JP2001049347A - Production of endless metallic belt and heat treating device - Google Patents

Production of endless metallic belt and heat treating device

Info

Publication number
JP2001049347A
JP2001049347A JP2000097233A JP2000097233A JP2001049347A JP 2001049347 A JP2001049347 A JP 2001049347A JP 2000097233 A JP2000097233 A JP 2000097233A JP 2000097233 A JP2000097233 A JP 2000097233A JP 2001049347 A JP2001049347 A JP 2001049347A
Authority
JP
Japan
Prior art keywords
nitriding
aging
chamber
treatment
ring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000097233A
Other languages
Japanese (ja)
Other versions
JP3836296B2 (en
Inventor
Hitoshi Imai
仁司 今井
Hitoshi Karasawa
均 唐澤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honda Motor Co Ltd
Original Assignee
Honda Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honda Motor Co Ltd filed Critical Honda Motor Co Ltd
Priority to JP2000097233A priority Critical patent/JP3836296B2/en
Priority to EP00304504A priority patent/EP1055738B1/en
Priority to DE60043035T priority patent/DE60043035D1/en
Priority to US09/580,920 priority patent/US6631542B1/en
Priority to EP09168510A priority patent/EP2119800A1/en
Publication of JP2001049347A publication Critical patent/JP2001049347A/en
Application granted granted Critical
Publication of JP3836296B2 publication Critical patent/JP3836296B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a method for producing an endless metallic belt capable of reducing the treating time of aging treatment and nitriding treatment and capable of executing the nitriding treatment in a stable atmosphere and to provide a heat treating device. SOLUTION: A drum formed by welding the edge parts in a steel sheet of maraging steel is cut to a prescribed width to form a ring W, the ring W is rolled, and the circumferential length thereof is corrected. After the correction of the circumferential length, the ring W is stored into an aging treatment chamber 1, the inside of the aging treating chamber 1 is heated to a prescribed aging treating temp., the ring W is held for a prescribed time, and aging treatment is executed. After the aging treatment, the ring W is held to the aging treatment temp., is moved to a nitriding treatment chamber 2 previously heated to a prescribed nitriding treatment temp., is held to the nitriding treatment temp. for a prescribed time in an atmosphere at least contg. gaseous ammonia, is subjected to nitriding treatment and is subsequently cooled. After the nitriding treatment, a plurality of rings W are laminated to produce an endless metallic belt. In the heat treating device, the space between the aging treatment chamber 1 and the nitriding treatment chamber 2 is provided with an intermediate chamber 3. The heat treating device is provided with a cooling chamber 8 adjacently to the nitriding treatment chamber 2.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、無段変速機用ベル
トに用いられる無端状金属ベルトの製造方法及び前記製
造方法に用いられる熱処理装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing an endless metal belt used for a belt for a continuously variable transmission and a heat treatment apparatus used for the method.

【0002】[0002]

【従来の技術】1対のプーリ間に張設された動力伝達ベ
ルトを備える無段変速機では、前記動力伝達ベルトとし
て複数のリングを積層した状態で保持した無端状金属ベ
ルトが用いられている。
2. Description of the Related Art In a continuously variable transmission having a power transmission belt stretched between a pair of pulleys, an endless metal belt holding a plurality of rings in a stacked state is used as the power transmission belt. .

【0003】前記無端状金属ベルトは、前記プーリ間を
走行するときには直線状態を呈する一方、前記プーリに
沿って走行するときには湾曲状態を呈し、前記直線状態
と湾曲状態との繰り返しによる過酷な曲げ変形が加えら
れる。そこで、前記無端状金属ベルトは、前記過酷な曲
げ変形に耐える強度を備えることが必要とされる。
[0003] The endless metal belt exhibits a linear state when traveling between the pulleys, and exhibits a curved state when traveling along the pulleys, and severe bending deformation due to repetition of the linear state and the curved state. Is added. Therefore, the endless metal belt is required to have strength enough to withstand the severe bending deformation.

【0004】前記過酷な曲げ変形に耐える強度を備える
材料としてマルエージング鋼が知られている。前記マル
エージング鋼は、17〜19%のNiの他、Co,M
o,Ti等を含む低炭素鋼であり、溶体化後、適温に加
熱することによりマルテンサイト状態において時効硬化
を生じ、高強度、高靱性を兼ね備える超強力鋼であるの
で、前記無端状金属ベルトに賞用される。
[0004] Maraging steel is known as a material having the strength to withstand the severe bending deformation. The maraging steel is composed of 17-19% Ni, Co, M
The endless metal belt is a low-carbon steel containing o, Ti, etc., which is an ultra-strength steel having a high strength and a high toughness due to age hardening in a martensitic state by being heated to an appropriate temperature after solution treatment. To be awarded.

【0005】前記無端状金属ベルトを構成するリング
は、前記マルエージング鋼の薄板の端部同士を溶接して
形成されたドラムを所定幅に裁断した後所定の長さに圧
延することにより形成されている。しかし、前記動力伝
達ベルト用無端状金属ベルトに用いる場合には、さら
に、耐摩耗性、耐疲労強度を備えることが望まれるの
で、前記マルエージング鋼に表面硬化処理を施すことが
行われている。
The ring constituting the endless metal belt is formed by cutting a drum formed by welding the ends of the thin maraging steel sheet to a predetermined width and then rolling the drum to a predetermined length. ing. However, when used for the endless metal belt for a power transmission belt, it is desired to further provide wear resistance and fatigue resistance. Therefore, a surface hardening treatment is performed on the maraging steel. .

【0006】前記表面硬化処理は、一般に、前記リング
に窒化処理を施してその表層部に窒化層を形成すること
により行われる。前記表面硬化処理を行う場合には、ま
ず、所定の長さに圧延された前記リングに、その表面が
前記窒化処理に適した状態になるように、溶体化処理を
施す。前記溶体化処理を行うと、加熱歪みにより前記リ
ングの寸法に変化が生じるので、次に前記リングに周長
補正を施した後、時効処理を施す。
[0006] The surface hardening treatment is generally performed by subjecting the ring to a nitriding treatment to form a nitrided layer on a surface portion thereof. When performing the surface hardening treatment, first, the ring that has been rolled to a predetermined length is subjected to a solution treatment so that the surface thereof is in a state suitable for the nitriding treatment. When the solution treatment is performed, the dimensions of the ring change due to the heat distortion. Therefore, after the circumference is corrected for the ring, an aging treatment is performed.

【0007】前記時効処理は、前記マルエージング鋼に
時効硬度を発現させて高強度を付与するためのものであ
り、前記リングを時効処理室に収容し、該時効処理室内
を所定の時効処理温度、例えば480〜520℃に加熱
した後、該時効処理温度に所定時間保持することにより
行われる。前記時効処理は、前記リングの表面に酸化層
が形成されることを避けるために、窒素等の不活性気体
雰囲気下で行われる。
The aging treatment is for imparting high strength by expressing the aging hardness to the maraging steel. The ring is housed in an aging treatment chamber, and the aging treatment chamber is heated to a predetermined aging treatment temperature. For example, after heating to 480 to 520 ° C., the aging treatment temperature is maintained for a predetermined time. The aging treatment is performed in an atmosphere of an inert gas such as nitrogen to avoid formation of an oxide layer on the surface of the ring.

【0008】前記時効処理が終了したならば、前記リン
グは前記時効処理室内で冷却され、次いで窒化処理に供
される。前記窒化処理としては、ガス窒化処理、ガス軟
窒化処理または塩浴窒化処理があるが、ここではガス窒
化処理及びガス軟窒化処理について説明する。
[0008] When the aging treatment is completed, the ring is cooled in the aging treatment chamber and then subjected to a nitriding treatment. The nitriding treatment includes gas nitriding treatment, gas nitrocarburizing treatment, and salt bath nitriding treatment. Here, the gas nitriding treatment and gas nitrocarburizing treatment will be described.

【0009】前記時効処理が終了し、時効処理室内で冷
却された前記リングは、窒化処理室に移される。
[0009] After the aging treatment is completed, the ring cooled in the aging treatment chamber is transferred to the nitriding treatment chamber.

【0010】前記ガス窒化処理は、前記リングを前記窒
化処理室に収容し、該窒化処理室内を所定の窒化処理温
度、例えば500〜550℃に加熱した後、前記リング
をアンモニアガス雰囲気下、該窒化処理温度に所定時間
保持することにより行われる。尚、前記アンモニアガス
を含む雰囲気は、純アンモニア以外に他の不活性ガスを
含んでいてもよい。そして、前記ガス窒化処理が終了し
たならば、前記リングは前記窒化処理室内で冷却され
る。
In the gas nitriding, the ring is housed in the nitriding chamber, and the nitriding chamber is heated to a predetermined nitriding temperature, for example, 500 to 550 ° C., and then the ring is heated in an ammonia gas atmosphere. This is performed by maintaining the temperature of the nitriding treatment for a predetermined time. The atmosphere containing the ammonia gas may contain other inert gas in addition to pure ammonia. Then, when the gas nitriding is completed, the ring is cooled in the nitriding chamber.

【0011】また、前記ガス軟窒化処理は前記窒化処理
室内に前記リングを収容し、前記ガス窒化処理における
アンモニアガス雰囲気に替えて、アンモニアガスとRX
ガスとの混合ガス雰囲気を用いる以外は、前記ガス窒化
処理と同一にして行われる。
In the gas nitrocarburizing process, the ring is accommodated in the nitriding chamber, and ammonia gas and RX are replaced with an ammonia gas atmosphere in the gas nitriding process.
Except that a mixed gas atmosphere with a gas is used, the gas nitriding treatment is performed in the same manner as described above.

【0012】前記ガス窒化処理またはガス軟窒化処理に
よれば、アンモニアの分解により生じる窒素がマルエー
ジング鋼の金属組織中に浸透することにより、前記リン
グの表面に窒化層を形成して硬化させ、耐摩耗性及び耐
疲労強度を向上させることができる。
According to the gas nitriding treatment or the gas nitrocarburizing treatment, nitrogen generated by decomposition of ammonia penetrates into the metal structure of the maraging steel, thereby forming a nitride layer on the surface of the ring and hardening the ring. Abrasion resistance and fatigue resistance can be improved.

【0013】ところが、前記ガス窒化処理またはガス軟
窒化処理を行うときには、前記時効処理室と、前記窒化
処理室とで、それぞれ所定温度に加熱し、該温度に所定
時間保持し、次いで冷却するという操作が繰り返され
る。このため、前記時効処理と、前記窒化処理とに要す
る時間が長くなり、製造コストが増大するとの問題があ
る。
However, when performing the gas nitriding treatment or the gas nitrocarburizing treatment, the aging treatment chamber and the nitriding treatment chamber are each heated to a predetermined temperature, maintained at the temperature for a predetermined time, and then cooled. The operation is repeated. For this reason, there is a problem that the time required for the aging treatment and the nitriding treatment becomes long, and the manufacturing cost increases.

【0014】前記問題を解決するために、1つの処理室
内で、前記時効処理と、前記窒化処理との両方の処理を
順次行うことが提案されている。これは、前記リングを
処理室に収容し、該処理室内を所定の時効処理温度に加
熱した後、該時効処理温度に所定時間保持して時効処理
を施した後、冷却することなく、該処理室内の雰囲気を
アンモニアガス雰囲気またはアンモニアガスとRXガス
との混合ガス雰囲気に切り換えて、所定の窒化処理温度
に所定時間保持することにより窒化処理を施すものであ
る。
In order to solve the above problem, it has been proposed to sequentially perform both the aging treatment and the nitriding treatment in one treatment chamber. This is because the ring is housed in a processing chamber, the processing chamber is heated to a predetermined aging temperature, the aging is performed while the ring is kept at the aging temperature for a predetermined time, and then the cooling is performed without cooling. The atmosphere in the room is switched to an ammonia gas atmosphere or a mixed gas atmosphere of ammonia gas and RX gas, and the nitriding treatment is performed by maintaining the temperature at a predetermined nitriding temperature for a predetermined time.

【0015】前記のように、1つの処理室内で、前記時
効処理と前記窒化処理との両方の処理を行うことによ
り、前記時効処理後の冷却する操作と、時効処理が施さ
れた前記リングを前記窒化処理室に収容した後に、該窒
化処理室内を前記窒化処理温度に加熱する操作とを省略
することができ、その分の時間を短縮することができ
る。しかしながら、このようにするときには、前記時効
処理と窒化処理とで、雰囲気を切り換えた後、その雰囲
気が安定しにくいとの不都合がある。
As described above, by performing both the aging treatment and the nitriding treatment in one processing chamber, the cooling operation after the aging treatment and the ring subjected to the aging treatment can be performed. After being housed in the nitriding chamber, the operation of heating the nitriding chamber to the nitriding temperature can be omitted, and the time required can be shortened. However, in this case, there is a disadvantage that the atmosphere is hardly stabilized after the atmosphere is switched between the aging treatment and the nitriding treatment.

【0016】また、前記問題を解決するために、1つの
処理室内で、前記時効処理と前記窒化処理との両方の処
理を同時に行うことが提案されている。これは前記窒化
処理のための加熱により、前記時効処理のための加熱を
兼ねるものである。
In order to solve the above-mentioned problem, it has been proposed to simultaneously perform both the aging treatment and the nitriding treatment in one treatment chamber. This is because the heating for the nitriding treatment also serves as the heating for the aging treatment.

【0017】しかしながら、このようにするときには、
適正な時効硬度と、適正な深さの窒化層とが得られるよ
うに雰囲気を調整することが難しいとの不都合がある。
However, when doing this,
There is an inconvenience that it is difficult to adjust the atmosphere so as to obtain a proper aging hardness and a proper depth of the nitrided layer.

【0018】[0018]

【発明が解決しようとする課題】本発明は、かかる不都
合を解消して、時効処理と窒化処理とに要する処理時間
を短縮することができ、しかも前記窒化処理を安定した
雰囲気下で行うことができる無端状金属ベルトの製造方
法を提供することを目的とする。
SUMMARY OF THE INVENTION According to the present invention, it is possible to eliminate such inconveniences, shorten the processing time required for the aging treatment and the nitriding treatment, and perform the nitriding treatment in a stable atmosphere. It is an object of the present invention to provide a method for manufacturing an endless metal belt that can be manufactured.

【0019】また、本発明の目的は、前記製造方法に適
した熱処理装置を提供することにもある。
Another object of the present invention is to provide a heat treatment apparatus suitable for the manufacturing method.

【0020】[0020]

【課題を解決するための手段】かかる目的を達成するた
めに、本発明の無端状金属ベルト製造方法は、マルエー
ジング鋼の鋼板の端部同士を溶接して形成されたドラム
を所定幅に裁断してリングを形成し、該リングを所定の
長さに圧延し、周長補正して、時効処理と窒化処理とを
施した後、複数のリングを積層して無段変速機の動力伝
達ベルトに用いられる無端状金属ベルトを製造する方法
において、所定の長さに圧延されたリングを時効処理室
に収容し、該時効処理室内を所定の時効処理温度に加熱
して、該リングを該時効処理温度に所定時間保持して時
効処理を施す工程と、前記時効処理後、前記リングを前
記時効処理温度に維持して、前記時効処理室と独立に設
けられ、予め所定の窒化処理温度に加熱された窒化処理
室に移動し、少なくともアンモニアガスを含む雰囲気下
で該窒化処理温度に所定時間保持して窒化処理を施した
後、冷却する工程とを備えることを特徴とする。
In order to achieve this object, a method of manufacturing an endless metal belt according to the present invention is to cut a drum formed by welding ends of a maraging steel steel plate to a predetermined width. Forming a ring, rolling the ring to a predetermined length, correcting the circumference, performing aging treatment and nitriding treatment, and then laminating a plurality of rings to form a power transmission belt for a continuously variable transmission. In the method for producing an endless metal belt used in (1), a ring rolled to a predetermined length is accommodated in an aging treatment chamber, and the aging treatment chamber is heated to a predetermined aging treatment temperature to cool the ring to the aging treatment. A step of performing aging by holding at a processing temperature for a predetermined time; and, after the aging, maintaining the ring at the aging temperature and being provided independently of the aging chamber and heating to a predetermined nitriding temperature in advance. Moved to the nitriding chamber It was subjected to a nitriding treatment by a predetermined time retained in the nitride treatment temperature in an atmosphere containing ammonia gas with, characterized in that it comprises a step of cooling.

【0021】本発明の製造方法によれば、前記時効処理
室で時効処理が施された前記リングは、前記時効処理
後、冷却されることなく、前記時効処理温度に維持した
まま前記窒化処理室に移動される。前記窒化処理室は、
予め所定の窒化処理温度に加熱されているので、移動さ
れた前記リングは、そのまま該窒化処理温度に所定時間
保持されることにより、少なくともアンモニアガスを含
む雰囲気下で窒化処理が施される。
According to the manufacturing method of the present invention, the ring subjected to the aging treatment in the aging treatment chamber is not cooled after the aging treatment, and is kept at the aging treatment temperature without being cooled. Moved to The nitriding chamber,
Since the ring is heated to a predetermined nitriding temperature in advance, the moved ring is maintained at the nitriding temperature for a predetermined time, so that the ring is subjected to nitriding in an atmosphere containing at least ammonia gas.

【0022】従って、従来のように前記時効処理後に冷
却する操作と、その後に前記窒化処理のための窒化処理
温度まで加熱する操作とを省略することができ、処理時
間を短縮することができる。しかも、本発明の製造方法
では、前記窒化処理室は、前記時効処理室とは独立に設
けられているので、時効処理と窒化処理との間で雰囲気
を切り換える必要がなく、安定した雰囲気下で窒化処理
を行うことができる。
Therefore, it is possible to omit the operation of cooling after the aging treatment and the operation of subsequently heating to the nitriding treatment temperature for the nitriding treatment as in the prior art, thereby shortening the treatment time. Moreover, in the manufacturing method of the present invention, since the nitriding chamber is provided independently of the aging chamber, it is not necessary to switch the atmosphere between the aging process and the nitriding process, and in a stable atmosphere. A nitriding treatment can be performed.

【0023】前記少なくともアンモニアガスを含む雰囲
気下で行う窒化処理は、前記リングを純アンモニア以外
に他の不活性ガス等を含んでいてもよいアンモニアガス
雰囲気下で前記窒化処理温度に所定時間保持するガス窒
化処理または、前記リングをアンモニアガスとRXガス
との混合ガス雰囲気下で前記窒化処理温度に所定時間保
持するガス軟窒化処理のいずれかから選択される。
In the nitriding treatment performed in an atmosphere containing at least ammonia gas, the ring is maintained at the nitriding treatment temperature for a predetermined time in an ammonia gas atmosphere that may contain other inert gas in addition to pure ammonia. It is selected from either gas nitriding or gas soft nitriding in which the ring is kept at the nitriding temperature for a predetermined time in a mixed gas atmosphere of ammonia gas and RX gas.

【0024】本発明の製造方法では、前記時効処理と前
記窒化処理とを円滑に連続して行うために、前記窒化処
理は、前記時効処理温度と同一または前記時効処理温度
より高い窒化処理温度で行うことが好ましい。
In the manufacturing method of the present invention, in order to smoothly and continuously perform the aging treatment and the nitriding treatment, the nitriding treatment is performed at a nitriding treatment temperature equal to or higher than the aging treatment temperature. It is preferred to do so.

【0025】本発明の製造方法において、前記リング
は、窒化処理を施した後、前記窒化処理室内で冷却して
もよく、前記窒化処理室の外で冷却してもよい。前記窒
化処理後の冷却を前記窒化処理室の外で行うときには、
例えば、前記リングは、窒化処理を施した後、開閉自在
の扉を介して前記窒化処理室と連通自在に設けられた冷
却室に移動し、該冷却室内で冷却する。
[0025] In the manufacturing method of the present invention, the ring may be cooled in the nitriding chamber after nitriding, or may be cooled outside the nitriding chamber. When performing cooling after the nitriding treatment outside the nitriding treatment chamber,
For example, after performing the nitriding treatment, the ring is moved to a cooling chamber provided so as to be able to communicate with the nitriding chamber through a door that can be freely opened and closed, and cools in the cooling chamber.

【0026】前記リングは、前記時効処理により時効硬
度が発現し高強度が得られるが、該時効処理の後に前記
窒化処理を行うと、該窒化処理のための加熱によりさら
に時効が進行し、かえって前記強度が低減することがあ
る。そこで、本発明の製造方法では、前記時効処理は時
効硬度が最大値未満になる範囲で行うと共に、前記窒化
処理により時効硬度を最大値に到達せしめることを特徴
とする。尚、本明細書では時効硬度が最大値未満になる
範囲の時効を「亜時効」と記載し、時効硬度が最大値に
達した後、さらに時効が進行し、前記強度が低減した状
態を「過時効」と記載する。
[0026] The ring exhibits aging hardness and high strength by the aging treatment. However, if the nitriding treatment is performed after the aging treatment, the aging proceeds further by heating for the nitriding treatment. The strength may decrease. Therefore, in the manufacturing method of the present invention, the aging treatment is performed in a range where the aging hardness is less than the maximum value, and the aging hardness is caused to reach the maximum value by the nitriding treatment. In the present specification, aging in the range where the aging hardness is less than the maximum value is described as `` sub-aging '', and after the aging hardness reaches the maximum value, further aging proceeds, and the state in which the strength is reduced is referred to as Overage ”.

【0027】本発明の製造方法によれば、前記時効処理
室における時効を亜時効になるように行うと共に、その
後の窒化処理に伴う加熱で時効硬度を最大値に到達せし
めることにより、適切な時効硬度を得ることができる。
According to the production method of the present invention, the aging in the aging treatment chamber is performed so as to be sub-aged, and the aging hardness reaches the maximum value by heating accompanying the subsequent nitriding treatment, whereby an appropriate aging is achieved. Hardness can be obtained.

【0028】本発明の製造方法は、前記リングを収容す
ると共に所定の時効処理温度に加熱されて該リングを該
時効処理温度に所定時間保持する時効処理室と、予め所
定の窒化処理温度に加熱され、該リングを収容すると共
に、該リングを少なくともアンモニアガスを含む雰囲気
下で該窒化処理温度に所定時間保持する窒化処理室とか
らなり、該窒化処理室は該時効処理室と開閉自在の扉を
介して連通自在に設けられることを特徴とする熱処理装
置により有利に実施することができる。
The manufacturing method of the present invention comprises an aging chamber for accommodating the ring and heating the ring to a predetermined aging temperature to hold the ring at the aging temperature for a predetermined time; A nitriding chamber for accommodating the ring and holding the ring at a nitriding temperature for a predetermined time in an atmosphere containing at least ammonia gas, wherein the nitriding chamber is openable and closable with the aging chamber. The present invention can be advantageously implemented by a heat treatment apparatus characterized in that the heat treatment apparatus is provided so as to be freely communicable through the heat treatment apparatus.

【0029】本発明の熱処理装置によれば、前記時効処
理室と前記窒化処理室とは、開閉自在の扉により仕切ら
れているので、前記窒化処理室の少なくともアンモニア
ガスを含む雰囲気、即ち純アンモニア以外に他の不活性
ガス等を含んでいてもよいアンモニアガス雰囲気または
アンモニアガスとRXガスとの混合ガス雰囲気を安定し
た状態に維持することができる。そして、前記リングは
前記時効処理室における時効処理が終了したならば、前
記扉を開いて前記窒化処理室を前記時効処理室と連通さ
せることにより、時効処理室から窒化処理室に速やかに
移動することができる。
According to the heat treatment apparatus of the present invention, the aging chamber and the nitriding chamber are separated by an openable / closable door. Therefore, the atmosphere containing at least ammonia gas in the nitriding chamber, that is, pure ammonia In addition, it is possible to maintain a stable state of an ammonia gas atmosphere or a mixed gas atmosphere of ammonia gas and RX gas which may contain other inert gas or the like. When the aging process in the aging chamber is completed, the ring is moved from the aging chamber to the nitriding chamber by opening the door and communicating the nitriding chamber with the aging chamber. be able to.

【0030】また、本発明の熱処理装置は、前記窒化処
理室と、前記時効処理室との間に、予め前記時効処理温
度と前記窒化処理温度との中間の温度に加熱された中間
室を備え、各室は開閉自在の扉を介して連通自在に設け
られると共に、前記リングは、該時効処理室から該中間
室を経由して該窒化処理室に移動されることを特徴とす
る。
The heat treatment apparatus of the present invention further includes an intermediate chamber between the nitriding chamber and the aging chamber, the intermediate chamber being previously heated to an intermediate temperature between the aging temperature and the nitriding temperature. The chambers are provided so as to be able to communicate with each other via a door which can be freely opened and closed, and the ring is moved from the aging treatment chamber to the nitriding treatment chamber via the intermediate chamber.

【0031】前記熱処理装置では、前記所定の長さに圧
延されたリングを該時効処理室に収容し、該時効処理室
内を所定の時効処理温度に加熱して、該リングを該時効
処理温度に所定時間保持して時効処理を施した後、前記
リングを第1の扉、該中間室、第2の扉を介して予め所
定の窒化処理温度に加熱された該窒化処理室に移動し、
少なくともアンモニアガスを含む雰囲気下で該窒化処理
温度に所定時間保持して窒化処理を施した後、冷却す
る。
In the heat treatment apparatus, the ring rolled to the predetermined length is accommodated in the aging chamber, the aging chamber is heated to a predetermined aging temperature, and the ring is heated to the aging temperature. After performing the aging treatment by holding for a predetermined time, the ring is moved to the nitriding treatment chamber heated to a predetermined nitriding treatment temperature via the first door, the intermediate chamber, and the second door,
After performing the nitriding treatment while maintaining the nitriding treatment temperature for at least a predetermined time in an atmosphere containing at least ammonia gas, cooling is performed.

【0032】前記中間室は、前記窒化処理温度が前記時
効処理温度と同一であるときには、前記中間室は前記時
効処理室と前記ガス窒化処理室またはガス軟窒化処理室
と同一の温度になっている。また、前記窒化処理温度が
前記時効処理温度より高いときには、前記中間室は前記
時効処理室と前記窒化処理室との中間の温度になってい
る。
In the intermediate chamber, when the nitriding temperature is the same as the aging temperature, the intermediate chamber has the same temperature as the aging chamber and the gas nitriding chamber or the gas nitrocarburizing chamber. I have. Further, when the nitriding temperature is higher than the aging temperature, the intermediate chamber is at an intermediate temperature between the aging chamber and the nitriding chamber.

【0033】この結果、前記中間室は、前記リングを前
記前記時効処理室から前記窒化処理室に移動する際に、
一時収容することにより、前記リングが前記移動の際に
受ける温度差の影響を低減することができる。
As a result, when the intermediate chamber moves the ring from the aging chamber to the nitriding chamber,
By temporarily storing, it is possible to reduce the influence of the temperature difference on the ring during the movement.

【0034】前記熱処理装置は、前記中間室を備えるこ
とにより、前記時効処理後に前記リングを前記時効処理
室から前記窒化処理室に移動する際に、前記時効処理室
の雰囲気が前記窒化処理室に流入してその雰囲気を不安
定化することを防止することができる。
The heat treatment apparatus includes the intermediate chamber, and when the ring is moved from the aging treatment chamber to the nitriding treatment chamber after the aging treatment, the atmosphere of the aging treatment chamber is transferred to the nitriding treatment chamber. It is possible to prevent inflow and destabilization of the atmosphere.

【0035】さらに、本発明の熱処理装置は、前記窒化
処理室と開閉自在の扉を介して連通された冷却室を備
え、該窒化処理室で窒化処理が施されたリングは、該窒
化処理室から該冷却室に移動され、該冷却室内で冷却さ
れることを特徴とする。
Further, the heat treatment apparatus of the present invention includes a cooling chamber which is communicated with the nitriding chamber through a door which can be freely opened and closed. From the cooling chamber to be cooled in the cooling chamber.

【0036】本発明の熱処理装置は、前記のように独立
した冷却室を備えることによって、前記窒化処理室内の
雰囲気を安定化することができる。また、前記窒化処理
が施されたリングを速やかに前記冷却室に移動させるこ
とにより、搬送効率が向上し、自動化に貢献することが
できる。
The heat treatment apparatus of the present invention is provided with the independent cooling chamber as described above, whereby the atmosphere in the nitriding chamber can be stabilized. Further, by quickly moving the ring subjected to the nitriding treatment to the cooling chamber, the transfer efficiency is improved, which can contribute to automation.

【0037】[0037]

【発明の実施の形態】次に、添付の図面を参照しながら
本発明の実施の形態についてさらに詳しく説明する。図
1は本実施形態の熱処理装置の構成を示す説明的断面
図、図2は時効処理及びガス軟窒化処理の加熱パターン
を示すグラフ、図3は時効処理における加熱時間と時効
硬度との関係を示すグラフ、図4は無端状金属ベルトの
表面からの深さと硬度との関係を示すグラフである。
Next, embodiments of the present invention will be described in more detail with reference to the accompanying drawings. FIG. 1 is an explanatory cross-sectional view showing the configuration of the heat treatment apparatus according to the present embodiment, FIG. 2 is a graph showing a heating pattern of the aging treatment and the gas nitrocarburizing treatment, and FIG. FIG. 4 is a graph showing the relationship between the depth from the surface of the endless metal belt and the hardness.

【0038】本実施形態に用いるマルエージング鋼は、
Cが0.03%以下、Siが0.10%以下、Mnが
0.10%以下、Pが0.01%以下、Sが0.01%
以下の低炭素鋼であり、18〜19%のNi、4.7〜
5.2%のMo、0.05〜0.15%のAl、0.5
0〜0.70%のTi、8.5〜9.5%のCoを含む
18%のNi鋼である。
The maraging steel used in the present embodiment is:
C is 0.03% or less, Si is 0.10% or less, Mn is 0.10% or less, P is 0.01% or less, and S is 0.01%.
The following low carbon steels, 18-19% Ni, 4.7-
5.2% Mo, 0.05-0.15% Al, 0.5
18% Ni steel with 0-0.70% Ti, 8.5-9.5% Co.

【0039】本実施形態の製造方法では、まず、前記組
成を有するマルエージング鋼の薄板をベンディングして
ループ化したのち、端部を溶接して円筒状のドラムを形
成する。次に、これを真空炉中、820〜830℃に2
0〜60分間保持して溶体化処理する。前記溶体化処理
により、結晶を再配列し、溶接歪を除去することができ
る。
In the manufacturing method of this embodiment, first, a thin sheet of maraging steel having the above composition is bent and looped, and then the ends are welded to form a cylindrical drum. Next, this was heated to 820-830 ° C. in a vacuum furnace for 2 hours.
The solution treatment is performed by holding for 0 to 60 minutes. By the solution treatment, the crystals can be rearranged and welding distortion can be removed.

【0040】次に、前記円筒状のドラムを所定の幅に裁
断し、リング状体を形成する。前記リング状体は前記裁
断により、その端部にエッジが立っているので、バレル
研磨により面取りしたのち、圧下率40〜50%で冷間
圧延し、リングを形成する。
Next, the cylindrical drum is cut into a predetermined width to form a ring. Since the edge of the ring-shaped body is raised by the cutting, the ring-shaped body is chamfered by barrel polishing, and then cold-rolled at a rolling reduction of 40 to 50% to form a ring.

【0041】次に図1(a)に示すように、前記リング
Wを熱処理装置に収容して、時効処理及び窒化処理を行
う。図1(a)示の熱処理装置は、時効処理室1、窒化
処理室2と、両室1,2の間の中間室3とが直線的に配
置されてなり、時効処理室1と窒化処理室2とは中間室
3との間に設けられた上下動により開閉自在の扉4,5
を介して連通される様になっている。また、時効処理室
1は中間室3と反対側に開閉自在の搬入口6を、窒化処
理室2は中間室3と反対側に開閉自在の搬出口7を備え
ている。
Next, as shown in FIG. 1 (a), the ring W is housed in a heat treatment apparatus and subjected to aging treatment and nitriding treatment. In the heat treatment apparatus shown in FIG. 1A, an aging treatment chamber 1 and a nitriding treatment chamber 2 and an intermediate chamber 3 between both chambers 1 and 2 are linearly arranged. Doors 4 and 5 provided between room 2 and intermediate room 3 and which can be opened and closed by vertical movement.
Is to be communicated through. The aging treatment chamber 1 has an openable / closable carry-in port 6 on the side opposite to the intermediate chamber 3, and the nitriding treatment chamber 2 has an openable / closable carry-out port 7 on the opposite side to the intermediate chamber 3.

【0042】図1(a)示の熱処理装置では、まず、搬
入口6からリングWが時効処理室1内に搬入される。リ
ングWが搬入されると、時効処理室1は図示しない加熱
手段により加熱されて、所定の時効処理温度まで昇温さ
れ、リングWを該時効処理温度に所定時間保持すること
により、時効処理を行う。前記時効処理は、図示しない
導入手段により時効処理室1に導入される窒素雰囲気下
に行うことにより、リングWの表面に酸化層が形成され
ることを防止して、後続の窒化処理を有利に行うことが
できる。
In the heat treatment apparatus shown in FIG. 1A, first, the ring W is carried into the aging treatment chamber 1 from the carry-in port 6. When the ring W is carried in, the aging treatment chamber 1 is heated by a heating means (not shown) and heated to a predetermined aging treatment temperature, and the aging treatment is performed by maintaining the ring W at the aging treatment temperature for a predetermined time. Do. The aging treatment is performed in a nitrogen atmosphere introduced into the aging treatment chamber 1 by an introduction means (not shown), thereby preventing an oxide layer from being formed on the surface of the ring W, and advantageously performing a subsequent nitriding treatment. It can be carried out.

【0043】前記時効処理が終了すると、開閉扉4が開
かれ、リングWは時効処理室1から中間室3に移動され
る。そして、開閉扉4が閉じられると、開閉扉5が開か
れ、リングWは中間室3から窒化処理室2に移動され
る。
When the aging process is completed, the door 4 is opened, and the ring W is moved from the aging chamber 1 to the intermediate chamber 3. When the door 4 is closed, the door 5 is opened, and the ring W is moved from the intermediate chamber 3 to the nitriding chamber 2.

【0044】このとき、窒化処理室2は、図示しない導
入手段により少なくともアンモニアガスを含む雰囲気が
導入され、時効処理室1における時効処理温度と同一温
度または時効処理温度より高い温度に加熱されている。
また、中間室3は、時効処理室1における時効処理温度
と同一温度または、時効処理室1における時効処理温度
とそれより高い窒化処理室2の温度との中間の温度に加
熱されている。尚、前記窒化処理室2に導入される雰囲
気は、純アンモニア以外に他の不活性ガス等を含むアン
モニアガス雰囲気またはアンモニアガスとRXガスとの
混合ガス雰囲気である。
At this time, an atmosphere containing at least ammonia gas is introduced into the nitriding chamber 2 by introducing means (not shown), and the nitriding chamber 2 is heated to a temperature equal to or higher than the aging temperature in the aging chamber 1. .
The intermediate chamber 3 is heated to the same temperature as the aging temperature in the aging chamber 1 or to an intermediate temperature between the aging temperature in the aging chamber 1 and the higher temperature in the nitriding chamber 2. The atmosphere introduced into the nitriding chamber 2 is an ammonia gas atmosphere containing other inert gas in addition to pure ammonia or a mixed gas atmosphere of ammonia gas and RX gas.

【0045】本実施形態では、前記の様に中間室3を介
して、リングWを時効処理室1から窒化処理室2に移動
することにより、リングWが前記移動の際に受ける温度
差の影響を低減することができる。また、開閉扉4,5
が共に上下動自在であることにより、時効処理室1及び
窒化処理室2内の雰囲気を擾乱することなく、安定に維
持することができる。
In this embodiment, the ring W is moved from the aging chamber 1 to the nitriding chamber 2 via the intermediate chamber 3 as described above, so that the ring W is affected by the temperature difference during the movement. Can be reduced. Opening doors 4, 5
Are movable up and down, the atmosphere in the aging chamber 1 and the nitriding chamber 2 can be stably maintained without disturbing the atmosphere.

【0046】次に、リングWは、前記の様に予め時効処
理温度と同一温度または時効処理温度より高い窒化処理
温度に加熱されている窒化処理室2内で、前記アンモニ
アガス雰囲気またはアンモニアガスとRXガスとの混合
ガス雰囲気に所定時間保持されることにより窒化処理さ
れる。前記窒化処理が終了すると、リングWは、窒化処
理室2内で冷却され、搬出口7から搬出される。
Next, the ring W is mixed with the ammonia gas atmosphere or the ammonia gas in the nitriding chamber 2 previously heated to the same temperature as the aging temperature or higher than the aging temperature as described above. The nitriding treatment is performed by maintaining the mixed gas atmosphere with the RX gas for a predetermined time. When the nitriding is completed, the ring W is cooled in the nitriding chamber 2 and is unloaded from the outlet 7.

【0047】また、前記熱処理装置は、図1(b)示の
ように、さらに中間室3の反対側で窒化処理室2に隣接
する冷却室8を備えていてもよい。冷却室8は、上下動
により開閉自在の扉7を介して窒化処理室2に連通する
と共に、窒化処理室2と反対側に上下動により開閉自在
の搬出口9を備えている。
Further, as shown in FIG. 1B, the heat treatment apparatus may further include a cooling chamber 8 adjacent to the nitriding chamber 2 on the opposite side of the intermediate chamber 3. The cooling chamber 8 communicates with the nitriding chamber 2 through a door 7 that can be opened and closed by vertical movement, and has a carry-out port 9 that can be opened and closed by vertical movement on the side opposite to the nitriding chamber 2.

【0048】図1(b)示の熱処理装置では、リングW
は図1(a)示の熱処理装置と全く同一にして時効処理
室1、窒化処理室2で処理された後、扉7を介して冷却
室8に移動せしめられ、冷却室8内で冷却されたのち、
搬出口9から搬出される。
In the heat treatment apparatus shown in FIG.
After being treated in the aging treatment chamber 1 and the nitriding treatment chamber 2 in exactly the same manner as the heat treatment apparatus shown in FIG. 1 (a), it is moved to the cooling chamber 8 through the door 7 and cooled in the cooling chamber 8. After a while
It is carried out from the carry-out port 9.

【0049】次に、中間室3及びガス軟窒化処理室2が
予め時効処理室1における時効処理温度と同一温度に加
熱されているときの、前記熱処理装置における加熱パタ
ーンを図2(a)に示す。また、比較のために、従来の
時効処理室及びガス軟処理室が全く独立になっている場
合の加熱パターンを図2(b)に示す。
Next, FIG. 2A shows a heating pattern in the heat treatment apparatus when the intermediate chamber 3 and the gas nitrocarburizing chamber 2 are previously heated to the same temperature as the aging temperature in the aging chamber 1. Show. For comparison, FIG. 2B shows a heating pattern when the conventional aging treatment chamber and the conventional soft gas treatment chamber are completely independent.

【0050】図2(a)から本実施形態の熱処理装置に
よれば時効処理Aに続いて、冷却することなく窒化処理
Bが行われるので、図2(b)示の従来の場合のよう
に、時効処理Aの後の時効処理室1内で冷却する時間C
と、窒化処理室2内で窒化処理温度まで加熱する時間D
とを省くことができ、(C+D)に相当する時間だけ処
理時間を短縮できることが明らかである。
From FIG. 2 (a), according to the heat treatment apparatus of this embodiment, the aging treatment A is followed by the nitriding treatment B without cooling, as in the conventional case shown in FIG. 2 (b). Time C for cooling in aging chamber 1 after aging treatment A
And the time D for heating to the nitriding temperature in the nitriding chamber 2.
It is clear that the processing time can be reduced by a time corresponding to (C + D).

【0051】また、図2(b)示の従来の場合、窒化処
理室2内では、設定温度は上昇しても実際の雰囲気温度
(図2(b)に仮想線で示す)の上昇はそれよりも遅く
なり、窒化処理室2内の雰囲気温度が均一になるまでに
時間がかかる。このため、図2(b)示の従来の場合に
は窒化処理が不均一になることがあった。しかし、本実
施形態では図2(a)示のように、窒化処理Bにおける
窒化処理温度が予め時効処理室1における時効処理温度
と同一温度に加熱され、窒化処理室2内の雰囲気温度が
均一になっているので、前記窒化処理を均一に行うこと
ができる。
In the conventional case shown in FIG. 2B, even if the set temperature rises in the nitriding chamber 2, the actual ambient temperature (shown by a phantom line in FIG. 2B) does not increase. And it takes time until the ambient temperature in the nitriding chamber 2 becomes uniform. For this reason, in the case of the prior art shown in FIG. However, in the present embodiment, as shown in FIG. 2A, the nitriding temperature in the nitriding treatment B is previously heated to the same temperature as the aging treatment temperature in the aging treatment chamber 1, and the atmosphere temperature in the nitriding treatment chamber 2 is uniform. Therefore, the nitriding treatment can be performed uniformly.

【0052】次に図3を参照して、前記時効処理Aにお
ける加熱時間と、時効硬度との関係について説明する。
図3から、時効処理温度を480℃とした場合には60
分間加熱しても時効硬度は最大値に達せず、亜時効領域
にあることがわかる。しかし、時効処理温度を500℃
とした場合には、60分間の加熱で時効硬度が最大値に
達し、加熱時間が60分を超えると過時効になって時効
硬度が低減し始めることが明らかである。また、時効処
理温度を520℃とした場合には、加熱時間が20分を
超えると過時効になって時効硬度が低減し始めることが
明らかである。
Next, the relationship between the heating time in the aging treatment A and the aging hardness will be described with reference to FIG.
From FIG. 3, when the aging temperature is 480 ° C., 60
The aging hardness does not reach the maximum value even after heating for minutes, indicating that the aging hardness is in the sub-aging range. However, the aging temperature is 500 ℃
In this case, it is apparent that the aging hardness reaches the maximum value after heating for 60 minutes, and that the aging hardness starts to decrease when the heating time exceeds 60 minutes due to overaging. Also, when the aging temperature is 520 ° C., it is clear that if the heating time exceeds 20 minutes, overaging occurs and the aging hardness starts to decrease.

【0053】そこで、本実施形態では、前記過時効によ
る時効硬度の低減を避けるために、時効処理Aにおける
加熱時間を亜時効領域にとどめ、それに続く窒化処理B
の加熱によって時効硬度が最大値に達するようにする。
このため、例えば時効処理温度が500℃である場合、
時効処理Aにおける加熱時間は60分未満とすることが
好ましい。
Therefore, in this embodiment, in order to avoid a decrease in aging hardness due to the overaging, the heating time in the aging treatment A is limited to the sub-aging region, and the subsequent nitriding treatment B is performed.
The aging hardness reaches the maximum value by heating.
Therefore, for example, when the aging temperature is 500 ° C.,
The heating time in the aging treatment A is preferably less than 60 minutes.

【0054】次に、窒化処理Bにおける窒化処理温度
と、加熱時間との関係について、説明する。前記窒化処
理によれば、リングWは、その表面から窒素が浸透する
ことにより窒化層が形成され、該窒化層により硬度が発
現する。そこで、前記リングWでは、その表面から内部
にかけて、窒素が浸透する深さが深くなるほどに硬度が
小さくなる硬度勾配が形成される。
Next, the relationship between the nitriding temperature and the heating time in the nitriding B will be described. According to the nitriding treatment, the ring W is formed with a nitrided layer by infiltration of nitrogen from its surface, and the nitrided layer develops hardness. Therefore, in the ring W, a hardness gradient is formed from the surface to the inside, where the hardness decreases as the nitrogen penetration depth increases.

【0055】無段階変速機の動力伝達ベルトに用いられ
る無端状金属ベルトでは、複数のリングWが重ね合わさ
れた状態で用いられ、エンジン・ブレーキが掛けられた
ときには、リングW相互の表面で相対的なすべりが生じ
る。そこで、リングWは、前記すべりに対する耐疲労性
の点で、その表面の硬度が大であることは勿論である
が、その表面から内部にかけて適切な硬度勾配が形成さ
れることが望まれる。
In an endless metal belt used for a power transmission belt of a continuously variable transmission, a plurality of rings W are used in a superposed state, and when an engine brake is applied, the surfaces of the rings W are relative to each other. Sliding occurs. In view of this, the surface of the ring W is, of course, large in terms of fatigue resistance against the slip, but it is desired that an appropriate hardness gradient is formed from the surface to the inside.

【0056】次に、亜時効となる範囲で時効処理Aが施
されたリングWに、図2(a)示のように窒化処理Bを
施したときに形成される硬度勾配の状態を表1に示す。
表1において、aaは無段階変速機の動力伝達ベルトに
最適な硬度勾配、bbは適用可能な硬度勾配、ccは勾
配が低く不適当な硬度勾配、ddは勾配が高く不適当な
硬度勾配をそれぞれ示す。
Next, as shown in FIG. 2 (a), the state of the hardness gradient formed when the ring W subjected to the aging treatment A within the sub-aging range is subjected to the nitriding treatment B as shown in FIG. Shown in
In Table 1, aa is the optimum hardness gradient for the power transmission belt of the continuously variable transmission, bb is the applicable hardness gradient, cc is the low gradient and inappropriate hardness gradient, and dd is the high gradient and inappropriate hardness gradient. Shown respectively.

【0057】[0057]

【表1】 [Table 1]

【0058】表1から、亜時効となる範囲で時効処理A
が施されたリングWに窒化処理Bを施す場合には、窒化
処理温度を480〜520℃の範囲とし、加熱時間を4
5〜60分の範囲とすることにより、無段階変速機の動
力伝達ベルトに最適な硬度勾配を得ることができること
が明らかである。
From Table 1, it can be seen that the aging treatment A is within the range of sub-aging.
When the nitriding treatment B is performed on the ring W to which the nitriding treatment is performed, the nitriding treatment temperature is set in a range of 480 to 520 ° C., and the heating time is set to 4 hours.
It is clear that by setting the range to 5 to 60 minutes, it is possible to obtain an optimum hardness gradient for the power transmission belt of the continuously variable transmission.

【0059】次に、図2(a)示の加熱パターンに従っ
て、時効処理Aを500℃で40分間、亜時効となる範
囲で行い、窒化処理Bを500℃で50分行った場合の
リングWの表面からの深さと硬度との関係(硬度勾配)
を図4に実線で示す。また、比較のために、図2(a)
示の加熱パターンに従って、時効処理Aを500℃で6
0分間、ピーク時効硬度が得られる様に行い、窒化処理
Bを500℃で50分行った場合の硬度勾配を図4に破
線で示す。
Next, according to the heating pattern shown in FIG. 2A, the aging treatment A is performed at 500 ° C. for 40 minutes within the range of sub-aging, and the ring W when the nitriding treatment B is performed at 500 ° C. for 50 minutes. Between hardness from surface depth and hardness (hardness gradient)
Is shown by a solid line in FIG. Also, for comparison, FIG.
According to the heating pattern shown, aging treatment A was performed at 500 ° C for 6 hours.
The hardness gradient when the peak aging hardness is obtained for 0 minute and the nitriding treatment B is performed at 500 ° C. for 50 minutes is shown by a broken line in FIG.

【0060】図4から、本実施形態の製造方法による場
合(図4に実線で示す)には、リングWの表面での硬度
が、比較形態による場合(図4に破線で示す)よりも大
であり、リングWの表面から深さ30μmまでの範囲の
硬度勾配が比較形態による場合よりも高くなることが明
らかである。
FIG. 4 shows that the hardness on the surface of the ring W is larger in the case of the manufacturing method of the present embodiment (shown by a solid line in FIG. 4) than in the case of the comparative embodiment (shown by a broken line in FIG. 4). It is apparent that the hardness gradient in the range from the surface of the ring W to a depth of 30 μm is higher than that in the comparative example.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の熱処理装置の一構成例を示す説明的断
面図。
FIG. 1 is an explanatory sectional view showing one configuration example of a heat treatment apparatus of the present invention.

【図2】時効処理及びガス軟窒化処理の加熱パターンを
示すグラフ。
FIG. 2 is a graph showing heating patterns of an aging treatment and a gas nitrocarburizing treatment.

【図3】時効処理における加熱時間と時効硬度との関係
を示すグラフ。
FIG. 3 is a graph showing the relationship between the heating time and the aging hardness in the aging treatment.

【図4】無端状金属ベルトの表面からの深さと硬度との
関係を示すグラフ。
FIG. 4 is a graph showing the relationship between the depth from the surface of the endless metal belt and the hardness.

【符号の説明】 1…時効処理室、 2…窒化処理室、 3…中間室、
4,5,7…開閉扉、8…冷却室。
[Explanation of symbols] 1 ... Aging chamber, 2 ... Nitriding chamber, 3 ... Intermediate chamber,
4, 5, 7 ... opening and closing door, 8 ... cooling room.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C21D 9/50 102 C21D 9/50 102Z C23C 8/26 C23C 8/26 F16G 1/26 F16G 1/26 5/16 5/16 B ──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 7 Identification symbol FI theme coat ゛ (Reference) C21D 9/50 102 C21D 9/50 102Z C23C 8/26 C23C 8/26 F16G 1/26 F16G 1/26 5 / 16 5/16 B

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】マルエージング鋼の鋼板の端部同士を溶接
して形成されたドラムを所定幅に裁断してリングを形成
し、該リングを所定の長さに圧延し、周長補正して、時
効処理と窒化処理とを施した後、複数のリングを積層し
て無段変速機の動力伝達ベルトに用いられる無端状金属
ベルトを製造する方法において、 所定の長さに圧延されたリングを時効処理室に収容し、
該時効処理室内を所定の時効処理温度に加熱して、該リ
ングを該時効処理温度に所定時間保持して時効処理を施
す工程と、 前記時効処理後、前記リングを前記時効処理温度に維持
して、前記時効処理室と独立に設けられ、予め所定の窒
化処理温度に加熱された窒化処理室に移動し、少なくと
もアンモニアガスを含む雰囲気下で該窒化処理温度に所
定時間保持して窒化処理を施した後、冷却する工程とを
備えることを特徴とする無端状金属ベルトの製造方法。
1. A ring formed by cutting a drum formed by welding the ends of a maraging steel plate to a predetermined width to form a ring, rolling the ring to a predetermined length, and correcting the circumferential length. In a method of manufacturing an endless metal belt used for a power transmission belt of a continuously variable transmission by laminating a plurality of rings after performing an aging treatment and a nitriding treatment, a ring rolled to a predetermined length is used. Housed in an aging treatment room,
Heating the aging chamber to a predetermined aging temperature, maintaining the ring at the aging temperature for a predetermined time to perform aging, and after the aging, maintaining the ring at the aging temperature. The nitriding treatment is provided independently of the aging treatment chamber, moved to a nitriding treatment chamber heated to a predetermined nitriding treatment temperature in advance, and held at the nitriding treatment temperature for at least a predetermined time under an atmosphere containing ammonia gas to perform the nitriding treatment. After the application, a step of cooling the endless metal belt.
【請求項2】前記窒化処理は、前記リングをアンモニア
ガス雰囲気下で前記窒化処理温度に所定時間保持するガ
ス窒化処理または、前記リングをアンモニアガスとRX
ガスとの混合ガス雰囲気下で前記窒化処理温度に所定時
間保持するガス軟窒化処理のいずれかから選択されるこ
とを特徴とする請求項1記載の無端状金属ベルトの製造
方法。
2. The nitriding treatment includes a gas nitriding treatment in which the ring is kept at the nitriding treatment temperature for a predetermined time in an ammonia gas atmosphere, or the ring is treated with an ammonia gas and an RX gas.
The method for producing an endless metal belt according to claim 1, wherein the method is selected from gas nitrocarburizing treatment in which the nitriding temperature is maintained for a predetermined time in a mixed gas atmosphere with a gas.
【請求項3】前記窒化処理は、前記時効処理温度と同一
または前記時効処理温度より高い窒化処理温度で行うこ
とを特徴とする請求項1または請求項2記載の無端状金
属ベルトの製造方法。
3. The method for producing an endless metal belt according to claim 1, wherein the nitriding treatment is performed at a nitriding treatment temperature equal to or higher than the aging treatment temperature.
【請求項4】前記リングは、窒化処理を施した後、前記
窒化処理室内で冷却することを特徴とする請求項1乃至
請求項3のいずれかの項記載の無端状金属ベルトの製造
方法。
4. The method for producing an endless metal belt according to claim 1, wherein said ring is subjected to a nitriding treatment and then cooled in said nitriding treatment chamber.
【請求項5】前記リングは、窒化処理を施した後、開閉
自在の扉を介して前記窒化処理室と連通自在に設けられ
た冷却室に移動し、該冷却室内で冷却することを特徴と
する請求項1乃至請求項3のいずれかの項記載の無端状
金属ベルトの製造方法。
5. The method according to claim 1, wherein the ring is subjected to a nitriding treatment, and then moved to a cooling chamber provided so as to be able to communicate with the nitriding chamber through an openable / closable door, and cooled in the cooling chamber. The method for producing an endless metal belt according to any one of claims 1 to 3.
【請求項6】前記時効処理は時効硬度が最大値未満にな
る範囲で行うと共に、前記窒化処理により時効硬度を最
大値に到達せしめることを特徴とする請求項1乃至請求
項5のいずれかの項記載の無端状金属ベルトの製造方
法。
6. The method according to claim 1, wherein the aging treatment is performed within a range where the aging hardness is less than a maximum value, and the aging hardness is made to reach the maximum value by the nitriding treatment. The method for producing an endless metal belt according to the above item.
【請求項7】マルエージング鋼の鋼板の端部同士を溶接
して形成されたドラムを所定幅に裁断してリングを形成
し、該リングを所定の長さに圧延し、周長補正した後、
該リングに時効処理と窒化処理とを施す熱処理装置であ
って、 前記リングを収容すると共に所定の時効処理温度に加熱
されて該リングを該時効処理温度に所定時間保持する時
効処理室と、予め所定の窒化処理温度に加熱され、該リ
ングを収容すると共に、該リングを少なくともアンモニ
アガスを含む雰囲気下で該窒化処理温度に所定時間保持
する窒化処理室とからなり、該窒化処理室は該時効処理
室と開閉自在の扉を介して連通自在に設けられることを
特徴とする熱処理装置。
7. A ring formed by cutting a drum formed by welding the ends of a maraging steel plate to a predetermined width to form a ring, rolling the ring to a predetermined length, and correcting the circumferential length. ,
A heat treatment apparatus for performing an aging treatment and a nitriding treatment on the ring, wherein the aging treatment chamber holds the ring and is heated to a predetermined aging treatment temperature to hold the ring at the aging treatment temperature for a predetermined time, A nitriding chamber heated to a predetermined nitriding temperature, accommodating the ring, and holding the ring at the nitriding temperature for at least a predetermined time in an atmosphere containing at least ammonia gas; A heat treatment apparatus, which is provided so as to be able to communicate with a treatment chamber via a door that can be freely opened and closed.
【請求項8】前記窒化処理室と、前記時効処理室との間
に、予め前記時効処理温度と前記窒化処理温度との中間
の温度に加熱された中間室を備え、各室は開閉自在の扉
を介して連通自在に設けられると共に、前記リングは、
該時効処理室から該中間室を経由して該窒化処理室に移
動されることを特徴とする請求項7記載の熱処理装置。
8. An intermediate chamber preheated to an intermediate temperature between the aging temperature and the nitriding temperature between the nitriding chamber and the aging chamber, wherein each chamber is openable and closable. While being provided so as to be able to communicate through a door, the ring is
The heat treatment apparatus according to claim 7, wherein the heat treatment apparatus is moved from the aging treatment chamber to the nitriding treatment chamber via the intermediate chamber.
【請求項9】前記窒化処理室と開閉自在の扉を介して連
通された冷却室を備え、該窒化処理室で窒化処理が施さ
れたリングは、該窒化処理室から該冷却室に移動され、
該冷却室内で冷却されることを特徴とする請求項7また
は請求項8記載の熱処理装置。
9. A cooling chamber communicated with the nitriding chamber through a door that can be opened and closed, and a ring subjected to nitriding in the nitriding chamber is moved from the nitriding chamber to the cooling chamber. ,
The heat treatment apparatus according to claim 7, wherein the heat treatment apparatus is cooled in the cooling chamber.
JP2000097233A 1999-05-28 2000-03-31 Endless metal belt manufacturing method and heat treatment apparatus Expired - Fee Related JP3836296B2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP2000097233A JP3836296B2 (en) 1999-05-28 2000-03-31 Endless metal belt manufacturing method and heat treatment apparatus
EP00304504A EP1055738B1 (en) 1999-05-28 2000-05-26 Method of manufacturing laminated ring and heat treatment apparatus for use in such method
DE60043035T DE60043035D1 (en) 1999-05-28 2000-05-26 Process for producing laminated rings and heat treatment apparatus for use in this process
US09/580,920 US6631542B1 (en) 1999-05-28 2000-05-26 Method of manufacturing laminated ring and heat treatment apparatus for use in such method
EP09168510A EP2119800A1 (en) 1999-05-28 2000-05-26 Method of manufacturing laminated ring and heat treatment apparatus for use in such method

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP15066799 1999-05-28
JP11-150667 1999-05-28
JP2000097233A JP3836296B2 (en) 1999-05-28 2000-03-31 Endless metal belt manufacturing method and heat treatment apparatus

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003328109A (en) * 2002-05-14 2003-11-19 Nissan Motor Co Ltd Nitriding treatment method for maraging steel and belt for belt type continuously variable transmission subjected to nitriding treatment by the method
JP2010002165A (en) * 2008-05-22 2010-01-07 Air Water Inc Thermal treatment apparatus
JP2014508214A (en) * 2010-12-20 2014-04-03 ローベルト ボツシユ ゲゼルシヤフト ミツト ベシユレンクテル ハフツング Heat treatment process for manufacturing process of drive belt metal ring components
KR101802539B1 (en) 2009-10-06 2017-11-28 로베르트 보쉬 게엠베하 Drive belt provided with a laminated set of steel rings
CN113319538A (en) * 2021-06-22 2021-08-31 苏州艾亦斯汽车零部件有限公司 Stamping, splicing and welding process for product
CN115008135A (en) * 2022-06-21 2022-09-06 湖南华菱湘潭钢铁有限公司 Production method of large-wall-thickness large-caliber longitudinal submerged arc welded pipe L555M

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003328109A (en) * 2002-05-14 2003-11-19 Nissan Motor Co Ltd Nitriding treatment method for maraging steel and belt for belt type continuously variable transmission subjected to nitriding treatment by the method
JP2010002165A (en) * 2008-05-22 2010-01-07 Air Water Inc Thermal treatment apparatus
KR101802539B1 (en) 2009-10-06 2017-11-28 로베르트 보쉬 게엠베하 Drive belt provided with a laminated set of steel rings
JP2014508214A (en) * 2010-12-20 2014-04-03 ローベルト ボツシユ ゲゼルシヤフト ミツト ベシユレンクテル ハフツング Heat treatment process for manufacturing process of drive belt metal ring components
CN113319538A (en) * 2021-06-22 2021-08-31 苏州艾亦斯汽车零部件有限公司 Stamping, splicing and welding process for product
CN115008135A (en) * 2022-06-21 2022-09-06 湖南华菱湘潭钢铁有限公司 Production method of large-wall-thickness large-caliber longitudinal submerged arc welded pipe L555M
CN115008135B (en) * 2022-06-21 2023-05-26 湖南华菱湘潭钢铁有限公司 Production method of large-wall-thickness large-caliber longitudinal submerged arc welded pipe L555M

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