JPH08276544A - Decorative molded product - Google Patents

Decorative molded product

Info

Publication number
JPH08276544A
JPH08276544A JP8038295A JP8038295A JPH08276544A JP H08276544 A JPH08276544 A JP H08276544A JP 8038295 A JP8038295 A JP 8038295A JP 8038295 A JP8038295 A JP 8038295A JP H08276544 A JPH08276544 A JP H08276544A
Authority
JP
Japan
Prior art keywords
sheet
decorative sheet
decorative
molded product
acrylate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP8038295A
Other languages
Japanese (ja)
Inventor
Masayuki Shibata
雅之 柴田
Isao Tajima
功 田島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dai Nippon Printing Co Ltd
Original Assignee
Dai Nippon Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dai Nippon Printing Co Ltd filed Critical Dai Nippon Printing Co Ltd
Priority to JP8038295A priority Critical patent/JPH08276544A/en
Publication of JPH08276544A publication Critical patent/JPH08276544A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • B29C2045/14286Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure means for heating the insert
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2633/00Use of polymers of unsaturated acids or derivatives thereof for preformed parts, e.g. for inserts
    • B29K2633/04Polymers of esters
    • B29K2633/08Polymers of acrylic acid esters, e.g. PMA, i.e. polymethylacrylate

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

PURPOSE: To improve thermoformability, impact resistance after molding decoration, scuff resistance, chemical resistance, suitability for cutting out a sheet, and printability before molding at a low cost by a method wherein a copolymer of methyl (meth)acrylate and butyl (meth)acrylate is made a principal component as a base material of a decorative sheet. CONSTITUTION: A decorative molded product having a copolymer of methyl (meth)acrylate and butyl (meth)acrylate as a principal component is used for a base material of a decorative sheet. The decorative sheet 1 is held with a separating peripheral wall, radiation heat from a hot plate surface is applied to the decorative sheet 1 keeping an interval between a hot platen 7 and the decorative sheet 1 at a specific distance, and the sheet 1 is softened by heating. The preliminarily softened decorative sheet 1 is adsorbed onto a surface of a female mold 2 by pneumatic differential pressure to be preformed. Then, the female mold 2 and a male mold 15 are combined, further fastened, and molten resin is injected into a molding cavity 3 between both molds, filled, cooled, solidified, both molds are opened, and a molded product wherein the decorative sheet 1 is bonded to its surface, is obtained.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は表面がアクリル系樹脂シ
ート被覆により加飾された成形品の改良、特に改良され
た立体凹凸形状の加飾成形品に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an improved molded product whose surface is decorated with an acrylic resin sheet coating, and more particularly to an improved decorative molded product having a three-dimensional uneven shape.

【0002】[0002]

【従来の技術】加飾成形品は、例えば射出成形同時ラミ
ネート法(特公昭50−19132号、特公昭63−6
339号)あるいは真空プレス同時ラミネート法(特公
昭56−45768号、特開平5−317432号)に
よって樹脂成形品表面に加飾用シートをラミネートして
作製していた。そして、当該加飾用シートとして次のよ
うなものが従来から知られている。 特に加飾層の透明性、表面平滑性、塗装感を十分出す
ためには、ポリメチルメタアクリレートからなるアクリ
ル樹脂シートが適切であり、汎用されている。 加飾シートとして特に成形性、耐衝撃性等の表面物性
を重視する場合、ABSシートまたはPVCシートを用
いる。
2. Description of the Related Art Decorative molded articles are manufactured by, for example, injection molding simultaneous laminating method (Japanese Patent Publication No. 50-19132, Japanese Patent Publication No. 63-6).
No. 339) or a vacuum press simultaneous laminating method (Japanese Patent Publication No. 56-45768, JP-A No. 5-317432), and a decorative sheet is laminated on the surface of the resin molded product. The following is conventionally known as the decorating sheet. An acrylic resin sheet made of polymethylmethacrylate is particularly suitable and widely used in order to obtain sufficient transparency, surface smoothness, and coating feeling of the decorative layer. As a decorative sheet, an ABS sheet or a PVC sheet is used when the surface properties such as moldability and impact resistance are emphasized.

【0003】[0003]

【発明が解決しようとする課題】成形品表面に加飾用シ
ートとして前記のアクリル樹脂シートを用いる場合
は、成形品の表面加飾のためにはアクリル樹脂シートを
成形品表面形状になるように加熱軟化させた状態で、真
空成形、圧空成形、あるいは射出樹脂の熱と圧力によっ
て成形することが必須となる。しかし、従来用いられて
いたポリメチルメタアクリレートは、 a.熱成形性(適度な熱可塑性)などの主に成形時に必
要とされる物性、 b.成形加飾後の耐擦傷性、耐薬品性、耐衝撃性などの
表面物性、成形品からのシート切抜き時のシート割れ防
止等の成形後の必要物性および c.印刷時のシートの切断防止等の印刷適性などの主に
成形前に必要とされる物性 の各物性が満足したものが得られなかった。
When the above-mentioned acrylic resin sheet is used as a decorative sheet on the surface of a molded product, the acrylic resin sheet should be shaped into the surface shape of the molded product for surface decoration of the molded product. It is indispensable to perform vacuum molding, pressure molding, or heat and pressure of the injection resin in the softened state. However, the polymethylmethacrylate that has been used in the past is: a. Physical properties required mainly during molding, such as thermoformability (moderate thermoplasticity), b. Surface physical properties such as scratch resistance, chemical resistance and impact resistance after molding and decoration, necessary physical properties after molding such as preventing sheet cracking when cutting a sheet from a molded product, and c. It was not possible to obtain the ones satisfying the various physical properties required before molding, such as printability such as prevention of cutting of the sheet during printing.

【0004】すなわち、前記a.、b.、c.は主に平
均分子量mav.(あるいは平均重合度pav.)に依存す
るが、例えば、平均分子量mav.と前記物性等の関係は
表1に示すような関係になる。
That is, the a. , B. , C. Mainly depends on the average molecular weight m av. (Or the average degree of polymerization p av .). For example, the relationship between the average molecular weight m av. And the physical properties is as shown in Table 1.

【表1】 [Table 1]

【0005】なお、表中の○は良好、△はやや不良、×
は不良を表すものとする。その中で、熱成形性aの×は
凹凸形状に追従しないことを表し、表面物性bの×は耐
擦傷性が落ちることを表し、耐衝撃性bの×は成形品の
表面打撃時の加飾シートの割れ、打痕が発生し易いとい
うことを表し、印刷適性cの×は印刷インキによるシー
ト膨潤および張力印加によるシート切断があることを表
している。
In the table, ◯ means good, Δ means a little bad, and ×.
Represents a defect. Among them, x in the thermoformability a means that it does not follow the uneven shape, x in the surface physical property b means that the scratch resistance is deteriorated, and x in the impact resistance b is the load when the surface of the molded article is hit. It means that the decorative sheet is likely to be cracked or dented, and x in the printability c means that the sheet is swollen by the printing ink and the sheet is cut by the application of tension.

【0006】また、加飾シートとして上記のABSシ
ート、PVCシートを用いる場合はアクリル樹脂シート
に比べて前記a.、b.、c.の性質の鼎立性は良い。
しかし、その代わり透明性、表面平滑性および塗装感に
劣る。また、特にPVCシートの場合は可塑剤移行によ
り、成形品と加飾シートとの接着力の経時的低下という
欠点および寒冷時の耐衝撃性の低下という欠点もある。
このように、従来技術の加飾シートには一長一短があ
り、前記a.、b.、c.の性質が鼎立した加飾シート
が望まれている。
Further, when the above ABS sheet or PVC sheet is used as the decorative sheet, the a. , B. , C. The dullness of the property is good.
However, it is inferior in transparency, surface smoothness and coated feeling. Further, particularly in the case of a PVC sheet, there is a defect that the adhesive strength between the molded product and the decorative sheet decreases with time and the impact resistance in cold weather decreases due to the migration of the plasticizer.
As described above, the conventional decorative sheet has advantages and disadvantages. , B. , C. There is a demand for a decorative sheet that has outstanding properties.

【0007】本発明の目的は、安価で、しかも成形時の
熱成形性、成形加飾後の耐衝撃性、耐擦傷性、耐薬品性
などの表面物性、成形品からのシートの切抜き適性およ
び成形前の印刷適性が全て優れている成形品の表面加飾
のための加飾シートを提供することである。
The object of the present invention is inexpensive, thermoformability at the time of molding, surface properties such as impact resistance after molding and decoration, scratch resistance, chemical resistance, suitability for cutting a sheet from a molded article, and It is an object of the present invention to provide a decorating sheet for decorating the surface of a molded product, which has excellent printability before molding.

【0008】[0008]

【課題を解決するための手段】本発明の上記目的は次の
構成によって達成される。すなわち、樹脂成形品に加飾
シートを成形品表面にラミネートしてなる加飾成形効品
であり、該加飾シートの基材としてメチル(メタ)アク
リレートとブチル(メタ)アクリレートの共重合物を主
成分とする加飾成形品である。ブチル(メタ)アクリレ
ートとしてはn−ブチル(メタ)アクリレート、i−ブ
チル(メタ)アクリレートとも使用できるが、印刷時の
インキのブロッキング(裏移り)のしにくさ、印刷イン
キとの接着性の点からはn−ブチル(メタ)アクリレー
トが好ましい。
The above objects of the present invention can be achieved by the following constitutions. That is, it is a decorative molding product obtained by laminating a decorative sheet on the surface of a molded product of a resin molded product, wherein a copolymer of methyl (meth) acrylate and butyl (meth) acrylate is used as a base material of the decorative sheet. It is a decorative molded product whose main component is. As butyl (meth) acrylate, n-butyl (meth) acrylate and i-butyl (meth) acrylate can be used, but it is difficult to block (set off) the ink at the time of printing, and has a point of adhesiveness with the printing ink. Therefore, n-butyl (meth) acrylate is preferable.

【0009】本明細書でメチル(メタ)アクリレート
{M(M)Aと言うことがある。}はメチルアクリレー
トまたはメチルメタアクリレートを意味し、ブチル(メ
タ)アクリレート{B(M)Aと言うことがある。}
は、ブチルアクリレートまたはブチルメタアクリレート
を意味するものとする。
In the present specification, it may be referred to as methyl (meth) acrylate {M (M) A. } Means methyl acrylate or methyl methacrylate, and is sometimes referred to as butyl (meth) acrylate {B (M) A. }
Shall mean butyl acrylate or butyl methacrylate.

【0010】加飾シートの基材としてM(M)A重合体
単体でもフィルム化可能であるが、柔軟性(可撓性)、
衝撃性、耐溶剤性に乏しく取り扱いにくい。すなわち、
M(M)A重合体単体はグラビアの多色印刷などの加工
時フィルム切れを起こし易く、グラビア印刷に用いられ
る速乾性の有機溶剤であるメチルエチルケトン、アセト
ン等のケトン、酢酸エチル、酢酸ブチル等のエステルで
膨潤、溶解し易く、印刷時のシートの張力で切断し易
い。また、B(M)A重合体単体の場合も、耐熱性、耐
薬品性に劣り、また、真空成形等の成形時にフィルムの
シワ、歪みが生じ易い欠点がある。
The M (M) A polymer alone can be made into a film as the base material of the decorative sheet, but the flexibility (flexibility),
Hard to handle due to poor impact resistance and solvent resistance. That is,
The M (M) A polymer simple substance is liable to cause film breakage during processing such as gravure multicolor printing, and is a fast-drying organic solvent used for gravure printing such as methyl ethyl ketone, ketone such as acetone, ethyl acetate, butyl acetate, etc. Easily swells and dissolves with ester, and is easily cut by the tension of the sheet during printing. Also, the B (M) A polymer alone has the drawbacks that it is inferior in heat resistance and chemical resistance, and that wrinkles and distortion of the film easily occur during molding such as vacuum molding.

【0011】しかし、M(M)A/B(M)Aの共重合
体が加飾シートの基材としては適している。本発明のM
(M)A/B(M)Aの共重合体はモノマーのモル比で
55/45≦M(M)A/B(M)A≦75/25の範
囲で共重合して得られるものが好ましい。特に、該共重
合比は65/35が最適である。前記範囲内のモル比よ
りM(M)Aの比率が高くなると、M(M)A重合体成
分による欠点が現れ、また前記範囲内のモル比よりB
(M)Aの比率が高くなると、B(M)A重合体成分に
よる欠点が現れる。該共重合体の重合度としては大体3
00〜2000程度である。
However, a copolymer of M (M) A / B (M) A is suitable as the base material of the decorative sheet. M of the present invention
The copolymer of (M) A / B (M) A is obtained by copolymerizing the monomers in a molar ratio of 55/45 ≦ M (M) A / B (M) A ≦ 75/25. preferable. In particular, the copolymerization ratio is optimally 65/35. If the ratio of M (M) A is higher than the molar ratio within the above range, defects due to the M (M) A polymer component will appear.
When the ratio of (M) A becomes high, defects due to the B (M) A polymer component appear. The degree of polymerization of the copolymer is about 3
It is about 00 to 2000.

【0012】モノマー成分としてアクリレート、メタア
クリレートとも使用可能であるが、メタアクリレート重
合体成分の方がアクリレート重合体成分より、軟化点が
高く、特に加飾シートの表面物性重視の点から好まし
い。また、特に加飾シートの耐衝撃性、成形性を向上さ
れるためにはアクリレート重合体成分の方がメタアクリ
レート重合体成分より良い。よって、表面物性、耐衝撃
性、成形性のバランスの点からはメタアクリレートのみ
の共重合体とするか、あるいはメタアクリレート成分を
主体とし、一部アクリレートを共重合させたものが好ま
しい。その中でも特に、メチルメタアクリレートとブチ
ル(メタ)アクリレートとの共重合体が好ましい。一番
良好なのはメチルメタアクリレートとブチルメタアクリ
レートとの共重合体である。
Although acrylate and methacrylate can be used as the monomer component, the methacrylate polymer component has a higher softening point than the acrylate polymer component, and is particularly preferable from the viewpoint of emphasizing the surface physical properties of the decorative sheet. Further, especially in order to improve the impact resistance and moldability of the decorative sheet, the acrylate polymer component is better than the methacrylate polymer component. Therefore, from the viewpoint of the balance of surface physical properties, impact resistance, and moldability, it is preferable to use a copolymer containing only methacrylate, or a copolymer containing a methacrylate component as a main component and partially copolymerizing acrylate. Among them, a copolymer of methyl methacrylate and butyl (meth) acrylate is particularly preferable. The best is a copolymer of methyl methacrylate and butyl methacrylate.

【0013】B(M)A/M(M)A共重合体シートの
厚みを50μm未満、50〜250μm、250μmを
超える場合に分けて、その各種物性を調べると表2に示
すような結果が得られた。
When the thickness of the B (M) A / M (M) A copolymer sheet is less than 50 μm, 50 to 250 μm, and more than 250 μm and the various physical properties are examined, the results shown in Table 2 are obtained. Was obtained.

【0014】[0014]

【表2】 [Table 2]

【0015】B(M)A/M(M)A共重合体シートの
厚みが50μm未満であるときに射出成形時における射
出樹脂によるシートの破れが発生するのは、シート強度
が低いためである。また、厚みが250μm超過で射出
成形時における射出樹脂によるシートの破れが発生する
のは成形追従性が不十分なためにシートに応力が集中す
るためである。従って、本発明の加飾シートとしては、
その厚みが50〜250μmであり、かつ100℃にお
ける200%伸び時の応力が20〜70kgf/cm2
であるものがもっとも性能が良い。
When the thickness of the B (M) A / M (M) A copolymer sheet is less than 50 μm, the breakage of the sheet due to the injection resin during injection molding occurs because of the low sheet strength. . Further, when the thickness exceeds 250 μm, the sheet is torn by the injection resin at the time of injection molding because stress is concentrated on the sheet due to insufficient molding followability. Therefore, as the decorative sheet of the present invention,
The thickness is 50 to 250 μm, and the stress at 200% elongation at 100 ° C. is 20 to 70 kgf / cm 2.
Is the best performance.

【0016】本発明の易接着層は射出成形同時貼合わせ
の場合に必要に応じて用いる。射出樹脂(成形品原料)
と加飾シートとの両方と接着性の高い物を選ぶことが望
ましい。射出樹脂がABS樹脂の場合はアクリル樹脂/
塩化ビニル・酢酸ビニル共重合体=2/8〜8/2(重
量比)の混合物を易接着層として用いることが好まし
い。また、易接着層の層厚は1〜10μm程度とするこ
とが望ましく、塗装等によって設ける。この場合のアク
リル樹脂としては下記の加飾インキまたは塗料のバイン
ダーとして例示した(メタ)アクリレート単独重合体ま
たは共重合体等の易接着層に着色して絵付層としても良
い。
The easily adhesive layer of the present invention is optionally used in the case of simultaneous injection molding and laminating. Injection resin (raw material for molded products)
It is desirable to select a material that has high adhesiveness with both the decorative sheet and the decorative sheet. Acrylic resin when the injection resin is ABS resin /
It is preferable to use a mixture of vinyl chloride / vinyl acetate copolymer = 2/8 to 8/2 (weight ratio) as the easy-adhesion layer. The layer thickness of the easy-adhesion layer is preferably about 1 to 10 μm, and is provided by painting or the like. In this case, as the acrylic resin, an easily adhesive layer such as a (meth) acrylate homopolymer or copolymer exemplified as a binder for the following decorative ink or paint may be colored to form a painting layer.

【0017】本発明の加飾シートへの加飾は該シートの
裏面にインキあるいは塗料を印刷または塗装する等の方
法で行う。加飾シート全面に印刷または塗装する方法ま
たは部分的パターン印刷方法でも良い。部分的パターン
としては、木目模様、石目模様、幾何学模様、文字、記
号等あるいはこれらの組合わせで行う。あるいは、金属
薄膜を全面または部分的パターン状に設けても良い。金
属としてはアルミニウム、クロム等であり、真空蒸着等
公知の方法で設ける。
The decorative sheet of the present invention is decorated by a method such as printing or painting ink or paint on the back surface of the sheet. A method of printing or painting on the entire decorative sheet or a partial pattern printing method may be used. The partial pattern may be a wood grain pattern, a stone grain pattern, a geometric pattern, letters, symbols, etc., or a combination thereof. Alternatively, the metal thin film may be provided on the entire surface or in a partial pattern. The metal is aluminum, chromium or the like, and is provided by a known method such as vacuum deposition.

【0018】加飾インキまたは塗料のバインダーとして
M(M)A/B(M)A共重合体シート(加飾シート)
と接着性を有し、固体皮膜を形成し、液状で印刷塗装適
性を有するものを用いる。例えば、ポリメチル(メタ)
アクリレート、ポリエチル(メタ)アクリレート、ポリ
ブチル(メタ)アクリレート、メチル(メタ)アクリレ
ート/ブチル(メタ)アクリレート共重合体、エチル
(メタ)アクリレート/ブチル(メタ)アクリレート共
重合体等の(メタ)アクリル酸エステルの単独重合体ま
たは共重合体を用いる。また、ポリ塩化ビニル、ポリ酢
酸ビニル、塩化ビニル/酢酸ビニル共重合体、ポリビニ
ルブチラール等のビニル樹脂等も加飾インキまたは塗料
のバインダーとして用いることができる。その他、ポリ
スチレン、ポリα−メチルスチレン等のスチレン樹脂ま
たはスチレン共重合体を用いることもできる。
M (M) A / B (M) A copolymer sheet (decorative sheet) as a binder for decorative ink or paint
A material that has adhesiveness, forms a solid film, and is liquid and suitable for printing and coating is used. For example, polymethyl (meth)
(Meth) acrylic acid such as acrylate, polyethyl (meth) acrylate, polybutyl (meth) acrylate, methyl (meth) acrylate / butyl (meth) acrylate copolymer, ethyl (meth) acrylate / butyl (meth) acrylate copolymer A homopolymer or copolymer of ester is used. Further, vinyl resins such as polyvinyl chloride, polyvinyl acetate, vinyl chloride / vinyl acetate copolymer, polyvinyl butyral and the like can also be used as the binder of the decorative ink or paint. In addition, styrene resins such as polystyrene and poly α-methylstyrene, or styrene copolymers can be used.

【0019】加飾インキまたは塗料の着色剤としては顔
料には次のものが使用できる。通常顔料として、黄色顔
料ではポリアゾ等のアゾ系顔料、イソインドリノン等の
有機顔料、黄鉛等の無機顔料、赤色顔料としてはポリア
ゾ等のアゾ系顔料、キナクリドン等の有機顔料、弁柄等
の無機顔料、青色顔料としては、フタロシアニンブルー
等の有機顔料、コバルトブルー等の無機柄、黒色顔料と
しては、アニリンブラック等の有機顔料、カーボンブラ
ック等の無機顔料、白色顔料としては、二酸化チタン等
の無機顔料が使用できる。
The following pigments can be used as coloring agents for decorative inks or paints. As a normal pigment, an azo pigment such as polyazo as a yellow pigment, an organic pigment such as isoindolinone, an inorganic pigment such as yellow lead, an azo pigment such as polyazo as a red pigment, an organic pigment such as quinacridone, and a red pigment Inorganic pigments and blue pigments include organic pigments such as phthalocyanine blue, inorganic patterns such as cobalt blue, black pigments such as aniline black, organic pigments such as carbon black, and white pigments such as titanium dioxide. Inorganic pigments can be used.

【0020】また、光輝性顔料としては、アルミニウム
粉、真ちゅう粉等の金属粉や金属薄片や金属蒸着合成樹
脂フィルムの裁断片等の金属光沢を有する顔料、二酸化
チタン被覆雲母、魚鱗箔、酸塩化ビスマス等の真珠光沢
や干渉光沢を有する顔料を使用できる。さらに、艶消し
(マット)顔料としては、例えば粒径が0.1〜10μ
m程度の炭酸カルシウム、硫酸バリウム、シリカ、アル
ミナ、ガラスバルーン、ポリエチレン等の微粉末等が使
用できる。また、加飾インキまたは塗料の印刷法は公知
のグラビア輪転印刷法等を用いる。
The bright pigments include metal powders such as aluminum powder and brass powder, pigments having metallic luster such as metal flakes and cut pieces of metal vapor-deposited synthetic resin film, titanium dioxide-coated mica, fish scale foil, acid chlorides. A pigment having pearl luster or interference luster such as bismuth can be used. Further, as the matte pigment, for example, the particle size is 0.1 to 10 μm.
Approximately m of calcium carbonate, barium sulfate, silica, alumina, glass balloons, fine powder of polyethylene or the like can be used. A known gravure rotary printing method or the like is used as a method for printing the decorative ink or paint.

【0021】本発明の成形品樹脂は、ポリ塩化ビニル、
ポリ塩化ビニリデン等のビニル重合体、ポリスチレン、
アクリロニトリルスチレン、ABSなどのスチレン系樹
脂、ポリメチル(メタ)アクリレート、ポリエチル(メ
タ)クリレート、ポリアクリロニトリルなどのアクリル
樹脂、ポリエチレン、ポリプロピレンなどのポリオレフ
ィン、ポリエチレンテレフタレート、ポリエチレンテレ
フタレート・イソフタレート共重合体、ポリブチレンテ
レフタレート等のポリエステル樹脂、ポリカーボネート
等が挙げられる。これらの樹脂は、単独でも良いし、ま
た2種以上混合して用いても良い。また、これら樹脂中
には、必要に応じて充填剤、可塑剤、熱安定剤等を添加
する。
The molded resin of the present invention is polyvinyl chloride,
Vinyl polymers such as polyvinylidene chloride, polystyrene,
Acrylonitrile styrene, styrene resin such as ABS, polymethyl (meth) acrylate, polyethyl (meth) acrylate, acrylic resin such as polyacrylonitrile, polyolefin such as polyethylene and polypropylene, polyethylene terephthalate, polyethylene terephthalate / isophthalate copolymer, polybutylene Examples thereof include polyester resins such as terephthalate and polycarbonate. These resins may be used alone or in combination of two or more. In addition, a filler, a plasticizer, a heat stabilizer, etc. are added to these resins as needed.

【0022】本発明では加飾シートにM(M)A/B
(M)A共重合体を用い、着色層にアクリル樹脂/塩化
ビニル・酢酸ビニル共重合体=2/8〜8/2(重量
比)を用い、成形品樹脂としてABS樹脂を使用するこ
とにより、安価で塗装感が有り良好な層感密着を有する
成形品ができた。そして、この構成により前記a.熱成
形性(適度な熱可塑性)などの成形時の物性と、b.耐
衝撃性、成形加飾後の耐擦傷性、耐薬品性などの成形後
の表面物性および成形品からのシート切抜き適性と、
c.印刷適性の成形前の物性を鼎立させることができ
た。
In the present invention, the decorative sheet is M (M) A / B
(M) A copolymer is used, acrylic resin / vinyl chloride / vinyl acetate copolymer = 2/8 to 8/2 (weight ratio) is used for the colored layer, and ABS resin is used as the molding resin. In addition, a molded product was obtained that was inexpensive, had a paint feeling, and had a good layered adhesion. With this configuration, the a. Physical properties during molding such as thermoformability (moderate thermoplasticity), b. Surface properties after molding such as impact resistance, scratch resistance after molding decoration, chemical resistance, and suitability for sheet cutting from molded products,
c. The physical properties of the printability before molding could be improved.

【0023】また、該加飾シートの表面、裏面、あるい
はシートの層間に帯電防止剤層を設けると成形工程や成
形後にシート表面への塵埃付着がなく好ましい。帯電防
止剤としては、界面活性剤、導電性金属顔料を前記バイ
ンダーに添加し、塗工、印刷する。
Further, it is preferable to provide an antistatic agent layer on the front surface, the back surface of the decorative sheet, or between the layers of the sheet so that dust does not adhere to the surface of the sheet after the molding step or molding. As the antistatic agent, a surfactant and a conductive metal pigment are added to the binder, and coating and printing are performed.

【0024】本発明の加飾シートの成形品への貼着方法
は次のような方法を用いることができる。 射出成形同時ラミネート法と言われる方法であり、代
表例としては、予め加熱軟化(80〜120℃程度)さ
せた加飾シートを雌型表面に真空成形、圧空(空気加
圧)成形または真空圧空成形で追従密着させて予備成形
した後、この雌型と雄型とを組み合わせて溶融樹脂を雄
型側から射出し、この射出樹脂の表面に上記絵付シーと
を付着させた方法である(特公昭50−19132号公
報、特公昭63−6339号公報等参照)。その他、別
の金型で予備成形した後、射出成型の雌型に加飾シート
を挿着する方法(特公昭42−17113号公報)、あ
るいは、予備成形なしで平坦なシートを雌雄型間に挿入
し、射出時の熱と圧力で金型形状にシートを追従させる
方法(特公昭43−27488号公報)もある。
As a method for attaching the decorative sheet of the present invention to a molded product, the following method can be used. This is a method called an injection molding simultaneous laminating method, and as a typical example, a decorative sheet that has been heated and softened (about 80 to 120 ° C.) in advance is vacuum-molded, air-pressurized (vacuum-pressurized) or vacuum-air-pressed. This is a method in which the female mold and the male mold are combined and then the molten resin is injected from the male mold side after the mold is followed and closely adhered by molding, and the above-mentioned painted sheet is attached to the surface of the injected resin ( (See Japanese Patent Publication No. 50-19132 and Japanese Patent Publication No. 63-6339). In addition, a method of inserting a decorative sheet into a female mold for injection molding after preforming with another mold (Japanese Patent Publication No. 42-17113), or a flat sheet without preforming between male and female molds There is also a method of inserting the sheet and causing the sheet to follow the shape of the mold by heat and pressure at the time of injection (Japanese Patent Publication No. 43-27488).

【0025】加飾シートを可熱軟化(80〜120
℃)させ、成形済の成形品と加飾シートとの間の空気を
真空吸引し、加飾シート背後との圧力差で加飾シートを
成形品に被覆する。その際、加飾シート背後(成形品と
反対側)からの空気加圧(圧空)や、弾性体膜での押圧
を併用しても良い(特公昭56−45768号公報、特
開平5−31743号公報等参照)。
The decorative sheet is heat-softened (80 to 120).
C.), the air between the molded product and the decorative sheet that has been molded is vacuumed, and the decorative sheet is coated on the molded product by the pressure difference between the decorative sheet and the back of the decorative sheet. At that time, air pressure (compressed air) from the back of the decorative sheet (on the side opposite to the molded product) or pressing with an elastic film may be used in combination (Japanese Patent Publication No. 56-45768, JP-A-5-31743). No.

【0026】棒状体の成形品表面の各側面に、順次角
度をずらしたローラで加飾シートを貼着してゆき、側面
の全周またはその一部を包み込むようにして貼着する、
いわゆるラッピング加工法(特公昭59−51900号
公報、特公昭61−5895号公報等参照)。
On each side surface of the rod-shaped molded product, a decorative sheet is attached by rollers whose angles are sequentially shifted, and is attached so as to wrap the entire side surface or a part thereof.
A so-called lapping method (see Japanese Patent Publication No. 59-51900, Japanese Patent Publication No. 61-5895, etc.).

【0027】また、本発明の成形品の形状は、通常最大
絞り比200%以下の物が対象である。ここで、平面シ
ートを完全に成形品形状表面に追従、密着させたとき、
これを任意断面で切断した時、平面シートの断面長(線
分長)L、成形品表面のシート断面長(曲線長)Cとの
比 C/L×100(%) をその断面の絞り比と定義する。また、該成形品の任意
断面絞り比の最大のものを、その成形品の最大絞り比と
定義する。
Further, the shape of the molded article of the present invention is usually intended for a maximum drawing ratio of 200% or less. Here, when the flat sheet completely follows and closely adheres to the surface of the molded product shape,
When this is cut in an arbitrary section, the ratio of the section length (line segment length) L of the flat sheet to the sheet section length (curve length) C of the surface of the molded product, C / L × 100 (%), is the drawing ratio of that section. It is defined as Further, the maximum arbitrary drawing ratio of the molded product is defined as the maximum drawing ratio of the molded product.

【0028】[0028]

【作用】本発明によれば、加飾シートにM(M)A/B
(M)A共重合体を用いることで、a.熱成形性(適度
な熱可塑性)などの成形時の物性と、b.耐衝撃性、成
形加飾後の耐擦傷性、耐薬品性などの成形後の表面物性
および成形品からのシート切抜き適性と、c.印刷適性
の成形前の物性を鼎立させることができた。しかも、成
形後のM(M)A/B(M)A共重合体シートの厚みが
50〜250μmであり、かつ100℃における200
%伸び時の応力が20〜70kgf/cm 2であるもの
が良好な成形性と成形後の物性が良いものが得られた。
しかも、得られた加飾シートを積層した成形品は塗装感
が有り、良好な層間密着性を有するものであった。
According to the present invention, M (M) A / B is added to the decorative sheet.
By using the (M) A copolymer, a. Thermoformability (moderate
Physical properties at the time of molding, such as excellent thermoplasticity, b. Impact resistance, success
Surface properties after molding such as scratch resistance and chemical resistance after shape decoration
And suitability for sheet cutting from molded articles, c. Printability
The physical properties before molding could be improved. Moreover,
The thickness of the M (M) A / B (M) A copolymer sheet after shaping is
50 to 250 μm and 200 at 100 ° C.
20% to 70 kgf / cm stress during elongation 2What is
Of good moldability and good physical properties after molding were obtained.
Moreover, the molded product with the obtained decorative sheet laminated has a feeling of painting.
And there was good interlayer adhesion.

【0029】[0029]

【実施例】本発明の一実施例を図面と共に説明する。 実施例1 本実施例での加飾シートの成形品への貼着方法は射出成
形同時ラミネート法によった。 (1)加飾シート フィルム:三菱レーヨン(株)製のMMA/BMA共重
比=65/35の共重合体からなるアクリル樹脂の13
0μm厚のものであり、このフィルムは100℃での2
00%伸び時の応力35kgf/cm2を有する。 絵柄層:グラビア輪転印刷で石目模様(オニックス大理
石の柄)を形成し、上記フィルム上に全面着色ベタ印刷
を行った。この絵柄層のインキ用ベヒクルはインクテッ
ク(株)製の塩化ビニル・酢酸ビニル樹脂/アクリル系
樹脂=1/1(重量比)の混合物であり、これに酢酸エ
チル:トルエン=1:1(重量比)からなる希釈溶剤を
加えて溶液として用いた。顔料はシアニンブルーとイソ
インドリノンとキナクリドンを混合した。
DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described with reference to the drawings. Example 1 The method for attaching the decorative sheet to the molded product in this example was the injection molding simultaneous laminating method. (1) Decorative sheet Film: 13 of acrylic resin made of Mitsubishi Rayon Co., Ltd. and made of a copolymer with MMA / BMA copolymerization ratio = 65/35
It has a thickness of 0 μm, and this film is 2
It has a stress of 35 kgf / cm 2 at the time of elongation of 00%. Picture layer: A stone pattern (onyx marble pattern) was formed by gravure rotary printing, and full-color solid printing was performed on the film. The ink vehicle for this pattern layer is a mixture of vinyl chloride / vinyl acetate resin / acrylic resin = 1/1 (weight ratio) manufactured by Inktech Co., Ltd., and ethyl acetate: toluene = 1: 1 (weight (Diluted solvent) was used as a solution. The pigment mixed cyanine blue, isoindolinone, and quinacridone.

【0030】(2)成形品 三菱レイヨン(株)製のABS樹脂「TS−20」(商
品名)を用いた。また、雌金型形状は図1に示す通り、
最大絞り比=198%(成形品形状はこれと凹凸反転)
の鉄製の金型を用いた。
(2) Molded product ABS resin "TS-20" (trade name) manufactured by Mitsubishi Rayon Co., Ltd. was used. Further, the female mold shape is as shown in FIG.
Maximum drawing ratio = 198% (the shape of the molded product is reversed from this)
The iron mold of was used.

【0031】次に成形工程の説明をする。図1〜図4は
本実施例の成形方法の手順を示す図である。まず、加飾
シート1を長尺帯状シートとして形成して、それを巻き
取ったものを用意した。該巻き取りから加飾シート1を
成形品の1ショット分だけ巻き出して、図1に示すよう
に雌型2の成形窩洞3の前面の所定位置で停止させる。
次いで図2に示すようにラム5に支持された加熱板6を
有する熱盤7を金型外の待機位置から雌型2の成形窩洞
3の前面まで移動させる。熱盤7の周縁部には、加熱板
6を囲遶する隔離周壁9が設けられているので、この隔
離周壁9で加飾シート1を固着保持し、熱盤7の加熱板
6と加飾シート1の間隔を一定距離に保ったまま加熱板
6表面からの輻射熱を加飾シート1に当てて、該シート
1を加熱軟化させる。ここで、加飾シート1の絵柄層を
加熱板6側に向けて加熱した。このときの加熱条件は加
熱板6の表面温度は180℃とし、加熱板6と加飾シー
ト1の間距離は15mm、加熱時間は10秒間、加飾シ
ート1表面の温度は110℃とした。
Next, the molding process will be described. 1 to 4 are views showing the procedure of the molding method of this embodiment. First, the decorative sheet 1 was formed as a long strip-shaped sheet, and the wound sheet was prepared. The decorative sheet 1 is unwound for one shot of the molded product from the winding and stopped at a predetermined position on the front surface of the molding cavity 3 of the female mold 2 as shown in FIG.
Then, as shown in FIG. 2, the heating plate 7 having the heating plate 6 supported by the ram 5 is moved from the standby position outside the mold to the front surface of the molding cavity 3 of the female mold 2. Since a peripheral wall 9 surrounding the heating plate 6 is provided in the peripheral portion of the heating plate 7, the decorative sheet 1 is fixedly held by the partitioning peripheral wall 9 and decorated with the heating plate 6 of the heating plate 7. Radiant heat from the surface of the heating plate 6 is applied to the decorative sheet 1 while keeping the distance between the sheets 1 at a constant distance to heat and soften the sheet 1. Here, the pattern layer of the decorative sheet 1 was heated toward the heating plate 6 side. The heating conditions at this time were that the surface temperature of the heating plate 6 was 180 ° C., the distance between the heating plate 6 and the decorative sheet 1 was 15 mm, the heating time was 10 seconds, and the surface temperature of the decorative sheet 1 was 110 ° C.

【0032】次いで図3に示すように、ラム11の先端
部に設けられた雌型2には成形窩洞3と成形窩洞3に開
口を有する多数の吸気孔12が設けられていて、該吸気
孔12は吸気管13を介して図示しない真空ポンプで吸
気される。この雌型2を用いて、吸気孔12から真空吸
引により、既に加熱軟化した加飾シート1を雌型2の表
面に空気圧差で吸着させて予備成形した。図3は予備成
形の完了時の状態を示す図である。また図3には熱盤7
が加飾シート1の予備成形部分から離れて、雄型15が
雌型2に向けて前進している状態を示している。コア1
6と湯口17を有する雄型15は成形装置19の樹脂射
出用のノズル21部分の先端に設けられている。
Next, as shown in FIG. 3, the female mold 2 provided at the tip of the ram 11 is provided with a molding cavity 3 and a large number of suction holes 12 having openings in the molding cavity 3. 12 is sucked through a suction pipe 13 by a vacuum pump (not shown). Using this female mold 2, the decorative sheet 1 which has already been heated and softened is sucked onto the surface of the female mold 2 by a vacuum suction from the air intake hole 12 by air pressure difference and preformed. FIG. 3 is a diagram showing a state at the time of completion of preforming. Also, in FIG.
Shows a state in which the male die 15 is moving toward the female die 2 apart from the preformed portion of the decorative sheet 1. Core 1
The male die 15 having 6 and the sprue 17 is provided at the tip of the resin injection nozzle 21 of the molding apparatus 19.

【0033】次いで図4に示すように、雌型2と雄型1
5を合体させ、さらに型締し、両型間の成形窩洞3内に
雄型15に設けられたノズル21を経由して湯口17か
ら熔融ABS樹脂Pを射出、充填し、そのまま冷却、固
化させた。熔融ABS樹脂Pの射出条件はノズル温度2
30℃、金型温度50℃、射出圧力1500kg/cm
2、成形時間75秒間である。その後、射出樹脂を冷却
固化させ両金型を開き、表面に該加飾シート1が接着さ
れた成形品を得た。
Next, as shown in FIG. 4, a female mold 2 and a male mold 1
5, the mold is further clamped, and the molten ABS resin P is injected and filled from the gate 17 through the nozzle 21 provided in the male mold 15 in the molding cavity 3 between the two molds, and then cooled and solidified as it is. It was The injection condition for the molten ABS resin P is nozzle temperature 2
30 ℃, mold temperature 50 ℃, injection pressure 1500kg / cm
2. Molding time is 75 seconds. Then, the injection resin was cooled and solidified, both molds were opened, and a molded product having the decorative sheet 1 bonded to the surface thereof was obtained.

【0034】実施例2 加飾シート1の基材として、MMA/BMAの共重合体
樹脂の厚さ30μm、100℃での200%伸び時の応
力18kg/cm2のシートを用いた。クラビア印刷と
成形工程の条件は実施例1と同じである。
Example 2 As the base material of the decorative sheet 1, a sheet having an MMA / BMA copolymer resin thickness of 30 μm and a stress of 18 kg / cm 2 at 200% elongation at 100 ° C. was used. The conditions of the clavia printing and the molding process are the same as in Example 1.

【0035】実施例3 加飾シート1の基材として、MMA/BMAの共重合体
樹脂の厚さ300μm、100℃での200%伸び時の
引張応力85kg/cm2のシートを用いた。クラビア
印刷と成形工程の条件は実施例1と同じである。
Example 3 As the base material of the decorative sheet 1, a sheet of MMA / BMA copolymer resin having a thickness of 300 μm and a tensile stress of 85 kg / cm 2 at 200% elongation at 100 ° C. was used. The conditions of the clavia printing and the molding process are the same as in Example 1.

【0036】比較例1 加飾シート1の基材として、MMAの単独重合体樹脂の
厚さ130μmのシートを用いた。実施例1と同一イン
キを用いて、同一条件で印刷したが加飾シート1がイン
キ中の希釈溶剤により膨潤溶解としてグラビア輪転印刷
用の版胴のところで切れて版胴に巻き付いて印刷ができ
なかった。またシート1自体も脆く、版胴に入る以前の
段階でシート搬送張力によりシート1が破れ易くその点
でも印刷できなかった。したがって、以後の工程を断念
した。
Comparative Example 1 As the base material of the decorative sheet 1, a 130-μm thick sheet of MMA homopolymer resin was used. Printing was performed using the same ink as in Example 1 under the same conditions, but the decorative sheet 1 swelled and dissolved due to the diluting solvent in the ink and was cut at the plate cylinder for gravure rotary printing and wrapped around the plate cylinder to make printing impossible. It was Further, the sheet 1 itself was fragile, and the sheet 1 was liable to be broken by the sheet conveying tension before entering the plate cylinder. Therefore, the subsequent steps were abandoned.

【0037】比較例2 BMA単独重合体の厚さ130μmのシートを使用、実
施例1と同条件で加工した。得られた結果を表3、表4
に示す。
Comparative Example 2 A 130 μm thick sheet of BMA homopolymer was used and processed under the same conditions as in Example 1. The obtained results are shown in Table 3 and Table 4.
Shown in

【0038】[0038]

【表3】 [Table 3]

【0039】[0039]

【表4】 [Table 4]

【0040】表3と表4で基材となる加飾シート1の応
力は100℃、200%伸びた時の値を言うものとす
る。また、表3と表4について、補足説明をする。な
お、これらの表中の○は良好、△はやや不良、×は不良
を表すものとする。
In Tables 3 and 4, the stress of the decorative sheet 1 as a base material is a value when the stress is extended by 100 ° C. and 200%. A supplementary explanation will be given to Tables 3 and 4. In these tables, ◯ means good, Δ means slightly bad, and × means bad.

【0041】まず、成形性であるが、予備成形時の成形
性は、実施例1では加飾シート1は完全に金型に追従し
ていた。また、射出成形後は加飾シート1に射出樹脂の
熱流による流動とか破れは無く、また加飾シート1は成
形金型の形状を忠実に再現して成形性が良好であった。
厚さの薄い実施例2では、予備成形時には雌型2の凹凸
部で一部加飾シート1にしわの発生が見られたものの、
一応雌型面に予備成形できた。射出成形後は成形品表面
のシート1に破れ、流動しわの跡が見られた。
First, regarding the moldability, the decorative sheet 1 in Example 1 completely followed the moldability in the preformability. Further, after injection molding, the decorative sheet 1 did not flow or break due to the heat flow of the injection resin, and the decorative sheet 1 faithfully reproduced the shape of the molding die and had good moldability.
In Example 2 having a small thickness, although wrinkles were partially observed in the decorative sheet 1 at the uneven portion of the female mold 2 during preforming,
It was possible to preform on the female mold surface. After the injection molding, the sheet 1 on the surface of the molded product was torn and a trace of fluid wrinkles was observed.

【0042】また、実施例3では、予備成形時にはシー
ト1の破れはないが、シート1の厚みが厚過ぎるので金
型の凹凸形状に追従しない。特に雌型2の凹部に対応し
たシート1部分に浮きが有り、射出成形後は予備成形品
に雌型2から浮いていた部分のシート1が破れ、シート
1が成形品中に食い込んでいた。
In the third embodiment, the sheet 1 does not break during preforming, but the sheet 1 is too thick to follow the uneven shape of the mold. In particular, the sheet 1 portion corresponding to the recessed portion of the female die 2 was floated, and after injection molding, the sheet 1 in the portion that had been floated from the female die 2 was broken in the preform, and the sheet 1 was cut into the molded article.

【0043】シート1のグラビア輪転印刷適性について
は、実施例1ではシート1の切断もなく良好であった。
また、実施例2では印刷中に時々シート1の破れ、切断
があった。実施例3では実施例1と同様にシート1の破
れもなく、良好であった。また、比較例1についてグラ
ビア輪転印刷を行ったが、印刷中にシート1が切断し、
版胴に膨潤、軟化したシートが巻き付くことが頻発し、
実質的に印刷ができなかった。また、目視観察による
と、本発明の実施例で得られた加飾成形品は、その表面
の平滑性、透明性が良好で、塗装感が有るものが得られ
た。
The gravure rotary printing suitability of the sheet 1 was good in Example 1 without cutting the sheet 1.
Further, in Example 2, the sheet 1 was occasionally torn or cut during printing. In Example 3, as in Example 1, the sheet 1 was not broken and was good. Further, gravure rotary printing was performed for Comparative Example 1, but the sheet 1 was cut during printing,
Swelled and softened sheets often wind around the plate cylinder,
Printing was not practically possible. In addition, by visual observation, the decorative molded articles obtained in the examples of the present invention had good surface smoothness and transparency, and had a coated feeling.

【0044】次に実施例1から比較例2を最大絞り比=
120%の金型(形状は図1に同じ)で行った。その他
の条件は、実施例1から比較例2と同じである。これを
実施例1Aから比較例2Aと呼称し、その結果を表5に
示す。
Next, from Example 1 to Comparative Example 2, the maximum aperture ratio =
A 120% mold (the shape is the same as in FIG. 1) was used. The other conditions are the same as in Example 1 to Comparative Example 2. These are referred to as Example 1A to Comparative Example 2A, and the results are shown in Table 5.

【0045】[0045]

【表5】 [Table 5]

【0046】なお、表中の○は良好、△はやや不良、×
は不良を表すものとする。ただし、実施例2Aの射出成
形後の成形性の△は多少しわが入るが、破れがなかった
ことを表し、比較例2Aの射出成形後の成形性の×はシ
ートの流動歪みが大きいことを示す。また、実施例1A
から比較例2Aの積層成形品の耐衝撃性、積層成形品の
表面物性(耐溶剤性と耐擦傷性)、シートグラビア輪転
印刷適性は表4の対応する実施例1から比較例2の結果
とそれぞれ同じであったので、ここには記載しない。
In the table, ◯ means good, Δ means slightly bad, and ×.
Represents a defect. However, Δ of the moldability after injection molding of Example 2A means that wrinkles were somewhat generated but there was no breakage, and × of the moldability after injection molding of Comparative Example 2A means that the flow strain of the sheet was large. Show. In addition, Example 1A
From Comparative Example 2A, the impact resistance of the laminated molded article, the surface properties of the laminated molded article (solvent resistance and scratch resistance), and the sheet gravure rotary printing suitability are the same as those of the corresponding Example 1 to Comparative Example 2 in Table 4. Since they were the same, they are not described here.

【0047】[0047]

【発明の効果】本発明によれば、表面の平滑性、透明性
が良好で、安価で塗装感が有り、良好な層間密着を有す
る成形品が得られる。また、a.熱成形性(適度な熱可
塑性)などの成形時の物性と、b.耐衝撃性、成形加飾
後の耐擦傷性、耐薬品性などの成形後の表面物性および
成形品からのシート切抜き適性と、c.印刷適性の成形
前の物性を鼎立した性質を有する成形品が得られる。
EFFECTS OF THE INVENTION According to the present invention, a molded article having good surface smoothness and transparency, being inexpensive, having a coated feeling, and having good interlayer adhesion can be obtained. Also, a. Physical properties during molding such as thermoformability (moderate thermoplasticity), b. Surface properties after molding such as impact resistance, scratch resistance after molding decoration, chemical resistance, etc., and suitability for sheet cutting from a molded product, c. It is possible to obtain a molded product having a property that the printability of the material before molding is improved.

【図面の簡単な説明】[Brief description of drawings]

【図1】 本発明の一実施例の加飾成形品の成形工程に
おける雌金型上に加飾シートを予備成形する段階の図で
ある。
FIG. 1 is a diagram of a stage of preforming a decorative sheet on a female mold in a step of forming a decorative molded product according to an embodiment of the present invention.

【図2】 本発明の一実施例の加飾成形品の成形工程に
おいて熱盤で加飾シートを加熱する段階の図である。
FIG. 2 is a diagram of a step of heating a decorative sheet with a heating plate in a step of forming a decorative molded article according to an embodiment of the present invention.

【図3】 本発明の一実施例の加飾成形品の成形工程に
おける予備成形完了段階の図である。
FIG. 3 is a diagram of a preforming completion stage in a forming process of a decorative molded product according to an embodiment of the present invention.

【図4】 本発明の一実施例の加飾成形品の成形工程に
おける型締、熔融樹脂段階の図である。
FIG. 4 is a diagram of stages of mold clamping and molten resin in a molding process of a decorative molded product according to an embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1…加飾シート、2…雌型、3…成形窩洞、5、11…
ラム、6…加熱板、7…熱盤、9…隔離周壁、12…吸
気孔、13…吸気管、15…雄型、16…コア、17…
湯口、19…成形装置、21…樹脂射出用ノズル
1 ... Decorative sheet, 2 ... Female mold, 3 ... Mold cavity, 5, 11 ...
Ram, 6 ... Heating plate, 7 ... Hot plate, 9 ... Isolation peripheral wall, 12 ... Intake hole, 13 ... Intake pipe, 15 ... Male type, 16 ... Core, 17 ...
Gate, 19 ... Molding device, 21 ... Nozzle for resin injection

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 樹脂成形品に加飾シートを成形品表面に
ラミネートしてなる加飾成形効品であり、該加飾シート
の基材としてメチルアクリレートとブチルアクリレート
の共重合物、メチルアクリレートとブチルメタアクリレ
ートの共重合物、メチルメタアクリレートとブチルアク
リレートの共重合物またはメチルメタアクリレートとブ
チルメタアクリレートの共重合物を主成分とすることを
特徴とする加飾成形品。
1. A decorative molded product obtained by laminating a decorative sheet on a resin molded product on the surface of the molded product, wherein a base material of the decorative sheet is a copolymer of methyl acrylate and butyl acrylate, and methyl acrylate. A decorated molded article comprising a copolymer of butyl methacrylate, a copolymer of methyl methacrylate and butyl acrylate, or a copolymer of methyl methacrylate and butyl methacrylate as a main component.
【請求項2】 加飾シートは、その厚みが50〜250
μmであり、かつ100℃における200%伸び時の応
力が20〜70kgf/cm2であることを特徴とする
請求項1記載の加飾成形品。
2. The decorative sheet has a thickness of 50 to 250.
The decorative molded article according to claim 1, wherein the decorative molded article has a thickness of 20 μm and a stress at 200 ° C. elongation of 100 ° C. of 20 to 70 kgf / cm 2 .
【請求項3】 加飾シートの表面、裏面あるいはシート
内部層間に帯電防止剤層を有することを特徴とする請求
項1または2記載の加飾成形品。
3. The decorative molded article according to claim 1, which has an antistatic agent layer on the front surface, the back surface of the decorative sheet or between the sheet internal layers.
【請求項4】 加飾シートの成形品側がアクリル樹脂/
塩化ビニル・酢酸ビニル共重合体の混合物からなる易接
着層を有しており、かつ成形品が少なくともABS樹脂
を主成分とすることを特徴とする請求項1ないし3のい
ずれかに記載の加飾成形品。
4. The decorative sheet has a molded product side of acrylic resin /
The additive according to any one of claims 1 to 3, which has an easy-adhesion layer made of a mixture of vinyl chloride / vinyl acetate copolymer, and the molded article contains at least an ABS resin as a main component. Decorative molded product.
JP8038295A 1995-04-05 1995-04-05 Decorative molded product Pending JPH08276544A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8038295A JPH08276544A (en) 1995-04-05 1995-04-05 Decorative molded product

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8038295A JPH08276544A (en) 1995-04-05 1995-04-05 Decorative molded product

Publications (1)

Publication Number Publication Date
JPH08276544A true JPH08276544A (en) 1996-10-22

Family

ID=13716740

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8038295A Pending JPH08276544A (en) 1995-04-05 1995-04-05 Decorative molded product

Country Status (1)

Country Link
JP (1) JPH08276544A (en)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08309932A (en) * 1995-05-22 1996-11-26 Rp Topla Ltd Grainlike sheet
EP0839625A2 (en) * 1996-10-30 1998-05-06 Dai Nippon Printing Co., Ltd. Decorative sheet, sheet-decorated molding and sheet-decorating molding method
JPH10258443A (en) * 1997-03-19 1998-09-29 Dainippon Printing Co Ltd Decorating sheet for simultaneous decoration with injection molding
US6284355B1 (en) 1998-05-20 2001-09-04 Sumitomo Chemical Company, Limited Film, laminated film and laminated structure
US6306520B1 (en) 1997-12-25 2001-10-23 Sumitomo Chemical Company, Limited Laminated film or sheet process for producing same and laminated structure formed using same
JP2011230471A (en) * 2010-04-30 2011-11-17 Dainippon Printing Co Ltd Decorative sheet and method for manufacturing the same
EP2623319A1 (en) 2003-11-28 2013-08-07 Dai Nippon Printing Co., Ltd. Use of a decorating sheet and of a decorated moulding resin, as well as their methods of production
JP2014184726A (en) * 2014-05-28 2014-10-02 Dainippon Printing Co Ltd Decorative sheet, simultaneous injection molding decorative method and decorative molding article
WO2018003863A1 (en) * 2016-06-29 2018-01-04 株式会社クラレ Colored decorative film
WO2020001988A1 (en) * 2018-06-25 2020-01-02 Covestro Deutschland Ag Method for producing decorative part for vehicle interior trim
EP3623132A1 (en) * 2018-09-12 2020-03-18 Covestro Deutschland AG Method for producing decorative part for vehicle interior trim

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08309932A (en) * 1995-05-22 1996-11-26 Rp Topla Ltd Grainlike sheet
EP0839625A2 (en) * 1996-10-30 1998-05-06 Dai Nippon Printing Co., Ltd. Decorative sheet, sheet-decorated molding and sheet-decorating molding method
EP0839625A3 (en) * 1996-10-30 1999-08-04 Dai Nippon Printing Co., Ltd. Decorative sheet, sheet-decorated molding and sheet-decorating molding method
JPH10258443A (en) * 1997-03-19 1998-09-29 Dainippon Printing Co Ltd Decorating sheet for simultaneous decoration with injection molding
US6306520B1 (en) 1997-12-25 2001-10-23 Sumitomo Chemical Company, Limited Laminated film or sheet process for producing same and laminated structure formed using same
US6284355B1 (en) 1998-05-20 2001-09-04 Sumitomo Chemical Company, Limited Film, laminated film and laminated structure
EP2623319A1 (en) 2003-11-28 2013-08-07 Dai Nippon Printing Co., Ltd. Use of a decorating sheet and of a decorated moulding resin, as well as their methods of production
JP2011230471A (en) * 2010-04-30 2011-11-17 Dainippon Printing Co Ltd Decorative sheet and method for manufacturing the same
JP2014184726A (en) * 2014-05-28 2014-10-02 Dainippon Printing Co Ltd Decorative sheet, simultaneous injection molding decorative method and decorative molding article
WO2018003863A1 (en) * 2016-06-29 2018-01-04 株式会社クラレ Colored decorative film
WO2020001988A1 (en) * 2018-06-25 2020-01-02 Covestro Deutschland Ag Method for producing decorative part for vehicle interior trim
EP3623132A1 (en) * 2018-09-12 2020-03-18 Covestro Deutschland AG Method for producing decorative part for vehicle interior trim

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