JP2000317649A - Forged piece body used as nozzle piece for gas pressure welding, manufacture of nozzle piece for gas pressure welding using the forged piece body, and burner for gas pressure welding using the nozzle piece - Google Patents

Forged piece body used as nozzle piece for gas pressure welding, manufacture of nozzle piece for gas pressure welding using the forged piece body, and burner for gas pressure welding using the nozzle piece

Info

Publication number
JP2000317649A
JP2000317649A JP11135248A JP13524899A JP2000317649A JP 2000317649 A JP2000317649 A JP 2000317649A JP 11135248 A JP11135248 A JP 11135248A JP 13524899 A JP13524899 A JP 13524899A JP 2000317649 A JP2000317649 A JP 2000317649A
Authority
JP
Japan
Prior art keywords
crater
gas supply
pressure welding
gas
gas pressure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11135248A
Other languages
Japanese (ja)
Other versions
JP3384771B2 (en
Inventor
Hiromi Nihei
ひろみ 二瓶
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP13524899A priority Critical patent/JP3384771B2/en
Publication of JP2000317649A publication Critical patent/JP2000317649A/en
Application granted granted Critical
Publication of JP3384771B2 publication Critical patent/JP3384771B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Gas Burners (AREA)
  • Forging (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a forged piece body for a nozzle piece for gas pressure welding, which has a new structure by which a prescribed range including the butt pressure welding surface parts of reinforcing bars to be subjected to gas pressure welding and its vicinity, can be surely heated, a new manufacturing method for the nozzle piece for gas pressure welding using the forged piece body, and a burner for gas pressure welding, which uses the nozzle piece. SOLUTION: This forged piece body 2 is used as a nozzle piece for gas pressure welding, which is constituted as follows, nozzle parts 32, 32 for a reinforcing bar axial center position, are arranged on the upper and lower sides of a center nozzle part 31 arranged in the center by the nozzle surface forming part 3 of a piece main body forming a gas supply path forming part 4 on the backside of the nozzle surface forming part 3. On the left and right of the center nozzle part 31 and the nozzle parts 32, 32 for each reinforcing bar axial center, nozzle parts 33, 33 ... for corresponding to a reinforcing bar diameter are arranged respectively, and groove parts 34, 34 ... for air supply are provided, which have been arranged lengthwise and crosswise around each nozzle surface and have been formed so that the groove parts become communicating shapes up to the outer periphery edge of the piece main body, and on nozzle surfaces, guide recess parts 35, 35 ... for piercing a gas hole are provided.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の目的】この発明は、鉄筋の端部同士を同心状に
圧接、結合するガス圧接工法に用いられるリングバーナ
ーに関するものであり、特にガス圧接の対象となる鉄筋
の突き合わせ圧接面部分、およびその近傍を含む所定範
囲が確実に加熱可能となる新規な構造のガス圧接用火口
駒、およびそれを使ったガス圧接用火口駒の新規な製造
方法、ならびにそのガス圧接用火口駒を用いた新規な構
造のガス圧接用バーナーを提供しようとするものであ
る。
SUMMARY OF THE INVENTION The present invention relates to a ring burner used in a gas pressure welding method for concentrically pressing and joining the ends of rebars, and more particularly to a butt press contact surface portion of a rebar to be subjected to gas pressure welding. A gas pressure welding crater piece having a novel structure that can surely heat a predetermined range including the vicinity thereof, a new method for manufacturing a gas pressure welding crater piece using the same, and a new method using the gas pressure welding crater piece It is an object of the present invention to provide a gas pressure welding burner having a structure.

【0002】[0002]

【従来の技術】土木、建築分野における鉄筋コンクリー
ト用鋼棒の接合は、その殆どがガス圧接工法によって行
われており、該ガス圧接工法は、一般に鉄筋の端部同士
を同心状に突き合わせた上、複数回に渡って加圧、減圧
を繰り返すと共に、接合部を周囲からアセチレンガス・
酸素混合ガスによる火炎で加熱し、同時に圧接すること
により、2本の鋼棒を一本に結合、一体化してしまうも
のである。
2. Description of the Related Art In the field of civil engineering and construction, most of steel bars for reinforced concrete are joined by a gas pressure welding method. In the gas pressure welding method, generally, ends of reinforcing bars are concentrically butted with each other. Pressurization and depressurization are repeated several times, and the joint is acetylene gas
By heating with a flame of an oxygen mixed gas and pressing simultaneously, two steel rods are combined and integrated into one.

【0003】従前から行われてきた一般的なガス圧接工
法では、接合部を環状に包囲するリングバーナーを用
い、鉄筋の圧接部分を全方位から適正且つ均質に加熱す
る方法が採用されており、リングバーナーは、図12の
従来のリングバーナーの斜視図に示されるように、図示
しない吹管に接続される吹管取付け口6に、先端側を二
又に分岐させ、ガス圧接対象鉄筋7,7の外周側を円弧
状に包囲するよう湾曲したガス供給管部5を設け、該ガ
ス供給管部5の円弧状先端側内周面には、周方向に沿っ
て点在する円柱状の火口チップ8,8,……を複数個突
設し、同火口チップ8,8,……の夫々の先端が、円弧
形状の中心に向かい、ガス圧接対象鉄筋7,7を中心と
する放射状配置となるようにしてあり、圧接作業の際に
は、ガス圧接対象鉄筋7,7の端面同士を同軸状に突き
合わせ、所定の圧力で互いを押し付けると共に、図示し
ない吹管に接続された吹管取付け口6から燃焼用ガスを
供給し、各火口チップ8,8,……の先端からガスを放
射、燃焼させることにより、ガス圧接対象鉄筋7,7の
接合端面を加熱し、鉄筋7,7の加熱状態を目視、確認
しながら圧接していくものである。
[0003] In a general gas pressure welding method that has been performed, a method is used in which a ring burner that surrounds a joint portion in a ring shape and a pressure-welded portion of a reinforcing bar is appropriately and uniformly heated from all directions. As shown in the perspective view of the conventional ring burner in FIG. 12, the ring burner has a distal end branched into two parts at a blow pipe mounting port 6 connected to a blow pipe (not shown). A gas supply pipe part 5 curved to surround the outer peripheral side in an arc shape is provided, and a cylindrical crater tip 8 scattered along the circumferential direction is provided on an inner peripheral surface of the gas supply pipe part 5 on the arc-shaped tip side. , 8, ... are protruded, and each tip of the crater tips 8, 8, ... is directed radially toward the center of the arc shape, with the rebars 7, 7 subject to gas pressure welding as a center. In the case of pressure welding work, the gas pressure welding target iron The end faces 7 and 7 are coaxially butted against each other and pressed against each other with a predetermined pressure, and a combustion gas is supplied from a blow pipe mounting port 6 connected to a blow pipe (not shown). By radiating and burning gas from the tip, the joint end faces of the gas pressure welding rebars 7, 7 are heated, and the rebars 7, 7 are pressed while visually confirming the heating state of the rebars 7, 7.

【0004】この従前からのガス圧接作業では、リング
バーナー火口チップ8,8,……からの火炎が、対象と
する鉄筋に集中するように構成してあるものの、各火口
チップ8,8,……から放出される燃焼ガスが、夫々所
定燃焼温度を維持する必要から当該鉄筋に集中するよう
に形成されていて、各火口チップ8,8,……全体の火
炎は、恰も鉄筋軸心に直交する薄っぺらな面状の火炎と
して当該鉄筋に放射されるため、ガス圧接作業基準どお
り「各鉄筋とも当接面から夫々少なくとも鉄筋径に相当
する幅の範囲を、一律且つ一定時間内に速やかに鉄筋中
心温度で約1200℃となるように加熱する。」には、
リングバーナー自体を、各火口チップ8,8,……の鉄
筋軸心からの距離が変わらないように注意しながら、鉄
筋当接面の左右(軸心方向)両側に、夫々少なくとも鉄
筋径に相当する幅分だけ素早く平行移動させるという極
めて熟練度の必要な作業を実施しなければならず、ガス
圧接作業中、圧接作業者は、それまでの豊富な経験と勘
とを頼りに、手にしたリングバーナーを、ガス圧接対象
鉄筋7,7の軸心方向両側に夫々素早く且つ微妙な感覚
で移動操作しながらの加熱作業を継続し、その短時間の
作業の中にも、部分的な異常な加熱を防止すると共に、
鉄筋7,7の接合部分に酸化被膜を生成してフラット破
面を形成してしまわないよう、接合部を還元炎シールド
によって包囲し、接合部分への不要な空気の侵入を阻止
するよう細心の注意を払わなければならない等といった
具合に、最適な条件を維持するための難しい作業操作が
求められる。
In the conventional gas pressure welding operation, although the flame from the ring burner crater tips 8, 8,... Is configured to concentrate on the target rebar, each of the crater tips 8, 8,. .. Are formed so as to concentrate on the rebar because it is necessary to maintain a predetermined combustion temperature, and the entire flame of each crater tip 8, 8,... As the gas pressure welding work standard, the rebar is swiftly and uniformly within a certain time within a width range corresponding to at least the rebar diameter from the abutting surface because it is radiated to the rebar as a thin planar flame that Heat to about 1200 ° C. at the central temperature. ”
The ring burner itself should be at least equivalent to the diameter of the rebar on both sides (axial direction) of the rebar abutment surface, taking care not to change the distance from the rebar axis of each crater tip 8, 8, .... It is necessary to carry out an operation that requires extremely skill, such as performing parallel translation quickly by the width that is performed, and during the gas pressure welding operation, the pressure welding operator obtained by relying on his abundant experience and intuition until then The heating operation is continued while moving the ring burner on both sides of the gas pressure welding rebars 7, 7 in the axial direction with a quick and subtle sensation. While preventing heating,
The joint is surrounded by a reducing flame shield so that an oxide film is not formed at the joint of the reinforcing bars 7 and 7 to form a flat fractured surface, and a meticulous measure is taken to prevent unnecessary air from entering the joint. Difficult work operations are required to maintain optimal conditions, such as when care must be taken.

【0005】こうした専門性の強い作業内容に起因して
派生する人材確保や作業効率の問題を解消するため、こ
れまでにも、ガス圧接に関する改良技術として特開平7
−214343号や特開平9−271963号公報等に
開示されているような各種の提案がなされている。例え
ば、特開平7−214343号公報には、棒鋼の接合端
面に脱酸素剤や脱水素剤を含む被覆剤を塗布することに
より、接合部の酸化被膜の生成を防止するものが開示さ
れており、また、特開平9−271963号公報では、
接合部分に炎を追従するよう制御することのできるガス
圧接装置が提案されている。しかし、これらは何れもリ
ングバーナーそのものを改良して火炎条件を有利にする
ものではなく、圧接対象鉄筋に被覆剤を塗布したり、圧
接作業を自動化することにより、従前からのリングバー
ナーを採用した圧接作業の高精度化、高効率化を図ろう
とするものであり、材料費や設備費用の高騰化を来して
しまうという難点を有するものであった。
[0005] To solve the problems of securing human resources and work efficiency resulting from such highly specialized work contents, Japanese Unexamined Patent Publication No.
Various proposals have been made as disclosed in Japanese Patent Application Laid-Open No. 214343/1997 and Japanese Patent Application Laid-Open No. 9-271963. For example, Japanese Patent Application Laid-Open No. Hei 7-214343 discloses a method in which a coating material containing a deoxidizing agent or a dehydrogenating agent is applied to a joint end face of a steel bar to prevent formation of an oxide film at a joint. Also, in Japanese Patent Application Laid-Open No. 9-271963,
There has been proposed a gas pressure welding device capable of controlling a joint to follow a flame. However, none of these methods improve the ring burner itself and make the flame conditions advantageous, and the conventional ring burner is adopted by applying a coating agent to the reinforcing steel to be welded or by automating the welding work. It is intended to increase the precision and efficiency of the pressure welding operation, and has the disadvantage of increasing the material costs and equipment costs.

【0006】以上のような事情に鑑み、従前までのよう
に高度な熟練技術を必要としたり、あるいは、高価な鉄
筋材料やガス圧接装置等を採用しなくとも、ガス圧接対
象鉄筋7,7の接合部を均質且つ適正に加熱することが
できる上、接合部分への空気の侵入によって酸化被膜が
形成され、圧接、熔接部分にフラット破面を生じて充分
な機械的強度を確保できない等といった弊害をなくすこ
とができないものかと、長年この業界に携わるものの一
人として深い関心を抱き、通常火口チップと称されてき
ている部分の性能を高めた、新たなガス圧接用バーナー
の研究、試作を繰り返し、圧接作業を容易にし、しかも
良好な圧接性能を得ることのできるものとして提供可能
な段階まで至ったが、その構造は従前までのリングバー
ナーに比較して複雑なものとなってしまい、茲にきて圧
接対象鉄筋7,7の直径に応じた各種のガス圧接用バー
ナーを生産する際の生産効率が悪化し、製造工数が多
く、価格高騰を招くという、新たな欠点を生じてしまう
ものとなっていた。
[0006] In view of the above-mentioned circumstances, even if a high level of skill is required as in the past, or even if expensive rebar materials or gas pressure welding devices are not employed, the rebars 7 and 7 subject to gas pressure welding can be used. In addition to being able to heat the joints uniformly and properly, the invasion of air into the joints creates an oxide film, causing flat fractures in the welded and welded parts, which can result in insufficient mechanical strength. As a person who has been involved in this industry for many years, he has been deeply interested in whether it can be eliminated, and has repeatedly researched and prototyped a new gas pressure welding burner that improved the performance of the part that is usually called the crater tip, It has reached the stage where it can be provided as a material that facilitates the crimping work and obtains good crimping performance, but its structure is more complex than the conventional ring burner. In this case, the production efficiency when producing various types of gas pressure welding burners corresponding to the diameters of the rebars 7 to be pressure welded is deteriorated, the number of manufacturing steps is increased, and the price rises. It had a new drawback.

【0007】この発明は、良好なガス圧接性能を確保し
た上、その生産性を高めることのできる新規なガス圧接
用バーナーの実用化に向けてさらなる開発、研究に着手
し、長期に渡る試行錯誤と幾多の試作、実験とを繰り返
してきたところ、それら従前からの問題を払拭可能とす
る新規な構造のガス圧接用火口駒を実現化することに成
功したものであり、以下では、図面に示すこの発明を代
表する幾つかの実施例と共に、その構成を詳述すること
とする。
The present invention has been undertaken for further development and research toward the practical use of a novel gas pressure welding burner capable of improving the productivity while ensuring good gas pressure welding performance, and has been conducting trial and error for a long time. After repeating many trial productions and experiments, we succeeded in realizing a gas pressure welding crater piece with a new structure that can eliminate those conventional problems, as shown in the drawings below. The configuration will be described in detail with some embodiments representative of the present invention.

【0008】[0008]

【発明の構成】図面に示すこの発明を代表する実施例か
らも明確に理解されるように、この発明に包含されるガ
ス圧接用火口駒とする鍛造駒体は、基本的に次のような
構成から成り立っている。即ち、比較的肉厚板状とした
火口面形成部の背面側に横棒状のガス供給路形成部を一
体形成してなる駒本体の、当該火口面形成部が、その火
口面中央に配した中央火口部の上下に、少なくとも各1
個ずつの鉄筋軸心位置用火口部を一列状で対称配置にす
ると共に、それら中央火口部および各鉄筋軸心用火口部
の左右には、夫々鉄筋径対応用火口部を一列状で対称配
置にした上、それら中央火口部および鉄筋径対応用火口
部で隣接する各火口部間には、各火口面周りに縦横に配
置され、駒本体外周縁まで連通状となる如くした給気用
溝部を設け、さらにそれら中央火口部および鉄筋径対応
用火口部の各火口面には、少なくとも1個以上のガス孔
穿設用の案内凹部を設けてなる如く構成されたガス圧接
用火口駒とする鍛造駒体である。
DESCRIPTION OF THE PREFERRED EMBODIMENTS As clearly understood from the embodiments of the present invention shown in the drawings, the forged piece used as a cradle piece for gas pressure welding included in the present invention is basically as follows. Consists of a configuration. In other words, the crater face forming part of the piece main body in which the horizontal bar-shaped gas supply path forming part is integrally formed on the back side of the crater face forming part which has a relatively thick plate shape is arranged at the center of the crater face. At least 1 each above and below the central crater
The craters for the rebar axis center positions are arranged in a line and symmetrically arranged, and the craters for the rebar diameter are arranged symmetrically in a row on the left and right sides of the central crater and the craters for each rebar axis, respectively. In addition, between the adjacent crater portions at the central crater portion and the crater portion corresponding to the rebar diameter, an air supply groove portion arranged vertically and horizontally around each crater surface so as to communicate with the outer peripheral edge of the bridge body. Further, a crater piece for gas pressure welding configured such that at least one or more guide recesses for drilling gas holes are provided on each crater face of the central crater part and the crater part corresponding to the rebar diameter. It is a forged piece.

【0009】この基本的な構成のガス圧接用火口駒とす
る鍛造駒体をより具体的な構成のものとして示すと、、
比較的肉厚板状とした火口面形成部の背面側に横棒状の
ガス供給路形成部を一体形成してなる駒本体の、当該火
口面形成部が、その火口面中央に配した中央火口部の上
下に、少なくとも各1個ずつの鉄筋軸心位置用火口部を
一列状で対称配置にすると共に、それら中央火口部およ
び各鉄筋軸心用火口部の左右には、夫々鉄筋径対応用火
口部を一列状で対称配置にした上、それら中央火口部お
よび鉄筋径対応用火口部で隣接する各火口部間には、各
火口面周りに縦横に配置され、駒本体外周縁まで連通状
となる如くした給気用溝部を設け、さらにそれら中央火
口部および鉄筋径対応用火口部の各火口面には、少なく
とも1個以上のガス孔穿設用の案内凹部を設けたものと
する一方、ガス供給路形成部は、その軸心方向の一端側
が、前記火口面形成部側に所定角度屈曲形成されてなる
ものとした構成を要旨とするガス圧接用火口駒とする鍛
造駒体となる。
A more specific structure of the forged piece as the cradle piece for gas pressure welding having the basic structure is as follows.
A central crater in which a crater face forming part is arranged at the center of the crater face of a piece body formed by integrally forming a horizontal rod-shaped gas supply path forming part on the back side of a relatively thick plate-shaped crater face forming part. At the top and bottom of each part, at least one crater for each rebar axis position is arranged in a line in a symmetrical arrangement, and the center crater part and the left and right crater parts for each rebar axis are respectively provided for the rebar diameter corresponding. The craters are arranged symmetrically in a row, and between the adjacent craters at the central crater and the rebar-diameter corresponding crater, they are arranged vertically and horizontally around each crater face and communicate with the outer periphery of the bridge body. In addition, at least one or more guide recesses for drilling gas holes are provided on each of the crater surfaces of the central crater portion and the crater portion corresponding to the reinforcing bar diameter. The gas supply path forming part has one end side in the axial center direction, The forged piece body to the gas pressure for the crater piece to gist configuration shall become formed predetermined angle bent section side.

【0010】そして、更に具体的に示せば、比較的肉厚
板状とした火口面形成部の背面側に横棒状のガス供給路
形成部を一体形成してなる駒本体の、当該火口面形成部
が、その火口面中央に配した中央火口部の上下に、少な
くとも各1個ずつの鉄筋軸心位置用火口部を一列状で対
称配置にすると共に、それら中央火口部および各鉄筋軸
心用火口部の左右には、夫々鉄筋径対応用火口部を一列
状で対称配置にした上、それら中央火口部および鉄筋径
対応用火口部で隣接する各火口部間には、各火口面周り
に縦横に配置され、駒本体外周縁まで連通状となる如く
した給気用溝部を設け、さらにそれら中央火口部および
鉄筋径対応用火口部の各火口面には、少なくとも1個以
上のガス孔穿設用の案内凹部を設けてなる火口面を有す
るものに形成される一方、ガス供給路形成部は、その軸
心方向の一端側が、前記火口面形成部側に所定角度屈曲
形成されると共に、同他端側の火口面形成部に近接する
箇所には、肉盛部を形成してなる構成を要旨とするガス
圧接用火口駒とする鍛造駒体ということができる。
[0010] More specifically, the crater face forming portion of the piece body, in which a horizontal rod-shaped gas supply path forming portion is integrally formed on the back side of the crater face forming portion having a relatively thick plate shape. At least one crater portion for each rebar axis position is arranged in a line in a symmetrical arrangement above and below a central crater portion arranged at the center of the crater surface, and the central crater portion and each rebar axis are arranged. On the left and right sides of the crater, the craters for the rebar diameter are arranged in a line and symmetrically, and between the adjacent craters at the center crater and the crater for the rebar diameter, around each crater face. Air supply grooves are provided vertically and horizontally so as to communicate with the outer peripheral edge of the bridge body, and at least one or more gas holes are formed in each of the crater surfaces of the central crater and the rebar diaper corresponding crater. It has a crater surface provided with a guide recess for installation. On the other hand, the gas supply path forming portion is formed such that one end in the axial direction is bent at a predetermined angle toward the crater surface forming portion, and the portion adjacent to the crater surface forming portion on the other end side is overlaid. It can be said that the forged piece body is a crater piece for gas pressure welding whose configuration is formed as a gist.

【0011】駒本体は、ガス圧接用火口駒の本体を形成
する機能を果たすものであり、火口面形成部およびガス
供給路形成部を一体に形成したものとしなければなら
ず、その全体を鍛造、鋳造等によって高気密に形成し、
穿孔加工を施さない限り、ガスを通過しない程度に緻密
なインゴット状に形成し、各火口部のガス孔や、ガス供
給管部の接続部等のある程度精度を要する部分のみを切
削による後加工ができるよう構成すべきであり、生産効
率を考慮して黄銅、銅、青銅、極軟鋼、炭素鋼、軟質ス
テンレス、アルミニウム、マグネシウム合金等の素材を
冷間鍛造して製造するのが最も望ましく、使用する素材
や製造条件に応じて、鋳造や焼結技術に基づいて製造す
ることもできる外、耐熱性を有する非金属材料を射出成
型したものとすることも可能である。
The bridge body serves to form the body of the cradle piece for gas pressure welding, and the crater face forming part and the gas supply path forming part must be integrally formed. Formed airtight by casting, etc.
Unless drilling is performed, it is formed in a dense ingot shape that does not allow gas to pass through, and post-processing by cutting only the gas holes at each crater and the connection parts of the gas supply pipes that require a certain degree of accuracy is required. It should be constructed in such a way that it can be manufactured, and considering the production efficiency, it is most desirable to manufacture by cold forging materials such as brass, copper, bronze, ultra mild steel, carbon steel, soft stainless steel, aluminum and magnesium alloy. Depending on the material to be manufactured and the manufacturing conditions, it can be manufactured based on a casting or sintering technique, or it can be injection-molded from a nonmetallic material having heat resistance.

【0012】火口面形成部は、中央火口部、鉄筋軸心位
置用火口部および鉄筋径対応用火口部を形成すると共
に、給気用溝部を形成する機能を果たすものであり、ガ
ス供給路形成部に添設状に一体形成されたものとしなけ
ればならず、火炎に対する充分な耐熱性を有し、ガス孔
の穿設を容易なものとするよう良好な切削加工を可能と
する快削性を有する素材から形成するのが望ましい。
[0012] The crater face forming portion serves to form a center crater, a crater for the rebar shaft center position, a crater for the rebar diameter, and a function of forming a gas supply groove. It must be formed integrally with the part, has sufficient heat resistance to flames, and free cutting that enables good cutting so that gas holes can be easily drilled It is desirable to form from the material which has.

【0013】中央火口部は、火口面形成部の略中央に形
成され、ガス孔を形成可能とする機能を果たすものであ
って、突端面にはガス孔穿設用の案内凹部を形成したも
のとすべきであり、鉄筋軸心位置用火口部は、中央火口
部の上下に位置して、圧接作業の際の圧接対象鉄筋の軸
心に平行状に位置するガス孔を形成可能とする機能を果
たし、中央火口部と同様に突端面にガス孔穿孔用の案内
凹部が形成されたものとすべきであり、また、鉄筋径対
応用火口部は、中央火口部および鉄筋軸心用火口部の左
右に位置して、圧接作業の際の圧接対象鉄筋の軸心に略
直交状に位置する一個または適宜間隔を隔てた複数個の
ガス孔を形成可能とする機能を果たすものであり、さら
に、供給ガス圧を低下させない範囲で、各火口部の外側
に補助的な火口部を形成することも可能である。
The central crater portion is formed substantially at the center of the crater surface forming portion, and has a function of enabling gas holes to be formed. The protruding end surface has a guide recess for forming gas holes. The crater for the rebar shaft center position is located above and below the center crater, allowing the formation of gas holes located parallel to the axis of the rebar to be welded during the welding operation. As in the case of the central crater, a guide recess for gas hole drilling should be formed on the protruding end surface as in the case of the central crater. It has a function of forming one or a plurality of appropriately spaced gas holes that are positioned substantially orthogonal to the axis of the rebar to be press-welded during the press-welding operation. An auxiliary crater outside each crater as long as the supply gas pressure is not reduced Form it is also possible to.

【0014】案内凹部は、ガス孔の穿孔位置を表示する
と共に、ガス孔を穿孔する際に切削工具の先端を正確に
導く機能を有するものであり、工具先端を案内可能な程
度の直径、深さに設定し、工具による切り込みを疎外し
ない、球面状、円錐状、多角錐状あるいは円柱状等の穴
形状とするのとが望ましく、生産性を考慮して、鍛造駒
体を鍛造する際に同時に型押し成型するのが好ましい。
また、給気用溝部は、各火口部に向けて周囲の新鮮な空
気を流通可能とする機能を果たすものであり、中央火口
部、鉄筋軸心位置用火口部および鉄筋径対応用火口部の
互いに隣接する各火口部間に形成した溝形状とすべきで
あり、空気の流通を妨げない平面直線状、あるいは緩や
かな平面曲線状の組合せによって形成するのが望まし
く、鍛造による成型が容易となるよう、僅かに抜き勾配
を有する拡開断面となる溝形状とするのがよい。
The guide recess has a function of displaying the drilling position of the gas hole and of accurately guiding the tip of the cutting tool when drilling the gas hole. The guide recess has a diameter and depth sufficient to guide the tool tip. It is desirable to set it to a hole shape such as a spherical shape, a conical shape, a polygonal pyramid shape or a cylindrical shape so that the cut by the tool is not alienated, and in consideration of productivity, when forging a forged piece, It is preferable to carry out embossing simultaneously.
In addition, the air supply groove serves to allow the surrounding fresh air to flow toward each crater, and the central crater, the crater for the rebar shaft center position, and the crater for the rebar diameter. It should be a groove shape formed between each crater part adjacent to each other, and it is desirable to form it by a combination of a plane linear shape that does not hinder the flow of air, or a gentle planar curve shape, and it is easy to form by forging Thus, it is preferable that the groove shape be an expanded cross section having a slight draft.

【0015】さらにまた、鍛造駒体は、駒本体ガス供給
路の何れか一端側あるいは両端側に設けられるガス供給
管部への接続部が、その軸心のガス供給路の軸心に対す
る角度を、ガス供給路および中央火口部の略軸心を通る
面内において凡そ135度ないし150度程度に規制し
てなるものとすると、ガス圧接用バーナーの形状、寸法
に対応した火口駒の形成に極めて都合の良いものとする
ことができる。
Further, in the forged piece body, the connecting portion to the gas supply pipe section provided at one end or both ends of the gas supply path of the piece body has an angle of its axis with respect to the axis of the gas supply path. If the angle is regulated to about 135 to 150 degrees in the plane passing through the gas supply path and the substantially central axis of the central crater, it is extremely convenient for forming a crater piece corresponding to the shape and dimensions of the gas pressure welding burner. Can be good.

【0016】[0016]

【関連する発明1】上記したガス圧接用火口駒とする鍛
造駒体に関連して、この発明にはその鍛造駒体を使用し
てガス圧接用火口駒を製造するガス圧接用火口駒の製造
方法も包含しており、その構成の要旨は、比較的肉厚板
状とした火口面形成部の背面側に横棒状のガス供給路形
成部を一体形成してなる駒本体の、当該火口面形成部
が、その火口面中央に配した中央火口部の上下に、少な
くとも各1個ずつの鉄筋軸心位置用火口部を一列状で対
称配置にすると共に、それら中央火口部および各鉄筋軸
心用火口部の左右には、夫々鉄筋径対応用火口部を一列
状で対称配置にした上、それら中央火口部および鉄筋径
対応用火口部で隣接する各火口部間には、各火口面周り
に縦横に配置され、駒本体外周縁まで連通状となる如く
した給気用溝部を設け、さらにそれら中央火口部および
鉄筋径対応用火口部の各火口面には、少なくとも1個以
上のガス孔穿設用の案内凹部を設けてなるガス圧接用火
口駒とする鍛造駒体に対し、各案内凹部に、所定角度を
もってガス供給路形成部に達するガス孔を夫々穿孔する
と共に、ガス供給路形成部の一端側からのみ、あるいは
両端に貫通状となる所定内径のガス供給路を穿孔し、同
ガス供給路の一端側あるいは両端に、同ガス供給路の軸
心に対する角度が、ガス供給路および中央火口部の略軸
心を通る面内において、使用するガス圧接用バーナーの
形状、寸法に応じて凡そ135度ないし150度程度の
範囲内に規制するガス供給管部の接続部を、適宜切削加
工することを基本的構成とするものである。
[Related invention 1] In connection with the above-described forged piece serving as a cradle piece for gas pressure welding, the present invention relates to a method for producing a crater piece for gas pressure welding using the forged piece. The gist of the configuration is that the crater face formation of the piece body formed by integrally forming the horizontal rod-shaped gas supply path forming part on the back side of the relatively thick plate-shaped crater face formation part At least one crater portion for each rebar axis position is arranged in a line in a symmetrical arrangement above and below a central crater portion arranged at the center of the crater surface, and the central crater portion and each rebar axis are arranged. On the left and right sides of the crater, the craters for the rebar diameter are arranged in a line and symmetrically, and between the adjacent craters at the center crater and the crater for the rebar diameter, around each crater face. An air supply groove that is arranged vertically and horizontally and communicates with the Further, on each crater surface of the central crater part and the crater part corresponding to the rebar diameter, a forged piece which is a gas pressure welding crater piece provided with at least one or more guide recesses for drilling gas holes, In each of the guide recesses, a gas hole reaching the gas supply path forming section at a predetermined angle is formed, and a gas supply path having a predetermined inner diameter is formed only at one end of the gas supply path forming section or at both ends. At one end or both ends of the gas supply path, the angle with respect to the axis of the gas supply path is within the plane passing through the gas supply path and the central axis of the central crater, and the shape and dimensions of the gas pressure welding burner to be used. The basic configuration is to appropriately cut a connection portion of the gas supply pipe portion which is restricted to a range of about 135 to 150 degrees according to the above.

【0017】この発明に包含されるガス圧接用火口駒の
製造方法を、より具体的な構成のものとして示せば、比
較的肉厚板状とした火口面形成部の背面側に横棒状のガ
ス供給路形成部を一体形成してなる駒本体の、当該火口
面形成部が、その火口面中央に配した中央火口部の上下
に、少なくとも各1個ずつの鉄筋軸心位置用火口部を一
列状で対称配置にすると共に、それら中央火口部および
各鉄筋軸心用火口部の左右には、夫々鉄筋径対応用火口
部を一列状で対称配置にした上、それら中央火口部およ
び鉄筋径対応用火口部で隣接する各火口部間には、各火
口面周りに縦横に配置され、駒本体外周縁まで連通状と
なる如くした給気用溝部を設け、さらにそれら中央火口
部および鉄筋径対応用火口部の各火口面には、少なくと
も1個以上のガス孔穿設用の案内凹部を設けてなるもの
とする一方、ガス供給路形成部は、その軸心方向の一端
側が、前記火口面形成部側に所定角度屈曲形成されてな
るものとしたガス圧接用火口駒とする鍛造駒体に対し、
各案内凹部に、所定角度をもってガス供給路形成部に達
するガス孔を夫々穿孔すると共に、ガス供給路形成部の
一端側からのみ、あるいは両端に貫通状となる所定内径
のガス供給路を穿孔し、同ガス供給路の一方端あるいは
両端に、同ガス供給路の軸心に対する角度が、ガス供給
路および中央火口部の略軸心を通る面内において、使用
するガス圧接用バーナーの形状、寸法に応じて凡そ13
5度ないし150度程度の範囲内に規制するガス供給管
部の接続部を、適宜切削加工するようにした構成を要旨
とするガス圧接用火口駒の製造方法ということができ
る。
If the method of manufacturing a cradle piece for gas pressure welding included in the present invention is described as a more specific structure, a horizontal rod-shaped gas supply is provided on the back side of a relatively thick plate-shaped crater surface forming portion. The crater face forming part of the bridge body formed integrally with the road forming part has at least one crater part for rebar axis center position arranged in a line above and below a central crater part arranged in the center of the crater face. In addition to the central crater and the crater for each rebar axis, the craters for the rebar diameter are arranged in a line in a symmetrical arrangement on the left and right, respectively. Between the adjacent crater portions at the crater portion, there are provided air supply grooves arranged vertically and horizontally around each crater surface so as to communicate with the outer peripheral edge of the piece body, and further for the central crater portion and the rebar diameter correspondence Each crater face of the crater should have at least one gas On the other hand, the gas supply path forming part is formed by bending one end of the gas supply path forming part in the axial direction at a predetermined angle to the crater face forming part side. For the forged piece body to be the crater piece,
In each of the guide recesses, a gas hole reaching the gas supply path forming section at a predetermined angle is formed, and a gas supply path having a predetermined inner diameter is formed only at one end of the gas supply path forming section or at both ends. At one or both ends of the gas supply path, the angle with respect to the axis of the gas supply path is within the plane passing through the gas supply path and the substantially central axis of the central crater, and the shape and dimensions of the gas pressure welding burner to be used. About 13 according to
It can be said that a method of manufacturing a cradle piece for gas pressure welding has a configuration in which a connection portion of a gas supply pipe portion that is restricted to a range of about 5 degrees to 150 degrees is appropriately cut.

【0018】さらに具体的な構成によって示せば、比較
的肉厚板状とした火口面形成部の背面側に横棒状のガス
供給路形成部を一体形成してなる駒本体の、当該火口面
形成部が、その火口面中央に配した中央火口部の上下
に、少なくとも各1個ずつの鉄筋軸心位置用火口部を一
列状で対称配置にすると共に、それら中央火口部および
各鉄筋軸心用火口部の左右には、夫々鉄筋径対応用火口
部を一列状で対称配置にした上、それら中央火口部およ
び鉄筋径対応用火口部で隣接する各火口部間には、各火
口面周りに縦横に配置され、駒本体外周縁まで連通状と
なる如くした給気用溝部を設け、さらにそれら中央火口
部および鉄筋径対応用火口部の各火口面には、少なくと
も1個以上のガス孔穿設用の案内凹部を設けてなる火口
面を有するものに形成される一方、ガス供給路形成部
は、その軸心方向の一端側が、前記火口面形成部側に所
定角度屈曲形成されると共に、同他端側の火口面形成部
に近接する箇所には、肉盛部を形成してなるガス圧接用
火口駒とする鍛造駒体に対し、各案内凹部に、所定角度
をもってガス供給路形成部に達するガス孔を夫々穿孔す
ると共に、ガス供給路形成部の一端側からのみ、あるい
は両端に貫通状となる所定内径のガス供給路を穿孔し、
同ガス供給路の一端側に、同ガス供給路の軸心に対する
角度が、ガス供給路および中央火口部の略軸心を通る面
内において、使用するガス圧接用バーナーの形状、寸法
に応じて凡そ135度ないし150度程度の範囲内に規
制するガス供給管部の接続部を適宜切削加工すると共
に、同他端側には、肉盛部内部に達するガス供給管部の
接続部を適宜切削加工するようにした構成を要旨とする
ガス圧接用火口駒の製造方法となる。
According to a more specific configuration, a crater surface forming part of a piece body in which a horizontal bar-shaped gas supply path forming part is integrally formed on the back side of a relatively thick plate-shaped crater surface forming part. At least one crater portion for each rebar axis position is arranged in a line in a symmetrical arrangement above and below a central crater portion arranged at the center of the crater surface, and the central crater portion and each rebar axis are arranged. On the left and right sides of the crater, the craters for the rebar diameter are arranged in a line and symmetrically, and between the adjacent craters at the center crater and the crater for the rebar diameter, around each crater face. Air supply grooves are provided vertically and horizontally so as to communicate with the outer peripheral edge of the bridge body, and at least one or more gas holes are formed in each of the crater surfaces of the central crater and the rebar diaper corresponding crater. With a crater surface with a guide recess for installation On the other hand, the gas supply path forming portion has one end in the axial direction bent at a predetermined angle on the crater surface forming portion side, and at a position adjacent to the crater surface forming portion on the other end side, In the forged piece body serving as a crater piece for gas pressure welding formed with a built-up part, a gas hole reaching the gas supply path forming part at a predetermined angle is formed in each guide recess, and the gas supply path forming part is formed. Perforating a gas supply passage of a predetermined inner diameter that is penetrated only from one end or at both ends,
At one end of the gas supply path, the angle with respect to the axis of the gas supply path depends on the shape and dimensions of the gas pressure welding burner used in a plane passing through the gas supply path and the substantially axis of the central crater. The connecting portion of the gas supply pipe portion, which is restricted to a range of about 135 to 150 degrees, is appropriately cut, and the connecting portion of the gas supply pipe portion reaching the inside of the buildup portion is appropriately cut at the other end side. A method of manufacturing a crater for gas pressure welding, which has a configuration adapted to be processed.

【0019】鍛造駒体に対して、ガス孔を穿孔する工程
と、ガス供給路を穿孔する工程との順序は、何れを先に
行ってもよく、鍛造駒体を製造する際に、同鍛造工程中
にガス供給路を打ち抜き穿孔してしまうことも可能であ
り、また、ガス供給路の穿孔工程と、ガス供給管部の接
続部を切削する工程との順序もまた、何れが先に行われ
ても、所望する同一の構造を得ることができる。さら
に、ガス孔の穿孔角度は、中央火口部を圧接対象鉄筋の
軸心に略直交するように穿孔し、それを取り巻いて位置
する他の火口部は、中央火口部を中心として、燃焼ガス
放出方向に向けて拡開する錐状を形成するように、夫々
が僅かに外側に向けて放射状となるように穿孔するとよ
い。
The order of the step of piercing the gas hole and the step of piercing the gas supply passage in the forged piece may be performed in any order. It is also possible to punch and pierce the gas supply path during the process. In addition, the order of the step of piercing the gas supply path and the step of cutting the connection part of the gas supply pipe section is also different. Even so, the same desired structure can be obtained. Further, the drilling angle of the gas hole is such that the center crater is pierced so as to be substantially perpendicular to the axis of the rebar to be pressed, and the other craters located around the center crater emit combustion gas around the center crater. The holes may be perforated so that each is slightly radially outward so as to form a conical shape that expands in the direction.

【0020】[0020]

【関連する発明2】更に、この発明の骨幹を成すガス圧
接用火口駒とする鍛造駒体と、上記した鍛造駒体を使用
したガス圧接用火口駒の製造方法とに関連し、この発明
には、それら鍛造駒体およびガス圧接用火口駒の製造方
法によって製造された、以下のような構成からなるガス
圧接用火口駒を使用したガス圧接用バーナーも、関連す
る発明として包含している。即ち、各案内凹部に、所定
角度をもってガス供給路形成部に達するガス孔を夫々穿
孔すると共に、ガス供給路形成部の一端側からのみ、あ
るいは両端に貫通状となる所定内径のガス供給路を穿孔
し、同ガス供給路の一端側あるいは両端に、同ガス供給
路の軸心に対する角度が、ガス供給路および中央火口部
の略軸心を通る面内において、使用するガス圧接用バー
ナーの形状、寸法に応じて凡そ135度ないし150度
程度の範囲内に規制するガス供給管部の接続部を、適宜
切削加工してなるガス圧接用火口駒の複数を、圧接対象
鉄筋を中心とする圧接に最適な離反距離半径で描かれる
円に沿って互いに等間隔を隔てて配置すると共に、同円
の外側に位置する複数本のガス供給管部を接続し、全て
のガス圧接用火口駒が一個の吹管取付け口に連通するよ
う接続してなる構成をその基本とするガス圧接用バーナ
ーである。
[Related Invention 2] Further, the present invention relates to a forged piece serving as a crater for gas pressure welding which forms a skeleton of the present invention, and a method for manufacturing a crater for gas pressure welding using the forged piece described above. A gas pressure welding burner using a gas pressure welding cradle piece having the following configuration, which is manufactured by the method of manufacturing the forged piece and the gas pressure welding crater piece, is also included as a related invention. That is, in each of the guide recesses, a gas hole reaching the gas supply path forming section at a predetermined angle is formed, and a gas supply path having a predetermined inner diameter that is penetrated only from one end of the gas supply path forming section or both ends. The shape of the gas pressure welding burner used in the plane where the angle with respect to the axis of the gas supply path is formed at one end or both ends of the gas supply path and the gas supply path and the central crater substantially pass through the axis. A plurality of crater pieces for gas pressure welding formed by appropriately cutting the connection portion of the gas supply pipe portion, which is restricted to a range of about 135 ° to 150 ° depending on the size, for pressure welding centering on the rebar to be welded. Along with the circle drawn at the optimum separation distance radius, they are arranged at equal intervals from each other, and a plurality of gas supply pipes located outside the circle are connected, and all the gas pressure welding crater pieces are one. Connect to the blow pipe installation port The connection was made by structure to a gas pressure for burners to the basic.

【0021】そして、さらに具体的には、各案内凹部
に、所定角度をもってガス供給路形成部に達するガス孔
を夫々穿孔すると共に、ガス供給路形成部の一端側から
のみ、あるいは両端に貫通状となる所定内径のガス供給
路を穿孔し、同ガス供給路の一端側に、同ガス供給路の
軸心に対する角度が、ガス供給路および中央火口部の略
軸心を通る面内において、使用するガス圧接用バーナー
の形状、寸法に応じて凡そ135度ないし150度程度
の範囲内に規制するガス供給管部の接続部を適宜切削加
工し、同他端側には、必要に応じて肉盛部内部に達する
ガス供給管部の接続部を適宜切削加工してなるガス圧接
用火口駒の複数を、圧接対象鉄筋を中心とする圧接に最
適な離反距離半径で描かれる円に沿って互いに等間隔を
隔てて配置すると共に、同円の外側に位置する複数本の
ガス供給管部を接続し、全てのガス圧接用火口駒が一個
の吹管取付け口に連通するよう接続してなるようにした
構成を要旨とするガス圧接用バーナーであるということ
もできる。
More specifically, a gas hole reaching the gas supply path forming portion is formed in each guide recess at a predetermined angle, and a through hole is formed only at one end of the gas supply path forming portion or at both ends. A gas supply path having a predetermined inner diameter is drilled, and an angle with respect to the axis of the gas supply path is used at one end of the gas supply path in a plane passing through the gas supply path and the substantially central axis of the central crater. Depending on the shape and dimensions of the gas pressure welding burner, the connecting portion of the gas supply pipe portion that is regulated to be within a range of about 135 to 150 degrees is appropriately cut, and the other end side is provided with a meat as necessary. A plurality of crater pieces for gas pressure welding formed by appropriately cutting the connection part of the gas supply pipe part reaching the inside of the protruding part are equal to each other along a circle drawn with the radius of separation distance optimal for pressure welding centering on the rebar to be welded. When placed at an interval, A gas pressure welding system having a configuration in which a plurality of gas supply pipe portions located outside the same circle are connected, and all gas pressure welding crater pieces are connected so as to communicate with one blow pipe installation port. It can also be said that it is a burner.

【0022】ガス圧接用バーナーは、最小で二個のガス
圧接用火口駒を使用し、互いの火口面で圧接対象鉄筋を
所定距離を隔て、挟み込むよう対峙するものとし、ガス
供給管で連結、形成することができる外、圧接対象鉄筋
を中心として平面正三角形の各頂点に一個ずつのガス圧
接用火口駒を合計三個配置し、夫々をガス供給管で連結
することも可能であり、また、ガス供給路形成部他端側
の火口面形成部に近接する箇所に形成した肉盛部を利用
し、ガス供給管部を同肉盛部内部に達するよう挿入して
接続し、ガス供給管部の極端な湾曲を避けた構造のもの
とすることも可能である。
The gas pressure welding burners use a minimum of two gas pressure welding crater pieces, and face each other so as to sandwich the rebars to be welded at a predetermined distance on the crater surfaces, and are connected by gas supply pipes. In addition to being able to be formed, it is also possible to arrange a total of three gas pressure welding crater pieces at each vertex of a plane regular triangle with the welding target reinforcing bar as a center, and to connect each with a gas supply pipe, A gas supply pipe portion is inserted and connected to reach the inside of the cladding portion by using a cladding portion formed at a location close to the crater face forming portion on the other end side of the gas supply passage forming portion; It is also possible to adopt a structure that avoids extreme curvature of the part.

【0023】ガス供給管部は、ガス圧接用火口駒および
吹管取付け口を充分な強度で連結する機能を果たすと共
に、吹管取付け口から各駒本体へ燃焼ガスを供給する機
能を果たすものであり、したがって、ガス圧接用バーナ
ーの形状を維持する強度と、内部に流れる燃焼用ガスの
気密を確保する密実性とを有したものとして形成されな
ければならず、且つ、ガス圧接用火口駒からの火炎によ
る過加熱が極力回避できる構造のものとすべきであり、
耐火性、断熱性に秀れた素材から形成されたものとする
外、外周壁面を耐火性のある断熱材で被覆したものとす
ることも可能であり、中途部をガス圧接用火口駒の火口
面形成部とは反対側に折曲して、火炎を回避すると共
に、圧接の際の圧接対象鉄筋から充分な距離を隔てて配
置されるよう形成したものとすることもできる。
The gas supply pipe section has a function of connecting the crater piece for gas pressure welding and the blow pipe mounting port with sufficient strength and a function of supplying combustion gas from the blow pipe mounting port to each piece body. Therefore, the gas pressure welding burner must be formed to have the strength to maintain the shape and the tightness to secure the airtightness of the combustion gas flowing inside, and to form the gas pressure welding crater piece. The structure should be such that overheating by flame can be avoided as much as possible.
In addition to being formed from a material with excellent fire resistance and heat insulation, it is also possible to coat the outer peripheral wall with a heat-resistant heat insulating material. It may be formed so as to be bent to the opposite side of the forming portion to avoid the flame and to be disposed at a sufficient distance from the reinforcing steel bar to be pressed at the time of pressing.

【0024】吹管取付け口は、燃焼用ガス弁、酸素弁、
および握り管等を有する吹管に、ガス供給管部を接続す
る機能を果たすと共に、吹管から供給された燃焼用ガス
をガス供給管部に分配、供給する機能を果たすものであ
り、充分な強度とガスの漏出を防止する気密の確保が肝
要であり、着脱が容易な脱着構造を有する連結部を設け
たり、高い気密を確保可能なネジ結合等によって吹管に
接続されるものとするのが望ましい。以下では、図面に
示すこの発明を代表する実施例と共に、その構造につい
て詳述することとする。
The blow pipe installation port is provided with a combustion gas valve, an oxygen valve,
And a function of connecting the gas supply pipe to the blowpipe having a gripping pipe and the like, and a function of distributing and supplying the combustion gas supplied from the blowpipe to the gas supply pipe. It is important to ensure airtightness to prevent gas leakage, and it is desirable to provide a connecting portion having a detachable structure that can be easily attached and detached, or to be connected to the blowpipe by a screw connection or the like that can ensure high airtightness. In the following, the structure of the present invention will be described in detail, together with the embodiment shown in the drawings.

【0025】[0025]

【実施例1】図1のガス圧接用火口駒とする鍛造駒体の
平面図、図2の図1の鍛造駒体の側面図、および図3の
図1の鍛造駒体を肉盛部側から見た正面図の各図に示さ
れる事例は、冷間プレス加工によって、火口面形成部と
ガス供給路形成部とが一体に形成された基本的構成から
なるこの発明に包含されるガス圧接用火口駒とする鍛造
駒体における代表的な一実施例を示すものである。
EXAMPLE 1 FIG. 1 is a plan view of a forged piece used as a cradle piece for gas pressure welding, FIG. 2 is a side view of the forged piece shown in FIG. 1, and FIG. The case shown in each of the front views as viewed from above is a gas pressure welding included in the present invention which has a basic configuration in which a crater face forming part and a gas supply path forming part are integrally formed by cold pressing. 1 shows a typical example of a forged piece used as a crater piece.

【0026】当該鍛造駒体2は、真鍮製の棒材を冷間プ
レス加工することによって火口面形成部3およびガス供
給路形成部4を一体形成したものであり、火口面形成部
3は、その中央に中央火口部31を形成すると共に、同
中央火口部31の上下夫々には、鉄筋軸心位置用火口部
32,32を形成し、中央火口部31および鉄筋軸心位
置用火口部32,32の左右には、鉄筋径対応用火口部
33,33,……を配置、形成した上、鉄筋軸心位置用
火口部32のさらに上下外側側には、補助的な鉄筋軸心
位置用火口部32,32,……を形成したものとなって
おり、また、各火口面の回りには縦横に位置し、駒本体
の外周縁まで連通された所定幅、所定深さの給気用溝部
34,34,……が、火口面形成部3表面側に向けて拡
開する形状に形成されており、さらに、中央火口部3
1、鉄筋軸心位置用火口部32,32および鉄筋径対応
用火口部33,33,……の夫々には、所定間隔を隔て
た位置毎に、ガス孔穿設用の略球面形状に形成された案
内凹部35,35,……を成型したものとなっている。
The forged piece 2 is formed by integrally forming a crater face forming part 3 and a gas supply path forming part 4 by cold-pressing a bar made of brass. A central crater portion 31 is formed at the center thereof, and crater portions 32, 32 for reinforcing bar axial position are formed on the upper and lower sides of the central crater portion 31, respectively. , 32 are arranged and formed on the left and right sides of the reinforcing bar diameter corresponding crater portions 33, 33,... The craters 32, 32,... Are formed vertically and horizontally around each crater face, and are provided with a predetermined width and a predetermined depth which are communicated to the outer peripheral edge of the bridge body. The grooves 34, 34,... Are formed so as to expand toward the surface of the crater surface forming portion 3. It is further central crater portion 3
1. Each of the crater portions 32, 32 for the rebar shaft center position and the crater portions 33, 33,... Corresponding to the rebar diameter is formed into a substantially spherical shape for drilling gas holes at positions spaced at predetermined intervals. .. Are formed.

【0027】ガス供給路形成部4は、その軸心方向の一
端側が、火口形成面部31側に向けて、後加工によって
形成されるガス供給路42および中央火口部31の略軸
心を通る面内において凡そ135度ないし150度程度
の角度Aに屈曲形成されたものとなっており、また、他
端側の火口形成面部31に近接する箇所には、同火口形
成面部31側に向けて突出する肉盛部41が形成されて
いる。
The gas supply path forming section 4 has one end in the axial direction directed toward the crater forming surface section 31 and a plane passing through the gas supply path 42 formed by post-processing and substantially the center of the central crater section 31. And is formed to be bent at an angle A of about 135 degrees to about 150 degrees, and protrudes toward the crater forming surface portion 31 at a position close to the crater forming surface portion 31 on the other end side. A built-up portion 41 is formed.

【0028】[0028]

【実施例2】図4のガス圧接用バーナーの平面図に示さ
れる事例は、この発明のガス圧接用火口駒を用いたガス
圧接用バーナーに包含される一実施例を示すものであ
り、ガス供給路44の一端側に設けられたガス供給管部
5の接続部43を、ガス供給路の軸心に対して凡そ13
5度の角度に折曲、形成した二個の鍛造駒体2,2を、
一個の吹管取付け口6に連結したものである。
Embodiment 2 A plan view of a gas pressure welding burner shown in FIG. 4 shows an embodiment included in a gas pressure welding burner using a gas pressure welding crater piece of the present invention. The connecting portion 43 of the gas supply pipe portion 5 provided at one end of the supply passage 44 is connected to the gas supply passage about 13
The two forged pieces 2, 2 bent and formed at an angle of 5 degrees,
It is connected to one blow pipe installation port 6.

【0029】当該ガス圧接用バーナー1は、一個の吹管
取付け口6から平面V字形状に分岐、延伸したガス供給
管部5の各先端部に、図1ないし図3に示すように鍛造
駒体2の火口面形成部3表面の各火口部31,32,3
2,33,33,……からガス供給路44に達するガス
孔を穿孔すると共に、ガス供給路形成部4の折曲形成さ
れていない他端側端面からガス供給路44を穿孔した
上、同他端側端面の穿孔による開口部に予め準備した蓋
体を結合して閉鎖し、さらに、ガス供給路形成部4の同
ガス供給路44の軸心に対する角度が、ガス供給路44
および中央火口部31の略軸心を通る面内において、凡
そ135度の角度に折曲されたガス供給路形成部4の一
端側にガス供給管部5の端部を接続する接続部43を切
削加工してなるガス圧接用火口駒2,2を熔接、ろう付
けあるいはネジ結合等によって接続、一体化し、それら
一対のガス圧接用火口駒2,2により、圧接対象鉄筋7
をガス圧接に好適な間隔を隔てて挟み込み、対峙するよ
う配置したものとなっている。
The gas pressure welding burner 1 is provided with a forged piece body as shown in FIG. 1 to FIG. Each crater part 31, 32, 3 on the surface of the crater face forming part 3 of 2
A gas hole reaching the gas supply path 44 from 2, 33, 33,... Is formed, and a gas supply path 44 is formed from the other end surface of the gas supply path forming portion 4 where the gas supply path forming portion 4 is not bent. A lid prepared in advance is connected to the opening formed by the perforation on the other end side and closed, and the angle of the gas supply path forming unit 4 with respect to the axis of the gas supply path 44 is adjusted by the gas supply path 44.
And a connecting portion 43 for connecting the end of the gas supply pipe portion 5 to one end of the gas supply passage forming portion 4 bent at an angle of about 135 degrees in a plane passing through the substantially central axis of the central crater portion 31. The gas pressure welding crater pieces 2, 2 formed by cutting are connected and integrated by welding, brazing, screw connection, or the like.
Are sandwiched at a suitable interval for gas pressure contact, and are arranged to face each other.

【0030】ガス圧接用火口駒2は、その中央火口部3
1をガス圧接する際の圧接対象鉄筋7の中心に向けて略
直交するよう穿孔されており、その周囲に形成した鉄筋
径対応用火口部33,33および鉄筋軸心位置用火口部
32,32,……のガス孔は、夫々が中央火口部33の
ガス孔を0度とした場合に、図1中の各鎖線矢印に示さ
れるように、外側に向けて3度ないし23度の範囲で放
射状に傾斜された状態に穿孔したものとなっており、そ
の傾斜具合は、図3中に鎖線で示される範囲に渡り、穿
孔角度を選択可能なものであって、ガス孔の軸心は、ガ
ス供給路44の中心に向かうように穿孔したものとする
外、ガス供給路44の周面側に接線状に開口するよう形
成することも可能である。
The crater piece 2 for gas pressure welding has a central crater 3
1 are bored so as to be substantially perpendicular to the center of the rebar 7 to be press-welded at the time of gas pressure welding. When the gas holes of the central crater 33 are each set to 0 degree, the gas holes of 3 to 23 degrees are directed outward as shown by the chain line arrows in FIG. Drilled in a state of being radially inclined, the degree of inclination is selectable perforation angle over the range shown by the chain line in FIG. 3, the axis of the gas hole, In addition to the hole being formed so as to be directed toward the center of the gas supply path 44, the gas supply path 44 may be formed so as to open tangentially on the peripheral surface side of the gas supply path 44.

【0031】[0031]

【実施例3】図5の三個のガス圧接用火口駒を使用した
ガス圧接用バーナーの平面図に示される事例は、三個の
ガス圧接用火口駒2′,2′,2′を好適に配置してな
るガス圧接用バーナー1であり、吹管取付け口6に対し
て、平面V字形に取付けられたガス供給管部6,6中の
一方の先端に、ガス供給路44の折曲した一端側が閉鎖
されたままであり、同他端側に同心状の接続部43を切
削加工したガス圧接用火口駒2′を略同心状に接続し、
他方のガス供給管部6の先端にも、ガス圧接用火口駒
2′が、同ガス供給路44の折曲されていない他端側を
同心状に接続したものとなっており、当該ガス圧接用火
口駒2′の約135度折曲した一端側には、圧接の際に
圧接対象鉄筋7を取り巻くよう、平面略L字形に屈曲し
たガス供給管部5の基端部が接続され、さらに、同L字
形のガス供給管部5先端部には、折曲状となる他端が閉
鎖されているガス圧接用火口駒2′が接続されたものと
なっており、合計三個のガス圧接用火口駒2′,2′,
2′の夫々は、ガス圧接の際の圧接対象鉄筋7を中心と
して、ガス圧接に最適な距離を離反すると共に、互いに
平面正三角形の頂点に配置されるよう構成したものであ
る。
Embodiment 3 In the example shown in the plan view of a gas pressure welding burner using three gas pressure welding crater pieces shown in FIG. 5, three gas pressure welding crater pieces 2 ', 2', 2 'are suitable. And the gas supply passage 44 is bent at one end of the gas supply pipes 6 and 6 attached in a plane V-shape with respect to the blow pipe attachment port 6. One end side is kept closed, and the gas pressure welding cradle piece 2 ′ obtained by cutting the concentric connection portion 43 is connected to the other end side substantially concentrically,
At the tip of the other gas supply pipe 6, a gas pressure welding crater piece 2 'is formed by connecting the other end of the gas supply path 44, which is not bent, concentrically. A base end of a gas supply pipe part 5 bent in a substantially L-shape in a plane is connected to one end side of the cradle piece 2 ′ bent at about 135 degrees so as to surround the reinforcing steel bar 7 to be pressed during pressing. The tip of the L-shaped gas supply pipe 5 is connected to a crater 2 'for gas pressure welding, the other end of which is bent and the other end of which is closed, for a total of three gas pressure welding pieces. Crater pieces 2 ', 2',
Each of 2 ′ is configured such that the optimum distance for gas pressure welding is separated from the welding target reinforcing bar 7 at the time of gas pressure welding and that they are arranged at the vertices of a plane regular triangle.

【0032】[0032]

【実施例4】次の図6の四個のガス圧接用火口駒を使用
したガス圧接用バーナーの平面図に示される事例は、四
個のガス圧接用火口駒2′,2′,……を有する代表的
なガス圧接用バーナー1の構成を示すものであり、当該
ガス圧接用バーナー1は、吹管取付け口6から平面V字
形に延出した二本の直管状ガス供給管部5,5の各先端
部に、ガス供給路44,44の両端を貫通状に形成した
ガス圧接用火口駒2′,2′の一端が接続され、各ガス
圧接用火口駒2′,2′夫々の他端側には、軸心長手方
向の中央部をガス圧接の際の圧接対象鉄筋7側に向け
て、凡そ150度の角度に折曲されたガス供給管部5,
5の基端部が接続され、さらに、同ガス供給管部5,5
の先端部には、夫々他端側を閉鎖したガス圧接用火口駒
2′,2の一端側を接続し、合計四個のガス圧接用火口
駒2′,2′,……を、ガス圧接する圧接対象鉄筋7を
中心とする正四角形の各頂角位置に配置し、対峙するガ
ス圧接用火口駒2′,2′同士の中央火口部31,31
を対角線状に位置するものとなっている。
Embodiment 4 FIG. 6 shows a plan view of a gas pressure welding burner using four gas pressure welding crater pieces, which is shown in the plan view of four gas pressure welding crater pieces 2 ', 2',... 1 shows a configuration of a typical gas pressure welding burner 1 having two straight gas supply pipe portions 5, 5 extending in a plane V shape from a blow pipe mounting port 6. One end of each of the gas pressure welding crater pieces 2 ', 2' formed by penetrating both ends of the gas supply passages 44, 44 is connected to each of the leading ends of the gas supply paths 44, 44, respectively. On the end side, a gas supply pipe part 5, which is bent at an angle of about 150 degrees, with the central part in the longitudinal direction of the axial center directed toward the rebar 7 to be pressed during gas pressing.
5 are connected to the gas supply pipes 5, 5, and
Are connected to one end of gas pressure welding crater pieces 2 ', 2 whose other ends are closed, and a total of four gas pressure welding crater pieces 2', 2 ',. Crater pieces 31 ', 31' which are arranged at the apical positions of a regular square centered on the reinforcing bar 7 to be welded, and which face the cradle pieces 2 ', 2' facing each other.
Are positioned diagonally.

【0033】[0033]

【実施例5】最後の図7に示したガス圧接用バーナー
も、上記実施例同様に四個のガス圧接用火口駒を使用し
た事例であって、この実施例のものの場合には、四個の
ガス圧接用火口駒2′,2′,……を有するガス圧接用
バーナー1の他の構成を示すものであり、合計四個のガ
ス圧接用火口駒2′,2′,……の配置される位置、お
よび互いを連結するガス供給管部5,5の形状ならびに
構造は、上記実施例4に示したものと基本的に同じであ
るが、吹管取付け口6から平面V字形に延伸され、左右
のガス圧接用火口駒2′,2′に接続されるガス供給管
部5,5の互いの間隔を、圧接対象鉄筋7の外径寸法よ
りも大きく設定されるように湾曲延長されたものとなっ
ている。
Fifth Embodiment A gas pressure welding burner shown in the last FIG. 7 is also an example in which four gas pressure welding crater pieces are used similarly to the above embodiment. ... shows another configuration of the gas pressure welding burner 1 having the gas pressure welding crater pieces 2 ', 2',..., And a total of four gas pressure welding crater pieces 2 ', 2',. The positions of the gas supply pipes 5 and the shapes and structures of the gas supply pipes 5 and 5 connecting them to each other are basically the same as those shown in the fourth embodiment. The distance between the gas supply pipes 5, 5 connected to the left and right gas pressure welding crater pieces 2 ', 2' is curved and extended so that they are set to be larger than the outer diameter of the reinforcing bar 7 to be pressure welded. It has become something.

【0034】吹管取付け口6から延伸されたガス供給管
部5,5は、圧接対象鉄筋7の外径寸法よりも大きい間
隔を隔てた部分を、同圧接対象鉄筋7の外径寸法と略同
じか、それよりも長い範囲に渡り平行状に延出され、そ
れらの各先端部にガス圧接用火口駒2′,2′の他端側
を接続したものとなっており、さらに強固な接続を得よ
うとする場合には、当該ガス圧接用火口駒2′,2′他
端側の火口面形成部3近傍に、図2に示すもののよう
に、肉盛部41を形成したものとしておき、同図中の二
点鎖線で示す状態にガス供給管部5を接続するよう構成
することができる。
The gas supply pipe portions 5, 5 extending from the blow pipe attachment port 6 have portions, which are separated by a distance larger than the outer diameter of the rebar 7 to be pressed, substantially the same as the outer diameter of the rebar 7 to be pressed. Or, they extend in a parallel manner over a longer range, and the other ends of the gas pressure welding crater pieces 2 ′, 2 ′ are connected to their respective tips, so that a stronger connection can be achieved. In the case of obtaining the crater pieces 2 'for gas pressure welding, a build-up part 41 is formed near the crater face forming part 3 on the other end side as shown in FIG. The gas supply pipe section 5 can be configured to be connected to a state shown by a two-dot chain line in FIG.

【0035】[0035]

【作用】以上のとおりの構成からなるこの発明の鍛造駒
体2は、図8の断面化した鍛造駒体2の側面図に示され
るように、ガス供給路形成部4に対して略同心状のガス
供給路44を形成し、さらに図9のガス供給管部の接続
例の側面図に示すように、ガス供給路44の端部にガス
供給管部5を接続する接続部43を切削加工し、ガス圧
接用火口駒2′として形成するものであり、ガス供給路
44の火口面形成部3側に折曲された端部には、ガス供
給路44に対する角度を、ガス供給路44および中央火
口部31の略軸心を通る面内において、凡そ135度の
角度Aに規制した接続部43を形成し、また、図10の
ガス供給管部の他の接続例の側面図に示されるように、
ガス供給路44に対する角度を、ガス供給路44および
中央火口部31の略軸心を通る面内において凡そ150
度の角度Bに規制した接続部43とすることも可能なも
のである。
The forged piece 2 of the present invention having the above-described structure is substantially concentric with the gas supply path forming portion 4, as shown in the sectional side view of the forged piece 2 in FIG. As shown in the side view of the connection example of the gas supply pipe section in FIG. 9, the connection section 43 that connects the gas supply pipe section 5 to the end of the gas supply path 44 is cut. The gas supply passage 44 is formed as a crater piece 2 'for gas pressure welding. The end of the gas supply passage 44 bent toward the crater surface forming portion 3 has an angle with respect to the gas supply passage 44, In a plane passing through the substantially central axis of the central crater portion 31, a connecting portion 43 restricted to an angle A of about 135 degrees is formed, and is shown in a side view of another connection example of the gas supply pipe portion in FIG. like,
The angle with respect to the gas supply passage 44 is approximately 150 in a plane passing through the gas supply passage 44 and the substantially central axis of the central crater 31.
It is also possible to use the connecting portion 43 regulated to the degree angle B.

【0036】また、図2に示すようにガス供給路形成部
4端部の火口面形成部3に近接する箇所に肉盛部41を
形成し、同図中二点鎖線で示すように、ガス供給管部5
を接続することができるように形成することも可能であ
り、さらに、図3に示すように各火口部31,32,3
2,33,33,……の各ガス孔は、ガス供給路44の
中心に向けて穿孔することも可能である外、ガス供給路
44の内周壁面に接線状となる範囲まで穿孔することが
可能であり、圧接対象鉄筋7の直径寸法に応じて適宜角
度を設定して穿孔加工可能である。
Further, as shown in FIG. 2, a built-up portion 41 is formed at a position close to the crater surface forming portion 3 at the end of the gas supply passage forming portion 4, and as shown by a two-dot chain line in FIG. Supply pipe section 5
Can be connected to each other. Further, as shown in FIG.
Each of the gas holes 2, 33, 33,... Can be bored toward the center of the gas supply passage 44, and besides, pierced to the tangential range on the inner peripheral wall surface of the gas supply passage 44. It is possible to set a proper angle in accordance with the diameter of the rebar 7 to be press-welded and perform the drilling.

【0037】図4に示したガス圧接用バーナー1は、吹
管取付け口6を燃焼用ガス弁、酸素弁、および握り管等
を有する吹管に接続し、燃焼ガスを供給して点火する
と、各ガス孔から放出される燃焼ガスが燃焼し、火炎を
放射するものとなり、対峙する一対のガス圧接用火口駒
2′,2′が、互いの火口面3間にガス圧接に好適な距
離を隔てて、圧接対象鉄筋7を挟み込み、図中の鎖線矢
印で示すように圧接対象鉄筋7の全周壁面に行き渡るよ
うに火炎を吹き付け、圧接対象鉄筋7接合部を均質に加
熱するものとなる。
The gas pressure welding burner 1 shown in FIG. 4 connects the blow pipe mounting port 6 to a blow pipe having a combustion gas valve, an oxygen valve, a gripping pipe, and the like. The combustion gas released from the hole burns and emits a flame, and a pair of opposed gas pressure welding cradle pieces 2 ′, 2 ′ are separated from each other by a distance suitable for gas pressure welding between the crater surfaces 3. Then, a flame is blown so as to sandwich the rebar 7 to be welded and spread over the entire peripheral wall surface of the rebar 7 to be welded as indicated by a chain line arrow in the figure, thereby uniformly heating the joint of the rebar 7 to be welded.

【0038】図5のガス圧接用バーナー1は、圧接対象
鉄筋7を中心とする正三角形の各頂点に位置するよう平
面配置された三個のガス圧接用火口駒2′,2′,2′
の夫々から、圧接対象鉄筋7の全周壁面に万遍なく火炎
を吹き付け、均質に加熱することとなり、また、全ての
ガス供給管部5,5,5は、火炎を避けるよう必要に応
じて屈曲、形成されているので、直接火炎の吹き付けを
受けることがなく、ガス圧接用バーナー1の耐久性と寿
命の向上が図られたものとなっている。
The gas pressure welding burner 1 shown in FIG. 5 has three gas pressure welding crater pieces 2 ', 2', 2 'which are arranged in a plane so as to be located at each vertex of an equilateral triangle centered on the reinforcing bar 7 to be pressed.
From each of the above, the flame is uniformly sprayed on the entire peripheral wall surface of the rebar 7 to be pressed and uniformly heated, and all the gas supply pipes 5, 5, 5 are provided as necessary to avoid the flame. Since it is bent and formed, the flame is not directly blown by the flame, and the durability and life of the gas pressure welding burner 1 are improved.

【0039】図6に示されるガス圧接用バーナー1は、
左右夫々の二個のガス圧接用火口駒2′,2′を接続す
るガス供給管部5,5の中途部を、各火口面形成部3,
3,……とは反対側に向けて突出するよう屈曲し、圧接
作業の際に圧接対象鉄筋7から所定距離を離反するよう
構成し、ガス供給管部5,5の以上加熱による破損の発
生を防止するものである。図11の好ましくない構造の
ガス圧接用バーナー1の平面図に示されるガス供給管部
5,5のように、火口面3から圧接対象鉄筋7までの最
適離反半径Rの内側に侵入してしまうことが避けられ
る。
The gas pressure welding burner 1 shown in FIG.
The middle part of the gas supply pipes 5, 5 connecting the two left and right crater pieces 2 ', 2' for gas pressure welding is
Are bent so as to protrude toward the opposite side to 3,..., And are configured to be separated from the rebar 7 to be press-welded by a predetermined distance during the press-welding operation, so that the gas supply pipes 5, 5 are damaged by overheating. It is to prevent. Like the gas supply pipes 5 and 5 shown in the plan view of the gas pressure welding burner 1 having an undesired structure in FIG. 11, the gas pressure welding burner 1 enters the inside of the optimum departure radius R from the crater face 3 to the reinforcing steel 7 to be pressed. That can be avoided.

【0040】また、図7に示されるガス圧接用バーナー
1は、図11の従前からの代表的な構造のガス圧接用バ
ーナー1の平面図に示される吹管取付け口6から延伸さ
れた左右一対のガス供給管部5,5の互いの離反距離
が、圧接対象鉄筋7の直径Dよりも小さく形成されたガ
ス圧接用バーナーに比較すると明らかなように、吹管取
付け口6から延伸した左右一対のガス供給管部5,5の
互いの離反距離を、圧接対象鉄筋7の直径Dよりも大き
く設定することが可能となり、圧接作業中に圧接対象鉄
筋7を吹管取付け口6から延伸した左右一対のガス供給
管部5,5の間に位置するように移動、操作可能であ
り、図2中に示すように肉盛部41内部までガス供給管
部5の端部が達するように接続することによって結合す
れば、さらに連結強度が高く、耐久性を向上したものと
なる。
The gas pressure welding burner 1 shown in FIG. 7 has a pair of right and left extending from the blow pipe mounting port 6 shown in the plan view of the gas pressure welding burner 1 having a typical structure shown in FIG. As is clear from comparison with a gas pressure welding burner in which the gas supply pipe parts 5 and 5 are separated from each other by a diameter D smaller than the diameter D of the reinforcing bar 7 to be welded, a pair of left and right gas extending from the blow pipe attachment port 6 is provided. The separation distance between the supply pipe portions 5 and 5 can be set to be larger than the diameter D of the reinforcing bar 7 to be pressed, and a pair of left and right gas extending the reinforcing bar 7 from the blow pipe attachment port 6 during the pressing work. It is movable and operable so as to be located between the supply pipe sections 5 and 5, and is connected by connecting so that the end of the gas supply pipe section 5 reaches the inside of the built-up section 41 as shown in FIG. If you do, the connection strength High, and those having improved durability.

【0041】[0041]

【効果】以上のとおり、この発明のガス圧接用火口駒と
する鍛造駒体によれば、従前まであれば、圧接対象鉄筋
の直径毎に個別に設計した火口駒を、その都度一から切
削加工して製造することが必要であり、製作に要する期
間が長期化し、製造コストを引き上げてしまい、ガス圧
接用バーナーの需要の発生に応じて迅速に製造、供給で
きるものではなく、注文を受けてから出荷するまでのリ
ードタイムが長く、高価なものとなりがちであったのに
対し、このような一切の問題を解消して、一般に使用さ
れる鉄筋の直径の殆ど全てに対して、同一形状に予め製
造してある鍛造駒体を使用し、圧接対象となる鉄筋径に
応じてガス供給路とガス孔とを後から穿設、完成するよ
うにしてあって、在庫に要する部品点数を著しく削減す
ることが可能になると共に、細部の造形までを鍛造によ
って成型することにより、切削加工部を減少し、製造工
数を大巾に低減することができるという極めて秀れた特
徴を有するものとなる。
As described above, according to the forged piece used as the cradle piece for gas pressure welding of the present invention, the crater piece individually designed for each diameter of the rebar to be welded can be cut from the first time. It is necessary to manufacture the gas pressure welding burner for a long period of time, increasing the manufacturing cost. The lead time from shipment to shipment was long and tended to be expensive, but all such problems were solved and almost all the diameters of commonly used rebars were made the same shape. Using pre-manufactured forged pieces, gas supply passages and gas holes are drilled later according to the rebar diameter to be pressed and completed, so the number of parts required for inventory is significantly reduced. It is possible to do Together, by molding by forging to shaping detail, it reduces the cutting portion comes to have a very Xiu features that it is possible to reduce the number of manufacturing steps by a large margin.

【0042】特に、この鍛造駒体のガス供給路形成部の
両端は、圧接対象となる鉄筋径に応じたガス供給管部の
接続角度やガス孔の穿設角度、あるいはガス圧接用バー
ナーとしての火口配置構造に応じたガス供給管部の接続
角度等に対しても十分対応可能となる構造に形成してあ
ることから、圧接対象となる鉄筋径に応じてそのガス供
給管部の接続角度やガス孔の穿設角度、あるいは火口配
置構造に応じたガス供給管部の接続角度を最適なものに
設定して穿設加工しさえすれば、各種用途のものが正確
且つ大量に生産され、しかも従前までのノズルでは得ら
れなかった広い範囲に平均的に火炎を放射できる略理想
的な構造のガス圧接用火口駒の提供が可能になり、短納
期で低廉なガス圧接用火口駒の生産に大いに威力を発揮
するという大きな利点が得られることになる。
In particular, both ends of the gas supply path forming portion of the forged piece body are connected to the gas supply pipe according to the diameter of the reinforcing bar to be pressed, the gas hole drilling angle, or the gas pressure welding burner. Since it is formed in a structure that can sufficiently respond to the connection angle etc. of the gas supply pipe part according to the crater arrangement structure, the connection angle of the gas supply pipe part according to the rebar diameter to be pressed As long as the drilling angle of the gas hole or the connection angle of the gas supply pipe part according to the crater arrangement structure is set to the optimum one and drilling is performed, various applications can be produced accurately and in large quantities, and It is possible to provide a gas pressure welding cradle piece with an almost ideal structure that can radiate flames over a wide range that could not be obtained with conventional nozzles, and it is very powerful in the production of gas delivery craters with short delivery time and low cost To demonstrate So that the point can be obtained.

【0043】また、この鍛造駒体を使ったガス圧接用火
口駒の製造方法は、ガス供給管部の間や端部に接続され
る全てのガス圧接用火口駒を、同一形状の鍛造駒体から
製造できることとなって、成型用金型、工作機械および
治工具等を共通化することができ、同一の機械設備を使
用した一回の段取りで複数種類のガス圧接用火口駒を一
括して製造可能となり、しかも、ガス圧接用火口駒に対
するガス供給管部の接続角度も、火炎の方向やかぶりを
考慮した最適な接続構造のものに実現することができる
ことから、各火口面から放射する火炎がガス供給管部を
できるだけ避けるようにした配管も容易な上、最適な角
度のガス供給管部の接続部構造も、単に鍛造駒体の必要
部位に僅かな切削加工を施すだけで実現可能となり、し
たがって、その製造工数および製造コストは大巾に削減
されて生産効率を高め、従来品に比較してガス圧接性能
の高い高性能のガス圧接用火口駒を製造することができ
るという秀れた特徴を奏するものとなる。
Further, in the method of manufacturing a crater piece for gas pressure welding using this forged piece, all the crater pieces for gas pressure welding connected between the gas supply pipes or at the ends thereof are formed from a forged piece having the same shape. It can be manufactured, so that molding dies, machine tools, jigs and tools can be shared, and multiple types of crater pieces for gas pressure welding can be manufactured collectively by one setup using the same machine equipment The connection angle of the gas supply pipe to the cradle piece for gas pressure welding can be realized with an optimal connection structure that takes into account the direction and fog of the flame. Piping that avoids the gas supply pipe as much as possible is easy, and the connection structure of the gas supply pipe at the optimum angle can be realized by simply performing a slight cutting process on the required part of the forged piece, Therefore, the product Man-hours and manufacturing costs are greatly reduced, improving production efficiency and exhibiting the excellent feature of being able to manufacture high-performance gas pressure welding craters with higher gas pressure welding performance than conventional products. Become.

【0044】さらに、この発明のガス圧接用火口駒を用
いたガス圧接用バーナーによれば、ガス供給路の一端側
あるいは両端に、同ガス供給路の軸心に対する角度を、
ガス供給路および中央火口部の略軸心を通る面内におい
て、凡そ135度ないし150度の範囲内に規制するガ
ス供給管部の接続部を適宜切削加工してなるガス圧接用
火口駒を採用するようにして、圧接対象鉄筋の各種直径
に応じた、形状、寸法のガス圧接用バーナーを容易に実
現することができ、少量ずつであっても多種類のガス圧
接用バーナーを効率的に生産可能であり、需要の大小に
拘らず、単品であっても各種直径の圧接対象鉄筋をガス
圧接するに最適な構造のガス圧接用バーナーを短納期且
つ廉価に製造、提供することができる上、圧接対象鉄筋
の接合部全体を、均質且つ安定した火炎で包囲し、良好
な条件で加熱することができるという秀れた効果を発揮
するものとなる。
Further, according to the gas pressure welding burner using the gas pressure welding crater piece of the present invention, the angle with respect to the axis of the gas supply path is set at one end or both ends of the gas supply path.
In the plane passing through the gas supply path and the substantially central axis of the central crater part, a cradle piece for gas pressure welding is used in which a connection part of a gas supply pipe part which is restricted to a range of about 135 to 150 degrees is appropriately cut. In this way, it is possible to easily realize gas pressure welding burners with shapes and dimensions corresponding to various diameters of the rebar to be welded, and efficiently produce many types of gas pressure welding burners even in small quantities. It is possible to manufacture and provide gas pressure welding burners with the optimal structure for gas pressure welding the rebar to be welded of various diameters, regardless of the demand, regardless of the size of the demand. An excellent effect that the entire joint portion of the rebar to be pressed can be surrounded by a uniform and stable flame and heated under favorable conditions can be exhibited.

【0045】特に、実施例1で取り上げた鍛造駒体2
は、冷間プレス加工によって火口面形成部3に案内凹部
35,35,……を予め形成したものとし、ガス孔の位
置決めの際に、穿孔する案内凹部35,35,……を必
要に応じて選択して、同凹部を案内にボーリングするこ
とができ、下穴を形成する作業を不要とし、さらに、ガ
ス孔の個数や位置、および軸心の向き等を適宜設定し、
複数種類のガス圧接用火口駒を簡単に製造可能となるよ
うにするものであり、また、ガス供給路44の一端を火
口面形成部3側に向けて折曲したものとし、最適な方向
からガス供給路44を穿孔することも可能であって、他
端側の肉盛部41を利用して、火口面形成部3とは反対
側に屈曲した状態にガス供給管部5を接続するよう構成
してあり、多様なガス圧接用バーナーに対応した火口駒
2′の製造を可能にするものであり、鍛造駒体2のまま
で在庫し、必要に応じて穿設加工を施して理想的な火口
駒2′を製造し、圧接対象の鉄筋に対応する最適な構造
のガス圧接用バーナーを実現するようにすることができ
るという効果が得られるものである。
In particular, the forged piece 2 taken up in the first embodiment
Are formed in the crater face forming portion 3 by cold pressing in advance, and the guide concave portions 35, 35,. It is possible to boring the concave portion as a guide, eliminating the need for forming a pilot hole, and further appropriately setting the number and position of gas holes and the direction of the axis,
A plurality of types of crater pieces for gas pressure welding can be easily manufactured, and one end of the gas supply passage 44 is bent toward the crater surface forming part 3 so as to be optimally oriented. The gas supply path 44 can be perforated, and the gas supply pipe part 5 is connected to the crater face forming part 3 in a bent state by using the built-up part 41 on the other end side. It is designed to enable the manufacture of crater pieces 2 'corresponding to various burners for gas pressure welding. It is ideally prepared by stocking the forged pieces 2 as they are and performing perforation processing as necessary. This makes it possible to produce a crater piece 2 'and to realize a gas pressure welding burner having an optimum structure corresponding to the reinforcing bar to be pressed.

【0046】実施例2に示したガス圧接用バーナー1
は、僅か二個の火口駒体2′,2′を利用して製造され
ているにも拘らず、火口面形成部3の略全面に点在状と
なった各火口部31,32,32,33,33,……の
ガス孔の形成数および夫々の穿設角度を、圧接対象鉄筋
7の太さおよび離反距離に応じ、規制して形成してある
ことから、鉄筋7所定箇所外周に無駄なく略均質に燃焼
ガスが放出されるようにしてあると共に、火口駒体
2′,2′が二個だけであって、それ以上の個数の火口
駒2′,2′,……を採用したものに比較すれば、その
中心位置に鉄筋7を位置させる取り扱いは遥かにたやす
く、しかもそのまま平行移動する操作でも中心の振れは
最小限に止めることが可能になって、圧接作業で必要と
なる鉄筋7所定範囲部分を均質に加熱し易くするという
大きな利点を有する上、鉄筋7の外周からの火炎の反射
も、図中矢印のように、ガス供給管部5,5へ直接向か
わない方向となって、過加熱による損傷をなくし、最終
的にバーナー1の耐久性を増すという効果が得られるも
のとなる。
Gas pressure welding burner 1 shown in Example 2
Are scattered over substantially the entire surface of the crater surface forming portion 3, despite being manufactured using only two crater pieces 2 ', 2'. , 33, 33,... And the respective drilling angles are regulated in accordance with the thickness and the separation distance of the rebar 7 to be press-welded. Combustion gas is released almost uniformly without waste, and only two cradle pieces 2 ', 2' are used, and more crater pieces 2 ', 2',. In comparison with the above, the handling of positioning the reinforcing bar 7 at the center position is much easier, and the center swing can be minimized even in the parallel movement operation. Reinforcing bar 7 has a great advantage of facilitating uniform heating of a predetermined area. The reflection of the flame from the outer periphery of the reinforcing bar 7 also does not directly go to the gas supply pipes 5 and 5 as shown by the arrows in the figure, eliminating damage due to overheating and finally improving the durability of the burner 1. The effect of increasing is obtained.

【0047】また、実施例3、および実施例4のガス圧
接用バーナー1のように、三個以上の火口駒2′,
2′,……からなる代表的な構造のガス圧接用バーナー
1によるものでも、この発明の全く同一形状の鍛造駒体
2を使って形成した火口駒2′を採用して形成すること
ができるものである上、ガス供給管部5,5,……の配
置が、何れも火口面形成部3,3,……に接するように
描いた仮想円周よりも外側に位置させた配置構造のガス
圧接用バーナー1を実現可能にし、火炎によるガス供給
管部5,5,……の過加熱劣化を極力防止して耐久性の
あるガス圧接用バーナー1の実現を可能にするものであ
ることから、極めて経済的で高性能のガス圧接用バーナ
ー1とすることができる。
Also, as in the gas pressure welding burners 1 of the third and fourth embodiments, three or more crater pieces 2 ',
A gas pressure welding burner 1 having a typical structure consisting of 2 ',... Can be formed by employing a crater piece 2' formed by using a forged piece body 2 of exactly the same shape of the present invention. In addition, the arrangement of the gas supply pipes 5, 5, ... is located outside the imaginary circle drawn so as to be in contact with the crater surface forming parts 3, 3, .... The gas pressure welding burner 1 can be realized, and the durable gas pressure welding burner 1 can be realized by preventing overheating and deterioration of the gas supply pipes 5, 5,... Accordingly, the gas pressure welding burner 1 of extremely economical and high performance can be obtained.

【0048】なお、図示にはしなかったが、四個の火口
駒2′,2′,……を使用するガス圧接用バーナー1に
おいて、左右で対峙状となる各組の火口駒2′,2′の
離反間隔を、図6に示したものよりも近接状配置(した
がって、対峙するガス圧接用火口駒2′,2′同士の中
央火口部31,31の配置は、対角線状に位置しないも
のとなる。)となるようにしたものとすれば、各火口駒
2′,2′,……から放射された火炎の圧接対象鉄筋7
外周面からの跳ね返りが、ガス供給管部5,5,……か
ら少しでも離れた方向へ向かうものとすることができ、
さらにその耐久性を増すものにすることができるという
利点が得られるものとなる。
Although not shown, in the gas pressure welding burner 1 using four crater pieces 2 ', 2',..., Each pair of crater pieces 2 ', The separation distance of 2 'is set closer than that shown in Fig. 6 (therefore, the arrangement of the central crater portions 31, 31 between the facing cradle pieces 2', 2 'facing each other is not located diagonally. ), The rebar 7 to be pressed against the flame radiated from each crater piece 2 ', 2', ...
The rebound from the outer peripheral surface can be directed in a direction slightly away from the gas supply pipes 5, 5,...
Further, the advantage that the durability can be increased can be obtained.

【0049】さらに、実施例5の四個の火口駒体2′,
2′,……を使用した別の実施例からなるガス圧接用バ
ーナー1は、左右のガス供給管部5,5の中途部を外側
に向けて屈曲したことにより、火炎がガス供給管部5,
5に直接吹き付けることを回避し、熔損を防止して安全
な圧接作業を実現可能とするものであり、さらに、実施
例5に示すガス圧接用バーナー1は、吹管取付け口6か
ら延伸された左右一対のガス供給管部5,5を極端に折
曲加工せずとも、互いの離反距離を、圧接対象鉄筋7の
直径Dよりも大きく設定することが可能であり、圧接作
業中に同ガス供給管部5,5間まで圧接対象鉄筋7を移
動させるように操作することができるので、熟練作業者
からも高い評価の得られるガス圧接用バーナー1として
提供することができるものである。
Further, the four crater pieces 2 ',
In the gas pressure welding burner 1 according to another embodiment using 2 ',..., The flame is bent toward the outside in the middle of the left and right gas supply pipes 5 and 5, so that the flame is released. ,
In this case, it is possible to prevent the spraying of the gas directly onto the nozzle 5 and prevent the loss of the material, thereby realizing a safe pressure welding operation. Further, the gas pressure welding burner 1 shown in Example 5 is extended from the blow pipe mounting opening 6. Even if the pair of left and right gas supply pipes 5, 5 is not extremely bent, the separation distance from each other can be set to be larger than the diameter D of the rebar 7 to be press-welded. Since it can be operated so as to move the rebar 7 to be pressed between the supply pipe portions 5 and 5, it can be provided as the gas pressure burner 1 which is highly evaluated by skilled workers.

【0050】叙述の如く、この発明のガス圧接用火口駒
とする鍛造駒体、およびそれを使ったガス圧接用火口駒
の製造方法、ならびにそのガス圧接用火口駒を用いたガ
ス圧接用バーナーは、その新規な構成によって所期の目
的を遍く達成可能とするものであり、特に製造も容易
で、従前からの火口駒の単価に比較し、遥かに経済的な
ものとすることができる上、製造の際の作業効率自体も
大幅に高め、費用の削減と製造に要する時間の短縮とを
確実に達成可能にするものとなって、安定した製品供給
が保証されるものになることから、厳しい経済環境の中
で多様な需要へ正確且つ迅速な対応が求められてきてい
る建設業界において、時代に即応した高精度で経済的な
ガス圧接作業を実施可能にするものとして高い評価がな
され、広範に渡って利用、普及していくものと予想され
る。
As described above, the forged piece used as the cradle piece for gas pressure welding of the present invention, the method for manufacturing the crater piece for gas pressure welding using the same, and the burner for gas pressure welding using the cradle piece for gas pressure welding are as follows: The new configuration makes it possible to achieve the intended purpose uniformly, and it is particularly easy to manufacture, making it much more economical than the traditional unit price of crater pieces. In the harsh economic environment, the work efficiency itself is greatly increased, and it is possible to reliably reduce costs and shorten the time required for manufacturing, thereby ensuring a stable product supply. In the construction industry, which is required to respond accurately and promptly to various demands in the field, it has been highly evaluated as being able to carry out high-precision and economical gas pressure welding work in response to the times, and it has been widely evaluated. hand Use, is expected to continue to spread.

【図面の簡単な説明】[Brief description of the drawings]

この発明を代表する鍛造駒体、およびそれを使ったガス
圧接用火口駒、ならびにガス圧接用バーナーの幾つかの
実施例を示したものである。
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 shows several embodiments of a forged piece representative of the present invention, a crater for gas pressure welding using the same, and a burner for gas pressure welding.

【図1】ガス圧接用火口駒とする鍛造駒体の構造を示す
平面図である。
FIG. 1 is a plan view showing the structure of a forged piece used as a crater for gas pressure welding.

【図2】同鍛造駒体の構造を示す側面図である。FIG. 2 is a side view showing the structure of the forged piece.

【図3】同鍛造駒体を肉盛部側から見た状態を示す正面
図である。
FIG. 3 is a front view showing a state where the forged piece is viewed from a built-up portion side.

【図4】二個の鍛造駒体を使用したガス圧接用バーナー
を示す平面図である。
FIG. 4 is a plan view showing a gas pressure welding burner using two forged pieces.

【図5】三個の鍛造駒体を用いたガス圧接用バーナーを
示す平面図である。
FIG. 5 is a plan view showing a gas pressure welding burner using three forged pieces.

【図6】四個の鍛造駒体を使用したガス圧接用バーナー
を示す平面図である。
FIG. 6 is a plan view showing a gas pressure welding burner using four forged pieces.

【図7】四個の鍛造駒体を使用した他のガス圧接用バー
ナーを示す平面図である。
FIG. 7 is a plan view showing another gas pressure welding burner using four forged pieces.

【図8】鍛造駒体を縦断面化して示す側面図である。FIG. 8 is a side view showing a forged piece in a vertical section.

【図9】鍛造駒体の切削加工例を縦断面化して示す側面
図である。
FIG. 9 is a side view showing an example of cutting of a forged piece in a vertical section.

【図10】鍛造駒体の他の切削加工例を縦断面化して示
す側面図である。
FIG. 10 is a side view showing another example of the cutting process of the forged piece in a vertical section.

【図11】鍛造駒体の更に他の切削加工例を縦断面化し
て示す側面図である。
FIG. 11 is a side view showing a further example of a cutting process of a forged piece in a vertical section.

【図12】従前からの伝統的な構造のガス圧接用バーナ
ーの平面図である。
FIG. 12 is a plan view of a conventional gas pressure welding burner having a traditional structure.

【符号の説明】[Explanation of symbols]

1 ガス圧接用バーナー 2 鍛造駒体(ガス圧接用火口駒) 2′ 鍛造駒体を使って形成した火口駒 3 火口面形成部 31 同 中央火口部 32 同 鉄筋軸心位置用火口部 33 同 鉄筋径対応用火口部 34 同 給気用溝部 35 同 案内凹部 36 同 ガス孔 4 ガス供給路形成部 41 同 肉盛部 42 同 ガス供給路 43 同 接続部(ガス供給管部) 44 同 ガス供給路 5 ガス供給管部 6 吹管取付け口 7 圧接対象鉄筋 D 同 直径 R 火口面から圧接対象鉄筋までの離反半径 Reference Signs List 1 Burner for gas pressure welding 2 Forged piece (crater piece for gas pressure welding) 2 'Crater piece formed using forged piece 3 Crater surface forming part 31 Central crater part 32 Crater part for rebar axis center position 33 Rebar Diameter crater part 34 Same air supply groove part 35 Same guide concave part 36 Same gas hole 4 Gas supply path forming part 41 Same built-up part 42 Same gas supply path 43 Same connection part (gas supply pipe part) 44 Same gas supply path 5 Gas supply pipe section 6 Blow pipe installation port 7 Rebar to be welded D Same diameter R Radius of separation from crater face to rebar to be welded

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) F23D 14/58 F23D 14/58 B ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI theme coat ゛ (Reference) F23D 14/58 F23D 14/58 B

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】 比較的肉厚板状とした火口面形成部の背
面側に横棒状のガス供給路形成部を一体形成してなる駒
本体の、当該火口面形成部が、その火口面中央に配した
中央火口部の上下に、少なくとも各1個ずつの鉄筋軸心
位置用火口部を一列状で対称配置にすると共に、それら
中央火口部および各鉄筋軸心用火口部の左右には、夫々
鉄筋径対応用火口部を一列状で対称配置にした上、それ
ら中央火口部および鉄筋径対応用火口部で隣接する各火
口部間には、各火口面周りに縦横に配置され、駒本体外
周縁まで連通状となる如くした給気用溝部を設け、さら
にそれら中央火口部および鉄筋径対応用火口部の各火口
面には、少なくとも1個以上のガス孔穿設用の案内凹部
を設けたものとしたことを特徴とするガス圧接用火口駒
とする鍛造駒体。
1. A crater face forming part of a piece body in which a horizontal rod-shaped gas supply path forming part is integrally formed on the back side of a relatively thick plate-shaped crater face forming part, the crater face forming part is located at the center of the crater face. At the top and bottom of the central crater portion, at least one each of the reinforcing bar axial position crater portions is arranged in a line and symmetrically, and on the left and right sides of the central crater portion and each reinforcing bar crater portion, The craters corresponding to the rebar diameter are arranged in a line in a symmetrical manner, and the center crater and the adjacent craters for the rebar diameter are arranged vertically and horizontally around each crater face, and the piece body An air supply groove is provided so as to be in communication with the outer peripheral edge, and at least one or more guide recesses for drilling gas holes are provided on each of the crater surfaces of the central crater portion and the crater portion corresponding to the rebar diameter. A forged piece used as a crater for gas pressure welding.
【請求項2】 比較的肉厚板状とした火口面形成部の背
面側に横棒状のガス供給路形成部を一体形成してなる駒
本体の、当該火口面形成部が、その火口面中央に配した
中央火口部の上下に、少なくとも各1個ずつの鉄筋軸心
位置用火口部を一列状で対称配置にすると共に、それら
中央火口部および各鉄筋軸心用火口部の左右には、夫々
鉄筋径対応用火口部を一列状で対称配置にした上、それ
ら中央火口部および鉄筋径対応用火口部で隣接する各火
口部間には、各火口面周りに縦横に配置され、駒本体外
周縁まで連通状となる如くした給気用溝部を設け、さら
にそれら中央火口部および鉄筋径対応用火口部の各火口
面には、少なくとも1個以上のガス孔穿設用の案内凹部
を設けたものとする一方、ガス供給路形成部は、その軸
心方向の一端側が、前記火口面形成部側に所定角度屈曲
形成されてなるものとしたことを特徴とするガス圧接用
火口駒とする鍛造駒体。
2. A crater face forming portion of a piece body in which a horizontal rod-shaped gas supply path forming portion is integrally formed on the back side of a relatively thick plate-shaped crater face forming portion, the crater face forming portion is located at the center of the crater face. At the top and bottom of the central crater portion, at least one each of the reinforcing bar axial position crater portions is arranged in a line and symmetrically, and on the left and right sides of the central crater portion and each reinforcing bar crater portion, The craters corresponding to the rebar diameter are arranged in a line in a symmetrical manner, and the center crater and the adjacent craters for the rebar diameter are arranged vertically and horizontally around each crater face, and the piece body An air supply groove is provided so as to be in communication with the outer peripheral edge, and at least one or more guide recesses for drilling gas holes are provided on each of the crater surfaces of the central crater portion and the crater portion corresponding to the rebar diameter. On the other hand, the gas supply path forming portion has one end in the axial direction, A forged piece serving as a crater for gas pressure welding, wherein the forged piece is formed by bending a predetermined angle on the side of the crater face forming portion.
【請求項3】 比較的肉厚板状とした火口面形成部の背
面側に横棒状のガス供給路形成部を一体形成してなる駒
本体の、当該火口面形成部が、その火口面中央に配した
中央火口部の上下に、少なくとも各1個ずつの鉄筋軸心
位置用火口部を一列状で対称配置にすると共に、それら
中央火口部および各鉄筋軸心用火口部の左右には、夫々
鉄筋径対応用火口部を一列状で対称配置にした上、それ
ら中央火口部および鉄筋径対応用火口部で隣接する各火
口部間には、各火口面周りに縦横に配置され、駒本体外
周縁まで連通状となる如くした給気用溝部を設け、さら
にそれら中央火口部および鉄筋径対応用火口部の各火口
面には、少なくとも1個以上のガス孔穿設用の案内凹部
を設けてなる火口面を有するものに形成される一方、ガ
ス供給路形成部は、その軸心方向の一端側が、前記火口
面形成部側に所定角度屈曲形成されると共に、同他端側
の火口面形成部に近接する箇所には、肉盛部を形成して
なるものとしたことを特徴とするガス圧接用火口駒とす
る鍛造駒体。
3. A crater face forming portion of a piece body in which a bar-shaped gas supply path forming portion is integrally formed on the back side of a relatively thick plate-shaped crater face forming portion, wherein the crater face forming portion is in the center of the crater face. At the top and bottom of the central crater portion, at least one each of the reinforcing bar axial position crater portions is arranged in a line and symmetrically, and on the left and right sides of the central crater portion and each reinforcing bar crater portion, The craters corresponding to the rebar diameter are arranged in a line in a symmetrical manner, and the center crater and the adjacent craters for the rebar diameter are arranged vertically and horizontally around each crater face, and the piece body An air supply groove is provided so as to be in communication with the outer peripheral edge, and at least one or more guide recesses for drilling gas holes are provided on each of the crater surfaces of the central crater portion and the crater portion corresponding to the rebar diameter. On the other hand, the gas supply path forming part is formed to have a crater surface One end in the axial direction is bent at a predetermined angle on the side of the crater face forming part, and a build-up part is formed at a location close to the crater face forming part on the other end side. A forged piece used as a crater for gas pressure welding.
【請求項4】 駒本体ガス供給路の何れか一端側あるい
は両端側に設けられるガス供給管部への接続部が、その
軸心のガス供給路の軸心に対する角度を、ガス供給路お
よび中央火口部の略軸心を通る面内において凡そ135
度ないし150度程度に規制してなるものに形成され
た、請求項1ないし3何れか記載のガス圧接用火口駒と
する鍛造駒体。
4. A connecting portion to a gas supply pipe provided at one end or both ends of a piece main body gas supply passage is provided so that an angle of an axis of the gas supply passage with respect to an axis of the gas supply passage and a center of the gas supply passage can be adjusted. It is approximately 135 in the plane passing through the axis of the crater.
4. A forged piece as a cradle piece for gas pressure welding according to any one of claims 1 to 3, wherein the forged piece is formed so as to be restricted to about to 150 degrees.
【請求項5】 比較的肉厚板状とした火口面形成部の背
面側に横棒状のガス供給路形成部を一体形成してなる駒
本体の、当該火口面形成部が、その火口面中央に配した
中央火口部の上下に、少なくとも各1個ずつの鉄筋軸心
位置用火口部を一列状で対称配置にすると共に、それら
中央火口部および各鉄筋軸心用火口部の左右には、夫々
鉄筋径対応用火口部を一列状で対称配置にした上、それ
ら中央火口部および鉄筋径対応用火口部で隣接する各火
口部間には、各火口面周りに縦横に配置され、駒本体外
周縁まで連通状となる如くした給気用溝部を設け、さら
にそれら中央火口部および鉄筋径対応用火口部の各火口
面には、少なくとも1個以上のガス孔穿設用の案内凹部
を設けてなるガス圧接用火口駒とする鍛造駒体に対し、
各案内凹部に、所定角度をもってガス供給路形成部に達
するガス孔を夫々穿孔すると共に、ガス供給路形成部の
一端側からのみ、あるいは両端に貫通状となる所定内径
のガス供給路を穿孔し、同ガス供給路の一端側あるいは
両端に、同ガス供給路の軸心に対する角度が、ガス供給
路および中央火口部の略軸心を通る面内において、使用
するガス圧接用バーナーの形状、寸法に応じて凡そ13
5度ないし150度程度の範囲内に規制するガス供給管
部の接続部を、適宜切削加工することを特徴とするガス
圧接用火口駒の製造方法。
5. A crater face forming portion of a piece body formed by integrally forming a horizontal rod-shaped gas supply path forming portion on the back side of a relatively thick plate-shaped crater face forming portion, wherein the crater face forming portion is located at the center of the crater face. At the top and bottom of the central crater portion, at least one each of the reinforcing bar axial position crater portions is arranged in a line and symmetrically, and on the left and right sides of the central crater portion and each reinforcing bar crater portion, The craters corresponding to the rebar diameter are arranged in a line in a symmetrical manner, and the center crater and the adjacent craters for the rebar diameter are arranged vertically and horizontally around each crater face, and the piece body An air supply groove is provided so as to be in communication with the outer peripheral edge, and at least one or more guide recesses for drilling gas holes are provided on each of the crater surfaces of the central crater portion and the crater portion corresponding to the rebar diameter. Forging piece body to be a crater piece for gas pressure welding,
In each of the guide recesses, a gas hole reaching the gas supply path forming section at a predetermined angle is formed, and a gas supply path having a predetermined inner diameter is formed only at one end of the gas supply path forming section or at both ends. At one end or both ends of the gas supply path, the angle with respect to the axis of the gas supply path is within the plane passing through the gas supply path and the central axis of the central crater, and the shape and dimensions of the gas pressure welding burner to be used. About 13 according to
A method for manufacturing a cradle piece for gas pressure welding, wherein a connection portion of a gas supply pipe portion regulated to a range of about 5 to 150 degrees is appropriately cut.
【請求項6】 比較的肉厚板状とした火口面形成部の背
面側に横棒状のガス供給路形成部を一体形成してなる駒
本体の、当該火口面形成部が、その火口面中央に配した
中央火口部の上下に、少なくとも各1個ずつの鉄筋軸心
位置用火口部を一列状で対称配置にすると共に、それら
中央火口部および各鉄筋軸心用火口部の左右には、夫々
鉄筋径対応用火口部を一列状で対称配置にした上、それ
ら中央火口部および鉄筋径対応用火口部で隣接する各火
口部間には、各火口面周りに縦横に配置され、駒本体外
周縁まで連通状となる如くした給気用溝部を設け、さら
にそれら中央火口部および鉄筋径対応用火口部の各火口
面には、少なくとも1個以上のガス孔穿設用の案内凹部
を設けてなるものとする一方、ガス供給路形成部は、そ
の軸心方向の一端側が、前記火口面形成部側に所定角度
屈曲形成されてなるものとしたガス圧接用火口駒とする
鍛造駒体に対し、各案内凹部に、所定角度をもってガス
供給路形成部に達するガス孔を夫々穿孔すると共に、ガ
ス供給路形成部の一端側からのみ、あるいは両端に貫通
状となる所定内径のガス供給路を穿孔し、同ガス供給路
の一方端あるいは両端に、同ガス供給路の軸心に対する
角度が、ガス供給路および中央火口部の略軸心を通る面
内において、使用するガス圧接用バーナーの形状、寸法
に応じて凡そ135度ないし150度程度の範囲内に規
制するガス供給管部の接続部を、適宜切削加工すること
を特徴とするガス圧接用火口駒の製造方法。
6. A crater face forming part of a piece body in which a horizontal rod-shaped gas supply path forming part is integrally formed on the back side of a relatively thick plate-shaped crater face forming part, the crater face forming part is located at the center of the crater face. At the top and bottom of the central crater portion, at least one each of the reinforcing bar axial position crater portions is arranged in a line and symmetrically, and on the left and right sides of the central crater portion and each reinforcing bar crater portion, The craters corresponding to the rebar diameter are arranged in a line in a symmetrical arrangement, and the center crater and the crater adjacent to the rebar diameter are arranged vertically and horizontally around each crater face between the adjacent craters. An air supply groove is provided so as to be in communication with the outer peripheral edge, and at least one or more guide recesses for drilling gas holes are provided on each of the crater surfaces of the central crater portion and the crater portion corresponding to the rebar diameter. On the other hand, the gas supply path forming portion is located at one end in the axial direction. However, for the forged piece which is a gas pressure welding crater piece which is formed by bending at a predetermined angle on the side of the crater face forming part, in each guide recess, a gas hole reaching the gas supply path forming part at a predetermined angle. Each of the gas supply passages is formed with a gas supply passage having a predetermined inner diameter that is penetrated only from one end of the gas supply passage formation portion or both ends, and the shaft of the gas supply passage is formed at one end or both ends of the gas supply passage formation portion. Gas supply whose angle with respect to the core is restricted within a range of about 135 to 150 degrees in a plane passing through the gas supply path and the substantially central axis of the central crater, depending on the shape and dimensions of the gas pressure burner to be used. A method for manufacturing a crater for gas pressure welding, wherein a connecting portion of a pipe portion is appropriately cut.
【請求項7】 比較的肉厚板状とした火口面形成部の背
面側に横棒状のガス供給路形成部を一体形成してなる駒
本体の、当該火口面形成部が、その火口面中央に配した
中央火口部の上下に、少なくとも各1個ずつの鉄筋軸心
位置用火口部を一列状で対称配置にすると共に、それら
中央火口部および各鉄筋軸心用火口部の左右には、夫々
鉄筋径対応用火口部を一列状で対称配置にした上、それ
ら中央火口部および鉄筋径対応用火口部で隣接する各火
口部間には、各火口面周りに縦横に配置され、駒本体外
周縁まで連通状となる如くした給気用溝部を設け、さら
にそれら中央火口部および鉄筋径対応用火口部の各火口
面には、少なくとも1個以上のガス孔穿設用の案内凹部
を設けてなる火口面を有するものに形成される一方、ガ
ス供給路形成部は、その軸心方向の一端側が、前記火口
面形成部側に所定角度屈曲形成されると共に、同他端側
の火口面形成部に近接する箇所には、肉盛部を形成して
なるガス圧接用火口駒とする鍛造駒体に対し、各案内凹
部に、所定角度をもってガス供給路形成部に達するガス
孔を夫々穿孔すると共に、ガス供給路形成部の一端側か
らのみ、あるいは両端に貫通状となる所定内径のガス供
給路を穿孔し、同ガス供給路の一端側に、同ガス供給路
の軸心に対する角度が、ガス供給路および中央火口部の
略軸心を通る面内において、使用するガス圧接用バーナ
ーの形状、寸法に応じて凡そ135度ないし150度程
度の範囲内に規制するガス供給管部の接続部を適宜切削
加工すると共に、同他端側には、肉盛部内部に達するガ
ス供給管部の接続部を適宜切削加工することを特徴とす
るガス圧接用火口駒の製造方法。
7. A crater surface forming portion of a piece body integrally formed with a horizontal rod-shaped gas supply path forming portion on the back side of a relatively thick plate-shaped crater surface forming portion, wherein the crater surface forming portion is located at the center of the crater surface. At the top and bottom of the central crater portion, at least one each of the reinforcing bar axial position crater portions is arranged in a line and symmetrically, and on the left and right sides of the central crater portion and each reinforcing bar crater portion, The craters corresponding to the rebar diameter are arranged in a line in a symmetrical arrangement, and the center crater and the crater adjacent to the rebar diameter are arranged vertically and horizontally around each crater face between the adjacent craters. An air supply groove is provided so as to be in communication with the outer peripheral edge, and at least one or more guide recesses for drilling gas holes are provided on each of the crater surfaces of the central crater portion and the crater portion corresponding to the rebar diameter. On the other hand, the gas supply path forming part is formed to have a crater surface One end in the axial direction thereof is bent at a predetermined angle to the crater face forming portion side, and a portion close to the crater face forming portion on the other end side is formed with a built-up portion for gas pressure welding. In the forged piece body to be the crater piece, a gas hole reaching the gas supply path forming portion is formed at a predetermined angle in each guide recess, and a penetrating shape is formed only at one end of the gas supply path forming portion or at both ends. A gas supply path having a predetermined inner diameter is bored, and is used at one end of the gas supply path in a plane where the angle with respect to the axis of the gas supply path passes through the gas supply path and the substantially central axis of the central crater. Depending on the shape and size of the gas pressure welding burner, the connecting portion of the gas supply pipe portion, which is restricted to a range of about 135 ° to 150 °, is appropriately cut and processed. Cut the connection of the gas supply pipe section Method for producing a gas pressure for the crater piece, characterized in that.
【請求項8】 各案内凹部に、所定角度をもってガス供
給路形成部に達するガス孔を夫々穿孔すると共に、ガス
供給路形成部の一端側からのみ、あるいは両端に貫通状
となる所定内径のガス供給路を穿孔し、同ガス供給路の
一端側あるいは両端に、同ガス供給路の軸心に対する角
度が、ガス供給路および中央火口部の略軸心を通る面内
において、使用するガス圧接用バーナーの形状、寸法に
応じて凡そ135度ないし150度程度の範囲内に規制
するガス供給管部の接続部を、適宜切削加工してなるガ
ス圧接用火口駒の複数を、圧接対象鉄筋を中心とする圧
接に最適な離反距離半径で描かれる円に沿って互いに等
間隔を隔てて配置すると共に、同円の外側に位置する複
数本のガス供給管部を接続し、全てのガス圧接用火口駒
が一個の吹管取付け口に連通するよう接続してなるもの
とした、請求項1ないし4何れか記載の鍛造駒体を用い
てなるガス圧接用火口駒を使用したガス圧接用バーナ
ー。
8. A gas having a predetermined inner diameter which is formed in each of the guide recesses so as to form a gas hole reaching the gas supply path forming portion at a predetermined angle, and to penetrate only from one end side or both ends of the gas supply path forming portion. The gas supply passage is pierced, and at one end or both ends of the gas supply passage, the angle with respect to the axis of the gas supply passage is used in a plane passing through the gas supply passage and the substantially central axis of the central crater portion. Depending on the shape and dimensions of the burner, a plurality of gas pressure welding crater pieces obtained by appropriately cutting the connection part of the gas supply pipe part that is restricted to a range of about 135 degrees to about 150 degrees, centering on the rebar to be welded All the crater pieces for gas pressure welding are connected at equal intervals along a circle drawn with the radius of the separation distance that is optimal for pressure welding, and connecting a plurality of gas supply pipes located outside the circle. But one blowpipe installation A gas pressure welding burner using a gas pressure welding crater piece using the forged piece body according to any one of claims 1 to 4, wherein the burner piece is connected to communicate with the mouth.
【請求項9】 各案内凹部に、所定角度をもってガス供
給路形成部に達するガス孔を夫々穿孔すると共に、ガス
供給路形成部の一端側からのみ、あるいは両端に貫通状
となる所定内径のガス供給路を穿孔し、同ガス供給路の
一端側に、同ガス供給路の軸心に対する角度が、ガス供
給路および中央火口部の略軸心を通る面内において、使
用するガス圧接用バーナーの形状、寸法に応じて凡そ1
35度ないし150度程度の範囲内に規制するガス供給
管部の接続部を適宜切削加工し、同他端側には、必要に
応じて肉盛部内部に達するガス供給管部の接続部を適宜
切削加工してなるガス圧接用火口駒の複数を、圧接対象
鉄筋を中心とする圧接に最適な離反距離半径で描かれる
円に沿って互いに等間隔を隔てて配置すると共に、同円
の外側に位置する複数本のガス供給管部を接続し、全て
のガス圧接用火口駒が一個の吹管取付け口に連通するよ
う接続してなるものとした、請求項3記載の鍛造駒体を
用いてなるガス圧接用火口駒を使用したガス圧接用バー
ナー。
9. A gas hole reaching a gas supply path forming portion at a predetermined angle in each of the guide recesses, and a gas having a predetermined inner diameter that penetrates only from one end side or both ends of the gas supply path forming portion. The supply passage is bored, and at one end of the gas supply passage, the angle with respect to the axis of the gas supply passage is within a plane passing through the gas supply passage and the substantially central axis of the central crater portion. Approx. 1 according to shape and dimensions
The connection part of the gas supply pipe part which is regulated within the range of about 35 ° to 150 ° is appropriately cut, and the connection part of the gas supply pipe part reaching the inside of the cladding part is provided on the other end side as necessary. A plurality of crater pieces for gas pressure welding, which are appropriately cut, are arranged at equal intervals along the circle drawn with the optimal separation distance radius centering on the rebar to be welded, and on the outside of the circle 4. A forged piece body according to claim 3, wherein a plurality of gas supply pipe portions are connected to each other, and all the gas pressure welding crater pieces are connected so as to communicate with one blow pipe mounting port. Gas pressure welding burner using a gas pressure welding crater.
JP13524899A 1999-05-17 1999-05-17 Forged piece used as crater for gas pressure welding, method for producing crater for gas pressure welding using the same, and burner for gas pressure welding using the crater for gas pressure welding Expired - Fee Related JP3384771B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13524899A JP3384771B2 (en) 1999-05-17 1999-05-17 Forged piece used as crater for gas pressure welding, method for producing crater for gas pressure welding using the same, and burner for gas pressure welding using the crater for gas pressure welding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13524899A JP3384771B2 (en) 1999-05-17 1999-05-17 Forged piece used as crater for gas pressure welding, method for producing crater for gas pressure welding using the same, and burner for gas pressure welding using the crater for gas pressure welding

Publications (2)

Publication Number Publication Date
JP2000317649A true JP2000317649A (en) 2000-11-21
JP3384771B2 JP3384771B2 (en) 2003-03-10

Family

ID=15147282

Family Applications (1)

Application Number Title Priority Date Filing Date
JP13524899A Expired - Fee Related JP3384771B2 (en) 1999-05-17 1999-05-17 Forged piece used as crater for gas pressure welding, method for producing crater for gas pressure welding using the same, and burner for gas pressure welding using the crater for gas pressure welding

Country Status (1)

Country Link
JP (1) JP3384771B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7462421B2 (en) 2020-01-09 2024-04-05 二瓶 ひろみ Gas pressure welding burner

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3018641U (en) 1995-05-25 1995-11-28 東海ガス圧接株式会社 Automatic gas pressure welding device
JP3025023U (en) 1995-11-20 1996-06-07 東海ガス圧接株式会社 Gas burner ring burner
JP3059851U (en) 1998-09-16 1999-07-13 瓶 ひろみ 二 Ring burner for gas pressure welding

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7462421B2 (en) 2020-01-09 2024-04-05 二瓶 ひろみ Gas pressure welding burner

Also Published As

Publication number Publication date
JP3384771B2 (en) 2003-03-10

Similar Documents

Publication Publication Date Title
US4200235A (en) Multiple piece torch tip
US5056704A (en) Tube fitting having a saddle bead with conforming pilot
CN103687691A (en) Method of welding work pieces together
JP2008164108A (en) Piping connection mechanism
JP3606732B2 (en) Branch joint for refrigerant pipe
JP2000317649A (en) Forged piece body used as nozzle piece for gas pressure welding, manufacture of nozzle piece for gas pressure welding using the forged piece body, and burner for gas pressure welding using the nozzle piece
CN104588964A (en) Dissimilar metal tube material and preparation method and application thereof
JP3696485B2 (en) Gas pressure welding burner
US11573057B2 (en) Heat exchanger and corresponding production method
KR20150048962A (en) pipe brazing apparatus using negative pressure
JP3059851U (en) Ring burner for gas pressure welding
KR20000073194A (en) A branching pipe for boiler and method thereof
JP3420708B2 (en) Crater for gas pressure welding
JP2001330216A (en) Ring burner for gas pressure welding of reinforcing bar
US5979741A (en) Device for gas pressure welding
JP7462421B2 (en) Gas pressure welding burner
RU2194909C1 (en) Method of manufacture of pipe line unit and pipe line unit used for realization of this method
JP3112900B2 (en) Stud welding pin
CN206527466U (en) Welding tooling with location structure
CN219140085U (en) Pipe fitting for air conditioner
KR102145366B1 (en) Branch pipe for system air conditioner and welding method
JPH09170500A (en) Manufacture of nozzle having cooling passage
SU1276400A1 (en) Method of producing tubular articles with pipe connections
JPH09324993A (en) Manufacturing method of heat pipe
JPH03198933A (en) Manufacture of circular tube burner

Legal Events

Date Code Title Description
R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20081227

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20081227

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20091227

Year of fee payment: 7

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20091227

Year of fee payment: 7

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101227

Year of fee payment: 8

LAPS Cancellation because of no payment of annual fees