JP2001008614A - Freeze-dried food having immediately dissolvable property - Google Patents

Freeze-dried food having immediately dissolvable property

Info

Publication number
JP2001008614A
JP2001008614A JP18173899A JP18173899A JP2001008614A JP 2001008614 A JP2001008614 A JP 2001008614A JP 18173899 A JP18173899 A JP 18173899A JP 18173899 A JP18173899 A JP 18173899A JP 2001008614 A JP2001008614 A JP 2001008614A
Authority
JP
Japan
Prior art keywords
freeze
enzyme
starch
dried food
vegetable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP18173899A
Other languages
Japanese (ja)
Other versions
JP4828675B2 (en
Inventor
Takashi Odagi
貴志 小田木
Tomonori Uosaki
友紀 宇於崎
Hiroshi Ishizaka
浩 石坂
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Pokka Corp
Original Assignee
Pokka Corp
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Filing date
Publication date
Application filed by Pokka Corp filed Critical Pokka Corp
Priority to JP18173899A priority Critical patent/JP4828675B2/en
Publication of JP2001008614A publication Critical patent/JP2001008614A/en
Application granted granted Critical
Publication of JP4828675B2 publication Critical patent/JP4828675B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To provide a new method for efficiently and industrially producing an excellent new freeze-dried food having immediately dissolvable properties by a simple operation in high yield. SOLUTION: An amylolytic enzyme and a cytocidal enzyme is allowed to act on a pasted starch-containing vegetable or the one with added water, to carry out an enzyme treatment under a temperature condition at which the enzyme is not deactivated. The resultant mixture is heated to the temperature condition at which the enzyme is deactivated, and the heated product is cooled and packed in a molded container. The packed product is subjected to preliminary freezing, and the preliminary frozen product is subjected to a vacuum freeze drying to provide the objective nonconventional freeze-dried food of the vegetable paste, having immediately dissolvable properties. A granular freeze-dried food is obtained by carrying out pulverization, chopping or the like of the product before or after the vacuum freeze-drying so as to correspond to the use. Aa raw material for an instant soup corresponding to the use is obtained by adding adjuvant material containing small amount of the starch (e.g. a cream, a powdered fat, a seasoning, common salt, sugar, a dextrin and a lactose) to the material in the midway of the production method, and mixing the added product. As a result, the freeze-dried food of the enzyme-treated vegetable paste, and a mixture consisting essentially thereof, and having immediately dissolvable properties can be economically and industrially produced.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、即溶性を有する酵
素処理野菜ペーストのフリーズドライ食品の製造に関す
るものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to the production of freeze-dried foods of enzyme-treated vegetable paste having immediate solubility.

【0002】[0002]

【従来の技術】インスタントスープは、簡便志向、個食
化志向を背景に需要が増加傾向にある。さらには、近
年、本物志向も加わり、高付加価値を追求した差別化イ
ンスタントスープが求められている。その中でも、素材
感のある高粘度のスープは本物感を求める消費者にとっ
てより好まれるものであるが、素材感のある高粘度のイ
ンスタントスープを従来製法では非常に製造上及び品質
上困難なものであった。
2. Description of the Related Art The demand for instant soups has been increasing due to the trend toward simple and individualized foods. Furthermore, in recent years, there has been a demand for a differentiated instant soup in pursuit of high added value, in addition to a real taste. Among them, high-viscosity soups with a texture are more preferred for consumers who want a real feel, but high-viscosity instant soups with a texture are very difficult to manufacture and quality with conventional manufacturing methods. Met.

【0003】従来、インスタントスープは、乾燥野菜パ
ウダーを主原料とし、これにデキストリン、乳原料、油
脂原料、調味料、塩、砂糖、澱粉などを混合し造粒を行
い、必要であれば具材を添加して作られる。しかし、従
来製法ではインスタントスープの溶解性が悪く、更に即
溶性が無く、だまやままこが発生したり、溶解後に濃度
勾配が発生したり、など様々な問題点が挙げられる。F
Dブロックスープでも粉末スープでもより高粘度のスー
プ、例えばポタージュスープではより顕著にこの問題が
発生する。これは、主原料である野菜に含まれる澱粉や
澱粉、ガム類等の増粘剤を多く使用することなどが、原
因と考えられている。こういった要因から、より本格
的、かつ素材を多量に使った濃厚なインスタントポター
ジュスープを作ることは困難であった。
Conventionally, instant soups are mainly made of dried vegetable powder, mixed with dextrin, dairy material, oil and fat material, seasoning, salt, sugar, starch, etc., and granulated. It is made by adding However, in the conventional production method, the solubility of the instant soup is poor, the instant soup is not immediately soluble, and there are various problems, such as the occurrence of gulls and cages and the occurrence of a concentration gradient after dissolution. F
This problem occurs more prominently in a D-block soup or a powdered soup with a higher viscosity soup, such as a potage soup. This is considered to be due to the use of a large amount of thickeners such as starch, starch, gums and the like contained in vegetables as a main raw material. For these reasons, it was difficult to make a full-fledged instant potage soup that was full-fledged and used a lot of ingredients.

【0004】[0004]

【発明が解決しようとする課題】このように、従来から
行われている真空凍結乾燥方法は、これを野菜の濃度が
高く高粘度かつ濃厚なスープに対して適用しても所期の
目的は達成することができない。すなわち、澱粉含有野
菜は、加熱時に高粘度となるため、製造上取り扱いにく
く、大半は加水を行い調理時の利便性を上げて製造を行
わざるを得ないが、この方法では、後の真空凍結乾燥時
に真空凍結乾燥時間及びコストを引き上げ、さらには、
製品体積の増加を生み出す。また、加水しない又は少な
い場合、高粘度のため、真空凍結乾燥時の脱水効率が非
常に悪く、またフリーズドライ食品を湯に溶解しても吸
水性が非常に悪い。一般的なブロック状フリーズドライ
食品の場合、30〜60cm程度の大きさであるた
め、溶解時のブロック中心部までの吸水性が悪く、完全
溶解までに時間及び強い攪拌が必要となるという問題点
があった。
As described above, even if the conventional vacuum freeze-drying method is applied to a high-viscosity and thick soup having a high concentration of vegetables, the intended purpose is as follows. Cannot be achieved. In other words, starch-containing vegetables have a high viscosity when heated, so they are difficult to handle in production, and most of them have to be manufactured by adding water and increasing convenience during cooking. Raises vacuum freeze drying time and cost during drying, and furthermore,
Creates an increase in product volume. In addition, when water is not added or has little water, dehydration efficiency during vacuum freeze-drying is very poor due to high viscosity, and water absorption is very poor even when freeze-dried food is dissolved in hot water. In the case of general block-shaped freeze-dried foods, the size is about 30 to 60 cm 3 , so that the water absorption up to the center of the block at the time of dissolution is poor, and time and strong stirring are required until complete dissolution. There was a point.

【0005】本発明は、このような問題点を解決して、
即溶性を有する卓越した新規なフリーズドライ食品を、
簡単な操作で且つ高い歩留りで効率的に工業生産できる
新しい製造法を新たに開発する目的でなされたものであ
る。
[0005] The present invention solves such problems,
Outstanding new freeze-dried food with immediate solubility
The purpose of the present invention is to develop a new manufacturing method capable of efficiently performing industrial production with a simple operation and a high yield.

【0006】また更に、本発明は、フリーズドライ時の
脱水効率を上げ、真空凍結乾燥コストを大幅に低減する
ことができ、また、高濃度の野菜ペーストを用いたフリ
ーズドライ食品であるため、濃厚なスープをつくること
が可能であり、フリーズドライ食品の中心部までの吸水
性に関する問題点も解決し、さらに野菜濃度が100%
のものを真空凍結乾燥した製品においても、熱湯による
溶解性が極めて良好なフリーズドライ食品を製造する方
法を新たに提供することを目的とするものである。
Further, the present invention can increase the dewatering efficiency during freeze drying, significantly reduce the cost of vacuum freeze-drying, and is a freeze-dried food using a high-concentration vegetable paste. It is possible to make fresh soup, solves the problem of water absorption up to the center of freeze-dried foods, and has a vegetable concentration of 100%
It is an object of the present invention to provide a new method for producing a freeze-dried food product having extremely good solubility in boiling water, even in a product obtained by vacuum freeze-drying the product.

【0007】[0007]

【課題を解決するための手段】本発明者らは、前項記載
の目的を達成すべく鋭意研究の結果、澱粉含有野菜を用
いたフリーズドライ食品の製造にあたり、原料の澱粉含
有野菜をペースト化し、これを澱粉分解酵素単独または
細胞破壊酵素との組合せにて酵素処理し、トレーに充填
後、予備凍結を行い真空凍結乾燥させることにより即溶
性を有する酵素処理した野菜ペーストのフリーズドライ
食品が得られることを見出し、このような有用新知見に
基づいて本発明を完成した。
Means for Solving the Problems The inventors of the present invention have conducted intensive studies to achieve the object described in the preceding section, and as a result, in producing freeze-dried foods using starch-containing vegetables, the raw material starch-containing vegetables were pasted, This is treated with an amylolytic enzyme alone or in combination with a cell-disrupting enzyme, filled in a tray, preliminarily frozen, and then freeze-dried to obtain a freeze-dried enzyme-treated vegetable paste having immediate solubility. Thus, the present invention has been completed based on such useful new findings.

【0008】本発明は、原料として澱粉含有野菜を用
い、特定の酵素を用いる酵素処理、及び予備凍結を伴う
真空凍結乾燥処理を有機的に結合し、更に、必要があれ
ば粒状化処理、副原料処理等を付加、介在せしめて、即
溶性を有する野菜ペーストのフリーズドライ食品を製造
する方法を新たに提供するものであって、得られたフリ
ーズドライ食品は、それ自体インスタントスープやポタ
ージュとして使用できるほか、このフリーズドライ食品
を原料として使用し、更にスープベース等を混合するこ
とによって各種の即席性最終製品を適宜自由に製造する
ことができる。
The present invention uses starch-containing vegetables as a raw material, organically combines an enzyme treatment using a specific enzyme, and a vacuum freeze-drying treatment with pre-freezing. It provides a new method for producing freeze-dried foods of vegetable paste with immediate solubility by adding or interposing raw material processing, etc., and the obtained freeze-dried foods are used as instant soups and potages themselves. In addition, by using the freeze-dried food as a raw material and further mixing a soup base or the like, various instant finished products can be freely produced as appropriate.

【0009】本発明に係るフリーズドライ食品は、例え
ば次の工程にしたがって製造することができる。(な
お、カッコ内は所望工程を指す。) 原料;澱粉含有野菜→(前処理)→微粉砕;ペースト化
(加水)→酵素処理→昇温;加熱処理、酵素失活、殺菌
→(その他原料)→冷却→充填→予備凍結→(粉砕、粒
状化)→真空凍結乾燥→(粉砕、粒状化)→フリーズド
ライ食品
The freeze-dried food according to the present invention can be produced, for example, according to the following steps. (Note that the parentheses indicate the desired process.) Raw materials: starch-containing vegetables → (pre-treatment) → fine grinding; pasting (hydrolysis) → enzyme treatment → heating; heat treatment, enzyme inactivation, sterilization → (other raw materials ) → Cooling → Filling → Pre-freezing → (Pulverization, granulation) → Vacuum freeze-drying → (Pulverization, granulation) → Freeze-dried food

【0010】(1)まず、澱粉含有野菜を物理的に微粉
砕処理する。ここで使用する野菜としては、とうもろこ
し、かぼちゃ、いも類(さつまいも、じゃがいも、さと
いも、やまいも等)、豆類(小豆、大豆、えんどう、さ
さげ、そら豆、黒豆、いんげん豆等)などが挙げられる
が、澱粉含有量が高いほどすぐれた効果が奏される。
(1) First, starch-containing vegetables are physically finely pulverized. Vegetables used here include corn, pumpkin, potatoes (sweet potatoes, potatoes, sweet potatoes, potatoes, etc.), and beans (red beans, soybeans, peas, pigtails, broad beans, black beans, green beans, etc.), etc., and starch. The higher the content, the better the effect.

【0011】野菜は、皮や芯などの不要物を取り除い
て、そのまま用いても良いし、必要であれば茹でたり、
煮たり、蒸したり、冷凍したり前処理を行って微粉砕し
てもよい。微粉砕処理は、コミトロール、マスコロイダ
ー、チョッパー、パルパーフィニッシャー等の破砕機ま
たは摩砕機を使用し、酵素の反応性の向上、かつより滑
らかな食感のペーストを得るために行う。粉砕品粒度
は、10〜200μm、好ましくは50〜100μmが
望ましい。
[0011] Vegetables may be used as they are by removing unnecessary substances such as skins and cores.
It may be boiled, steamed, frozen or subjected to a pretreatment to be finely pulverized. The pulverization treatment is performed using a crusher or a grinder such as Comitrol, a mass colloider, a chopper, a pulper finisher, etc., in order to improve the reactivity of the enzyme and obtain a paste having a smoother texture. The particle size of the pulverized product is desirably 10 to 200 µm, preferably 50 to 100 µm.

【0012】ペーストは、そのままでも良いが、使用目
的に応じて水、牛乳、液状食品などを添加して、加水を
行っても良い。また、粉砕時、破砕時に少量加水するこ
とにより摩擦が少なくなり、流動性が良くなる場合もあ
る。ただし、加水が多くなりすぎると、後に行う真空凍
結乾燥の処理効率が悪くなり、さらに、乾燥品がよりポ
ーラスになるため目的物のかさが増え、崩れやすくな
り、微粉が多く発生することになる。
The paste may be used as it is, or water may be added thereto, depending on the purpose of use, by adding water, milk, liquid food or the like. In addition, friction may be reduced by adding a small amount of water during pulverization or crushing, and the fluidity may be improved. However, when the amount of water is too large, the processing efficiency of the vacuum freeze-drying performed later becomes poor, and further, the dried product becomes more porous, so that the bulk of the target product increases, easily collapses, and a large amount of fine powder is generated. .

【0013】(2)次に、微粉砕処理が施されペースト
化された澱粉含有野菜を酵素処理する。酵素処理条件と
しては、酵素が失活しない範囲で適宜温度やpHを調整
し、酵素処理を行う。pHの調整には、重曹、クエン酸
等を使用してもよい。
(2) Next, the starch-containing vegetables that have been finely pulverized and made into a paste are enzymatically treated. As the enzyme treatment conditions, the temperature and pH are appropriately adjusted within a range where the enzyme is not deactivated, and the enzyme treatment is performed. For adjusting the pH, baking soda, citric acid or the like may be used.

【0014】ここで用いる酵素は、澱粉分解酵素として
α−アミラーゼを用い、必要であればグルコアミラーゼ
やβ−アミラーゼを一緒に用いても良く、1種類以上の
酵素を用いて処理を行う。また、澱粉分解酵素のみでも
良いが、必要であれば細胞破壊酵素も併用しても構わな
い。細胞破壊酵素を併用する場合はセルラーゼ、ヘミセ
ルラーゼ及びペクチナーゼのうち1種以上を用いる。効
率的に酵素反応を行わせるためには、澱粉分解酵素1種
以上、細胞破壊酵素1種以上、計2種以上併用すること
が好ましい。
As the enzyme used herein, α-amylase is used as a starch-degrading enzyme, and glucoamylase or β-amylase may be used together if necessary, and the treatment is performed using one or more enzymes. Further, only the starch-degrading enzyme may be used, but if necessary, a cell-disrupting enzyme may be used in combination. When a cell disrupting enzyme is used in combination, one or more of cellulase, hemicellulase and pectinase are used. In order to carry out the enzymatic reaction efficiently, it is preferable to use one or more types of amylolytic enzymes and one or more types of cell-disrupting enzymes in combination.

【0015】酵素処理は、一定の温度条件下で反応させ
るため、野菜ペーストを常時攪拌しつつ行うのが好まし
い。さらに高品質を追求するには、酵素失活を常圧下で
温度を上昇させるのが好ましい。そのためには、耐熱性
の低い酵素、例えばAspergillus oryzae起源のアミラー
ゼ、Aspergillus niger、Trichoderma viride起源のセ
ルラーゼ、Aspergillus niger起源のペクチナーゼなど
を用いるのが好ましい。
[0015] The enzyme treatment is preferably carried out while constantly stirring the vegetable paste in order to cause the reaction under a constant temperature condition. In order to further pursue high quality, it is preferable to increase the temperature under normal pressure for enzyme deactivation. For this purpose, it is preferable to use an enzyme having low heat resistance, such as an amylase derived from Aspergillus oryzae, a cellulase derived from Trichoderma viride, and a pectinase derived from Aspergillus niger.

【0016】(3)酵素処理後、酵素失活および殺菌を
目的に加熱処理を行う。酵素反応を終了させるために、
野菜ペーストの攪拌を行いながら温度を上昇させる。同
時に殺菌も行うため、酵素が失活できる温度および殺菌
できる温度まで上昇させる必要がある。昇温時にペース
トの攪拌を行うことにより、酵素失活を均一に行い、か
つ調理釜内のペースト温度のばらつきが抑えられ局部的
に品質が劣化しない。
(3) After the enzyme treatment, a heat treatment is performed for the purpose of deactivating and sterilizing the enzyme. To end the enzymatic reaction,
Raise the temperature while stirring the vegetable paste. At the same time, sterilization is performed, so it is necessary to raise the temperature to a temperature at which the enzyme can be deactivated and a temperature at which the enzyme can be sterilized. By stirring the paste at the time of raising the temperature, the enzyme is uniformly deactivated, and the variation in the paste temperature in the cooking pot is suppressed, so that the quality is not locally deteriorated.

【0017】具材及び/又は副原料(デキストリン、乳
原料、油脂原料、調味料、塩、砂糖など)を野菜ペース
トに添加・混合して調味を行う場合、添加のタイミング
に関しては、酵素の影響を受けにくい酵素処理後に行う
のが望ましい。ただし、昇温後での添加の場合、さらに
殺菌が必要となるため温度をさらに上昇させる必要があ
る。この際もペーストの常時攪拌を実施するのが良い。
具材及び/又は副原料を適宜選択、使用することによ
り、フリーズドライ食品を、原料ないし中間製品とする
のではなく、インスタントスープ、インスタントポター
ジュその他即溶性インスタント食品最終製品とすること
も可能である。
When ingredients and / or auxiliary ingredients (dextrin, dairy ingredients, oils and fats ingredients, seasonings, salt, sugar, etc.) are added to and mixed with vegetable pastes, the timing of addition is influenced by enzymes. It is desirable to carry out after an enzyme treatment which is less susceptible to heat. However, in the case of addition after the temperature rise, sterilization is further required, so that the temperature needs to be further raised. At this time, it is preferable to constantly stir the paste.
By appropriately selecting and using ingredients and / or auxiliary ingredients, it is also possible to use a freeze-dried food as an instant soup, instant potage, or other instantly soluble instant food final product instead of as a raw material or an intermediate product. .

【0018】(4)次に、上記で得た昇温済みのペース
ト、または調味ペーストを冷却し、成形容器へ充填す
る。さらにこれを−10℃〜−40℃程度の温度で予備
凍結を行う。
(4) Next, the heated paste or seasoned paste obtained above is cooled and filled into a molding container. Further, this is preliminarily frozen at a temperature of about −10 ° C. to −40 ° C.

【0019】ペースト、また調味ペーストを充填する容
器としては、アルミニウムやステンレス鋼などの金属製
の容器、ポリエチレン、ポリプロピレン等のプラスチッ
ク製の容器が好ましい。容器は5〜20mm程度の深さ
が好ましく、正方形、長方形、三角形などの区切りを設
けたものや、トレーやチューブ状など容器形状はどのよ
うなものでも良く、容積も適宜設定すれば良い。予備凍
結後フリーズドライを行う場合は、通常のフリーズドラ
イ製法で行われる予備凍結温度で良く、ペーストの凍結
状態により−20℃〜−40℃が好ましい。
As a container for filling the paste or the seasoning paste, a metal container such as aluminum or stainless steel, or a plastic container such as polyethylene or polypropylene is preferable. The container preferably has a depth of about 5 to 20 mm. The container may have any shape such as a square, a rectangle, or a triangle, or a tray or a tube. The container may have any shape, and the volume may be appropriately set. When freeze-drying is performed after preliminary freezing, the pre-freezing temperature used in the normal freeze-drying method may be used, and the temperature is preferably -20 ° C to -40 ° C depending on the frozen state of the paste.

【0020】(5)予備凍結後、真空凍結乾燥を行う。
使用目的に応じて、粉砕や裁断し真空凍結乾燥を行った
り、または真空凍結乾燥後に粉砕や裁断を行ったりし
て、粒状化する。真空凍結乾燥は、乾燥コスト削減のた
め、可能な限りペースト濃度を高くし水分の添加を極力
抑えた状態のペーストが好ましい。真空凍結乾燥は、通
常の製法で良く、絶えず水分の昇華が行われるように高
真空(1Torr以下、好ましくは0.7Torr以
下)下で、被乾燥品の品質を落とさない程度の温度で、
乾燥時間10〜30時間を要して、被乾燥物の最終水分
含量が5%以下となるような乾燥条件にて行う。
(5) After preliminary freezing, vacuum freeze-drying is performed.
Depending on the purpose of use, granulation is performed by crushing or cutting and vacuum freeze-drying, or crushing or cutting after vacuum freeze-drying. Vacuum freeze-drying is preferably a paste in which the paste concentration is as high as possible and the addition of moisture is minimized in order to reduce the drying cost. Vacuum freeze-drying may be carried out by a normal production method. Under a high vacuum (1 Torr or less, preferably 0.7 Torr or less) at a temperature that does not deteriorate the quality of the product to be dried under a high vacuum (less than 1 Torr, preferably 0.7 Torr or less) so that moisture sublimation is performed continuously.
The drying is performed under drying conditions such that the drying time is 10 to 30 hours and the final moisture content of the object to be dried is 5% or less.

【0021】使用目的に応じて、サイズが大きいものは
裁断、粉砕などを施して流通可能な大きさの70cm
以下にする。また、粉砕や裁断をして小さい粒を作るこ
とにより、より溶解性や即溶性が増す。しかし、細かく
粉砕や裁断しすぎると、通常の粉末パウダーと同程度の
品質となり、溶解性に問題がでてくるため好ましくない
ため、サイズは1mm以上にする。
Depending on the purpose of use, large-sized ones may be cut, crushed, etc. to a size of 70 cm 3 that can be distributed.
Do the following. In addition, by forming small particles by pulverizing or cutting, the solubility and immediate solubility are further increased. However, if the powder is too finely crushed or cut, the quality is almost the same as that of a normal powder, and there is a problem in solubility, which is not preferable. Therefore, the size should be 1 mm 3 or more.

【0022】真空凍結乾燥前に粉砕や裁断を行う場合、
凍結状態を保つために冷蔵庫や冷凍庫などの低温環境下
での粉砕作業のため人的負荷が大きく、かつ冷凍品の粉
砕のため機械負荷も大きい。しかし、粉砕した粒の大き
さにばらつきが少なく、微粉などの発生が少ないため、
ロスが少なくなり効率が良い。このことから、凍結ペー
ストの硬さが粉砕に適しているものである場合は、真空
凍結乾燥前に行うと良い。この場合、予備凍結温度は、
粉砕や破砕、切断しやすくするために、柔らかくなりす
ぎない程度に若干凍結温度を高く設定しておくと良い。
好ましくは−10℃〜−25℃であるが、ペーストの凍
結温度および粉砕時の摩擦熱等を考慮して適宜設定する
と良い。
When crushing or cutting before vacuum freeze-drying,
In order to maintain the frozen state, a heavy load is required for the pulverizing operation in a low-temperature environment such as a refrigerator or a freezer, and a large mechanical load is required for pulverizing a frozen product. However, there is little variation in the size of the crushed particles and there is little occurrence of fine powder, etc.,
Loss is reduced and efficiency is good. For this reason, when the hardness of the frozen paste is suitable for pulverization, it is preferable to perform the process before vacuum freeze-drying. In this case, the pre-freezing temperature is
In order to facilitate crushing, crushing, and cutting, it is preferable to set the freezing temperature slightly high so as not to be too soft.
The temperature is preferably −10 ° C. to −25 ° C., but may be appropriately set in consideration of the freezing temperature of the paste, frictional heat at the time of pulverization, and the like.

【0023】また、真空凍結乾燥後に粉砕や裁断を行う
場合は、作業上での負荷は軽減されるものの、ポーラス
である乾燥品を粉砕するために粒が崩れやすく、粉砕後
の粒の大きさにばらつきが生じやすくなる。よって、微
粉が多くなり、ロスが増加し、製造効率が悪くなる。そ
のため、真空凍結乾燥後のペースト乾燥品が崩れにくい
ものである場合はこの方法を用いると良い。粉砕や裁断
方法は、凍結状態の場合、ダイスカッター、チョッパ
ー、ミンチャー、エクストルーダー等を用いて行う。ま
た、乾燥状態の場合、スライサーや振動篩等の乾燥粉砕
装置を用いて行う。
When crushing or cutting is performed after vacuum freeze-drying, the load on the work is reduced, but the particles are liable to collapse because the dried porous material is crushed. Tends to vary. Therefore, fine powder increases, loss increases, and manufacturing efficiency deteriorates. Therefore, when the paste dried product after vacuum freeze-drying is difficult to collapse, this method may be used. The crushing or cutting method is performed using a die cutter, a chopper, a mincher, an extruder or the like in a frozen state. In the case of a dry state, the drying is performed using a dry pulverizer such as a slicer or a vibration sieve.

【0024】出来上がり大きさは、使用する目的に応じ
て適宜設定できる。好ましくは湯や水等で溶解する際の
易溶性や即溶性の面や、流通・販売の面から、大きさが
1mm 〜70cm、好ましくは3mm〜50cm
になるように仕げると良い。
[0024] The finished size depends on the purpose of use.
Can be set appropriately. Preferably when dissolved in hot water or water, etc.
In terms of easy solubility, quick solubility, distribution and sales,
1mm 3~ 70cm3, Preferably 3mm3~ 50cm3
It is good to serve to become.

【0025】(6)これにより目的とする即溶性を有す
る酵素処理野菜ペーストのフリーズドライ食品が得ら
れ、さらにインスタントスープの原料や乾燥野菜ブロッ
クや粉末野菜として他の食品製造に用いることができ
る。
(6) Thus, a freeze-dried food product of the desired enzyme-treated vegetable paste having immediate solubility can be obtained, and can be used as a raw material for an instant soup, a dried vegetable block, or a powdered vegetable in the production of other food products.

【0026】本発明に係るフリーズドライ食品は、上記
した製造工程において、加熱処理工程の後に、例えばイ
ンスタントスープとなるように具材及び/又は副原料を
選択して添加処理することにより、そのまま、インスタ
ントスープ等の最終製品となるものである。また、本発
明に係るフリーズドライ食品は、インスタントスープ等
の最終即席製品を製造するための原料ないし中間製品と
しても利用することができ、このフリーズドライ食品を
原料として、各種即席飲食品製造への広範な利用が可能
となる。
The freeze-dried food according to the present invention can be prepared as described above by, after the heat-treatment step, selecting and adding ingredients and / or auxiliary ingredients so as to form an instant soup, for example, It is a final product such as instant soup. Further, the freeze-dried food according to the present invention can also be used as a raw material or an intermediate product for producing a final instant product such as instant soup, and the freeze-dried food is used as a raw material to produce various instant food and drink products. Wide use is possible.

【0027】この場合、上記によって得られた酵素処理
野菜ペーストのフリーズドライ食品は、例えばインスタ
ントスープやインスタントポタージュの原料として用
い、これに具材及び/又は副原料を目的に応じて添加し
て、即席食品製品とすることができる。具材、副原料
は、液体の状態でも粉末状、固体状のものでも良い。こ
れを包装するときは、液状のものは別添として包装し、
本発明のフリーズドライ食品と分けて包装すると良い。
また、粉末状や固体のものはそのまま、あるいは、あら
かじめ造粒したものを本発明のフリーズドライ食品に混
合して包装したりすることもできる。
In this case, the freeze-dried food of the enzyme-treated vegetable paste obtained as described above is used as a raw material for, for example, an instant soup or an instant potage, and ingredients and / or auxiliary materials are added thereto according to the purpose. It can be an instant food product. The ingredients and auxiliary materials may be in a liquid state, a powdery state, or a solid state. When packing this, pack the liquid thing as a separate attachment,
It is good to package separately from the freeze-dried food of the present invention.
Further, the powdered or solid product may be packaged as it is, or may be granulated in advance and mixed with the freeze-dried food of the present invention.

【0028】本発明により製造されるフリーズドライ食
品は熱湯でも水でも溶解させることができるため、イン
スタントスープ(コーンスープ、コーンポタージュ、ポ
テトスープ、ポテトポタージュ、パンプキンポタージ
ュ、中華スープ等)以外にもパン製造や菓子類、健康食
品、飲料など(例えば、ゼンザイ、シルコ、ココア、果
汁、野菜汁、離乳食、流動食等)多様な食品に対して利
用で可能である。
Since the freeze-dried food produced by the present invention can be dissolved in boiling water or water, bread other than instant soup (corn soup, corn potage, potato soup, potato potage, pumpkin potage, Chinese soup, etc.) can be used. It can be used for a variety of foods such as manufacturing and confectionery, health foods, beverages (for example, Zenzai, silko, cocoa, fruit juice, vegetable juice, baby food, liquid food, etc.).

【0029】なお本発明において、具材としては次のも
のが非限定的に例示される。サケ、カニ、タラコ、チク
ワ、カマボコ、アサリ、ムール貝等の魚介類;豚肉、牛
肉、鶏肉、ベーコン、ハム、ソーセージ等の肉類;ホウ
レン草、タマネギ、キャベツ、モヤシ、ネギ、ニンジン
等の野菜類;マッシュルーム、シイタケ、マツタケ等の
キノコ類;ノリ、ワカメ等の海草類。
In the present invention, the following are non-limiting examples of ingredients. Seafood such as salmon, crab, cod roe, chikuwa, kamaboko, clam, mussels; meat such as pork, beef, chicken, bacon, ham, sausage; vegetables such as spinach, onion, cabbage, sprouts, leek, carrot; mushroom And mushrooms such as shiitake and matsutake; and seaweeds such as seaweed and seaweed.

【0030】副原料としては、乳製品、油脂製品、調味
料、香辛料、賦形剤、糊料等が使用され、非限定的具体
例は次のとおりである。生乳、脱脂(粉)乳、全脂粉
乳、バター、チーズ、クリーム、ヨーグルト、(脱脂)
濃縮乳、練乳等の乳製品;植物油、動物油、(半)硬化
油、マーガリン、ショートニング等の油脂製品;砂糖、
ソルビトール、ステビア、オリゴ糖、醤油、みりん、酒
類、食塩、食酢、化学調味料、各種ツユ、スープストッ
ク、ブイヨン、スープ、だし類、各種エキス等の調味
料。
As auxiliary materials, dairy products, oils and fats products, seasonings, spices, excipients, pastes and the like are used, and non-limiting specific examples are as follows. Raw milk, skim milk powder, whole milk powder, butter, cheese, cream, yogurt, (skim)
Dairy products such as concentrated milk and condensed milk; vegetable oils, animal oils, (semi) hardened oils, oils and fats products such as margarine and shortening;
Seasonings such as sorbitol, stevia, oligosaccharides, soy sauce, mirin, liquors, salt, vinegar, chemical seasonings, various tsuyu, soup stock, bouillon, soups, broths, and various extracts.

【0031】糊料としては、化工澱粉、増粘多糖類が用
いられる。糊料を添加する場合、タイミングとしては、
フリーズドライ食品の製造途中で添加せず、フリーズド
ライ食品と混合して使用すると良い。化工澱粉として
は、ソリューブルスターチ、ブリティッシュガム、酸化
澱粉、澱粉エステル、澱粉エーテル、オクテニルコハク
酸エステル等、澱粉に酸、アルカリ、熱、酵素等を加え
て分解する際に生じる中間生成物が適宜使用される。
As the paste, modified starch and polysaccharide thickener are used. When adding paste, the timing
It is advisable to mix it with freeze-dried food without adding it during the production of freeze-dried food. As the modified starch, an intermediate product generated when a starch is decomposed by adding an acid, an alkali, heat, an enzyme, or the like to a starch, such as soluble starch, British gum, oxidized starch, starch ester, starch ether, octenyl succinate, etc. is appropriately used. Is done.

【0032】本発明において使用する増粘多糖類として
は、天然ガム類が広く用いられ、次のようなものが例示
される:キサンタンガム、グアーガム、ローカストビー
ンガム、トラガントガム、タマリンドガム、カラギーナ
ン、ファーセレラン、アラビアガム、ジェランガム、サ
イリューム、カードラン等、海藻、種子、樹脂及び微生
物由来の物質の1種又は2種以上。
As the thickening polysaccharide used in the present invention, natural gums are widely used, and the following are exemplified: xanthan gum, guar gum, locust bean gum, tragacanth gum, tamarind gum, carrageenan, phaceleran, One or more kinds of substances derived from seaweeds, seeds, resins, and microorganisms, such as gum arabic, gellan gum, syllume, and curdlan.

【0033】本発明の作用メカニズムの詳細は、今後の
研究にまたねばならないが、現時点においては次のよう
に考えられている。すなわち、一般に、澱粉含有野菜の
濃度を高くして真空凍結乾燥を行うと野菜に含有する澱
粉が湯戻り時に溶解性に悪影響を与え、フリーズドライ
ブロックの中心部が復元せず芯が残る問題が生じる。本
発明においては、澱粉分解酵素及び細胞破壊酵素を利用
して酵素反応を行うことで、野菜の濃度を100%にし
て真空凍結乾燥した製品を製造しても、熱湯による溶解
性が良好で芯が残ることはない。このように真空凍結乾
燥に際し固形分を高濃度にすることができることは、真
空凍結乾燥コストの低減の点で工業的に極めて有利であ
る。また、消費者にとっても、溶解性が良くなれば、よ
り手間が掛からずにインスタントスープを食することが
でき、すぐれた簡便食品を提出することができるといえ
る。
The details of the mechanism of action of the present invention must be considered in future studies. At present, the following is considered. That is, in general, when the concentration of the starch-containing vegetable is increased and vacuum freeze-drying is performed, the starch contained in the vegetable adversely affects the solubility when the hot water returns, and the center of the freeze drive lock does not restore and the core remains. Occurs. In the present invention, the enzymatic reaction is carried out using a starch-degrading enzyme and a cell-disrupting enzyme, so that even if a vegetable freeze-dried product is manufactured with a vegetable concentration of 100%, the solubility in hot water is good, and Will not remain. The fact that the solid content can be made high in vacuum freeze-drying in this way is industrially extremely advantageous in terms of reduction in vacuum freeze-drying cost. In addition, it can be said that if the solubility is improved, consumers can eat instant soup without much trouble and can submit excellent and simple foods.

【0034】[0034]

【実施例】次に実施例をあげて本発明をさらに説明す
る。
The present invention will be further described with reference to the following examples.

【0035】[0035]

【実施例1】急速バラ凍結された冷凍スイートコーンを
スーパーマスコロイダー(商品名、増幸産業)で磨砕
し、平均径が80μmのコーンペーストを得た。このコ
ーンペースト6kgを50℃に昇温後(pHは7.
2)、アミラーゼ(ノボノルディスク社製「ファンガミ
ル800L」)を3.6kg、セルラーゼ2種(ノボノ
ルディスク社製「セルクラスト1.5L」「ビスコザイ
ムL」)を各1.8g添加混合し、上記の温度に保温し
た状態で30分間攪拌し酵素反応させた。酵素反応終了
後85℃に加熱して酵素失活させ、粘性の少ないコーン
ペーストを得た。
Example 1 Frozen sweet corn that had been rapidly rose-frozen was ground with a supermass colloider (trade name, Masuko Sangyo) to obtain a corn paste having an average diameter of 80 μm. After heating 6 kg of this corn paste to 50 ° C. (pH is 7.
2), 3.6 kg of amylase ("Fungamyl 800 L" manufactured by Novo Nordisk) and 1.8 g of two types of cellulase ("Cell Crust 1.5 L" and "Viscozyme L" manufactured by Novo Nordisk) were added and mixed. The mixture was stirred for 30 minutes while keeping the temperature at the above-mentioned temperature to cause an enzyme reaction. After completion of the enzymatic reaction, the mixture was heated to 85 ° C. to deactivate the enzyme, and a corn paste having a low viscosity was obtained.

【0036】このコーンペーストを成型容器(20mm
×20mm×7mmの三角柱)に充填し、−18℃で予
備凍結後、0.5Torr以下で真空凍結乾燥を行い、
三角柱型のブロック状の乾燥コーンペーストを得た。こ
の乾燥コーンペーストを熱湯または水50mlで溶解さ
せたところ、10秒で完全に溶解し、滑らかで均一なコ
ーンペーストが得られた。(下記表1を参照)
The corn paste was poured into a molding container (20 mm
× 20mm × 7mm triangular prism), pre-freeze at -18 ° C, vacuum freeze-dry at 0.5 Torr or less,
A dry cone paste in the form of a triangular prism block was obtained. When this dried corn paste was dissolved in hot water or 50 ml of water, it was completely dissolved in 10 seconds, and a smooth and uniform corn paste was obtained. (See Table 1 below)

【0037】さらに、この方法によって得られた乾燥コ
ーンペースト7gと調味料・澱粉・塩・砂糖・粉乳・油
脂・デキストリンなどを混合造粒したスープベース13
gを混合したものに、湯150mlを注いで緩く攪拌
し、復元させたところ、10秒後には均一に分散し粘性
のある風味豊かなコーンスープが得られた。
Further, a soup base 13 obtained by mixing and granulating 7 g of the dried corn paste obtained by this method with seasonings, starch, salt, sugar, powdered milk, oil and fat, dextrin, etc.
g was mixed, 150 ml of hot water was poured into the mixture, and the mixture was gently stirred and reconstituted. After 10 seconds, a corn soup with uniform dispersion and viscous flavor was obtained.

【0038】(比較例1)酵素を添加しないほかは実施
例1を繰り返し、三角柱型のブロック状の乾燥コーンペ
ーストを得て、熱湯または水50mlを注いだ。
(Comparative Example 1) Example 1 was repeated except that no enzyme was added, and a triangular prism-shaped block-shaped dried corn paste was obtained, and 50 ml of boiling water or water was poured.

【0039】結果は、原形のままスープ表面に浮かんだ
状態となり、味が不均一で商品価値の乏しいものであっ
た。また、製造途中の加熱工程においても強い粘性が出
てくる為、流動性が極めて悪く、加熱効率の低下、焦げ
付きの原因及び配管内での詰まりの原因となり、風香味
の悪いコーンペーストであった。(下記表1を参照)
The result was a state in which it was floating on the soup surface in its original form, and the taste was uneven and the commercial value was poor. In addition, since a strong viscosity comes out even during the heating process during the production, the fluidity is extremely poor, causing a decrease in heating efficiency, a cause of scorching and a cause of clogging in piping, and a corn paste with a poor flavor and flavor. . (See Table 1 below)

【0040】(比較例2)酵素を添加せず、コーンペー
スト重量に対して水分20wt%添加したもの、水
分50wt%添加したもの、及び水分50wt%且つ
実施例1に対してコーンペーストの固形量を合わせるた
めに、デキストリンをコーン重量に対して20wt%加
えたものを用い、ほかは実施例1を繰り返し、三角柱型
のブロック状の乾燥コーンペーストを得た。これに熱湯
または水50mlを注いだ。
(Comparative Example 2) The amount of corn paste added was 20 wt% based on the weight of the corn paste, 50 wt% was added, and the solid content of the corn paste was 50 wt% with respect to the example 1. Example 1 was repeated except that dextrin was added in an amount of 20 wt% based on the weight of the corn to obtain a dry cone paste in the form of a triangular prism. 50 ml of boiling water or water was poured into this.

【0041】の水分20wt%を添加したフリーズド
ライ品は原形のままスープ表面に浮かんだ状態となり、
味が不均一で商品価値の乏しいものであった。(下記表
1を参照) また、の水分50wt%を添加して作ったフリーズド
ライ品は溶解性が良好であるが、かさが大きく且つ壊れ
やすいものであった。よって、添加する水分が多くなる
と乾燥効率の低下につながる為、現実的ではないといえ
る。(下記表1を参照) さらに、の水分50wt%及び20wt%デキストリ
ンを添加して作ったフリーズドライ品は溶解性良好であ
るが、実施例1と同重量のコーン固形分を添加しようと
した際にはかさが大きく、目的のものにするためには最
終的に体積が大きくなりすぎて、現実的ではない。(下
記表1を参照)
The freeze-dried product to which 20% by weight of water has been added floats on the soup surface in its original form,
The taste was uneven and the commercial value was poor. (See Table 1 below) A freeze-dried product made by adding 50% by weight of water had good solubility, but was bulky and fragile. Therefore, it can be said that it is not practical because an increase in the added water leads to a decrease in drying efficiency. (See Table 1 below.) Further, a freeze-dried product made by adding 50% by weight and 20% by weight of dextrin has good solubility, but when adding the same weight of corn solids as in Example 1, It is bulky and ultimately too bulky to achieve the target, making it impractical. (See Table 1 below)

【0042】(比較例3)酵素を添加せず、加熱後5℃
まで冷却後、コーンペースト重量に対して1.6%の重
曹を添加し、成型容器(20mm×20mm×7mmの
三角柱)に充填し、予備凍結後真空凍結乾燥を行い、三
角柱型のブロック状の乾燥コーンペーストを得た。熱湯
または水50mlを注いでもフリーズドライ品はスープ
表面に浮かんだ状態となり、味が不均一で商品価値の乏
しいものであった。(下記表1を参照)
(Comparative Example 3) 5 ° C. after heating without adding enzyme
After cooling, baking soda (1.6% with respect to the weight of the corn paste) was added, and the mixture was filled in a molding container (triangular prism of 20 mm × 20 mm × 7 mm). A dried corn paste was obtained. Even if 50 ml of boiling water or water was poured, the freeze-dried product floated on the surface of the soup, and had a non-uniform taste and poor commercial value. (See Table 1 below)

【0043】(比較例4)酵素を添加せず、加熱後5℃
まで冷却後、ミキサーにてホイッピングし、体積で6%
気泡を含有させた。このコーンペーストを成型トレー
(20mm×20mm×7mmの三角柱)に充填し、予
備凍結後真空凍結乾燥を行い、三角柱型のブロック状の
乾燥コーンペーストを得た。熱湯または水50mlを注
いでもフリーズドライ品はスープ表面に浮かんだ状態と
なり、味が不均一で商品価値の乏しいものであった。
(下記表1を参照)
Comparative Example 4 5 ° C. after heating without adding enzyme
After cooling, whipping with a mixer, 6% by volume
Bubbles were included. This cone paste was filled in a molding tray (triangular prism of 20 mm × 20 mm × 7 mm), preliminarily frozen, and then subjected to vacuum freeze-drying to obtain a triangular prism block-shaped dried corn paste. Even if 50 ml of boiling water or water was poured, the freeze-dried product floated on the surface of the soup, and had a non-uniform taste and poor commercial value.
(See Table 1 below)

【0044】上記した実施例1及び比較例における結果
を下記表1に示すが、表中A〜Eは、それぞれ次のこと
を表す。 A:1ブロックの重量(g) B:熱湯(95℃)の溶解性 C:水(20℃)の溶解性 D:攪拌後の状態 (各サンプル1ブロックを熱湯又は水50mlに溶解後
、10秒間で20回攪拌したときの溶解状態) E:溶解率(%) (各サンプル1ブロックを熱湯50mlに溶解後、1分
間で120回攪拌した後の可溶性固形分の糖度(Bri
x)を測定。各サンプルについて物理的に強制的に攪拌
し、完全溶解した際の糖度を100として各サンプルの
溶解率を算出)
The results of Example 1 and Comparative Example described above are shown in Table 1 below, where A to E indicate the following, respectively. A: Weight (g) of one block B: Solubility in hot water (95 ° C.) C: Solubility in water (20 ° C.) D: State after stirring (After dissolving one block of each sample in 50 ml of hot water or water, 10 E: Dissolution rate (%) (1 block of each sample was dissolved in 50 ml of boiling water, and after stirring 120 times in 1 minute, the sugar content of soluble solids (Bri)
x) was measured. Each sample is physically forcibly stirred, and the dissolution rate of each sample is calculated based on the sugar content of 100 when completely dissolved.)

【0045】(表1) ──────────────────────────────────── A B C ──────────────────────────────────── D E D E ──────────────────────────────────── 実施例 酵素処理品 0.9 ◎ 100 ◎ 100 1 比較例 酵素処理無し 0.9 × 13 × 43 1 芯残る 芯残る 比較例 酵素処理無し 0.75 × 43 × 43 2− 加水20% 芯残る かき卵状に 分散、不溶 比較例 酵素処理無し 0.6 ◎ 56 × 44 2− 加水50% かき卵状に 分散、不溶 比較例 酵素処理無し 0.9 ◎ 100 × 57 2− 加水50% かき卵状に デキストリン 分散、不溶 20%添加 比較例 重曹1.6% 0.9 × 40 × 40 3 添加 芯残る 芯残る 比較例 ホイップ6% 0.9 × 56 × 56 4 気泡 芯残る 芯残る ────────────────────────────────────(Table 1) {ABC} ──────────────────────────────── D ED ────────────── ────────────────────── Example Enzyme-treated product 0.9 ◎ 100 ◎ 100 1 Comparative example No enzyme treatment 0.9 × 13 × 431 core remains Comparative example No enzymatic treatment 0.75 × 43 × 432 2-Hydro 20% Core residual Shaved egg-shaped dispersion and insoluble Comparative example No enzyme treatment 0.6 ◎ 56 × 442 2-Hydro 50% Shaved egg-shaped dispersion Comparative example No enzyme treatment 0.9 ◎ 100 × 57 2-Hydroxide 50% Shaved egg dextrin dispersed, insoluble 20% added Comparative example 1.6% sodium bicarbonate 0.9 × 40 × 403 added Remains Remains Remains Comparative Example Whip 6% 0.9 × 56 × 56 4 Bubbles Remains Remains ──────────────────────────── ────────

【0046】[0046]

【実施例2】コミトロール(商品名;アーシェル社製
品)でコーンを粉砕し、平均粒径100μmのコーンペ
ーストを得た。このペースト10kgを60℃に昇温
後、アミラーゼ(阪急バイオインダストリー株式会社製
「オリエンターゼAO10」)を4g、セルラーゼ2種
(阪急バイオインダストリー株式会社製「セルロシンA
C40」「セルロシンHC100」)を各2g添加溶解
し、上記の温度に保温した状態で20分間攪拌反応させ
た。90℃まで加熱し酵素失活を行い粘性の少ないコー
ンペーストを得た。
Example 2 Corn was pulverized with Comitrol (trade name; product of Arsell Co.) to obtain a corn paste having an average particle diameter of 100 μm. After heating 10 kg of this paste to 60 ° C., 4 g of amylase (“Orientase AO10” manufactured by Hankyu Bioindustry Co., Ltd.) and two kinds of cellulase (“Cellulosin A” manufactured by Hankyu Bioindustry Co., Ltd.)
C40 "and" Cellulosin HC100 ") were added and dissolved in 2 g each, and the mixture was stirred and reacted for 20 minutes while keeping the above-mentioned temperature. The mixture was heated to 90 ° C. to inactivate the enzyme, thereby obtaining a corn paste having a low viscosity.

【0047】このコーンペーストに粉末油脂1kgと生
クリーム1kgを添加混合し、80℃で再度加熱殺菌し
た後、この混合液を板状のトレーに充填し、−30℃で
一旦予備凍結後、真空凍結乾燥した。
To the corn paste, 1 kg of powdered fat and oil and 1 kg of fresh cream were added and mixed. The mixture was pasteurized again by heating at 80 ° C., and the mixture was filled in a plate-like tray. Lyophilized.

【0048】これによって得られた板状の乾燥品を、振
動篩にて粉砕し、4メッシュ〜8メッシュ品の粗粒を得
た。この粗粒10gとスープベース10gを混合したも
のに、湯150mlを注いで緩く攪拌し、復元させたと
ころ、10秒後には均一に分散し粘性のある風味豊かな
コーンポタージュが得られた。
The plate-like dried product thus obtained was pulverized with a vibration sieve to obtain coarse particles of 4 to 8 mesh products. 150 ml of hot water was poured into a mixture of 10 g of the coarse particles and 10 g of the soup base, and the mixture was slowly stirred and reconstituted. After 10 seconds, a viscous and flavorful corn potage was obtained which was uniformly dispersed.

【0049】[0049]

【実施例3】コミトロール(商品名;アーシェル社)で
カボチャを粉砕し、平均粒径100μmのカボチャペー
ストを得た。このペースト5kgを60℃に昇温後、ア
ミラーゼ(ノボノルディスク社製「ファンガミル800
L」)を2.5g、セルラーゼ2種(ノボノルディスク
社製「セルクラスト1.5L」「ビスコザイムL」)を
各1.5g添加混合し、上記の温度に保温した状態で2
0分間攪拌反応させた。85℃まで加熱し酵素失活を行
い粘性の少ないカボチャペーストを得た。
Example 3 Pumpkin was pulverized with a Comitrol (trade name: Arcel) to obtain a pumpkin paste having an average particle size of 100 μm. After heating 5 kg of this paste to 60 ° C., the amylase (“Fungamil 800” manufactured by Novo Nordisk) was used.
L ") and 1.5 g each of two types of cellulase (" Cerclast 1.5 L "and" Viscozyme L "manufactured by Novo Nordisk), and mixed while keeping the above temperature.
The reaction was stirred for 0 minutes. The mixture was heated to 85 ° C. to deactivate the enzyme, thereby obtaining a pumpkin paste having low viscosity.

【0050】このカボチャペーストにチキンブイヨン5
00gと脱脂濃縮乳500gを加え、混合溶解してか
ら、この混合液をポリエチレン製の袋に充填し、−10
℃で一旦予備凍結後、さいの目カッター(商品名;榎村
鐵工所)で5mm角に裁断し、−18℃で予備凍結後、
真空凍結乾燥した。
The chicken bouillon 5 was added to this pumpkin paste.
After adding and mixing and dissolving 500 g of skim-concentrated milk, the mixture was filled in a polyethylene bag, and -10
After pre-freezing at ℃ once, cut into 5 mm square with a dice cutter (trade name: Enomura Iron Works), pre-freeze at -18 ℃,
Vacuum freeze-dried.

【0051】これによって得られた顆粒状の製品約13
gとこれに約8gのスープベース(調味料・澱粉・塩・
砂糖・デキストリンなどを混合造粒したもの)とを混合
したものに、湯150mlを注いで緩く攪拌し、復元さ
せたところ、10秒後には均一に分散し粘性のある風味
豊かなカボチャのポタージュが得られた。
The granular product thus obtained is about 13
g and about 8 g of soup base (seasoning, starch, salt,
Pour 150 ml of hot water into a mixture of the mixture and granulated sugar and dextrin) and gently agitate to restore. After 10 seconds, a pumpkin with a homogeneous, viscous and flavorful pumpkin is obtained. Obtained.

【0052】[0052]

【発明の効果】本発明において、ペースト化され酵素処
理された野菜を高濃度において真空凍結乾燥ができ、か
つ溶解性の良好な酵素処理野菜ペーストのフリーズドラ
イ食品を提供することが可能となり、溶解性に問題のあ
ったポタージュスープ系のインスタントスープへの応用
等商品利用価値が高い。また、真空凍結乾燥に際し固形
分を高濃度にすることができることは、真空凍結乾燥コ
ストの低減の点で工業的に極めて有利である。
According to the present invention, pasteurized and enzyme-treated vegetables can be freeze-dried at a high concentration in a vacuum, and a freeze-dried food of an enzyme-treated vegetable paste having good solubility can be provided. It has high utility value, such as application to potage soup-based instant soup, which had problems with its properties. In addition, the fact that the solid content can be made high in vacuum freeze-drying is industrially extremely advantageous in terms of reduction in vacuum freeze-drying cost.

─────────────────────────────────────────────────────
────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成12年3月27日(2000.3.2
7)
[Submission date] March 27, 2000 (2003.
7)

【手続補正1】[Procedure amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0035[Correction target item name] 0035

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0035】[0035]

【実施例1】急速バラ凍結された冷凍スイートコーンを
スーパーマスコロイダー(商品名、増幸産業)で磨砕
し、平均径が80μmのコーンペーストを得た。このコ
ーンペースト6kgを50℃に昇温後(pHは7.
2)、アミラーゼ(ノボノルディスク社製「ファンガミ
ル800L」)を3.6g、セルラーゼ2種(ノボノル
ディスク社製「セルクラスト1.5L」「ビスコザイム
L」)を各1.8g添加混合し、上記の温度に保温した
状態で30分間攪拌し酵素反応させた。酵素反応終了後
85℃に加熱して酵素失活させ、粘性の少ないコーンペ
ーストを得た。
Example 1 Frozen sweet corn that had been rapidly rose-frozen was ground with a supermass colloider (trade name, Masuko Sangyo) to obtain a corn paste having an average diameter of 80 μm. After heating 6 kg of this corn paste to 50 ° C. (pH is 7.
2) Amylase ("Fungamil 800L" manufactured by Novo Nordisk) 1.8 g each of 6 g and two kinds of cellulases ("Cerclast 1.5 L" and "Viscozyme L" manufactured by Novo Nordisk) were added and mixed, and the mixture was stirred for 30 minutes while keeping the above temperature to carry out an enzyme reaction. After completion of the enzymatic reaction, the mixture was heated to 85 ° C. to deactivate the enzyme, and a corn paste having a low viscosity was obtained.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) A23L 1/40 A23L 1/40 4B069 2/39 3/44 3/44 2/00 Q (72)発明者 石坂 浩 岐阜県岐阜市則武中3−22−9 Fターム(参考) 4B016 LC06 LE02 LG05 LK12 LK18 LP01 LP08 4B017 LC08 LE01 LG06 LG20 LK13 LK23 LL04 LP03 LP06 LP18 4B022 LA05 LB06 LJ04 LJ08 LS06 4B036 LC03 LE01 LF01 LF02 LH12 LH29 LH49 LK02 LK06 LP05 LP09 LP24 4B047 LB09 LE06 LF08 LG27 LG39 LG57 LP07 LP08 LP18 4B069 BA03 BA07 BA12 HA01 HA18 KC20 KC29 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI theme coat ゛ (Reference) A23L 1/40 A23L 1/40 4B069 2/39 3/44 3/44 2/00 Q (72) Inventor Hiroshi Ishizaka 3-22-9 Noritakenaka, Gifu City, Gifu Prefecture F-term (reference) 4B016 LC06 LE02 LG05 LK12 LK18 LP01 LP08 4B017 LC08 LE01 LG06 LG20 LK13 LK23 LL04 LP03 LP06 LP18 4B022 LA05 LB06 LJ04 LJ08 LS06 4B032 LC03 LE01 LF03LF01 LH49 LK02 LK06 LP05 LP09 LP24 4B047 LB09 LE06 LF08 LG27 LG39 LG57 LP07 LP08 LP18 4B069 BA03 BA07 BA12 HA01 HA18 KC20 KC29

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】 物理的に微粉砕した澱粉含有野菜又はこ
れに加水したものを、野菜の澱粉組織の分解を促す澱粉
分解酵素を1種類以上用いて酵素処理を行い、酵素失活
後、冷却し成形容器へ充填後、予備凍結を行い、真空凍
結乾燥すること、を特徴とするフリーズドライ食品の製
造法。
1. A starch-containing vegetable which has been physically pulverized or a water-containing vegetable is treated with one or more kinds of starch-degrading enzymes which promote the decomposition of starch tissue of the vegetable. A method for producing a freeze-dried food, comprising pre-freezing after filling into a molded container, and freeze-drying in a vacuum.
【請求項2】 物理的に微粉砕した澱粉含有野菜又はこ
れに加水したものを、野菜の澱粉組織の分解を促す澱粉
分解酵素を1種以上、および、細胞組織の分解を促す細
胞破壊酵素のうち1種以上を用いて酵素処理を行い、酵
素失活後、冷却し成形容器へ充填後、予備凍結を行い、
真空凍結乾燥すること、を特徴とするフリーズドライ食
品の製造法。
2. A starch-containing vegetable which has been physically pulverized or a mixture thereof is added to one or more starch-degrading enzymes which promote the decomposition of starch tissue of a vegetable, and a cell-destructing enzyme which promotes the decomposition of cell tissue. Perform enzyme treatment using at least one of them, after inactivation of the enzyme, cooling, filling into a molding container, pre-freezing,
A method for producing freeze-dried food, which comprises freeze-drying in a vacuum.
【請求項3】 必要であれば、真空凍結乾燥する前また
は後に、粉砕、裁断等を行い、フリーズドライ食品の大
きさが1mm〜70cmとすること、を特徴とする請求
項1又は2に記載の製造法。
3. A freeze-dried food having a size of 1 mm 3 to 70 cm 3 , if necessary, before or after vacuum freeze-drying, wherein the size of the freeze-dried food is reduced to 1 mm 3 to 70 cm 3. Production method described in 1.
【請求項4】 澱粉含有野菜として、とうもろこし、か
ぼちゃ、いも類、豆類から選ばれる澱粉含有量の高い野
菜の少なくともひとつを使用すること、を特徴とする請
求項1〜3のいずれか1項に記載の製造法。
4. The method according to claim 1, wherein the starch-containing vegetable is at least one of vegetables having a high starch content selected from corn, pumpkin, potatoes, and beans. Production method as described.
【請求項5】 澱粉分解酵素としてα−アミラーゼを使
用し、必要あればこれにグルコアミラーゼ、β−アミラ
ーゼの1種以上混合して使用し、そして、細胞破壊酵素
としてセルラーゼ、ヘミセルラーゼ、ペクチナーゼの内
の1種以上を使用すること、を特徴とする請求項1〜4
のいずれか1項に記載の製造法。
5. An α-amylase is used as a starch-degrading enzyme, and if necessary, one or more of glucoamylase and β-amylase are used in combination, and cellulase, hemicellulase and pectinase are used as cell-disrupting enzymes. 5. Use of at least one of the above.
The production method according to any one of the above items.
【請求項6】 酵素失活後の野菜ペーストに具材及び/
又は副原料を添加、混合すること、を特徴とする請求項
1〜5のいずれか1項に記載の製造法。
6. Ingredients and / or vegetable paste after enzyme deactivation
The method according to any one of claims 1 to 5, wherein an auxiliary material is added and mixed.
【請求項7】 請求項1〜6のいずれか1項に記載の製
造法で製造してなる即溶性を有するフリーズドライ食
品。
7. A freeze-dried food having immediate solubility, which is produced by the production method according to any one of claims 1 to 6.
【請求項8】 請求項7に記載のフリーズドライ食品
に、具材及び/又は造粒してもよい副原料を混合及び/
又は付随せしめてなること、を特徴とするインスタント
食品。
8. Mixing and / or mixing of ingredients and / or auxiliary ingredients which may be granulated with the freeze-dried food according to claim 7.
Or an accompanying instant food.
【請求項9】 インスタント食品が、インスタントスー
プ、インスタントポタージュ、インスタントシチュー、
その他の乾燥飲料であること、を特徴とする請求項8に
記載のインスタント食品。
9. The instant food, wherein the instant soup, instant potage, instant stew,
The instant food according to claim 8, which is another dry beverage.
JP18173899A 1999-06-28 1999-06-28 Freeze-dried food with immediate solubility Expired - Lifetime JP4828675B2 (en)

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