JP2000289178A - Decorated molded product - Google Patents
Decorated molded productInfo
- Publication number
- JP2000289178A JP2000289178A JP11105281A JP10528199A JP2000289178A JP 2000289178 A JP2000289178 A JP 2000289178A JP 11105281 A JP11105281 A JP 11105281A JP 10528199 A JP10528199 A JP 10528199A JP 2000289178 A JP2000289178 A JP 2000289178A
- Authority
- JP
- Japan
- Prior art keywords
- ink layer
- colored
- sheet
- molded product
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14778—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
- B29C45/14811—Multilayered articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14688—Coating articles provided with a decoration
- B29C2045/14704—Coating articles provided with a decoration ink decorations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2715/00—Condition, form or state of preformed parts, e.g. inserts
- B29K2715/006—Glues or adhesives, e.g. hot melts or thermofusible adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0018—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
- B29K2995/002—Coloured
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0018—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
- B29K2995/0026—Transparent
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、加飾シートが樹脂
成形物表面に積層一体化した加飾成形品に関する。特
に、射出成形同時加飾方法等で加飾シートを伸ばして成
形して樹脂成形物に積層一体化した加飾成形品にて、伸
ばされた部分の加飾シートの色の変化が目立ちにくい加
飾成形品に関する。The present invention relates to a decorative molded product in which a decorative sheet is laminated and integrated on the surface of a resin molded product. In particular, in a decorative molded product in which a decorative sheet is stretched and molded by a simultaneous injection molding decorative method or the like and laminated and integrated with a resin molded product, a change in the color of the decorative sheet in the stretched portion is less noticeable. Related to decorative molded products.
【0002】[0002]
【従来の技術】従来から、樹脂成形物の表面を加飾した
加飾成形品が各種用途で使用されている。例えば、特公
昭50−19132号公報等に開示の射出成形同時加飾
方法では、樹脂成形物の成形と同時にその表面に加飾シ
ートを積層一体化する事で、表面が加飾された加飾成形
品が得られる。なお、これは、射出成形同時加飾方法の
うちの射出成形同時ラミネ−ト法による方法である。2. Description of the Related Art Conventionally, decorative molded products obtained by decorating the surface of a resin molded product have been used for various purposes. For example, in the simultaneous injection molding decorating method disclosed in Japanese Patent Publication No. 50-19132, etc., a decorative sheet having a decorative surface is formed by laminating and integrating a decorative sheet on the surface of a resin molded product at the same time. A molded article is obtained. This is a method by the simultaneous injection molding and laminating method of the simultaneous injection molding and decorating method.
【0003】[0003]
【発明が解決しようとする課題】ところで、樹脂成形物
表面に積層する加飾シートによって表現する絵柄は、通
常は、全面にわたって形成する着色インキ層等による下
地色の手前側(見る方の側)に、柄パターンを有する絵
柄インキ層を設けた構成として、所望の色の絵柄を表現
する事が多い。そして、加飾成形品では、樹脂成形物の
表面に加飾シートが積層一体化される時に、加飾シート
は通常、伸ばされ成形されて積層一体化される。この為
に、伸ばされた部分の加飾シートは厚さが薄くなる為に
柄の色が変化し、その変化が大きいと製品として成り立
たなくなってしまう事がある。この為、従来の加飾成形
品に於いては、加飾シートが伸ばされた部分の色変化が
なるべく起きずに、また起きても目立たない様に、例え
ば次の様な工夫がなされて来た。By the way, the pattern expressed by the decorative sheet laminated on the surface of the resin molded product is usually on the near side (the side to be viewed) of the undercolor by the colored ink layer or the like formed over the entire surface. In addition, a pattern of a desired color is often expressed as a structure provided with a pattern ink layer having a pattern pattern. In the decorative molded product, when the decorative sheet is laminated and integrated on the surface of the resin molded product, the decorative sheet is usually stretched, molded, and laminated and integrated. For this reason, since the thickness of the stretched decorative sheet becomes thin, the color of the pattern changes, and if the change is large, the decorative sheet may not be formed as a product. For this reason, in the conventional decorative molded product, for example, the following measures have been taken so that the color change of the stretched portion of the decorative sheet does not occur as much as possible and is not noticeable even if it occurs. Was.
【0004】例えば、射出成形で得られる樹脂成形物
に於いて、これを着色して着色樹脂成形物として、その
着色樹脂成形物の色を下地色として利用する。加飾成形
品は、この着色樹脂成形物に、透明樹脂シートに絵柄イ
ンキ層を形成した加飾シートを、積層一体化させた構成
とする。この為、成形樹脂中には顔料等の着色剤を添加
して、樹脂成形物を着色した。For example, in a resin molded product obtained by injection molding, this is colored to form a colored resin molded product, and the color of the colored resin molded product is used as a base color. The decorative molded product has a configuration in which a decorative sheet in which a pattern ink layer is formed on a transparent resin sheet is laminated and integrated with the colored resin molded product. For this reason, a coloring agent such as a pigment was added to the molding resin to color the resin molding.
【0005】或いは、下地色の色も加飾シート側で表
現する。この為、加飾シートの基材シートとして着色樹
脂シートを用いる。そして、この着色樹脂シートの表側
に絵柄インキ層を印刷形成してパターン柄を表現する。
なお、通常は更に、着色インキ層の上に保護層として透
明樹脂シートを積層した構成の加飾シートを使用する事
が多い(特公昭61−17255号公報等参照)。[0005] Alternatively, the background color is also expressed on the decorative sheet side. For this reason, a colored resin sheet is used as the base sheet of the decorative sheet. Then, a pattern ink layer is printed on the front side of the colored resin sheet to express a pattern pattern.
Usually, a decorative sheet having a structure in which a transparent resin sheet is laminated as a protective layer on a colored ink layer is often used (see Japanese Patent Publication No. 61-17255).
【0006】しかしながら、上記の構成の加飾成形品
では、もしも、ロット毎(或いは同一ロット内でも成形
ショット毎に)着色樹脂成形物に添加されている着色剤
の色、添加量(或いは配合比)、分散状態等の変化、バ
ラツキによって、着色樹脂成形物の色が少し変化する
と、製品(加飾成形品)の柄の色にそのまま影響が及ぼ
され、その度合いによっては製品として成り立たなくな
る事があった。However, in the decorative molded article having the above structure, if the color and the amount (or the mixing ratio) of the colorant added to the colored resin molded article for each lot (or for each molding shot in the same lot). ), A slight change in the color of the colored resin molding due to a change or dispersion in the dispersion state, etc., directly affects the color of the pattern of the product (decorative molded product), and depending on the degree, the product may not be feasible as a product. there were.
【0007】また、上記の構成の加飾成形品では、基
材シート(通常は厚さ0.1〜0.5mm)が着色され
ているので、樹脂成形物の色(この場合の色は、製品の
柄の下地色として利用する事は必ずしも必要では無く、
裏側からの光の影響を無くしたり、その他の目的の為
に、例えば黒色等の色でも良い)が変化しても、製品の
柄の色には影響し無い。しかし、上記の如く、通常は樹
脂シートが着色した基材シートと透明樹脂シートとの2
層となる為に、コストアップとなってしまう。また、そ
の分、加飾シートの総厚が厚くなり切断しにくくなるの
で、樹脂成形物に積層一体化後の不要部分(例えば周囲
や内部窓部等)のトリミングや、取り扱いが難しくなっ
た。[0007] In the decorative molded article having the above structure, the base sheet (normally, 0.1 to 0.5 mm in thickness) is colored, so that the color of the resin molded article (the color in this case is: It is not always necessary to use it as the base color of the product pattern,
Even if the influence of light from the back side is eliminated or the color such as black is changed for other purposes, the color of the pattern of the product is not affected. However, as described above, usually, the resin sheet is a colored base sheet and a transparent resin sheet.
Because it becomes a layer, the cost increases. In addition, since the total thickness of the decorative sheet is increased and the cutting is difficult, the trimming and handling of unnecessary portions (for example, the periphery and the internal window portion) after lamination and integration with the resin molded product are difficult.
【0008】そこで、本発明の課題は、射出成形同時加
飾方法等によって加飾シートを伸ばして成形して樹脂成
形物の表面に積層一体化した加飾成形品に於いて、伸ば
された部分の絵柄の色の変化を目立ち難くする事であ
る。Accordingly, an object of the present invention is to provide a decorative molded article in which a decorative sheet is stretched and molded by an injection molding simultaneous decorating method or the like and laminated and integrated on the surface of a resin molded article. Is to make the color change of the pattern less noticeable.
【0009】[0009]
【課題を解決するための手段】そこで、上記課題を解決
すべく、透明熱可塑性樹脂シートと、該透明熱可塑性樹
脂シートの裏面に全面にわたって形成された着色インキ
層とからなる加飾シートが、着色樹脂成形物の表面に、
前記着色インキ層側が該着色樹脂成形物側を向く様にし
て積層一体化されてなり、前記着色インキ層と該着色樹
脂成形物との色差が国際照明委員会のL* a* b* 表色
系による色差式で30以下である構成とした。この様な
構成とすれば、着色インキ層と、着色樹脂成形物との色
がほぼ同じなので、加飾シートを着色樹脂成形物の表面
形状に追従して積層一体化させる過程で、加飾シートが
伸びた部分、すなわち、隠蔽性が低下する部分では、加
飾シートを透過して着色樹脂成形物の色が加飾シートの
色に混色されるが、混色される色同士は概ね同色の為、
加飾成形品が表現する色の変化を少なくする事ができ
る。また、着色樹脂成形物の色が、ロット間、或いはロ
ット内でバラツいて多少違っても、着色インキ層がカバ
ーし影響を少なくする事ができる。In order to solve the above-mentioned problems, a decorative sheet comprising a transparent thermoplastic resin sheet and a colored ink layer formed on the entire back surface of the transparent thermoplastic resin sheet has been developed. On the surface of the colored resin molding,
The colored ink layer side is laminated and integrated so that the colored resin layer side faces the colored resin molded article side, and the color difference between the colored ink layer and the colored resin molded article is L * a * b * color specification of the International Commission on Illumination. It was configured to be 30 or less in the color difference equation depending on the system. With such a configuration, since the color of the colored ink layer and the color of the colored resin molded product are substantially the same, the decorative sheet is laminated and integrated following the surface shape of the colored resin molded product. In the stretched portion, that is, in the portion where the concealing property is reduced, the color of the colored resin molded product is transmitted through the decorative sheet and mixed with the color of the decorative sheet, but since the colors to be mixed are substantially the same color, ,
The change in the color expressed by the decorative molded product can be reduced. Further, even if the color of the colored resin molded article varies between lots or within a lot and is slightly different, the colored ink layer can cover and reduce the influence.
【0010】また、本発明の加飾成形品は、上記加飾成
形品に於いて、更に透明熱可塑性樹脂シートと着色イン
キ層との間に絵柄インキ層を有する構成とした。この様
な構成とする事で、絵柄インキ層によってパターン柄が
表現され、より高意匠の加飾成形品にできる。Further, the decorative molded article of the present invention has a configuration in which the decorative molded article further has a pattern ink layer between the transparent thermoplastic resin sheet and the colored ink layer. By adopting such a configuration, a pattern pattern is expressed by the pattern ink layer, and a decorative molded product having a higher design can be obtained.
【0011】また、本発明の加飾成形品は、上記いずれ
かの加飾成形品に於いて、更に着色インキ層と着色樹脂
成形物との間に透明接着剤層を有する構成とした。この
様な構成とすれば、接着剤層は透明であるので、接着剤
層によって加飾成形品が表現する色に影響を及ぼす事無
く、加飾シートと着色樹脂成形物との密着性を向上でき
る。Further, the decorative molded article of the present invention has a configuration in which any of the decorative molded articles described above further comprises a transparent adhesive layer between the colored ink layer and the colored resin molded article. With such a configuration, since the adhesive layer is transparent, the adhesive layer improves the adhesion between the decorative sheet and the colored resin molded article without affecting the color expressed by the decorative molded article. it can.
【0012】[0012]
【発明の実施の形態】以下、図面を参照しながら本発明
の実施の形態を説明する。なお、図1は、本発明の加飾
成形品を或る一形態を例示する断面図である。Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a cross-sectional view illustrating one embodiment of the decorative molded product of the present invention.
【0013】〔層構成〕本発明の加飾成形品に使用され
る加飾シートSの層構成は、最低限、透明熱可塑性樹脂
シート1と、該透明熱可塑性樹脂シートの裏面に全面に
わたって形成された着色インキ層2とから構成される。
そして、図1に例示の加飾成形品Dの如く、更に、加飾
シートSの積層一体化による部分の層構成では、透明熱
可塑性樹脂シート1と着色インキ層2との間の絵柄イン
キ層3、着色インキ層2と着色樹脂成形物Mとの間の透
明接着剤層4を有する層構成もある。なお、透明接着剤
層4は、同図では、加飾シートSに属する層として図示
してあるが、加飾成形品Dとしては、加飾シートSに属
さない層の場合もある。それは、加飾成形品Dを、射出
成形同時加飾方法で得る場合には、必然的に透明接着剤
層4は加飾シートSの構成要素となるが、真空成形積層
法〔特公昭56−45768号公報(オーバーレイ
法)、特公昭60−58014号公報(真空プレス法)
等参照〕では、透明接着剤層4は、予め着色樹脂成形物
側に施しておく事もあるからである。[Layer Structure] The layer structure of the decorative sheet S used in the decorative molded article of the present invention is at least formed on the transparent thermoplastic resin sheet 1 and the entire rear surface of the transparent thermoplastic resin sheet. And a colored ink layer 2 formed.
Further, as in the decorative molded product D illustrated in FIG. 1, in the layer configuration of the portion formed by laminating and integrating the decorative sheet S, the pattern ink layer between the transparent thermoplastic resin sheet 1 and the coloring ink layer 2 is further formed. 3. There is also a layer configuration having a transparent adhesive layer 4 between the colored ink layer 2 and the colored resin molded product M. Although the transparent adhesive layer 4 is illustrated as a layer belonging to the decorative sheet S in the drawing, the decorative molded product D may be a layer not belonging to the decorative sheet S in some cases. That is, when the decorative molded article D is obtained by the injection molding simultaneous decoration method, the transparent adhesive layer 4 is inevitably a constituent element of the decorative sheet S, but the vacuum forming lamination method [Japanese Patent Publication No. No. 45768 (overlay method), Japanese Patent Publication No. 60-58014 (vacuum pressing method)
This is because the transparent adhesive layer 4 may be applied in advance to the colored resin molded product side.
【0014】〔色差〕そして、本発明の加飾成形品で
は、以上の層構成に於いて、着色インキ層2と着色樹脂
成形物Mとの色の差が、国際照明委員会(CIE)のL
* a* b* 表色系を用いた色差式にて30以下である様
にした。色差式の値が30以下となる色の差に抑えるこ
とで、たとえ加飾シートが伸ばされて薄くなって、着色
樹脂成形物の色がある程度透視できる様になっても、そ
の部分の色の変化が目立ち難くなるのである。なお、加
飾成形品が表す色とは、当然であるが、着色インキ層、
着色樹脂成形物、着色樹脂成形物、或いは透明熱可塑性
樹脂シートが着色されている場合は該樹脂シートの色等
が総合された色である。[Color Difference] In the decorative molded article of the present invention, the color difference between the colored ink layer 2 and the colored resin molded article M in the above-described layer structure is determined by the International Commission on Illumination (CIE). L
The value was set to 30 or less in a color difference equation using the * a * b * color system. Even if the decorative sheet is stretched and thinned so that the color of the colored resin molded product can be seen through to some extent, by suppressing the color difference value to a color difference of 30 or less, The change is less noticeable. In addition, the color represented by the decorative molded product is, of course, a colored ink layer,
When the colored resin molded product, the colored resin molded product, or the transparent thermoplastic resin sheet is colored, the color of the resin sheet or the like is a combined color.
【0015】上記色差式としては、CIE(国際照明委
員会)のL* a* b* 表色系を用いた色差式以外にも、
CIEのL* u* v* 表色系を用いた色差式、Hunt
erのLab表色系を用いた色差式、或いは、FMC
(Friele,MacAdam,Chickerin
g)−IIの色差式等でも良い。なお、CIEは表色系
及び色差式両方を規定している。また、上記L* a* b
* 表色系やL* u* v*表色系を用いた色差式は、JI
S Z 8730でも色差として採用されている。As the above color difference formula, in addition to the color difference formula using the CIE (International Commission on Illumination) L * a * b * color system,
A color difference equation using the CIE L * u * v * color system, Hunt
er's Lab color system or color difference formula or FMC
(Friele, MacAdam, Chickerin
g) -II or the like. Note that CIE defines both the color system and the color difference formula. In addition, the above L * a * b
The color difference formula using the * color system or the L * u * v * color system is described in JI
The color difference is also adopted in SZ8730.
【0016】但し、その場合、採用する色差式によっ
て、本発明に於ける許容できる色差の上限値は異なる。
しかし、いずれの場合であっても、国際照明委員会(C
IE)のL* a* b* 表色系の色差式で色差を30以下
に相当する値になるようにすれば、本発明の効果は得ら
れる。However, in this case, the upper limit of the allowable color difference in the present invention differs depending on the color difference formula to be adopted.
However, in any case, the International Commission on Illumination (C
The effect of the present invention can be obtained by setting the color difference to a value corresponding to 30 or less in the color difference formula of L * a * b * color system of IE).
【0017】〔透明熱可塑性樹脂シート〕透明熱可塑性
樹脂シート1としては、凹凸面に加飾シートを追従させ
て成形できる様な成形性を持たせる為に、熱可塑性樹脂
のシートとし、また、下の着色インキ層の色が見える様
に透明とする。なお、透明とは半透明も含む。また、後
述着色インキ層で述べる着色剤添加等によって着色透明
としても良い。そして、透明熱可塑性樹脂シートは、下
側の着色インキ層や絵柄インキ層等に対する支持体シー
トとなり、また、これらの保護層ともなる。透明熱可塑
性樹脂シートとしては、上記特性を備えればその材料に
特に制限は無い。例えば、一般的には、ポリ(メタ)ア
クリル酸メチル、ポリ(メタ)アクリル酸エチル、ポリ
(メタ)アクリル酸ブチル、(メタ)アクリル酸メチル
−(メタ)アクリル酸ブチル共重合体、ポリアクリロニ
トリル等のアクリル樹脂〔(メタ)アクリルとは、アク
リル又はメタクリルの意味〕、ポリエチレン、ポリプロ
ピレン、ポリメチルペンテン、エチレン−プロピレン共
重合体、エチレン−プロピレン−ブテン共重合体、オレ
フィン系熱可塑性エラストマー等のポリオレフィン系樹
脂、ポリエチレンテレフタレート、ポリブチレンテレフ
タレート、エチレン−イソフタレート−テレフタレート
共重合体等の熱可塑性ポリエステル樹脂、ポリフッ化ビ
ニル、ポリフッ化ビニリデン、エチレン−4フッ化エチ
レン共重合体等のフッ素樹脂、ポリカーボネート、塩化
ビニル樹脂、AS(アクリロニトリル−スチレン共重合
体)樹脂、ABS(アクリロニトリル−ブタジエン−ス
チレン共重合体)樹脂等からなる樹脂シートが使用でき
る。透明熱可塑性樹脂シートの厚みは特に限定されない
が、一般的には30〜200μm程度である。[Transparent Thermoplastic Resin Sheet] The transparent thermoplastic resin sheet 1 is made of a thermoplastic resin sheet in order to have moldability such that the decorative sheet can be formed by following the decorative sheet on the uneven surface. Transparent so that the color of the lower colored ink layer can be seen. The term “transparent” includes translucent. Further, it may be colored and transparent by the addition of a coloring agent, which will be described later for the colored ink layer. The transparent thermoplastic resin sheet serves as a support sheet for the lower colored ink layer, the pattern ink layer, and the like, and also serves as a protective layer for these. The material of the transparent thermoplastic resin sheet is not particularly limited as long as it has the above characteristics. For example, in general, poly (methyl meth) acrylate, poly (meth) ethyl acrylate, poly (butyl meth) acrylate, methyl (meth) acrylate-butyl (meth) acrylate copolymer, polyacrylonitrile Such as acrylic resin [(meth) acryl means acrylic or methacrylic), polyethylene, polypropylene, polymethylpentene, ethylene-propylene copolymer, ethylene-propylene-butene copolymer, olefin-based thermoplastic elastomer, etc. Polyolefin resin, thermoplastic polyester resin such as polyethylene terephthalate, polybutylene terephthalate, ethylene-isophthalate-terephthalate copolymer, fluorine resin such as polyvinyl fluoride, polyvinylidene fluoride, ethylene-tetrafluoroethylene copolymer, poly Boneto, vinyl chloride resin, AS (acrylonitrile - styrene copolymer) resin, ABS (acrylonitrile - butadiene - styrene copolymer) resin sheet made of a resin or the like can be used. The thickness of the transparent thermoplastic resin sheet is not particularly limited, but is generally about 30 to 200 μm.
【0018】なお、透明熱可塑性樹脂シート中には、必
要に応じて、適宜、ワックス等の滑剤、シリカ、球状α
−アルミナ等の粒子からなる減磨剤、ベンゾトリアゾー
ル系、ベンゾフェノン系、微粒子酸化セリウム系等の紫
外線吸収剤、ヒンダードアミン系ラジカル捕捉剤等の光
安定剤、可塑剤、安定剤、等の各種添加剤を、物性調整
の為に添加しても良い。In the transparent thermoplastic resin sheet, a lubricant such as wax, silica, spherical α
-Various additives such as lubricants composed of particles such as alumina, benzotriazole-based, benzophenone-based, fine particle cerium oxide-based ultraviolet absorbers, light stabilizers such as hindered amine radical scavengers, plasticizers, stabilizers, etc. May be added for adjusting physical properties.
【0019】〔着色インキ層〕着色インキ層2は、透明
熱可塑性樹脂シートの裏側の面に全面にわたって形成さ
れた透明性、又は好ましくは隠蔽性で、且つ成形性を備
えた着色層である。従って、着色インキ層は全ベタ層で
ある。なお、着色インキ層2は、パターン状にでは無く
全面形成である為に、グラビア印刷等の公知の印刷法以
外に、塗液を用いたロールコート等の公知の塗工法で形
成する事もできる。本発明では後者の場合も含めて着色
インキ層と言う。通常は、この着色インキ層は、柄パタ
ーンを有する絵柄インキ層と共に使用する事が多い。し
かし、この着色インキ層のみによる全面ベタ柄を加飾成
形品の柄とする事もある。なお、着色インキ層は、通
常、塗布量で3〜5g/m2 程度とするが、これに限定
されるものでは無い。塗布量が少なすぎると隠蔽性が十
分に得られず、また逆に多すぎでもコスト高となるだけ
である。[Colored Ink Layer] The colored ink layer 2 is a colored layer having transparency or, preferably, concealing property and having moldability formed over the entire surface on the back side of the transparent thermoplastic resin sheet. Therefore, the colored ink layer is a solid layer. Since the colored ink layer 2 is formed not in a pattern but on the entire surface, it can be formed by a known coating method such as roll coating using a coating liquid, in addition to a known printing method such as gravure printing. . In the present invention, the latter case is also referred to as a colored ink layer. Usually, this colored ink layer is often used together with a pattern ink layer having a pattern pattern. However, a solid pattern on the entire surface only by the colored ink layer may be used as a pattern of the decorative molded product. The color ink layer is usually applied in an amount of about 3 to 5 g / m 2 , but is not limited thereto. If the coating amount is too small, sufficient concealing properties cannot be obtained, and if it is too large, the cost will simply increase.
【0020】着色インキ層2は、一般的なインキ層同様
に、バインダー等からなるビヒクルに、顔料や染料等の
着色剤、これに適宜加える各種添加剤等から構成される
インキ(塗液も含む)で形成する。バインダーに用いる
樹脂としては、成形性を着色インキ層に付与できれば、
特に制限は無く、密着性の他、例えば耐候性等のその他
要求物性を考慮して公知の樹脂の中から適宜選択使用す
れば良い。The colored ink layer 2 comprises an ink (including a coating liquid) composed of a coloring agent such as a pigment and a dye, and various additives appropriately added to the vehicle such as a binder, similarly to a general ink layer. ). As the resin used for the binder, if moldability can be imparted to the colored ink layer,
There is no particular limitation, and it may be appropriately selected from known resins in consideration of other required physical properties such as weather resistance in addition to adhesion.
【0021】例えば、バインダーの樹脂としては、アク
リル樹脂、塩素化ポリプロピレン、塩化ビニル−酢酸ビ
ニル共重合体、ウレタン樹脂、ポリエステル樹脂、ポリ
アミド樹脂等の通常は熱可塑性樹脂の樹脂を1種、又は
2種以上の混合物を用いる。また、完全硬化前に加飾シ
ートを積層一体化する等して成形性を満足すれば、2液
硬化型ウレタン樹脂等の熱硬化性樹脂も使用できる。For example, as the binder resin, one kind of a thermoplastic resin such as acrylic resin, chlorinated polypropylene, vinyl chloride-vinyl acetate copolymer, urethane resin, polyester resin, polyamide resin, etc. A mixture of more than one species is used. In addition, if moldability is satisfied by laminating and decorating decorative sheets before complete curing, a thermosetting resin such as a two-component curable urethane resin can be used.
【0022】また、着色剤は、着色樹脂成形物との色差
をCIEのL* a* b* 表色系を用いた色差式で30以
下と出来る様な着色剤とする他は、特に制限は無く表現
する色に応じて公知の着色剤を使用すれば良い。例え
ば、着色剤としては、カーボンブラック、チタン白(ア
ナターゼ型、ルチル型)、弁柄、カドミウムレッド、黄
鉛、コバルトブルー等の無機顔料、キナクリドン、イソ
インドリノン、フタロシアニンブルー等の有機顔料(又
は染料)、アルミニウム、真鍮等の箔粉からなる金属顔
料、二酸化チタン被覆雲母の箔粉等からなる真珠光沢
(パール)顔料等の1種、又は2種以上を混合して用い
る。また、着色剤としては、例えば、リソールマルーン
トーナー、アリザリンレーキB、カドミウムマルーン、
B.O.N.レッドトーナー(5B)、カルシウムリソ
ールトーナー、バリウムリソールトーナー、ピグメント
スカーレット、B.O.N.レッドトーナー(Y)、リ
ソールルビン、ブリリアントレッドレーキR、レーキレ
ッドCバリウムトーナー、鉛丹、ナトリウムリソールト
ーナー、トルイジントーナーライト、カドミウムレッド
ライト、ローダミントーナーB、ローダミントーナー
Y、パラレッドトーナーライト、塩素化パラレッドトー
ナー、クロムバーミリオン、ブロンズオレンジ、ジニト
ロアニリンオレンジ、ベンジジンオレンジ、赤口黄鉛、
カドミウムオレンジ、カドミウムレモンイエロー、ベン
ジジンイエロー、ハンザイエローG、黄鉛メジアム、オ
ーカー(黄土)、粗シエンナー、焼成シエンナー、粗ア
ンバー、焼成アンバー、赤色酸化鉄、黄色酸化鉄、マラ
カイトグリーントーナー、クロムグリーンライト、ビリ
ジアン、フタロシアニングリーン、ピーコックブルート
ーナー、パーマネントピーコックブルー、ビクトリアブ
ルートーナー、紺青、群青、アルカリブルートーナー、
P.T.A.バイオレットトーナー、硫化亜鉛、リトポ
ン、亜鉛華、鉛白、酸化アンチモン、鉄黒等も使用でき
る。The colorant is not particularly limited except that the color difference from the colored resin molded product can be reduced to 30 or less by the color difference formula using the CIE L * a * b * color system. A known coloring agent may be used according to the color to be expressed. For example, colorants include inorganic pigments such as carbon black, titanium white (anatase type, rutile type), red iron oxide, cadmium red, graphite, and cobalt blue; and organic pigments such as quinacridone, isoindolinone, and phthalocyanine blue (or Dyes), metal pigments made of foil powder such as aluminum and brass, and pearlescent (pearl) pigments made of titanium dioxide-coated mica foil powder or the like, or a mixture of two or more kinds. Examples of the coloring agent include Lisor Maroon Toner, Alizarin Lake B, Cadmium Maroon,
B. O. N. Red toner (5B), calcium lithol toner, barium lithol toner, pigment scarlet, B.I. O. N. Red Toner (Y), Lysole Rubin, Brilliant Red Lake R, Lake Red C Barium Toner, Lead Tan, Sodium Risole Toner, Toluidine Toner Light, Cadmium Red Light, Rhodamine Toner B, Rhodamine Toner Y, Para Red Toner Light, Chlorinated Para Red toner, chrome vermillion, bronze orange, dinitroaniline orange, benzidine orange, red-mouthed graphite,
Cadmium orange, cadmium lemon yellow, benzidine yellow, Hansa yellow G, graphite medium, ocher (ocher), coarse sienna, calcined sienna, coarse amber, calcined amber, red iron oxide, yellow iron oxide, malachite green toner, chrome green light , Viridian, Phthalocyanine Green, Peacock Blue Toner, Permanent Peacock Blue, Victoria Blue Toner, Navy Blue, Ultramarine, Alkaline Blue Toner,
P. T. A. Violet toner, zinc sulfide, lithopone, zinc white, lead white, antimony oxide, iron black and the like can also be used.
【0023】〔絵柄インキ層〕絵柄インキ層3は、着色
インキ層2の手前側に位置して、模様や文字等とパター
ン状の絵柄を表現する層である。絵柄インキ層の絵柄は
任意であるが、絵柄としては、例えば、木目柄、石目
柄、砂目柄、皮絞柄、文字、図形、幾何学模様等であ
る。絵柄インキ層は、グラビア印刷、オフセット印刷等
の方式で、上記着色インキ層形成前の透明熱可塑性樹脂
シートの裏側とする面に対して印刷形成すれば良い。絵
柄インキ層に用いるインキは、成形性を備えれば、上記
着色インキ層で述べたと同様の公知のインキを使用すれ
ば良く、特に制限されるものでは無い。従って、絵柄イ
ンキ層に用いられるバインダーの樹脂、或いは着色剤等
は重複する為、ここでは説明は省略する。なお、絵柄イ
ンキ層が表現する色は、着色樹脂成形物の色との色差を
前記特定範囲内に収める必要は無い。[Pattern Ink Layer] The pattern ink layer 3 is located on the front side of the coloring ink layer 2 and is a layer that expresses a pattern picture such as a pattern or character. The pattern of the pattern ink layer is arbitrary, and examples of the pattern include a wood pattern, a stone pattern, a grain pattern, a leather pattern, a character, a figure, and a geometric pattern. The pattern ink layer may be formed by printing such as gravure printing or offset printing on the surface on the back side of the transparent thermoplastic resin sheet before the formation of the colored ink layer. The ink used for the picture ink layer may be any known ink similar to that described for the colored ink layer as long as it has moldability, and is not particularly limited. Therefore, the binder resin, the colorant, and the like used in the picture ink layer overlap, and the description is omitted here. It is not necessary that the color expressed by the design ink layer has a color difference from the color of the colored resin molded product within the specific range.
【0024】〔透明接着剤層〕透明接着剤層4は、加飾
シートと着色樹脂成形物との接着性が不足する場合に、
グラビア印刷等の公知の印刷法、或いはロールコート、
スプレーコート等の公知の塗工法で形成する。透明接着
剤層を、加飾シート積層前に、予め成形した着色樹脂成
形物に形成しておく場合は、形成面が凹凸面の為、スプ
レーコート等で塗工すれば良い。接着剤層を透明な層と
しておくことで、もしも接着剤層が着色している場合
に、加飾シートが伸ばされた部分で、接着剤層の色によ
って加飾成形品の色が変化する悪影響が防げる。[Transparent Adhesive Layer] The transparent adhesive layer 4 is used when the adhesion between the decorative sheet and the colored resin molded product is insufficient.
Known printing methods such as gravure printing, or roll coating,
It is formed by a known coating method such as spray coating. In the case where the transparent adhesive layer is formed on a colored resin molded product which has been formed in advance before the decorative sheet is laminated, it is only necessary to apply the transparent adhesive layer by spray coating or the like because the formed surface is uneven. By setting the adhesive layer as a transparent layer, if the adhesive layer is colored, the color of the decorative molded product changes depending on the color of the adhesive layer in the stretched decorative sheet, if the adhesive layer is colored. Can prevent.
【0025】この透明接着剤層としては、着色インキ層
と着色樹脂成形物との接着性、及び透明性、それに加飾
シート側に形成しておく場合は更に成形性が有れば、特
に制限は無く、それらを考慮して、熱可塑性樹脂、熱硬
化性樹脂等の公知の樹脂の中から適宜選択使用する。な
お、着色樹脂成形物側に予め形成しておく場合には、成
形性は不要で、熱硬化性樹脂でも使用し易い。なお、透
明接着剤層の厚さは、通常1〜10μm程度である。The transparent adhesive layer is not particularly limited as long as it has adhesiveness and transparency between the colored ink layer and the colored resin molded product, and further has moldability when formed on the decorative sheet side. In consideration of the above, a known resin such as a thermoplastic resin or a thermosetting resin is appropriately selected and used. In the case of forming in advance on the colored resin molded product side, moldability is unnecessary, and thermosetting resin can be easily used. In addition, the thickness of the transparent adhesive layer is usually about 1 to 10 μm.
【0026】例えば、熱可塑性樹脂では、ポリ(メタ)
アクリル酸メチル、ポリ(メタ)アクリル酸エチル、ポ
リ(メタ)アクリル酸ブチル等のアクリル樹脂、塩素化
ポリプロピレン等の塩素化ポリオレフィン樹脂、酢酸ビ
ニル樹脂、ポリアミド樹脂、或いは、ポリイソプレンゴ
ム、ポリイソブチルゴム、スチレンブタジエンゴム等の
ゴム系樹脂を1種又は2種以上の混合物で使用する。ま
た、熱硬化性樹脂では、フェノール樹脂、エポキシ樹
脂、2液硬化型ウレタン樹脂等が用いられる。For example, in the case of a thermoplastic resin, poly (meth)
Acrylic resins such as methyl acrylate, poly (meth) ethyl acrylate, poly (butyl methacrylate), chlorinated polyolefin resins such as chlorinated polypropylene, vinyl acetate resins, polyamide resins, polyisoprene rubber, and polyisobutyl rubber And a rubber-based resin such as styrene-butadiene rubber is used alone or in a mixture of two or more. As the thermosetting resin, a phenol resin, an epoxy resin, a two-component curable urethane resin, or the like is used.
【0027】〔着色樹脂成形物〕着色樹脂成形物Mとし
ては、着色インキ層との色差がCIEのL* a* b* 表
色系を用いた色差式で30以下となる様な色に着色され
ている樹脂成形物であれば、特に制限は無く、使用する
加飾シートとの組み合わせによる密着性、加飾成形品と
しての要求物性、コスト等を考慮して、公知の樹脂の中
から適宜選択使用すれば良い。また、樹脂成形物を着色
する着色剤としては、前述着色インキ層のところで述べ
た各種着色剤を使用できる。[Colored resin molded product] The colored resin molded product M is colored in such a manner that the color difference from the colored ink layer is 30 or less by the color difference formula using the CIE L * a * b * color system. As long as it is a resin molded product, there is no particular limitation, and in consideration of adhesion by combination with a decorative sheet to be used, required physical properties as a decorative molded product, cost, and the like, appropriately selected from known resins. Select and use. Further, as the coloring agent for coloring the resin molded product, the various coloring agents described above for the coloring ink layer can be used.
【0028】例えば、熱可塑性樹脂であれば、ABS
(アクリロニトリル−ブタジエン−スチレン共重合体)
樹脂、スチレン樹脂、アクリル樹脂、塩化ビニル樹脂、
ポリカーボネート樹脂、或いはポリエチレン、ポリプロ
ピレン、ポリブテン、ポリメチルペンテン、エチレン−
プロピレン共重合体、エチレン−プロピレン−ブテン共
重合体、オレフィン系熱可塑性エラストマー等のポリオ
レフィン系樹脂等を使用できる。また、硬化性樹脂であ
れば、2液硬化型の樹脂、例えば、ウレタン樹脂、不飽
和ポリエステル樹脂、エポキシ樹脂等の未硬化樹脂液等
を使用できる。なお、射出成形同時加飾方法に於いて
は、熱可塑性樹脂は加熱熔融して流動状態でキャビティ
内に射出し冷却固化させる。また硬化性樹脂は(その未
硬化物を)室温又は適宜加熱して流動状態で射出し、架
橋、重合を行い固化させる。For example, in the case of a thermoplastic resin, ABS
(Acrylonitrile-butadiene-styrene copolymer)
Resin, styrene resin, acrylic resin, vinyl chloride resin,
Polycarbonate resin, or polyethylene, polypropylene, polybutene, polymethylpentene, ethylene-
Polyolefin resins such as propylene copolymers, ethylene-propylene-butene copolymers, and olefin-based thermoplastic elastomers can be used. In the case of a curable resin, a two-part curable resin such as an uncured resin liquid such as a urethane resin, an unsaturated polyester resin, or an epoxy resin can be used. In the simultaneous decorating method of injection molding, the thermoplastic resin is heated and melted, injected into the cavity in a fluid state, and cooled and solidified. In addition, the curable resin (the uncured product) is injected at room temperature or by appropriately heating and flowing, and is crosslinked and polymerized to be solidified.
【0029】〔加飾シートの着色樹脂成形物への積層
法〕加飾シートを着色樹脂成形物の表面に積層し一体化
して加飾成形品とする方法としては、射出成形同時加飾
方法(特公昭50−19132号公報、特公昭43−2
7488号公報等参照)が代表的であるが、この他、例
えば、特公昭56−45768号公報(オーバーレイ
法)、特公昭60−58014号公報(真空プレス法)
等に記載の所謂真空成形積層方法等のその他の公知の積
層法でも良い。なかでも、射出成形同時加飾方法は、樹
脂成形と加飾とを同時に1工程で出来、生産効率も良い
等の点では好ましい方法である。積層法は、用意できる
製造設備等に応じて選択すれば良い。[Laminating Method of Decorated Sheet on Colored Resin Molded Product] As a method of laminating a decorative sheet on the surface of a colored resin molded product and integrating it into a decorated molded product, a simultaneous injection molding decorating method ( JP-B-50-19132, JP-B-43-2
No. 7488) is a typical example. In addition, for example, Japanese Patent Publication No. 56-45768 (overlay method) and Japanese Patent Publication No. 60-58014 (vacuum pressing method)
Other known laminating methods such as the so-called vacuum forming laminating method described in the above. Above all, the simultaneous injection molding decorating method is a preferable method in that resin molding and decorating can be simultaneously performed in one step and production efficiency is good. The lamination method may be selected according to the available manufacturing equipment and the like.
【0030】例えば、本発明の加飾成形品を、射出成形
同時加飾方法で得るには、射出成形同時加飾方法として
従来公知の各種態様で得る事ができるが、その一態様と
して射出成形型を真空成形型と兼用して加飾シートの予
備成形を行う態様で説明すれば、次の様になる。For example, in order to obtain the decorative molded article of the present invention by the simultaneous injection molding and decorating method, it is possible to obtain the decorative molded article in various modes conventionally known as the simultaneous injection molding and decorating method. The following is an explanation of an embodiment in which the decorative sheet is preformed by using the mold as a vacuum forming mold.
【0031】先ず、シート供給工程として、雌型及び雄
型の雌雄一対の両型から成る加飾用成形型が、型開き状
態の時に、加飾シートを型間に供給し、加飾シートを雌
型に枠状のシートクランプで押圧して固定する。この
際、加飾シートの接着面側は、射出樹脂側となる様にす
る事はもちろんである。次いで、加熱軟化工程として、
熱盤を型外部の退避位置から両型間に挿入し、加飾シー
トを加熱軟化させる。次いで、延伸工程として、雌型の
通気孔から吸引して加飾シートを延伸することで真空成
形して、加飾シートを雌型のキャビティ面に沿わせ予備
成形する。通常、真空成形工程としては、前記加熱軟化
工程とこの延伸工程を少なくとも含む。次いで、型締め
工程として、熱盤を両型間から型外部の退避位置に退避
させた後、両型を型締めする。次いで、射出工程とし
て、両型で形成さるキャビティに加熱熔融状態等の流動
状態の着色された樹脂を充填する。次いで、取出工程と
して、樹脂が冷却等により固化した後、型開きして成形
物を取り出す。加飾シートの不要部分があればそれを適
宜トリミングすれば、着色樹脂成形物の表面に加飾シー
トが積層一体化され加飾けされた、本発明の加飾成形品
が得られる。First, in the sheet supply step, when the decorative molding die composed of a pair of female and male female and male molds is open, the decorative sheet is supplied between the molds and the decorative sheet is supplied. The female mold is pressed and fixed with a frame-shaped sheet clamp. At this time, it goes without saying that the adhesive surface side of the decorative sheet is set to the injection resin side. Then, as a heating softening step,
A hot plate is inserted between the two molds from a retracted position outside the mold, and the decorative sheet is heated and softened. Next, as a stretching step, the decorative sheet is stretched by suction from the female air holes to form the decorative sheet, and the decorative sheet is preformed along the cavity surface of the female mold. Usually, the vacuum forming step includes at least the heat softening step and the stretching step. Next, as a mold clamping step, after the hot plate is retracted from the space between the two molds to a retracted position outside the mold, the molds are clamped. Next, as an injection step, a colored resin in a fluid state such as a heated and melted state is filled into a cavity formed by both molds. Next, as a removal step, after the resin is solidified by cooling or the like, the mold is opened and a molded product is removed. If there is an unnecessary portion of the decorative sheet, if it is trimmed appropriately, the decorative molded product of the present invention, in which the decorative sheet is laminated and integrated on the surface of the colored resin molded product and decorated, is obtained.
【0032】[0032]
【実施例】以下、実施例及び比較例により本発明を更に
詳述する。The present invention will be described in more detail with reference to the following Examples and Comparative Examples.
【0033】〔実施例1〕次の様にして、図1の如き構
成の加飾成形品Dを得た。先ず、加飾シートSとして、
ポリメチルメタクリレートからなる無着色で透明なアク
リル樹脂シート(厚さ125μm)を、透明熱可塑性樹
脂シート1として用意した。そして、この透明熱可塑性
樹脂シートの片面に、3色刷りによる木目柄の柄パター
ンを表現した絵柄インキ層3、全面の着色インキ層2
(厚さ4μm)、全面の透明接着剤層4(厚さ4μm)
の順に、グラビア印刷によって形成して加飾シートSと
した。なお、絵柄インキ層に用いた着色剤は、弁柄、カ
ーボンブラック、イソインドリノンを主成分として使用
した。また、着色インキ層には、後述する射出樹脂の色
に合わせて色出ししたインキとして、着色剤に弁柄、黄
鉛、カーボンブラックを混合して褐色系のインキを使用
した。着色インキ層と着色樹脂成形物との色差は、国際
照明委員会(CIE)のL* a* b* 表色系を用いた色
差式で、ΔE=10であった。また、着色インキ層と絵
柄インキ層のインキのバインダーの樹脂には、アクリル
樹脂と塩化ビニル−酢酸ビニル共重合体との1対1重量
比の混合樹脂系を用いた。また、透明接着剤層には、ア
クリル樹脂と塩化ビニル−酢酸ビニル共重合体との混合
樹脂系を用いた。Example 1 A decorative molded article D having the structure shown in FIG. 1 was obtained in the following manner. First, as the decorative sheet S,
An uncolored and transparent acrylic resin sheet (125 μm in thickness) made of polymethyl methacrylate was prepared as the transparent thermoplastic resin sheet 1. Then, on one surface of the transparent thermoplastic resin sheet, a pattern ink layer 3 expressing a wood grain pattern pattern by three-color printing, and a colored ink layer 2 on the entire surface.
(4 μm thickness), transparent adhesive layer 4 on the entire surface (4 μm thickness)
In this order, the decorative sheet S was formed by gravure printing. The coloring agent used in the picture ink layer was a reddish pattern, carbon black, and isoindolinone as main components. For the colored ink layer, a brown ink obtained by mixing a reddish, a graphite, and a carbon black with a colorant was used as an ink colored according to a color of an injection resin described later. The color difference between the colored ink layer and the colored resin molded product was ΔE = 10 in a color difference equation using the L * a * b * color system of the International Commission on Illumination (CIE). Further, as a resin of the binder of the ink of the colored ink layer and the ink of the picture ink layer, a mixed resin system of an acrylic resin and a vinyl chloride-vinyl acetate copolymer in a weight ratio of 1: 1 was used. For the transparent adhesive layer, a mixed resin system of an acrylic resin and a vinyl chloride-vinyl acetate copolymer was used.
【0034】一方、射出樹脂には、着色剤として弁柄、
黄鉛、カーボンブラックを混合添加した褐色系の耐熱A
BS樹脂(耐熱温度95℃)を使用した。On the other hand, the injection resin has a petal as a coloring agent,
Brown heat resistance A with mixed addition of graphite and carbon black
BS resin (95 ° C. heat resistance) was used.
【0035】また、目的とする加飾成形品としては、車
両内装用のパネルで、幅40mm、長さ400mm、肉
厚3mmの製品を選んだ。Further, as the intended decorative molded product, a product for a vehicle interior panel having a width of 40 mm, a length of 400 mm, and a thickness of 3 mm was selected.
【0036】そして、射出成形同時加飾方法によって、
前記加飾シートを着色樹脂成形物の成形と同時にその表
面に積層して一体化し、図1に示す如き、加飾シートS
(の全層)が着色樹脂成形物Mの表面に積層された構成
の本発明の加飾成形品Dを得た。なお、射出成形同時加
飾方法は、加飾シートは射出成形型を真空成形型として
兼用する態様で行った。先ず、加飾シートを、型間に供
給後、非接触型の熱盤でシート温度110℃まで加熱し
軟化させた後、雌型内から真空吸引して、雌型を利用し
た真空成形による予備成形を行って、雌型のキャビティ
面形状に加飾シートを沿わせた。その後、金型温度70
℃で、雄型側のゲートから樹脂温度240℃に加熱溶融
した着色ABS樹脂を射出した。そして、樹脂が冷却固
化した後、型開きして、加飾シートSが着色樹脂成形物
Mの表面に積層一体化した加飾成形品Dを得た。Then, by the simultaneous decoration method for injection molding,
The decorative sheet is laminated and integrated with the surface of the colored resin molded article at the same time as the molding of the colored resin molded article, and as shown in FIG.
(All layers of) were obtained, and the decorative molded article D of the present invention having a configuration in which the layer was laminated on the surface of the colored resin molded article M was obtained. In addition, the simultaneous decorating method by injection molding was performed in a mode in which the decorating sheet also used the injection mold as a vacuum mold. First, after the decorative sheet is supplied between the molds, the sheet is heated to a sheet temperature of 110 ° C. with a non-contact type hot plate to soften, and then vacuum-sucked from inside the female mold to prepare a preliminary by vacuum forming using the female mold. The decorative sheet was formed along the cavity surface shape of the female mold by molding. Then, mold temperature 70
At ℃, the colored ABS resin heated and melted at 240 ° C. was injected from the male gate. After the resin was cooled and solidified, the mold was opened to obtain a decorative molded product D in which the decorative sheet S was laminated and integrated on the surface of the colored resin molded product M.
【0037】加飾成形品Dは、加飾シートSが2倍程度
伸ばされた部分もあったが、着色樹脂成形物と着色イン
キ層との色差が色差式で10と少ないので、加飾成形品
としての色ムラ、すなわち加飾成形品上に於いて加飾シ
ートの伸びの最も大きい成形品角部の色とその周辺部の
色との差が、角部の色の変化として、目視で判別出来な
かった。この為、加飾成形品は製品として良品となっ
た。In the decorative molded article D, the decorative sheet S was partially extended by about twice, but since the color difference between the colored resin molded article and the colored ink layer was as small as 10 in the color difference type, the decorative molded article D was not formed. The color unevenness of the product, that is, the difference between the color of the corner of the molded product having the largest elongation of the decorative sheet on the decorative molded product and the color of the peripheral portion is visually determined as a change in the color of the corner. Could not be determined. For this reason, the decorative molded product was a good product.
【0038】〔実施例2〕実施例1において、着色イン
キ層側の着色剤の配合を変えて、着色インキ層と着色樹
脂成形物との色差を調整して、色差式でΔE=28に設
定した加飾シートを使用した他は、実施例1と同様にし
て加飾成形品を得た。その結果、実施例1同様に、加飾
成形品は成形品角部の色ムラを目視で判別出来ず、製品
として良品となった。Example 2 In Example 1, the color difference between the colored ink layer and the colored resin molded product was adjusted by changing the composition of the coloring agent on the colored ink layer side, and ΔE was set to 28 by the color difference equation. A decorative molded article was obtained in the same manner as in Example 1 except that the decorative sheet thus used was used. As a result, similarly to Example 1, the decorative molded product was a non-defective product as the color unevenness at the corners of the molded product could not be visually discriminated.
【0039】〔比較例〕実施例1において、着色インキ
層側の着色剤の配合を変えて、着色インキ層と着色樹脂
成形物との色差を調整して、色差式でΔE=35に設定
した加飾シートを使用した他は、実施例1と同様にして
加飾成形品を得た。その結果、加飾成形品は成形品角部
の色ムラが目視で判別出来、製品として不良品となっ
た。COMPARATIVE EXAMPLE In Example 1, the color difference between the colored ink layer and the colored resin molded product was adjusted by changing the composition of the coloring agent on the colored ink layer side, and ΔE = 35 was set by the color difference equation. A decorative molded product was obtained in the same manner as in Example 1 except that the decorative sheet was used. As a result, in the decorative molded product, the color unevenness at the corners of the molded product could be visually discriminated, and the product was defective.
【0040】[0040]
【発明の効果】本発明の加飾成形品によれば、着色イ
ンキ層と着色樹脂成形物との色がほぼ同じなので、加飾
シートが着色樹脂成形物の表面形状に追従して積層一体
化させる過程で、加飾シートが伸びた部分、すなわち、
隠蔽性が低下する部分では、加飾シートを透過して着色
樹脂成形物の色が加飾シートの色に混色されるが、混色
される色同士は概ね同色の為、加飾成形品が表現する色
の変化を少なくする事ができる。また、着色樹脂成形物
の色が、ロット間、或いはロット内でバラツいて多少違
っても、着色インキ層がカバーし影響を少なくする事が
できる。 また、絵柄インキ層も設ければパターン柄が表現で
き、より高意匠の加飾成形品にできる。 また、透明接着剤層も設ければ、接着剤層は透明であ
るので、接着剤層によって加飾成形品が表現する色に影
響を及ぼす事無く、加飾シートと着色樹脂成形物との密
着性を向上できる。According to the decorative molded article of the present invention, since the color of the colored ink layer and that of the colored resin molded article are substantially the same, the decorative sheet follows the surface shape of the colored resin molded article and is laminated and integrated. In the process of making the decorative sheet stretch, that is,
In the part where the concealment property is reduced, the color of the colored resin molded product is mixed with the color of the decorative sheet through the decorative sheet, but since the mixed colors are almost the same color, the decorative molded product is expressed. It can reduce the change in color. Further, even if the color of the colored resin molded article varies between lots or within a lot and is slightly different, the colored ink layer can cover and reduce the influence. In addition, if a pattern ink layer is provided, a pattern pattern can be expressed, and a decorative molded article having a higher design can be obtained. In addition, if a transparent adhesive layer is also provided, the adhesive layer is transparent, so that the adhesive layer does not affect the color expressed by the decorative molded article, and the adhesion between the decorative sheet and the colored resin molded article is not affected. Performance can be improved.
【図1】本発明の加飾成形品の或る一形態を例示する断
面図。FIG. 1 is a cross-sectional view illustrating one embodiment of a decorative molded product of the present invention.
1 透明熱可塑性樹脂シート 2 着色インキ層 3 絵柄インキ層 4 透明接着剤層 D 加飾成形品 M 着色樹脂成形物 S 加飾シート DESCRIPTION OF SYMBOLS 1 Transparent thermoplastic resin sheet 2 Colored ink layer 3 Picture ink layer 4 Transparent adhesive layer D Decorative molded article M Colored resin molded article S Decorative sheet
フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) // B29L 9:00 31:58 Fターム(参考) 4F100 AK01A AK01C AK25 BA03 BA04 BA05 BA10A BA10C BA25 EC18 GB90 HB31B HB31D JB16A JL10 JL10C JN01A 4F206 AB12 AD20 AD34 AG03 AH26 JA03 JB02 JB13 JB22 JB28 JF05 JM04 JN11 JQ81 4F208 AB12 AD20 AD34 AG03 AH26 MA01 MB01 MB11 MB22 MB28 MC01 MG04 MG23 MH06 Continued on the front page (51) Int.Cl. 7 Identification code FI Theme coat II (Reference) // B29L 9:00 31:58 F term (Reference) 4F100 AK01A AK01C AK25 BA03 BA04 BA05 BA10A BA10C BA25 EC18 GB90 HB31B HB31D JB16A JL10 JL10C JN01A 4F206 AB12 AD20 AD34 AG03 AH26 JA03 JB02 JB13 JB22 JB28 JF05 JM04 JN11 JQ81 4F208 AB12 AD20 AD34 AG03 AH26 MA01 MB01 MB11 MB22 MB28 MC01 MG04 MG23 MH06
Claims (3)
塑性樹脂シートの裏面に全面にわたって形成された着色
インキ層とからなる加飾シートが、着色樹脂成形物の表
面に、前記着色インキ層側が該着色樹脂成形物側を向く
様にして積層一体化されてなり、前記着色インキ層と該
着色樹脂成形物との色差が国際照明委員会のL* a* b
* 表色系による色差式で30以下である、加飾成形品。1. A decorative sheet comprising a transparent thermoplastic resin sheet and a colored ink layer formed over the entire back surface of the transparent thermoplastic resin sheet, the decorative ink sheet having the colored ink layer side on the surface of the colored resin molded product. It is laminated and integrated so as to face the colored resin molded product side, and the color difference between the colored ink layer and the colored resin molded product is L * a * b of the International Commission on Illumination.
* Decorative molded product with a color difference of 30 or less according to the color system.
更に透明熱可塑性樹脂シートと着色インキ層との間に絵
柄インキ層を有する、加飾成形品。2. The decorative molded article according to claim 1, wherein
Further, a decorative molded product having a picture ink layer between the transparent thermoplastic resin sheet and the coloring ink layer.
品に於いて、更に着色インキ層と着色樹脂成形物との間
に透明接着剤層を有する、加飾成形品。3. The decorative molded article according to claim 1, further comprising a transparent adhesive layer between the colored ink layer and the colored resin molded article.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP10528199A JP4357631B2 (en) | 1999-04-13 | 1999-04-13 | Decorative molded products |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10528199A JP4357631B2 (en) | 1999-04-13 | 1999-04-13 | Decorative molded products |
Publications (2)
Publication Number | Publication Date |
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JP2000289178A true JP2000289178A (en) | 2000-10-17 |
JP4357631B2 JP4357631B2 (en) | 2009-11-04 |
Family
ID=14403301
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JP10528199A Expired - Fee Related JP4357631B2 (en) | 1999-04-13 | 1999-04-13 | Decorative molded products |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002210908A (en) * | 2001-01-19 | 2002-07-31 | Dainippon Printing Co Ltd | Decorating sheet, method for injection molding and in- mold decorating, and decorated molding |
WO2003033234A1 (en) * | 2001-10-10 | 2003-04-24 | Sakaeriken Kogyo Co.,Ltd. | Method for producing plastic molding with texture pattern |
EP1419867A2 (en) * | 2002-11-13 | 2004-05-19 | Teikoku Printing Inks Mfg. Co., Ltd | Insert-molded article, production method of the insert-molded article and ink |
CN100493927C (en) * | 2002-08-10 | 2009-06-03 | 雷恩哈德库兹两合公司 | Partially structured multilayered film whose form can be decorated |
JP2012161928A (en) * | 2011-02-03 | 2012-08-30 | Seiko Epson Corp | Image processing apparatus, and image processing method |
JP2014200977A (en) * | 2013-04-03 | 2014-10-27 | 日本カーバイド工業株式会社 | Decorative sheet |
-
1999
- 1999-04-13 JP JP10528199A patent/JP4357631B2/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002210908A (en) * | 2001-01-19 | 2002-07-31 | Dainippon Printing Co Ltd | Decorating sheet, method for injection molding and in- mold decorating, and decorated molding |
WO2003033234A1 (en) * | 2001-10-10 | 2003-04-24 | Sakaeriken Kogyo Co.,Ltd. | Method for producing plastic molding with texture pattern |
CN100493927C (en) * | 2002-08-10 | 2009-06-03 | 雷恩哈德库兹两合公司 | Partially structured multilayered film whose form can be decorated |
EP1419867A2 (en) * | 2002-11-13 | 2004-05-19 | Teikoku Printing Inks Mfg. Co., Ltd | Insert-molded article, production method of the insert-molded article and ink |
EP1419867A3 (en) * | 2002-11-13 | 2006-07-19 | Teikoku Printing Inks Mfg. Co., Ltd | Insert-molded article, production method of the insert-molded article and ink |
JP2012161928A (en) * | 2011-02-03 | 2012-08-30 | Seiko Epson Corp | Image processing apparatus, and image processing method |
JP2014200977A (en) * | 2013-04-03 | 2014-10-27 | 日本カーバイド工業株式会社 | Decorative sheet |
Also Published As
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JP4357631B2 (en) | 2009-11-04 |
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