, the number of sheets to be laminated is adjusted according to the use of the container to adjust the strength or degree of water resistance of the container. It is possible to Furthermore, it is also possible to sandwich a biodegradable material between the sheets to be laminated, so that the container can be made thicker by sandwiching, or the container can have other functions depending on the properties of the material to be sandwiched, such as heat shielding, heat resistance, etc. It can have sex.

【0034】また,上記のようにして製造した容器は,
食器,食器トレイ,植生ポット,種々の材料を収容する
入れ物等として利用でき,食品用容器として使用された
後に,容器自体を放置したり,燃えないごみとして廃棄
したとしても,容器を構成する材料自体を微生物等で生
分解させたり,日光,特に,紫外線で崩壊させて土に返
せる無害の土壌,水や炭酸ガスに転換できるので,容器
の焼却,リサイクル等を行う必要がなく,それらの処理
を省くことができ,生分解された土壌は,農作物のため
の土壌改良材として利用できる。また,この製造方法で
作製した容器は,容器自体が市場価格と同等の価格であ
りながら,上記のような機能を有しているので,トータ
ルとして極めて安価な容器を提供することができる。
The container manufactured as described above is
It can be used as tableware, tableware trays, vegetation pots, containers to hold various materials, etc. Even after being used as a food container, even if the container itself is left or discarded as non-burnable garbage, the materials that make up the container It can be biodegraded by microorganisms or converted into harmless soil, water or carbon dioxide gas that can be returned to soil after being destroyed by sunlight, especially ultraviolet rays, so that there is no need to incinerate or recycle containers and treat them. Can be omitted, and the biodegraded soil can be used as a soil conditioner for agricultural products. Further, the container manufactured by this manufacturing method has the above-described function while the container itself is at the same price as the market price, so that an extremely inexpensive container can be provided as a whole.

【図面の簡単な説明】[Brief description of the drawings]

【図1】この発明による生分解性材料製容器の製造方法
における容器の製造工程の一実施例を示すブロック図で
ある。
FIG. 1 is a block diagram showing an embodiment of a container manufacturing process in a method for manufacturing a container made of a biodegradable material according to the present invention.

【図2】この発明による生分解性材料製容器の製造方法
を達成する製造装置の実施例を示す概略説明図である。
FIG. 2 is a schematic explanatory view showing an embodiment of a manufacturing apparatus for achieving a method for manufacturing a container made of a biodegradable material according to the present invention.

【図3】この発明による生分解性材料製容器の製造方法
を達成する製造装置における加熱加圧装置の実施例を示
す概略説明図である。
FIG. 3 is a schematic explanatory view showing an embodiment of a heating and pressurizing device in a manufacturing apparatus for achieving the method of manufacturing a container made of a biodegradable material according to the present invention.

【図4】この発明による生分解性材料製容器の製造方法
における異なる素材による製造工程の実施例を示す概略
説明図である。
FIG. 4 is a schematic explanatory view showing an embodiment of a manufacturing process using different materials in the method for manufacturing a container made of a biodegradable material according to the present invention.

【図5】この発明による生分解性材料製容器の製造方法
の別の実施例の製造行程を示す説明図である。
FIG. 5 is an explanatory diagram showing a manufacturing process of another embodiment of the method for manufacturing a biodegradable material container according to the present invention.

【符号の説明】[Explanation of symbols]

1 シート部材 2 ボビン 3 タンク 4 泥漿 5 乾燥機 6 送りローラ 7 加熱成形プレス 8 容器 9 充填材 10 スクレーパ 11 上型 12 下型 14,17 ヒータ 15 加圧装置 16 コントローラ 20 シート材 21 ふるい REFERENCE SIGNS LIST 1 sheet member 2 bobbin 3 tank 4 slurry 5 dryer 6 feed roller 7 heat forming press 8 container 9 filler 10 scraper 11 upper mold 12 lower mold 14, 17 heater 15 pressure device 16 controller 20 sheet material 21 sieve

フロントページの続き (72)発明者 末増 秀昭 福岡県古賀市駅東3丁目3番1号 西部電 機株式会社内 (72)発明者 甲斐 洋二 福岡県古賀市駅東3丁目3番1号 西部電 機株式会社内 (72)発明者 松尾 紀生 福岡県古賀市駅東3丁目3番1号 西部電 機株式会社内 (72)発明者 浜地 達也 福岡県京都郡勝山町黒田598番地の4 福 岡化成工業株式会社内 Fターム(参考) 2B260 AA02 AA03 AA20 BA07 BA08 BA18 BA19 BA26 BA30 CC02 CD30 DB01 DB02 DB13 DB21 DB30 DC05 DC20 DD02 EA05 EB01 EB02 EB05 EB06 EB11 EB12 EB19 EB21 EC18 3E033 AA08 BA30 BB04 BB08 CA07 CA08 CA09 DD01 FA01 4L055 AA05 AA06 AA07 AA08 AG02 AG05 AG11 AG12 AG19 AG26 AG28 AG43 AG47 AG50 AG51 AG52 AG54 AH10 AH23 AH37 AH38 AH50 AJ01 BE08 BE09 BE10 BE11 BE14 BE20 EA16 EA20 EA32 FA16 FA19 FA20 FA30 GA50 Continued on the front page (72) Inventor Hideaki Suemas 3-3-1 Higashi-Eki, Koga-shi, Fukuoka Prefecture Inside Seibu Electric Machinery Co., Ltd. (72) Inventor Yoji Kai 3-3-1, Higashi-Eki, Koga-shi, Fukuoka Seibu Electric (72) Inventor Norio Matsuo 3-3-1, Higashieki, Koga-shi, Fukuoka Prefecture Inside Seibu Electric Machinery Co., Ltd. (72) Inventor Tatsuya Hamachi 598 Kuroda, Katsuyama-cho, Kyoto-gun, Fukuoka Prefecture 4 Fukuoka Chemical Industry Co., Ltd. In-house F term (reference) 2B260 AA02 AA03 AA20 BA07 BA08 BA18 BA19 BA26 BA30 CC02 CD30 DB01 DB02 DB13 DB21 DB30 DC05 DC20 DD02 EA05 EB01 EB02 EB05 EB06 EB11 EB12 EB19 EB21 EC18 3E033 AA08 BA30 BB04 A09 A08 AA07 AA08 AG02 AG05 AG11 AG12 AG19 AG26 AG28 AG43 AG47 AG50 AG51 AG52 AG54 AH10 AH23 AH37 AH38 AH50 AJ01 BE08 BE09 BE10 BE11 BE14 BE20 EA16 EA20 EA32 FA16 FA19 FA20 FA30 GA50

Claims (18)

【特許請求の範囲】[Claims] 【請求項1】 籾殻を主成分とする植物繊維粉末材,シ
ェラック粉末及び/又はシェラック溶液及び生分解性ワ
ックスを少なくとも含んでいる泥漿を,生分解性物質か
ら成るシート状織布及び/又は不織布に塗布又は浸漬に
よって含浸させた後に乾燥させてシート部材を作製し,
次いで前記シート部材を所定の形状を有する容器に加熱
加圧成形することから成る生分解性材料製容器の製造方
法。
1. A sheet-like woven and / or non-woven fabric made of a biodegradable substance comprising a vegetable fiber powder material mainly composed of rice hulls, shellac powder and / or a shellac solution and a slurry containing at least a biodegradable wax. After being impregnated by coating or dipping on the sheet, it is dried to produce a sheet member,
Next, a method for producing a container made of a biodegradable material, comprising heating and pressing the sheet member into a container having a predetermined shape.
【請求項2】 前記泥漿には,酸化チタン及び炭酸カル
シウム等の無機質充填材が添加されていることから成る
請求項1に記載の生分解性材料製容器の製造方法。
2. The method for producing a container made of a biodegradable material according to claim 1, wherein said slurry contains an inorganic filler such as titanium oxide and calcium carbonate.
【請求項3】 前記シェラック粉末及び/又はシェラッ
ク溶液は少なくともバインダー及び耐水性材として機能
し,前記酸化チタンは少なくとも消臭剤及び漂白殺菌剤
として機能し,及び前記生分解性ワックスは少なくとも
耐水性材,離型材及び発水材として機能することから成
る請求項2に記載の生分解性材料製容器の製造方法。
3. The shellac powder and / or shellac solution functions at least as a binder and a water-resistant material, the titanium oxide functions at least as a deodorant and a bleaching fungicide, and the biodegradable wax has at least a water-resistant property. 3. The method for producing a container made of a biodegradable material according to claim 2, wherein the container functions as a material, a release material, and a water generating material.
【請求項4】 加熱加圧成形される前記シート部材は,
1枚又は積層された複数枚から構成されていることから
成る請求項1〜3のいずれか1項に記載の生分解性材料
製容器の製造方法。
4. The sheet member formed by heating and pressurizing,
The method for producing a container made of a biodegradable material according to any one of claims 1 to 3, comprising a single sheet or a plurality of stacked sheets.
【請求項5】 前記シート部材を積層する工程では,前
記植物繊維粉末材,前記シート状織布及び/又は不織布
等の生分解性材料を含む充填材を,前記シート部材間に
適宜に介在させて容器の遮熱性,耐熱性,厚さ及び強度
を調整することから成る請求項4に記載の生分解性材料
製容器の製造方法。
5. In the step of laminating the sheet members, a filler containing a biodegradable material such as the plant fiber powder material, the sheet-like woven fabric and / or the nonwoven fabric is appropriately interposed between the sheet members. 5. The method for producing a container made of a biodegradable material according to claim 4, comprising adjusting the heat shielding property, heat resistance, thickness and strength of the container.
【請求項6】 前記シート部材を加熱加圧成形した前記
容器の表面に前記生分解性ワックス及びシリコーン・コ
ーティング剤を塗布することから成る請求項1〜5のい
ずれか1項に記載の生分解性材料製容器の製造方法。
6. The biodegradation according to claim 1, wherein the biodegradable wax and the silicone coating agent are applied to a surface of the container formed by heating and pressing the sheet member. Method for manufacturing container made of conductive material.
【請求項7】 前記植物繊維粉末材は50〜350メッ
シュに粉砕された粉砕粉から構成されていることから成
る請求項1〜6のいずれか1項に記載の生分解性材料製
容器の製造方法。
7. The production of a container made of a biodegradable material according to claim 1, wherein the plant fiber powder material is constituted by crushed powder crushed to 50 to 350 mesh. Method.
【請求項8】 前記シート部材の加熱加圧成形条件は,
温度が100〜250℃,圧力が30〜200kg/c
2 及び成形時間が3〜60秒間の範囲であることから
成る請求項1〜7のいずれか1項に記載の生分解性材料
製容器の製造方法。
8. The heating and pressing molding conditions of the sheet member are as follows:
Temperature is 100-250 ° C, pressure is 30-200kg / c
method for producing a biodegradable material made container according to any one of claims 1 to 7, consisting in m 2, and the molding time is in the range of 3 to 60 seconds.
【請求項9】 前記泥漿は,前記植物繊維粉末材40〜
90%,前記シェラック溶液5〜40%,前記酸化チタ
ン1〜30%,前記生分解性ワックス1〜40%,前記
炭酸カルシウム1〜20%及び残部の水又は有機溶剤を
混合して作製されていることから成る請求項2〜8のい
ずれか1項に記載の生分解性材料製容器の製造方法。
9. The method as claimed in claim 9, wherein the slurry comprises the plant fiber powder material 40 to
90%, the shellac solution 5 to 40%, the titanium oxide 1 to 30%, the biodegradable wax 1 to 40%, the calcium carbonate 1 to 20%, and the remaining water or organic solvent. The method for producing a biodegradable material container according to any one of claims 2 to 8, comprising:
【請求項10】 前記籾殻には,竹,サトウキビ,藁,
やしがら,バカス,木屑,ケナフ,綿糸くず,パルプ等
の植物材及びこれらの二種以上の混合材から選択された
材料が添加されていることから成る請求項1〜9のいず
れか1項に記載の生分解性材料製容器の製造方法。
10. The rice hulls include bamboo, sugarcane, straw,
10. A material selected from plant materials such as palms, bacas, wood chips, kenaf, cotton lint, and pulp, and a material selected from a mixture of two or more thereof. 3. The method for producing a container made of a biodegradable material according to item 1.
【請求項11】 前記泥漿には,コ−パル,ロジン,蒸
留トール油,トール油脂肪酸,テルペン重合体,澱粉,
ゼラチン,カゼイン,ダンマー,アラビヤガム,ギルソ
ナイト,及びこれらの二種以上の混合材から選択された
バインダーが添加されていることから成る請求項1〜1
0のいずれか1項に記載の生分解性材料製容器の製造方
法。
11. The slurry comprises co-pal, rosin, distilled tall oil, tall oil fatty acid, terpene polymer, starch,
The binder according to claim 1, further comprising a binder selected from gelatin, casein, dammer, arabic gum, gilsonite, and a mixture of two or more thereof.
0. The method for producing a container made of a biodegradable material according to any one of 0.
【請求項12】 前記泥漿には,ゼオライト及び/又は
活性炭の消臭殺菌剤が添加されていることから成る請求
項1〜11のいずれか1項に記載の生分解性材料製容器
の製造方法。
12. The method for producing a container made of a biodegradable material according to claim 1, wherein the slurry is added with a zeolite and / or an activated carbon deodorant disinfectant. .
【請求項13】 前記生分解性ワックスは,動植物ワッ
クス,鉱物ワックス,石油ワックス等の天然ワックス及
びこれらの二種以上の混合材から選択された材料が添加
されていることから成る請求項1〜12のいずれか1項
に記載の生分解性材料製容器の製造方法。
13. The biodegradable wax comprises a material selected from natural waxes such as animal and vegetable waxes, mineral waxes, petroleum waxes, and mixtures of two or more of these. 13. The method for producing a container made of a biodegradable material according to any one of 12 above.
【請求項14】 前記泥漿には,タルク及び/又はマイ
カ等の無機質充填剤が添加されていることから成る請求
項1〜13のいずれか1項に記載の生分解性材料製容器
の製造方法。
14. The method for producing a container made of a biodegradable material according to claim 1, wherein the slurry contains an inorganic filler such as talc and / or mica. .
【請求項15】 前記泥漿を前記シート部材に含浸させ
る工程は,ボビンから繰り出される前記シート部材をタ
ンク内に収容された前記泥漿に浸漬した状態で通過させ
ることにより達成されることから成る請求項1〜14の
いずれか1項に記載の生分解性材料製容器の製造方法。
15. The step of impregnating the sheet member with the slurry is achieved by passing the sheet member unreeled from a bobbin in a state of being immersed in the slurry housed in a tank. 15. The method for producing a container made of a biodegradable material according to any one of 1 to 14.
【請求項16】 籾殻を主成分とする植物繊維粉末材,
シェラック粉末及び/又はシェラック溶液及び生分解性
ワックスを少なくとも含んでいる泥漿を,乾燥させてシ
ート部材を作製し,次いで前記シート部材を所定の形状
を有する容器に加熱加圧成形することから成る生分解性
材料製容器の製造方法。
16. A plant fiber powder material mainly composed of rice husks,
The slurry comprising at least shellac powder and / or shellac solution and a biodegradable wax is dried to form a sheet member, and then the sheet member is heated and pressed into a container having a predetermined shape. A method for producing a container made of a degradable material.
【請求項17】 前記シート部材を積層する工程では,
前記植物繊維粉末材を少なくとも含んだ生分解性材料の
充填材を,前記シート部材間に適宜に介在させて容器の
遮熱性,耐熱性,厚さ及び強度を調整することから成る
請求項16に記載の生分解性材料製容器の製造方法。
17. In the step of laminating the sheet members,
17. The method according to claim 16, wherein a filler of a biodegradable material containing at least the plant fiber powder material is appropriately interposed between the sheet members to adjust the heat shielding property, heat resistance, thickness and strength of the container. A method for producing a container made of the biodegradable material according to the above.
【請求項18】 前記泥漿より前記シート部材を製造す
る工程は,タンク内に収容された前記泥漿にふるいを浸
漬させ,前記泥漿が前記ふるい上に拡散して前記ふるい
を前記タンクから引き上げ,前記泥漿を乾燥させること
により達成されることから成る請求項16又は17に記
載の生分解性材料製容器の製造方法。
18. The step of manufacturing the sheet member from the slurry includes immersing a sieve in the slurry contained in a tank, the slurry diffuses on the sieve, and the sieve is pulled up from the tank. The method for producing a container made of a biodegradable material according to claim 16 or 17, which is achieved by drying the slurry.
JP25536099A 1999-02-10 1999-09-09 Manufacture of container made of biodegradable material Pending JP2001079816A (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP25536099A JP2001079816A (en) 1999-09-09 1999-09-09 Manufacture of container made of biodegradable material
KR1020000005153A KR20000057885A (en) 1999-02-10 2000-02-02 Biodegradable material composition, biodegradable container prepared by said composition and the manufacturing method of said container
TW89101907A TW426594B (en) 1999-02-10 2000-02-03 Biodegradable material composition, containers made of which and the preparation
CN00100757A CN1268531A (en) 1999-02-10 2000-02-04 Natural decomposition material compositions, container made therewith and method for making same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP25536099A JP2001079816A (en) 1999-09-09 1999-09-09 Manufacture of container made of biodegradable material

Publications (1)

Publication Number Publication Date
JP2001079816A true JP2001079816A (en) 2001-03-27

Family

ID=17277706

Family Applications (1)

Application Number Title Priority Date Filing Date
JP25536099A Pending JP2001079816A (en) 1999-02-10 1999-09-09 Manufacture of container made of biodegradable material

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Country Link
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003013391A (en) * 2001-06-26 2003-01-15 Toppan Printing Co Ltd Biodegradable paper sheet and paper container
WO2003070592A1 (en) * 2002-02-21 2003-08-28 Nissei Kabushiki Kaisha Tightly covered container
WO2008065749A1 (en) 2006-11-30 2008-06-05 Seiko Sato Plant-derived natural biodegradable material
JP2010264986A (en) * 2009-05-12 2010-11-25 Nakai Shiki Kogyo Kk Method and apparatus for manufacturing paper molded article
JP2016026250A (en) * 2015-08-31 2016-02-12 サカタインクス株式会社 Composite material, antibacterial article comprising composite material, method for producing composite material and method for producing antibacterial article
KR20180087936A (en) * 2017-01-26 2018-08-03 충남대학교산학협력단 Eco frendry hybride bees wax sheet for Waterproof and anti-virus and manufacturing method thereof
KR102554716B1 (en) 2023-02-21 2023-07-11 노나영 Beeswax coated paper manufacturing method the same
KR20240001401A (en) 2022-06-27 2024-01-03 노나영 Beeswax coated paper manufacturing method the same

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003013391A (en) * 2001-06-26 2003-01-15 Toppan Printing Co Ltd Biodegradable paper sheet and paper container
WO2003070592A1 (en) * 2002-02-21 2003-08-28 Nissei Kabushiki Kaisha Tightly covered container
WO2008065749A1 (en) 2006-11-30 2008-06-05 Seiko Sato Plant-derived natural biodegradable material
US8349418B2 (en) 2006-11-30 2013-01-08 Seiko Sato Plant-derived natural biodegradable material
JP2010264986A (en) * 2009-05-12 2010-11-25 Nakai Shiki Kogyo Kk Method and apparatus for manufacturing paper molded article
JP2016026250A (en) * 2015-08-31 2016-02-12 サカタインクス株式会社 Composite material, antibacterial article comprising composite material, method for producing composite material and method for producing antibacterial article
KR20180087936A (en) * 2017-01-26 2018-08-03 충남대학교산학협력단 Eco frendry hybride bees wax sheet for Waterproof and anti-virus and manufacturing method thereof
KR101991672B1 (en) * 2017-01-26 2019-06-21 충남대학교산학협력단 Eco frendry hybride bees wax sheet for Waterproof and anti-virus and manufacturing method thereof
KR20240001401A (en) 2022-06-27 2024-01-03 노나영 Beeswax coated paper manufacturing method the same
KR102554716B1 (en) 2023-02-21 2023-07-11 노나영 Beeswax coated paper manufacturing method the same

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