JP2001035646A - Induction heating joining device and joining method - Google Patents

Induction heating joining device and joining method

Info

Publication number
JP2001035646A
JP2001035646A JP11204695A JP20469599A JP2001035646A JP 2001035646 A JP2001035646 A JP 2001035646A JP 11204695 A JP11204695 A JP 11204695A JP 20469599 A JP20469599 A JP 20469599A JP 2001035646 A JP2001035646 A JP 2001035646A
Authority
JP
Japan
Prior art keywords
joining
metal
coil conductor
tube
joined
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP11204695A
Other languages
Japanese (ja)
Inventor
Kazuya Tsurusaki
一也 鶴崎
Keiji Yoshimura
敬二 吉村
Mitsuo Kato
光雄 加藤
Taketoshi Eguchi
剛敏 江口
Nobuo Iwama
信男 岩間
Hitoshi Inoie
仁 井家
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eguchi Koshuha Kk
Mitsubishi Heavy Industries Ltd
Original Assignee
Eguchi Koshuha Kk
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Eguchi Koshuha Kk, Mitsubishi Heavy Industries Ltd filed Critical Eguchi Koshuha Kk
Priority to JP11204695A priority Critical patent/JP2001035646A/en
Publication of JP2001035646A publication Critical patent/JP2001035646A/en
Withdrawn legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To surely join with small power energy in a short time and enhance safety by installing a C-type inductor together with a C-shaped core capable of inserting a junction of a joining material such as a pipe material or a rod material into an opening, supplying high frequency current to a coil conductor coiled in the vicinity of the opening to generate a high frequency magnetic flux inside the core, and heating the vicinity of the junction. SOLUTION: Pipe materials 1, 1 arranged in an opening 51a of a core 51 of a C-type inductor 50 are heated and joined with high frequency current supplied from a power source to a coil conductor 52. Since a device is lightweight, small, and easy to handle, working efficiency is enhanced. Since the C-type conductor 50 and the pipe material 1 are kept in a non-contact state, contact failure or an electric shock is prevented. Preferably, the core 51 is made of a ferrite core of a ferromagnetic material and magnetic flux generating efficiency is enhanced, heating efficiency in the junction is enhanced, high frequency current is decreased, apply to the coil conductor 52 of a litz wire in which strands are individually insulated is made possible, and since temperature rising of the device is made low, natural cooling can be applied.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、金属製あるいは非
金属製の管材の接合用、並びに金属製棒材の接合用に使
用される誘導加熱接合装置及び接合方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an induction heating joining apparatus and a joining method used for joining metal or non-metallic pipes and joining metal rods.

【0002】[0002]

【従来の技術】金属あるいは合成樹脂等の非金属からな
る管材を接合する手段として、従来より次のような手段
が提供されている。
2. Description of the Related Art The following means have conventionally been provided as means for joining a pipe made of a non-metal such as metal or synthetic resin.

【0003】(1)プレハブ骨材等に用いられる非金属
製管材の接合 プレハブ骨材として使用される直径10mm〜30mm
程度の、プラスチック材等の絶縁性材料からなる管材同
士を接合するにあたっては、図4に示すように、内周に
薄肉の金属スリーブ2が固着された絶縁材からなる絶縁
ソケット3で管材1,1の接合部1aを包み込んで配置
した後、該絶縁ソケット3の外側4から高周波磁界を作
用させて該金属スリーブ2を加熱し、高温になった該金
属スリーブ2の熱で前記管材1,1と絶縁ソケット3と
を溶着する。
(1) Joining of non-metallic tubing used for prefabricated aggregates etc. Diameter 10 mm to 30 mm used as prefabricated aggregates
As shown in FIG. 4, when joining pipe members made of an insulating material such as a plastic material to a certain extent, as shown in FIG. After wrapping and arranging the joint portion 1a, a high-frequency magnetic field is applied from the outside 4 of the insulating socket 3 to heat the metal sleeve 2, and the heat of the metal sleeve 2 at a high temperature causes the tube material 1, 1 to be heated. And the insulating socket 3 are welded.

【0004】(2)油圧配管等に用いられる金属製管材
の接合 油圧配管等に使用される直径10mm〜50mm程度の
金属材料からなる管材同士を接合するにあたっては図7
に示すように、金属製ソケット6の内周の2箇所に設け
た溝内に銀ろう07を取付けて管材7,7の接合部7a
を含む外周に嵌合し、該金属製ソケット6の外側8から
高周波磁界を作用させて該金属製ソケット6を加熱し昇
温させる。
(2) Joining of metal tubing used for hydraulic piping and the like FIG. 7 shows the joining of pipes made of a metal material having a diameter of about 10 mm to 50 mm and used for hydraulic piping and the like.
As shown in FIG. 7, silver braze 07 is mounted in grooves provided at two locations on the inner periphery of metal socket 6 to join pipe members 7 and 7 to each other.
The metal socket 6 is heated and heated by applying a high-frequency magnetic field from the outside 8 of the metal socket 6.

【0005】そして高温になった該金属製ソケット6の
熱で銀ろう07を溶解させて、該銀ろう07によって金
属製ソケット6の内周と管材7,7の外周とを固着し、
この固着部にて管材7の内外圧力をシール可能な強度を
有するように管材7,7同士を接合する。
[0005] Then, the silver solder 07 is melted by the heat of the metal socket 6 which has become high temperature, and the inner circumference of the metal socket 6 and the outer circumference of the pipes 7, 7 are fixed by the silver solder 07,
The pipe members 7 are joined to each other so as to have a strength capable of sealing the internal and external pressures of the pipe member 7 at the fixing portion.

【0006】(3)異種金属からなる管材とニップルの
接合 図12に示すように、材質の異なる金属材料からなる管
材とニップルとを接合するにあたっては、ニップル10
の内周に挿入した管材9の端面部とニップル10とを、
該ニップル10の内周に設けた構内に取付けた銀ろう1
1を加熱し、溶融することによって接合する。
(3) Joining of pipe and nipple made of dissimilar metals As shown in FIG. 12, when joining a nipple and a pipe made of different metal materials, a nipple 10 is used.
The nipple 10 and the end face of the pipe 9 inserted into the inner circumference of
A silver solder 1 attached to a premises provided on the inner periphery of the nipple 10
1 are joined by heating and melting.

【0007】前記(1)〜(3)に記載したような金属
製管材あるいは非金属製管材の高周波加熱接合を行なう
高周波加熱接合装置としては、従来より図11に示すよ
うなソレノイド型コイルによる加熱接合装置が用いられ
ている。
As a high-frequency heating and joining apparatus for performing high-frequency heating and joining of a metal pipe or a nonmetallic pipe as described in the above (1) to (3), a conventional heating apparatus using a solenoid type coil as shown in FIG. A joining device is used.

【0008】図11(A)において、ソレノイド型コイ
ル12は、金属製スリーブ、もしくは金属製管材01を
内部に包含する形で1ターン、もしくは複数ターン巻か
れ、電源13により高周波コイル電流14を流すこと
で、前記金属製スリーブもしくは金属製管材01の軸方
向に磁束15を発生させる。前記金属製スリーブ、もし
くは金属製管材01の軸方向に高周波磁束15が作用す
ると、同図(B)に示すように、その外周に沿った渦電
流16が誘起され、これによりスリーブもしくは管材0
1が加熱される。
In FIG. 11A, a solenoid type coil 12 is wound one or more turns so as to include a metal sleeve or a metal tube material 01 therein, and a high-frequency coil current 14 flows through a power supply 13. Thereby, the magnetic flux 15 is generated in the axial direction of the metal sleeve or the metal tube material 01. When the high-frequency magnetic flux 15 acts in the axial direction of the metal sleeve or the metal tube material 01, an eddy current 16 is induced along the outer periphery thereof, as shown in FIG.
1 is heated.

【0009】[0009]

【発明が解決しようとする課題】しかしながら図11に
示されるような従来技術に係る加熱接合装置には次のよ
うな解決すべき課題がある。
However, the conventional heat bonding apparatus shown in FIG. 11 has the following problems to be solved.

【0010】(1)ソレノイド型コイル12を使用する
ため、これをスリーブ、もしくは管材を包含する形で配
置する際においては、そのターンを電気的、機械的に開
放して管材を巻き込み、コイル電流を流す際には、開放
部を電気的に良好な接触状態にする必要がある。これに
対処するため、従来ソレノイドコイル導体の電気的・機
械的開放部をボルトによる接続方式にて行なっている例
があるが、かかる方式では作業効率が極めて低い。
(1) In order to use the solenoid type coil 12, when arranging it so as to include the sleeve or the tube material, the turns are opened electrically and mechanically to wind the tube material into the coil coil current. It is necessary to make the opening part electrically good contact state when flowing. In order to cope with this, there is an example in which the electrical and mechanical opening of the solenoid coil conductor is conventionally performed by a connection method using bolts, but such a method has extremely low work efficiency.

【0011】(2)また、上記方式の改善例として、ボ
ルトに代えて電気的接触器(コネクタ)を利用して、ワ
ンタッチで電気的、機械的に開放、接続する方法も特開
昭57−212796号にて提供されているが、かかる
方式では、接触器の構造が複雑となり、また接触器の電
気的接合部を露出せざるを得なくなることから、管材の
接合が行なわれる、主として作業環境が良好でない場
所、雨天時の屋外作業などでは、接触不良、あるいは作
業員の感電などの発生の恐れがある。
(2) As an improvement of the above-mentioned method, a method in which an electric contactor (connector) is used instead of a bolt to electrically and mechanically open and connect with one touch is disclosed in Japanese Patent Laid-Open No. In this system, the structure of the contactor is complicated, and the electrical joint of the contactor must be exposed, so that the joining of the tubing is mainly performed. If the location is not good, or outdoors in rainy weather, there is a risk of poor contact or electric shock of the worker.

【0012】(3)ソレノイド型コイル12の外部は、
大気中であるため、コイルの起磁力(電流×巻回数)に
対する磁気抵抗が大きく、磁束発生効率が低い。
(3) The outside of the solenoid type coil 12 is
Since it is in the atmosphere, the magnetic resistance to the magnetomotive force (current × number of turns) of the coil is large, and the magnetic flux generation efficiency is low.

【0013】本発明はかかる従来技術の課題に鑑み、少
ない電力エネルギで以って短時間で被接合物の接合を確
実に行ない得て作業能率を向上するとともに、接合作業
を安全な状態でなし得る誘導加熱接合装置及び接合方法
を提供することを目的とする。
In view of the above-mentioned problems of the prior art, the present invention is capable of reliably joining objects to be joined in a short time with a small amount of power energy, improving work efficiency, and performing joining work in a safe state. It is an object of the present invention to provide an induction heating bonding apparatus and a bonding method that can be obtained.

【0014】[0014]

【課題を解決するための手段】本発明はかかる課題を解
決するため請求項1記載の発明として、管材、棒材等の
被接合物同士を加熱により接合する加熱接合装置におい
て、C字状に形成されて開口部内に前記接合物の接合部
が挿入可能にされた鉄心と、該鉄心の前記開口部近傍に
巻装されて高周波電流が通電されるコイル導体とを有す
るC型誘導子を備え、該C型誘導子は、前記コイル導体
に高周波電流を通電して、前記鉄心の内部に高周波磁束
を発生せしめることにより前記接合物の接合部近傍を加
熱するように構成されたことを特徴とする誘導加熱接合
装置を提案する。
According to the present invention, there is provided a heating and joining apparatus for joining objects such as pipes and bars by heating. A C-shaped inductor having a core formed and capable of inserting a joint of the joint into the opening, and a coil conductor wound around the opening of the core near the opening and through which a high-frequency current flows. The C-type inductor is configured to heat a vicinity of a joint of the joint by applying a high-frequency current to the coil conductor to generate a high-frequency magnetic flux inside the iron core. We propose an induction heating joining device.

【0015】かかる発明において、好ましくは請求項2
記載のように、前記鉄心はフェライトコアにて構成さ
れ、前記コイル導体は素線が個別に絶縁されたリッツ線
にて構成されてなる。
[0015] In this invention, claim 2 is preferable.
As described, the iron core is constituted by a ferrite core, and the coil conductor is constituted by a litz wire in which strands are individually insulated.

【0016】また、請求項3記載の発明は、請求項1に
おいて、特に大きなコイル電流を必要とする被接合物の
接合用としての誘導加熱接合装置に係わり、前記コイル
導体を銅管等の管体で構成し、該管体の内部に冷却液を
通流させて該コイル導体自体及びこれの近傍の鉄心部分
を冷却するように構成してなる。
According to a third aspect of the present invention, in the first aspect, the present invention relates to an induction heating joining apparatus for joining an object requiring a particularly large coil current, wherein the coil conductor is made of a pipe such as a copper pipe. The coil conductor itself and an iron core portion near the coil conductor are cooled by allowing a cooling liquid to flow through the inside of the tubular body.

【0017】請求項4ないし請求項8記載の発明は、請
求項1ないし3記載の発明に係る誘導加熱接合装置を使
用する方法の発明に係り、請求項4記載の発明は、管
材、棒材等の被接合物を加熱により接合するにあたり、
C字状に形成された鉄心の外周にコイル導体を巻装して
なるC型誘導子を、その開口部内に前記被接合物の接合
部が位置するように配し、該コイル導体に高周波電流を
通電して前記鉄心の内部に高周波磁束を発生せしめ、該
磁束により発生する渦電流により前記被接合物の接合部
近傍を加熱することを特徴とする誘導加熱接合方法にあ
る。
The inventions according to claims 4 to 8 relate to the invention of a method using the induction heating joining apparatus according to the inventions according to claims 1 to 3, and the invention according to claim 4 relates to a tube material and a rod material. In joining objects such as by heating,
A C-shaped inductor formed by winding a coil conductor around the outer periphery of a C-shaped iron core is disposed so that the joint of the article is located in the opening thereof, and a high-frequency current is applied to the coil conductor. To generate a high-frequency magnetic flux inside the iron core, and heat the vicinity of the joint of the article to be joined by eddy current generated by the magnetic flux.

【0018】請求項5〜8記載の発明は請求項4記載の
発明の具体的方法に係り、請求項5記載の発明は、請求
項4において、前記被接合物が非金属製管材であると
き、該非金属製管材の接合部近傍の外周に金属スリーブ
を巻装し、さらに該金属スリーブの外周に絶縁材からな
るソケットを嵌挿し、該ソケットの外側から前記高周波
磁束を作用させて前記金属スリーブを溶解させることを
特徴とする。
The invention according to claims 5 to 8 relates to a concrete method of the invention according to claim 4, wherein the invention according to claim 5 is a method according to claim 4, wherein the article to be joined is a non-metallic tube. A metal sleeve is wound around the outer periphery of the non-metallic tube near the joint, and a socket made of an insulating material is fitted around the outer periphery of the metal sleeve. Is dissolved.

【0019】また、請求項6記載の発明は、請求項4に
おいて、前記被接合物が非金属製管材であるとき、該被
金属製管材の接合部近傍の外周に金属スリーブを巻装
し、さらに該金属スリーブの外周に絶縁材からなるソケ
ットを嵌挿し、該ソケットの外側から前記高周波磁束を
作用させて前記金属スリーブを加熱し、高温になった該
金属スリーブの熱で前記管材と絶縁ソケットとを溶着す
ることを特徴とする。
According to a sixth aspect of the present invention, in the fourth aspect, when the article to be joined is a non-metallic pipe, a metal sleeve is wound around an outer periphery near a joint of the metal-to-metal pipe; Further, a socket made of an insulating material is fitted around the outer periphery of the metal sleeve, the high-frequency magnetic flux is applied from the outside of the socket to heat the metal sleeve. And welding.

【0020】請求項7記載の発明は、請求項4におい
て、前記被接合物が金属製管材であるとき、該金属製管
材の接合部近傍の外周に金属製ソケットを嵌挿するとと
もに該管材とソケットとの間にろう材を配し、前記高周
波磁束を該ソケットの外側から作用させてろう材を溶解
させることを特徴とする。
According to a seventh aspect of the present invention, in the fourth aspect, when the object to be joined is a metal tube, a metal socket is fitted around an outer periphery near a joining portion of the metal tube, and the metal member is connected to the metal tube. A brazing material is provided between the socket and the high-frequency magnetic flux is applied from outside the socket to melt the brazing material.

【0021】請求項8記載の発明は、請求項4におい
て、前記被接合物が金属製棒材あるいは金属製管材であ
るとき、該被接合物の接合用端面間に箔状の接合材を挿
み込み、前記C型誘導子にコイル電流を通電することに
より該接合材を被接合物に拡散せしめて被接合物を接合
することを特徴とする。
According to an eighth aspect of the present invention, in the fourth aspect, when the article to be joined is a metal rod or a metal pipe, a foil-like joining material is inserted between the joining end faces of the article to be joined. The method is characterized in that the joining material is diffused to the article to be joined by applying a coil current to the C-type inductor to join the article to be joined.

【0022】かかる発明によれば、C型誘導子を、その
開口部に被接合物の接合部が位置するように配するのみ
で該被接合物を加熱し接合できるので、従来技術のよう
に加熱装置の開閉や脱着等を一切不要として加熱接合作
業を行なうことができる。また、前記C型誘導子を用い
た誘導加熱接合装置は小型コンパクトであり、作業者が
把持してハンドリングでき、これの開口部に前記のよう
に被接合物の接合部を挿入することにより、少ない労力
でかつ短時間で加熱、接合作業態勢に入ることができ
る。従って被接合物の接合作業が簡単化されて作業能率
が向上する。
According to this invention, the object can be heated and joined only by disposing the C-type inductor so that the joint of the object is located at the opening thereof. The heating and joining operation can be performed without any need for opening / closing, detaching, and the like of the heating device. Further, the induction heating bonding apparatus using the C-type inductor is small and compact, can be gripped and handled by an operator, and by inserting the bonding portion of the workpiece into the opening as described above, The heating and joining operation can be started in a short time with little labor. Therefore, the joining operation of the objects to be joined is simplified, and the working efficiency is improved.

【0023】また被接合物は、これを加熱し接合するた
めの誘導加熱手段である前記C型誘導子の開口部に該誘
導子とは非接触の状態で配置するので、電気的部材との
接触部が無く、接触不良の発生や電気的接触器が露出す
ることによる作業員の感電等の危険性も無い。さらに前
記C型誘導子は表層部に耐塵、防水処理を簡単に施すこ
とができ、この面からも感電、漏電等に対する安全性が
向上する。
Further, since the article to be joined is disposed in an opening portion of the C-shaped inductor, which is an induction heating means for heating and joining the article, in a non-contact state with the inductor, it is possible to make contact with an electric member. Since there is no contact portion, there is no danger of occurrence of a contact failure or electric shock of an operator due to exposure of the electric contactor. Further, the C-type inductor can easily perform dust resistance and waterproof treatment on the surface layer portion, and from this aspect, safety against electric shock, electric leakage and the like is improved.

【0024】また請求項2記載のように鉄心を強磁性体
のフェライトコアにて構成すれば、起磁力に対する磁気
抵抗が極めて小さく、磁束の発生効率が高くなって、接
合部の加熱効率が向上する。従って従来技術よりも少な
い電力で加熱接合が可能となり、高周波電流も少なくて
済むため、リッツ線の使用が可能となり、装置の温度上
昇が少なくなって自然冷却で充分となり格別なコイル冷
却手段を必要としない。
If the iron core is made of a ferrite core made of a ferromagnetic material, the magnetic resistance to the magnetomotive force is extremely small, the efficiency of generating magnetic flux is increased, and the efficiency of heating the joint is improved. I do. Therefore, heating and joining can be performed with less power than in the conventional technology, and high-frequency current can be reduced.Litz wire can be used, and the temperature rise of the device is reduced, natural cooling is sufficient, and special coil cooling means is required. And not.

【0025】また請求項3記載のように構成すれば、金
属製管材を金属ソケットを介して加熱、接合する際のよ
うに大きなコイル電流を要する加熱、接合作業時におい
て、コイル導体を管体で構成しその内部を冷却液を通流
させているため、鉄心やコイル導体が過熱されるのを防
止することができる。
According to the third aspect of the present invention, the coil conductor is connected to the tube during heating and joining work requiring a large coil current, such as when heating and joining a metal tube through a metal socket. Since the cooling liquid is made to flow through the inside thereof, the iron core and the coil conductor can be prevented from being overheated.

【0026】さらに請求項8のように構成すれば、C型
誘導子の開口部内において被接合物同士を箔状の接合材
を介して突き合わせるのみで加熱、接合することがで
き、簡単な、かつ少ない部品点数で以って加熱、接合作
業を行なうことが可能となる。
Further, according to the present invention, the objects to be joined can be heated and joined only by abutting the objects to each other via the foil-like joining material in the opening of the C-shaped inductor. The heating and joining work can be performed with a small number of parts.

【0027】[0027]

【発明の実施の形態】以下、本発明を図に示した実施例
を用いて詳細に説明する。但し、この実施例に記載され
る構成部品の寸法、材質、形状、その相対配置などは特
に特定的な記載が無い限り、この発明の範囲をそれのみ
に限定する趣旨ではなく単なる説明例に過ぎない。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail with reference to an embodiment shown in the drawings. However, the dimensions, materials, shapes, relative arrangements, and the like of the components described in this embodiment are not merely intended to limit the scope of the present invention, but are merely illustrative examples unless otherwise specified. Absent.

【0028】[第1実施形態]図1は本発明の第1実施
形態に係るC型誘導子による加熱の原理を示す斜視外観
図、図2はC型誘導子による管材の誘導加熱接合装置の
構造を示す正面図、図3は図2のA矢視図で、図4は接
合部の要部断面図である。
[First Embodiment] FIG. 1 is a perspective external view showing the principle of heating by a C-type inductor according to a first embodiment of the present invention, and FIG. FIG. 3 is a front view showing the structure, FIG. 3 is a view taken in the direction of the arrow A in FIG. 2, and FIG.

【0029】図1において、50はC型誘導子、51は
該C型誘導子50の鉄心で、強磁性材であるフェライト
コアをC字状にして形成され、その開口部51aに被接
合体である管材1,1の接合部が配置されている。52
は前記鉄心51に巻回されたコイルで、該コイル52に
は電源53から高周波のコイル電流が流れるようになっ
ている。
In FIG. 1, reference numeral 50 denotes a C-type inductor, and 51 denotes an iron core of the C-type inductor 50, which is formed by forming a ferrite core, which is a ferromagnetic material, into a C-shape. Are joined. 52
Is a coil wound around the iron core 51, and a high-frequency coil current flows from a power supply 53 to the coil 52.

【0030】かかるC型誘導子による誘導加熱接合装置
を示す図2〜図3において、C型誘導子50を構成する
鉄心51の開口部51aに前記被接合体である管材1が
配置されている。前記鉄心52の、開口部51a側の両
端部には電源53(図1参照)に接続されたコイル導体
52,52が巻装されている。該コイル導体52には、
素線が個別に絶縁されたリッツ線が用いられる。
In FIGS. 2 and 3 showing such an induction heating and joining apparatus using a C-type inductor, the tube 1 as the object to be joined is disposed in an opening 51a of an iron core 51 constituting a C-type inductor 50. . At both ends of the iron core 52 on the opening 51a side, coil conductors 52, 52 connected to a power supply 53 (see FIG. 1) are wound. The coil conductor 52 includes
A litz wire whose wires are individually insulated is used.

【0031】57,57は前記鉄心51の上下両端面に
固着された支持板であり、両支持板57,57の端部に
は把持用の支持棒56がボルト59によって固着されて
いる。また、前記支持板57,57の他端側つまりコイ
ル導体52側には、上下各2本あるいは4本の支持ボル
ト58,58が取付けられ、該支持ボルト58,58に
より前記コイル導体52,52を前記支持板57,57
に固着されている。図2〜図3に示されるC型誘導子5
0を用いた誘導加熱接合装置は、その全高が約200m
m、全幅が約100mm、奥行が約100mm程度と、
従来のものに比較して装置全体が小型、コンパクトに構
成されており、支持棒56を把持して容易に運搬でき
る。
Reference numerals 57, 57 denote support plates fixed to both upper and lower end surfaces of the iron core 51. Support rods 56 for gripping are fixed to ends of the support plates 57, 57 by bolts 59. Two or four upper and lower support bolts 58, 58 are attached to the other ends of the support plates 57, 57, that is, the coil conductor 52 side, and the coil conductors 52, 52 are attached by the support bolts 58, 58. To the support plates 57, 57
It is stuck to. C-type inductor 5 shown in FIGS.
0, the total height is about 200m
m, total width is about 100mm, depth is about 100mm,
The entire device is configured to be smaller and more compact than the conventional device, and can be easily transported by gripping the support rod 56.

【0032】かかる構成からなるC型誘導子を用いた誘
導加熱接合装置において、例えば図4に示すようなプラ
スチック材等の絶縁性材料からなる管材1,1同士を接
合するにあたっては、図4に示すように、内周に金属ス
リーブ2が固着された絶縁材からなる絶縁ソケット3で
管材1,1の接合部1aを包み込み、該管材1,1をこ
れの接合部1aがC型誘導子50の開口部51aの略中
央になるように配置する。
In the induction heating bonding apparatus using the C-shaped inductor having the above-described structure, for example, as shown in FIG. As shown in the figure, the joint 1a of the pipes 1 and 1 is wrapped by an insulating socket 3 made of an insulating material having a metal sleeve 2 fixed to the inner periphery thereof. Is arranged so as to be substantially at the center of the opening 51a.

【0033】次いで図1に示すように、電源53からコ
イル導体52に高周波のコイル電流を流す。該コイル電
流の周波数は、例えば20〜80kHz程度に保持する
(さらに高い200kHz程度の周波数でも加熱可能で
あり、特に周波数の値は限定しない)。かかる通電によ
り、鉄心51の内部に高周波磁束54が発生し、前記C
型誘導子50の開口部51aにおいて管材1,1の金属
スリーブ2近傍に該磁束54を作用させると、該金属ス
リーブ2を含む管材1,1の接合部1a近傍に渦電流5
5が誘起されて、金属スリーブ2が加熱されて溶融し、
管材1,1と絶縁ソケット3が溶着される。これによ
り、該管材1,1同士は絶縁ソケット3を介して接合さ
れる。
Next, as shown in FIG. 1, a high-frequency coil current flows from a power supply 53 to the coil conductor 52. The frequency of the coil current is maintained at, for example, about 20 to 80 kHz (heating can be performed at a higher frequency of about 200 kHz, and the value of the frequency is not particularly limited). This energization generates a high-frequency magnetic flux 54 inside the iron core 51,
When the magnetic flux 54 acts on the opening 51a of the mold inductor 50 in the vicinity of the metal sleeve 2 of the tube 1,1, the eddy current 5 is generated in the vicinity of the joint 1a of the tube 1,1 including the metal sleeve 2.
5 is induced, the metal sleeve 2 is heated and melted,
The pipes 1, 1 and the insulating socket 3 are welded. As a result, the tubes 1 are joined to each other via the insulating socket 3.

【0034】かかる実施形態によれば、コイル導体52
に通電すれば管材1同士を溶着接合できる高周波磁束5
4が発生しているC型誘導子50を、その開口部51a
に管材1,1の接合部が位置するように配置するのみ
で、加熱装置の開閉、脱着等を一切不要として、管材1
を加熱し溶着接合できるので、管材1の接合作業が簡単
にでき、作業能率が向上する。
According to this embodiment, the coil conductor 52
High-frequency magnetic flux 5 that can weld and join the tube materials 1
The C-shaped inductor 50 in which the 4 is generated is connected to its opening 51a.
It is only necessary to arrange the joints of the pipes 1 and 1 at the same position, and there is no need to open and close the heating device and to remove it.
Can be heated and welded, so that the joining operation of the tube material 1 can be simplified and the working efficiency is improved.

【0035】また、管材1が磁束が発生している開口部
51aに配置し、加熱部である鉄心51の端部、コイル
導体52等とは非接触であり、接触器等が不要であるた
め、接触不良の発生が無く、また従来のもののような電
気的接触器が露出することによる作業員の感電等の危険
の発生も無い。また、前記C型誘導子50のコイル導体
52等の電気的充電部は全てについて樹脂モールド等の
耐塵、防水の絶縁処理を行なうことができるので、漏
電、感電等の事故の発生も回避される。
Further, since the tube member 1 is disposed in the opening 51a where the magnetic flux is generated, the tube member 1 is not in contact with the end of the iron core 51 as the heating portion, the coil conductor 52, etc., and no contactor is required. In addition, there is no occurrence of contact failure, and there is no danger such as electric shock of the worker due to the exposure of the electric contactor as in the conventional case. In addition, since all the electrically charged portions such as the coil conductor 52 of the C-type inductor 50 can be subjected to dustproof and waterproof insulation treatment such as resin molding, occurrence of accidents such as electric leakage and electric shock can be avoided. .

【0036】さらに、かかる実施形態においては、鉄心
51の材料として強磁性体のフェライトコアを使用して
おり、該フェライトコアの比透磁率は空気の数千倍と大
きく、これが開口部51a以外全ての磁路となるため、
起磁力に対する磁気抵抗がきわめて小さくなる。これに
より磁束54の発生効率が高くなって管材1接合部の加
熱効率が向上する。かかる加熱効率の向上により、同一
形状の管材1を従来技術よりも少ない電力で加熱、接合
できる。
Further, in this embodiment, a ferrite core made of a ferromagnetic material is used as the material of the iron core 51, and the relative magnetic permeability of the ferrite core is several thousand times as large as that of air. Because it becomes the magnetic path of
The magnetic resistance to the magnetomotive force becomes extremely small. Thereby, the generation efficiency of the magnetic flux 54 is increased, and the heating efficiency of the joint portion of the tube 1 is improved. By improving the heating efficiency, it is possible to heat and join the same-shaped tube material 1 with less electric power than in the related art.

【0037】従って、コイル導体52に通流する高周波
電流も少なくて済むため、素線が個別に絶縁されたリッ
ツ線を用いることが可能となり、損失が少なくなってこ
の面からも加熱効率が向上する。また、前記のようにコ
イル電流が少なくて済むので装置の温度上昇が少なく、
自然冷却で充分であり、格別の冷却手段を必要としな
い。
Accordingly, the high-frequency current flowing through the coil conductor 52 can be reduced, so that it is possible to use a litz wire in which the wires are individually insulated, thereby reducing the loss and improving the heating efficiency from this aspect. I do. Further, as described above, since the coil current is small, the temperature rise of the apparatus is small,
Natural cooling is sufficient and does not require special cooling means.

【0038】また、かかる誘導加熱接合装置は前記のよ
うに小型コンパクトであるので、管材1の接合作業の際
には、作業者が支持棒56を把持して本装置の開口部5
1aを管材1の接合部に挿入することにより、少ない労
力でかつ短時間で加熱、接合作業態勢に入ることがで
き、作業能率が向上する。
Further, since the induction heating joining apparatus is small and compact as described above, the operator grasps the support rod 56 and holds the opening 5
By inserting 1a into the joint portion of the tube material 1, heating and joining work can be started in a short time with little labor, and work efficiency is improved.

【0039】[実験例]図2〜図3に示される本発明に
係る誘導加熱接合装置を用いて、外径30mmの非金属
材料からなる管材1同士の接合実験を次の要目により行
なった。 装置の寸法:全高200mm、全幅100mm、奥行1
00mm 高周波電流の周波数:30kHz 電源圧力:60W 加熱時間:20秒
[Experimental Example] Using the induction heating joining apparatus according to the present invention shown in FIGS. 2 and 3, a joining experiment of the pipe members 1 made of a nonmetallic material having an outer diameter of 30 mm was performed according to the following specifications. . Apparatus dimensions: total height 200 mm, total width 100 mm, depth 1
00mm Frequency of high frequency current: 30kHz Power supply pressure: 60W Heating time: 20 seconds

【0040】上記実験結果より、この実施形態に係る誘
導加熱接合装置によればきわめて小型の装置で以って、
少ない電力でかつ短時間で管材1の接合を確実になし得
ることが確認できた。
From the above experimental results, the induction heating bonding apparatus according to this embodiment is a very small apparatus,
It was confirmed that the joining of the tube material 1 can be reliably performed with a small amount of power and in a short time.

【0041】[第2実施形態)図5〜図6は本発明の第
2実施形態に係る誘導加熱接合装置を示し、図5はその
正面図、図6は図5のB矢視図である。
Second Embodiment FIGS. 5 and 6 show an induction heating bonding apparatus according to a second embodiment of the present invention, FIG. 5 is a front view thereof, and FIG. 6 is a view taken in the direction of arrow B in FIG. .

【0042】この実施形態は図1に示されるC型誘導子
50を用いた誘導加熱接合装置により金属製の管材7,
7同士を接合するものである。図5〜図6において、
7,7は被接合物である金属製の管材、50はC型誘導
子である。51は該C型誘導子50の鉄心で、前記第1
実施形態と同様にフェライトコアをC字状にして構成さ
れており、該鉄心51の開口部51aに前記管材7,7
の接合部7aが配置されている。該管材7,7はその接
合部7aの外周を金属製ソケット6で覆い、図7に示す
ように双方の嵌合部に銀ろう07を配し、該ソケット6
の外側から後述する高周波磁束を作用させるようになっ
ている。
This embodiment employs an induction heating bonding apparatus using a C-shaped inductor 50 shown in FIG.
7 are joined together. In FIGS. 5 and 6,
Reference numerals 7 and 7 denote metal pipes to be joined, and 50 denotes a C-type inductor. Reference numeral 51 denotes an iron core of the C-type inductor 50;
As in the embodiment, the ferrite core is formed in a C-shape, and the pipe members 7, 7 are formed in the openings 51 a of the iron core 51.
Are arranged. The pipes 7 are covered with a metal socket 6 around the joint 7a, and silver brazes 07 are arranged at both fitting portions as shown in FIG.
A high-frequency magnetic flux, which will be described later, is acted on from the outside.

【0043】前記鉄心51の開口部51a側の両端部に
は銅管62からなるコイル導体が巻装されている。61
aは冷却水入口管、61bは冷却水出口管、61cは冷
却水連絡管である。該冷却水入口管61aは上部側の銅
管62の入口部に接続され、該冷却水出口管61bは下
部側の銅管62の出口部に接続され、さらに上部側の銅
管62の出口部と下部側の銅管の入口部との間を前記冷
却水連絡管61cで連結している。従って冷却水は、冷
却水入口管61aから上部側の銅管62内、冷却水連絡
管61c、及び下部側の銅管62内を経て冷却水出口管
61bに入り、該冷却水出口管61bから外部に排出さ
れるようになっている。尚、上記とは逆方向に冷却水を
流してもよい。
A coil conductor made of a copper tube 62 is wound around both ends of the iron core 51 on the opening 51a side. 61
a is a cooling water inlet pipe, 61b is a cooling water outlet pipe, and 61c is a cooling water connecting pipe. The cooling water inlet pipe 61a is connected to the inlet of the upper copper pipe 62, the cooling water outlet pipe 61b is connected to the outlet of the lower copper pipe 62, and the outlet of the upper copper pipe 62. And the inlet of the lower copper pipe are connected by the cooling water communication pipe 61c. Therefore, the cooling water enters the cooling water outlet pipe 61b from the cooling water inlet pipe 61a through the upper copper pipe 62, the cooling water communication pipe 61c, and the lower copper pipe 62, and enters the cooling water outlet pipe 61b. It is designed to be discharged outside. The cooling water may be flowed in the opposite direction to the above.

【0044】その他の構成は図1〜図3に示す第1実施
形態と同様であり、これと同一の部材は同一の符号で示
す。
The other structure is the same as that of the first embodiment shown in FIGS. 1 to 3, and the same members are denoted by the same reference numerals.

【0045】かかる第2実施形態において、金属製管材
7,7を加熱接合するにあたっては、接合部7aの外周
側を金属製ソケット6で覆った管材7,7をC型誘導子
50の開口部51aの略中央に配置し、図1に示すよう
に電源53からコイル導体である銅管62に高周波のコ
イル電流を流す。該コイル電流の周波数は前記第1実施
形態よりも高い、例えば80kHz程度に保持するが、
特に周波数の値についての限定はしない。かかる通電に
より鉄心51の内部に高周波磁束54が発生し、前記C
型誘導子50の開口部51aにおいて管材7,7及び金
属製ソケット6の近傍に該磁束54を作用させると、該
管材7,7及び金属製ソケット6には渦電流55が誘起
される。かかる渦電流55により管材7,7及び金属製
ソケット6が加熱されて銀ろう07が溶解され、該銀ろ
う07によって該管材7,7は金属製ソケット6を介し
て強固に接合される。
In the second embodiment, when the metal pipes 7 are joined by heating, the pipes 7, 7 whose outer peripheral sides of the joints 7 a are covered with the metal sockets 6 are connected to the openings of the C-type inductor 50. A high-frequency coil current is supplied from a power supply 53 to a copper tube 62 as a coil conductor, as shown in FIG. Although the frequency of the coil current is maintained higher than that of the first embodiment, for example, about 80 kHz,
There is no particular limitation on the value of the frequency. This energization generates a high-frequency magnetic flux 54 inside the iron core 51,
When the magnetic flux 54 acts near the pipes 7, 7 and the metal socket 6 at the opening 51 a of the mold inductor 50, an eddy current 55 is induced in the pipes 7, 7 and the metal socket 6. The eddy current 55 heats the pipes 7 and 7 and the metal socket 6 to dissolve the silver solder 07, and the pipes 7 and 7 are firmly joined via the metal socket 6 by the silver solder 07.

【0046】かかる管材7,7の加熱接合時において、
金属製管材7,7の外周に前記第1実施形態の金属スリ
ーブ2よりも厚肉の金属製ソケット6を嵌装し、該ソケ
ット6を介して管材7,7の接合部7aに渦電流55を
誘起せしめて加熱するので、この実施形態においては前
記第1実施形態よりも銅管(コイル導体)62に大きな
高周波電流を流す。
At the time of heating and joining the tube members 7, 7,
A metal socket 6 thicker than the metal sleeve 2 of the first embodiment is fitted around the outer circumference of the metal pipes 7, 7, and an eddy current 55 is applied to the joint 7 a of the pipes 7 via the socket 6. In this embodiment, a larger high-frequency current flows through the copper tube (coil conductor) 62 than in the first embodiment.

【0047】このためコイル導体(銅管)62及びこれ
が嵌装される鉄心51の温度が前記第1実施形態よりも
高くなるので、コイル導体62を、内部を冷却水が通流
する銅管62として該銅管62自体及び鉄心51を冷却
する。即ち、冷却水は冷却水入口管61aから上側の銅
管62に入り、該銅管62内を通って該銅管62及びこ
れの近傍の鉄心51を冷却する。そして該冷却水は、冷
却水連絡管61cを通って下側の銅管62に流入して該
銅管62及びこれの近傍の鉄心51を冷却した後、冷却
水出口管61bから外部に排出される。
As a result, the temperature of the coil conductor (copper tube) 62 and the temperature of the iron core 51 in which the coil conductor is fitted are higher than those of the first embodiment, so that the coil conductor 62 is passed through the copper tube 62 through which cooling water flows. Then, the copper tube 62 itself and the iron core 51 are cooled. That is, the cooling water enters the upper copper pipe 62 from the cooling water inlet pipe 61a, passes through the copper pipe 62, and cools the copper pipe 62 and the iron core 51 in the vicinity thereof. Then, the cooling water flows into the lower copper pipe 62 through the cooling water communication pipe 61c to cool the copper pipe 62 and the iron core 51 in the vicinity thereof, and then is discharged to the outside from the cooling water outlet pipe 61b. You.

【0048】従って、かかる実施形態によれば、金属製
管材7,7、金属製ソケット6を介して加熱接合するた
めにコイル電流が増大し、コイル導体62及びこの近傍
の鉄心51が加熱されても、該コイル導体を銅管62に
て構成し、該銅管62内を冷却水を通流させてコイル導
体62及び鉄心51を冷却することにより、コイル導体
62及び鉄心51の過熱を防止することができる。
Therefore, according to this embodiment, the coil current increases due to the heat joining through the metal pipes 7, 7 and the metal socket 6, and the coil conductor 62 and the iron core 51 in the vicinity thereof are heated. Also, the coil conductor is constituted by a copper tube 62, and cooling water is passed through the copper tube 62 to cool the coil conductor 62 and the iron core 51, thereby preventing the coil conductor 62 and the iron core 51 from overheating. be able to.

【0049】[実験例]図5〜図6に示される誘導加熱
接合装置(外径寸法は前記第1実施形態と略同様)を用
いて外径30mmの鋼管7同士の接合実験を次の項目に
より行なった。 高周波電流の周波数:80kHz 電源出力:5.0kw 加熱時間:26秒
[Experimental Example] A joining experiment of steel pipes 7 having an outer diameter of 30 mm using the induction heating joining apparatus (the outer diameter is substantially the same as that of the first embodiment) shown in FIGS. Performed by Frequency of high frequency current: 80 kHz Power output: 5.0 kw Heating time: 26 seconds

【0050】上記実験結果より、この実施形態において
は、金属製管材同士の接合であるため前記第1実施形態
よりも高周波数の電流でかつ電源出力も大きくなるが、
従来のソレノイド型コイルを使用した装置の数分の一の
加熱時間及び加熱電力で以って管材7,7同士が確実に
接合できた。
According to the above experimental results, in this embodiment, the current of the higher frequency and the power supply output are larger than those of the first embodiment because the metal pipes are joined together.
The tube members 7, 7 could be reliably joined together with a heating time and heating power that is a fraction of that of an apparatus using a conventional solenoid type coil.

【0051】[第3実施形態]図8〜図10は本発明の
第3実施形態に係る誘導加熱装置を示し、図8はその正
面図、図9は図8のC矢視図、図10は棒材接合部の側
面図である。
Third Embodiment FIGS. 8 to 10 show an induction heating apparatus according to a third embodiment of the present invention, FIG. 8 is a front view thereof, FIG. 9 is a view taken in the direction of arrow C in FIG. FIG. 3 is a side view of a bar joining portion.

【0052】この形態においては、金属製棒材5,5同
士を接合するもので、棒材5,5同士の接合部に箔状の
接合材71を介在させている。
In this embodiment, the metal rods 5 and 5 are joined to each other, and a foil-like joining material 71 is interposed at the joint between the rods 5 and 5.

【0053】即ち図8〜図10において、5,5は被接
合材である棒材であり、前記C型誘導子50の開口部5
1a内にその接合部が配置されている。そして該接合
部、つまり棒材5,5の端面の間には厚さ数十ミクロン
のアモルファス箔からなる箔状の接合材71が挿み込ま
れている。51は前記C型誘導子50の鉄心、62はコ
イル導体である銅管である。その他の構成つまり誘導加
熱接合装置自体の構成は図5〜図6に示す第2実施形態
と同様であり、これと同一の部材は同一の符号で示す。
That is, in FIGS. 8 to 10, reference numerals 5 and 5 denote bars which are members to be joined.
The joint is arranged in 1a. A foil-like joining material 71 made of an amorphous foil having a thickness of several tens of microns is inserted between the joining portions, that is, between the end faces of the bars 5. Reference numeral 51 denotes an iron core of the C-type inductor 50, and reference numeral 62 denotes a copper tube as a coil conductor. The other configuration, that is, the configuration of the induction heating bonding apparatus itself is the same as that of the second embodiment shown in FIGS. 5 to 6, and the same members are denoted by the same reference numerals.

【0054】かかる実施形態において、前記第2実施形
態と同様にして、コイル導体である銅管62に高周波の
コイル電流を流し、鉄心51の内部に高周波磁束を発生
せしめる。そして該高周波磁束により誘起される渦電流
によって前記箔状の接合材71を、これを挿み込んだ棒
材5を溶解させない程度に加熱する。かかる加熱によ
り、前記箔状の接合材71が被接合材である棒材5に拡
散されて該棒材5を接合する。
In this embodiment, as in the second embodiment, a high-frequency coil current is passed through the copper tube 62 serving as a coil conductor, and a high-frequency magnetic flux is generated inside the iron core 51. The foil-like joining material 71 is heated by the eddy current induced by the high-frequency magnetic flux to such an extent that the bar material 5 into which the foil-like joining material 71 is inserted is not melted. By this heating, the foil-like joining material 71 is diffused into the bar material 5 to be joined and joins the bar material 5.

【0055】かかる実施形態によれば、C型誘導子50
の開口部51aに棒材5,5を箔状の接合材71を挿ん
で突き合わせ、C型誘導子50によって加熱するので、
きわめて簡単に被接合物(棒材5)を配置することがで
きて前記第1、第2実施形態のような金属スリーブ及び
絶縁ソケット、あるいは金属製ソケット及びろう材等が
一切不要となる。
According to this embodiment, the C-type inductor 50
Since the rods 5 and 5 are inserted into the opening 51a of the base member 5 by inserting the foil-like joining material 71 and heated by the C-type inductor 50,
The workpiece (bar member 5) can be arranged very easily, and the metal sleeve and insulating socket or the metal socket and brazing material as in the first and second embodiments are not required at all.

【0056】[実験例]図8〜図9に示される誘導加熱
接合装置(外径寸法は第一実施形態と略同様)を用いて
外径28mmの鋼棒5同士の接合実験を次の項目によっ
て行なった。 高周波電流の周波数:50kHz 電源出力:5.0kw 加熱時間:20秒
[Experimental Example] A joining experiment between steel bars 5 having an outer diameter of 28 mm using the induction heating joining apparatus (the outer diameter is substantially the same as the first embodiment) shown in FIGS. Performed by Frequency of high frequency current: 50 kHz Power output: 5.0 kw Heating time: 20 seconds

【0057】上記実験結果より、従来のソレノイド型コ
イルを使用する方式の数分の一の加熱時間及び加熱電力
で以って確実に棒材5,5を接合できることを確認し
た。
From the above experimental results, it was confirmed that the rods 5 and 5 could be reliably joined with a heating time and heating power that is a fraction of that of the conventional method using a solenoid coil.

【0058】尚、前記実施形態では被接合物として金属
製の棒材5を用いたが被接合物が金属製管材であっても
容易に適用できる。
In the above embodiment, the metal bar 5 is used as the object to be joined, but the present invention can be easily applied even if the object to be joined is a metal tube.

【0059】[0059]

【発明の効果】以上記載のごとく本発明によれば、C型
誘導子の開口部を被接合物の接合部に配置するのみで、
被接合物の加熱、接合を行なうことができ、また該C型
誘導子を用いた装置は軽量、小型でハンドリングが容易
であるので、少ない労力でかつ短時間で加熱接合作業が
でき作業能率が向上する。またC型誘導子と被接合物と
の間は非接触であるので、従来技術のような接触不良や
感電等の事故の発生が無く、安全性が向上する。
As described above, according to the present invention, only the opening of the C-type inductor is arranged at the joint of the article to be joined.
The device using the C-shaped inductor can be heated and joined, and the device using the C-type inductor is lightweight, small, and easy to handle. improves. Further, since there is no contact between the C-type inductor and the article to be joined, there is no occurrence of an accident such as poor contact or electric shock as in the prior art, and safety is improved.

【0060】また請求項2のようにC型誘導子の鉄心を
強磁性体のフェライトコアで構成すれば磁束の発生効率
が向上し、少ない電力でかつ小さい電流で加熱接合が可
能となり、電力消費量が低減される。また、これによっ
てリッツツ線の使用が可能となって格別な冷却手段も不
要となり、この面からも構造が簡単化される。
Further, when the iron core of the C-type inductor is formed of a ferromagnetic ferrite core as described in claim 2, the efficiency of magnetic flux generation is improved, and the heat bonding can be performed with a small amount of power and a small current. The amount is reduced. This also allows the use of litz wire and eliminates the need for special cooling means, which also simplifies the structure.

【0061】また請求項3のように構成すれば、コイル
導体自体を冷却手段とすることによりコンパクトな構造
で以ってコイル導体及び鉄心の冷却が可能となり、これ
らの過熱を防止できる。
According to the third aspect of the present invention, since the coil conductor itself is used as the cooling means, the coil conductor and the iron core can be cooled with a compact structure, and overheating of these can be prevented.

【0062】さらに請求項8のように構成すれば、被接
合物を箔状の接合材を介して突き合わせるのみで加熱接
合することができ、加熱接合作業が簡単化されるととも
に、簡単な構造でかつ少ない部品点数で以って加熱接合
装置を構成することができる。
Further, according to the eighth aspect of the present invention, it is possible to perform the heat joining only by abutting the objects to be joined via the foil-like joining material, so that the heat joining operation is simplified and the simple structure is achieved. The heat bonding apparatus can be configured with a small number of parts.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明の実施形態に係るC型誘導子を用いた
誘導加熱接合装置の加熱原理の説明図である。
FIG. 1 is an explanatory diagram of a heating principle of an induction heating bonding apparatus using a C-type inductor according to an embodiment of the present invention.

【図2】 本発明の第1実施形態に係る誘導加熱接合装
置の正面図である。
FIG. 2 is a front view of the induction heating bonding apparatus according to the first embodiment of the present invention.

【図3】 図2のA矢視図である。FIG. 3 is a view as seen from the direction of arrow A in FIG. 2;

【図4】 上記第1実施形態における管材接合部の要部
断面図である。
FIG. 4 is a cross-sectional view of a main part of a pipe material joint in the first embodiment.

【図5】 本発明の第2実施形態を示す図2対応図であ
る。
FIG. 5 is a view corresponding to FIG. 2, showing a second embodiment of the present invention.

【図6】 図5のB矢視図である。6 is a view as viewed in the direction of the arrow B in FIG. 5;

【図7】 上記第2実施形態における管材接合部の要部
断面図である。
FIG. 7 is a cross-sectional view of a main part of a pipe joint in the second embodiment.

【図8】 本発明の第3実施形態を示す図2対応図であ
る。
FIG. 8 is a view corresponding to FIG. 2, showing a third embodiment of the present invention.

【図9】 図8のC矢視図である。FIG. 9 is a view as viewed in the direction of arrow C in FIG. 8;

【図10】 上記第3実施形態における接合部の断面図
である。
FIG. 10 is a cross-sectional view of a joint in the third embodiment.

【図11】 従来技術に係るソレノイド型コイルの原理
の説明図である。
FIG. 11 is an explanatory diagram of the principle of a solenoid type coil according to the related art.

【図12】 従来技術に係るニップル接合部の構造図で
ある。
FIG. 12 is a structural diagram of a nipple joint according to the related art.

【符号の説明】[Explanation of symbols]

1 管材(非金属製管材) 1a 接合部 2 金属スリーブ 3 絶縁ソケット 5 棒材 6 金属製ソケット 7 管材(金属製管材) 07 銀ろう 50 C型誘導子 51 鉄心 51a 開口部 52 コイル導体 53 電源 54 磁束 55 渦電流 56 支持棒 57 支持板 58 支持ボルト 61a 冷却水入口管 61b 冷却水出口管 61c 冷却水連絡管 62 銅管(コイル導体) 71 箔状接合材 DESCRIPTION OF SYMBOLS 1 Pipe material (non-metallic pipe material) 1a Joint part 2 Metal sleeve 3 Insulated socket 5 Bar material 6 Metal socket 7 Tube material (metallic tube material) 07 Silver brazing 50 C type inductor 51 Iron core 51a Opening 52 Coil conductor 53 Power supply 54 Magnetic flux 55 Eddy current 56 Support rod 57 Support plate 58 Support bolt 61a Cooling water inlet pipe 61b Cooling water outlet pipe 61c Cooling water communication pipe 62 Copper pipe (coil conductor) 71 Foil-like joining material

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) H05B 6/42 H05B 6/42 // B23K 101:06 103:02 103:08 (72)発明者 吉村 敬二 広島市西区観音新町四丁目6番22号 三菱 重工業株式会社広島製作所内 (72)発明者 加藤 光雄 横浜市金沢区幸浦一丁目8番地1 三菱重 工業株式会社基盤技術研究所内 (72)発明者 江口 剛敏 東京都大田区城南島二丁目四番三号 株式 会社江口高周波内 (72)発明者 岩間 信男 東京都大田区城南島二丁目四番三号 株式 会社江口高周波内 (72)発明者 井家 仁 東京都大田区城南島二丁目四番三号 株式 会社江口高周波内 Fターム(参考) 3K059 AA08 AA10 AB24 AB27 AB28 AD03 AD10 AD36 AD37 AD40 CD48 CD66 4E067 AA01 AA15 AD03 BH01 CA00 EC05 EC06 ──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) H05B 6/42 H05B 6/42 // B23K 101: 06 103: 02 103: 08 (72) Inventor Keiji Yoshimura Mitsubishi Heavy Industries, Ltd.Hiroshima Works 4-72 Kanon Shinmachi, Nishi-ku, Hiroshima City (72) Inventor Mitsuo Kato 1-8-1, Koura, Kanazawa-ku, Yokohama-shi Mitsubishi Heavy Industries, Ltd.Basic Technology Research Laboratory (72) Inventor Eguchi Gotoshi 2-4-2-3 Jonanjima, Ota-ku, Tokyo Co., Ltd.Eguchi High Frequency Co., Ltd. (72) Inventor Nobuo Iwama 2-4-2-3, Jonanjima, Ota-ku, Tokyo Co., Ltd. 2-4-3 Jonanjima, Ota-ku, Tokyo F-term in Eguchi High-frequency Company (Reference) 3K059 AA08 AA10 AB24 AB27 AB28 AD03 AD10 AD36 AD37 AD40 CD48 CD66 4E067 AA 01 AA15 AD03 BH01 CA00 EC05 EC06

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 管材、棒材等の被接合物同士を加熱によ
り接合する加熱接合装置において、 C字状に形成されて開口部内に前記接合物の接合部が挿
入可能にされた鉄心と、該鉄心の前記開口部近傍に巻装
されて高周波電流が通電されるコイル導体とを有するC
型誘導子を備え、該C型誘導子は、前記コイル導体に高
周波電流を通電して、前記鉄心の内部に高周波磁束を発
生せしめることにより前記接合物の接合部近傍を加熱す
るように構成されたことを特徴とする誘導加熱接合装
置。
1. A heating and joining apparatus for joining articles to be joined such as pipes and rods by heating, wherein the iron core is formed in a C-shape so that a joint of the articles can be inserted into an opening. A coil conductor wound around the opening of the iron core and through which a high-frequency current flows.
A C-type inductor, wherein the C-type inductor is configured to apply a high-frequency current to the coil conductor and generate a high-frequency magnetic flux inside the iron core, thereby heating the vicinity of the joint of the joint. An induction heating bonding apparatus, characterized in that:
【請求項2】 前記鉄心はフェライトコアにて構成さ
れ、前記コイル導体は素線が個別に絶縁されたリッツ線
にて構成されてなる請求項1記載の誘導加熱接合装置。
2. The induction heating joining apparatus according to claim 1, wherein the iron core is formed of a ferrite core, and the coil conductor is formed of a litz wire in which strands are individually insulated.
【請求項3】 前記コイル導体を銅管等の管体で構成
し、該管体の内部に冷却液を通流させて該コイル導体自
体及びこれの近傍の鉄心部分を冷却するように構成して
なる請求項1記載の誘導加熱接合装置。
3. The coil conductor is constituted by a tubular body such as a copper tube, and a cooling liquid is caused to flow through the inside of the tubular body to cool the coil conductor itself and an iron core portion in the vicinity thereof. The induction heating bonding apparatus according to claim 1, comprising:
【請求項4】 管材、棒材等の被接合物を加熱により接
合するにあたり、 C字状に形成された鉄心の外周にコイル導体を巻装して
なるC型誘導子を、その開口部内に前記被接合物の接合
部が位置するように配し、該コイル導体に高周波電流を
通電して前記鉄心の内部に高周波磁束を発生せしめ、該
磁束により発生する渦電流により前記被接合物の接合部
近傍を加熱することを特徴とする誘導加熱接合方法。
4. A C-shaped inductor formed by winding a coil conductor around an outer periphery of a C-shaped iron core when joining an object to be joined such as a tube or a rod by heating. A high-frequency current is supplied to the coil conductor to generate a high-frequency magnetic flux inside the iron core, and the eddy current generated by the magnetic flux is used to join the objects to be bonded. An induction heating joining method characterized by heating the vicinity of a part.
【請求項5】 前記被接合物が非金属製管材であると
き、該被金属製管材の接合部近傍の外周に金属スリーブ
を巻装し、さらに該金属スリーブの外周に絶縁材からな
るソケットを嵌挿し、該ソケットの外側から前記高周波
磁束を作用させて前記金属スリーブを溶解させることを
特徴とする請求項4記載の誘導加熱接合方法。
5. When the object to be joined is a non-metallic tube, a metal sleeve is wound around an outer periphery near a joint of the metal-to-metal tube, and a socket made of an insulating material is further provided around the outer periphery of the metal sleeve. 5. The induction heating joining method according to claim 4, wherein the metal sleeve is melted by fitting and applying the high-frequency magnetic flux from outside the socket.
【請求項6】 前記被接合物が非金属製管材であると
き、該被金属製管材の接合部近傍の外周に金属スリーブ
を巻装し、さらに該金属スリーブの外周に絶縁材からな
るソケットを嵌挿し、該ソケットの外側から前記高周波
磁束を作用させて前記金属スリーブを加熱し、高温にな
った該金属スリーブの熱で前記管材と絶縁ソケットとを
溶着することを特徴とする請求項4記載の誘導加熱接合
方法。
6. When the object to be joined is a non-metallic tube, a metal sleeve is wound around an outer periphery near a joining portion of the metal-to-metal tube, and a socket made of an insulating material is provided around the outer periphery of the metal sleeve. The metal tube is heated by applying the high-frequency magnetic flux from the outside of the socket, and the tube material and the insulating socket are welded by the heat of the high-temperature metal sleeve. Induction heating joining method.
【請求項7】 前記被接合物が金属製管材であるとき、
該金属製管材の接合部近傍の外周に金属製ソケットを嵌
挿するとともに該管材とソケットとの間にろう材を配
し、前記高周波磁束を該ソケットの外側から作用させて
ろう材を溶解させることを特徴とする請求項4記載の誘
導加熱接合方法。
7. When the object to be joined is a metal tube,
A metal socket is inserted into the outer periphery near the joint of the metal tube and a brazing material is arranged between the tube and the socket, and the high-frequency magnetic flux acts from outside the socket to melt the brazing material. The induction heating bonding method according to claim 4, wherein:
【請求項8】 前記被接合物が金属製棒材あるいは金属
製管材であるとき、該被接合物の接合用端面間に箔状の
接合材を挿み込み、前記C型誘導子にコイル電流を通電
することにより該接合材を被接合物に拡散せしめて被接
合物を接合することを特徴とする請求項4記載の誘導加
熱接合方法。
8. When the article to be joined is a metal bar or a metal pipe, a foil-like joining material is inserted between the joining end faces of the article to be joined, and coil current is applied to the C-type inductor. 5. The induction heating bonding method according to claim 4, wherein the bonding material is diffused into the bonding object by applying a current to the bonding object to bond the bonding object.
JP11204695A 1999-07-19 1999-07-19 Induction heating joining device and joining method Withdrawn JP2001035646A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11204695A JP2001035646A (en) 1999-07-19 1999-07-19 Induction heating joining device and joining method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11204695A JP2001035646A (en) 1999-07-19 1999-07-19 Induction heating joining device and joining method

Publications (1)

Publication Number Publication Date
JP2001035646A true JP2001035646A (en) 2001-02-09

Family

ID=16494791

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11204695A Withdrawn JP2001035646A (en) 1999-07-19 1999-07-19 Induction heating joining device and joining method

Country Status (1)

Country Link
JP (1) JP2001035646A (en)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006090143A (en) * 2004-09-21 2006-04-06 Toshio Wakamatsu Engine
JP2006205246A (en) * 2005-01-31 2006-08-10 Shin Sangyo Souzou Kenkyu Kiko Heating coil
WO2012018110A1 (en) * 2010-08-06 2012-02-09 アロニクス株式会社 Solar cell element connecting apparatus
CN102784988A (en) * 2012-08-31 2012-11-21 郑州机械研究所 Method for vibration-assisted induction brazing
CN104400167A (en) * 2014-10-29 2015-03-11 张楠 Induction reflow soldering device and circuit board element welding method using same
CN104439671A (en) * 2014-11-11 2015-03-25 天津市联众钢管有限公司 Powerful impedor with asymmetrical magnetic core
CN104759727A (en) * 2015-04-15 2015-07-08 青岛同日机械电子有限公司 Special aluminum pipe welding head
CN105127576A (en) * 2015-08-17 2015-12-09 深圳市世椿自动化设备有限公司 Superconducting magnetic welding generator and winding method of superconducting magnetic welding generator
CN105710523A (en) * 2016-02-14 2016-06-29 汕头轻工机械厂有限公司 Track type close-wound type electromagnetic inductor
KR102502606B1 (en) * 2021-11-05 2023-02-23 천복기계(주) Brazing Device Using Induction Heating Coil

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006090143A (en) * 2004-09-21 2006-04-06 Toshio Wakamatsu Engine
JP4549142B2 (en) * 2004-09-21 2010-09-22 俊男 若松 engine
JP2006205246A (en) * 2005-01-31 2006-08-10 Shin Sangyo Souzou Kenkyu Kiko Heating coil
WO2012018110A1 (en) * 2010-08-06 2012-02-09 アロニクス株式会社 Solar cell element connecting apparatus
CN102784988A (en) * 2012-08-31 2012-11-21 郑州机械研究所 Method for vibration-assisted induction brazing
CN104400167B (en) * 2014-10-29 2016-06-01 张楠 A kind of respond to reflow soldering apparatus and use the circuit board element welding process of this device
CN104400167A (en) * 2014-10-29 2015-03-11 张楠 Induction reflow soldering device and circuit board element welding method using same
CN104439671A (en) * 2014-11-11 2015-03-25 天津市联众钢管有限公司 Powerful impedor with asymmetrical magnetic core
CN104759727A (en) * 2015-04-15 2015-07-08 青岛同日机械电子有限公司 Special aluminum pipe welding head
CN105127576A (en) * 2015-08-17 2015-12-09 深圳市世椿自动化设备有限公司 Superconducting magnetic welding generator and winding method of superconducting magnetic welding generator
CN105127576B (en) * 2015-08-17 2017-07-28 深圳市世椿智能装备股份有限公司 A kind of superconducting magnetic welding generator and superconducting magnetic weld the winding method of generator
CN105710523A (en) * 2016-02-14 2016-06-29 汕头轻工机械厂有限公司 Track type close-wound type electromagnetic inductor
KR102502606B1 (en) * 2021-11-05 2023-02-23 천복기계(주) Brazing Device Using Induction Heating Coil
WO2023080446A1 (en) * 2021-11-05 2023-05-11 천복기계(주) Brazing device using induction heating coil

Similar Documents

Publication Publication Date Title
EP1851476B1 (en) Method for joining multi-layered pipe
CA2536877C (en) Method for joining multi-layered pipe
JP2001035646A (en) Induction heating joining device and joining method
CA2970459C (en) Systems and methods for interchangeable induction heating systems
NZ560600A (en) Method for joining multi-layered pipe
JPH05196187A (en) Connecting method of pipe and joint
JP2002301566A (en) Induction heating tool
US20140151368A1 (en) Induction heating coil and process for fusion weld joining thermoplastic composite pipe
JPH1177300A (en) Tig welding method for stainless steel tube
JP5842183B2 (en) Induction heating device
KR20110073791A (en) Device and method for magnetic pulse welding
CN102642076A (en) Welding method of copper-aluminum pipe joint
EP2926978B1 (en) Intermediate welding device
CN109311237B (en) Connection device for pipe elements
JP3704206B2 (en) Induction heating work coil and induction heating method
KR101675005B1 (en) High frequency heating equipment and method using the same
CN215824592U (en) Combined welding tool for welding combined three-way outer sheath layer
JP2001321951A (en) Joining device of metal and method of joining
CN100584502C (en) Minitype high frequency metal welding machine head pipe guiding structure
WO2023187341A1 (en) Device, process and kit for joining two or more metal components together via a joint
JPH07276502A (en) Weld-joining method of thermoplastic member
JPH11304071A (en) Joint for plastic pipe and pipe connecting method
JP2004351430A (en) Anchoring material joining method for reinforcing bar by arc stud welding method
JP2000146073A (en) Induction heating connection method for joint and its device
JPS61123522A (en) Method of fusing synthetic resin part

Legal Events

Date Code Title Description
A300 Withdrawal of application because of no request for examination

Free format text: JAPANESE INTERMEDIATE CODE: A300

Effective date: 20061003