JP2000315477A - Fluorescent lamp - Google Patents

Fluorescent lamp

Info

Publication number
JP2000315477A
JP2000315477A JP12213799A JP12213799A JP2000315477A JP 2000315477 A JP2000315477 A JP 2000315477A JP 12213799 A JP12213799 A JP 12213799A JP 12213799 A JP12213799 A JP 12213799A JP 2000315477 A JP2000315477 A JP 2000315477A
Authority
JP
Japan
Prior art keywords
glass
fluorescent lamp
less
tube
luminous flux
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP12213799A
Other languages
Japanese (ja)
Other versions
JP3644302B2 (en
Inventor
Fumihiro Inagaki
文拓 稲垣
Minoru Akeboshi
稔 明星
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electronics Corp
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electronics Corp, Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electronics Corp
Priority to JP12213799A priority Critical patent/JP3644302B2/en
Publication of JP2000315477A publication Critical patent/JP2000315477A/en
Application granted granted Critical
Publication of JP3644302B2 publication Critical patent/JP3644302B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/083Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
    • C03C3/085Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal

Abstract

PROBLEM TO BE SOLVED: To provide a long-life fluorescent lamp having excellent workability and improved luminous flux maintaining factors and preventing blackening spots, etc., from being generated in the fluorescent lamp of high bulb wall load. SOLUTION: In this fluorescent lamp, the bulb wall load is 0.13 W/cm2 or more, and a glass tube contains in a weight ratio 57%-78% of SiO2, over 0% to 6% of BaO, 2%-10% of SrO, 6% or under of CaO, 6% or under of MgO, 4%-11% of Na2O, 2%-11% of K2O, 4% or under of Li2O, 0.5%-35 of B2O3, below 3% of P2O5, 1%-6% of Al2O3, over 0% to 1.5% of Sb2O3, 0.5% or under of Fe2O3, and 0.5% or under of SO3.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、高負荷で点灯され
る蛍光ランプに関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a fluorescent lamp which is operated under a high load.

【0002】[0002]

【従来の技術】近年、従来の直管蛍光ランプ、丸形蛍光
ランプのほかに、コンパクト形蛍光ランプや電球形蛍光
ランプ等多種の蛍光ランプが市場に出ている。また、蛍
光ランプのコンパクト設計によって、省スペース、高輝
度化、高出力化によって、多様な照明空間の演出に貢献
している。
2. Description of the Related Art In recent years, in addition to conventional straight tube fluorescent lamps and round fluorescent lamps, various types of fluorescent lamps such as compact fluorescent lamps and light bulb fluorescent lamps have been put on the market. The compact design of the fluorescent lamps contributes to the creation of various lighting spaces by saving space, increasing brightness, and increasing output.

【0003】従来の蛍光ランプはコンパクト化のため
に、発光管の細径化、また、ストレート硝子管を加熱曲
げ加工(ベンディング)、また、二本の硝子管をブリッ
ジ接合する技術を用いている。特に、硝子管を2本ブリ
ッジ接合し二倍の発光面積を得る技術を用い、硝子管4
本の接合や、6本の接合、また8本の接合を行い、放電
路長が長く、しかもコンパクトな蛍光ランプが開発され
ている。
[0003] Conventional fluorescent lamps use a technique for reducing the diameter of an arc tube, heating and bending a straight glass tube (bending), and bridging two glass tubes for compactness. . In particular, a technique for obtaining a double emission area by connecting two glass tubes in a bridge is used.
A compact fluorescent lamp having a long discharge path and a compact fluorescent lamp has been developed by performing a bonding of six, a bonding of six, and a bonding of eight.

【0004】また、直管の発光管を用いた蛍光ランプも
近年省スペース化が進み、外径16mm以下のストレー
ト硝子管を用いた発光管が開発されている。
In recent years, the space saving of a fluorescent lamp using a straight arc tube has been advanced, and an arc tube using a straight glass tube having an outer diameter of 16 mm or less has been developed.

【0005】蛍光ランプの発光管には、各種の硝子が使
用されており、硝子組成によって膨張係数、軟化温度、
作業温度等の物理特性が異なるということや、硝子加工
性についても考慮することが必要である。また、安価で
あることや、強度および耐久性についても考慮する必要
がある。一般には、安価で適度な強度が得られるソーダ
石灰硝子、また、より加工性のよい鉛硝子が発光管材料
として主に用いられている。このような硝子は、加工温
度が低いため、屈曲した形状の発光管を容易に形成する
ことができる。
Various types of glass are used in the arc tube of a fluorescent lamp, and the expansion coefficient, softening temperature,
It is necessary to consider that the physical properties such as the working temperature are different, and that the glass workability is also considered. It is also necessary to consider inexpensiveness, strength and durability. In general, soda-lime glass, which is inexpensive and has appropriate strength, and lead glass, which has better workability, are mainly used as arc tube materials. Since such a glass has a low processing temperature, a bent arc tube can be easily formed.

【0006】[0006]

【発明が解決しようとする課題】従来の蛍光ランプは、
コンパクト化に伴い、光束維持率の低下や、点灯時間の
経過とともに黒点や黒ずみが発生し、ランプ性能が著し
く低下するという問題がある。また、高周波による高出
力点灯や、グローブとケースとからなる外囲器やシーリ
ング内等の密閉具内における点灯等によっても、光束維
持率が著しく低下するという問題がある。この光束維持
率の低下は、放電空間中に存在する水銀の発光管内壁へ
の吸着、紫外線による硝子の着色、蛍光体の輝度低下等
が原因として考えられている。なかでも、発光管内面積
当たりのランプ消費電力で表される管壁負荷の高い蛍光
ランプは、点灯中における、水銀化合物等による発光管
の黒ずみ、黒点の発生が特に顕著であり、このため光束
維持率の低下も著しい。
The conventional fluorescent lamp is
Along with the downsizing, there is a problem that the luminous flux maintenance rate decreases, and black spots or dark spots occur with the elapse of the lighting time, and the lamp performance is significantly reduced. In addition, there is a problem that the luminous flux maintenance factor is significantly reduced due to high-output lighting by high frequency, lighting in an enclosure formed of a glove and a case, or a sealing device such as a ceiling. This decrease in the luminous flux maintenance factor is considered to be caused by adsorption of mercury existing in the discharge space to the inner wall of the arc tube, coloring of glass by ultraviolet rays, reduction in luminance of the phosphor, and the like. Above all, fluorescent lamps with a high tube wall load, which is expressed by the lamp power consumption per area inside the arc tube, are particularly prone to darkening and black spots of the arc tube due to mercury compounds during operation, and therefore, maintaining the luminous flux. The rate has also declined significantly.

【0007】また、特にグローブとケースとからなる外
囲器内に発光管を設けた電球形蛍光ランプにおいては、
点灯中、発光管の少なくとも一部の管壁温度が100℃
以上にも達するため光束維持率の低下が著しい。また、
硝子管を屈曲したり、ブリッジによる接合を行ったコン
パクト形の蛍光ランプは、この硝子加工した部分におい
て、点灯中に着色が著しく生じ、外観を損なうという課
題がある。
[0007] In particular, in a bulb-type fluorescent lamp in which an arc tube is provided in an envelope composed of a glove and a case,
During lighting, the temperature of at least part of the arc tube is 100 ° C.
Because of the above, the luminous flux maintenance rate is significantly reduced. Also,
A compact fluorescent lamp in which a glass tube is bent or joined by a bridge has a problem in that the glass-processed portion is significantly colored during lighting and impairs the appearance.

【0008】このように、発光管にかかる電気的かつ、
温度的な負荷は、蛍光ランプの高出力化にともなって、
近年上昇する傾向にあり、負荷の高い蛍光ランプの光束
維持率を改善し、寿命を長くすることが望まれる。
As described above, the electric and the electric power applied to the arc tube are
Thermal load is increasing with the increase in the output of fluorescent lamps.
In recent years, there has been a tendency to increase, and it is desired to improve the luminous flux maintenance rate of a fluorescent lamp having a high load and prolong its life.

【0009】一方、従来このような蛍光ランプの発光管
に用いられる硝子管の硝子組成物として、安価で、加工
性も良好なソーダ石灰硝子が蛍光ランプの発光管材料と
して使用されてきた。しかし、このソーダ石灰硝子は、
ナトリウムの含有量が非常に多い。ナトリウムは、硝子
加工性の向上のため必要不可欠であるが、含有量が多い
と硝子加工性は向上するものの、硝子表面へナトリウム
が析出しやすくなる。従って、ナトリウムが多く含まれ
ていると、発光管内面へ水銀が付着しやすくなり、発光
管内部の着色の原因となる。
On the other hand, soda lime glass, which is inexpensive and has good workability, has conventionally been used as a material for the arc tube of a fluorescent lamp as a glass composition for a glass tube used for the arc tube of such a fluorescent lamp. However, this soda-lime glass
Very high sodium content. Sodium is indispensable for improving the glass processability, but when the content is large, the glass processability is improved, but sodium is easily precipitated on the glass surface. Therefore, when a large amount of sodium is contained, mercury easily adheres to the inner surface of the arc tube, which causes coloring inside the arc tube.

【0010】例えば、発光管の内径が15mm以下の細
管形蛍光ランプや、管壁負荷の高いコンパクト形蛍光ラ
ンプは、光束維持率の低下は著しくなる。
For example, in a thin tube fluorescent lamp having an inner diameter of an arc tube of 15 mm or less or a compact fluorescent lamp having a high tube wall load, the luminous flux maintenance factor is significantly reduced.

【0011】これは、消費電力に対する発光管内面積が
極端に小さいため、単位面積当たりの紫外線強度、イオ
ン衝撃および温度負荷が従来の蛍光ランプと比較になら
ないほど大きくなることに起因する。
This is due to the fact that the area inside the arc tube with respect to the power consumption is extremely small, so that the intensity of ultraviolet rays, ion bombardment and temperature load per unit area are so large as compared with those of conventional fluorescent lamps.

【0012】図1に、各種の蛍光ランプの管壁に対する
負荷とそのランプの光束維持率を示す。図1から明らか
なように、記号×に示す従来の蛍光ランプにおいては、
管壁負荷が0.13W/cm2以上で極端に光束維持率
が低下していることがわかる。管壁負荷が0.13W/
cm2以上のものは、ブリッジ接合箇所が2箇所以上あ
るか、発光管内径が15mm以下の屈曲部を2箇所以上
備えた、いわゆるコンパクト形の蛍光ランプに相当す
る。
FIG. 1 shows the load on the tube wall of various fluorescent lamps and the luminous flux maintenance rates of the lamps. As is clear from FIG. 1, in the conventional fluorescent lamp indicated by the symbol x,
It can be seen that when the tube wall load is 0.13 W / cm 2 or more, the luminous flux maintenance factor is extremely reduced. Tube wall load is 0.13W /
Those having cm 2 or more correspond to so-called compact fluorescent lamps having two or more bridge joints or two or more bent portions having an arc tube inner diameter of 15 mm or less.

【0013】また、従来の発光管材料としての鉛硝子
は、一般的に、組成としてPbOが20%以上、Na2
Oは6〜10%程度含まれ、加工性、耐久性も良好で、
比較的安価であるため、種々の蛍光ランプに使用されて
いる。しかしながら、鉛を含むため、地球環境を配慮し
て鉛の使用を抑えることが必要である。特開平6−20
6737号公報に示すように、この鉛硝子の代替とした
電灯用硝子の組成が報告されている。しかしながら、こ
のような管壁負荷が0.13W/cm2と高い蛍光ラン
プに適用した場合の様々な欠点を改善するには不十分で
あった。
In general, lead glass as a conventional arc tube material has a composition of 20% or more of PbO and Na 2
O is contained in about 6 to 10%, and has good workability and durability.
Since it is relatively inexpensive, it is used for various fluorescent lamps. However, since it contains lead, it is necessary to suppress the use of lead in consideration of the global environment. JP-A-6-20
As disclosed in Japanese Patent No. 6737, a composition of an electric lamp glass as a substitute for the lead glass is reported. However, such a tube wall load was insufficient to improve various disadvantages when applied to a fluorescent lamp as high as 0.13 W / cm 2 .

【0014】また、ナトリウムを多く含む硝子を使用し
た蛍光ランプの欠点を改善するために、硝子管内表面
に、保護膜を設けて、水銀の付着を防ぎ、光束維持率等
のランプ特性を改善することが知られている。一般に使
用される材料は、アルミナ、シリカ等の金属酸化物層を
塗布している。しかしながら、管壁負荷の高い蛍光ラン
プにおいては、性能を維持するため1μm以上の厚みで
バルブを被覆しなければならないが、バルブの加工工程
で、蛍光膜の剥がれを引き起こしやすいという問題があ
った。
Further, in order to improve the drawbacks of fluorescent lamps using glass containing a large amount of sodium, a protective film is provided on the inner surface of the glass tube to prevent adhesion of mercury and to improve lamp characteristics such as a luminous flux maintenance factor. It is known. A commonly used material is coated with a metal oxide layer such as alumina or silica. However, in a fluorescent lamp with a high tube wall load, the bulb must be coated with a thickness of 1 μm or more in order to maintain the performance, but there is a problem that the fluorescent film is easily peeled off in the bulb processing step.

【0015】本発明は、このような問題を解決するため
になされたものであり、加工性がよく、管壁負荷の高い
蛍光ランプの黒ずみ・黒点を防止することにより、光束
維持率を向上することのできる長寿命のコンパクトな蛍
光ランプを提供することを目的とするものである。
SUMMARY OF THE INVENTION The present invention has been made to solve such a problem, and improves the luminous flux maintenance rate by preventing darkening and black spots of a fluorescent lamp having good workability and a high tube wall load. It is an object of the present invention to provide a compact fluorescent lamp with a long life that can be used.

【0016】[0016]

【課題を解決するための手段】請求項1記載の本発明の
蛍光ランプは、内面に蛍光体層を被着した硝子管内に、
水銀および希ガスが封入されているとともに、管壁負荷
が、0.13W/cm 2以上であって、かつ前記硝子管
が、重量比でSiO2を57%以上78%以下、BaO
を0%を越え6%以下、SrOを2%以上10%以下、
CaOを6%以下、MgOを6%以下、Na2Oを4%
以上11%以下、K2Oを2%以上11%以下、Li2
を4%以下、B23を0.5%以上3%以下、P25
3%未満、Al23を1%以上6%以下、Sb23を0
%を越え1.5%以下、Fe23を0.5%以下、SO
3を0.5%以下含んでいる構成を有する。
According to the first aspect of the present invention, there is provided:
Fluorescent lamps are placed inside a glass tube with a phosphor layer applied to the inner surface.
Mercury and noble gas are sealed, and tube wall load
But 0.13W / cm TwoAnd the glass tube
However, the weight ratio of SiOTwoFrom 57% to 78%, BaO
More than 0% and 6% or less, SrO 2% or more and 10% or less,
CaO 6% or less, MgO 6% or less, NaTwoO 4%
Not less than 11%, KTwoO 2% or more and 11% or less, LiTwoO
Less than 4%, BTwoOThree0.5% or more and 3% or less, PTwoOFiveTo
Less than 3%, AlTwoOThreeFrom 1% to 6%, SbTwoOThreeTo 0
% And 1.5% or less, FeTwoOThree0.5% or less, SO
ThreeOf 0.5% or less.

【0017】これにより、従来ソーダ硝子と同じ程度の
加工性、強度、耐久性を有し、なおかつ、硝子中のナト
リウムの発光管内壁への拡散を少なくすることにより、
蛍光ランプの特性である光束及び、光束維持率を格段に
向上することができる。
[0017] Thus, by having the same degree of workability, strength and durability as the conventional soda glass, and reducing the diffusion of sodium in the glass to the inner wall of the arc tube,
The luminous flux and the luminous flux maintenance rate, which are characteristics of the fluorescent lamp, can be remarkably improved.

【0018】請求項2記載の発明は、請求項1に記載の
蛍光ランプにおいて、発光管が硝子製または樹脂製のグ
ローブ内に収納された構成を有している。
According to a second aspect of the present invention, in the fluorescent lamp according to the first aspect, the arc tube is housed in a glove made of glass or resin.

【0019】これにより、発光管外囲を密閉された高温
点灯時の屈曲形発光管を備えた蛍光ランプにおける、黒
ずみ・黒点の発生を防止でき、光束維持率を向上するこ
とができるものである。
Thus, in the fluorescent lamp having the bent arc tube at the time of high temperature lighting in which the envelope of the arc tube is sealed, it is possible to prevent the occurrence of dark spots and black spots and to improve the luminous flux maintenance rate. .

【0020】請求項3記載の発明は、請求項1または請
求項2に記載の蛍光ランプにおいて、前記硝子管の内面
と前記蛍光体層との間に保護膜が形成された構成を有し
ている。
According to a third aspect of the present invention, in the fluorescent lamp according to the first or second aspect, a protective film is formed between an inner surface of the glass tube and the phosphor layer. I have.

【0021】これにより、加工特性を維持でき、なおか
つ硝子の着色、水銀の吸着、ナトリウムの移動を防止で
きるので、蛍光ランプの光束維持率を大幅に向上するこ
とができるものである。
As a result, the processing characteristics can be maintained and the coloring of the glass, the adsorption of mercury, and the movement of sodium can be prevented, so that the luminous flux maintenance factor of the fluorescent lamp can be greatly improved.

【0022】請求項4記載の発明は、請求項3に記載の
蛍光ランプにおいて、前記保護膜が、金属酸化物であ
り、元素としてアルミニウム、シリコン、イットリウ
ム、セリウム、チタンのうち少なくとも一種の元素を含
む構成を有する。
According to a fourth aspect of the present invention, in the fluorescent lamp according to the third aspect, the protective film is a metal oxide, and at least one of aluminum, silicon, yttrium, cerium, and titanium is used as an element. It has a configuration including:

【0023】これにより、安価で入手しやすい金属酸化
物を少量使用して、水銀の吸着防止、ナトリウムの拡散
抑制、および硝子の紫外線劣化防止効果により、より効
果的に蛍光ランプの光束維持率を向上することができる
ものである。
By using a small amount of inexpensive and easily available metal oxide, the effect of preventing adsorption of mercury, suppressing diffusion of sodium, and preventing deterioration of glass from ultraviolet rays can more effectively increase the luminous flux maintenance factor of the fluorescent lamp. It can be improved.

【0024】請求項5記載の発明は、請求項1〜請求項
4のいずれかに記載の蛍光ランプにおいて、前記硝子管
の内径が、15.0mm以下である構成を有する。
According to a fifth aspect of the present invention, in the fluorescent lamp according to any one of the first to fourth aspects, an inner diameter of the glass tube is 15.0 mm or less.

【0025】これにより、従来光束維持率の向上が不可
能であった細管を使用した蛍光ランプの光束維持率を格
段に向上することができるものである。
As a result, the luminous flux maintenance factor of a fluorescent lamp using a thin tube, which has been impossible to improve the luminous flux maintenance factor, can be remarkably improved.

【0026】[0026]

【発明の実施の形態】本発明に係る蛍光ランプは、硝子
組成として、Na2O添加量が、重量比4%以上11%
以下である。Na2Oの添加量が重量比11%を越える
と、加工性は良いが、発光管の光束維持率の低下が際だ
って激しくなる。重量比4%未満では、硝子の加工温度
が高くなり、従来使用してきたソーダ石灰硝子よりも粘
度が上昇するため管球用硝子として不適当となる。
BEST MODE FOR CARRYING OUT THE INVENTION In a fluorescent lamp according to the present invention, the glass composition has a Na 2 O content of 4% or more and 11% by weight.
It is as follows. When the amount of Na 2 O added exceeds 11% by weight, the workability is good, but the luminous flux maintenance factor of the arc tube decreases markedly. If the weight ratio is less than 4%, the processing temperature of the glass becomes high, and the viscosity becomes higher than that of the soda-lime glass conventionally used, so that the glass is unsuitable as a tube glass.

【0027】また、K2O,Li2Oは、Na2Oととも
に、硝子の粘度低下により加工温度を低下する効果を有
する。また、アルカリ混合効果によって、ナトリウムイ
オンの表面への溶出を防ぐ効果があるため、K2O,L
2Oを、Na2Oと混合し、硝子加工性を従来使用のソ
ーダ石灰硝子と同等にすることが可能である。しかし、
前記K2O,Li2Oを多くすると、硝子の耐水性および
強度を低下するため好ましくない。
K 2 O and Li 2 O, together with Na 2 O, have the effect of lowering the processing temperature by lowering the viscosity of the glass. In addition, since the alkali mixing effect has an effect of preventing sodium ions from eluting to the surface, K 2 O, L
It is possible to mix i 2 O with Na 2 O to make the glass workability equal to that of conventional soda-lime glass. But,
It is not preferable to increase the content of K 2 O and Li 2 O, since the water resistance and strength of the glass decrease.

【0028】また、K2Oは、重量比2%以上11%以
下で添加することが好ましく、2%未満では、アルカリ
混合効果が得られず、11%を越えると失透の原因にな
る。
K 2 O is preferably added in a weight ratio of 2% or more and 11% or less, and if it is less than 2%, no alkali mixing effect can be obtained, and if it exceeds 11%, devitrification is caused.

【0029】また、本発明でLi2Oは重量比4%以下
で添加することにより、硝子の線膨張係数を調整するこ
とができる。しかし、4%を越えると、膨張係数が高く
なりすぎ、管球用硝子として不適当となる。
In the present invention, the linear expansion coefficient of glass can be adjusted by adding Li 2 O at a weight ratio of 4% or less. However, if it exceeds 4%, the expansion coefficient becomes too high, and it becomes unsuitable as glass for a tube.

【0030】さらに、ソーダ石灰硝子並みの物理特性を
保持するために、BaO,SrOを添加している。上記
BaO,SrOは、硝子中で、比較的大きな二価のイオ
ンとなり、ナトリウムイオンの拡散を防ぐ効果を有す
る。しかし、多量に添加すると、双方とも、結晶化を起
こし、失透しやすい。適した添加量は重量比各10%程
度までである。
Further, BaO and SrO are added in order to maintain physical properties comparable to those of soda-lime glass. BaO and SrO become relatively large divalent ions in glass and have an effect of preventing diffusion of sodium ions. However, when added in large amounts, both cause crystallization and are prone to devitrification. Suitable addition amounts are up to about 10% by weight each.

【0031】また、B23,P25の添加は、このBa
O,SrOの存在による硝子の失透を防ぐことができる
ものである。なお、B23,P25は、硝子網目構造を
構成する材料であり、少量添加することにより、硝子強
度の増加と加工温度の低減が可能となる。また、耐水性
を向上することができるため、この硝子管を使用した蛍
光ランプの使用に対する耐久性が向上する効果がある。
従って、硝子の構造を強化する効果により、ナトリウム
イオンの移動が防がれる。
In addition, the addition of B 2 O 3 and P 2 O 5
It can prevent the devitrification of glass due to the presence of O and SrO. B 2 O 3 and P 2 O 5 are materials constituting the glass network structure. By adding a small amount, it is possible to increase the glass strength and reduce the processing temperature. In addition, since the water resistance can be improved, there is an effect that the durability to the use of the fluorescent lamp using the glass tube is improved.
Accordingly, the movement of sodium ions is prevented by the effect of strengthening the structure of the glass.

【0032】前記のように、BaO,SrOは、B
23,P25とともに硝子組成に添加することが有効で
ある。しかし、B23,P25は、添加量を増やすと分
相する特性があるため、多量に使用することは避ける必
要があり、BaOは、重量比0%を越え6%以下、Sr
Oは重量比2%以上10%以下、それに対するB2
3は、重量比0.5%以上3%以下、P25は、重量比
3%以下の範囲で添加することが好ましい。特に、Ba
OとSrOを合わせた重量比を11%以下にすることが
好ましく、BaOとSrOとの重量比に対して、B
23,P25は、1/2以下になるよう添加することが
好ましい。
As mentioned above, BaO and SrO are
It is effective to add to the glass composition together with 2 O 3 and P 2 O 5 . However, since B 2 O 3 and P 2 O 5 have the property of phase separation when the added amount is increased, it is necessary to avoid using them in large amounts. BaO has a weight ratio of more than 0% to 6% or less. Sr
O is 2% to 10% by weight, and B 2 O
3, more than 3% by weight ratio of 0.5% or more, P 2 O 5 is preferably added in a range of weight ratio of 3%. In particular, Ba
The combined weight ratio of O and SrO is preferably 11% or less, and the weight ratio of BaO to SrO is
It is preferable to add 2 O 3 and P 2 O 5 so as to be 1 / or less.

【0033】CaO,MgOは、添加することにより管
球硝子としての加工性と適度な強度を付与する。また、
硝子の失透を予防するため、また安価であるため他の金
属の代わりに加えることが好ましい。CaOは重量比6
%以下、MgOは重量比6%以下が適している。CaO
およびMgOをそれぞれ重量比6%を越えて添加する
と、失透を抑制する効果が消失する。
The addition of CaO and MgO imparts workability as a tube glass and an appropriate strength. Also,
In order to prevent the devitrification of the glass and because it is inexpensive, it is preferable to add it instead of other metals. CaO is 6 by weight
% Or less, and MgO in a weight ratio of 6% or less is suitable. CaO
When MgO and MgO are added in excess of 6% by weight, the effect of suppressing devitrification is lost.

【0034】また、Sb23,Fe23を少量添加する
と、消泡作用によって硝子の透過率が高くなるため、蛍
光ランプの光束を向上することができる。特記すべきこ
とは、光束維持率の向上にも寄与する。特に、電球型蛍
光ランプに代表される、屈曲した発光管を有する蛍光ラ
ンプにおいて効果が高いことを見いだした。これらの材
料は、添加量に依存して光束維持率が向上するが、硝子
の着色の起こらない程度であることが好ましい。そのた
め、Sb23は重量比0を越え1.5%以下、Fe23
は、重量比0.5%以下の範囲で添加することが好まし
い。Sb23が重量比1.5%、Fe23が、重量比
0.5%を越えると、ランプの光束を低下する原因とな
る。
When a small amount of Sb 2 O 3 or Fe 2 O 3 is added, the transmittance of glass is increased by the defoaming action, so that the luminous flux of the fluorescent lamp can be improved. It should be noted that it also contributes to the improvement of the luminous flux maintenance factor. In particular, it has been found that a fluorescent lamp having a bent arc tube, such as a bulb-type fluorescent lamp, has a high effect. These materials improve the luminous flux maintenance rate depending on the added amount, but are preferably of such an extent that the glass is not colored. Therefore, Sb 2 O 3 1.5% exceeds the weight ratio of 0 the following, Fe 2 O 3
Is preferably added in a weight ratio of 0.5% or less. If the weight ratio of Sb 2 O 3 exceeds 1.5% and the weight ratio of Fe 2 O 3 exceeds 0.5%, the luminous flux of the lamp may be reduced.

【0035】また、清澄剤としてSO3を添加すること
により、上記Sb23,Fe23による着色を防ぐため
好ましい。なお、SO3は重量比0.5%以下で添加す
ることが好ましい。
It is preferable to add SO 3 as a fining agent to prevent coloring by Sb 2 O 3 and Fe 2 O 3 . Preferably, SO 3 is added at a weight ratio of 0.5% or less.

【0036】ZnO,TiO2,CeO2等を添加する
と、硝子の可視光透過率を上げ、紫外線劣化を防ぐため
好ましい。
It is preferable to add ZnO, TiO 2 , CeO 2, etc. in order to increase the visible light transmittance of the glass and prevent the deterioration of ultraviolet rays.

【0037】SiO2は、硝子構成物質として重要な物
質であるが、重量比50%以下であると各添加金属の再
結晶による失透および硝子強度の極端な低下を引き起こ
す。そのため、重量比50%より多く添加する必要があ
り、本発明では、重量比57%以上78%以下の範囲が
もっとも適している。
[0037] SiO 2 is an important substance as a glass constituting material. However, if the weight ratio is 50% or less, devitrification due to recrystallization of each additive metal and extremely lowering of glass strength are caused. Therefore, it is necessary to add more than 50% by weight, and in the present invention, the range of 57% to 78% by weight is most suitable.

【0038】Al23は、硝子の失透を防ぎ、耐水性を
増加する効果がある。そのため重量比1%以上6%以下
を添加することが好ましく、1%未満では、失透防止お
よび耐水性を付加することができず、6%を越えると硝
子生成温度および硝子加工温度が上昇するため好ましく
ない。
Al 2 O 3 has an effect of preventing devitrification of glass and increasing water resistance. Therefore, it is preferable to add a weight ratio of 1% or more and 6% or less, and if it is less than 1%, devitrification prevention and water resistance cannot be added, and if it exceeds 6%, the glass forming temperature and the glass processing temperature increase. Therefore, it is not preferable.

【0039】このように、上記硝子組成物を使用するこ
とによって、発光管中の水銀とナトリウムイオンとの結
合を減少することができ、特にコンパクト形蛍光ランプ
や電球形蛍光ランプの光束維持率を大幅に改善できる。
As described above, by using the above glass composition, the binding between mercury and sodium ions in the arc tube can be reduced, and the luminous flux maintenance factor of a compact fluorescent lamp or a bulb-type fluorescent lamp can be particularly reduced. Can be greatly improved.

【0040】さらに、硝子管内面と蛍光体層との間に、
保護膜を設け、本発明の組成の硝子管と組み合わせて使
用することが好ましい。保護膜の効果は、発光管内壁の
硝子表面への水銀付着を低減することにより、光束維持
率を改善するものである。具体的材料としてアルミニウ
ム、シリコン、イットリウム、セリウム、チタンのうち
少なくとも一種の元素を含む金属酸化物層であることが
好ましい。
Further, between the inner surface of the glass tube and the phosphor layer,
It is preferable to provide a protective film and use it in combination with a glass tube having the composition of the present invention. The effect of the protective film is to improve the luminous flux maintenance rate by reducing the adhesion of mercury to the glass surface on the inner wall of the arc tube. As a specific material, a metal oxide layer containing at least one element of aluminum, silicon, yttrium, cerium, and titanium is preferable.

【0041】発光管内部へのナトリウムイオンの移動を
防ぐためには、ナトリウムの移動経路を塞ぐことが重要
である。保護膜材料の一次粒子径が0.01〜0.1μ
mのものを使用して十分な効果を確認した。このような
保護膜材料を使用すれば、1μm以下の薄膜でも、コン
パクト形蛍光ランプや電球形蛍光ランプ等の光束維持率
を向上させる効果を発揮する。そして、従来と異なり、
薄膜として形成することにより、ランプ製造時の硝子加
工性を大きく変化させることがなく、膜剥がれによる外
観問題も引き起こしにくい。
In order to prevent the movement of sodium ions into the arc tube, it is important to block the movement path of sodium. The primary particle diameter of the protective film material is 0.01 to 0.1 μm
A sufficient effect was confirmed by using m. If such a protective film material is used, even a thin film having a thickness of 1 μm or less has an effect of improving the luminous flux maintenance rate of a compact fluorescent lamp, a bulb-type fluorescent lamp, and the like. And unlike before,
By forming the film as a thin film, the glass workability during lamp production is not significantly changed, and the appearance problem due to film peeling is less likely to occur.

【0042】保護膜の材料は、上記元素を含む、有機金
属溶液、ゾル液、微粉体分散液をディッピングにより塗
布する方法がもっとも一般的である。焼成を通して、保
護膜として形成されるため、出発物質が、酸化物でなく
てもよく、また各種の有機材料分散剤、バインダーとの
組み合わせにより、より均一な保護膜の形成が可能であ
る。
As a material for the protective film, the most common method is to apply an organic metal solution, a sol solution, or a fine powder dispersion containing the above-mentioned elements by dipping. Since the protective film is formed through baking, the starting material may not be an oxide, and a more uniform protective film can be formed by combining various organic material dispersants and binders.

【0043】図1は蛍光ランプの管壁負荷を測定し、そ
の2500時間の点灯ライフ試験後の光束維持率を比較
している。光束維持率は、100時間の光束を100%
として2500時間点灯後の光束維持率である。図中、
記号○は本発明に係る蛍光ランプを、記号×は従来の蛍
光ランプの結果を示す。
FIG. 1 compares the tube wall load of the fluorescent lamp and compares the luminous flux maintenance ratio after the lighting life test for 2500 hours. Luminous flux maintenance rate is 100% for 100 hours
Is the luminous flux maintenance rate after lighting for 2500 hours. In the figure,
The symbol ○ indicates the result of the fluorescent lamp according to the present invention, and the symbol × indicates the result of the conventional fluorescent lamp.

【0044】図1に示す測定結果から明らかなように、
管壁負荷が、0.13W/cm2以上の従来の蛍光ラン
プは、光束維持率が80%以下であるのに対し、本発明
に係る蛍光ランプでは、管壁負荷0.13W/cm2
上であっても光束維持率を80%以上に維持することが
でき、従来の蛍光ランプに比して本発明の蛍光ランプ
は、2500時間点灯で約10%以上の光束維持率を改
善することができた。
As is clear from the measurement results shown in FIG.
A conventional fluorescent lamp having a tube wall load of 0.13 W / cm 2 or more has a luminous flux maintenance factor of 80% or less, whereas the fluorescent lamp according to the present invention has a tube wall load of 0.13 W / cm 2 or more. Therefore, the luminous flux maintenance factor can be maintained at 80% or more, and the fluorescent lamp of the present invention can improve the luminous flux maintenance factor of about 10% or more after 2500 hours of operation as compared with the conventional fluorescent lamp. did it.

【0045】この管壁負荷の高い蛍光ランプとしては、
例えば図2に示すように、2本の直管状の硝子管の一端
部同士をブリッジ接合により接続して一体化し、この一
体化された硝子管の両端部に電極を備え、この一体化さ
れた硝子管の内面には蛍光体層が形成され、また、内部
には水銀および希ガスが封入されて発光管を形成し、こ
の発光管の電極側端部に口金が固着された構成のもの
(FPL)がある。
As a fluorescent lamp having a high tube wall load,
For example, as shown in FIG. 2, one end portions of two straight tubular glass tubes are connected to each other by bridge joining and integrated, electrodes are provided at both ends of the integrated glass tube, and the integrated glass tubes are integrated. A structure in which a phosphor layer is formed on the inner surface of a glass tube, a mercury and a rare gas are sealed therein to form a light emitting tube, and a base is fixed to an electrode side end of the light emitting tube ( FPL).

【0046】これ以外にもFDL,FHT等のコンパク
ト形蛍光ランプや、EFT,EFG等の発光管が硝子製
または樹脂製のグローブ内に収納された電球形蛍光ラン
プや、FHF等の蛍光ランプ等、管壁負荷の高い蛍光ラ
ンプの硝子管として用いることによって同様の効果を得
ることができる。点灯器具としては、シーリングライ
ト、ダウンライト、インバータによる高周波点灯方式ま
たはその組み合わせによる点灯器具がある。このような
蛍光ランプ、点灯器具で本発明は有効である。
In addition, compact fluorescent lamps such as FDL and FHT, bulb-type fluorescent lamps in which arc tubes such as EFT and EFG are housed in glass or resin gloves, and fluorescent lamps such as FHF The same effect can be obtained by using the glass tube of a fluorescent lamp having a high tube wall load. Examples of the lighting device include a ceiling light, a downlight, a high-frequency lighting method using an inverter, and a lighting device using a combination thereof. The present invention is effective for such fluorescent lamps and lighting devices.

【0047】以下、本発明の実施例について説明する。Hereinafter, embodiments of the present invention will be described.

【0048】(実施例1)硝子組成を種々検討し各種硝
子組成からなる硝子を作成し評価した。図3に評価した
各種硝子組成硝子管の組成および特性を示す。また、図
中の組成は、全て重量百分率で記載した。各硝子組成の
線膨張係数は、温度約25〜300℃での線膨張係数で
ある。各硝子の軟化温度は、加熱して硝子自体の粘度が
107.6dPa.sになったときの温度である。作業
温度は、加熱して硝子自体の粘度が、104dPa.s
になったときの温度である。各硝子の透過率は、透過率
分光装置で、硝子管の透過率を測定し、1ミリ厚さ当た
りの透過率を計算した。各硝子のアルカリ溶出量の測定
は、JIS R3502に準拠した。
(Example 1) Various glass compositions were examined, and glass composed of various glass compositions was prepared and evaluated. FIG. 3 shows the composition and characteristics of the various glass composition glass tubes evaluated. Further, all the compositions in the figures are described in weight percentage. The coefficient of linear expansion of each glass composition is the coefficient of linear expansion at a temperature of about 25 to 300 ° C. The softening temperature of each glass is such that the viscosity of the glass itself is 107.6 dPa. This is the temperature when the temperature reaches s. The working temperature is set such that the viscosity of the glass itself becomes 104 dPa. s
Is the temperature at which The transmittance of each glass was determined by measuring the transmittance of a glass tube with a transmittance spectrometer and calculating the transmittance per 1 mm thickness. The measurement of the alkali elution amount of each glass was based on JIS R3502.

【0049】本発明の蛍光ランプに係る硝子組成(表
中、本発明品1で示す組成(以下、本発明品1とい
う))、同じく本発明の蛍光ランプに係る硝子組成(表
中、本発明品2で示す組成(以下、本発明品2とい
う))、比較例として示す比較品1、比較品2の組成か
らなる硝子管を作成した。すなわち、各種原料比を表中
にあるように添加し、溶融後、スリーブを通して、硝子
管を作製した。
The glass composition according to the fluorescent lamp of the present invention (the composition indicated by the present invention 1 in the table (hereinafter referred to as the present invention 1)), and the glass composition according to the fluorescent lamp of the present invention (the present invention in the table) A glass tube having the composition of product 2 (hereinafter referred to as product 2 of the present invention) and the compositions of comparative product 1 and comparative product 2 shown as comparative examples was prepared. That is, various raw material ratios were added as shown in the table, and after melting, a glass tube was produced through a sleeve.

【0050】これらの組成は、硝子管として成形し易
く、蛍光ランプ発光管への加工も問題なく行えた。理由
として、ナトリウムが少ない分、ストロンチウム、バリ
ウム、硼素の添加によって、硝子溶融温度の低下効果が
得られたと考える。なお、硝子にならなかった、あるい
は目的の特性が得られなかった組成を図3の比較品3、
比較品4に示す。
These compositions were easy to mold as glass tubes, and could be easily processed into fluorescent lamp arc tubes. It is considered that the effect of lowering the glass melting temperature was obtained by adding strontium, barium, and boron for the small amount of sodium. In addition, the composition which did not become glass or did not obtain the desired properties was compared with Comparative Product 3 in FIG.
This is shown in Comparative Product 4.

【0051】従来の硝子組成であるソーダ石灰硝子およ
び鉛硝子の一例について、図3に示す従来品1、従来品
2に、その硝子組成と物理特性を記載した。
With respect to examples of conventional glass compositions such as soda-lime glass and lead glass, the glass composition and physical characteristics are described in Conventional Products 1 and 2 shown in FIG.

【0052】これらの硝子組成は、ほぼ満足できる物理
特性を示している。しかし、本発明では蛍光ランプの性
能として光束維持率を満足する必要がある。実際に本発
明品1、本発明品2、比較品1、比較品2、従来品1、
従来品2の硝子を使用して、ランプを形成したとき特性
がどう変化するか評価した結果を以下の実施例に示す。
These glass compositions exhibit almost satisfactory physical properties. However, in the present invention, it is necessary to satisfy the luminous flux maintenance factor as the performance of the fluorescent lamp. Actually, the product of the present invention 1, the product of the present invention 2, the comparative product 1, the comparative product 2, the conventional product 1,
The following examples show the results of evaluating how the characteristics change when a lamp is formed using the glass of the conventional product 2.

【0053】(実施例2)高負荷蛍光ランプとして、F
HT32Wタイプの発光管を図3に示す本発明品1、比
較品1、比較品2、従来品1、従来品2の組成の硝子で
作製し、ランプ特性を比較した。
(Example 2) As a high-load fluorescent lamp, F
HT32W type arc tubes were made of glass having the composition of the present invention product 1, comparative product 1, comparative product 2, conventional product 1, and conventional product 2 shown in FIG. 3, and the lamp characteristics were compared.

【0054】まず、各種組成の硝子を、外径12.5m
m、肉厚1.0mmのバルブに加工し、ストレート硝子
管として全長230mmに切り出した。この硝子管を、
水洗浄した後、必要に応じて硝子管内面に保護膜を塗布
し、この保護膜上に蛍光体サスペンジョンを塗布し乾燥
させた。このバルブをシンターで焼き付けを行い、一本
のバルブをほぼ中央で2本に焼き切り、これら2本のバ
ルブは、バーナーで焼き切った一方の面は焼き切りと同
時に閉じており、他方には排気細管または電極を有する
マウントを封止加工した。
First, a glass of various compositions was weighed to an outer diameter of 12.5 m.
m, and processed into a valve having a wall thickness of 1.0 mm, and cut into a total length of 230 mm as a straight glass tube. This glass tube,
After washing with water, a protective film was applied on the inner surface of the glass tube as needed, and a phosphor suspension was applied on the protective film and dried. This valve is burned by a sinter, and one valve is burned off at about the center in two parts. One side burned off by a burner is closed at the same time as the burned out side, and the other is an exhaust pipe. Alternatively, a mount having electrodes was sealed.

【0055】3本のバルブをこのように、4本の排気細
管と2本のマウント封止したものに加工し、互いのブリ
ッジ加工によって、一本の発光管にした。ブリッジ箇所
は合計で、5カ所である。最後に、排気細管を1本だけ
とし、排気装置で、加熱及び真空排気ののち水銀と少量
の希ガスを封入し、排気細管を閉じて発光管を作製し
た。点灯装置に装着できるように、口金を取り付けて仕
上げた。
The three bulbs were processed in this way into four exhaust thin tubes and two mounted seals, and one arc tube was formed by bridging each other. There are five bridges in total. Finally, only one exhaust thin tube was used, and after heating and evacuation, mercury and a small amount of a rare gas were sealed in the exhaust device, and the exhaust thin tube was closed to produce an arc tube. The base was attached so that it could be mounted on the lighting device.

【0056】この発光管加工において、本発明品1、比
較品1および従来品1は、特に問題は確認されなかった
が、比較品2の組成の硝子を使用した場合、発光管のリ
ークが生じ、数日の間に約70%が不点灯ランプとなっ
た。
In this arc tube processing, no particular problem was observed in the product of the present invention 1, the comparative product 1 and the conventional product 1. However, when glass having the composition of the comparative product 2 was used, leakage of the arc tube occurred. About 70% became unlit lamps in a few days.

【0057】分析の結果、1本のバルブを2本に焼き切
った後、移載の際、機械的な衝撃が加わり、最終段階で
先端部のクラックが成長、排気後スローリークとして現
れた。特に、発光管端部の強度を鉄球落下テストを行う
ことで比較すると、比較品2は、他の組成の硝子に比べ
て極端に低く、本発明品1に比べて1/2の強度であっ
た。このことより、比較品2は硝子強度が低いと考えら
れる。
As a result of the analysis, a mechanical shock was applied during transfer after one valve was burned out to two valves, and a crack at the tip part grew in the final stage, and appeared as a slow leak after evacuation. In particular, when the strength of the arc tube end is compared by performing an iron ball drop test, the comparative product 2 is extremely lower than the glass of the other composition, and has a strength 1/2 that of the product 1 of the present invention. there were. From this, it is considered that the comparative product 2 has low glass strength.

【0058】次に、本発明品1、比較品1および従来品
1を使用して作製した蛍光ランプを、32Wで点灯し
た。管壁負荷は、同じで0.17W/cm2である。点
灯中、上記蛍光ランプの管壁温度は高く、ブリッジ部分
で、130℃を越えていた。
Next, the fluorescent lamps produced using the product 1, the comparative product 1 and the conventional product 1 were turned on at 32 W. The tube wall load is the same, 0.17 W / cm 2 . During lighting, the tube wall temperature of the fluorescent lamp was high and exceeded 130 ° C. at the bridge portion.

【0059】各ランプの特性を測定したところ、同じ消
費電力でありながら、比較品1は、本発明品1、従来品
1と比較して初期光束値が約5%低下した。これは、バ
リウムの添加量による影響と考えられ、過剰なバリウム
がランプ初期特性を低下させている可能性がある。
When the characteristics of the lamps were measured, the initial luminous flux value of the comparative product 1 was reduced by about 5% as compared with the product of the present invention 1 and the conventional product 1 even with the same power consumption. This is considered to be due to the effect of the added amount of barium, and there is a possibility that the excess barium has reduced the initial characteristics of the lamp.

【0060】ライフ試験は、1日2.5時間点灯0.5
時間消灯サイクルで寿命及び光束の測定を行い、経時的
変化を調査した。
In the life test, lighting is performed for 2.5 hours a day 0.5
The life and the luminous flux were measured in a time-out cycle, and the change with time was investigated.

【0061】図4に、本発明品1と従来品1との光束維
持率を示す。比較すると、本発明品1は、従来品1より
も約10%程度の光束維持率が向上している。また、保
護膜を塗布した構成の本発明品1(図4中、記号Bで示
す)は、保護膜を設けなかった本発明品1(図4中、記
号Aで示す)と比較して約7%光束維持率が向上してい
る。保護膜は、アルミナで、アルミナ粉体分散液として
粒子径平均0.1μmのものを塗布した。保護膜の厚み
は、平均0.7μmであった。従来品1(図4中、記号
Dで示す)の場合は、同じ保護膜を塗布したにもかかわ
らず光束維持率の改善効果の程度は低く、わずか数%程
度である。
FIG. 4 shows the luminous flux maintenance ratio of the product 1 of the present invention and the conventional product 1. In comparison, the product 1 of the present invention has an improved luminous flux maintenance rate of about 10% compared to the conventional product 1. In addition, the product 1 of the present invention (shown by a symbol B in FIG. 4) having a configuration in which a protective film was applied was approximately equivalent to the product 1 of the present invention without a protective film (shown by a symbol A in FIG. 4). The luminous flux maintenance rate is improved by 7%. The protective film was made of alumina having an average particle diameter of 0.1 μm as an alumina powder dispersion. The thickness of the protective film was 0.7 μm on average. In the case of the conventional product 1 (indicated by the symbol D in FIG. 4), the degree of improvement of the luminous flux maintenance factor is low, only about several percent, even though the same protective film is applied.

【0062】従来品1(図4中、記号Cで示す)は、ラ
ンプ点灯中1000時間を越えると黒点が現れ、点灯時
間と共に徐々に広がっていった。保護膜を設けても20
00時間点灯後ぐらいから黒点が現れることから、この
硝子は、ナトリウムの析出量が根本的に多く、黒点をな
くすことは不可能と考える。本発明品1の硝子では、保
護膜のありなしに関わらず、7000時間の点灯でも黒
点は全く生じなかった。
In the conventional product 1 (indicated by symbol C in FIG. 4), a black spot appeared when the lamp was turned on for more than 1000 hours, and gradually spread with the lighting time. Even if a protective film is provided, 20
Since black spots appear after about 00 hours of lighting, it is considered impossible to eliminate the black spots in this glass because the amount of precipitated sodium is fundamentally large. In the glass of the product 1 of the present invention, black spots did not occur at all for 7000 hours of lighting regardless of the presence or absence of the protective film.

【0063】このように、本発明の硝子材料を使用し
て、格段の光束維持率の向上が認められ、保護膜を塗布
することによって、硝子単体の場合と比較してさらに、
効果的な改善が可能であることがわかった。
As described above, the use of the glass material of the present invention has shown a remarkable improvement in the luminous flux maintenance factor.
It has been found that an effective improvement is possible.

【0064】(実施例3)また、図3に示す、本発明品
2の硝子は、本発明品1にP23を0.5%添加した組
成であり、10℃程度軟化点が上昇したが、本発明品1
と同様に全く硝子加工条件を変えずに、硝子加工可能で
あった。この硝子管を使用して、FHTタイプの蛍光ラ
ンプを作製し専用インバータで32Wで点灯試験を行
い、2500時間の点灯の後、光束維持率を比較する
と、従来品1よりも約12%の改善効果が認められた。
また、この硝子は、蛍光ランプの強度の増加に効果があ
り、ブリッジ接合部の圧縮強度が、通常の1.3倍に達
した。
Example 3 The glass of the product 2 of the present invention shown in FIG. 3 is a composition obtained by adding 0.5% of P 2 O 3 to the product 1 of the present invention, and the softening point is increased by about 10 ° C. However, the product of the present invention 1
Glass processing was possible without changing the glass processing conditions at all. Using this glass tube, a fluorescent lamp of the FHT type is manufactured and a lighting test is performed at 32 W with a dedicated inverter. After lighting for 2500 hours, a comparison of the luminous flux maintenance rate shows that the conventional product 1 is improved by about 12%. The effect was recognized.
Further, this glass was effective in increasing the intensity of the fluorescent lamp, and the compressive strength of the bridge junction reached 1.3 times the normal strength.

【0065】(実施例4)図3に示す本発明品1と従来
品1と従来品2とを使用して、外径12.0mm、厚さ
1.0mm、256mmの硝子管を作製した。この硝子
管を実施例1に従って、保護膜、及び蛍光体を塗布、シ
ンター焼き付けを行った後、バーナー加熱して二回屈曲
させ、屈曲部を3つ有する発光管を作製した。この発光
管を透明硝子のグローブと、電子回路を組み込んだ電球
形蛍光ランプとして組立てた。消費電力は、約14W
で、管壁負荷は約0.14W/cm2である。実施例1
と同様に2500時間点灯後の光束維持率を比較した。
Example 4 A glass tube having an outer diameter of 12.0 mm, a thickness of 1.0 mm, and a thickness of 256 mm was manufactured using the product 1 of the present invention, the conventional product 1 and the conventional product 2 shown in FIG. This glass tube was coated with a protective film and a phosphor and sinter-baked according to Example 1, and then heated twice with a burner to bend twice to produce an arc tube having three bent portions. This arc tube was assembled as a bulb-shaped fluorescent lamp incorporating a transparent glass glove and an electronic circuit. Power consumption is about 14W
And the tube wall load is about 0.14 W / cm 2 . Example 1
Similarly, the luminous flux maintenance ratio after lighting for 2500 hours was compared.

【0066】結果は、本発明品1の硝子製の蛍光ランプ
は、従来品1よりも2500時間点灯後、約12%の光
束維持率の向上が認められた。また、従来品2との比較
により、約5%の光束維持率の差が現れ、長期になる
と、一層効果が現れた。これは、本発明品1と従来品2
の硝子組成において、ナトリウム量が7%程度とほぼ等
しいのにもかかわらず、ナトリウムイオンの移動が従来
品2より低いためと思われる。従って、グローブで蛍光
管を覆った電球型蛍光ランプにおいても、本発明の硝子
組成は、光束維持率の効果的な改善が可能である。
As a result, it was confirmed that the glass fluorescent lamp of the product 1 of the present invention was improved by about 12% in luminous flux maintenance rate after lighting for 2500 hours as compared with the conventional product 1. Further, as compared with the conventional product 2, a difference in the luminous flux maintenance ratio of about 5% appeared, and the effect became more prominent in the long term. This is the product of the present invention 1 and the conventional product 2
It is presumed that sodium ion transfer was lower than that of the conventional product 2 in spite of the fact that the amount of sodium was approximately equal to about 7% in the glass composition of No. 2. Therefore, even in a bulb-type fluorescent lamp in which a fluorescent tube is covered with a globe, the glass composition of the present invention can effectively improve the luminous flux maintenance factor.

【0067】(実施例5)図3に示す本発明品1と従来
品1との硝子を使って、管外径が、32.5mm長さ5
80mmの直線状発光管を作り、両極端に口金を取り付
けた蛍光ランプを作製した。そして、20Wで点灯し、
管壁負荷は0.04W/cm2であった。この二種類の
硝子製の蛍光ランプのライフ点灯試験を行い、2500
時間および7000時間の光束維持率を比較したとこ
ろ、2500時間で平均して1.5%の向上、7000
時間では約3%程度の改善効果しか認められなかった。
この蛍光ランプを密閉点灯器具内で点灯し測定したとこ
ろ、約2500時間で、光束維持率の改善は従来品1と
比較して3%程度の効果しかなかった。ランプの最大温
度は、電極付近であり、室温25℃の時、約70±5℃
であった。
Example 5 Using the glass of the product 1 of the present invention and the conventional product 1 shown in FIG. 3, the outer diameter of the tube was 32.5 mm and the length was 5 mm.
An 80 mm linear arc tube was made, and a fluorescent lamp with a base attached to both extremes was made. And it lights up at 20W,
The tube wall load was 0.04 W / cm 2 . A life lighting test was performed on these two types of glass fluorescent lamps, and 2500
Comparison of the luminous flux maintenance rates at 2,500 hours and 7000 hours shows an average improvement of 1.5% at 2500 hours.
In time, only about 3% improvement effect was recognized.
When this fluorescent lamp was lit and measured in a sealed lighting device, the improvement of the luminous flux maintenance rate was only about 3% as compared with the conventional product 1 in about 2500 hours. The maximum temperature of the lamp is around the electrode.
Met.

【0068】しかし、本発明品1と従来品1との硝子
を、管内径が、14.5mm、長さ360mmの直線状
発光管に加工して、高周波点灯約20Wで点灯すると、
2500時間の光束維持率は、本発明1の硝子の方が約
5%高い値であった。また、前面を光拡散プラスチック
で覆った密閉器具内での点灯では、本発明品1は、約1
0%従来1より光束維持率が高くなった。この場合の管
壁の温度は、100℃を越えていた。管壁負荷は、0.
13W/cm2であった。このことから、ストレート管
を使用した蛍光ランプでも、管壁負荷が高い場合、高温
での点灯により本発明が光束維持率を改善する効果が確
認された。
However, when the glass of the product 1 of the present invention and the conventional product 1 is processed into a linear arc tube having a tube inner diameter of 14.5 mm and a length of 360 mm, and is lit at a high frequency of about 20 W,
The luminous flux maintenance rate at 2500 hours was about 5% higher for the glass of the present invention 1. In addition, in the case of lighting in a closed appliance whose front surface was covered with light diffusion plastic, the product 1 of the present invention was approximately 1
0% The luminous flux maintenance ratio was higher than that of Conventional Example 1. The temperature of the tube wall in this case exceeded 100 ° C. The tube wall load is 0.
It was 13 W / cm 2 . From this, it has been confirmed that, even in a fluorescent lamp using a straight tube, when the tube wall load is high, the effect that the present invention improves the luminous flux maintenance factor by lighting at a high temperature.

【0069】[0069]

【発明の効果】以上のように、本発明は、コンパクト形
蛍光ランプや電球形蛍光ランプに代表される管壁負荷の
高い蛍光ランプにおいて、発光管内壁に析出するナトリ
ウムイオンの量を低減することにより、光束維持率の低
下を防ぎ、発光管の黒化や黒点の発生をなくすことがで
きる。また、管壁負荷が、0.13W/cm2以上のコ
ンパクト形蛍光ランプや電球形蛍光ランプに対して、従
来の発光管の加工性を損なうことなく、光束維持率の低
下を抑えることができる。また、保護膜を発光管内壁に
設けることにより、発光管内壁へのナトリウムの析出を
効果的に抑制し、上記の組成硝子管と組み合わせて発光
管の光束寿命をより向上することができる。また、管壁
負荷が高い蛍光ランプだけでなく、点灯中の発光管の少
なくとも一部の管壁温度が100℃を越える場合、電球
形蛍光ランプ等、蛍光管が外囲器に収納された蛍光ラン
プ、発光管が屈曲されたコンパクト型蛍光ランプの寿命
を著しく向上できる。また、全く鉛を用いず環境に対す
る負荷の低減が可能であり、より安価で軽量化できる蛍
光ランプを提供することができる。
As described above, the present invention reduces the amount of sodium ions deposited on the inner wall of an arc tube in a fluorescent lamp having a high tube wall load, such as a compact fluorescent lamp and a bulb-type fluorescent lamp. Thereby, it is possible to prevent a decrease in the luminous flux maintenance rate and eliminate blackening of the arc tube and occurrence of black spots. Further, for a compact fluorescent lamp or a bulb-type fluorescent lamp having a tube wall load of 0.13 W / cm 2 or more, a decrease in the luminous flux maintenance factor can be suppressed without impairing the workability of the conventional arc tube. . Further, by providing the protective film on the inner wall of the arc tube, precipitation of sodium on the inner wall of the arc tube can be effectively suppressed, and the luminous flux life of the arc tube can be further improved in combination with the above-described glass tube. In addition to the fluorescent lamp having a high tube wall load, if the temperature of at least a part of the luminous tube being lit exceeds 100 ° C., the fluorescent tube, such as a bulb-type fluorescent lamp, may be used. The life of the compact fluorescent lamp in which the lamp and the arc tube are bent can be remarkably improved. Further, it is possible to provide a fluorescent lamp which can reduce the burden on the environment without using any lead, and which can be reduced in cost and weight.

【図面の簡単な説明】[Brief description of the drawings]

【図1】蛍光ランプの管壁負荷と2500時間点灯後の
光束維持率との関係を示す図
FIG. 1 is a diagram showing a relationship between a tube wall load of a fluorescent lamp and a luminous flux maintenance factor after lighting for 2500 hours.

【図2】本発明の一実施形態であるFPL形の蛍光ラン
プを示す図
FIG. 2 is a view showing an FPL-type fluorescent lamp according to an embodiment of the present invention;

【図3】各種硝子組成と物理特性の比較を示す図FIG. 3 shows a comparison between various glass compositions and physical properties.

【図4】コンパクト蛍光ランプの光束維持率の経時変化
を示す図
FIG. 4 is a diagram showing a change over time of a luminous flux maintenance factor of a compact fluorescent lamp.

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4G059 AA07 EA01 EA14 GA01 GA04 GA14 4G062 AA03 BB01 DA06 DA07 DB03 DC02 DC03 DD01 DE01 DF01 EA02 EB03 EB04 EC03 EC04 ED01 ED02 EE01 EE02 EE03 EF03 EG02 EG03 FA10 GA10 HH01 HH03 HH05 HH07 HH09 HH12 HH13 HH15 HH17 JJ10 KK10 MM24 NN21 5C043 AA03 CC09 CD06 DD01 DD36 EA11 EB15 EB18 EC01 EC20 ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 4G059 AA07 EA01 EA14 GA01 GA04 GA14 4G062 AA03 BB01 DA06 DA07 DB03 DC02 DC03 DD01 DE01 DF01 EA02 EB03 EB04 EC03 EC04 ED01 ED02 EE01 EE02 EE03 EF03 H03H03H03H03H03 HH12 HH13 HH15 HH17 JJ10 KK10 MM24 NN21 5C043 AA03 CC09 CD06 DD01 DD36 EA11 EB15 EB18 EC01 EC20

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 内面に蛍光体層を被着した硝子管内に、
水銀および希ガスが封入されているとともに、管壁負荷
が、0.13W/cm2以上であって、かつ前記硝子管
が、重量比でSiO2を57%以上78%以下、BaO
を0%を越え6%以下、SrOを2%以上10%以下、
CaOを6%以下、MgOを6%以下、Na2Oを4%
以上11%以下、K2Oを2%以上11%以下、Li2
を4%以下、B23を0.5%以上3%以下、P25
3%未満、Al23を1%以上6%以下、Sb23を0
%を越え1.5%以下、Fe23を0.5%以下、SO
3を0.5%以下含んでいることを特徴とする蛍光ラン
プ。
1. A glass tube having a phosphor layer adhered to an inner surface thereof.
Mercury and a rare gas are sealed, the tube wall load is 0.13 W / cm 2 or more, and the glass tube contains SiO 2 in a weight ratio of 57% to 78%,
More than 0% and 6% or less, SrO 2% or more and 10% or less,
CaO 6% or less, MgO 6% or less, Na 2 O 4%
Not less than 11%, K 2 O is not less than 2% and not more than 11%, Li 2 O
4% or less, B 2 O 3 less than 3% 0.5%, P 2 O less than 5 3%, Al 2 O 3 1% or more and 6% or less, the Sb 2 O 3 0
%, 1.5% or less, Fe 2 O 3 0.5% or less, SO
3. A fluorescent lamp containing 0.5% or less of 3 .
【請求項2】 発光管が硝子製または樹脂製のグローブ
内に収納されていることを特徴とする請求項1に記載の
蛍光ランプ。
2. The fluorescent lamp according to claim 1, wherein the arc tube is housed in a glass or resin glove.
【請求項3】 前記硝子管の内面と前記蛍光体層との間
に保護膜が形成されていることを特徴とする請求項1ま
たは請求項2記載の蛍光ランプ。
3. The fluorescent lamp according to claim 1, wherein a protective film is formed between an inner surface of the glass tube and the phosphor layer.
【請求項4】 前記保護膜が、金属酸化物であり、元素
としてアルミニウム、シリコン、イットリウム、セリウ
ム、チタンのうち少なくとも一種の元素を含むことを特
徴とする請求項3に記載の蛍光ランプ。
4. The fluorescent lamp according to claim 3, wherein the protective film is a metal oxide and contains at least one of aluminum, silicon, yttrium, cerium, and titanium as an element.
【請求項5】 前記硝子管の内径が15.0mm以下で
あることを特徴とする請求項1〜請求項4のいずれかに
記載の蛍光ランプ。
5. The fluorescent lamp according to claim 1, wherein the inner diameter of the glass tube is 15.0 mm or less.
JP12213799A 1999-04-28 1999-04-28 Fluorescent lamp Expired - Fee Related JP3644302B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12213799A JP3644302B2 (en) 1999-04-28 1999-04-28 Fluorescent lamp

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12213799A JP3644302B2 (en) 1999-04-28 1999-04-28 Fluorescent lamp

Publications (2)

Publication Number Publication Date
JP2000315477A true JP2000315477A (en) 2000-11-14
JP3644302B2 JP3644302B2 (en) 2005-04-27

Family

ID=14828539

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP3644302B2 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030045333A (en) * 2001-12-03 2003-06-11 삼성에스디아이 주식회사 A phosphor layer for projection type cathode ray tube and a method of preparing the same
US6744207B2 (en) * 2000-12-05 2004-06-01 Koninklijke Philips Electronics N.V. Lead-free amber-colored electric lamp
US7838452B2 (en) 2005-04-05 2010-11-23 Nippon Sheet Glass Company, Limited Ultraviolet ray transmitting glass composition and glass article making use of the same
WO2013112034A2 (en) * 2012-01-04 2013-08-01 Chung Sin Hyun White glass tube for straight tube led lamp cover and method for manufacturing glass for same
WO2017022508A1 (en) * 2015-08-03 2017-02-09 旭硝子株式会社 Process for producing glass plate, and glass plate

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6744207B2 (en) * 2000-12-05 2004-06-01 Koninklijke Philips Electronics N.V. Lead-free amber-colored electric lamp
KR20030045333A (en) * 2001-12-03 2003-06-11 삼성에스디아이 주식회사 A phosphor layer for projection type cathode ray tube and a method of preparing the same
US7838452B2 (en) 2005-04-05 2010-11-23 Nippon Sheet Glass Company, Limited Ultraviolet ray transmitting glass composition and glass article making use of the same
WO2013112034A2 (en) * 2012-01-04 2013-08-01 Chung Sin Hyun White glass tube for straight tube led lamp cover and method for manufacturing glass for same
WO2013112034A3 (en) * 2012-01-04 2013-09-19 Chung Sin Hyun White glass tube for straight tube led lamp cover and method for manufacturing glass for same
WO2017022508A1 (en) * 2015-08-03 2017-02-09 旭硝子株式会社 Process for producing glass plate, and glass plate

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