JP2000342226A - Apparatus for producing giaoz - Google Patents

Abstract

PROBLEM TO BE SOLVED: To continuously produce giaoz (a dumpling stuffed with minced pork) having fold on the surface of skin. SOLUTION: A food ingredient A is put into a food ingredient-feeding pipe 10 and kneaded skin material B is put into a skin material feed pipe 30. A pyramidal face 21 is formed on the outer face in the lower part of an inside cyclic member 20 and a pyramidal face 61 is formed on the inner face of an outside cyclic member 60 arranged in the periphery. When a cylindrical screw 40 is rotated and driven, the skin material B is pushed to skin material feed passage R between both pyramidal faces and a cylindrical skin material B is fed from a cyclic skin material feed outlet (b) so as to enwrap the periphery of the cylindrical rod-like food ingredient A fed from a food ingredient feed outlet (a) and a rod-like giaoz material C is fed as a whole. Rightward half of the skin material feed outlet (b) is partially clogged by a clogging plate 70. Since the outside layer of skin material clogged by the clogging plate 70 is temporally made to stay in a space part S, the skin material B of rightward half is intermittently fed. Thereby, fold is formed on the surface. The rod-like giaoz material C is cut every a prescribed length to provide giaoz.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for producing gyoza, and more particularly to an apparatus for continuously producing gyoza by supplying ingredients and leather.

[0002]

2. Description of the Related Art In order to produce a large amount of gyoza in a short time,
A device capable of continuously producing dumplings is used. For example, Japanese Unexamined Patent Publication Nos. Hei 7-79746 and Hei 7-79747 disclose that dumplings that can continuously produce a large amount of dumplings can be produced by separately supplying ingredients and skin materials for making dumplings. An apparatus is disclosed.

[0003]

[Problems to be Solved by the Invention] When handmade gyoza, it is necessary to wrap the ingredients in a thin disk-shaped skin, but at this time, fold the skin while folding it It is common to close around the skin. As a result, the handmade gyoza has a large number of folds formed on one side, and a lot of ingredients are packed, giving a plump feel. Thus, in order to produce a good-looking dumpling, it is preferable to form a large number of folds on one side of the skin. However, the conventionally-produced gyoza manufacturing apparatus could not perform such a fold forming process.

[0004] Therefore, an object of the present invention is to provide a dumpling manufacturing apparatus capable of forming folds on the surface of the skin.

[0005]

SUMMARY OF THE INVENTION The present invention relates to an ingredient supply pipe for supplying ingredients in a dumpling manufacturing apparatus capable of continuously producing dumplings by supplying ingredients and leather. And, the outer surface forms a conical surface, and an inner annular member in which a material supply outlet connected to the end of the material supply pipe is formed at the center position of the conical surface, and the inner surface forms a conical surface, An outer annular member disposed around the inner annular member, skin material filling means for pushing the skin material between the inner annular member and the outer annular member, and filling the material inside the cylindrical skin material The bar-shaped gyoza material is cut at predetermined intervals, and cut and crimped portions for manufacturing the individual gyoza by crimping the skin material at both ends are provided, and the inner annular member and the outer annular member are each formed into a conical shape. The surfaces are arranged so as to face each other at a predetermined interval, and the skin material supply path is formed by the gap between the two conical surfaces. Then, the skin material pushed into the skin material supply path by the skin material filling means is supplied from an annular skin material supply port formed around the material supply port, and is supplied from the material supply port. It is configured so that the bar-shaped dumpling material is fed out by wrapping the raw material fed from the skin material supply outlet in a tubular shape, and guiding this to the cutting crimping section,
Further, at least a portion of the annular portion along the skin material supply outlet of the outer annular member is provided with a closing plate that functions to block a part of the outer layer of the skin material supplied from the skin material supply path,
In addition, between the closing plate and the outer annular member, a gap portion in which the supplied skin material can temporarily stay is formed, and a fold is formed on the surface of the skin. It is.

[0006]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below with reference to the illustrated embodiments. The dumpling manufacturing apparatus according to the present invention includes a material supply unit 100 and a cutting and pressing unit 200. The material supply unit 100 is a device that continuously supplies a bar-shaped gyoza material obtained by filling ingredients into a cylindrical skin material, and the cutting and crimping unit 200 feeds the bar-shaped gyoza material thus supplied at a predetermined interval. This is an apparatus that cuts each and then compresses the skin material at both ends to produce individual gyoza.

FIG. 1 is a longitudinal sectional view showing the basic structure of the material supply section 100. Ingredient supply pipe 1 located at the center
0 is a cylindrical tube for supplying ingredients for dumplings,
As described later, the ingredients are filled inside. An inner annular member 20 is joined to a lower end of the ingredient supply pipe 10. The inner annular member 20 is a cylindrical member that surrounds the periphery of the ingredient supply pipe 10, and is characterized in that the outer surface of the lower end portion forms a conical surface 21. That is,
The lower portion of the inner annular member 20 has a substantially conical shape, and a material supply port a connected to the lower end of the material supply pipe 10 is formed at the center of the cone. On the other hand, a flange portion 22 is formed at the upper end of the inner annular member 20, and a through hole 23 is partially formed in the flange portion 22.

The skin material supply pipe 30 is a cylindrical tube disposed outside the ingredient supply pipe 10, and the skin material is filled between the skin material supply pipe 30 and the cylindrical screw 40. become. The skin material is made of a viscous material obtained by kneading flour, and a cylindrical screw 40 is used to feed the skin material downward in the figure.
Is provided. The tubular screw 40 accommodates the ingredient supply pipe 10 in a hollow portion inside, and is rotationally driven by a drive motor (not shown). Cylindrical screw 40
When the cylindrical screw 40 is driven to rotate, the skin material filled inside the skin material supply pipe 30 is pushed downward through the through-hole 23.

The connection member 50 is a cylindrical member connected to the lower end of the skin material supply pipe 30, and has a screw formed on the outer periphery of the lower end. The attachment member 55 is a cylindrical member screwed to the screw of the connection member 50, and has a function of fixing the outer annular member 60. The outer annular member 60 is a cylindrical member having a conical surface 61 formed on an inner surface, and a step portion 62 is formed on a lower surface thereof. The outer annular member 60 is disposed around the inner annular member 20 and includes a conical surface 21 and a conical surface 61.
Are in parallel with each other at a predetermined interval, and are arranged to face each other. Conical surface 21 and conical surface 6
1 forms a skin material supply path R along the conical surface. When the cylindrical screw 40 functioning as the skin material filling means is rotationally driven, the skin material in the skin material supply pipe 30 is pushed into the skin material supply passage R through the through hole 23. The skin material pushed in this way becomes cylindrical from an annular skin material supply port b formed around the ingredient supply port a.
It is fed downward in the figure.

As a result, the ingredients are supplied in the form of a cylindrical rod from the ingredient supply port a, and are supplied in the form of a cylinder from the surrounding annular material supply port b. In addition, the cylindrical bar material is wrapped in the cylindrical bar material, so that the bar material and the bar material are supplied in the form of a bar-shaped dumpling material.
On the lower surface of the outer annular member 60, a half-moon fan-shaped closing plate 70 is attached by a screw 71. As described above, since the step portion 62 is formed on the lower surface of the outer annular member 60, a gap S as shown is formed between the closing plate 70 and the outer annular member 60. This blocking plate 7
The 0 and the gap S serve to form a fold on the right outer side of the stick-shaped dumpling material, as described later.

FIG. 2 is a bottom view of the outer annular member 60 used in the material supply section 100 shown in FIG. 1, and the shape of the closing plate 70 is clearly shown. This outer annular member 6
0 is shown in FIG. 1 along the section line XX in the figure. In FIG. 2, for reference, the position of the ingredient supply port a is shown by a dashed line, and a cylindrical material is supplied from the ingredient supply port a. The skin material supply port b corresponds to an annular portion around the ingredient supply port a, from which a cylindrical skin material is supplied. However, since the edge portion E of the closing plate 70 is arranged at a position that blocks a part of the skin material supply port b, the skin material supplied from the skin material supply path R through the skin material supply port b is removed. A part of the outer layer (the right half in FIG. 2) is blocked by the edge E of the blocking plate 70. However, due to the presence of the step 62, the closing plate 70 and the outer annular member 60
And a gap S is formed between them, and a part of the closed skin material can temporarily stay in the gap S.

FIG. 3 shows that the material supply unit 100 shown in FIG.
It is a sectional side view which shows the state at the time of actually filling and operating the material A and the skin material B. As shown, the ingredient A is filled in the ingredient supply pipe 10, and the skin B is filled in the skin supply pipe 30. When the cylindrical screw 40 is driven to rotate, as described above, the skin material B is pushed into the skin material supply path R, and is fed into a cylindrical shape from the skin material supply port b.
At this time, the cylindrical rod-shaped material A supplied from the material supply port a is wrapped by the cylindrical skin material B, and is supplied downward as a bar-shaped dumpling material C in the figure. However, since the closing plate 70 is attached to the right half of the skin material supply port b, the right part in the figure of the skin material B supplied from the skin material supply port b is one of the outer layers. The part is the closing plate 7
It is blocked by 0, so that intermittent dispensing occurs.

The reason why such intermittent supply is performed is that the outer layer portion of the skin material B closed by the closing plate 70 temporarily stays in the gap S. Is beyond the predetermined limit, it is considered that the skin material B is supplied at a stretch against the sealing force of the closing plate 70. In any case, due to such intermittent supply, a fold is formed on the surface of the right half skin material B provided with the closing plate 70. The size of the folds formed is
Can be adjusted by changing the position of.

Thus, the stick-shaped dumpling material C supplied from the material supply unit 100 is guided to the cutting and pressing unit 200.
FIG. 4 is a side cross-sectional view showing the entire configuration of the dumpling manufacturing apparatus including the material supply unit 100 and the cutting and pressing unit 200. The cutting and crimping section 200 includes a first molding drum 210 and a second molding drum 220. The first forming drum 210 is rotated by a rotating shaft 211 in the illustrated direction,
The second forming drum 220 is rotated by a rotation shaft 221 in the illustrated direction. The first molding drum 210 is formed with a concave molding part 212, and a bar-shaped dumpling material C is provided between the inner surface of the concave molding part and the outer peripheral surface of the second molding drum 220.
Is introduced. As the two drums 210 and 220 rotate in the illustrated direction, the bar-shaped dumpling material C is cut at predetermined intervals, and dumplings D are created. Both ends of the gyoza D are pressed by being sandwiched between both drums. The gyoza D thus created moves while being attached to the outer peripheral surface of the second molding drum 220, is separated by the separation plate 230, and falls downward in the figure. By such a process, dumplings D with folds formed on one side of the skin are continuously produced.

Although the present invention has been described based on the illustrated embodiment, the present invention is not limited to this embodiment, and can be implemented in various other forms. For example, in the above-described embodiment, the closing plate 70 is provided only on the right half so that the folds are formed on one side of the skin. The stop plates 70 may be provided on both left and right sides.
Further, in practicing the present invention, the form of the cutting and crimping section 200 is not limited to that shown in FIG. 4, and any form may be used.

[0016]

As described above, according to the gyoza manufacturing apparatus of the present invention, it is possible to form folds on the surface of gyoza skin.

[Brief description of the drawings]

FIG. 1 shows a material supply unit 100 of a dumpling manufacturing apparatus according to the present invention.
It is a sectional side view which shows the basic structure of.

FIG. 2 is a bottom view of an outer annular member 60 used in the material supply unit 100 shown in FIG.

FIG. 3 shows an ingredient A and a skin B in the material supply unit 100 shown in FIG.
FIG. 9 is a side sectional view showing a state in which the device is actually operated by supplying the same.

FIG. 4 is a side sectional view showing the entire configuration of the gyoza manufacturing apparatus according to the present invention.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 10 ... Material supply pipe 20 ... Inner annular member 21 ... Conical surface 22 ... Flange part 23 ... Through hole 30 ... Skin material supply pipe 40 ... Cylindrical screw 45 ... Bearing member 50 ... Connection member 55 ... Mounting member 60 ... Outside Annular member 61 ... Conical surface 62 ... Stepped part 70 ... Blocking plate 71 ... Screw 100 ... Material supply part 200 ... Cutting and crimping part 210 ... First forming drum 211 ... Rotary shaft 212 ... Concave forming part 220 ... Second forming drum 221: Rotating shaft 230: Peeling plate A: Ingredient B: Skin material C: Bar-shaped dumpling material D: Gyoza E: Edge part R: Skin material supply path S: Void part a: Material supply port b: Skin material supply port

Claims (1)

[Claims] 1. A dumpling manufacturing apparatus capable of continuously manufacturing dumplings by supplying ingredients and leather, wherein an ingredient supply pipe for supplying ingredients and a conical outer surface are provided. An inner annular member having a surface formed therein, and a material supply outlet connected to an end of the material supply pipe at a center position of the conical surface; and an inner surface forming a conical surface, An outer annular member disposed around; a skin material filling means for pushing a skin material between the inner annular member and the outer annular member; and a material filled into a cylindrical skin material A bar-shaped gyoza material, cut at predetermined intervals, and a crimping section for crimping the bark material at both ends to produce individual gyoza, and the inner annular member and the outer annular member each have a conical shape. The surfaces are arranged so as to face each other at a predetermined interval, and the skin material is supplied by the gap between the two conical surfaces. There are formed,
The skin material pushed into the skin material supply path by the skin material filling means is supplied from an annular skin material supply port formed around the material supply port, and supplied from the material supply port. The bar-shaped gyoza material is fed out by wrapping the raw material in a tubular shape with the skin material fed from the skin material feed port, and is guided to the cutting and crimping portion. At least a part of an annular portion of the member along the skin material supply port is provided with a closing plate that functions to close a part of an outer layer of the skin material supplied from the skin material supply path, and A dumpling manufacturing apparatus, wherein a gap is formed between the closing plate and the outer annular member so that the supplied skin material can temporarily stay there.