JP2001031006A - Method and apparatus for producing cosmetic sheet - Google Patents

Abstract

PROBLEM TO BE SOLVED: To present in the form of a sample a powdered cosmetic which is completely the same as a real powdered cosmetic in a color tone, a luster and a touch, and to make such powdered cosmetic adhere firmly to a base sheet. SOLUTION: An apparatus comprises a supply device 11 which supplies a paper mount whereon a number of indents each in a oval shape as seen in plan view with its bottom formed in a curved plate-like shape are formed, a filling device 15 which fills a powdered cosmetic into optional indents out of the aforementioned numerous indents so as to cover the indents at the upside of the supplied paper mount, a press device 16 which presses the filled powdered cosmetic, a laminate device 17 which sticks a laminate material to the upside of the paper mount so as to cover the pressed powdered cosmetic, and a cutting device 18 which obtains a cosmetic sheet by cutting specified parts of the paper mount processed at the laminate device 17.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION The present invention relates to a powdery cosmetic such as foundation, eyeshadow, blusher and the like, which can be used as a sample in a sanitary manner, and which can be sold as a product. The present invention relates to a method for producing a cosmetic sheet suitably used as a device and an apparatus used for the same.

[0002]

2. Description of the Related Art Conventionally, various sample cases have been marketed for accommodating samples of powdery cosmetics such as foundation, eyeshadow, blusher and the like. However, these are all three-dimensional shapes,
There is a problem that it is bulky and has poor handling properties such as transportation.

Therefore, a thin cosmetic sampler as disclosed in Japanese Patent Application Laid-Open No. 8-308633 has been proposed. As shown in FIG. 25, this cosmetic sampler screen-prints a cosmetic sample layer 62 of a desired pattern on the upper surface of the mount 61 and, on the upper surface of the mount 61, through an adhesive layer 63 applied to the outer peripheral portion thereof. The protective cover 64 is detachably adhered. When forming the cosmetic sample layer 62, as a cosmetic material constituting the cosmetic sample layer 62, a powder of a cosmetic sample dissolved in a solvent is used, and this slurry-like cosmetic material is screen-printed on the top surface of the mount 61. Thereby, the solvent of the cosmetic material is vaporized, so that the cosmetic sample layer 62 remains.

[0004]

However, the cosmetic sampler described above uses only a color sample because the cosmetic sample layer 62 is made of a powder of a cosmetic sample dissolved in a solvent as a cosmetic material. Can not do it. Moreover, the color tone of the cosmetic sample layer 62 does not completely match the color tone of the actual cosmetic.

The present invention has been made in view of such circumstances, and it is possible to provide, as a sample or the like, a powdery cosmetic having exactly the same color tone, gloss, and feel as a real powdery cosmetic. It is an object of the present invention to provide a method of manufacturing a cosmetic sheet capable of firmly adhering a powdery cosmetic material to a sheet substrate, and an apparatus used for the method.

[0006]

In order to achieve the above object, according to the present invention, a plurality of recesses are formed on an upper surface, and each of the recesses is formed in an oval shape in plan view and a bottom portion is formed in a dish-shaped curved surface. A step of supplying a backing sheet, a step of filling a powdery cosmetic so as to cover an arbitrary one of the plurality of recesses at a predetermined position on an upper surface of the supplied backing sheet, and a step of filling the filled powdery makeup. Pressing the material, bonding the laminate material in a state of covering the pressed powdery cosmetic material on the upper surface of the mount that has passed through the press, and cutting a predetermined portion of the mount that has passed through the bonding of the laminate material with a cutting device. A first aspect of the present invention is a method of manufacturing a cosmetic sheet including a step of cutting and obtaining a cosmetic sheet. A large number of concave portions are formed on an upper surface, and each of the concave portions has an oval shape in a plan view and a bottom portion having a dish-like curved shape. Supply the mount formed on the surface A feeding device, a filling device for filling the powdery cosmetic material at a predetermined position on the upper surface of the backing sheet supplied from the feeding device so as to cover any one of the plurality of concave portions, and a filling device filled with the filling device. A pressing device for pressing the powdered cosmetic material, a laminating device for bonding a laminate material to the upper surface of the mount after passing through the press device so as to cover the pressed powdery cosmetic material, and a predetermined material for the mount that has passed through the laminating device. And a cutting device for cutting a portion to obtain a cosmetic sheet.
The summary of the

That is, in the method for producing a cosmetic sheet according to the present invention, there is provided a step of supplying a backing sheet having a plurality of concave portions formed on an upper surface, each concave portion being an elliptic shape in plan view and a bottom portion being formed in a dish-shaped curved surface. Filling a powdery cosmetic so as to cover an arbitrary one of the plurality of concaves at a predetermined position on the upper surface of the supplied backing paper; and pressing the filled powdery cosmetic. And a step of bonding a laminate material to the upper surface of the mount after passing the press in a state of covering the pressed powdery cosmetic material, and cutting a predetermined portion of the mount through the bonding of the laminate material by a cutting device to make a cosmetic sheet. And a step of obtaining as For this reason, the cosmetic sheet manufactured by the method for manufacturing a cosmetic sheet of the present invention has an upper surface having a plurality of concave portions disposed on the upper surface of a sheet substrate (refers to a predetermined portion of the backing sheet cut by the cutting device). In place
A layer obtained by pressing the powdery cosmetic in a state of covering any of the many concaves (hereinafter, referred to as a powdery cosmetic adhesion layer) is provided. Therefore, as the powdery cosmetic material constituting the powdery cosmetic material adhesion layer, a real powdery cosmetic material (a powdery cosmetic material having the same quality as the powdery cosmetic material manufactured for sale), which is not a sample cosmetic material, is used. Thus, unlike conventional products using sample cosmetics obtained by dissolving actual powdery cosmetics in a solvent, etc., a sample of powdery cosmetics having exactly the same color tone, gloss, and feel as actual powdery cosmetics Can be provided as For this reason, consumers can actually judge whether the powdery cosmetics they want to buy have the quality and color that meet their wishes by actually trying them out, and greatly promote sales. Useful.

Further, the cosmetic sheet produced by the method for producing a cosmetic sheet of the present invention is characterized in that an actual powdery cosmetic is used as the powdery cosmetic for the powdery cosmetic adhesion layer.
It can also be sold as a product. Moreover, since the powdery cosmetic adhesion layer is provided so as to cover an arbitrary one of a large number of depressions arranged on the upper surface of the sheet substrate, the powdery cosmetic adhesion layer constitutes the powdery cosmetic adhesion layer. The powdery cosmetic material to be filled is also filled in the above-mentioned optional concave portions, and the powdery cosmetic material filled in these optional concave portions exhibits an anchor effect, so that the powdery cosmetic adhesive layer is firmly attached to the sheet substrate. Is attached. In addition, since the concave portion is formed into an elliptical shape in plan view and the bottom is formed in a dish-shaped curved surface, the powdery cosmetic material filled in the arbitrary concave portion can be easily attached to a puff or the like and taken out. It is possible to use almost all of the powdery cosmetic of the powdery cosmetic adhesion layer. On the other hand, according to the cosmetic sheet manufacturing apparatus of the present invention, the method of manufacturing the cosmetic sheet of the present invention is enabled, and a cosmetic sheet having the above-described excellent effects can be manufactured.

In the present invention, in the case where the above-mentioned backing sheet is a band-shaped backing sheet and a step of winding up the band-shaped backing sheet after cutting the cosmetic sheet is provided, the cosmetic sheet can be manufactured continuously.

Next, the present invention will be described in detail.

[0011] The cosmetic sheet obtained by the production method of the present invention comprises a sheet substrate having a large number of concave portions disposed on an upper surface thereof;
It has a powdery cosmetic adhesive layer and a laminate material cut into a predetermined shape by a cutting device.

As the sheet substrate, various resin sheets such as PP (polypropylene) resin sheet and various paper sheets such as high quality paper are used. The thickness of the PP resin sheet is set to 6 to 400 μm, preferably 100 to 2 μm.
It is set to 00 μm. On the other hand, high-quality paper or paperboard is set at 80 to 500 g / m ² , preferably 18 g / m ^2.
It is set to 0 to 310 g / m ² .

The concave portion needs to be formed in an elliptical shape in plan view and a dish-shaped curved surface so that substantially the entire amount of the powdery cosmetic material attached to the concave portion can be taken out. In the present invention, “elliptical” means not only an elliptical shape but also an elongated shape as shown in FIG. The “dish-shaped curved surface” is not only a shape like a mortar, but also a shape curved at an acute angle as shown in FIG. 21 or a flat surface as shown in FIGS. 22 and 23. 22 (in FIG. 22 and FIG. 23, a flat surface is indicated by A). As a method for forming such a concave portion, a method by embossing (flat pressure pressing or circular pressure pressing) or a method by printing such as screen printing, gravure printing, offset printing, or the like is used. In addition, examples of a form in which such a large number of concave portions are provided on the upper surface of the sheet base material include, for example, a staggered shape, a staggered shape, and the like.
Various forms such as a radial form and a spiral form and combinations thereof are conceivable.

The depth of the recess is set in the range of 1 to 500 μm, preferably in the range of 1 to 300 μm. The width is 50-2000μ
m, preferably 50 to 1000 μm
Is set within the range. The vertical width is 50-2
000 μm, preferably 50 to 10
It is set within the range of 00 μm. The depth of the recess is 1 to 500 μm, and the width is 50 to 2000 μm.
In the case where the vertical width is set to 50 to 2000 μm, without leaving powdery cosmetics in the concave portions,
Almost all can be taken out. In particular, when the depth of the concave portion is set to 1 to 300 μm, the horizontal width is set to 50 to 1000 μm, and the vertical width is set to 50 to 1000 μm, the powdery cosmetic in the concave portion becomes more easily taken out. Since the shape of the concave portion is reduced, the number of concave portions that can be formed on the upper surface of the sheet substrate can be increased,
The retaining effect by the anchor effect is improved. When the shape of the recess is elliptical, the horizontal width indicates the length of the major axis, and the vertical width indicates the length of the minor axis.

As a method for forming the powdery cosmetic adhesion layer on the sheet base, preferably, the powdery cosmetic placed on the mesh of the printing plate is scraped off under the mesh with a brush to form the sheet base. After coating at a desired position, a method of pressing is used. Because this method uses a brush,
The brush bristles do not crush the powdery cosmetic, and the quality of the powdery cosmetic does not deteriorate.

The laminated material cut into a predetermined shape by the cutting device serves as a protective cover for the cosmetic sheet. As this protective cover, a transparent or translucent protective cover such as a PET film is used. The thickness of the PET film is set to 6 to 180 μm, preferably 25 to 180 μm.
It is set to 75 μm.

In the present invention, a plate-like frame can be interposed between the sheet base and the protective cover. As the plate-like frame, a PET film, woodfree paper, or the like is used. The thickness of the PET film is set to 6 to 300 μm,
Preferably, it is set to 50 to 150 μm. on the other hand,
Fine paper or paperboard is set at 80 to 450 g / m ² , preferably 180 to 260 g / m ² .

As the adhesive for laminating the sheet base, the plate-shaped frame and the protective cover, room temperature curing type, thermosetting type,
Hot-melt type, pressure-sensitive type and the like are used. In addition, as an adhesive for laminating a protective cover on a sheet substrate, a re-peelable type (a type that can be re-adhered after peeling)
Or a fine adhesive (an adhesive which is difficult to re-adhere after peeling).

[0019]

DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, embodiments of the present invention will be described in detail with reference to the drawings.

FIG. 1 shows an embodiment of an apparatus for producing a cosmetic sheet according to the present invention. In the figure, reference numeral 11 denotes a supply device provided at one end (the left end in the drawing) of the manufacturing apparatus.
A roll 12 around which 0 is wound is rotatably supported. Further, the leading end of the backing sheet 10 is pulled to the other end side so as to be wound on a roll 48 of a winding device 19 described later provided at the other end (the right end in the drawing) of the manufacturing apparatus. ing. The roll 12 of such a supply device 11
The roll 48 of the winding device 19 is controlled by a control means (not shown) so as to be intermittently driven synchronously. Further, the supply device 11 and a base 1 described below are used.
A pair of front and rear rolls (not shown) are disposed between the two rolls 3 so that the mount 10 always hangs between the two rolls. Thereby, the length of the backing sheet 10 is allowed between the two rolls, and the backing sheet 10 smoothly moves from one end to the other end of the manufacturing apparatus.

The backing sheet 10 (which becomes the sheet substrate 1 in the cosmetic sheet shown in FIG. 7) is made of a milky white PP resin sheet having a thickness of 100 μm, and has a large number of recesses 5 (FIGS. (See Reference). Further, on the back surface of the backing paper 10, printing of a responsibility display or the like is performed at predetermined intervals along the longitudinal direction (not shown).
Has been made.

The base 13 has a filling device 1
5, Pressing device 16, Laminating device 17, Cutting device 1
8 and a winding device 19 are provided. The filling device 15 includes a printing plate 21 and a brush 2 as shown in FIG.
2, powdery cosmetics supply means (not shown), printing plate 21
And a brush moving means (not shown) for moving the printing plate up and down.

The printing plate 21 has a rectangular sheet 21a (0.5 mm thick) made of polypropylene and a silk GG16 provided at a predetermined position on the rectangular sheet 21a.
The mesh 21b (having a thickness of 0.5 mm) is formed in a shape corresponding to the shape of the foundation layer 6 of the cosmetic sheet.

The brush 22 is made of a number of nylon or polyethylene brush bristles 25 having a tapered tip (a root portion having a thickness of 0.2 mmφ and a total length of 60 mm).
And a brush bristle holding portion 26 for holding the large number of brush bristles 25 in a hanging manner on the lower surface of the brush bristle 25 itself. On the upper surface of the brush bristle holding portion 26, a concave portion 26a for accommodating the powdery foundation material 6a is formed. Foundation material 6a
(Actual cosmetics) are supplied and contained. Further, in the concave portion 26a, a large number of through holes 26b (hole diameter 3 mmφ) extending in a straight line to the lower surface of the brush bristle holding portion 26 (of the portions between the brush bristles 25) are formed in the bottom surface thereof. Thus, the powdery foundation material 6a can be uniformly supplied onto the mesh 21b of the printing plate 21.

The brush moving means moves the brush 22 up and down slightly (vibrates at an amplitude of 1 mm) and reciprocates left and right (that is, in the traveling direction of the backing paper 10) once (pitch 1 second, 10 cm / stroke). I do.

As shown in FIGS. 3 and 4, the press unit 16 has an air cylinder type press unit 27 (pressure 0.3 kgf / cm ² , time 0.5 to 1.0 sec).
A shock absorbing member 28 (consisting of an upper shock absorbing urethane rubber layer 29 and a lower urethane foam layer 30) attached to the lower surface of the press portion 27;
XX7 mesh 31 (material silk) disposed between the base material 8 and the mount 10, a flat shock absorbing urethane rubber plate 32 disposed under the mount 10, and driving means for driving the press unit 27 up and down (Not shown), a dust collecting device 33 that sucks powder adhering to the mesh 31, a dust collecting device 34 that sucks powder adhering to the mount 10, and a pair of a dust collecting device that winds the mesh 31 for each press. And a roll 35.
These two rolls 35 can rotate in the reverse direction, and the mesh 31 is wound up from one roll 35 to the other roll 35, and when the mesh 31 is exhausted in one roll 35, the two rolls 35 rotate in the opposite direction to rotate one from the other roll 35. By winding the mesh 31 around the roll 35, it can be used semi-permanently.

Using the filling device 15 and the pressing device 16, the powdery foundation material 6a can be applied to a predetermined portion of the upper surface of the backing paper 10 as follows. That is, first, the printing plate 21 is at a position separated from the backing sheet 10 by the end of the previous filling.

Next, the intermittent drive between the roll 12 of the supply device 11 and the roll 48 of the winding device 19 causes
Is sent to the lower side of the printing plate 21. Next, the printing plate 21 is lowered by the driving of the printing plate moving means, and the mesh 21b of the printing plate 21 is positioned with a predetermined gap on a portion of the backing sheet 10 to be silk-printed.
Next, the brush 22 reciprocates once left and right while slightly moving up and down by driving the brush moving means. During this one reciprocation, the powdery foundation material 6a contained in the concave portion 26a of the brush 22 flows down through the many through holes 26b and falls on the mesh 21b.
It is pushed into the mesh 1b and adheres to the upper surface of the mount 10 (see FIG. 5). At this time, since the brush 22 is slightly moving up and down, the mesh 21b touching the brush bristles 25 is also slightly moved, so that the powdery foundation material 6a easily falls from the mesh of the mesh 21b, and the powdery foundation material 6a is crushed. Absent.

In the press device 16, the press section 27, the mesh 31, and the urethane rubber plate 32 are at positions separated from the backing sheet 10 by the end of the previous press (see FIG. 4). Next, the part to be pressed of the mount 10 (the part filled with the powdery foundation material 6 a by the filling device 15) is sent to the lower side of the press part 27 by the intermittent drive. Next, the driving means operates to lower the press section 27 to press the portion filled with the powdery foundation material 6a. As a result, the foundation layer 6 (see FIG. 6) is formed on the upper surface of the mount 10.

The laminating device 17 is a device for bonding a laminating material 37 to the upper surface of the backing paper 10. The laminate material 37 includes a 75 μm-thick transparent PET resin sheet (which becomes the protective cover 3 in the cosmetic sheet shown in FIG. 7), a weak pressure-sensitive adhesive layer provided on the back surface of the resin sheet, and the weak pressure-sensitive adhesive. A window 2a (see FIG. 8) is attached to a portion corresponding to the foundation layer 6 on the upper surface of the mount 10 which is adhered to the layer.
Frame (in the cosmetic sheet shown in FIG. 7,
And a strong pressure-sensitive adhesive layer formed on the back surface of the frame. In FIG. 1, the resin sheet, the weak adhesive layer, the frame, and the strong adhesive layer are not shown.

As shown in FIG. 1, the laminating apparatus 17 separates a laminating material 38 (a releasing material 39 whose PET film surface is subjected to release treatment with silicone or the like on the strong adhesive layer on the back surface of the laminating material 37). Roll 40), a roll 41 for winding the release material 39 of the laminated material 38, and a roll 43 for passing the laminated material 37 of the laminated material 38. The leading end of the laminated material 38 wound around the roll 40 is pulled to the other end so as to be wound around the roll 48 of the winding device 19. Then, after the laminated material 38 has passed through the roll 42 during the winding, the release material 39 of the laminated material 38 is wound around the roll 41. On the other hand, while the laminate material 37 of the laminate material 38 passes through the roll 43,
The outer peripheral surface of the roll 43 is adhered to the upper surface of the mount 10 in a press-fit manner. In FIG. 1, reference numerals 44 to 46 denote laminated materials 38.
Is a roll that transports the paper.

The cutting device 18 includes a laminating device 17
Is cut to produce a cosmetic sheet shown in FIG. The remaining portion of the backing sheet 10 cut by the cutting device 18 is wound by the roll 48 of the winding device 19.

As shown in FIG. 8, the cosmetic sheet obtained by the above-described manufacturing apparatus includes a sheet base 1, a plate-like frame 2, and a protective cover 3. The sheet substrate 1 is made of a milky white PP resin sheet having a thickness of 100 μm, and has a large number of concave portions 5 (see FIG. 9) arranged in a staggered manner over the entire upper surface thereof (see FIG. 10). In this cosmetic sheet, as shown in FIG. 10, the five rows of upper and lower two-stage concave portions are not arranged simply in a staggered manner, but are arranged in a staggered manner, and , The upper row of five rows of recesses slightly enters the lower row of five rows of recesses. Each of these recesses 5
(Depth: 60 μm) by embossing, as shown in FIG. 10, has an elliptical shape in plan view (length of major axis: 100 μm).
m, the length of the short axis: 30 μm), and as shown in FIGS. 11 and 12, the bottom surface is formed in a mortar-shaped (or dish-shaped) curved surface.

Reference numeral 6 denotes a foundation layer (powder cosmetic adhesion layer) formed in a predetermined shape (square in this cosmetic sheet) on the upper surface of the sheet substrate 1. The foundation layer 6a is used as the powder foundation material 6a. Real cosmetics (cosmetics of the same quality as cosmetics manufactured for sale) that are not sample cosmetics are used.

The plate-shaped frame 2 comprises a milky white PET resin sheet (not shown) having a thickness of 188 μm, and a 50 μm thick aluminum vapor-deposited layer (not shown) formed on the upper surface of the resin sheet. It is laminated on the upper surface of the sheet substrate 1 via a strong adhesive layer 7. A window 2 a is formed in the plate-shaped frame 2 at a portion corresponding to the foundation layer 6 so as to surround the foundation layer 6. The height of the plate-like frame 2 is set so that a gap is formed between the foundation layer 6 and the protective cover 3.
The height is set higher than the height of the foundation layer 6.
The above-mentioned aluminum vapor-deposited layer is formed by vapor-depositing aluminum on the upper surface of a PET resin sheet by a usual method. The part number, color number, etc. are printed on a part or the entire surface of such an aluminum vapor-deposited layer by silk printing, gravure printing, or the like, or the name of a cosmetics manufacturer, catch phrase, trademark, product number, store display, design, ground Patterns, other information, etc. are displayed.

The window portion 2a is formed to have a size substantially the same as or slightly smaller than the size of the foundation layer 6, but if the window portion 2a is formed to be slightly smaller than the foundation layer 6, When the protective cover 3 is laminated on the upper surface of the sheet substrate 1, the window 2a functions as a mask even if the finish 6 is larger than a predetermined size or the outer line is slightly shifted.
There is an advantage that it appears that the foundation layer 6 is formed at a predetermined position through the window 2a. The shape of such a window 2a is square, circular, elliptical, heart-shaped,
It is formed in an arbitrary shape such as a lip shape or a lipstick shape.

The protective cover 3 is made of a transparent PET resin sheet having a thickness of 75 μm. One corner of the lower surface of the protective cover 3 corresponding to the upper surface of the plate-shaped frame 2 (ie, the entire surface of the aluminum vapor deposition layer). 3c (in the drawing, the front and left corners) is applied to and exfoliated on the upper surface of the plate-shaped frame 2 by a weak adhesive layer 8 applied and formed on a portion other than the left corner. When the protective cover 3 is adhered to the upper surface of the plate-like frame 2, the lower surface of the protective cover 3 is placed on the upper surface of the foundation layer 6 because the height of the plate-like frame 2 is higher than the height of the foundation layer 6. Not in contact. Further, since the weak adhesive layer 8 is not applied and formed on one corner 3c of the lower surface, the protective cover 3 is easily peeled off from the one corner 3c.

Thus, in the above embodiment, a cosmetic sheet can be manufactured continuously. Moreover, by using a real cosmetic that is not the sample cosmetic (a cosmetic of the same quality as a cosmetic manufactured for sale) as the powdery foundation material 6a, the actual cosmetic is obtained by dissolving it in a solvent or the like. Unlike conventional products using sample cosmetics, solid cosmetics having exactly the same color tone, gloss, and feel as actual cosmetics can be provided as samples. For this reason, consumers can actually determine whether or not the solid cosmetics they want to purchase have the quality and color that meet their wishes by actually trying the cosmetics of the solid cosmetics. It can do a lot to promote sales. Such a cosmetic sheet may be used for a sample sheet or for a product.

Since there is a gap between the upper surface of the foundation layer 6 and the lower surface of the protective cover 3, the protective cover 3
Is removed, the powdery foundation material 6a of the foundation layer 6 does not adhere to the lower surface of the protective cover 3. In addition, the protective layer 3 forms the foundation layer 6.
Can be blocked from the outside to protect the foundation layer 6, and the cosmetic sheet as a whole can be improved in appearance to improve its commercial value. In addition, the cosmetic sheet is thin, and can be spread as a binding information for a weekly magazine, as an advertising guide printed matter such as a direct mail, postcard, envelope, catalog, pamphlet, or attached thereto.

FIGS. 13 and 14 show modified examples of the cosmetic sheet. In this example, the plate-shaped frame 2 is not provided in the cosmetic sheet shown in FIG. Therefore, in this example, the protective cover 3 is directly bonded to the upper surface of the sheet base 1 via the adhesive layer 9. The protective cover 3 has a rectangular transparent window 3a formed in the center.
And a rectangular frame-shaped printing frame portion 3b formed therearound. An adhesive layer 9 is formed on the back surface of the printing frame portion 3b except for one corner 3c (the front and left corners in the drawing), and the protective cover 3 is provided via the adhesive layer 9. Is adhered to the upper surface of the sheet substrate 1 in a releasable manner. Further, on the printing frame portion 3b, a part number, a color number, and the like are printed on a part or the whole of the front and back surfaces by silk printing, gravure printing, or the like, or a cosmetics manufacturer name, catch phrase, trademark, product number, and a store Display, design, ground pattern, other information, etc. are displayed. Other parts are the same as those of the cosmetic sheet shown in FIG. 7, and the same parts are denoted by the same reference numerals. Also in this example, the same operation and effect as those of the cosmetic sheet shown in FIG. 7 are exerted. However, in this example, since the plate frame 2 is not provided on the cosmetic sheet, the upper surface of the foundation layer 6 and the lower surface of the protective cover 3 are in contact with each other.

In this example, no frame is used for the laminating material 37 used in the laminating apparatus 17 during the production of the cosmetic sheet. That is, the laminate material 37 includes a transparent PET resin sheet having a thickness of 75 μm (which becomes the protective cover 3 in the cosmetic sheet shown in FIG. 13) and a predetermined position on the back surface of the resin sheet (the print frame portion 3b of the protective cover 3). And a corner 3
c) except for the pressure-sensitive adhesive layer (not shown).

FIGS. 15 and 16 show other modified examples of the cosmetic sheet. In this example, in the cosmetic sheet shown in FIG. 7, three foundation layers 6 are formed on the upper surface of the sheet substrate 1 at substantially equal intervals. Further, the plate-shaped frame 2 is provided with a window 2 a at a portion corresponding to each of the foundation layers 6. The protection cover 3 is formed with two U-shaped cuts 51 extending from the front edge of the protection cover 3 at positions corresponding to the windows 2a, and a portion surrounded by each of the cuts 51. Can be separated from the front edge of the protective cover 3. In FIG. 15, the strong pressure-sensitive adhesive layer 7 and the weak pressure-sensitive adhesive layer 8 are not shown. Other parts are the same as those of the cosmetic sheet shown in FIG. 7, and the same parts are denoted by the same reference numerals. Also in this example, the same operation and effect as those of the cosmetic sheet shown in FIG. 7 are exerted.

Such a cosmetic sheet can be manufactured in the same manner as the cosmetic sheet shown in FIG. However, in this embodiment, in order to form three foundation layers 6 on the top surface of the mount 10 (see FIG. 17), the filling device 15 shown in FIG. 2 and the press device 16 shown in FIG.
Are provided in three sets. At this time, when the colors of the powdery foundation materials 6a used in the respective filling devices 15 are different from each other, three colors can be simultaneously formed.

Further, as shown in FIG. 18, the cutting device 18 cuts only the entire cutting teeth 52 (made of rectangular teeth) for cutting both the mount 10 and the laminated material 37 and the protective cover 3. Half cut teeth 53 (all cut teeth 5
2, a cutting tool 54 having one long-side tooth and four short-side teeth provided at equal intervals) is provided. Cut as shown in 19. In FIG. 19, reference numeral 55 denotes a cutting line (indicated by a dashed line) formed by all the cutting teeth 52.
Reference numeral 6 denotes a half-cut line (shown by a two-dot chain line) formed by the half-cut teeth 53. Each cut piece (not shown) cut in this way is used as a cosmetic sheet as a cradle (not shown).
Collected in. On the other hand, the remaining portion of the backing sheet 10 cut by the cutting device 18 is a roll 48 of the winding device 19.
It is wound up.

In each of the above embodiments, the cosmetic sheets are manufactured continuously, but they may be manufactured one by one. In each of the above embodiments, a static eliminator may be provided so that dust and the like do not adhere to the laminate 37 or the like. In each of the above embodiments,
As the sheet substrate 1, a high-quality paper (55 k
g / m ² ) may be coated or laminated with a transparent PET resin film having a thickness of 12 μm on the upper surface. In each of the above embodiments, the printing plate 2
One mesh 21b is made of nylon, PP resin, PE
It may be made of resin, Tetron or stainless steel.
Further, the mesh 31 of the press device 16 is processed to obtain UV
May be displayed on the surface of the foundation layer 6.

Also, as shown in FIG. 24, a large number of concave portions 5 provided on the entire upper surface of the sheet substrate 1 are formed in an inclined shape so that a group of five rows of concave portions adjacent to each other is arranged in a staggered manner. You may.

[0047]

As described above, according to the method for producing a cosmetic sheet of the present invention, a large number of recesses are formed on the upper surface, and each of these recesses is formed in an elliptical shape in plan view and the bottom is formed in a dish-shaped curved surface. A step of supplying a backing sheet, a step of filling a powdery cosmetic so as to cover an arbitrary one of the plurality of recesses at a predetermined position on an upper surface of the supplied backing sheet, and a step of filling the filled powdery makeup. Pressing the material, bonding the laminate material in a state of covering the pressed powdery cosmetic material on the upper surface of the mount that has passed through the press, and cutting a predetermined portion of the mount that has passed through the bonding of the laminate material with a cutting device. Cutting and obtaining a cosmetic sheet. For this reason, the cosmetic sheet produced by the method for producing a cosmetic sheet of the present invention,
In a state where an arbitrary concave portion among the above-mentioned many concave portions is covered at a predetermined position on the upper surface of a sheet substrate having a large number of concave portions provided on the upper surface (refers to a mount cut into a predetermined shape by a cutting device), And a layer obtained by pressing the powdery cosmetic (hereinafter referred to as a powdery cosmetic adhesion layer). Therefore, as the powdery cosmetic material constituting the powdery cosmetic material adhesion layer, a real powdery cosmetic material (a powdery cosmetic material having the same quality as the powdery cosmetic material manufactured for sale), which is not a sample cosmetic material, is used. Thus, unlike conventional products using sample cosmetics obtained by dissolving actual powdery cosmetics in a solvent, etc., a sample of powdery cosmetics having exactly the same color tone, gloss, and feel as actual powdery cosmetics Can be provided as For this reason, consumers can actually judge whether the powdery cosmetics they want to buy have the quality and color that meet their wishes by actually trying them out, and greatly promote sales. Useful.

Further, the cosmetic sheet produced by the method for producing a cosmetic sheet of the present invention can be obtained by using an actual powdery cosmetic as the powdery cosmetic for the powdery cosmetic adhesion layer.
It can also be sold as a product. Moreover, since the powdery cosmetic adhesion layer is provided so as to cover an arbitrary one of a large number of depressions arranged on the upper surface of the sheet substrate, the powdery cosmetic adhesion layer constitutes the powdery cosmetic adhesion layer. The powdery cosmetic material to be filled is also filled in the above-mentioned optional concave portions, and the powdery cosmetic material filled in these optional concave portions exhibits an anchor effect, so that the powdery cosmetic adhesive layer is firmly attached to the sheet substrate. Is attached. In addition, since the concave portion is formed into an elliptical shape in plan view and the bottom is formed in a dish-shaped curved surface, the powdery cosmetic material filled in the arbitrary concave portion can be easily attached to a puff or the like and taken out. It is possible to use almost all of the powdery cosmetic of the powdery cosmetic adhesion layer. On the other hand, according to the cosmetic sheet manufacturing apparatus of the present invention, the method of manufacturing the cosmetic sheet of the present invention is enabled, and a cosmetic sheet having the above-described excellent effects can be manufactured.

In the present invention, in the case where the above-mentioned backing sheet is a band-shaped backing sheet and a step of winding the strip-shaped backing sheet after cutting the cosmetic sheet is provided, the cosmetic sheet can be manufactured continuously.

[Brief description of the drawings]

FIG. 1 is an explanatory view showing one embodiment of a cosmetic sheet manufacturing apparatus of the present invention.

FIG. 2 is an explanatory view of a filling device.

FIG. 3 is an explanatory diagram of a press device.

FIG. 4 is an explanatory diagram of the press device.

FIG. 5 is an explanatory view of a method for producing the cosmetic sheet.

FIG. 6 is an explanatory diagram of a method for producing the cosmetic sheet.

FIG. 7 is a perspective view showing the cosmetic sheet.

FIG. 8 is an exploded perspective view of the cosmetic sheet.

FIG. 9 is a sectional view of a main part of the cosmetic sheet.

FIG. 10 is an explanatory diagram of a concave portion.

FIG. 11 is a cross-sectional view of the recess.

FIG. 12 is a longitudinal sectional view of the concave portion.

FIG. 13 is a perspective view showing a modified example of the cosmetic sheet.

FIG. 14 is an exploded perspective view of the cosmetic sheet.

FIG. 15 is a perspective view showing another modified example of the cosmetic sheet.

FIG. 16 is a sectional view of a main part of the cosmetic sheet.

FIG. 17 is an explanatory diagram of a method for producing the cosmetic sheet.

FIG. 18 is an explanatory diagram of a cutting device.

FIG. 19 is an explanatory diagram showing the operation of the cutting device.

FIG. 20 is a view showing a modified example of the recess.

FIG. 21 is a view showing a modified example of the recess.

FIG. 22 is a view showing a modified example of the recess.

FIG. 23 is a view showing a modified example of the recess.

FIG. 24 is a view showing a modification of the arrangement of the concave portions.

FIG. 25 is a sectional view showing a conventional example.

[Explanation of symbols]

 Reference Signs List 11 supply device 15 filling device 16 press device 17 laminating device 18 cutting device

 ────────────────────────────────────────────────── ─── Continuing on the front page (72) Nobuo Shiraishi 5-2-2, Kotobukicho, Odawara-shi, Kanagawa Prefecture Kanebo Co., Ltd. Cosmetics Research Institute (72) Inventor Kazuyuki Mimuro 205-5 Narita, Odawara-shi, Kanagawa Prefecture ( 72) Inventor Yohei Aonuma 1936-7 Manazuru, Manazuru-machi, Ashigarashimo-gun, Kanagawa Prefecture (72) Inventor Ritsuo Hishinuma, 1108 Iijima-cho, Sakae-ku, Yokohama-shi, Kanagawa Prefecture (72) Inventor Norio Arai 122F Hibarigaoka, Fujinomiya City, Shizuoka Prefecture 3E051 AA01 AA04 AB06 BA20 CA08 DA01 EA03 FD01 JA02 KA10 KB01 LA04 LA10 LB03

Claims (4)

[Claims] 1. A step of supplying a mount having a plurality of recesses formed on an upper surface, each of the recesses being an oval in plan view, and a bottom having a curved surface having a dish-like shape, and a predetermined upper surface of the supplied mount. A step of filling the powdery cosmetic in such a manner as to cover an arbitrary one of the plurality of recesses at the position, a step of pressing the filled powdery cosmetic, and the step of: It is characterized by comprising a step of bonding a laminate material in a state of covering the pressed powdery cosmetic material, and a step of cutting a predetermined portion of the backing sheet which has been bonded to the laminate material by a cutting device to obtain a cosmetic sheet. A method for producing a cosmetic sheet. 2. The method according to claim 1, further comprising the step of winding the band-shaped backing sheet after cutting the cosmetic sheet.
A method for producing the cosmetic sheet according to the above. 3. A supply device for supplying a mount having a plurality of concave portions formed on an upper surface thereof, each of the concave portions having an oval shape in plan view, and a bottom having a dish-shaped curved surface, and a mount sheet supplied from the supply device. A filling device that fills the powdery cosmetic by covering an arbitrary one of the large number of concaves at a predetermined position on the upper surface of the press, and a press that presses the powdery cosmetic filled by the filling device, A laminating apparatus for bonding a laminate material in a state of covering the pressed powdery cosmetic material on the upper surface of the mount passing through the press apparatus, and a cutting apparatus for cutting a predetermined portion of the mount passing through the laminating apparatus to obtain a cosmetic sheet. An apparatus for producing a cosmetic sheet, comprising: 4. The apparatus according to claim 3, further comprising a winding device configured to wind the band-shaped backing sheet through the cutting device.
An apparatus for manufacturing the cosmetic sheet according to the above.