JP2000284106A - Light diffusion member, its production and transfer film - Google Patents
Light diffusion member, its production and transfer filmInfo
- Publication number
- JP2000284106A JP2000284106A JP11091611A JP9161199A JP2000284106A JP 2000284106 A JP2000284106 A JP 2000284106A JP 11091611 A JP11091611 A JP 11091611A JP 9161199 A JP9161199 A JP 9161199A JP 2000284106 A JP2000284106 A JP 2000284106A
- Authority
- JP
- Japan
- Prior art keywords
- thin film
- light
- light diffusing
- light diffusion
- film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009792 diffusion process Methods 0.000 title claims abstract description 45
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000010408 film Substances 0.000 claims abstract description 67
- 239000010409 thin film Substances 0.000 claims abstract description 60
- 239000000758 substrate Substances 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims description 17
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical group [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 10
- 238000007747 plating Methods 0.000 claims description 9
- 239000004973 liquid crystal related substance Substances 0.000 claims description 8
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 5
- 229910052804 chromium Inorganic materials 0.000 claims description 5
- 239000011651 chromium Substances 0.000 claims description 5
- 238000005530 etching Methods 0.000 claims description 5
- 229910052759 nickel Inorganic materials 0.000 claims description 5
- 239000011162 core material Substances 0.000 claims description 4
- 238000003475 lamination Methods 0.000 claims description 4
- 238000005488 sandblasting Methods 0.000 claims description 2
- 239000011521 glass Substances 0.000 abstract description 9
- 229920000642 polymer Polymers 0.000 abstract description 9
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 abstract description 6
- 229920002799 BoPET Polymers 0.000 abstract description 5
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 abstract description 3
- 229910052782 aluminium Inorganic materials 0.000 abstract description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 3
- 238000001771 vacuum deposition Methods 0.000 abstract description 3
- 238000013007 heat curing Methods 0.000 abstract description 2
- 229910052751 metal Inorganic materials 0.000 description 14
- 239000002184 metal Substances 0.000 description 14
- 229920005989 resin Polymers 0.000 description 8
- 239000011347 resin Substances 0.000 description 8
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 6
- 239000013039 cover film Substances 0.000 description 6
- 230000001788 irregular Effects 0.000 description 6
- 238000010030 laminating Methods 0.000 description 6
- 239000000178 monomer Substances 0.000 description 6
- 238000003825 pressing Methods 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 239000012298 atmosphere Substances 0.000 description 5
- 239000002131 composite material Substances 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- IDCBOTIENDVCBQ-UHFFFAOYSA-N TEPP Chemical compound CCOP(=O)(OCC)OP(=O)(OCC)OCC IDCBOTIENDVCBQ-UHFFFAOYSA-N 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 229920006026 co-polymeric resin Polymers 0.000 description 3
- 238000001723 curing Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- MYWOJODOMFBVCB-UHFFFAOYSA-N 1,2,6-trimethylphenanthrene Chemical compound CC1=CC=C2C3=CC(C)=CC=C3C=CC2=C1C MYWOJODOMFBVCB-UHFFFAOYSA-N 0.000 description 2
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 2
- UHFFVFAKEGKNAQ-UHFFFAOYSA-N 2-benzyl-2-(dimethylamino)-1-(4-morpholin-4-ylphenyl)butan-1-one Chemical compound C=1C=C(N2CCOCC2)C=CC=1C(=O)C(CC)(N(C)C)CC1=CC=CC=C1 UHFFVFAKEGKNAQ-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 2
- LFYJSSARVMHQJB-QIXNEVBVSA-N bakuchiol Chemical compound CC(C)=CCC[C@@](C)(C=C)\C=C\C1=CC=C(O)C=C1 LFYJSSARVMHQJB-QIXNEVBVSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 2
- 238000000059 patterning Methods 0.000 description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 2
- 125000005010 perfluoroalkyl group Chemical group 0.000 description 2
- -1 polyethylene terephthalate Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- DKEGCUDAFWNSSO-UHFFFAOYSA-N 1,8-dibromooctane Chemical compound BrCCCCCCCCBr DKEGCUDAFWNSSO-UHFFFAOYSA-N 0.000 description 1
- LIPRQQHINVWJCH-UHFFFAOYSA-N 1-ethoxypropan-2-yl acetate Chemical compound CCOCC(C)OC(C)=O LIPRQQHINVWJCH-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- FXBZWPXBAZFWIY-UHFFFAOYSA-N butyl prop-2-enoate;ethenyl acetate Chemical compound CC(=O)OC=C.CCCCOC(=O)C=C FXBZWPXBAZFWIY-UHFFFAOYSA-N 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000001312 dry etching Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000000992 sputter etching Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000007738 vacuum evaporation Methods 0.000 description 1
Landscapes
- Optical Elements Other Than Lenses (AREA)
- Liquid Crystal (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、バックライトを必
要としない反射型液晶表示装置や表示装置前面に配置し
移り込みを防止するアンチグレアフィルムや高効率を必
要とされる太陽電池などに使用される光拡散部材、光拡
散部材の製造法及び光拡散部材の製造に使用される転写
フィルムに関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention is used for a reflection type liquid crystal display device which does not require a backlight, an anti-glare film which is disposed in front of the display device to prevent transfer, and a solar cell which requires a high efficiency. The present invention relates to a light diffusion member, a method for manufacturing the light diffusion member, and a transfer film used for manufacturing the light diffusion member.
【0002】[0002]
【従来の技術】液晶ディスプレイ(以下LCDと略す)
は、薄型、小型、低消費電力などの特長を生かし、現
在、時計、電卓、TV、パソコン等の表示部に用いられ
ている。更に近年、カラーLCDが開発されOA・AV
機器を中心にナビゲーションシステム、ビュウファイン
ダー、パソコンのモニター用など数多くの用途に使われ
始めており、その市場は今後、急激に拡大するものと予
想されている。特に、外部から入射した光を反射させて
表示を行う反射型LCDは、バックライトが不要である
ために消費電力が少なく、薄型、軽量化が可能である点
で携帯用端末機器用途として注目されている。2. Description of the Related Art Liquid crystal displays (hereinafter abbreviated as LCDs)
Utilizing features such as thinness, small size, and low power consumption, is currently used for display units such as watches, calculators, TVs, and personal computers. In recent years, color LCDs have been developed and OA / AV
It is beginning to be used for many purposes, such as navigation systems, viewfinders, and personal computer monitors, mainly for equipment, and the market is expected to expand rapidly in the future. In particular, reflective LCDs that perform display by reflecting light incident from the outside are attracting attention as portable terminal equipment because they do not require a backlight, consume less power, and can be made thinner and lighter. ing.
【0003】従来から反射型LCDにはツイステッドネ
マティック方式並びにスーパーツイステッドネマティッ
ク方式が採用されているが、これらの方式では直線偏光
子により入射光の1/2が表示に利用されないことにな
り表示が暗くなってしまう。そこで、偏光子を1枚に減
らし、位相差板と組み合わせた方式や相転移型ゲスト・
ホスト方式の表示モードが提案されている。図2は、反
射型LCDの断面図を示すもので、1はガラス基板、2
は薄膜層、3は反射膜、11はカラーフィルタ、12は
ブラックマトリクス、13は透明電極、14は平坦化
膜、15は配向膜、16は液晶層、17はスペーサ、1
8は位相差フィルム、19は偏光板である。Conventionally, a reflection type LCD employs a twisted nematic system and a super twisted nematic system. In these systems, however, half of the incident light is not used for display by a linear polarizer, and the display becomes dark. turn into. Therefore, the number of polarizers was reduced to one, and a method combined with a retardation plate or a phase transition type guest
A host display mode has been proposed. FIG. 2 is a cross-sectional view of a reflective LCD, wherein 1 is a glass substrate,
Is a thin film layer, 3 is a reflection film, 11 is a color filter, 12 is a black matrix, 13 is a transparent electrode, 14 is a flattening film, 15 is an alignment film, 16 is a liquid crystal layer, 17 is a spacer, 1
8 is a retardation film, 19 is a polarizing plate.
【0004】反射型LCDにおいて外光を効率良く利用
して明るい表示を得るためには、更にあらゆる角度から
の入射光に対して、表示画面に垂直な方向に散乱する光
の強度を増加させる必要がある。そのために、反射板上
の反射膜を適切な反射特性が得られるように制御するこ
とが必要である。基板に感光性樹脂を塗布しフォトマス
クを用いてパターン化して凹凸を形成し、金属薄膜を形
成して拡散反射板を形成する方法(特開平4−2432
26号公報)が提案されている。In order to obtain a bright display by efficiently using external light in a reflective LCD, it is necessary to further increase the intensity of light scattered in a direction perpendicular to the display screen with respect to incident light from all angles. There is. Therefore, it is necessary to control the reflection film on the reflection plate so as to obtain appropriate reflection characteristics. A method in which a photosensitive resin is applied to a substrate and patterned using a photomask to form irregularities, and a metal thin film is formed to form a diffuse reflection plate (Japanese Patent Laid-Open No. 4-2432).
No. 26) has been proposed.
【0005】[0005]
【発明が解決しようとする課題】前記の方法では凹凸を
形成するために、各基板ごとにフォトマスクで露光し、
現像する工程があるため、工程が複雑であり、低コス
ト、高生産性とは言えなかった。またフォトマスクでは
現像、ポストベーク等の工程によって凹凸形状が変化し
やすく一定の反射特性を持つ拡散反射板を安定に生産す
ることが難しい。さらに反射特性を向上させる目的で、
凹凸の高さを複数もつ拡散反射板を得たい場合、前記の
方法では複数回の感光性樹脂の塗布、露光、現像が必要
であるため工程がより煩雑となる。本発明は、製造効率
が高く、反射型LCD用拡散反射板等の光拡散特性を良
好にする光拡散面を持つ光拡散部材、その製造に使用さ
れる転写フィルムを提供するものである。In the above-mentioned method, in order to form irregularities, each substrate is exposed with a photomask,
Since there is a developing step, the step is complicated, and it cannot be said that the cost is low and the productivity is high. Further, in the case of a photomask, the uneven shape is easily changed by processes such as development and post-baking, and it is difficult to stably produce a diffuse reflection plate having a constant reflection characteristic. In order to further improve the reflection characteristics,
When it is desired to obtain a diffuse reflection plate having a plurality of uneven heights, the above method requires a plurality of times of application, exposure, and development of a photosensitive resin, which makes the process more complicated. The present invention provides a light diffusing member having a light diffusing surface, which has a high production efficiency and improves light diffusing characteristics, such as a diffuse reflection plate for a reflective LCD, and a transfer film used for the production thereof.
【0006】[0006]
【課題を解決するための手段】本発明の光拡散部材は、
サンドブラスト処理表面の凹凸形状を転写した面の光拡
散面を備える。また本発明の光拡散部材は、サンドブラ
スト処理表面の凹凸形状を転写した面を転写した面の光
拡散面を備える。光拡散面には反射膜を形成することが
できる。本発明の光拡散部材は、反射膜を形成した時の
光拡散面の反射光強度(R)と、完全拡散面の反射光強
度(R0)との比(R/R0)が、拡散方向60度以上
の領域で1未満となり、拡散方向15度で1以上とな
る。サンドブラスト処理表面の凹凸形状は、平均ピッチ
0.7〜150μmであることが好ましい。本発明の光
拡散部材の製造法は、ロール芯材表面、ベルト表面又は
巻物表面の少なくとも一部に被覆されているサンドブラ
スト処理表面の凹凸形状を転写する工程を備える。サン
ドブラスト処理工程後、(1)銅エッチング工程及び
(2)化学的に安定な薄膜の積層工程の少なくともいず
れかの工程を備えることが好ましい。化学的に安定な薄
膜は、ニッケル、クロム又はニッケルとクロムの積層メ
ッキ薄膜が好ましい。前記の光拡散面が形成された仮支
持体に、薄膜層を積層し、薄膜層の仮支持体に積層され
ていない面が被転写基板への接着面を構成する転写フィ
ルムとすることができる。本発明により、前記の光拡散
面が形成された反射型液晶ディスプレイ用拡散反射板、
アンチグレアフィルム、太陽電池用光拡散板が提供され
る。。The light diffusing member of the present invention comprises:
It has a light diffusing surface to which the uneven shape of the sandblasted surface is transferred. Further, the light diffusion member of the present invention has a light diffusion surface on which the surface on which the uneven shape of the sandblasted surface is transferred is transferred. A reflection film can be formed on the light diffusion surface. In the light diffusing member of the present invention, the ratio (R / R0) of the reflected light intensity (R) of the light diffusing surface when the reflecting film is formed to the reflected light intensity (R0) of the perfect diffusing surface is 60 in the diffusion direction. It becomes less than 1 in the region of not less than 1 degree, and becomes 1 or more in the diffusion direction of 15 degrees. The unevenness of the sandblasted surface preferably has an average pitch of 0.7 to 150 μm. The method for producing a light diffusing member of the present invention includes a step of transferring an uneven shape of a sandblasted surface coated on at least a part of a roll core material surface, a belt surface, or a roll surface. After the sandblasting step, it is preferable to include at least one of (1) a copper etching step and (2) a lamination step of a chemically stable thin film. The chemically stable thin film is preferably nickel, chromium, or a laminated plating thin film of nickel and chromium. A thin film layer is laminated on the temporary support on which the light diffusion surface is formed, and a surface of the thin film layer that is not laminated on the temporary support can be a transfer film that constitutes an adhesive surface to the transferred substrate. . According to the present invention, a diffuse reflector for a reflective liquid crystal display having the light diffusing surface formed thereon,
An anti-glare film and a light diffusion plate for a solar cell are provided. .
【0007】[0007]
【発明の実施の形態】本発明の反射型LCD用拡散反射
板等の光拡散面の形成方法によれば、基板の凹凸形成予
定面に薄膜層を形成しておき、その薄膜層に対してサン
ドブラスト処理表面を押しあてることによって、フォト
マスクでパターニングする方法よりも工程が単純かつ低
コストで表面に多数の微細な凹凸を有する光拡散面を形
成できる。これに更に金属薄膜等の反射膜を形成すれば
所望の拡散反射板が得られる。また、反射膜の代わりに
光拡散面を形成する媒質間に屈折率差を備えさせられれ
ば、所望の光拡散板が得られる。DESCRIPTION OF THE PREFERRED EMBODIMENTS According to the method of forming a light diffusion surface such as a diffuse reflection plate for a reflection type LCD of the present invention, a thin film layer is formed on a surface of a substrate where unevenness is to be formed, and the thin film layer is formed on the surface. By pressing the sandblasted surface, it is possible to form a light diffusion surface having a large number of fine irregularities on the surface with a simpler process and at lower cost than the method of patterning with a photomask. If a reflective film such as a metal thin film is further formed thereon, a desired diffuse reflector can be obtained. Also, if a refractive index difference is provided between the media forming the light diffusing surface instead of the reflection film, a desired light diffusing plate can be obtained.
【0008】また、サンドブラスト処理表面に薄膜層を
積層する工程、前記基板の凹凸形成予定面に前記薄膜層
を転写する工程は、フォトマスクでパターニングする方
法よりも単純で、低コストに表面に多数の微細な凹凸を
有する薄膜層を形成できる。これに更に金属薄膜等の反
射膜を形成すれば所望の拡散反射板が得られる。また、
反射膜の代わりに光拡散面を形成する媒質間に屈折率差
を備えさせられれば、所望の光拡散板が得られる。Further, the step of laminating a thin film layer on the surface of the sandblasted surface and the step of transferring the thin film layer to the surface of the substrate on which the unevenness is to be formed are simpler than the method of patterning with a photomask, and a large number of steps can be performed at low cost. A thin film layer having fine irregularities can be formed. If a reflective film such as a metal thin film is further formed thereon, a desired diffuse reflector can be obtained. Also,
If a refractive index difference is provided between the media forming the light diffusing surface instead of the reflective film, a desired light diffusing plate can be obtained.
【0009】また、サンドブラスト処理表面を押し当て
ることによって表面に多数の微細な凹凸を有する状態に
加工処理されたベースフィルム、薄膜層、カバーフィル
ムが順次積層された転写フィルムを用いて、カバーフィ
ルムを剥がしながら基板に薄膜層が接するようにラミネ
ートして基板上に薄膜層とベースフィルムを積層し、前
記ベースフィルムを剥離することで基板上に表面に多数
の微細な凹凸を有する薄膜層を形成できる。これに更に
金属薄膜等の反射膜を形成すれば所望の拡散反射板が得
られる。また、反射膜の代わりに光拡散面を形成する媒
質間に屈折率差を備えさせられれば、所望の光拡散板が
得られる。また、あらかじめ薄膜層とベースフィルムの
間に反射膜を積層した転写フィルムを用いて、カバーフ
ィルムを剥がしながら基板に薄膜層が接するようにラミ
ネートし、基板上に薄膜層、反射膜、ベースフィルムを
積層し、前記ベースフィルムのみを剥離すると所望の拡
散反射板が得られる。Further, a cover film is formed using a transfer film in which a base film, a thin film layer, and a cover film, which are processed to have a large number of fine irregularities on the surface by pressing the sandblasted surface, are sequentially laminated. Laminating so that the thin film layer is in contact with the substrate while peeling, laminating the thin film layer and the base film on the substrate, and peeling the base film can form a thin film layer having a large number of fine irregularities on the surface of the substrate on the substrate. . If a reflective film such as a metal thin film is further formed thereon, a desired diffuse reflector can be obtained. Also, if a refractive index difference is provided between the media forming the light diffusing surface instead of the reflection film, a desired light diffusing plate can be obtained. In addition, using a transfer film in which a reflective film is laminated between a thin film layer and a base film in advance, laminating so that the thin film layer is in contact with the substrate while peeling off the cover film, and forming the thin film layer, reflective film, and base film on the substrate By laminating and peeling only the base film, a desired diffuse reflection plate is obtained.
【0010】また、ベースフィルムに、変形可能な下塗
り層を設け、この層にサンドブラスト処理表面を押し当
てる工程、下塗り層を硬化する工程により形成したもの
をベースフィルムの代わりに用いてもよい。サンドブラ
スト処理表面は、その表面の凹凸形状を使うために用い
るので転写によって複数回の使用が可能となる。これに
より、サンドブラスト処理表面そのものを用いる場合よ
り安価に光拡散面を製造できる。A base film may be provided with a deformable undercoat layer, and a layer formed by a step of pressing a sandblasted surface against this layer and a step of curing the undercoat layer may be used in place of the base film. Since the sandblasted surface is used to use the uneven shape of the surface, it can be used a plurality of times by transfer. This makes it possible to manufacture the light diffusing surface at a lower cost than when using the sandblasted surface itself.
【0011】サンドブラスト処理表面は、シート状、ベ
ルト状またはロール状または巻物状または曲面の一部等
の基材の表面に全面または必要な部分に多数の微細な凹
凸が形成されたものを用いることができ、加圧装置に貼
り付けたり、凹凸を形成する面と加圧装置との間に挟み
込んで用いてもよい。押し当てる工程で熱、光等を与え
てもよい。また、ベルト状、ロール状、巻物状サンドブ
ラスト処理表面をシームレスに形成することで、光拡散
面も容易にシームレス化が可能である。サンドブラスト
処理表面の凹凸の程度は、通常、薄膜層を硬化すること
で変形することを考慮し設計する必要がある。薄膜層の
硬化による変形率をaとすると、薄膜層の硬化後の形状
として、凹部と凸部の高さの差が0.1μm〜15μ
m、さらには、0.1μm〜5μm、凸部のピッチが
0.7μm以上150μmあるいは画素ピッチのいずれ
か小さい方以下、さらには2μm以上150μmあるい
は画素ピッチのいずれか小さい方以下であることが好ま
しい。The sandblasted surface should be a sheet, belt, roll, roll, or part of a curved surface having a large number of fine irregularities formed on the entire surface or on required portions of the surface of the substrate. It may be attached to a pressing device or sandwiched between a surface on which unevenness is formed and the pressing device. Heat, light, or the like may be given in the pressing step. Further, by seamlessly forming the belt-shaped, roll-shaped, and roll-shaped sandblasted surfaces, the light diffusion surface can be easily made seamless. It is usually necessary to design the degree of unevenness of the sandblasted surface in consideration of deformation due to curing of the thin film layer. Assuming that the deformation rate due to the curing of the thin film layer is a, the difference in height between the concave portion and the convex portion is 0.1 μm to 15 μm as the cured shape of the thin film layer.
m, more preferably 0.1 μm to 5 μm, and the pitch of the projections is preferably 0.7 μm or more and 150 μm or the smaller of the pixel pitch, and more preferably 2 μm or more and 150 μm or the smaller of the pixel pitch. .
【0012】図1は本発明の光拡散面を備えた拡散反射
板の断面図、図3は本発明の光拡散面の形成に使用され
る金属メッキ膜の断面図、図4は本発明の光拡散面の形
成に使用される金属メッキ膜の断面図、図5は本発明の
光拡散面の形成に使用される金属メッキ膜の断面図であ
り、1はガラス基板、2はサンドブラスト処理面母材、
3は反射膜、4は薄膜層、5は化学的に安定な薄膜、6
は芯材である。FIG. 1 is a sectional view of a diffuse reflection plate having a light diffusing surface of the present invention, FIG. 3 is a sectional view of a metal plating film used for forming the light diffusing surface of the present invention, and FIG. FIG. 5 is a cross-sectional view of a metal plating film used for forming a light diffusion surface of the present invention. FIG. 5 is a cross-sectional view of a metal plating film used for forming a light diffusion surface of the present invention. Base material,
3 is a reflective film, 4 is a thin film layer, 5 is a chemically stable thin film, 6
Is a core material.
【0013】図8に本発明の拡散反射板の反射特性の測
定装置を示す。反射光線21と入射光線22のなす角度
をθとすると、必要とされるθの範囲で拡散反射板の法
線方向で観測される輝度すなわち反射強度を大きくすれ
ば反射特性に優れる拡散反射板が得られる。必要とされ
るθの範囲が−60°〜60°である場合、図9に示す
ような凹曲面で凹凸が形成されている拡散反射板は、図
10に示したように凹部と凸部の高さHと、凸部のピッ
チPの関係がP=7×Hの関係式で示される直線付近で
あれば、反射特性に優れる拡散反射板が得られる。ま
た、θが−15°〜15°の場合は、P=30×Hの関
係式で示される直線付近であれば反射特性に優れる拡散
反射板が得られる。このことは、法線に対し拡散反射を
60度の範囲の光源で得ようとし、さらに15度の範囲
でより強く得ようとする場合、P=7×Hの関係式とP
=30×Hの関係式で示される2つの直線付近の領域を
複合した形状にできればよいことを示す。むろん、前述
の2つの直線付近の範囲にすべての凹凸が含まれるとは
限定しない。なぜなら凹凸形状作製プロセス上複数の形
状が形成されることは当然であるからである。また、液
晶層のギャップ均一性や光の干渉の影響を考慮しなけれ
ばならない。FIG. 8 shows an apparatus for measuring the reflection characteristics of a diffuse reflection plate according to the present invention. Assuming that the angle between the reflected light beam 21 and the incident light beam 22 is θ, a diffuse reflector having excellent reflection characteristics can be obtained by increasing the luminance observed in the normal direction of the diffuse reflector, that is, the reflection intensity within the required θ range. can get. When the required range of θ is −60 ° to 60 °, the diffuse reflection plate in which the concave and convex portions are formed with the concave curved surface as shown in FIG. 9 has the concave and convex portions as shown in FIG. If the relationship between the height H and the pitch P of the projections is near a straight line represented by the relational expression of P = 7 × H, a diffuse reflector having excellent reflection characteristics can be obtained. When θ is −15 ° to 15 °, a diffuse reflector having excellent reflection characteristics can be obtained near a straight line represented by the relational expression of P = 30 × H. This means that if one seeks to obtain diffuse reflection with respect to the normal with a light source within a range of 60 degrees and further obtains a strong reflection within a range of 15 degrees, the relational expression of P = 7 × H and P
= 30 × H indicates that the area near the two straight lines represented by the relational expression can be formed into a composite shape. Of course, it is not limited that all the irregularities are included in the range near the above-mentioned two straight lines. This is because a plurality of shapes are naturally formed in the uneven shape forming process. In addition, it is necessary to consider the uniformity of the gap of the liquid crystal layer and the influence of light interference.
【0014】したがって、サンドブラスト処理表面の凹
凸の程度は、凸曲面で凹部と凸部の高さの差が0.1×
aμm〜15×aμm、さらには、0.1×aμm〜5
×aμm、凸部のピッチが0.7μm以上150μmあ
るいは画素ピッチのいずれか小さい方以下、さらには2
μm以上150μmあるいは画素ピッチのいずれか小さ
い方以下であることが好ましい。aの値は、薄膜層の材
質により異なり、例えば、2であったり、1あるいは
0.7であることもある。以上は図9に示すような凹曲
面で拡散反射板の凹凸を形成した場合の例であるが、図
11に示すような凹凸複合の曲面で拡散反射板の凹凸を
形成した場合、法線に対し60度以内の光源からの拡散
反射は、図12に示すような凹部と凸部の高さHと、凸
部のピッチPの関係がP=3.5×Hの関係式で示され
る直線付近であれば反射特性に優れる。凹凸形状は、面
内に周期的に並んでいる必要はなく、不規則であっても
よい。またLCDの場合、画素ピッチと異なる周期性が
凹凸形状にあるとモアレが発生するので、凹凸の周期性
は、画素ピッチと同じかまたは整数で割れる周期、ある
いは不規則な配列で凹凸が並んでいることが好ましい。
なお、サンドブラスト処理表面の凹凸形状は不規則な配
列で並んでいるので、故意に周期性をつけない限りLC
Dに用いてモアレが発生することはない。Therefore, the degree of unevenness of the sandblasted surface is such that the difference between the height of the concave portion and the height of the convex portion on the convex curved surface is 0.1 ×.
a μm to 15 × a μm, further 0.1 × a μm to 5
× a μm, the pitch of the projections is 0.7 μm or more and 150 μm or the smaller of the pixel pitch, and 2
It is preferable that the distance be equal to or larger than 150 μm or the smaller of the pixel pitch. The value of a differs depending on the material of the thin film layer, and may be, for example, 2 or 1 or 0.7. The above is an example of the case where the unevenness of the diffuse reflection plate is formed by the concave curved surface as shown in FIG. 9. However, when the unevenness of the diffuse reflection plate is formed by the concave and convex composite surface as shown in FIG. On the other hand, the diffuse reflection from the light source within 60 degrees is a straight line in which the relationship between the height H of the concave portion and the convex portion and the pitch P of the convex portion as shown in FIG. In the vicinity, the reflection characteristics are excellent. The uneven shape does not need to be periodically arranged in the plane, and may be irregular. In the case of LCDs, moiré occurs when the periodicity different from the pixel pitch is uneven, so that the periodicity of the unevenness is the same as the pixel pitch or a period divided by an integer, or the unevenness is arranged in an irregular arrangement. Is preferred.
In addition, the irregularities on the sandblasted surface are arranged in an irregular array.
Moire does not occur when used for D.
【0015】また、凹凸の面形状は特に限定されない
が、複合平面だけでなく凹曲面あるいは凸曲面、凹凸複
合の曲面、さらには球面や放物面に近似した凹曲面ある
いは凸曲面、凹凸複合の曲面であることが好ましい。な
ぜなら、曲面とすることで、より広範囲の光源位置から
の拡散光を期待できるからである。The surface shape of the irregularities is not particularly limited, but is not limited to a composite plane, but may be a concave or convex curved surface, a concave / convex composite curved surface, a concave or convex curved surface approximating a spherical surface or a parabolic surface, or a concave / convex curved surface. It is preferably a curved surface. This is because, by making the surface curved, diffused light from a wider range of light source positions can be expected.
【0016】特に反射型LCD用拡散反射板の場合、L
CDセル内に光拡散面を形成する必要から、平均高低差
Hは、セルギャップやΔndを考慮し、小さいほど好ま
しい。しかし、凸部のピッチPを、光の干渉が生じるほ
ど小さくはできないので、前述のPとHの関係式から、
平均高低差Hの下限が求まる。以下では、理解しやすい
ようにθを絶対値で論じる。LCDセルの屈折率nは、
その構造により異なり、例えばn=1.3の場合必要と
される拡散方向θは、50.3度未満の領域である。5
0.3度以上の拡散方向は、LCDセルと大気の界面で
全反射を起こす。したがって、50.3度以上の拡散方
向の反射強度Rを低く抑え、50.3度未満の反射強度
Rを高める必要がある。例えばn=1.5の場合必要と
される拡散方向θは、41.8度未満の領域である。4
1.8度以上の拡散方向は、LCDセルと大気の界面で
全反射を起こす。したがって、41.8度以上の拡散方
向の反射強度Rを低く抑え、41.8度未満の反射強度
Rを高める必要がある。一般に人がLCDをみる場合、
LCDの正面から見る。この場合、人の目のある方向か
らLCDへ入射する光は少なく、人の目のある方向から
10度以上の角度をなす方向からの入射光が多い。例え
ば、n=1.5の場合、22.8度の大気からの入射光
がLCDセルと大気の界面通過で15度となる。したが
って、LCDセル内に形成する拡散反射板のθ=15度
方向付近の反射強度Rを特に高める必要がある。例え
ば、n=1.3の場合、19.7度の大気からの入射光
がLCDセルと大気の界面通過で15度となる。したが
って、LCDセル内に形成する拡散反射板のθ=15度
方向付近の反射強度Rを特に高める必要がある。反射型
LCD用拡散反射板に用いる光拡散面を製造するには、
以上のような反射強度特性を鑑み、関係式をたて、平均
高低差Hと、ピッチPを設計する必要がある。Particularly, in the case of a diffuse reflection plate for a reflection type LCD, L
Since the light diffusion surface needs to be formed in the CD cell, the average height difference H is preferably as small as possible in consideration of the cell gap and Δnd. However, since the pitch P of the convex portions cannot be made small enough to cause light interference, from the above-described relational expression between P and H,
The lower limit of the average height difference H is obtained. In the following, θ will be discussed as an absolute value for easy understanding. The refractive index n of the LCD cell is
Depending on the structure, for example, the required diffusion direction θ when n = 1.3 is a region of less than 50.3 degrees. 5
A diffusion direction of 0.3 degrees or more causes total reflection at the interface between the LCD cell and the atmosphere. Therefore, it is necessary to keep the reflection intensity R in the diffusion direction of 50.3 degrees or more low and increase the reflection intensity R of less than 50.3 degrees. For example, when n = 1.5, the required diffusion direction θ is a region of less than 41.8 degrees. 4
A diffusion direction of 1.8 degrees or more causes total reflection at the interface between the LCD cell and the atmosphere. Therefore, it is necessary to keep the reflection intensity R in the diffusion direction of 41.8 degrees or more low and increase the reflection intensity R of less than 41.8 degrees. Generally, when people look at LCD,
View from the front of the LCD. In this case, light incident on the LCD from a certain direction of the human eyes is small, and incident light from a direction forming an angle of 10 degrees or more from the certain direction of the human eyes is large. For example, when n = 1.5, the incident light from the atmosphere at 22.8 degrees becomes 15 degrees at the interface between the LCD cell and the atmosphere. Therefore, it is necessary to particularly increase the reflection intensity R near the direction of θ = 15 degrees of the diffuse reflection plate formed in the LCD cell. For example, when n = 1.3, incident light from the air at 19.7 degrees is 15 degrees at the interface between the LCD cell and the air. Therefore, it is necessary to particularly increase the reflection intensity R near the direction of θ = 15 degrees of the diffuse reflection plate formed in the LCD cell. In order to manufacture a light diffusing surface used for a diffuse reflection plate for a reflective LCD,
In view of the above-described reflection intensity characteristics, it is necessary to design the average height difference H and the pitch P based on a relational expression.
【0017】本発明のサンドブラスト処理面は、PET
等のプラスチック、金属、金属酸化膜等に形成される。
サンドブラスト処理表面の凹凸の制御は、通常、サンド
粒径、ブラスト条件あるいはサンド粒径とブラスト条件
の両条件で制御する。また、帝人、東洋紡等から市販の
サンドブラスト済みPETフィルムを購入してサンドブ
ラスト処理面を得ることもできる。The sandblasted surface of the present invention is made of PET
Formed on plastics, metals, metal oxide films, etc.
The control of the unevenness of the sandblasted surface is usually controlled by the sand particle size, the blast condition, or both the sand particle size and the blast condition. A commercially available sandblasted PET film may be purchased from Teijin, Toyobo, or the like to obtain a sandblasted surface.
【0018】特にサンドブラスト処理面をもつPETフ
ィルムは、安価である上、サンド粒径、ブラスト条件等
によって平均ピッチ、平均高低差を制御することで、転
写後の光拡散面による光拡散方向分布を容易に制御、最
適化できる特徴がある。また、サンドブラスト処理面を
もつ金属は、エッチング等によって平均高低差を制御す
ることで、転写後の光拡散面による光拡散方向分布を容
易に制御、最適化できる特徴がある。エッチングの方法
は、硫酸、塩酸、クエン酸、過硫酸アンモニウム、硫酸
及び過酸化水素等を主成分とするエッチング液等を用い
て容易にできる。また、イオンミリング、RIE等のド
ライエッチングによっても可能である。サンドブラスト
処理面の表面を保護する目的で、化学的に安定な薄膜を
サンドブラスト処理表面に積層することも可能である。
この場合、耐摩耗性の向上をはかる目的であってもよ
い。サンドブラスト処理面が、酸化されやすい金属であ
る場合、化学的に安定な薄膜は、サンドブラスト処理面
が大気雰囲気で酸化されやすい為、必要となる。化学的
に安定な薄膜は、ニッケル膜、クロム膜等の金属膜ある
いは、酸化金属膜等がある。化学的に安定な薄膜の形成
方法は、メッキ、真空蒸着、スパッタ、CVD、陽極酸
化等がある。In particular, a PET film having a sandblasted surface is inexpensive, and the light diffusion direction distribution by the light diffusion surface after transfer is controlled by controlling the average pitch and the average height difference according to the sand particle size, blast conditions and the like. It has features that can be easily controlled and optimized. In addition, a metal having a sandblasted surface has a feature that the distribution of the light diffusion direction by the light diffusion surface after transfer can be easily controlled and optimized by controlling the average height difference by etching or the like. The etching method can be easily performed by using an etching solution containing sulfuric acid, hydrochloric acid, citric acid, ammonium persulfate, sulfuric acid, hydrogen peroxide or the like as a main component. Further, it is also possible by dry etching such as ion milling and RIE. For the purpose of protecting the surface of the sandblasted surface, a chemically stable thin film can be laminated on the sandblasted surface.
In this case, the purpose may be to improve the wear resistance. When the sandblasted surface is a metal that is easily oxidized, a chemically stable thin film is necessary because the sandblasted surface is easily oxidized in the air atmosphere. Examples of the chemically stable thin film include a metal film such as a nickel film and a chromium film, and a metal oxide film. Methods for forming a chemically stable thin film include plating, vacuum deposition, sputtering, CVD, and anodic oxidation.
【0019】以上反射型LCD表示装置で説明したが、
本発明の光拡散面は外部光線を拡散させることが必要な
デバイスに用いることが出来る。例えば太陽電池の効率
向上を目的とした拡散反射板の光拡散面がある。例えば
ディスプレイ表面の写り込みを防止することを目的とし
たアンチグレア処理表面がある。さらに、これらの製造
に使用される転写フィルムの光拡散面がある。図15
は、太陽電池の断面図であり、30は半導体層、31は
透明電極である。The reflection type LCD display device has been described above.
The light diffusing surface of the present invention can be used for devices that need to diffuse external light. For example, there is a light diffusion surface of a diffuse reflection plate for the purpose of improving the efficiency of a solar cell. For example, there is an anti-glare treated surface for the purpose of preventing reflection on the display surface. In addition, there is a light diffusing surface of the transfer film used in their manufacture. FIG.
Is a cross-sectional view of the solar cell, 30 is a semiconductor layer, and 31 is a transparent electrode.
【0020】[0020]
【実施例】実施例1 図6により説明する。ガラス基板1上に下記薄膜層形成
用溶液を、スピンコートし2μmの膜厚の薄膜層4を形
成する。次に、帝人社テトロンフィルムマット品PS1
を薄膜層4にサンドブラスト面の凹凸面が接するように
ラミネータ(ロールラミネータHLM1500、日立化
成テクノプラント社製)を用いて基板温度90℃、ロー
ル温度80℃、ロール圧力7kg/平方cm、速度0.
5m/分でラミネートし、ガラス基板上に薄膜層、テト
ロンフィルムが積層された基板を得た。次に、テトロン
フィルムを剥離し、ガラス基板上に不規則な凹凸形状の
表面の薄膜層4を得た。次に、オーブンで230℃、3
0minの熱硬化をし、真空蒸着法で、アルミニウム薄
膜を0.2μmの膜厚になるよう積層し反射層を形成し
た。図13には方位角(φ)を一定とした場合の反射強
度(標準白色板に対する相対強度)の入射角度依存性を
示す。入射角度−60°〜60°の範囲で十分な反射強
度が得られ、反射特性にすぐれた拡散反射板を得ること
ができることが分かった。 薄膜層形成用溶液:ポリマーとしてスチレン、メチルメ
タクリレート、エチルアクリレート、アクリル酸、グリ
シジルメタクリレート共重合樹脂を用いた(ポリマー
A)。分子量は約35000、酸価は110である。部
は重量部(以下同じ)。 (ポリマー) ポリマーA 70部 (モノマー) ペンタエリスリトールテトラアクリレート 30部 (光開始剤) イルガキュアー369(チバスペシャルティーケミカルズ) 2.2部 N,N−テトラエチル−4,4’−ジアミノベンゾフェノン 2.2部 (溶剤) プロピレングリコールモノメチルエーテル 492部 (重合禁止剤) p−メトキシフェノール 0.1部 (界面活性剤) パーフルオロアルキルアルコキシレート 0.01部 EXAMPLE 1 Example 1 will be described with reference to FIG. The following thin film layer forming solution is spin-coated on a glass substrate 1 to form a thin film layer 4 having a thickness of 2 μm. Next, Teijin Tetron film mat PS1
The substrate temperature was 90 ° C., the roll temperature was 80 ° C., the roll pressure was 7 kg / cm 2, and the speed was 0.
Lamination was performed at 5 m / min to obtain a substrate in which a thin film layer and a tetron film were laminated on a glass substrate. Next, the tetron film was peeled off to obtain a thin film layer 4 having a surface with irregular irregularities on the glass substrate. Next, in an oven at 230 ° C, 3
After heat curing for 0 min, a reflective layer was formed by laminating an aluminum thin film to a thickness of 0.2 μm by vacuum evaporation. FIG. 13 shows the incident angle dependence of the reflection intensity (relative intensity with respect to the standard white plate) when the azimuth (φ) is fixed. It was found that a sufficient reflection intensity was obtained in the range of the incident angle of −60 ° to 60 °, and that a diffuse reflection plate having excellent reflection characteristics could be obtained. Thin film layer forming solution: Styrene, methyl methacrylate, ethyl acrylate, acrylic acid, glycidyl methacrylate copolymer resin was used as a polymer (polymer A). The molecular weight is about 35,000 and the acid value is 110. Parts are parts by weight (the same applies hereinafter). (Polymer) 70 parts of polymer A (monomer) 30 parts of pentaerythritol tetraacrylate (photoinitiator) 2.2 parts of Irgacure 369 (Chiba Specialty Chemicals) 2.2 parts of N, N-tetraethyl-4,4'-diaminobenzophenone 2.2 Parts (solvent) Propylene glycol monomethyl ether 492 parts (polymerization inhibitor) p-methoxyphenol 0.1 part (surfactant) Perfluoroalkyl alkoxylate 0.01 part
【0021】実施例2 図7により説明する。銅管に5μmシリカでサンドブラ
ストを施したのち、1wt%の希硫酸で20secソフ
トエッチングし、メルテックス社のカパーグリーム12
5Aを5倍に希釈した溶液により防錆処理し、微細形状
のロール原盤とした。次に、ベースフィルム7に厚さ1
00μmのポリエチレンテレフタレートフィルムを用
い、このベースフィルム上に下記組成の感光性樹脂組成
物を溶剤(プロピレングリコールモノエチルエーテルア
セテート)で溶解し、コンマコーターで20μmの膜厚
になるよう塗布乾燥し下塗り層9とした。次にロール原
盤を押しあて紫外線を照射し光硬化性樹脂を硬化しロー
ル原盤を分離し、不規則な凹凸形状を光硬化性樹脂層
(下塗り層)の表面に形成した。次に光硬化性樹脂層
(下塗り層)上に下記薄膜層形成用溶液をコンマコータ
ーで2μmの膜厚になるよう塗布乾燥し薄膜層4を形成
し、カバーフィルム8としてポリエチレンフィルムを被
覆して転写フィルムを得た。Embodiment 2 This will be described with reference to FIG. The copper tube was sand-blasted with 5 μm silica, and then soft-etched with 1 wt% of dilute sulfuric acid for 20 sec.
Rust prevention treatment was carried out with a solution obtained by diluting 5A to 5 times to obtain a roll master having a fine shape. Next, a thickness of 1
Using a 00 μm polyethylene terephthalate film, a photosensitive resin composition having the following composition was dissolved on this base film with a solvent (propylene glycol monoethyl ether acetate), and coated and dried with a comma coater to a thickness of 20 μm to form an undercoat layer. It was set to 9. Next, the roll master was pressed and irradiated with ultraviolet rays to cure the photocurable resin, the roll master was separated, and irregular irregularities were formed on the surface of the photocurable resin layer (undercoat layer). Next, a solution for forming a thin film layer described below is applied to the photocurable resin layer (undercoat layer) with a comma coater to a thickness of 2 μm and dried to form a thin film layer 4, and a polyethylene film is coated as a cover film 8. A transfer film was obtained.
【0022】次に、この転写フィルムのカバーフィルム
を剥がしながら、薄膜層4がガラス基板1に接する様に
ラミネータ(ロールラミネータHLM1500、日立化
成テクノプラント社製商品名)を用いて基板温度90
℃、ロール温度80℃、ロール圧力7kg/平方cm、
速度0.5m/分でラミネートし、ガラス基板上に薄膜
層、光硬化性樹脂層(下塗り層)、ベースフィルムが積
層された基板を得た。次に、光硬化性樹脂層(下塗り
層)、ベースフィルムを剥離し、ガラス基板上に不規則
な凹凸形状の表面の薄膜層を得た。次に、オーブンで2
30℃、30minの熱硬化をし、真空蒸着法で、アル
ミニウム薄膜を0.2μmの膜厚になるよう積層し反射
層を形成した。図14には方位角(φ)を一定とした場
合の反射強度(標準白色板に対する相対強度)の入射角
度依存性を示す。入射角度−60°〜60°の範囲で十
分な反射強度が得られ、反射特性にすぐれた拡散反射板
を得ることができることが分かった。 感光性樹脂溶液(%は重量%): アクリル酸ーブチルアクリレートービニルアセテート共重合樹脂 33% ブチルアクリレート(モノマー) 53% ビニルアセテート(モノマー) 8% アクリル酸(モノマー) 2% ヘキチンジオールアクレレート(モノマー) 1% ベンゾインイソブチルエーテル(光開始剤) 3% 薄膜層形成用溶液:ポリマーとしてスチレン、メチルメ
タクリレート、エチルアクリレート、アクリル酸、グリ
シジルメタクリレート共重合樹脂を用いた(ポリマー
A)。分子量は約35000、酸価は110である。部
は重量部(以下同じ)。 (ポリマー) ポリマーA 70部 (モノマー) ペンタエリスリトールテトラアクリレート 30部 (光開始剤) イルガキュアー369(チバスペシャルティーケミカルズ) 2.2部 N,N−テトラエチル−4,4’−ジアミノベンゾフェノン 2.2部 (溶剤) プロピレングリコールモノメチルエーテル 492部 (重合禁止剤) p−メトキシフェノール 0.1部 (界面活性剤) パーフルオロアルキルアルコキシレート 0.01部 Next, while peeling off the cover film of the transfer film, a laminator (roll laminator HLM1500, trade name of Hitachi Chemical Technoplant Co., Ltd.) is used to set the substrate temperature to 90 so that the thin film layer 4 contacts the glass substrate 1.
° C, roll temperature 80 ° C, roll pressure 7 kg / square cm,
Lamination was performed at a speed of 0.5 m / min to obtain a substrate in which a thin film layer, a photocurable resin layer (undercoat layer), and a base film were laminated on a glass substrate. Next, the photocurable resin layer (undercoat layer) and the base film were peeled off to obtain a thin film layer having a surface with irregular irregularities on a glass substrate. Then, in the oven 2
The film was thermally cured at 30 ° C. for 30 minutes, and an aluminum thin film was laminated to a thickness of 0.2 μm by a vacuum evaporation method to form a reflective layer. FIG. 14 shows the incident angle dependence of the reflection intensity (relative intensity with respect to the standard white plate) when the azimuth (φ) is fixed. It was found that a sufficient reflection intensity was obtained in the range of the incident angle of −60 ° to 60 °, and that a diffuse reflection plate having excellent reflection characteristics could be obtained. Photosensitive resin solution (% is% by weight): butyl acrylate-vinyl acetate copolymer resin 33% butyl acrylate (monomer) 53% vinyl acetate (monomer) 8% acrylic acid (monomer) 2% hexinediol acrylate (Monomer) 1% Benzoin isobutyl ether (photoinitiator) 3% Thin film layer forming solution: Styrene, methyl methacrylate, ethyl acrylate, acrylic acid, glycidyl methacrylate copolymer resin was used as a polymer (polymer A). The molecular weight is about 35,000 and the acid value is 110. Parts are parts by weight (the same applies hereinafter). (Polymer) 70 parts of polymer A (monomer) 30 parts of pentaerythritol tetraacrylate (photoinitiator) 2.2 parts of Irgacure 369 (Chiba Specialty Chemicals) 2.2 parts of N, N-tetraethyl-4,4'-diaminobenzophenone 2.2 Parts (solvent) Propylene glycol monomethyl ether 492 parts (polymerization inhibitor) p-methoxyphenol 0.1 part (surfactant) Perfluoroalkyl alkoxylate 0.01 part
【0023】[0023]
【発明の効果】本発明の反射型液晶表示装置等の光拡散
部材では、良好な反射特性を有する拡散反射板等の光拡
散部材を効率良く製造することができ、かつ微細形状の
凹凸をあらかじめ任意に適切に設定しておくことによっ
て、反射特性を自由に制御でき、かつ再現性のよい反射
特性が得られる。According to the light diffusing member of the present invention such as a reflection type liquid crystal display device, a light diffusing member such as a diffuse reflection plate having good reflection characteristics can be manufactured efficiently, and fine irregularities are formed in advance. By appropriately setting the reflection characteristics, the reflection characteristics can be freely controlled and the reflection characteristics with good reproducibility can be obtained.
【図1】 本発明の光拡散面を用いた拡散反射板の断面
図。FIG. 1 is a cross-sectional view of a diffuse reflection plate using a light diffusion surface according to the present invention.
【図2】 反射型LCDの断面図。FIG. 2 is a cross-sectional view of a reflective LCD.
【図3】 本発明の光拡散面の形成に使用される金属メ
ッキ膜の断面図。FIG. 3 is a cross-sectional view of a metal plating film used for forming a light diffusion surface according to the present invention.
【図4】 本発明の光拡散面の形成に使用される金属メ
ッキ膜の断面図。FIG. 4 is a cross-sectional view of a metal plating film used for forming a light diffusing surface according to the present invention.
【図5】 本発明の光拡散面の形成に使用される金属メ
ッキ膜の断面図。FIG. 5 is a cross-sectional view of a metal plating film used for forming a light diffusion surface according to the present invention.
【図6】 本発明の実施例1の光拡散面を形成した薄膜
層の断面図。FIG. 6 is a cross-sectional view of a thin film layer on which a light diffusion surface is formed according to the first embodiment of the present invention.
【図7】 本発明の実施例2の光拡散面を形成した転写
フィルム、転写フィルムで形成した拡散反射板の製造工
程を示す断面図。FIG. 7 is a cross-sectional view illustrating a manufacturing process of a transfer film having a light diffusing surface and a diffuse reflection plate formed of the transfer film according to the second embodiment of the present invention.
【図8】 本発明の光拡散面の反射光特性を測定する装
置の斜視図。FIG. 8 is a perspective view of an apparatus for measuring a reflected light characteristic of a light diffusing surface according to the present invention.
【図9】 本発明による拡散反射板の断面図。FIG. 9 is a sectional view of a diffuse reflection plate according to the present invention.
【図10】 本発明の図9に示す拡散反射板の正面と光
源がなす角度と凹凸部の高さの差と凸部のピッチとの関
係を示す図。10 is a diagram showing a relationship between an angle formed by the light source and the front surface of the diffuse reflection plate shown in FIG. 9 of the present invention, a difference in height of the concave and convex portions, and a pitch of the convex portions.
【図11】 本発明による拡散反射板の断面図。FIG. 11 is a sectional view of a diffuse reflection plate according to the present invention.
【図12】 本発明の図11に示す拡散反射板の正面と
光源がなす角度と凹凸部の高さの差と凸部のピッチとの
関係を示す図。FIG. 12 is a diagram showing the relationship between the angle formed by the light source and the front surface of the diffuse reflection plate shown in FIG. 11 of the present invention, the difference between the heights of the concave and convex portions, and the pitch of the convex portions.
【図13】 本発明の実施例1の拡散反射板の反射特性
の入射角依存性を示すグラフ。FIG. 13 is a graph showing the incident angle dependence of the reflection characteristics of the diffuse reflection plate according to the first embodiment of the present invention.
【図14】 本発明の実施例2の拡散反射板の反射特性
の入射角依存性を示すグラフ。FIG. 14 is a graph showing the incident angle dependence of the reflection characteristics of the diffuse reflection plate of Example 2 of the present invention.
【図15】 太陽電池の断面図。FIG. 15 is a cross-sectional view of a solar cell.
1.ガラス基板 2.サンドブラスト処理面母材 3.反射膜 4.薄膜層 5.化学的に安定な薄膜 6.芯材 7.ベースフィルム 8.カバーフィルム 9.下塗り層 12.アンチグレアフィルム 13.画素電極 14.薄膜トランジスタ 15.配向膜 16.液晶層 17.スペーサ 18.位相差フィルム 19.偏光板 20.試料 21.反射光線 22.入射光線 23.輝度計 30.半導体層 31.透明電極 1. Glass substrate 2. 2. Sandblasted surface base material Reflective film 4. 4. Thin film layer 5. Chemically stable thin film Core material 7. Base film 8. 8. cover film Undercoat layer 12. Anti-glare film 13. Pixel electrode 14. Thin film transistor 15. Alignment film 16. Liquid crystal layer 17. Spacer 18. Retardation film 19. Polarizing plate 20. Sample 21. Reflected light 22. Incident light ray 23. Luminance meter 30. Semiconductor layer 31. Transparent electrode
フロントページの続き (72)発明者 高根 信明 茨城県つくば市和台48 日立化成工業株式 会社筑波開発研究所内 (72)発明者 木沢 桂子 茨城県つくば市和台48 日立化成工業株式 会社筑波開発研究所内 Fターム(参考) 2H042 BA03 BA14 BA15 BA20 2H091 FA08X FA11X FA14X FA14Y FA31X FA31Y FA37X FB08 FC01 FC06 FC25 FC26 FD06 FD14 GA12 Continued on the front page (72) Inventor Nobuaki Takane 48 Wadai, Tsukuba, Ibaraki Prefecture, Hitachi Chemical Co., Ltd.Tsukuba Development Laboratories (72) Inventor Keiko Kizawa 48 Wadai, Tsukuba, Ibaraki Pref. F-term (reference) 2H042 BA03 BA14 BA15 BA20 2H091 FA08X FA11X FA14X FA14Y FA31X FA31Y FA37X FB08 FC01 FC06 FC25 FC26 FD06 FD14 GA12
Claims (12)
写した面の光拡散面を備える光拡散部材。1. A light diffusing member having a light diffusing surface to which the uneven shape of a sandblasted surface is transferred.
写した面を転写した面の光拡散面を備える光拡散部材。2. A light diffusing member having a light diffusing surface on which a surface on which a concavo-convex shape of a sandblasted surface is transferred is transferred.
は2記載の光拡散部材。3. The light diffusion member according to claim 1, wherein a reflection film is formed on the light diffusion surface.
強度(R)と、完全拡散面の反射光強度(R0)との比
(R/R0)が、拡散方向60度以上の領域で1未満と
なり、拡散方向15度で1以上となる請求項1〜3各項
記載の光拡散部材。4. The ratio (R / R0) of the reflected light intensity (R) of the light diffusing surface when the reflecting film is formed to the reflected light intensity (R0) of the perfect diffusing surface is 60 degrees or more in the diffusion direction. The light diffusion member according to claim 1, wherein the light diffusion member is less than 1 in a region and is 1 or more in a diffusion direction of 15 degrees.
平均ピッチ0.7〜150μmである請求項1〜4各項
記載の光拡散部材。5. The unevenness of the sandblasted surface is as follows:
The light diffusing member according to any one of claims 1 to 4, wherein the average pitch is 0.7 to 150 m.
面の少なくとも一部に被覆されているサンドブラスト処
理表面の凹凸形状を転写する工程を備える請求項1〜5
各項記載の光拡散部材の製造法。6. The method according to claim 1, further comprising the step of transferring the uneven shape of the sandblasted surface coated on at least a part of the roll core material surface, the belt surface or the roll surface.
A method for producing the light diffusing member according to any one of the above items.
チング工程及び(2)化学的に安定な薄膜の積層工程の
少なくともいずれかの工程を備える請求項6記載の光拡
散部材の製造法。7. The method for manufacturing a light diffusing member according to claim 6, further comprising at least one of (1) an etching step and (2) a lamination step of a chemically stable thin film after the sandblasting step.
ム又はニッケルとクロムの積層メッキ薄膜である請求項
7記載の光拡散部材の製造法。8. The method for manufacturing a light diffusing member according to claim 7, wherein the chemically stable thin film is nickel, chromium, or a laminated plating thin film of nickel and chromium.
た仮支持体に、薄膜層が積層されており、前記薄膜層の
前記仮支持体に積層されていない面が被転写基板への接
着面を構成する転写フィルム。9. A thin film layer is laminated on the temporary support on which the light diffusion surface according to claim 1 is formed, and a surface of the thin film layer which is not laminated on the temporary support is a transferred substrate. Transfer film that constitutes the surface to be adhered to.
成された反射型液晶ディスプレイ用拡散反射板。10. A diffuse reflection plate for a reflection type liquid crystal display, wherein the light diffusion surface according to claim 1 is formed.
成されたアンチグレアフィルム。11. An anti-glare film on which the light diffusing surface according to claim 1 is formed.
成された太陽電池用光拡散板。12. A light diffusing plate for a solar cell, wherein the light diffusing surface according to claim 1 is formed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP11091611A JP2000284106A (en) | 1999-03-31 | 1999-03-31 | Light diffusion member, its production and transfer film |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11091611A JP2000284106A (en) | 1999-03-31 | 1999-03-31 | Light diffusion member, its production and transfer film |
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Publication Number | Publication Date |
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ID=14031376
Family Applications (1)
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JP11091611A Pending JP2000284106A (en) | 1999-03-31 | 1999-03-31 | Light diffusion member, its production and transfer film |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006053371A (en) * | 2004-08-12 | 2006-02-23 | Sumitomo Chemical Co Ltd | Antiglare film, method of manufacturing the same, method of manufacturing die therefor and display device |
EP1632796A1 (en) * | 2004-09-01 | 2006-03-08 | Sony Corporation | Light-diffusing film and screen including the same |
JP2006133700A (en) * | 2004-11-09 | 2006-05-25 | Seiko Epson Corp | Lens substrate, manufacturing method of lens substrate, transmission type screen and rear type projector |
JP2006335028A (en) * | 2005-06-06 | 2006-12-14 | Sony Corp | Production method of mold for duplicating light diffusion sheet, light diffusion sheet and production method of the same, and screen |
KR100668776B1 (en) | 2005-11-16 | 2007-01-12 | 제일모직주식회사 | Light diffuser plate for lcd back light unit |
CN102009329A (en) * | 2009-09-03 | 2011-04-13 | 住友化学株式会社 | Method of manufacturing antiglare film and method of manufacturing mold thereof |
JP2011214052A (en) * | 2010-03-31 | 2011-10-27 | Sumitomo Chemical Co Ltd | Etching apparatus and method of manufacturing die |
JP2013187245A (en) * | 2012-03-06 | 2013-09-19 | Stanley Electric Co Ltd | Semiconductor light-emitting device |
-
1999
- 1999-03-31 JP JP11091611A patent/JP2000284106A/en active Pending
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006053371A (en) * | 2004-08-12 | 2006-02-23 | Sumitomo Chemical Co Ltd | Antiglare film, method of manufacturing the same, method of manufacturing die therefor and display device |
EP1632796A1 (en) * | 2004-09-01 | 2006-03-08 | Sony Corporation | Light-diffusing film and screen including the same |
US7990618B2 (en) | 2004-09-01 | 2011-08-02 | Sony Corporation | Light-diffusing film and screen including the same |
JP2006133700A (en) * | 2004-11-09 | 2006-05-25 | Seiko Epson Corp | Lens substrate, manufacturing method of lens substrate, transmission type screen and rear type projector |
JP2006335028A (en) * | 2005-06-06 | 2006-12-14 | Sony Corp | Production method of mold for duplicating light diffusion sheet, light diffusion sheet and production method of the same, and screen |
KR100668776B1 (en) | 2005-11-16 | 2007-01-12 | 제일모직주식회사 | Light diffuser plate for lcd back light unit |
CN102009329A (en) * | 2009-09-03 | 2011-04-13 | 住友化学株式会社 | Method of manufacturing antiglare film and method of manufacturing mold thereof |
JP2011214052A (en) * | 2010-03-31 | 2011-10-27 | Sumitomo Chemical Co Ltd | Etching apparatus and method of manufacturing die |
JP2013187245A (en) * | 2012-03-06 | 2013-09-19 | Stanley Electric Co Ltd | Semiconductor light-emitting device |
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