JP3384771B2 - Forged piece used as crater for gas pressure welding, method for producing crater for gas pressure welding using the same, and burner for gas pressure welding using the crater for gas pressure welding - Google Patents

Forged piece used as crater for gas pressure welding, method for producing crater for gas pressure welding using the same, and burner for gas pressure welding using the crater for gas pressure welding

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Publication number
JP3384771B2
JP3384771B2 JP13524899A JP13524899A JP3384771B2 JP 3384771 B2 JP3384771 B2 JP 3384771B2 JP 13524899 A JP13524899 A JP 13524899A JP 13524899 A JP13524899 A JP 13524899A JP 3384771 B2 JP3384771 B2 JP 3384771B2
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JP
Japan
Prior art keywords
crater
gas supply
gas
pressure welding
forming portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP13524899A
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Japanese (ja)
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JP2000317649A (en
Inventor
ひろみ 二瓶
Original Assignee
二 瓶 ひろみ
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Priority to JP13524899A priority Critical patent/JP3384771B2/en
Publication of JP2000317649A publication Critical patent/JP2000317649A/en
Application granted granted Critical
Publication of JP3384771B2 publication Critical patent/JP3384771B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Gas Burners (AREA)
  • Forging (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の目的】この発明は、鉄筋の端部同士を同心状に
圧接、結合するガス圧接工法に用いられるリングバーナ
ーに関するものであり、特にガス圧接の対象となる鉄筋
の突き合わせ圧接面部分、およびその近傍を含む所定範
囲が確実に加熱可能となる新規な構造のガス圧接用火口
駒、およびそれを使ったガス圧接用火口駒の新規な製造
方法、ならびにそのガス圧接用火口駒を用いた新規な構
造のガス圧接用バーナーを提供しようとするものであ
る。
SUMMARY OF THE INVENTION The present invention relates to a ring burner used in a gas pressure welding method in which end portions of reinforcing bars are pressed and joined concentrically with each other, and in particular, a butt pressure contact surface portion of a reinforcing bar to be subjected to gas pressure welding, and A gas pressure welding crater piece with a new structure that can reliably heat a predetermined range including its vicinity, a new method of manufacturing a gas pressure welding crater piece using the same, and a new method using the gas pressure welding crater piece. It is intended to provide a burner for gas pressure welding having a structure.

【0002】[0002]

【従来の技術】土木、建築分野における鉄筋コンクリー
ト用鋼棒の接合は、その殆どがガス圧接工法によって行
われており、該ガス圧接工法は、一般に鉄筋の端部同士
を同心状に突き合わせた上、複数回に渡って加圧、減圧
を繰り返すと共に、接合部を周囲からアセチレンガス・
酸素混合ガスによる火炎で加熱し、同時に圧接すること
により、2本の鋼棒を一本に結合、一体化してしまうも
のである。
2. Description of the Related Art Most of the joining of steel rods for reinforced concrete in the field of civil engineering and construction is carried out by a gas pressure welding method, which generally involves concentric butting of the ends of the reinforcing bars. Pressurization and depressurization are repeated multiple times, and the joint is acetylene gas
By heating with a flame of an oxygen mixed gas and pressing them simultaneously, two steel rods are joined and integrated into one.

【0003】従前から行われてきた一般的なガス圧接工
法では、接合部を環状に包囲するリングバーナーを用
い、鉄筋の圧接部分を全方位から適正且つ均質に加熱す
る方法が採用されており、リングバーナーは、図12の
従来のリングバーナーの斜視図に示されるように、図示
しない吹管に接続される吹管取付け口6に、先端側を二
又に分岐させ、ガス圧接対象鉄筋7,7の外周側を円弧
状に包囲するよう湾曲したガス供給管部5を設け、該ガ
ス供給管部5の円弧状先端側内周面には、周方向に沿っ
て点在する円柱状の火口チップ8,8,……を複数個突
設し、同火口チップ8,8,……の夫々の先端が、円弧
形状の中心に向かい、ガス圧接対象鉄筋7,7を中心と
する放射状配置となるようにしてあり、圧接作業の際に
は、ガス圧接対象鉄筋7,7の端面同士を同軸状に突き
合わせ、所定の圧力で互いを押し付けると共に、図示し
ない吹管に接続された吹管取付け口6から燃焼用ガスを
供給し、各火口チップ8,8,……の先端からガスを放
射、燃焼させることにより、ガス圧接対象鉄筋7,7の
接合端面を加熱し、鉄筋7,7の加熱状態を目視、確認
しながら圧接していくものである。
In a general gas pressure welding method which has been performed for a long time, a method of heating a pressure welding portion of a reinforcing bar from all directions appropriately and uniformly is adopted by using a ring burner which surrounds a joint portion in an annular shape. As shown in the perspective view of the conventional ring burner of FIG. 12, the ring burner has a tip end sided bifurcated into a blow tube attachment port 6 connected to a blow tube (not shown) so that the gas pressure welding target rebars 7, 7 are A curved gas supply pipe portion 5 is provided so as to surround the outer peripheral side in an arc shape, and a cylindrical crater tip 8 scattered along the circumferential direction is provided on the inner peripheral surface of the arc-shaped tip end side of the gas supply pipe portion 5. , 8, ... are projected so that the tips of the crater tips 8,8, ... are directed toward the center of the arc shape and are arranged radially around the gas pressure welding target rebars 7,7. In the case of pressure welding, the target iron for gas pressure welding is The end faces of 7, 7 are coaxially butted against each other and pressed against each other at a predetermined pressure, and a combustion gas is supplied from a blow pipe attachment port 6 connected to a blow pipe (not shown), and each crater tip 8, 8 ,. By radiating and burning gas from the tip, the joint end faces of the gas pressure welding target rebars 7, 7 are heated, and pressure welding is performed while visually checking the heating state of the rebars 7, 7.

【0004】この従前からのガス圧接作業では、リング
バーナー火口チップ8,8,……からの火炎が、対象と
する鉄筋に集中するように構成してあるものの、各火口
チップ8,8,……から放出される燃焼ガスが、夫々所
定燃焼温度を維持する必要から当該鉄筋に集中するよう
に形成されていて、各火口チップ8,8,……全体の火
炎は、恰も鉄筋軸心に直交する薄っぺらな面状の火炎と
して当該鉄筋に放射されるため、ガス圧接作業基準どお
り「各鉄筋とも当接面から夫々少なくとも鉄筋径に相当
する幅の範囲を、一律且つ一定時間内に速やかに鉄筋中
心温度で約1200℃となるように加熱する。」には、
リングバーナー自体を、各火口チップ8,8,……の鉄
筋軸心からの距離が変わらないように注意しながら、鉄
筋当接面の左右(軸心方向)両側に、夫々少なくとも鉄
筋径に相当する幅分だけ素早く平行移動させるという極
めて熟練度の必要な作業を実施しなければならず、ガス
圧接作業中、圧接作業者は、それまでの豊富な経験と勘
とを頼りに、手にしたリングバーナーを、ガス圧接対象
鉄筋7,7の軸心方向両側に夫々素早く且つ微妙な感覚
で移動操作しながらの加熱作業を継続し、その短時間の
作業の中にも、部分的な異常な加熱を防止すると共に、
鉄筋7,7の接合部分に酸化被膜を生成してフラット破
面を形成してしまわないよう、接合部を還元炎シールド
によって包囲し、接合部分への不要な空気の侵入を阻止
するよう細心の注意を払わなければならない等といった
具合に、最適な条件を維持するための難しい作業操作が
求められる。
In the conventional gas pressure welding work, the flames from the ring burner crater tips 8, 8, ... Are arranged so as to concentrate on the target rebar, but each crater tip 8, 8 ,. Combustion gas emitted from ... is formed so as to concentrate on the respective rebars because it is necessary to maintain a predetermined combustion temperature, and each crater tip 8, 8, ... The overall flame is, at the same time, orthogonal to the rebar axis. Since it is radiated to the rebar as a thin flat flame, it follows the gas pressure welding work standard `` For each rebar, at least within the range of the width corresponding to the diameter of the rebar from the abutting surface, the rebar is quickly and uniformly. Heat to about 1200 ° C at core temperature. "
Make sure that the ring burner itself does not change the distance from the axis of the reinforcing bar of each crater tip 8, 8, ... It is necessary to perform a work that requires a very high degree of skill to make a parallel translation by the amount of the required width, and during the gas pressure welding work, the pressure welding operator relied on his abundant experience and intuition. Continue the heating work while moving the ring burners to both sides of the gas pressure welding target reinforcing bars 7 and 7 in the axial center direction with a quick and delicate sensation, respectively. Prevent heating and
In order to prevent the formation of an oxide film at the joints of the reinforcing bars 7 and 7 and to form a flat fracture surface, the joints are surrounded by a reducing flame shield, and careful attention is paid to prevent unnecessary air from entering the joints. Difficult work operations are required to maintain optimal conditions, such as having to pay attention.

【0005】こうした専門性の強い作業内容に起因して
派生する人材確保や作業効率の問題を解消するため、こ
れまでにも、ガス圧接に関する改良技術として特開平7
−214343号や特開平9−271963号公報等に
開示されているような各種の提案がなされている。例え
ば、特開平7−214343号公報には、棒鋼の接合端
面に脱酸素剤や脱水素剤を含む被覆剤を塗布することに
より、接合部の酸化被膜の生成を防止するものが開示さ
れており、また、特開平9−271963号公報では、
接合部分に炎を追従するよう制御することのできるガス
圧接装置が提案されている。しかし、これらは何れもリ
ングバーナーそのものを改良して火炎条件を有利にする
ものではなく、圧接対象鉄筋に被覆剤を塗布したり、圧
接作業を自動化することにより、従前からのリングバー
ナーを採用した圧接作業の高精度化、高効率化を図ろう
とするものであり、材料費や設備費用の高騰化を来して
しまうという難点を有するものであった。
In order to solve the problems of securing human resources and work efficiency that are derived from such highly specialized work contents, an improved technique related to gas pressure welding has hitherto been disclosed in Japanese Patent Laid-Open Publication No. Hei 7 (1998).
Various proposals have been made as disclosed in Japanese Patent Laid-Open No. 214343 and Japanese Patent Laid-Open No. 9-271963. For example, Japanese Unexamined Patent Publication No. 7-214343 discloses a method for preventing the formation of an oxide film at a joint by applying a coating agent containing a deoxidizer and a dehydrogenator to the joint end surface of a steel bar. Further, in Japanese Patent Laid-Open No. 9-271963,
There has been proposed a gas pressure welding device capable of controlling the flame to follow the joint. However, neither of these improves the ring burner itself and makes the flame condition advantageous, but by applying a coating agent to the reinforcing bar to be pressure-welded or automating the pressure-welding work, a conventional ring burner was adopted. This is an attempt to improve the precision and efficiency of the pressure welding work, and has a drawback that the material cost and the equipment cost increase.

【0006】以上のような事情に鑑み、従前までのよう
に高度な熟練技術を必要としたり、あるいは、高価な鉄
筋材料やガス圧接装置等を採用しなくとも、ガス圧接対
象鉄筋7,7の接合部を均質且つ適正に加熱することが
できる上、接合部分への空気の侵入によって酸化被膜が
形成され、圧接、熔接部分にフラット破面を生じて充分
な機械的強度を確保できない等といった弊害をなくすこ
とができないものかと、長年この業界に携わるものの一
人として深い関心を抱き、通常火口チップと称されてき
ている部分の性能を高めた、新たなガス圧接用バーナー
の研究、試作を繰り返し、圧接作業を容易にし、しかも
良好な圧接性能を得ることのできるものとして提供可能
な段階まで至ったが、その構造は従前までのリングバー
ナーに比較して複雑なものとなってしまい、茲にきて圧
接対象鉄筋7,7の直径に応じた各種のガス圧接用バー
ナーを生産する際の生産効率が悪化し、製造工数が多
く、価格高騰を招くという、新たな欠点を生じてしまう
ものとなっていた。
In view of the above-mentioned circumstances, even if the highly skilled technique is required as before, or expensive reinforcing bar material or gas pressure welding device is not used, the gas pressure welding target rebars 7 and 7 are In addition to being able to heat the joint part uniformly and properly, an oxide film is formed due to the invasion of air into the joint part, resulting in a flat fractured surface at the pressure contact and the welded part, making it impossible to secure sufficient mechanical strength. With a deep interest as one of those who have been involved in this industry for many years, it has been repeated research and trial production of a new burner for gas pressure welding, which has improved the performance of the part usually called a crater tip, We have reached the stage where it can be provided as a product that facilitates pressure welding work and that can obtain good pressure welding performance, but its structure is more complex than the previous ring burner. The production efficiency when producing various gas pressure welding burners according to the diameter of the pressure welding target reinforcing bars 7, 7 is deteriorated, resulting in a large number of manufacturing processes and a rise in price. It was a new drawback.

【0007】この発明は、良好なガス圧接性能を確保し
た上、その生産性を高めることのできる新規なガス圧接
用バーナーの実用化に向けてさらなる開発、研究に着手
し、長期に渡る試行錯誤と幾多の試作、実験とを繰り返
してきたところ、それら従前からの問題を払拭可能とす
る新規な構造のガス圧接用火口駒を実現化することに成
功したものであり、以下では、図面に示すこの発明を代
表する幾つかの実施例と共に、その構成を詳述すること
とする。
[0007] The present invention has begun further development and research toward the practical application of a novel burner for gas pressure welding, which can secure good gas pressure welding performance and enhance the productivity thereof, and has conducted trial and error over a long period of time. After repeating many trials and experiments, we succeeded in realizing a gas pressure welding crater piece with a new structure that can eliminate the problems from the past, as shown in the drawings below. The configuration of the present invention will be described in detail together with some embodiments that are representative of the present invention.

【0008】[0008]

【発明の構成】図面に示すこの発明を代表する実施例か
らも明確に理解されるように、この発明に包含されるガ
ス圧接用火口駒とする鍛造駒体は、基本的に次のような
構成から成り立っている。即ち、比較的肉厚板状とした
火口面形成部の背面側に横棒状のガス供給路形成部を一
体形成してなる駒本体の、当該火口面形成部が、その火
口面中央に配した中央火口部の上下に、少なくとも各1
個ずつの鉄筋軸心位置用火口部を一列状で対称配置にす
ると共に、それら中央火口部および各鉄筋軸心用火口部
の左右には、夫々鉄筋径対応用火口部を一列状で対称配
置にした上、それら中央火口部および鉄筋径対応用火口
部で隣接する各火口部間には、各火口面周りに縦横に配
置され、駒本体外周縁まで連通状となる如くした給気用
溝部を設け、さらにそれら中央火口部および鉄筋径対応
用火口部の各火口面には、少なくとも1個以上のガス孔
穿設用の案内凹部を設けてなる如く構成されたガス圧接
用火口駒とする鍛造駒体である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS As will be clearly understood from the embodiments representative of the present invention shown in the drawings, the forging piece body as a gas pressure welding crater piece basically included in the present invention is as follows. It consists of a composition. That is, the crater surface forming portion of the bridge body integrally formed with the horizontal rod-shaped gas supply passage forming portion on the back side of the crater surface forming portion having a relatively thick plate is arranged at the center of the crater surface. At least 1 each above and below the central crater
Reinforcing bar craters for each axial center position are arranged in a row in a symmetrical manner, and crater sections for reinforcing bar diameter are arranged in a row in a symmetrical manner on the left and right sides of the central crater section and each reinforced core axis crater section. In addition, between the craters adjacent to the central crater and the reinforced caliber corresponding to the diameter of the reinforcing bar, it is arranged vertically and horizontally around each crater surface so that it is in communication with the outer peripheral edge of the bridge body. And at least one or more guide recesses for drilling gas holes are provided on the crater surfaces of the central crater portion and the reinforcing rod diameter-corresponding crater portion. It is a forged piece.

【0009】この基本的な構成のガス圧接用火口駒とす
る鍛造駒体をより具体的な構成のものとして示すと、、
比較的肉厚板状とした火口面形成部の背面側に横棒状の
ガス供給路形成部を一体形成してなる駒本体の、当該火
口面形成部が、その火口面中央に配した中央火口部の上
下に、少なくとも各1個ずつの鉄筋軸心位置用火口部を
一列状で対称配置にすると共に、それら中央火口部およ
び各鉄筋軸心用火口部の左右には、夫々鉄筋径対応用火
口部を一列状で対称配置にした上、それら中央火口部お
よび鉄筋径対応用火口部で隣接する各火口部間には、各
火口面周りに縦横に配置され、駒本体外周縁まで連通状
となる如くした給気用溝部を設け、さらにそれら中央火
口部および鉄筋径対応用火口部の各火口面には、少なく
とも1個以上のガス孔穿設用の案内凹部を設けたものと
する一方、ガス供給路形成部は、その軸心方向の一端側
が、前記火口面形成部側に所定角度屈曲形成されてなる
ものとした構成を要旨とするガス圧接用火口駒とする鍛
造駒体となる。
The forging piece body having the gas-pressure welding crater piece of this basic construction is shown as a more specific construction.
A central crater in which the crater surface forming portion of the piece body integrally formed with a horizontal bar-shaped gas supply passage forming portion on the back side of the crater surface forming portion that is a relatively thick plate is arranged in the center of the crater surface. At least one rebar axis center crater is symmetrically arranged in a row above and below the section, and the center crater section and each rebar axis center crater section correspond to the rebar diameter respectively. The craters are arranged in a line and symmetrically, and between the craters adjacent to the central crater and the reinforced caliber craters, they are arranged vertically and horizontally around each crater surface and communicate with the outer periphery of the piece body. And the guide recesses for drilling at least one gas hole are provided on each of the crater surfaces of the central crater portion and the reinforcing rod diameter-corresponding crater portion. The gas supply passage forming portion has the crater surface shape at one end side in the axial direction. The forged piece body to the gas pressure for the crater piece to gist configuration shall become formed predetermined angle bent section side.

【0010】そして、更に具体的に示せば、比較的肉厚
板状とした火口面形成部の背面側に横棒状のガス供給路
形成部を一体形成してなる駒本体の、当該火口面形成部
が、その火口面中央に配した中央火口部の上下に、少な
くとも各1個ずつの鉄筋軸心位置用火口部を一列状で対
称配置にすると共に、それら中央火口部および各鉄筋軸
心用火口部の左右には、夫々鉄筋径対応用火口部を一列
状で対称配置にした上、それら中央火口部および鉄筋径
対応用火口部で隣接する各火口部間には、各火口面周り
に縦横に配置され、駒本体外周縁まで連通状となる如く
した給気用溝部を設け、さらにそれら中央火口部および
鉄筋径対応用火口部の各火口面には、少なくとも1個以
上のガス孔穿設用の案内凹部を設けてなる火口面を有す
るものに形成される一方、ガス供給路形成部は、その軸
心方向の一端側が、前記火口面形成部側に所定角度屈曲
形成されると共に、同他端側の火口面形成部に近接する
箇所には、肉盛部を形成してなる構成を要旨とするガス
圧接用火口駒とする鍛造駒体ということができる。
More specifically, the crater surface formation of the piece main body in which a horizontal rod-shaped gas supply path forming portion is integrally formed on the back side of the crater surface forming portion having a relatively thick plate shape. Part, at the top and bottom of the central crater located at the center of the crater surface, at least one for each rebar axis center position, the crater sections are arranged symmetrically in a row, and for the central crater section and each rebar axis center On the left and right sides of the crater, the reinforced caliber pits are arranged symmetrically in a row, and between the craters adjacent to the central crater and the reinforced caliber crater, each crater surface is surrounded by Air supply grooves are arranged vertically and horizontally so that they are in communication with the outer periphery of the bridge body, and at least one or more gas holes are formed on each crater surface of the central crater and the reinforced caliber caliber. It is formed to have a crater surface provided with a guide recess for installation. On the other hand, in the gas supply path forming portion, one end side in the axial direction is bent and formed at the crater surface forming portion side by a predetermined angle, and the gas supply path forming portion is built up at a portion close to the crater surface forming portion on the other end side. It can be said to be a forged piece body having a gas-pressure-contacting crater piece and having a structure in which a portion is formed.

【0011】駒本体は、ガス圧接用火口駒の本体を形成
する機能を果たすものであり、火口面形成部およびガス
供給路形成部を一体に形成したものとしなければなら
ず、その全体を鍛造、鋳造等によって高気密に形成し、
穿孔加工を施さない限り、ガスを通過しない程度に緻密
なインゴット状に形成し、各火口部のガス孔や、ガス供
給管部の接続部等のある程度精度を要する部分のみを切
削による後加工ができるよう構成すべきであり、生産効
率を考慮して黄銅、銅、青銅、極軟鋼、炭素鋼、軟質ス
テンレス、アルミニウム、マグネシウム合金等の素材を
冷間鍛造して製造するのが最も望ましく、使用する素材
や製造条件に応じて、鋳造や焼結技術に基づいて製造す
ることもできる外、耐熱性を有する非金属材料を射出成
型したものとすることも可能である。
The piece body has a function of forming the body of the gas pressure contact crater piece, and the crater surface forming portion and the gas supply path forming portion must be integrally formed, and the whole is forged. Formed in a highly airtight manner by casting,
Unless perforated, it is formed into a dense ingot shape that does not allow gas to pass through, and post-processing by cutting only the gas holes of each crater part and the connection part of the gas supply pipe part that requires some accuracy. It is most desirable to cold forge and manufacture materials such as brass, copper, bronze, ultra-soft steel, carbon steel, soft stainless steel, aluminum, and magnesium alloys in consideration of production efficiency. Depending on the material to be used and the manufacturing conditions, it can be manufactured based on a casting or sintering technique, or a non-metal material having heat resistance can be injection molded.

【0012】火口面形成部は、中央火口部、鉄筋軸心位
置用火口部および鉄筋径対応用火口部を形成すると共
に、給気用溝部を形成する機能を果たすものであり、ガ
ス供給路形成部に添設状に一体形成されたものとしなけ
ればならず、火炎に対する充分な耐熱性を有し、ガス孔
の穿設を容易なものとするよう良好な切削加工を可能と
する快削性を有する素材から形成するのが望ましい。
The crater surface forming portion functions to form a central crater portion, a reinforcing rod axial center crater portion and a reinforcing rod diameter corresponding crater portion, and also to form an air supply groove portion, and forms a gas supply path. It must be integrally formed as an attachment to the part, has sufficient heat resistance to flames, and is free-cutting that enables good cutting to facilitate the formation of gas holes. It is desirable to form it from a material having

【0013】中央火口部は、火口面形成部の略中央に形
成され、ガス孔を形成可能とする機能を果たすものであ
って、突端面にはガス孔穿設用の案内凹部を形成したも
のとすべきであり、鉄筋軸心位置用火口部は、中央火口
部の上下に位置して、圧接作業の際の圧接対象鉄筋の軸
心に平行状に位置するガス孔を形成可能とする機能を果
たし、中央火口部と同様に突端面にガス孔穿孔用の案内
凹部が形成されたものとすべきであり、また、鉄筋径対
応用火口部は、中央火口部および鉄筋軸心用火口部の左
右に位置して、圧接作業の際の圧接対象鉄筋の軸心に略
直交状に位置する一個または適宜間隔を隔てた複数個の
ガス孔を形成可能とする機能を果たすものであり、さら
に、供給ガス圧を低下させない範囲で、各火口部の外側
に補助的な火口部を形成することも可能である。
The central crater portion is formed substantially at the center of the crater surface forming portion and has a function of enabling the formation of gas holes, and the projection end surface is formed with a guide recess for gas hole drilling. Reinforcing bar axial center crater function is located above and below the central crater to enable gas holes to be formed parallel to the axial center of the rebar to be pressure welded during pressure welding work. In the same way as the central crater, a guide recess for drilling gas holes should be formed on the tip end face, and the caliber corresponding to the diameter of the reinforcing bar should be the central crater and the crater for the core of the reinforcing bar. Located on the left and right of the, it performs the function of forming one gas hole or a plurality of gas holes spaced at an appropriate interval, which are positioned substantially orthogonal to the axial center of the reinforcing bar to be pressed during the pressing work. Auxiliary craters outside each crater within the range that does not reduce the supply gas pressure. Form it is also possible to.

【0014】案内凹部は、ガス孔の穿孔位置を表示する
と共に、ガス孔を穿孔する際に切削工具の先端を正確に
導く機能を有するものであり、工具先端を案内可能な程
度の直径、深さに設定し、工具による切り込みを疎外し
ない、球面状、円錐状、多角錐状あるいは円柱状等の穴
形状とするのとが望ましく、生産性を考慮して、鍛造駒
体を鍛造する際に同時に型押し成型するのが好ましい。
また、給気用溝部は、各火口部に向けて周囲の新鮮な空
気を流通可能とする機能を果たすものであり、中央火口
部、鉄筋軸心位置用火口部および鉄筋径対応用火口部の
互いに隣接する各火口部間に形成した溝形状とすべきで
あり、空気の流通を妨げない平面直線状、あるいは緩や
かな平面曲線状の組合せによって形成するのが望まし
く、鍛造による成型が容易となるよう、僅かに抜き勾配
を有する拡開断面となる溝形状とするのがよい。
The guide recess has a function of displaying the drilling position of the gas hole and accurately guiding the tip of the cutting tool when drilling the gas hole. It is desirable to set the height to a hole shape such as a spherical shape, a conical shape, a polygonal pyramid shape, or a cylindrical shape so that the cutting by the tool is not alienated, and when forging the forging piece body in consideration of productivity. It is preferable to perform stamping and molding at the same time.
In addition, the air supply groove portion has a function of allowing the fresh air around the crater portion to flow to the respective crater portions, and the crater portion for the central crater portion, the reinforcing rod shaft center crater portion and the reinforcing rod diameter corresponding crater portion is provided. It should be a groove formed between adjacent crater parts, and it is desirable to form it by a combination of flat straight lines that do not obstruct the air flow or gentle flat curved lines, which facilitates molding by forging As described above, it is preferable that the groove shape is such that the expanded cross section has a slight draft.

【0015】さらにまた、鍛造駒体は、駒本体ガス供給
路の何れか一端側あるいは両端側に設けられるガス供給
管部への接続部が、その軸心のガス供給路の軸心に対す
る角度を、ガス供給路および中央火口部の略軸心を通る
面内において凡そ135度ないし150度程度に規制し
てなるものとすると、ガス圧接用バーナーの形状、寸法
に対応した火口駒の形成に極めて都合の良いものとする
ことができる。
Furthermore, in the forged piece, the connecting portion to the gas supply pipe portion provided on one end side or both end sides of the piece main body gas supply passage forms an angle of its axis with respect to the axis of the gas supply passage. If it is restricted to about 135 to 150 degrees in a plane that passes through the gas supply passage and the substantially central axis of the central crater, it is extremely convenient to form a crater piece corresponding to the shape and size of the gas pressure burner. Can be good.

【0016】[0016]

【関連する発明1】上記したガス圧接用火口駒とする鍛
造駒体に関連して、この発明にはその鍛造駒体を使用し
てガス圧接用火口駒を製造するガス圧接用火口駒の製造
方法も包含しており、その構成の要旨は、比較的肉厚板
状とした火口面形成部の背面側に横棒状のガス供給路形
成部を一体形成してなる駒本体の、当該火口面形成部
が、その火口面中央に配した中央火口部の上下に、少な
くとも各1個ずつの鉄筋軸心位置用火口部を一列状で対
称配置にすると共に、それら中央火口部および各鉄筋軸
心用火口部の左右には、夫々鉄筋径対応用火口部を一列
状で対称配置にした上、それら中央火口部および鉄筋径
対応用火口部で隣接する各火口部間には、各火口面周り
に縦横に配置され、駒本体外周縁まで連通状となる如く
した給気用溝部を設け、さらにそれら中央火口部および
鉄筋径対応用火口部の各火口面には、少なくとも1個以
上のガス孔穿設用の案内凹部を設けてなるガス圧接用火
口駒とする鍛造駒体に対し、各案内凹部に、所定角度を
もってガス供給路形成部に達するガス孔を夫々穿孔する
と共に、ガス供給路形成部の一端側からのみ、あるいは
両端に貫通状となる所定内径のガス供給路を穿孔し、同
ガス供給路の一端側あるいは両端に、同ガス供給路の軸
心に対する角度が、ガス供給路および中央火口部の略軸
心を通る面内において、使用するガス圧接用バーナーの
形状、寸法に応じて凡そ135度ないし150度程度の
範囲内に規制するガス供給管部の接続部を、適宜切削加
工することを基本的構成とするものである。
[Related invention 1] In relation to the forged piece used as the above-mentioned gas pressure welding crater piece, the present invention relates to a method for producing a gas pressure welding crater piece for manufacturing a gas pressure welding crater piece using the forged piece. The gist of the configuration is that the crater surface formation of the piece main body in which a horizontal rod-shaped gas supply path formation portion is integrally formed on the back side of the crater surface formation portion that is a relatively thick plate shape. Part, at the top and bottom of the central crater located at the center of the crater surface, at least one for each rebar axis center position, the crater sections are arranged symmetrically in a row, and the central crater section and each rebar axis center On the left and right sides of the crater, the reinforced caliber pits are arranged symmetrically in a row, and between the craters adjacent to the central crater and the reinforced caliber crater, each crater surface is surrounded by The air supply groove is arranged vertically and horizontally so that it can communicate with the outer peripheral edge of the bridge body. Further, for each forged piece to be a gas pressure welding crater piece, at least one or more guide recesses for forming gas holes are provided on each crater surface of the central crater portion and the reinforcing rod diameter corresponding crater portion, Each guide recess is provided with a gas hole reaching the gas supply passage forming portion at a predetermined angle, and a gas supply passage having a predetermined inner diameter is formed only from one end side or both ends of the gas supply passage forming portion. , The shape and dimensions of the gas pressure burner to be used on one side or both ends of the gas supply path in a plane where the angle with respect to the axis of the gas supply path passes through the approximate axis of the gas supply path and the central crater. The basic structure is to appropriately cut the connecting portion of the gas supply pipe portion which is regulated within the range of about 135 to 150 degrees according to the above.

【0017】この発明に包含されるガス圧接用火口駒の
製造方法を、より具体的な構成のものとして示せば、比
較的肉厚板状とした火口面形成部の背面側に横棒状のガ
ス供給路形成部を一体形成してなる駒本体の、当該火口
面形成部が、その火口面中央に配した中央火口部の上下
に、少なくとも各1個ずつの鉄筋軸心位置用火口部を一
列状で対称配置にすると共に、それら中央火口部および
各鉄筋軸心用火口部の左右には、夫々鉄筋径対応用火口
部を一列状で対称配置にした上、それら中央火口部およ
び鉄筋径対応用火口部で隣接する各火口部間には、各火
口面周りに縦横に配置され、駒本体外周縁まで連通状と
なる如くした給気用溝部を設け、さらにそれら中央火口
部および鉄筋径対応用火口部の各火口面には、少なくと
も1個以上のガス孔穿設用の案内凹部を設けてなるもの
とする一方、ガス供給路形成部は、その軸心方向の一端
側が、前記火口面形成部側に所定角度屈曲形成されてな
るものとしたガス圧接用火口駒とする鍛造駒体に対し、
各案内凹部に、所定角度をもってガス供給路形成部に達
するガス孔を夫々穿孔すると共に、ガス供給路形成部の
一端側からのみ、あるいは両端に貫通状となる所定内径
のガス供給路を穿孔し、同ガス供給路の一方端あるいは
両端に、同ガス供給路の軸心に対する角度が、ガス供給
路および中央火口部の略軸心を通る面内において、使用
するガス圧接用バーナーの形状、寸法に応じて凡そ13
5度ないし150度程度の範囲内に規制するガス供給管
部の接続部を、適宜切削加工するようにした構成を要旨
とするガス圧接用火口駒の製造方法ということができ
る。
If the method for producing the gas pressure contact crater piece included in the present invention is shown as a more specific structure, a horizontal rod-shaped gas supply is provided on the back side of the crater surface forming portion having a relatively thick plate shape. The crater surface forming portion of the piece body integrally formed with the passage forming portion has at least one crater portion for the axial center position of one line above and below the central crater portion arranged in the center of the crater surface. In addition to symmetrically arranging, the central crater part and the reinforcing bar diameter center crater parts are arranged symmetrically in a row on the left and right sides of the central crater part and each reinforcing bar shaft center crater part respectively. Between adjacent craters in the crater area, there are air supply grooves that are arranged vertically and horizontally around each crater surface and are in communication with the outer peripheral edge of the bridge body. At least one gas on each crater surface of the crater While providing a guide recess for drilling, the gas supply passage forming portion is formed by bending one end side in the axial direction of the gas supply passage forming portion toward the crater surface forming portion side by a predetermined angle. For the forged piece body to be the crater piece,
Each guide recess is provided with a gas hole reaching the gas supply passage forming portion at a predetermined angle, and a gas supply passage having a predetermined inner diameter is formed only from one end side or both ends of the gas supply passage forming portion. , The shape and dimensions of the burner for gas pressure welding to be used at one end or both ends of the gas supply path in a plane where the angle with respect to the axis of the gas supply path passes through the approximate axis of the gas supply path and the central crater. About 13
It can be said that the gas pressure welding crater piece manufacturing method is characterized in that the connection portion of the gas supply pipe portion, which is regulated within the range of 5 to 150 degrees, is appropriately cut.

【0018】さらに具体的な構成によって示せば、比較
的肉厚板状とした火口面形成部の背面側に横棒状のガス
供給路形成部を一体形成してなる駒本体の、当該火口面
形成部が、その火口面中央に配した中央火口部の上下
に、少なくとも各1個ずつの鉄筋軸心位置用火口部を一
列状で対称配置にすると共に、それら中央火口部および
各鉄筋軸心用火口部の左右には、夫々鉄筋径対応用火口
部を一列状で対称配置にした上、それら中央火口部およ
び鉄筋径対応用火口部で隣接する各火口部間には、各火
口面周りに縦横に配置され、駒本体外周縁まで連通状と
なる如くした給気用溝部を設け、さらにそれら中央火口
部および鉄筋径対応用火口部の各火口面には、少なくと
も1個以上のガス孔穿設用の案内凹部を設けてなる火口
面を有するものに形成される一方、ガス供給路形成部
は、その軸心方向の一端側が、前記火口面形成部側に所
定角度屈曲形成されると共に、同他端側の火口面形成部
に近接する箇所には、肉盛部を形成してなるガス圧接用
火口駒とする鍛造駒体に対し、各案内凹部に、所定角度
をもってガス供給路形成部に達するガス孔を夫々穿孔す
ると共に、ガス供給路形成部の一端側からのみ、あるい
は両端に貫通状となる所定内径のガス供給路を穿孔し、
同ガス供給路の一端側に、同ガス供給路の軸心に対する
角度が、ガス供給路および中央火口部の略軸心を通る面
内において、使用するガス圧接用バーナーの形状、寸法
に応じて凡そ135度ないし150度程度の範囲内に規
制するガス供給管部の接続部を適宜切削加工すると共
に、同他端側には、肉盛部内部に達するガス供給管部の
接続部を適宜切削加工するようにした構成を要旨とする
ガス圧接用火口駒の製造方法となる。
More specifically, the formation of the crater surface of the main body of the piece, which is formed by integrally forming a horizontal rod-shaped gas supply passage forming portion on the back side of the crater surface forming portion having a relatively thick plate shape. Part, at the top and bottom of the central crater located at the center of the crater surface, at least one for each rebar axis center position, the crater sections are arranged symmetrically in a row, and for the central crater section and each rebar axis center On the left and right sides of the crater, the reinforced caliber pits are arranged symmetrically in a row, and between the craters adjacent to the central crater and the reinforced caliber crater, each crater surface is surrounded by Air supply grooves are arranged vertically and horizontally so that they are in communication with the outer periphery of the bridge body, and at least one or more gas holes are formed on each crater surface of the central crater and the reinforced caliber caliber. Shaped to have a crater surface with a guide recess for installation On the other hand, the gas supply path forming portion has one end side in the axial direction thereof bent and formed at a predetermined angle on the crater surface forming portion side, and at a location close to the crater surface forming portion on the other end side. With respect to the forging piece body which is the gas pressure welding crater piece formed with the built-up portion, each guide recess is provided with a gas hole reaching the gas supply passage forming portion at a predetermined angle, and at the same time, the gas supply passage forming portion is formed. Perforating a gas supply passage with a predetermined inner diameter that is a penetrating shape from only one end side or both ends,
Depending on the shape and size of the gas pressure welding burner to be used, on one end side of the gas supply path, the angle with respect to the axis of the gas supply path is in a plane that passes through the approximate axis of the gas supply path and the central crater. The connection part of the gas supply pipe part that regulates within a range of approximately 135 to 150 degrees is appropriately cut, and the connection part of the gas supply pipe part that reaches the inside of the buildup part is appropriately cut on the other end side. This is a method for manufacturing a gas pressure welding crater piece, which has a structure configured to be processed.

【0019】鍛造駒体に対して、ガス孔を穿孔する工程
と、ガス供給路を穿孔する工程との順序は、何れを先に
行ってもよく、鍛造駒体を製造する際に、同鍛造工程中
にガス供給路を打ち抜き穿孔してしまうことも可能であ
り、また、ガス供給路の穿孔工程と、ガス供給管部の接
続部を切削する工程との順序もまた、何れが先に行われ
ても、所望する同一の構造を得ることができる。さら
に、ガス孔の穿孔角度は、中央火口部を圧接対象鉄筋の
軸心に略直交するように穿孔し、それを取り巻いて位置
する他の火口部は、中央火口部を中心として、燃焼ガス
放出方向に向けて拡開する錐状を形成するように、夫々
が僅かに外側に向けて放射状となるように穿孔するとよ
い。
The step of forming a gas hole and the step of forming a gas supply passage in the forging piece may be performed in any order, and when the forging piece is manufactured, the same forging is performed. It is also possible to punch and punch the gas supply path during the process, and the order of the step of punching the gas supply path and the step of cutting the connection part of the gas supply pipe part is performed first. If so, the same desired structure can be obtained. In addition, the drilling angle of the gas hole is such that the central crater is drilled so as to be substantially orthogonal to the axial center of the rebar to be pressure-welded, and the other craters surrounding it are burned with the combustion gas released around the central crater. It is preferable to perforate each of them so that they are slightly radially outward so as to form a conical shape that expands in the direction.

【0020】[0020]

【関連する発明2】更に、この発明の骨幹を成すガス圧
接用火口駒とする鍛造駒体と、上記した鍛造駒体を使用
したガス圧接用火口駒の製造方法とに関連し、この発明
には、それら鍛造駒体およびガス圧接用火口駒の製造方
法によって製造された、以下のような構成からなるガス
圧接用火口駒を使用したガス圧接用バーナーも、関連す
る発明として包含している。即ち、各案内凹部に、所定
角度をもってガス供給路形成部に達するガス孔を夫々穿
孔すると共に、ガス供給路形成部の一端側からのみ、あ
るいは両端に貫通状となる所定内径のガス供給路を穿孔
し、同ガス供給路の一端側あるいは両端に、同ガス供給
路の軸心に対する角度が、ガス供給路および中央火口部
の略軸心を通る面内において、使用するガス圧接用バー
ナーの形状、寸法に応じて凡そ135度ないし150度
程度の範囲内に規制するガス供給管部の接続部を、適宜
切削加工してなるガス圧接用火口駒の複数を、圧接対象
鉄筋を中心とする圧接に最適な離反距離半径で描かれる
円に沿って互いに等間隔を隔てて配置すると共に、同円
の外側に位置する複数本のガス供給管部を接続し、全て
のガス圧接用火口駒が一個の吹管取付け口に連通するよ
う接続してなる構成をその基本とするガス圧接用バーナ
ーである。
[Related invention 2] Further, the present invention relates to a forging piece which is a crater piece for gas pressure welding and constitutes a skeleton of the present invention, and a method for manufacturing a crater piece for gas pressure welding using the above-mentioned forging piece body. A gas pressure welding burner using the gas pressure welding crater piece having the following configuration, which is manufactured by the method for manufacturing the forged piece and the gas pressure welding crater piece, is also included as a related invention. That is, each guide recess is provided with a gas hole reaching the gas supply passage forming portion at a predetermined angle, and a gas supply passage having a predetermined inner diameter is formed only from one end side or both ends of the gas supply passage forming portion. The shape of the burner for gas pressure welding to be used on one side or both ends of the gas supply path that is drilled in a plane where the angle with respect to the axis of the gas supply path passes through the gas supply path and the approximate axis of the central crater. , A plurality of gas pressure welding crater pieces, which are formed by appropriately cutting the connecting portion of the gas supply pipe portion, which is regulated within a range of approximately 135 degrees to 150 degrees according to the dimensions, are pressure-welded around the rebar to be pressure-welded. Arrange them at equal intervals along a circle drawn with the optimum separation distance radius, connect a plurality of gas supply pipe parts located outside the same circle, and connect all the gas pressure welding crater pieces to one. Connected to the blowpipe mounting port The connection was made by structure to a gas pressure for burners to the basic.

【0021】そして、さらに具体的には、各案内凹部
に、所定角度をもってガス供給路形成部に達するガス孔
を夫々穿孔すると共に、ガス供給路形成部の一端側から
のみ、あるいは両端に貫通状となる所定内径のガス供給
路を穿孔し、同ガス供給路の一端側に、同ガス供給路の
軸心に対する角度が、ガス供給路および中央火口部の略
軸心を通る面内において、使用するガス圧接用バーナー
の形状、寸法に応じて凡そ135度ないし150度程度
の範囲内に規制するガス供給管部の接続部を適宜切削加
工し、同他端側には、必要に応じて肉盛部内部に達する
ガス供給管部の接続部を適宜切削加工してなるガス圧接
用火口駒の複数を、圧接対象鉄筋を中心とする圧接に最
適な離反距離半径で描かれる円に沿って互いに等間隔を
隔てて配置すると共に、同円の外側に位置する複数本の
ガス供給管部を接続し、全てのガス圧接用火口駒が一個
の吹管取付け口に連通するよう接続してなるようにした
構成を要旨とするガス圧接用バーナーであるということ
もできる。
More specifically, each of the guide recesses is provided with a gas hole reaching the gas supply passage forming portion at a predetermined angle, and a penetrating shape is provided only from one end side or both ends of the gas supply passage forming portion. A gas supply passage with a predetermined inner diameter is drilled, and the gas supply passage is used at one end side of the gas supply passage in a plane where the angle with respect to the axis of the gas supply passage passes through the gas supply passage and the substantial axis of the central crater. Depending on the shape and size of the burner for gas pressure welding, the connection part of the gas supply pipe part, which is regulated within a range of approximately 135 to 150 degrees, is appropriately cut, and the other end side has meat as necessary. A plurality of gas pressure welding crater pieces, which are obtained by appropriately cutting the connection part of the gas supply pipe that reaches the inside of the embankment, are mutually equal along a circle drawn with the optimal separation radius for pressure welding centered on the rebar to be pressure welded. If you place them at intervals, , Gas pressure welding with a structure in which a plurality of gas supply pipes located outside the same circle are connected and all the gas pressure welding crater pieces are connected so as to communicate with one blower pipe mounting port It can be said that it is a burner for use.

【0022】ガス圧接用バーナーは、最小で二個のガス
圧接用火口駒を使用し、互いの火口面で圧接対象鉄筋を
所定距離を隔て、挟み込むよう対峙するものとし、ガス
供給管で連結、形成することができる外、圧接対象鉄筋
を中心として平面正三角形の各頂点に一個ずつのガス圧
接用火口駒を合計三個配置し、夫々をガス供給管で連結
することも可能であり、また、ガス供給路形成部他端側
の火口面形成部に近接する箇所に形成した肉盛部を利用
し、ガス供給管部を同肉盛部内部に達するよう挿入して
接続し、ガス供給管部の極端な湾曲を避けた構造のもの
とすることも可能である。
The gas pressure welding burner uses a minimum of two gas pressure welding crater pieces, and the reinforcing rods to be pressure welded are faced to each other so as to be sandwiched between them by a predetermined distance, and are connected by a gas supply pipe, In addition to those that can be formed, it is also possible to arrange a total of three gas pressure welding crater pieces at each vertex of the plane regular triangle centering on the pressure welding target reinforcing bar, and connecting each with a gas supply pipe. The gas supply pipe is inserted and connected so as to reach the inside of the build-up part by using the build-up part formed near the crater surface formation part on the other end of the gas supply path formation part. It is also possible to adopt a structure that avoids the extreme curvature of the part.

【0023】ガス供給管部は、ガス圧接用火口駒および
吹管取付け口を充分な強度で連結する機能を果たすと共
に、吹管取付け口から各駒本体へ燃焼ガスを供給する機
能を果たすものであり、したがって、ガス圧接用バーナ
ーの形状を維持する強度と、内部に流れる燃焼用ガスの
気密を確保する密実性とを有したものとして形成されな
ければならず、且つ、ガス圧接用火口駒からの火炎によ
る過加熱が極力回避できる構造のものとすべきであり、
耐火性、断熱性に秀れた素材から形成されたものとする
外、外周壁面を耐火性のある断熱材で被覆したものとす
ることも可能であり、中途部をガス圧接用火口駒の火口
面形成部とは反対側に折曲して、火炎を回避すると共
に、圧接の際の圧接対象鉄筋から充分な距離を隔てて配
置されるよう形成したものとすることもできる。
The gas supply pipe section has a function of connecting the gas pressure welding crater piece and the blow tube attachment opening with sufficient strength, and a function of supplying combustion gas from the blow tube attachment opening to each piece body. Therefore, the burner for gas pressure welding must be formed so as to have the strength for maintaining the shape and the solidity for ensuring the airtightness of the combustion gas flowing inside, and at the same time, It should have a structure that avoids overheating due to flames as much as possible,
In addition to being made of a material with excellent fire resistance and heat insulation, it is also possible to coat the outer peripheral wall with a heat resistant heat insulating material, and the crater surface of the crater piece for gas pressure welding in the middle part. It may be formed so as to be bent on the side opposite to the forming portion so as to avoid the flame and to be arranged at a sufficient distance from the reinforcing bar to be pressure-welded at the time of pressure welding.

【0024】吹管取付け口は、燃焼用ガス弁、酸素弁、
および握り管等を有する吹管に、ガス供給管部を接続す
る機能を果たすと共に、吹管から供給された燃焼用ガス
をガス供給管部に分配、供給する機能を果たすものであ
り、充分な強度とガスの漏出を防止する気密の確保が肝
要であり、着脱が容易な脱着構造を有する連結部を設け
たり、高い気密を確保可能なネジ結合等によって吹管に
接続されるものとするのが望ましい。以下では、図面に
示すこの発明を代表する実施例と共に、その構造につい
て詳述することとする。
The blow pipe mounting port is provided with a combustion gas valve, an oxygen valve,
And the function of connecting the gas supply pipe part to the blow pipe having a grip pipe and the like, and the function of distributing and supplying the combustion gas supplied from the blow pipe to the gas supply pipe part. It is essential to ensure airtightness to prevent gas leakage, and it is desirable to provide a connecting portion having a detachable structure that can be easily attached and detached, or to connect to the blow pipe by screw connection or the like that can ensure high airtightness. Hereinafter, the structure of the present invention will be described in detail together with the representative embodiments of the present invention shown in the drawings.

【0025】[0025]

【実施例1】図1のガス圧接用火口駒とする鍛造駒体の
平面図、図2の図1の鍛造駒体の側面図、および図3の
図1の鍛造駒体を肉盛部側から見た正面図の各図に示さ
れる事例は、冷間プレス加工によって、火口面形成部と
ガス供給路形成部とが一体に形成された基本的構成から
なるこの発明に包含されるガス圧接用火口駒とする鍛造
駒体における代表的な一実施例を示すものである。
[Embodiment 1] A plan view of a forged piece used as a crater piece for gas pressure welding shown in FIG. 1, a side view of the forged piece shown in FIG. 1 and a forged piece shown in FIG. 3 shown in FIG. The case shown in each of the front views seen from Fig. 1 is a gas pressure welding included in the present invention having a basic structure in which the crater surface forming portion and the gas supply passage forming portion are integrally formed by cold press working. 1 shows a typical example of a forged piece used as a crater piece.

【0026】当該鍛造駒体2は、真鍮製の棒材を冷間プ
レス加工することによって火口面形成部3およびガス供
給路形成部4を一体形成したものであり、火口面形成部
3は、その中央に中央火口部31を形成すると共に、同
中央火口部31の上下夫々には、鉄筋軸心位置用火口部
32,32を形成し、中央火口部31および鉄筋軸心位
置用火口部32,32の左右には、鉄筋径対応用火口部
33,33,……を配置、形成した上、鉄筋軸心位置用
火口部32のさらに上下外側側には、補助的な鉄筋軸心
位置用火口部32,32,……を形成したものとなって
おり、また、各火口面の回りには縦横に位置し、駒本体
の外周縁まで連通された所定幅、所定深さの給気用溝部
34,34,……が、火口面形成部3表面側に向けて拡
開する形状に形成されており、さらに、中央火口部3
1、鉄筋軸心位置用火口部32,32および鉄筋径対応
用火口部33,33,……の夫々には、所定間隔を隔て
た位置毎に、ガス孔穿設用の略球面形状に形成された案
内凹部35,35,……を成型したものとなっている。
The forged piece 2 has a crater surface forming portion 3 and a gas supply path forming portion 4 which are integrally formed by cold pressing a brass rod material. A central crater portion 31 is formed in the center of the central crater portion 31, and reinforced axial center position crater portions 32, 32 are formed above and below the central crater portion 31, respectively. , 32 are arranged and formed on the left and right sides of the rebar diameter corresponding to the reinforcing bar diameter. The crater portions 32, 32, ... Are formed, and are provided vertically and horizontally around each crater surface and are connected to the outer peripheral edge of the piece body for air supply of a predetermined width and a predetermined depth. The groove portions 34, 34, ... Are formed in a shape that widens toward the surface side of the crater surface forming portion 3. It is further central crater portion 3
1. Reinforcing bar axial centering craters 32, 32 and reinforcing bar diameter-corresponding craters 33, 33, ... Are formed in a substantially spherical shape for drilling gas holes at positions separated by a predetermined distance. The formed guide recesses 35, 35, ... Are molded.

【0027】ガス供給路形成部4は、その軸心方向の一
端側が、火口形成面部31側に向けて、後加工によって
形成されるガス供給路42および中央火口部31の略軸
心を通る面内において凡そ135度ないし150度程度
の角度Aに屈曲形成されたものとなっており、また、他
端側の火口形成面部31に近接する箇所には、同火口形
成面部31側に向けて突出する肉盛部41が形成されて
いる。
The gas supply path forming portion 4 has a surface, one end side of which in the axial direction, passes through substantially the center axis of the gas supply path 42 and the central crater portion 31 formed by post-processing toward the crater forming surface portion 31 side. It is bent and formed at an angle A of about 135 to 150 degrees in the inside, and is projected toward the crater formation surface portion 31 side at a position close to the crater formation surface portion 31 on the other end side. A built-up portion 41 is formed.

【0028】[0028]

【実施例2】図4のガス圧接用バーナーの平面図に示さ
れる事例は、この発明のガス圧接用火口駒を用いたガス
圧接用バーナーに包含される一実施例を示すものであ
り、ガス供給路44の一端側に設けられたガス供給管部
5の接続部43を、ガス供給路の軸心に対して凡そ13
5度の角度に折曲、形成した二個の鍛造駒体2,2を、
一個の吹管取付け口6に連結したものである。
[Embodiment 2] The case shown in the plan view of the gas pressure welding burner in FIG. 4 shows an embodiment included in the gas pressure welding burner using the gas pressure welding crater piece of the present invention. The connecting portion 43 of the gas supply pipe portion 5 provided on one end side of the supply passage 44 is approximately 13 with respect to the axis of the gas supply passage.
The two forged pieces 2, 2 that were bent and formed at an angle of 5 degrees,
It is connected to one blow pipe mounting port 6.

【0029】当該ガス圧接用バーナー1は、一個の吹管
取付け口6から平面V字形状に分岐、延伸したガス供給
管部5の各先端部に、図1ないし図3に示すように鍛造
駒体2の火口面形成部3表面の各火口部31,32,3
2,33,33,……からガス供給路44に達するガス
孔を穿孔すると共に、ガス供給路形成部4の折曲形成さ
れていない他端側端面からガス供給路44を穿孔した
上、同他端側端面の穿孔による開口部に予め準備した蓋
体を結合して閉鎖し、さらに、ガス供給路形成部4の同
ガス供給路44の軸心に対する角度が、ガス供給路44
および中央火口部31の略軸心を通る面内において、凡
そ135度の角度に折曲されたガス供給路形成部4の一
端側にガス供給管部5の端部を接続する接続部43を切
削加工してなるガス圧接用火口駒2,2を熔接、ろう付
けあるいはネジ結合等によって接続、一体化し、それら
一対のガス圧接用火口駒2,2により、圧接対象鉄筋7
をガス圧接に好適な間隔を隔てて挟み込み、対峙するよ
う配置したものとなっている。
The burner 1 for gas pressure welding has a forging piece as shown in FIGS. 1 to 3 at each tip of a gas supply pipe portion 5 which is branched and extended in a plane V shape from one blow pipe attachment port 6. Each crater part 31, 32, 3 on the crater surface forming part 3 of 2
2, 33, 33, ... Gas holes that reach the gas supply path 44 are drilled, and the gas supply path 44 is drilled from the end surface of the gas supply path forming portion 4 on the other end side that is not bent. A lid prepared in advance is joined to the opening formed by perforation of the end face on the other end side to close it, and the angle of the gas supply passage forming portion 4 with respect to the axis of the gas supply passage 44 is determined by the gas supply passage 44.
In the plane that passes through the substantially central axis of the central crater portion 31, a connecting portion 43 that connects the end portion of the gas supply pipe portion 5 to the one end side of the gas supply passage forming portion 4 that is bent at an angle of approximately 135 degrees is provided. The gas pressure welding crater pieces 2, 2 formed by cutting are connected and integrated by welding, brazing, screw connection, or the like, and the pair of gas pressure welding crater pieces 2, 2 are used for pressure welding.
Are sandwiched at intervals suitable for gas pressure contact, and are arranged to face each other.

【0030】ガス圧接用火口駒2は、その中央火口部3
1をガス圧接する際の圧接対象鉄筋7の中心に向けて略
直交するよう穿孔されており、その周囲に形成した鉄筋
径対応用火口部33,33および鉄筋軸心位置用火口部
32,32,……のガス孔は、夫々が中央火口部33の
ガス孔を0度とした場合に、図1中の各鎖線矢印に示さ
れるように、外側に向けて3度ないし23度の範囲で放
射状に傾斜された状態に穿孔したものとなっており、そ
の傾斜具合は、図3中に鎖線で示される範囲に渡り、穿
孔角度を選択可能なものであって、ガス孔の軸心は、ガ
ス供給路44の中心に向かうように穿孔したものとする
外、ガス供給路44の周面側に接線状に開口するよう形
成することも可能である。
The crater piece 2 for gas pressure welding has a central crater portion 3 thereof.
1 is pierced so as to be substantially orthogonal to the center of the rebar 7 to be pressure-contacted when gas-pressure-contacting, and the rebar diameter-corresponding craters 33, 33 and the rebar shaft center position craters 32, 32 formed around the perforation , ..., when the gas holes of the central crater portion 33 are set to 0 degrees, as shown by the chain line arrows in Fig. 1, the gas holes are in the range of 3 to 23 degrees toward the outside. Perforations are made in a radially inclined state, and the degree of inclination is such that the perforation angle can be selected over the range shown by the chain line in FIG. 3, and the axis of the gas hole is In addition to the holes drilled toward the center of the gas supply passage 44, the gas supply passage 44 may be formed so as to open tangentially on the circumferential surface side.

【0031】[0031]

【実施例3】図5の三個のガス圧接用火口駒を使用した
ガス圧接用バーナーの平面図に示される事例は、三個の
ガス圧接用火口駒2′,2′,2′を好適に配置してな
るガス圧接用バーナー1であり、吹管取付け口6に対し
て、平面V字形に取付けられたガス供給管部6,6中の
一方の先端に、ガス供給路44の折曲した一端側が閉鎖
されたままであり、同他端側に同心状の接続部43を切
削加工したガス圧接用火口駒2′を略同心状に接続し、
他方のガス供給管部6の先端にも、ガス圧接用火口駒
2′が、同ガス供給路44の折曲されていない他端側を
同心状に接続したものとなっており、当該ガス圧接用火
口駒2′の約135度折曲した一端側には、圧接の際に
圧接対象鉄筋7を取り巻くよう、平面略L字形に屈曲し
たガス供給管部5の基端部が接続され、さらに、同L字
形のガス供給管部5先端部には、折曲状となる他端が閉
鎖されているガス圧接用火口駒2′が接続されたものと
なっており、合計三個のガス圧接用火口駒2′,2′,
2′の夫々は、ガス圧接の際の圧接対象鉄筋7を中心と
して、ガス圧接に最適な距離を離反すると共に、互いに
平面正三角形の頂点に配置されるよう構成したものであ
る。
Embodiment 3 In the case shown in the plan view of the gas pressure welding burner using the three gas pressure welding crater pieces in FIG. 5, three gas pressure welding crater pieces 2 ', 2', 2'are suitable. The burner 1 for gas pressure welding, which is arranged in the above position, and the gas supply passage 44 is bent at one end of the gas supply pipe portions 6 and 6 which are attached to the blow pipe attachment port 6 in a plane V shape. One end side remains closed, and a gas pressure welding crater piece 2'having a concentric connecting portion 43 cut to the other end side is connected in a substantially concentric manner,
A gas pressure welding crater piece 2'is also connected to the tip of the other gas supply pipe portion 6 concentrically with the other end side of the same gas supply path 44 which is not bent. To the one end side of the crater piece 2'for bending about 135 degrees, a base end portion of a gas supply pipe portion 5 which is bent in a substantially L-shape in a plane is connected so as to surround the reinforcing bar 7 to be pressure-welded at the time of pressure-welding. At the tip of the L-shaped gas supply pipe portion 5, a gas pressure welding crater piece 2 ′ whose other end is bent is closed, and a total of three gas pressure welding portions are connected. Tinder pieces 2 ', 2',
Each of 2'is configured to be separated from each other by an optimum distance for gas pressure welding around the pressure welding target reinforcing bar 7 at the time of gas pressure welding and to be arranged at the vertices of a regular equilateral triangle.

【0032】[0032]

【実施例4】次の図6の四個のガス圧接用火口駒を使用
したガス圧接用バーナーの平面図に示される事例は、四
個のガス圧接用火口駒2′,2′,……を有する代表的
なガス圧接用バーナー1の構成を示すものであり、当該
ガス圧接用バーナー1は、吹管取付け口6から平面V字
形に延出した二本の直管状ガス供給管部5,5の各先端
部に、ガス供給路44,44の両端を貫通状に形成した
ガス圧接用火口駒2′,2′の一端が接続され、各ガス
圧接用火口駒2′,2′夫々の他端側には、軸心長手方
向の中央部をガス圧接の際の圧接対象鉄筋7側に向け
て、凡そ150度の角度に折曲されたガス供給管部5,
5の基端部が接続され、さらに、同ガス供給管部5,5
の先端部には、夫々他端側を閉鎖したガス圧接用火口駒
2′,2の一端側を接続し、合計四個のガス圧接用火口
駒2′,2′,……を、ガス圧接する圧接対象鉄筋7を
中心とする正四角形の各頂角位置に配置し、対峙するガ
ス圧接用火口駒2′,2′同士の中央火口部31,31
を対角線状に位置するものとなっている。
[Embodiment 4] The case shown in the plan view of the gas pressure welding burner using the four gas pressure welding crater pieces of FIG. 6 is the four gas pressure welding crater pieces 2 ', 2', ... 1 shows a configuration of a typical gas pressure welding burner 1 having the following features. The gas pressure welding burner 1 has two straight tubular gas supply pipe portions 5, 5 extending in a plane V shape from a blow pipe attachment port 6. One end of each gas pressure welding crater piece 2 ', 2'which is formed so that both ends of the gas supply passages 44, 44 are penetratingly connected to each tip end of each of the other ends of the gas pressure welding crater pieces 2', 2 '. On the end side, the gas supply pipe portion 5, which is bent at an angle of approximately 150 degrees, with the central portion in the longitudinal direction of the axial direction facing the pressure welding target reinforcing bar 7 side during gas pressure welding,
5 is connected to the base end portions of the gas supply pipe portions 5, 5
The gas pressure welding tip units 2 ', 2', 2 in total are connected to the tip end of each of the gas pressure welding tip units 2 ', 2 with their other ends closed. The central crater portions 31, 31 of the gas pressure welding crater pieces 2 ′, 2 ′, which are arranged at the respective apex positions of a regular quadrangle around the pressure welding target reinforcing bar 7 and face each other.
Are located diagonally.

【0033】[0033]

【実施例5】最後の図7に示したガス圧接用バーナー
も、上記実施例同様に四個のガス圧接用火口駒を使用し
た事例であって、この実施例のものの場合には、四個の
ガス圧接用火口駒2′,2′,……を有するガス圧接用
バーナー1の他の構成を示すものであり、合計四個のガ
ス圧接用火口駒2′,2′,……の配置される位置、お
よび互いを連結するガス供給管部5,5の形状ならびに
構造は、上記実施例4に示したものと基本的に同じであ
るが、吹管取付け口6から平面V字形に延伸され、左右
のガス圧接用火口駒2′,2′に接続されるガス供給管
部5,5の互いの間隔を、圧接対象鉄筋7の外径寸法よ
りも大きく設定されるように湾曲延長されたものとなっ
ている。
[Fifth Embodiment] The gas pressure welding burner shown in the last FIG. 7 is also an example in which four gas pressure welding crater pieces are used in the same manner as in the above-mentioned embodiment, and in the case of this embodiment, four gas pressure welding burner pieces are used. 2 shows another configuration of the gas pressure welding burner 1 having the gas pressure welding crater pieces 2 ′, 2 ′, ..., Arrangement of a total of four gas pressure welding crater pieces 2 ′, 2 ′,. The position and the shape and structure of the gas supply pipe portions 5 and 5 that connect them to each other are basically the same as those shown in the fourth embodiment, but are extended from the blow pipe attachment port 6 in a plane V shape. , The left and right gas pressure welding crater pieces 2 ′, 2 ′ connected to the gas supply pipe portions 5, 5 are curved and extended so as to be set to be larger than the outer diameter dimension of the reinforcing bar 7 to be pressure welded. It has become a thing.

【0034】吹管取付け口6から延伸されたガス供給管
部5,5は、圧接対象鉄筋7の外径寸法よりも大きい間
隔を隔てた部分を、同圧接対象鉄筋7の外径寸法と略同
じか、それよりも長い範囲に渡り平行状に延出され、そ
れらの各先端部にガス圧接用火口駒2′,2′の他端側
を接続したものとなっており、さらに強固な接続を得よ
うとする場合には、当該ガス圧接用火口駒2′,2′他
端側の火口面形成部3近傍に、図2に示すもののよう
に、肉盛部41を形成したものとしておき、同図中の二
点鎖線で示す状態にガス供給管部5を接続するよう構成
することができる。
The gas supply pipe portions 5, 5 extending from the blow pipe attachment port 6 have a portion having a distance larger than the outer diameter dimension of the rebar 7 to be pressure welded, substantially the same as the outer diameter dimension of the rebar 7 to be pressure welded. Or, it extends in a parallel shape over a longer range than that, and the other end side of the gas pressure welding crater pieces 2 ', 2'is connected to each of these tips, for a stronger connection. In order to obtain it, it is assumed that a built-up portion 41 is formed in the vicinity of the crater surface forming portion 3 on the other end side of the gas pressure welding crater pieces 2 ', 2', as shown in FIG. The gas supply pipe section 5 can be configured to be connected in a state indicated by a chain double-dashed line in the figure.

【0035】[0035]

【作用】以上のとおりの構成からなるこの発明の鍛造駒
体2は、図8の断面化した鍛造駒体2の側面図に示され
るように、ガス供給路形成部4に対して略同心状のガス
供給路44を形成し、さらに図9のガス供給管部の接続
例の側面図に示すように、ガス供給路44の端部にガス
供給管部5を接続する接続部43を切削加工し、ガス圧
接用火口駒2′として形成するものであり、ガス供給路
44の火口面形成部3側に折曲された端部には、ガス供
給路44に対する角度を、ガス供給路44および中央火
口部31の略軸心を通る面内において、凡そ135度の
角度Aに規制した接続部43を形成し、また、図10の
ガス供給管部の他の接続例の側面図に示されるように、
ガス供給路44に対する角度を、ガス供給路44および
中央火口部31の略軸心を通る面内において凡そ150
度の角度Bに規制した接続部43とすることも可能なも
のである。
The forging piece 2 of the present invention having the above-described structure is substantially concentric with the gas supply path forming portion 4, as shown in the side view of the cross-sectioned forging piece 2 of FIG. Forming a gas supply passage 44, and as shown in the side view of the connection example of the gas supply pipe portion of FIG. 9, a connecting portion 43 for connecting the gas supply pipe portion 5 to the end portion of the gas supply passage 44 is cut. The gas supply passage 44 is formed as a gas pressure contact crater piece 2 ′, and the end of the gas supply passage 44 bent toward the crater surface forming portion 3 has an angle with respect to the gas supply passage 44 and A connecting portion 43 regulated to an angle A of approximately 135 degrees is formed in a plane that passes through the substantially central axis of the central crater portion 31, and is shown in a side view of another example of connecting the gas supply pipe portion in FIG. 10. like,
The angle with respect to the gas supply passage 44 is about 150 in the plane passing through the substantial axis of the gas supply passage 44 and the central crater portion 31.
It is also possible to use the connecting portion 43 regulated to the angle B of degrees.

【0036】また、図2に示すようにガス供給路形成部
4端部の火口面形成部3に近接する箇所に肉盛部41を
形成し、同図中二点鎖線で示すように、ガス供給管部5
を接続することができるように形成することも可能であ
り、さらに、図3に示すように各火口部31,32,3
2,33,33,……の各ガス孔は、ガス供給路44の
中心に向けて穿孔することも可能である外、ガス供給路
44の内周壁面に接線状となる範囲まで穿孔することが
可能であり、圧接対象鉄筋7の直径寸法に応じて適宜角
度を設定して穿孔加工可能である。
Further, as shown in FIG. 2, a built-up portion 41 is formed at a position close to the crater surface forming portion 3 at the end of the gas supply passage forming portion 4, and as shown by a chain double-dashed line in FIG. Supply pipe section 5
It is also possible to form so that they can be connected to each other, and further, as shown in FIG.
Each of the gas holes 2, 33, 33, ... Can be drilled toward the center of the gas supply passage 44, and can also be drilled to the extent of being tangential to the inner peripheral wall surface of the gas supply passage 44. It is possible to perform perforation processing by setting an appropriate angle in accordance with the diameter dimension of the reinforcing bar 7 to be pressure-welded.

【0037】図4に示したガス圧接用バーナー1は、吹
管取付け口6を燃焼用ガス弁、酸素弁、および握り管等
を有する吹管に接続し、燃焼ガスを供給して点火する
と、各ガス孔から放出される燃焼ガスが燃焼し、火炎を
放射するものとなり、対峙する一対のガス圧接用火口駒
2′,2′が、互いの火口面3間にガス圧接に好適な距
離を隔てて、圧接対象鉄筋7を挟み込み、図中の鎖線矢
印で示すように圧接対象鉄筋7の全周壁面に行き渡るよ
うに火炎を吹き付け、圧接対象鉄筋7接合部を均質に加
熱するものとなる。
In the burner 1 for gas pressure welding shown in FIG. 4, when the blow pipe attachment port 6 is connected to a blow pipe having a combustion gas valve, an oxygen valve, a grip pipe, etc. The combustion gas discharged from the holes burns and radiates a flame, and a pair of gas pressure welding crater pieces 2'and 2'that face each other are separated from each other by a distance suitable for gas pressure welding. The flame to be pressed is sandwiched, and a flame is blown so as to spread over the entire circumferential wall surface of the bar to be crimped 7 as indicated by the chain line arrow in the figure, so that the joint portion of the bar to be crimped 7 is heated uniformly.

【0038】図5のガス圧接用バーナー1は、圧接対象
鉄筋7を中心とする正三角形の各頂点に位置するよう平
面配置された三個のガス圧接用火口駒2′,2′,2′
の夫々から、圧接対象鉄筋7の全周壁面に万遍なく火炎
を吹き付け、均質に加熱することとなり、また、全ての
ガス供給管部5,5,5は、火炎を避けるよう必要に応
じて屈曲、形成されているので、直接火炎の吹き付けを
受けることがなく、ガス圧接用バーナー1の耐久性と寿
命の向上が図られたものとなっている。
The gas pressure welding burner 1 shown in FIG. 5 has three gas pressure welding crater pieces 2 ', 2', 2'which are arranged in planes so as to be positioned at the respective vertices of an equilateral triangle centered on the pressure welding target reinforcing bar 7.
From each of the above, the flame is evenly sprayed on the entire circumferential wall surface of the rebar 7 to be pressure-welded to uniformly heat, and all the gas supply pipe parts 5, 5, 5 are required to avoid the flame as necessary. Since it is bent and formed, it is possible to improve the durability and life of the gas pressure welding burner 1 without directly receiving a flame.

【0039】図6に示されるガス圧接用バーナー1は、
左右夫々の二個のガス圧接用火口駒2′,2′を接続す
るガス供給管部5,5の中途部を、各火口面形成部3,
3,……とは反対側に向けて突出するよう屈曲し、圧接
作業の際に圧接対象鉄筋7から所定距離を離反するよう
構成し、ガス供給管部5,5の以上加熱による破損の発
生を防止するものである。図11の好ましくない構造の
ガス圧接用バーナー1の平面図に示されるガス供給管部
5,5のように、火口面3から圧接対象鉄筋7までの最
適離反半径Rの内側に侵入してしまうことが避けられ
る。
The burner 1 for gas pressure welding shown in FIG.
The middle part of the gas supply pipe parts 5, 5 connecting the two gas pressure welding crater pieces 2 ′, 2 ′ on the left and right respectively
3, Bending so as to project toward the opposite side, and configured so as to separate from the rebar 7 to be pressure welded by a predetermined distance during pressure welding work, and damage caused by overheating of the gas supply pipe parts 5, 5. Is to prevent. Like the gas supply pipe sections 5 and 5 shown in the plan view of the gas pressure welding burner 1 having an unfavorable structure in FIG. 11, the gas pressure welding burner 1 penetrates inside the optimum separation radius R from the crater surface 3 to the rebar 7 to be pressure welded. Can be avoided.

【0040】また、図7に示されるガス圧接用バーナー
1は、図11の従前からの代表的な構造のガス圧接用バ
ーナー1の平面図に示される吹管取付け口6から延伸さ
れた左右一対のガス供給管部5,5の互いの離反距離
が、圧接対象鉄筋7の直径Dよりも小さく形成されたガ
ス圧接用バーナーに比較すると明らかなように、吹管取
付け口6から延伸した左右一対のガス供給管部5,5の
互いの離反距離を、圧接対象鉄筋7の直径Dよりも大き
く設定することが可能となり、圧接作業中に圧接対象鉄
筋7を吹管取付け口6から延伸した左右一対のガス供給
管部5,5の間に位置するように移動、操作可能であ
り、図2中に示すように肉盛部41内部までガス供給管
部5の端部が達するように接続することによって結合す
れば、さらに連結強度が高く、耐久性を向上したものと
なる。
The gas pressure welding burner 1 shown in FIG. 7 has a pair of left and right extending from the blowing pipe mounting port 6 shown in the plan view of the gas pressure welding burner 1 of the typical structure shown in FIG. As is clear from comparison with the gas pressure welding burner in which the distance between the gas supply pipe portions 5 and 5 is smaller than the diameter D of the pressure welding target reinforcing bar 7, a pair of left and right gas extending from the blow pipe mounting port 6 is clearly shown. It is possible to set the distance between the supply pipe portions 5 and 5 to be separated from each other to be larger than the diameter D of the pressure welding target reinforcing bar 7, and the pair of left and right gas extending the pressure welding target reinforcing bar 7 from the blowing pipe mounting port 6 during the pressure welding work. It is movable and operable so as to be located between the supply pipe parts 5, 5, and is connected by connecting so that the end of the gas supply pipe part 5 reaches the inside of the built-up part 41 as shown in FIG. Connection strength High, and those having improved durability.

【0041】[0041]

【効果】以上のとおり、この発明のガス圧接用火口駒と
する鍛造駒体によれば、従前まであれば、圧接対象鉄筋
の直径毎に個別に設計した火口駒を、その都度一から切
削加工して製造することが必要であり、製作に要する期
間が長期化し、製造コストを引き上げてしまい、ガス圧
接用バーナーの需要の発生に応じて迅速に製造、供給で
きるものではなく、注文を受けてから出荷するまでのリ
ードタイムが長く、高価なものとなりがちであったのに
対し、このような一切の問題を解消して、一般に使用さ
れる鉄筋の直径の殆ど全てに対して、同一形状に予め製
造してある鍛造駒体を使用し、圧接対象となる鉄筋径に
応じてガス供給路とガス孔とを後から穿設、完成するよ
うにしてあって、在庫に要する部品点数を著しく削減す
ることが可能になると共に、細部の造形までを鍛造によ
って成型することにより、切削加工部を減少し、製造工
数を大巾に低減することができるという極めて秀れた特
徴を有するものとなる。
[Effects] As described above, according to the forging piece body which is the gas pressure welding crater piece of the present invention, the crater piece individually designed for each diameter of the pressure-welding rebar is individually machined from the previous case. It is not possible to manufacture and supply promptly in response to the demand for gas pressure burners, and to receive an order. Although the lead time from shipping to shipping tended to be long and expensive, eliminating all of these problems, we made the same shape for almost all diameters of commonly used reinforcing bars. By using a forged piece that is manufactured in advance, the gas supply path and gas hole are punched and completed according to the diameter of the reinforcing bar to be pressure-welded, and the number of parts required for inventory is significantly reduced. To be able to Together, by molding by forging to shaping detail, it reduces the cutting portion comes to have a very Xiu features that it is possible to reduce the number of manufacturing steps by a large margin.

【0042】特に、この鍛造駒体のガス供給路形成部の
両端は、圧接対象となる鉄筋径に応じたガス供給管部の
接続角度やガス孔の穿設角度、あるいはガス圧接用バー
ナーとしての火口配置構造に応じたガス供給管部の接続
角度等に対しても十分対応可能となる構造に形成してあ
ることから、圧接対象となる鉄筋径に応じてそのガス供
給管部の接続角度やガス孔の穿設角度、あるいは火口配
置構造に応じたガス供給管部の接続角度を最適なものに
設定して穿設加工しさえすれば、各種用途のものが正確
且つ大量に生産され、しかも従前までのノズルでは得ら
れなかった広い範囲に平均的に火炎を放射できる略理想
的な構造のガス圧接用火口駒の提供が可能になり、短納
期で低廉なガス圧接用火口駒の生産に大いに威力を発揮
するという大きな利点が得られることになる。
In particular, both ends of the gas supply path forming portion of the forging piece are connected at a gas supply pipe portion connection angle or gas hole drilling angle according to the diameter of the reinforcing bar to be pressure welded, or as a gas pressure welding burner. Since it has a structure that can sufficiently cope with the connection angle etc. of the gas supply pipe part depending on the crater arrangement structure, the connection angle of the gas supply pipe part depending on the diameter of the reinforcing bar to be pressure welded By setting the gas hole drilling angle or the connection angle of the gas supply pipe section according to the crater arrangement structure to the optimum one and performing drilling processing, various applications can be produced accurately and in large quantities. It is possible to provide a gas pressure welding crater piece with a nearly ideal structure that can radiate a flame on average over a wide range that could not be obtained with conventional nozzles, and it is very effective for the production of inexpensive gas pressure welding crater pieces with a short delivery time. Big to exert So that the point can be obtained.

【0043】また、この鍛造駒体を使ったガス圧接用火
口駒の製造方法は、ガス供給管部の間や端部に接続され
る全てのガス圧接用火口駒を、同一形状の鍛造駒体から
製造できることとなって、成型用金型、工作機械および
治工具等を共通化することができ、同一の機械設備を使
用した一回の段取りで複数種類のガス圧接用火口駒を一
括して製造可能となり、しかも、ガス圧接用火口駒に対
するガス供給管部の接続角度も、火炎の方向やかぶりを
考慮した最適な接続構造のものに実現することができる
ことから、各火口面から放射する火炎がガス供給管部を
できるだけ避けるようにした配管も容易な上、最適な角
度のガス供給管部の接続部構造も、単に鍛造駒体の必要
部位に僅かな切削加工を施すだけで実現可能となり、し
たがって、その製造工数および製造コストは大巾に削減
されて生産効率を高め、従来品に比較してガス圧接性能
の高い高性能のガス圧接用火口駒を製造することができ
るという秀れた特徴を奏するものとなる。
Further, in the method for manufacturing a gas pressure welding crater piece using this forging piece, all the gas pressure welding crater pieces connected between the gas supply pipes or at the ends are formed from the same shape of the forging piece. Since it is possible to manufacture, it is possible to use the same molding die, machine tool, jig, etc., and manufacture multiple types of gas pressure welding crater pieces in a single setup using the same mechanical equipment. In addition, since the connection angle of the gas supply pipe part to the gas pressure contact crater piece can also be realized with an optimal connection structure that takes into consideration the flame direction and fogging, the flame radiating from each crater surface Piping that avoids the gas supply pipe section as much as possible is easy, and the connection structure of the gas supply pipe section at the optimum angle can be realized by simply performing a slight cutting process on the necessary portion of the forging piece, Therefore its made The number of man-hours and manufacturing costs are drastically reduced to improve the production efficiency, and it is possible to manufacture a high-performance gas pressure welding crater piece with higher gas pressure welding performance than conventional products. Become.

【0044】さらに、この発明のガス圧接用火口駒を用
いたガス圧接用バーナーによれば、ガス供給路の一端側
あるいは両端に、同ガス供給路の軸心に対する角度を、
ガス供給路および中央火口部の略軸心を通る面内におい
て、凡そ135度ないし150度の範囲内に規制するガ
ス供給管部の接続部を適宜切削加工してなるガス圧接用
火口駒を採用するようにして、圧接対象鉄筋の各種直径
に応じた、形状、寸法のガス圧接用バーナーを容易に実
現することができ、少量ずつであっても多種類のガス圧
接用バーナーを効率的に生産可能であり、需要の大小に
拘らず、単品であっても各種直径の圧接対象鉄筋をガス
圧接するに最適な構造のガス圧接用バーナーを短納期且
つ廉価に製造、提供することができる上、圧接対象鉄筋
の接合部全体を、均質且つ安定した火炎で包囲し、良好
な条件で加熱することができるという秀れた効果を発揮
するものとなる。
Further, according to the burner for gas pressure welding using the crater piece for gas pressure welding of the present invention, an angle with respect to the axis of the gas supply passage is provided at one end side or both ends of the gas supply passage.
A gas pressure welding crater piece is formed by appropriately cutting the connecting portion of the gas supply pipe part that regulates within a range of approximately 135 degrees to 150 degrees in a plane that passes through the gas supply path and the substantially axial center of the central crater part. By doing so, it is possible to easily realize a gas pressure welding burner having a shape and size corresponding to various diameters of the reinforcing bar to be pressure welded, and efficiently produce a large number of types of gas pressure welding burner even in small quantities. It is possible and, regardless of the magnitude of demand, it is possible to manufacture and provide a burner for gas pressure welding having a structure optimal for gas pressure welding the reinforcing bars to be pressure welded of various diameters even in a single item, with a short delivery time and at a low price. The entire joint portion of the reinforcing bar to be pressure-welded is surrounded by a homogeneous and stable flame, and the excellent effect that it can be heated under favorable conditions is exhibited.

【0045】特に、実施例1で取り上げた鍛造駒体2
は、冷間プレス加工によって火口面形成部3に案内凹部
35,35,……を予め形成したものとし、ガス孔の位
置決めの際に、穿孔する案内凹部35,35,……を必
要に応じて選択して、同凹部を案内にボーリングするこ
とができ、下穴を形成する作業を不要とし、さらに、ガ
ス孔の個数や位置、および軸心の向き等を適宜設定し、
複数種類のガス圧接用火口駒を簡単に製造可能となるよ
うにするものであり、また、ガス供給路44の一端を火
口面形成部3側に向けて折曲したものとし、最適な方向
からガス供給路44を穿孔することも可能であって、他
端側の肉盛部41を利用して、火口面形成部3とは反対
側に屈曲した状態にガス供給管部5を接続するよう構成
してあり、多様なガス圧接用バーナーに対応した火口駒
2′の製造を可能にするものであり、鍛造駒体2のまま
で在庫し、必要に応じて穿設加工を施して理想的な火口
駒2′を製造し、圧接対象の鉄筋に対応する最適な構造
のガス圧接用バーナーを実現するようにすることができ
るという効果が得られるものである。
In particular, the forged piece 2 taken up in Example 1
Is pre-formed in the crater surface forming portion 3 by cold press working, and the guide recesses 35, 35, ... to be drilled at the time of positioning the gas holes are formed as necessary. Can be selected and boring the same recess as a guide, the work of forming a pilot hole is unnecessary, and the number and position of gas holes, the direction of the shaft center, etc. can be set appropriately.
A plurality of types of gas pressure contact crater pieces can be easily manufactured, and one end of the gas supply path 44 is bent toward the crater surface forming portion 3 side. It is also possible to perforate the gas supply passage 44, and by using the built-up portion 41 on the other end side, the gas supply pipe portion 5 is connected in a state of being bent to the side opposite to the crater surface forming portion 3. It is configured to enable the production of a crater piece 2'corresponding to a variety of gas pressure welding burners. It is ideal that the forged piece 2 is stocked as it is and perforated as necessary. Therefore, it is possible to manufacture a different crater piece 2'and to realize a gas pressure burner having an optimum structure corresponding to a reinforcing bar to be pressure-welded.

【0046】実施例2に示したガス圧接用バーナー1
は、僅か二個の火口駒体2′,2′を利用して製造され
ているにも拘らず、火口面形成部3の略全面に点在状と
なった各火口部31,32,32,33,33,……の
ガス孔の形成数および夫々の穿設角度を、圧接対象鉄筋
7の太さおよび離反距離に応じ、規制して形成してある
ことから、鉄筋7所定箇所外周に無駄なく略均質に燃焼
ガスが放出されるようにしてあると共に、火口駒体
2′,2′が二個だけであって、それ以上の個数の火口
駒2′,2′,……を採用したものに比較すれば、その
中心位置に鉄筋7を位置させる取り扱いは遥かにたやす
く、しかもそのまま平行移動する操作でも中心の振れは
最小限に止めることが可能になって、圧接作業で必要と
なる鉄筋7所定範囲部分を均質に加熱し易くするという
大きな利点を有する上、鉄筋7の外周からの火炎の反射
も、図中矢印のように、ガス供給管部5,5へ直接向か
わない方向となって、過加熱による損傷をなくし、最終
的にバーナー1の耐久性を増すという効果が得られるも
のとなる。
Burner 1 for gas pressure welding shown in Example 2
Despite being manufactured by using only two crater pieces 2 ′, 2 ′, the crater portions 31, 32, 32 which are scattered on substantially the entire surface of the crater face forming portion 3 , 33, 33, ... The number of gas holes formed and the respective drilling angles are regulated according to the thickness and separation distance of the rebar 7 to be pressure-welded. Combustion gas is discharged almost uniformly without waste, and only two crater pieces 2 ', 2'are used, and more crater pieces 2', 2 ', ... are adopted. Compared to the above, it is much easier to position the rebar 7 at the center position, and the center runout can be minimized even with the parallel movement operation, which is necessary for the pressure welding work. In addition to having the great advantage of facilitating uniform heating of the prescribed area of The reflection of the flame from the outer circumference of the reinforcing bar 7 also becomes a direction that does not directly go to the gas supply pipe parts 5 and 5 as shown by the arrow in the figure, so that damage due to overheating is eliminated and the durability of the burner 1 is finally increased. The effect of increasing is obtained.

【0047】また、実施例3、および実施例4のガス圧
接用バーナー1のように、三個以上の火口駒2′,
2′,……からなる代表的な構造のガス圧接用バーナー
1によるものでも、この発明の全く同一形状の鍛造駒体
2を使って形成した火口駒2′を採用して形成すること
ができるものである上、ガス供給管部5,5,……の配
置が、何れも火口面形成部3,3,……に接するように
描いた仮想円周よりも外側に位置させた配置構造のガス
圧接用バーナー1を実現可能にし、火炎によるガス供給
管部5,5,……の過加熱劣化を極力防止して耐久性の
あるガス圧接用バーナー1の実現を可能にするものであ
ることから、極めて経済的で高性能のガス圧接用バーナ
ー1とすることができる。
Further, as in the gas pressure welding burner 1 of the third and fourth embodiments, three or more crater pieces 2 ',
Even a gas pressure welding burner 1 having a typical structure of 2 ', ... Can be formed by employing a crater piece 2'formed by using the forging piece body 2 of the same shape according to the present invention. In addition, the arrangement of the gas supply pipes 5, 5, ... Is located outside the virtual circumference drawn so as to be in contact with the crater surface forming parts 3, 3 ,. A burner for gas pressure welding 1 can be realized, and deterioration of overheating of the gas supply pipes 5, 5, ... due to a flame can be prevented as much as possible to realize a burner 1 for gas pressure welding having durability. Therefore, the burner 1 for gas pressure welding having an extremely economical and high performance can be obtained.

【0048】なお、図示にはしなかったが、四個の火口
駒2′,2′,……を使用するガス圧接用バーナー1に
おいて、左右で対峙状となる各組の火口駒2′,2′の
離反間隔を、図6に示したものよりも近接状配置(した
がって、対峙するガス圧接用火口駒2′,2′同士の中
央火口部31,31の配置は、対角線状に位置しないも
のとなる。)となるようにしたものとすれば、各火口駒
2′,2′,……から放射された火炎の圧接対象鉄筋7
外周面からの跳ね返りが、ガス供給管部5,5,……か
ら少しでも離れた方向へ向かうものとすることができ、
さらにその耐久性を増すものにすることができるという
利点が得られるものとなる。
Although not shown in the drawing, in the gas pressure welding burner 1 using four crater pieces 2 ', 2', ..., each pair of crater pieces 2'which face each other on the left and right sides, The separation distance of 2 ′ is closer than that shown in FIG. 6 (therefore, the arrangement of the central crater portions 31, 31 between the facing gas pressure crater pieces 2 ′, 2 ′ is not diagonally arranged). If it is made to be), the rebar 7 to which the flame emitted from each crater piece 2 ′, 2 ′, ...
The bounce from the outer peripheral surface can be directed in a direction away from the gas supply pipe parts 5, 5 ,.
Further, the advantage that the durability can be increased can be obtained.

【0049】さらに、実施例5の四個の火口駒体2′,
2′,……を使用した別の実施例からなるガス圧接用バ
ーナー1は、左右のガス供給管部5,5の中途部を外側
に向けて屈曲したことにより、火炎がガス供給管部5,
5に直接吹き付けることを回避し、熔損を防止して安全
な圧接作業を実現可能とするものであり、さらに、実施
例5に示すガス圧接用バーナー1は、吹管取付け口6か
ら延伸された左右一対のガス供給管部5,5を極端に折
曲加工せずとも、互いの離反距離を、圧接対象鉄筋7の
直径Dよりも大きく設定することが可能であり、圧接作
業中に同ガス供給管部5,5間まで圧接対象鉄筋7を移
動させるように操作することができるので、熟練作業者
からも高い評価の得られるガス圧接用バーナー1として
提供することができるものである。
Furthermore, the four crater pieces 2'of the fifth embodiment,
In the gas pressure welding burner 1 according to another embodiment using 2 '..., The flame is bent by turning the middle portions of the left and right gas supply pipe portions 5, 5 outward. ,
It is possible to avoid direct spraying to the No. 5 and to prevent melting and realize a safe pressure welding work. Further, the gas pressure welding burner 1 shown in Example 5 is extended from the blow pipe attachment port 6. Even if the pair of left and right gas supply pipes 5 and 5 are not extremely bent, it is possible to set the distance between them to be larger than the diameter D of the rebar 7 to be pressure-welded. Since the rebar 7 to be pressure-welded can be operated to move between the supply pipe portions 5 and 5, it can be provided as the gas pressure burner 1 which is highly evaluated by a skilled worker.

【0050】叙述の如く、この発明のガス圧接用火口駒
とする鍛造駒体、およびそれを使ったガス圧接用火口駒
の製造方法、ならびにそのガス圧接用火口駒を用いたガ
ス圧接用バーナーは、その新規な構成によって所期の目
的を遍く達成可能とするものであり、特に製造も容易
で、従前からの火口駒の単価に比較し、遥かに経済的な
ものとすることができる上、製造の際の作業効率自体も
大幅に高め、費用の削減と製造に要する時間の短縮とを
確実に達成可能にするものとなって、安定した製品供給
が保証されるものになることから、厳しい経済環境の中
で多様な需要へ正確且つ迅速な対応が求められてきてい
る建設業界において、時代に即応した高精度で経済的な
ガス圧接作業を実施可能にするものとして高い評価がな
され、広範に渡って利用、普及していくものと予想され
る。
As described above, the forged piece used as the gas pressure welding crater piece of the present invention, the method for manufacturing the gas pressure welding crater piece using the same, and the gas pressure welding burner using the gas pressure welding crater piece, The new configuration makes it possible to achieve the intended purpose evenly, and is particularly easy to manufacture, which is far more economical than the unit price of conventional crater pieces. The work efficiency itself is greatly improved, and it is possible to reliably achieve cost reduction and shortening of manufacturing time, and a stable product supply is guaranteed. In the construction industry, where accurate and prompt response to diverse demands is being sought, it has been highly evaluated as a means of enabling highly accurate and economical gas pressure welding work that is adaptable to the times, and has been widely evaluated. hand Use, is expected to continue to spread.

【図面の簡単な説明】[Brief description of drawings]

この発明を代表する鍛造駒体、およびそれを使ったガス
圧接用火口駒、ならびにガス圧接用バーナーの幾つかの
実施例を示したものである。
BRIEF DESCRIPTION OF THE DRAWINGS Several examples of a forged piece, a gas pressure welding crater piece using the same, and a gas pressure welding burner, which are representative of the present invention, are shown.

【図1】ガス圧接用火口駒とする鍛造駒体の構造を示す
平面図である。
FIG. 1 is a plan view showing the structure of a forged piece body which is a crater piece for gas pressure welding.

【図2】同鍛造駒体の構造を示す側面図である。FIG. 2 is a side view showing a structure of the forged piece.

【図3】同鍛造駒体を肉盛部側から見た状態を示す正面
図である。
FIG. 3 is a front view showing a state of the forged piece viewed from the build-up portion side.

【図4】二個の鍛造駒体を使用したガス圧接用バーナー
を示す平面図である。
FIG. 4 is a plan view showing a gas pressure welding burner using two forged pieces.

【図5】三個の鍛造駒体を用いたガス圧接用バーナーを
示す平面図である。
FIG. 5 is a plan view showing a gas pressure welding burner using three forged pieces.

【図6】四個の鍛造駒体を使用したガス圧接用バーナー
を示す平面図である。
FIG. 6 is a plan view showing a gas pressure welding burner using four forged pieces.

【図7】四個の鍛造駒体を使用した他のガス圧接用バー
ナーを示す平面図である。
FIG. 7 is a plan view showing another burner for gas pressure welding using four forged pieces.

【図8】鍛造駒体を縦断面化して示す側面図である。FIG. 8 is a side view showing a vertical cross section of a forged piece.

【図9】鍛造駒体の切削加工例を縦断面化して示す側面
図である。
FIG. 9 is a side view showing an example of a cutting process of a forged piece in a vertical cross section.

【図10】鍛造駒体の他の切削加工例を縦断面化して示
す側面図である。
FIG. 10 is a side view showing another example of the cutting work of the forged piece with a longitudinal section.

【図11】鍛造駒体の更に他の切削加工例を縦断面化し
て示す側面図である。
FIG. 11 is a side view showing a vertical cross-section of still another example of the cutting process of the forged piece.

【図12】従前からの伝統的な構造のガス圧接用バーナ
ーの平面図である。
FIG. 12 is a plan view of a conventional gas pressure burner having a conventional structure.

【符号の説明】[Explanation of symbols]

1 ガス圧接用バーナー 2 鍛造駒体(ガス圧接用火口駒) 2′ 鍛造駒体を使って形成した火口駒 3 火口面形成部 31 同 中央火口部 32 同 鉄筋軸心位置用火口部 33 同 鉄筋径対応用火口部 34 同 給気用溝部 35 同 案内凹部 36 同 ガス孔 4 ガス供給路形成部 41 同 肉盛部 42 同 ガス供給路 43 同 接続部(ガス供給管部) 44 同 ガス供給路 5 ガス供給管部 6 吹管取付け口 7 圧接対象鉄筋 D 同 直径 R 火口面から圧接対象鉄筋までの離反半径 1 Gas pressure welding burner 2 Forged piece (crater piece for gas pressure welding) Tinder piece formed using 2'forged piece 3 Crater formation part 31 Central crater 32 Crater part for the same axial position of the reinforcing bar 33 The same crater part for reinforcing bar diameter 34 Same air supply groove 35 Guide recess 36 Same gas hole 4 Gas supply channel forming part 41 Same built-up part 42 Same gas supply path 43 Connection part (gas supply pipe part) 44 Gas supply channel 5 Gas supply pipe section 6 Blow pipe mounting port 7 Rebar for pressure welding D same diameter R Radius of separation from the crater surface to the rebar to be pressed

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開2000−102884(JP,A) 特開 平11−82944(JP,A) 特開 平8−159422(JP,A) 特開 平9−239565(JP,A) 特開 平9−271963(JP,A) 特開 平7−214343(JP,A) 登録実用新案3059851(JP,U) 登録実用新案3025023(JP,U) 登録実用新案3018641(JP,U) (58)調査した分野(Int.Cl.7,DB名) B23K 20/00 F23D 14/38 F23D 14/58 ─────────────────────────────────────────────────── ─── Continuation of the front page (56) Reference JP 2000-102884 (JP, A) JP 11-82944 (JP, A) JP 8-159422 (JP, A) JP 9-239565 (JP, A) JP 9-271963 (JP, A) JP 7-214343 (JP, A) Registered utility model 3059851 (JP, U) Registered utility model 3025023 (JP, U) Registered utility model 3018641 ( (58) Fields investigated (Int.Cl. 7 , DB name) B23K 20/00 F23D 14/38 F23D 14/58

Claims (9)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 比較的肉厚板状とした火口面形成部の背
面側に横棒状のガス供給路形成部を一体形成してなる駒
本体の、当該火口面形成部が、その火口面中央に配した
中央火口部の上下に、少なくとも各1個ずつの鉄筋軸心
位置用火口部を一列状で対称配置にすると共に、それら
中央火口部および各鉄筋軸心用火口部の左右には、夫々
鉄筋径対応用火口部を一列状で対称配置にした上、それ
ら中央火口部および鉄筋径対応用火口部で隣接する各火
口部間には、各火口面周りに縦横に配置され、駒本体外
周縁まで連通状となる如くした給気用溝部を設け、さら
にそれら中央火口部および鉄筋径対応用火口部の各火口
面には、少なくとも1個以上のガス孔穿設用の案内凹部
を設けたものとしたことを特徴とするガス圧接用火口駒
とする鍛造駒体。
1. A piece main body in which a horizontal bar-shaped gas supply passage forming portion is integrally formed on the back side of a relatively thick plate-like crater surface forming portion, and the crater surface forming portion is the center of the crater surface. At the top and bottom of the central crater portion arranged in the above, at least one each of the reinforcing rod axial center crater portions are arranged symmetrically in a row, and to the left and right of the central crater portion and each reinforcing rod axial crater portion, Reinforcing bar diameter corresponding craters are arranged in a line in a symmetrical manner, and between the central craters and adjacent craters for reinforcing bar diameter are arranged vertically and horizontally around each crater surface. An air supply groove is provided so as to communicate with the outer peripheral edge, and at least one or more guide recesses for drilling gas holes are provided on the crater surfaces of the central crater and the reinforcing bar diameter corresponding crater. A forged piece body that is a crater piece for gas pressure welding, characterized by being
【請求項2】 比較的肉厚板状とした火口面形成部の背
面側に横棒状のガス供給路形成部を一体形成してなる駒
本体の、当該火口面形成部が、その火口面中央に配した
中央火口部の上下に、少なくとも各1個ずつの鉄筋軸心
位置用火口部を一列状で対称配置にすると共に、それら
中央火口部および各鉄筋軸心用火口部の左右には、夫々
鉄筋径対応用火口部を一列状で対称配置にした上、それ
ら中央火口部および鉄筋径対応用火口部で隣接する各火
口部間には、各火口面周りに縦横に配置され、駒本体外
周縁まで連通状となる如くした給気用溝部を設け、さら
にそれら中央火口部および鉄筋径対応用火口部の各火口
面には、少なくとも1個以上のガス孔穿設用の案内凹部
を設けたものとする一方、ガス供給路形成部は、その軸
心方向の一端側が、前記火口面形成部側に所定角度屈曲
形成されてなるものとしたことを特徴とするガス圧接用
火口駒とする鍛造駒体。
2. A piece main body in which a horizontal bar-shaped gas supply path forming portion is integrally formed on the back side of a relatively thick plate-like crater surface forming portion, and the crater surface forming portion is the center of the crater surface. At the top and bottom of the central crater portion arranged in the above, at least one each of the reinforcing rod axial center crater portions are arranged symmetrically in a row, and to the left and right of the central crater portion and each reinforcing rod axial crater portion, Reinforcing bar diameter corresponding craters are arranged in a line in a symmetrical manner, and between the central craters and adjacent craters for reinforcing bar diameter are arranged vertically and horizontally around each crater surface. An air supply groove is provided so as to communicate with the outer peripheral edge, and at least one or more guide recesses for drilling gas holes are provided on the crater surfaces of the central crater and the reinforcing bar diameter corresponding crater. On the other hand, the gas supply path forming portion has one end side in the axial direction, A forging piece body for use as a gas pressure contacting crater piece, characterized in that it is formed by bending a predetermined angle on the crater surface forming portion side.
【請求項3】 比較的肉厚板状とした火口面形成部の背
面側に横棒状のガス供給路形成部を一体形成してなる駒
本体の、当該火口面形成部が、その火口面中央に配した
中央火口部の上下に、少なくとも各1個ずつの鉄筋軸心
位置用火口部を一列状で対称配置にすると共に、それら
中央火口部および各鉄筋軸心用火口部の左右には、夫々
鉄筋径対応用火口部を一列状で対称配置にした上、それ
ら中央火口部および鉄筋径対応用火口部で隣接する各火
口部間には、各火口面周りに縦横に配置され、駒本体外
周縁まで連通状となる如くした給気用溝部を設け、さら
にそれら中央火口部および鉄筋径対応用火口部の各火口
面には、少なくとも1個以上のガス孔穿設用の案内凹部
を設けてなる火口面を有するものに形成される一方、ガ
ス供給路形成部は、その軸心方向の一端側が、前記火口
面形成部側に所定角度屈曲形成されると共に、同他端側
の火口面形成部に近接する箇所には、肉盛部を形成して
なるものとしたことを特徴とするガス圧接用火口駒とす
る鍛造駒体。
3. A piece main body in which a horizontal bar-shaped gas supply passage forming portion is integrally formed on the back side of a relatively thick plate-like crater surface forming portion, and the crater surface forming portion is the center of the crater surface. At the top and bottom of the central crater portion arranged in the above, at least one each of the reinforcing rod axial center crater portions are arranged symmetrically in a row, and to the left and right of the central crater portion and each reinforcing rod axial crater portion, Reinforcing bar diameter corresponding craters are arranged in a line in a symmetrical manner, and between the central craters and adjacent craters for reinforcing bar diameter are arranged vertically and horizontally around each crater surface. An air supply groove is provided so as to communicate with the outer peripheral edge, and at least one or more guide recesses for drilling gas holes are provided on the crater surfaces of the central crater and the reinforcing bar diameter corresponding crater. On the other hand, the gas supply passage forming part is formed to have a crater surface One end side in the axial direction is formed to be bent at a predetermined angle on the crater surface forming portion side, and a build-up portion is formed at a position close to the crater surface forming portion on the other end side. A forged piece body that is a crater piece for gas pressure welding, characterized in that
【請求項4】 駒本体ガス供給路の何れか一端側あるい
は両端側に設けられるガス供給管部への接続部が、その
軸心のガス供給路の軸心に対する角度を、ガス供給路お
よび中央火口部の略軸心を通る面内において凡そ135
度ないし150度程度に規制してなるものに形成され
た、請求項1ないし3何れか記載のガス圧接用火口駒と
する鍛造駒体。
4. A connecting portion to a gas supply pipe portion provided at either one end side or both end sides of the piece main body gas supply passage defines the angle of its axis with respect to the axis of the gas supply passage to the gas supply passage and the center. Approximately 135 in the plane that passes through the approximate axis of the crater
4. A forging piece body for use as a gas pressure contact crater piece according to claim 1, wherein the forging piece is formed so as to be regulated at a temperature of about 1 to 150 degrees.
【請求項5】 比較的肉厚板状とした火口面形成部の背
面側に横棒状のガス供給路形成部を一体形成してなる駒
本体の、当該火口面形成部が、その火口面中央に配した
中央火口部の上下に、少なくとも各1個ずつの鉄筋軸心
位置用火口部を一列状で対称配置にすると共に、それら
中央火口部および各鉄筋軸心用火口部の左右には、夫々
鉄筋径対応用火口部を一列状で対称配置にした上、それ
ら中央火口部および鉄筋径対応用火口部で隣接する各火
口部間には、各火口面周りに縦横に配置され、駒本体外
周縁まで連通状となる如くした給気用溝部を設け、さら
にそれら中央火口部および鉄筋径対応用火口部の各火口
面には、少なくとも1個以上のガス孔穿設用の案内凹部
を設けてなるガス圧接用火口駒とする鍛造駒体に対し、
各案内凹部に、所定角度をもってガス供給路形成部に達
するガス孔を夫々穿孔すると共に、ガス供給路形成部の
一端側からのみ、あるいは両端に貫通状となる所定内径
のガス供給路を穿孔し、同ガス供給路の一端側あるいは
両端に、同ガス供給路の軸心に対する角度が、ガス供給
路および中央火口部の略軸心を通る面内において、使用
するガス圧接用バーナーの形状、寸法に応じて凡そ13
5度ないし150度程度の範囲内に規制するガス供給管
部の接続部を、適宜切削加工することを特徴とするガス
圧接用火口駒の製造方法。
5. A crater surface forming portion of a bridge body integrally formed with a horizontal rod-shaped gas supply passage forming portion on the back side of a crater surface forming portion having a relatively thick plate shape, the crater surface forming portion being the center of the crater surface. At the top and bottom of the central crater portion arranged in the above, at least one each of the reinforcing rod axial center crater portions are arranged symmetrically in a row, and to the left and right of the central crater portion and each reinforcing rod axial crater portion, Reinforcing bar diameter corresponding craters are arranged in a line in a symmetrical manner, and between the central craters and adjacent craters for reinforcing bar diameter are arranged vertically and horizontally around each crater surface. An air supply groove is provided so as to communicate with the outer peripheral edge, and at least one or more guide recesses for drilling gas holes are provided on the crater surfaces of the central crater and the reinforcing bar diameter corresponding crater. For the forged piece to be the crater piece for gas pressure welding,
Each guide recess is provided with a gas hole reaching the gas supply passage forming portion at a predetermined angle, and a gas supply passage having a predetermined inner diameter is formed only from one end side or both ends of the gas supply passage forming portion. , The shape and dimensions of the gas pressure burner to be used on one side or both ends of the gas supply path in a plane where the angle with respect to the axis of the gas supply path passes through the approximate axis of the gas supply path and the central crater. About 13
A method for manufacturing a gas pressure welding crater piece, which comprises appropriately cutting a connecting portion of a gas supply pipe portion which is regulated within a range of about 5 to 150 degrees.
【請求項6】 比較的肉厚板状とした火口面形成部の背
面側に横棒状のガス供給路形成部を一体形成してなる駒
本体の、当該火口面形成部が、その火口面中央に配した
中央火口部の上下に、少なくとも各1個ずつの鉄筋軸心
位置用火口部を一列状で対称配置にすると共に、それら
中央火口部および各鉄筋軸心用火口部の左右には、夫々
鉄筋径対応用火口部を一列状で対称配置にした上、それ
ら中央火口部および鉄筋径対応用火口部で隣接する各火
口部間には、各火口面周りに縦横に配置され、駒本体外
周縁まで連通状となる如くした給気用溝部を設け、さら
にそれら中央火口部および鉄筋径対応用火口部の各火口
面には、少なくとも1個以上のガス孔穿設用の案内凹部
を設けてなるものとする一方、ガス供給路形成部は、そ
の軸心方向の一端側が、前記火口面形成部側に所定角度
屈曲形成されてなるものとしたガス圧接用火口駒とする
鍛造駒体に対し、各案内凹部に、所定角度をもってガス
供給路形成部に達するガス孔を夫々穿孔すると共に、ガ
ス供給路形成部の一端側からのみ、あるいは両端に貫通
状となる所定内径のガス供給路を穿孔し、同ガス供給路
の一方端あるいは両端に、同ガス供給路の軸心に対する
角度が、ガス供給路および中央火口部の略軸心を通る面
内において、使用するガス圧接用バーナーの形状、寸法
に応じて凡そ135度ないし150度程度の範囲内に規
制するガス供給管部の接続部を、適宜切削加工すること
を特徴とするガス圧接用火口駒の製造方法。
6. A crater surface forming portion of a bridge body integrally formed with a horizontal bar-shaped gas supply passage forming portion on the back side of a crater surface forming portion having a relatively thick plate shape, and the crater surface forming portion is at the center of the crater surface. At the top and bottom of the central crater portion arranged in the above, at least one each of the reinforcing rod axial center crater portions are arranged symmetrically in a row, and to the left and right of the central crater portion and each reinforcing rod axial crater portion, Reinforcing bar diameter corresponding craters are arranged in a line in a symmetrical manner, and between the central craters and adjacent craters for reinforcing bar diameter are arranged vertically and horizontally around each crater surface. An air supply groove is provided so as to communicate with the outer peripheral edge, and at least one or more guide recesses for drilling gas holes are provided on the crater surfaces of the central crater and the reinforcing bar diameter corresponding crater. On the other hand, the gas supply path forming part is formed on one end side in the axial direction. For the forging piece body as the gas pressure contact crater piece formed by bending the crater surface forming portion side by a predetermined angle, each guide recess has a gas hole reaching the gas supply path forming portion at a predetermined angle. Each of the gas supply passages is bored, and a gas supply passage having a predetermined inner diameter is formed only at one end or both ends of the gas supply passage forming portion, and the shaft of the gas supply passage is provided at one end or both ends of the gas supply passage. Gas supply that regulates the angle to the heart within a range of approximately 135 degrees to 150 degrees depending on the shape and size of the gas pressure welding burner to be used within a plane that passes through the gas supply path and the approximate axis of the central crater. A method for manufacturing a crater piece for gas pressure welding, which comprises appropriately cutting a connecting portion of a pipe portion.
【請求項7】 比較的肉厚板状とした火口面形成部の背
面側に横棒状のガス供給路形成部を一体形成してなる駒
本体の、当該火口面形成部が、その火口面中央に配した
中央火口部の上下に、少なくとも各1個ずつの鉄筋軸心
位置用火口部を一列状で対称配置にすると共に、それら
中央火口部および各鉄筋軸心用火口部の左右には、夫々
鉄筋径対応用火口部を一列状で対称配置にした上、それ
ら中央火口部および鉄筋径対応用火口部で隣接する各火
口部間には、各火口面周りに縦横に配置され、駒本体外
周縁まで連通状となる如くした給気用溝部を設け、さら
にそれら中央火口部および鉄筋径対応用火口部の各火口
面には、少なくとも1個以上のガス孔穿設用の案内凹部
を設けてなる火口面を有するものに形成される一方、ガ
ス供給路形成部は、その軸心方向の一端側が、前記火口
面形成部側に所定角度屈曲形成されると共に、同他端側
の火口面形成部に近接する箇所には、肉盛部を形成して
なるガス圧接用火口駒とする鍛造駒体に対し、各案内凹
部に、所定角度をもってガス供給路形成部に達するガス
孔を夫々穿孔すると共に、ガス供給路形成部の一端側か
らのみ、あるいは両端に貫通状となる所定内径のガス供
給路を穿孔し、同ガス供給路の一端側に、同ガス供給路
の軸心に対する角度が、ガス供給路および中央火口部の
略軸心を通る面内において、使用するガス圧接用バーナ
ーの形状、寸法に応じて凡そ135度ないし150度程
度の範囲内に規制するガス供給管部の接続部を適宜切削
加工すると共に、同他端側には、肉盛部内部に達するガ
ス供給管部の接続部を適宜切削加工することを特徴とす
るガス圧接用火口駒の製造方法。
7. A piece main body in which a horizontal bar-shaped gas supply passage forming portion is integrally formed on the back side of a relatively thick plate-like crater surface forming portion, and the crater surface forming portion is the center of the crater surface. At the top and bottom of the central crater portion arranged in the above, at least one each of the reinforcing rod axial center crater portions are arranged symmetrically in a row, and to the left and right of the central crater portion and each reinforcing rod axial crater portion, Reinforcing bar diameter corresponding craters are arranged in a line in a symmetrical manner, and between the central craters and adjacent craters for reinforcing bar diameter are arranged vertically and horizontally around each crater surface. An air supply groove is provided so as to communicate with the outer peripheral edge, and at least one or more guide recesses for drilling gas holes are provided on the crater surfaces of the central crater and the reinforcing bar diameter corresponding crater. On the other hand, the gas supply passage forming part is formed to have a crater surface One end side in the axial direction is bent and formed on the crater surface forming portion side by a predetermined angle, and a built-up portion is formed at a position near the crater surface forming portion on the other end side for gas pressure welding. With respect to the forging piece that is the crater piece, each guide recess is provided with a gas hole reaching the gas supply path forming portion at a predetermined angle, and a penetrating shape is formed only from one end side or both ends of the gas supply path forming portion. A gas supply passage having a predetermined inner diameter is drilled, and the gas supply passage is used at one end side of the gas supply passage in a plane whose angle to the axis of the gas supply passage passes through the gas supply passage and the substantial center of the central crater. Depending on the shape and dimensions of the burner for gas pressure welding, the connection part of the gas supply pipe part, which is regulated within the range of about 135 to 150 degrees, is appropriately cut, and at the other end side, inside the build-up part. Cut the connecting part of the reaching gas supply pipe part appropriately. Method for producing a gas pressure for the crater piece, characterized in that.
【請求項8】 各案内凹部に、所定角度をもってガス供
給路形成部に達するガス孔を夫々穿孔すると共に、ガス
供給路形成部の一端側からのみ、あるいは両端に貫通状
となる所定内径のガス供給路を穿孔し、同ガス供給路の
一端側あるいは両端に、同ガス供給路の軸心に対する角
度が、ガス供給路および中央火口部の略軸心を通る面内
において、使用するガス圧接用バーナーの形状、寸法に
応じて凡そ135度ないし150度程度の範囲内に規制
するガス供給管部の接続部を、適宜切削加工してなるガ
ス圧接用火口駒の複数を、圧接対象鉄筋を中心とする圧
接に最適な離反距離半径で描かれる円に沿って互いに等
間隔を隔てて配置すると共に、同円の外側に位置する複
数本のガス供給管部を接続し、全てのガス圧接用火口駒
が一個の吹管取付け口に連通するよう接続してなるもの
とした、請求項1ないし4何れか記載の鍛造駒体を用い
てなるガス圧接用火口駒を使用したガス圧接用バーナ
ー。
8. A gas having a predetermined inner diameter which is formed in each of the guide recesses so as to reach the gas supply passage forming portion at a predetermined angle and has a predetermined inner diameter only from one end side or both ends of the gas supply passage forming portion. For gas pressure welding to be used by drilling the supply passage and at one or both ends of the gas supply passage within the plane where the angle with respect to the axis of the gas supply passage passes through the gas supply passage and the central axis of the central crater. Depending on the shape and size of the burner, a plurality of gas pressure welding crater pieces formed by appropriately cutting the connecting portion of the gas supply pipe portion, which is regulated within a range of about 135 to 150 degrees, centering on the reinforcing bar to be pressure welded. All of the crater pieces for gas pressure welding are arranged at equal intervals along a circle drawn with the optimum separation distance radius for the pressure welding, and multiple gas supply pipes located outside the circle are connected. One blow tube installation A gas pressure welding burner using a gas pressure welding crater piece formed by using the forged piece according to any one of claims 1 to 4, wherein the burner is connected so as to communicate with the mouth.
【請求項9】 各案内凹部に、所定角度をもってガス供
給路形成部に達するガス孔を夫々穿孔すると共に、ガス
供給路形成部の一端側からのみ、あるいは両端に貫通状
となる所定内径のガス供給路を穿孔し、同ガス供給路の
一端側に、同ガス供給路の軸心に対する角度が、ガス供
給路および中央火口部の略軸心を通る面内において、使
用するガス圧接用バーナーの形状、寸法に応じて凡そ1
35度ないし150度程度の範囲内に規制するガス供給
管部の接続部を適宜切削加工し、同他端側には、必要に
応じて肉盛部内部に達するガス供給管部の接続部を適宜
切削加工してなるガス圧接用火口駒の複数を、圧接対象
鉄筋を中心とする圧接に最適な離反距離半径で描かれる
円に沿って互いに等間隔を隔てて配置すると共に、同円
の外側に位置する複数本のガス供給管部を接続し、全て
のガス圧接用火口駒が一個の吹管取付け口に連通するよ
う接続してなるものとした、請求項3記載の鍛造駒体を
用いてなるガス圧接用火口駒を使用したガス圧接用バー
ナー。
9. A gas having a predetermined inner diameter which is formed in each of the guide recesses so as to reach the gas supply passage forming portion at a predetermined angle, and which is penetrated only from one end side or both ends of the gas supply passage forming portion. The gas supply passage is pierced, and at one end side of the gas supply passage, the angle with respect to the axis of the gas supply passage is within a plane that passes through the gas supply passage and the central axis of the central crater portion. Approximately 1 according to shape and size
The connection part of the gas supply pipe part that regulates within the range of 35 to 150 degrees is appropriately cut, and the other end side of the connection part of the gas supply pipe part that reaches the inside of the build-up part is formed if necessary. A plurality of gas pressure welding crater pieces that are appropriately cut are arranged at equal intervals along a circle drawn with the optimal separation distance radius centering on the rebar to be pressed, and outside the same circle. The forging piece body according to claim 3, wherein a plurality of gas supply pipe portions located are connected, and all of the gas pressure contact crater pieces are connected so as to communicate with one blower tube mounting opening. Burner for gas pressure welding using a crater piece for gas pressure welding.
JP13524899A 1999-05-17 1999-05-17 Forged piece used as crater for gas pressure welding, method for producing crater for gas pressure welding using the same, and burner for gas pressure welding using the crater for gas pressure welding Expired - Fee Related JP3384771B2 (en)

Priority Applications (1)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13524899A JP3384771B2 (en) 1999-05-17 1999-05-17 Forged piece used as crater for gas pressure welding, method for producing crater for gas pressure welding using the same, and burner for gas pressure welding using the crater for gas pressure welding

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JP3384771B2 true JP3384771B2 (en) 2003-03-10

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7462421B2 (en) 2020-01-09 2024-04-05 二瓶 ひろみ Gas pressure welding burner

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3018641U (en) 1995-05-25 1995-11-28 東海ガス圧接株式会社 Automatic gas pressure welding device
JP3025023U (en) 1995-11-20 1996-06-07 東海ガス圧接株式会社 Gas burner ring burner
JP3059851U (en) 1998-09-16 1999-07-13 瓶 ひろみ 二 Ring burner for gas pressure welding

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3018641U (en) 1995-05-25 1995-11-28 東海ガス圧接株式会社 Automatic gas pressure welding device
JP3025023U (en) 1995-11-20 1996-06-07 東海ガス圧接株式会社 Gas burner ring burner
JP3059851U (en) 1998-09-16 1999-07-13 瓶 ひろみ 二 Ring burner for gas pressure welding

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