JP2000273350A - Colored aluminum flake pigment, metallic coating material, and method for forming coating film - Google Patents
Colored aluminum flake pigment, metallic coating material, and method for forming coating filmInfo
- Publication number
- JP2000273350A JP2000273350A JP11076220A JP7622099A JP2000273350A JP 2000273350 A JP2000273350 A JP 2000273350A JP 11076220 A JP11076220 A JP 11076220A JP 7622099 A JP7622099 A JP 7622099A JP 2000273350 A JP2000273350 A JP 2000273350A
- Authority
- JP
- Japan
- Prior art keywords
- pigment
- weight
- aluminum flake
- coating
- colored aluminum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
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- 238000000576 coating method Methods 0.000 title claims abstract description 76
- 239000011248 coating agent Substances 0.000 title claims abstract description 74
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 68
- 239000000463 material Substances 0.000 title claims abstract description 13
- 238000000034 method Methods 0.000 title claims description 25
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- YQLZOAVZWJBZSY-UHFFFAOYSA-N decane-1,10-diamine Chemical compound NCCCCCCCCCCN YQLZOAVZWJBZSY-UHFFFAOYSA-N 0.000 description 1
- 239000013530 defoamer Substances 0.000 description 1
- PPSZHCXTGRHULJ-UHFFFAOYSA-N dioxazine Chemical compound O1ON=CC=C1 PPSZHCXTGRHULJ-UHFFFAOYSA-N 0.000 description 1
- QFTYSVGGYOXFRQ-UHFFFAOYSA-N dodecane-1,12-diamine Chemical compound NCCCCCCCCCCCCN QFTYSVGGYOXFRQ-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000009503 electrostatic coating Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- SEPFQHJECFKHGD-UHFFFAOYSA-N henicos-2-ene Chemical group CCCCCCCCCCCCCCCCCCC=CC SEPFQHJECFKHGD-UHFFFAOYSA-N 0.000 description 1
- PWSKHLMYTZNYKO-UHFFFAOYSA-N heptane-1,7-diamine Chemical compound NCCCCCCCN PWSKHLMYTZNYKO-UHFFFAOYSA-N 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- UHOKSCJSTAHBSO-UHFFFAOYSA-N indanthrone blue Chemical compound C1=CC=C2C(=O)C3=CC=C4NC5=C6C(=O)C7=CC=CC=C7C(=O)C6=CC=C5NC4=C3C(=O)C2=C1 UHOKSCJSTAHBSO-UHFFFAOYSA-N 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- PXZQEOJJUGGUIB-UHFFFAOYSA-N isoindolin-1-one Chemical compound C1=CC=C2C(=O)NCC2=C1 PXZQEOJJUGGUIB-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 description 1
- 239000000944 linseed oil Substances 0.000 description 1
- 235000021388 linseed oil Nutrition 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 229940018564 m-phenylenediamine Drugs 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 229920003145 methacrylic acid copolymer Polymers 0.000 description 1
- 229940117841 methacrylic acid copolymer Drugs 0.000 description 1
- YDKNBNOOCSNPNS-UHFFFAOYSA-N methyl 1,3-benzoxazole-2-carboxylate Chemical compound C1=CC=C2OC(C(=O)OC)=NC2=C1 YDKNBNOOCSNPNS-UHFFFAOYSA-N 0.000 description 1
- WBYWAXJHAXSJNI-UHFFFAOYSA-N methyl p-hydroxycinnamate Natural products OC(=O)C=CC1=CC=CC=C1 WBYWAXJHAXSJNI-UHFFFAOYSA-N 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000012454 non-polar solvent Substances 0.000 description 1
- NZIDBRBFGPQCRY-UHFFFAOYSA-N octyl 2-methylprop-2-enoate Chemical compound CCCCCCCCOC(=O)C(C)=C NZIDBRBFGPQCRY-UHFFFAOYSA-N 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 1
- PJQYNUFEEZFYIS-UHFFFAOYSA-N perylene maroon Chemical compound C=12C3=CC=C(C(N(C)C4=O)=O)C2=C4C=CC=1C1=CC=C2C(=O)N(C)C(=O)C4=CC=C3C1=C42 PJQYNUFEEZFYIS-UHFFFAOYSA-N 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- IZMJMCDDWKSTTK-UHFFFAOYSA-N quinoline yellow Chemical compound C1=CC=CC2=NC(C3C(C4=CC=CC=C4C3=O)=O)=CC=C21 IZMJMCDDWKSTTK-UHFFFAOYSA-N 0.000 description 1
- 229960004889 salicylic acid Drugs 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- KOZCZZVUFDCZGG-UHFFFAOYSA-N vinyl benzoate Chemical compound C=COC(=O)C1=CC=CC=C1 KOZCZZVUFDCZGG-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 1
- 229910000165 zinc phosphate Inorganic materials 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Pigments, Carbon Blacks, Or Wood Stains (AREA)
- Paints Or Removers (AREA)
- Powder Metallurgy (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、優れた外観と、鮮
やかさおよび隠蔽性を兼ね備えたソリッド調の色調を与
るメタリック顔料およびそれを使った塗料とその塗装方
法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a metallic pigment giving a solid color tone having excellent appearance, vividness and hiding power, a paint using the same, and a method of coating the same.
【0002】[0002]
【従来の技術】アルミニウムフレーク顔料と着色顔料を
塗料に配合する従来の方法では、隠蔽性が優れ、塗膜外
観も良好であるが、アルミニウムフレーク顔料からの直
接反射により色調が濁り、鮮やかな色調がえられない。
また、きらきらした感じとなる傾向が有り、落ち着いた
緻密感のあるソリッド調の色調が得られなかった。ま
た、着色顔料単独で用いる方法では、隠蔽性が劣り、ベ
ースコート層を厚くする必要がある。近年においては着
色アルミニウム顔料を用いる方法も開示報告されている
が、従来のメタリック塗料用着色アルミニウムフレーク
顔料としては平均粒径13〜70μm、平均粒子厚さは
トータルで2μm以上のものが使用されていた。また、
その彩度は5〜30、フリップフロップ値(以下、「F
F値」又は「FF」ということもある。)が0.5〜
1.5程度のものが用いられていた。このような着色ア
ルミニウム顔料を使用した場合、平均粒径、厚み共に大
きいため、ベースコート塗面上でのアルミニウムフレー
クの突き出し多くなり、クリヤーコートを施しても光沢
が上がらず、満足な外観が得られない。また、平均粒径
が大きいため、着色アルミニウムフレーク顔料の粒子が
目立ち、緻密なソリッド調の色調を得ることができなか
った。さらに、着色アルミニウムフレーク顔料の厚みも
大きく隠蔽性が悪いため、ベースコート層を厚くしない
と完全に被塗基材を隠蔽することができなかった。2. Description of the Related Art The conventional method of blending an aluminum flake pigment and a coloring pigment in a paint has excellent concealing properties and good coating appearance, but the color tone becomes turbid due to direct reflection from the aluminum flake pigment, and the color tone is vivid. I can't get it.
In addition, the color tended to be brilliant, and a calm and dense solid color tone could not be obtained. Further, in the method using only the coloring pigment, the concealing property is inferior, and the base coat layer needs to be thick. In recent years, a method using a colored aluminum pigment has also been disclosed and reported. However, as a conventional colored aluminum flake pigment for metallic paint, those having an average particle diameter of 13 to 70 μm and an average particle thickness of 2 μm or more are used in total. Was. Also,
The saturation is 5 to 30, and the flip-flop value (hereinafter referred to as “F
It may also be referred to as "F value" or "FF". ) Is 0.5 ~
About 1.5 were used. When such a colored aluminum pigment is used, the average particle size and the thickness are both large, so that aluminum flakes protrude more on the base coat coated surface, and the gloss does not increase even when the clear coat is applied, and a satisfactory appearance is obtained. Absent. In addition, since the average particle size was large, the particles of the colored aluminum flake pigment were conspicuous, and a dense solid color tone could not be obtained. Furthermore, since the thickness of the colored aluminum flake pigment is large and the concealing property is poor, the base material cannot be completely concealed unless the base coat layer is thickened.
【0003】[0003]
【発明が解決しようとする課題】本発明が解決しようと
する課題は、(1)光沢を有する優れた塗膜外観が得ら
れ、緻密感のあるソリッド調の色調を与える着色アルミ
ニウムフレーク顔料を提供すること。(2)隠蔽性が優
れ、鮮やかなソリッド調メタリック塗膜を与る塗料を提
供すること。(3)光沢を有する外観の優れた塗膜を与
える塗料を提供すること。(4)上記塗料を用いた塗膜
形成方法を提供することである。The problems to be solved by the present invention are as follows: (1) To provide a colored aluminum flake pigment which gives an excellent appearance of a glossy coating film and gives a dense solid color tone. To do. (2) To provide a paint having excellent concealing properties and giving a vivid solid metallic coating film. (3) To provide a paint which gives a glossy coating film having an excellent appearance. (4) An object of the present invention is to provide a method for forming a coating film using the paint.
【0004】[0004]
【課題を解決するための手段】本発明者らは鋭意創意工
夫を重ねた結果、本発明を完成させた。すなわち本発明
は、 1.平均粒子径D50が5.0〜9.0μm、粒子平均
厚みtが0.4〜1.0μm、2μm以下の粒子の含有
量が4重量%以下、25μm以上の粒子の含有量が0.
5重量%以下である着色アルミニウムフレーク顔料。 2.彩度Means for Solving the Problems The present inventors have made intensive and creative efforts and completed the present invention. That is, the present invention provides: The average particle diameter D 50 5.0~9.0μm, 0.4~1.0μm grain average thickness t, the content of particles smaller than 2μm is 4 wt% or less, the content of 25μm or more particles 0.
A colored aluminum flake pigment which is not more than 5% by weight. 2. saturation
【0005】[0005]
【数2】 が15以上、FF値が0.25〜0.75である上記1
記載の着色アルミニウムフレーク顔料。 3.塗料中の塗料固形分100重量部に対し、上記1ま
たは2記載の着色アルミニウムフレーク顔料1種または
2種以上を0.1〜30重量部を含有するメタリック塗
料。 4.塗料中のビヒクル固形分100重量部に対し、請求
項1または2記載の着色アルミニウムフレーク顔料1種
または2種以上を0.1〜30重量部及び上記着色アル
ミニウムフレーク顔料以外の光輝性顔料0.05〜20
重量部を含有するメタリック塗料。 5.請求項3又は4記載のメタリック塗料に、さらに着
色顔料を含有するメタリック顔料。 6.被塗基材面に、上記3記載のメタリック塗料をベー
スコートした後、クリヤー塗料をトップコートし、ベー
スコートとトップコートを同時に硬化させることを特徴
とする塗膜形成方法。を提供する。 以下、本発明をさらにに詳述する。(Equation 2) Is 1 or more and the FF value is 0.25 to 0.75.
The colored aluminum flake pigment of the above. 3. A metallic paint containing 0.1 to 30 parts by weight of one or more of the colored aluminum flake pigments according to the above 1 or 2, based on 100 parts by weight of the solid content of the paint in the paint. 4. 0.1 to 30 parts by weight of one or more of the colored aluminum flake pigments according to claim 1 or 2 and 100 or more of the glitter solid pigment other than the colored aluminum flake pigment based on 100 parts by weight of the vehicle solid content in the paint. 05-20
Metallic paint containing parts by weight. 5. A metallic pigment further comprising a color pigment in the metallic paint according to claim 3 or 4. 6. A method for forming a coating film, comprising: after a base coat of the metallic paint described in 3 above on a surface of a substrate to be coated, top coating the clear paint, and simultaneously curing the base coat and the top coat. I will provide a. Hereinafter, the present invention will be described in more detail.
【0006】<着色アルミニウムフレーク顔料>本発明
の着色アルミニウムフレーク顔料の平均粒子径D
50は、5.0〜9.0μmであり、平均粒子径D50
が5μm未満の場合には、鮮やかな色調が得られない。
一方、9μmを超える場合には、光沢の優れた外観が得
られず、また、ソリッド調の色調が得られない。該フレ
ークの粒子平均厚みtは、0.4〜1.0μmが適当
で、好ましくは0.5〜0.8μmである。粒子平均厚
みtが0.4μm未満の薄い場合には、アルミニウムフ
レークの表面積が大きくなるため、顔料の付着密度が下
がり、十分な鮮やかな色調が得られない。一方、1μm
を超える厚い場合は、ベースコート塗面上でのアルミニ
ウムフレークの突き出し多くなり、クリヤーコートを施
しても光沢が上がらず、満足な外観が得られない。ま
た、2μm以下の粒子の含有量が全体の4重量%以下で
ある必要があり、4重量%を超える場合には、微細粒子
による濁りを生じ、鮮やかな色調が得られない。さらに
25μm以上の粒子の含有量は、全体の0.5重量%以
下にする必要があり、0.5重量%を超える場合は、ベ
ースコート塗面上での着色アルミニウムフレークの突き
出しが多くなり、クリヤーコートを施しても光沢が上が
らず、満足な外観が得られない。<Colored aluminum flake pigment> Average particle diameter D of the colored aluminum flake pigment of the present invention
50 is 5.0 to 9.0 μm, and the average particle diameter D 50
Is less than 5 μm, a vivid color tone cannot be obtained.
On the other hand, if it exceeds 9 μm, an excellent glossy appearance cannot be obtained, and a solid color tone cannot be obtained. The average particle thickness t of the flakes is suitably from 0.4 to 1.0 μm, and preferably from 0.5 to 0.8 μm. If the average particle thickness t is less than 0.4 μm, the surface area of the aluminum flakes becomes large, so that the adhesion density of the pigment is lowered and a sufficient vivid color tone cannot be obtained. On the other hand, 1 μm
When the thickness exceeds, aluminum flakes protrude more on the base coat-coated surface, and gloss is not increased even when a clear coat is applied, and a satisfactory appearance cannot be obtained. Further, the content of particles having a particle size of 2 μm or less needs to be 4% by weight or less of the whole. If the content exceeds 4% by weight, turbidity due to fine particles occurs, and a vivid color tone cannot be obtained. Further, the content of the particles having a particle diameter of 25 μm or more must be 0.5% by weight or less of the whole, and if it exceeds 0.5% by weight, the colored aluminum flakes protrude more on the base coat coated surface, and the clear Even if a coat is applied, the gloss does not increase and a satisfactory appearance cannot be obtained.
【0007】彩度[0007] Saturation
【0008】[0008]
【数3】 は、15以上が適当で、より好ましくは20〜50であ
り、彩度が15未満の場合には、鮮やかな色調が得られ
ない。FF値は、0.25〜0.75が適当で、より好
ましくは0.3〜0.6である。FF値が0.25未満
の小さい値の場合、メタリック塗膜特有の立体感のある
仕上がりにならない。一方、0.75を超える大きい値
の場合は、見る方向により極端に暗くなる場合があり、
ソリッド調の鮮やかな仕上がりにならない。(Equation 3) Is suitably 15 or more, more preferably 20 to 50. When the saturation is less than 15, a vivid color tone cannot be obtained. The FF value is suitably from 0.25 to 0.75, and more preferably from 0.3 to 0.6. When the FF value is a small value of less than 0.25, a finish having a three-dimensional effect unique to the metallic coating film is not obtained. On the other hand, if the value is larger than 0.75, the image may become extremely dark depending on the viewing direction.
Solid vivid finish is not achieved.
【0009】<パラメーターの測定方法> *平均粒子径D50および2μm以下の粒子の含有量:
レーザー回折式粒度分布測定による。本実施例の値は、
島津製作所製SALD−1100で測定した。[0009] The content of * Average particle diameter D 50 and 2μm or less of the particles <Method for Measuring Parameters>:
By laser diffraction particle size distribution measurement. The value of this embodiment is
It was measured by Shimadzu SALD-1100.
【0010】*25μm以上の粒子の含有量:目開き2
5μmスクリーンによるふるい(スクリーン)残分によ
る。[0010] Content of particles of 25 μm or more: aperture 2
By sieve (screen) residue with a 5 μm screen.
【0011】*粒子平均厚みt:粒子断面写真より粒子
約20個の厚みを直接測定し、平均する。厚みが一定で
ない場合は個々の粒子ごとに数点測定し、総平均を算出
する。* Average particle thickness t: The thickness of about 20 particles is directly measured from a particle cross-sectional photograph and averaged. If the thickness is not constant, several points are measured for each particle and the total average is calculated.
【0012】*彩度* Saturation
【0013】[0013]
【数4】 、FF値:着色アルミニウムフレーク顔料を固形分換算
で5重量部、ミネラルスピリットを50重量部配合し、
ディスパーで1000rpm×30分撹拌する。次に得
られた分散液(20cc)を底面が平らな透明ガラス容
器(寸法φ27mm×55mm底面厚み1mm)に入れ
て24時間放置する。続いてガラス容器の底面の色差
(L,a,b)とFF値を測色機を用いて測定する。本
実施例では、次の測定器を用いた。 色差 :スガ試験機(株)製 SMカラーコンピュータ
SM−5 FF値:富士工業(株)製 メタリック感測定装置 AL
COPE LMR−200 <着色アルミニウムフレークの製造方法>本発明の着色
アルミニウムフレーク顔料の好ましい製造方法の一例を
次に示す。(Equation 4) FF value: 5 parts by weight of a colored aluminum flake pigment in terms of solid content, and 50 parts by weight of mineral spirit,
Stir with a disper at 1000 rpm for 30 minutes. Next, the obtained dispersion (20 cc) is placed in a transparent glass container having a flat bottom (dimensions φ27 mm × 55 mm, bottom thickness 1 mm) and left for 24 hours. Subsequently, the color difference (L, a, b) and the FF value of the bottom surface of the glass container are measured using a colorimeter. In this example, the following measuring instruments were used. Color difference: SM color computer SM-5 manufactured by Suga Test Instruments Co., Ltd. FF value: Metallic feeling measurement device AL manufactured by Fuji Industrial Co., Ltd.
COPE LMR-200 <Method for producing colored aluminum flake> An example of a preferred method for producing the colored aluminum flake pigment of the present invention is shown below.
【0014】基材アルミニウムフレークとして、平均粒
子系D50が5〜9μm、粒子平均厚みtが0.15〜
0.3μm、2μm以下の粒子の含有量が4重量%以
下、25μm以上の粒子の含有量が0.5重量%以下の
アルミニウムフレークを用いる。粒子形状は表面が滑ら
かで、丸みのあるコイン状のものが好ましい。The base aluminum flake has an average particle size D50 of 5 to 9 μm and an average particle thickness t of 0.15 to 0.15 μm.
Aluminum flakes having a content of particles of 0.3 μm and 2 μm or less of 4% by weight or less and a content of particles of 25 μm or more and 0.5% by weight or less are used. The particle shape is preferably a round coin shape having a smooth surface.
【0015】基材アルミニウムフレークに着色顔料を付
着させる方法として、特開平1−315470、特開平
9−40885、特開平9−124973、特開平9−
316357等に記載の方法を用いる。例えば、分散剤
で着色顔料を被覆した後、非極性溶媒中で基材アルミニ
ウムフレークと撹拌混合することにより、該基材アルミ
ニウムフレークに付着させる方法が好ましい。前記分散
剤としては、安息香酸、安息香酸ビニル、サリチル酸、
アントラニル酸、m−アミノ安息香酸、p−アミノ安息
香酸、3−アミノ−4−メチル安息香酸、3,4−ジア
ミノ安息香酸、p−アミノサリチル酸、1−ナフトエ
酸、ケイ皮酸、アミノケイ皮酸等の芳香族カルボン酸;
エチレンジアミン、トリメチレンジアミン、テトラメチ
レンジアミン、ペンタメチレンジアミン、ヘキサメチレ
ンジアミン、1,7−ジアミノへプタン、1,8−ジア
ミノオクタン、1,10−ジアミノデカン、1,12−
ジアミノドデカン、o−フエニレンジアミン、m−フェ
ニレンジアミン、p−フエニレンジアミン、1,8−ジ
アミノナフタレン、1,2−ジアミノシクロヘキサン、
ステアリルプロピレンジアミン、N−β−(アミノエチ
ル)−γ−アミノプロピルトリメトキシシラン、N−β
−(アミノエチル)−γ−アミノプロピルメチルジメト
キシシラン等のアミノ化合物;アルミニウムもしくはチ
タニウムキレート化合物等が使用される。As a method for attaching a color pigment to the base aluminum flake, JP-A-1-315470, JP-A-9-40885, JP-A-9-124973, and JP-A-9-1997.
The method described in 316357 is used. For example, a method in which a coloring pigment is coated with a dispersant and then mixed with a base aluminum flake in a non-polar solvent by stirring to adhere to the base aluminum flake is preferable. As the dispersant, benzoic acid, vinyl benzoate, salicylic acid,
Anthranilic acid, m-aminobenzoic acid, p-aminobenzoic acid, 3-amino-4-methylbenzoic acid, 3,4-diaminobenzoic acid, p-aminosalicylic acid, 1-naphthoic acid, cinnamic acid, aminocinnamic acid Aromatic carboxylic acids such as;
Ethylenediamine, trimethylenediamine, tetramethylenediamine, pentamethylenediamine, hexamethylenediamine, 1,7-diaminoheptane, 1,8-diaminooctane, 1,10-diaminodecane, 1,12-
Diaminododecane, o-phenylenediamine, m-phenylenediamine, p-phenylenediamine, 1,8-diaminonaphthalene, 1,2-diaminocyclohexane,
Stearyl propylene diamine, N-β- (aminoethyl) -γ-aminopropyltrimethoxysilane, N-β
Amino compounds such as-(aminoethyl) -γ-aminopropylmethyldimethoxysilane; aluminum or titanium chelate compounds and the like are used.
【0016】基材アルミニウムフレークに付着させた着
色顔料は、in−situ重合により重合されたポリマ
ーで被覆することにより固定される。ここでin−si
tu重合とは、着色アルミニウムフレーク顔料を製造す
る工程の中で重合性モノマーを重合させてポリマー化す
ることを意味し、具体的には着色顔料を付着させた基材
アルミニウムフレークを溶剤に分散させたスラリーに重
合性モノマーを添加し、撹拌混合しながら重合開始剤を
添加し、重合させて基材アルミニウムフレーク表面にポ
リマーを析出させる方法が例示され得る。The coloring pigment attached to the base aluminum flake is fixed by coating with a polymer polymerized by in-situ polymerization. Where in-si
Tu polymerization means that a polymerizable monomer is polymerized and polymerized in a step of producing a colored aluminum flake pigment, and specifically, a base aluminum flake having a colored pigment adhered thereto is dispersed in a solvent. A method in which a polymerizable monomer is added to the resulting slurry, a polymerization initiator is added while stirring and mixing, and the mixture is polymerized to precipitate a polymer on the surface of the base aluminum flake can be exemplified.
【0017】被覆させるポリマーは例えば次に示すよう
な重合性モノマーから合成される:アクリル酸、メタク
リル酸、メタクリル酸メチル、アクリル酸ブチル、アク
リル酸2−エチルヘキシル、アクリル酸ラウリル、アク
リル酸ステアリル、アクリル酸シクロヘキシル、アクリ
ル酸2−ヒドロキシエチル、アクリル酸2−ヒドロキシ
ブチル、アクリル酸2−メトキシエチル、アクリル酸2
−ジエチルアミノエチル、メタクリル酸ブチル、メタク
リル酸オクチル、1,4−ブタンジオールジアクリレー
ト、1,6−ヘキサンジオールジアクリレート、1,9
−ノナンジオールジアクリレート、ネオペンチルグリコ
ールジアクリレート、トリプロピレングリコールジアク
リレート、テトラエチレングリコールジアクリレート、
トリメチロールプロパントリアクリレート、テトラメチ
ロールメタンテトラアクリレート、ペンタエリスリトー
ルトリアクリレート、トリスアクリロキシエチルホスフ
ェート、ジトリメチロールプロパンテトラアクリレー
ト、スチレン、α−メチルスチレン、ビニルトルエン、
ジビニルベンゼン、アクリロニトリル、メタクリロニト
リル、酢酸ビニル、プロピオン酸ビニル、マレイン酸、
クロトン酸、イタコン酸、ポリブタジエン、アマミ油、
大豆油、エポキシ化大豆油、エポキシ化ポリブタジエ
ン、シクロヘキセンビニルモノオキサイド、ジビニルベ
ンゼンモノオキサイド。The polymer to be coated is synthesized, for example, from the following polymerizable monomers: acrylic acid, methacrylic acid, methyl methacrylate, butyl acrylate, 2-ethylhexyl acrylate, lauryl acrylate, stearyl acrylate, acrylic Cyclohexyl acid, 2-hydroxyethyl acrylate, 2-hydroxybutyl acrylate, 2-methoxyethyl acrylate, acrylic acid 2
-Diethylaminoethyl, butyl methacrylate, octyl methacrylate, 1,4-butanediol diacrylate, 1,6-hexanediol diacrylate, 1,9
-Nonanediol diacrylate, neopentyl glycol diacrylate, tripropylene glycol diacrylate, tetraethylene glycol diacrylate,
Trimethylolpropane triacrylate, tetramethylol methane tetraacrylate, pentaerythritol triacrylate, trisacryloxyethyl phosphate, ditrimethylolpropane tetraacrylate, styrene, α-methylstyrene, vinyl toluene,
Divinylbenzene, acrylonitrile, methacrylonitrile, vinyl acetate, vinyl propionate, maleic acid,
Crotonic acid, itaconic acid, polybutadiene, linseed oil,
Soybean oil, epoxidized soybean oil, epoxidized polybutadiene, cyclohexene vinyl monoxide, divinylbenzene monooxide.
【0018】付着させる着色顔料の量を基材アルミニウ
ムフレーク100重量部に対し、50〜300重量部
(好ましくは50〜200重量部)とし、付着させる樹
脂成分は基材アルミニウムフレーク100重量部に対
し、10〜50重量部(好ましくは10〜40重量部)
とし、着色アルミニウムフレーク顔料の全体の中で、着
色顔料層と樹脂層の合計を0.3〜0.8μm(好まし
くは0.4〜0.7μm)に調整する。The amount of the coloring pigment to be attached is 50 to 300 parts by weight (preferably 50 to 200 parts by weight) based on 100 parts by weight of the base aluminum flake, and the resin component to be attached is 100 parts by weight of the base aluminum flake. , 10 to 50 parts by weight (preferably 10 to 40 parts by weight)
The total of the colored pigment layer and the resin layer is adjusted to 0.3 to 0.8 μm (preferably 0.4 to 0.7 μm) in the entire colored aluminum flake pigment.
【0019】基材アルミフレークの厚みta、(着色顔
料層+樹脂層)の厚み:tb、着色顔料添加量Wp重量
部(対アルミ100重量部)、着色顔料比重:ρp、樹
脂コート量:Wr(対アルミ100重量部)、樹脂比重
ρrとして、 tb=ta・(100/2.7+Wp/ρp+Wr/r)/(100/2.7)-ta より、tbを計算して調節する。ここで、着色顔料/樹
脂コート量の重量比は、3〜10(好ましくは4〜6)
とする。The thickness ta of the base aluminum flake, the thickness of the (colored pigment layer + resin layer): tb, the added amount of the colored pigment Wp by weight (based on 100 parts by weight of aluminum), the specific gravity of the colored pigment: ρp, the resin coating amount: Wr Tb = ta · (100 / 2.7 + Wp / ρp + Wr / r) / (100 / 2.7) -ta, where tb is calculated and adjusted as resin specific gravity ρr (based on 100 parts by weight of aluminum). Here, the weight ratio of the color pigment / resin coating amount is 3 to 10 (preferably 4 to 6).
And
【0020】着色顔料としては、フタロシアニンブル
ー、フタロシアニングリーン、ジケトピロロピロール、
キナクリドンレッド、イソインドリノンイエロー、銅ア
ゾメチン錯体、ペリレンマルーン、ジオキサジンバイオ
レット、酸化鉄、インダンスレンブルー等が好適であ
る。The coloring pigments include phthalocyanine blue, phthalocyanine green, diketopyrrolopyrrole,
Quinacridone red, isoindolinone yellow, copper azomethine complex, perylene maroon, dioxazine violet, iron oxide, indanthrene blue and the like are preferred.
【0021】<メタリック塗料>本発明メタリック塗料
の必須成分は、前記着色アルミニウムフレーク顔料と後
述ビヒクルからなり、通常溶剤に分散・溶解した態様で
提供される。着色アルミニウムフレーク顔料の含有量
は、塗料固形分100重量部に対し、0.1〜30重量
が適しており、0.1重量部未満の場合には、光輝感、
彩度共に劣り、30重量部を超える場合にはベースコー
ト塗面上での着色アルミニウムフレークの突き出し多く
なり、クリヤーコートを施しても光沢が上がらず、満足
な外観が得られない。着色アルミニウムフレーク顔料は
1種に限らず、2種類以上混合して使用しても良い。上
記着色アルミニウムフレーク顔料以外の光輝性顔料をビ
ヒクル100固形分重量部に対し、0.05〜20重量
部を、さらに着色顔料を加えることができる。また、必
要に応じて、添加剤、例えば体質顔料、沈降防止剤、硬
化触媒、紫外線吸収剤、酸化防止剤、レベリング材、シ
リコーンや有機高分子等の表面調整剤、タレ止め剤、増
粘剤、消泡剤、滑剤、架橋性重合体粒子(ミクロゲル)
等を適宜添加することができる。なお、沈降防止剤とし
ては、脂肪族アミドの潤滑分散体であるポリアミドワッ
クスや、酸化ポリエチレンを主体としたコロイド状分散
体であるポリエチレンワックスが好ましい。<Metallic paint> The essential components of the metallic paint of the present invention comprise the above-mentioned colored aluminum flake pigment and a vehicle described below, and are usually provided in a form dispersed and dissolved in a solvent. The content of the colored aluminum flake pigment is preferably from 0.1 to 30 parts by weight based on 100 parts by weight of the solid content of the coating composition.
If the saturation is inferior, and if it exceeds 30 parts by weight, the colored aluminum flakes protrude more on the base coat coated surface, and the gloss does not increase even if a clear coat is applied, and a satisfactory appearance cannot be obtained. The colored aluminum flake pigment is not limited to one type, and two or more types may be used in combination. The luster pigment other than the above-mentioned colored aluminum flake pigment may be further added in an amount of 0.05 to 20 parts by weight based on 100 parts by weight of the solid content of the vehicle. Further, if necessary, additives such as extender pigments, anti-settling agents, curing catalysts, ultraviolet absorbers, antioxidants, leveling materials, surface modifiers such as silicone and organic polymers, anti-sagging agents, thickeners , Defoamer, lubricant, crosslinkable polymer particles (microgel)
Etc. can be appropriately added. As the anti-settling agent, a polyamide wax which is a lubricating dispersion of an aliphatic amide and a polyethylene wax which is a colloidal dispersion mainly composed of polyethylene oxide are preferable.
【0022】<ビヒクル>ビヒクルを構成する塗膜形成
用樹脂としては、例えば、アクリル樹脂、ポリエステル
樹脂、アルキッド樹脂、フッ素樹脂等が挙げられ、特に
アクリル樹脂及びポリエステル樹脂が好ましく用いられ
る。通常アミノ樹脂やブロックポリイソシアネート化合
物等の架橋剤と混合して使用に供される。また、これら
の樹脂は、1種に限らず2種以上を組み合わせて使用す
ることができる。また、常温乾燥で硬化可能な熱可塑性
アクリル樹脂、2液ウレタン樹脂やシリコン樹脂等の熱
可塑性樹脂を用いることもできる。塗膜形成用樹脂と架
橋剤の配合割合としては、固形分換算で塗膜形成用樹脂
が90〜50重量%、好ましくは85〜60重量%であ
り、架橋剤が10〜50重量%、好ましくは15〜40
重量%である。架橋剤が10重量%未満では(塗膜形成
用樹脂が90重量%を超えると)、塗膜中の架橋が十分
でない。一方、架橋剤が50重量%を超えると(塗膜形
成用樹脂が50重量%未満では)、メタリック塗料の貯
蔵安定性が低下するとともに硬化速度が大きくなるた
め、塗膜外観が悪くなる。<Vehicle> Examples of the coating film forming resin constituting the vehicle include an acrylic resin, a polyester resin, an alkyd resin, a fluororesin and the like, and an acrylic resin and a polyester resin are particularly preferably used. Usually, it is used after being mixed with a crosslinking agent such as an amino resin or a blocked polyisocyanate compound. Further, these resins are not limited to one kind, and may be used in combination of two or more kinds. In addition, a thermoplastic resin such as a thermoplastic acrylic resin, a two-component urethane resin, and a silicone resin that can be cured by drying at room temperature can also be used. As the blending ratio of the coating film forming resin and the crosslinking agent, the coating film forming resin is 90 to 50% by weight, preferably 85 to 60% by weight in terms of solid content, and the crosslinking agent is 10 to 50% by weight, preferably Is 15-40
% By weight. If the crosslinking agent is less than 10% by weight (the resin for forming a coating film exceeds 90% by weight), the crosslinking in the coating film is not sufficient. On the other hand, when the cross-linking agent exceeds 50% by weight (the resin for forming a coating film is less than 50% by weight), the storage stability of the metallic paint is lowered and the curing speed is increased, so that the appearance of the coated film is deteriorated.
【0023】<上記着色アルミニウムフレーク以外の光
輝性顔料>本発明の上記アルミニウムフレーク以外のメ
タリック塗料に添加することができるその他の光輝性顔
料は、従来から塗料用として常用されているものが用い
られ、例えば、アルミニウムフレーク顔料(リーフィン
グタイプ、ノンリーフィングタイプ)、マイカ顔料(二
酸化チタン被覆マイカ、金属メッキマイカ、その他の着
色マイカ等の表面処理を施したマイカを含む)、グラフ
ァイト顔料、アルミナフレーク、金属チタンフレーク、
ステンレスフレーク、亜鉛フレーク等の金属フレーク、
板状酸化鉄、フタロシアニンフレーク、および金属メッ
キガラスフレーク等が挙げられ、これらから選ばれる1
種または2種以上を着色アルミニウムフレーク顔料の効
果を妨げない範囲の添加量で意匠性を考慮し任意に設定
して用いることができる。通常好ましくは塗料固形分1
00重量部に対し、0.05〜20重量部の範囲内で設
定できる。<Glitter pigments other than the above-mentioned colored aluminum flakes> As the other glitter pigments that can be added to the metallic paint other than the above-mentioned aluminum flakes of the present invention, those conventionally used for paints are conventionally used. For example, aluminum flake pigments (leafing type, non-leafing type), mica pigments (including mica subjected to surface treatment such as titanium dioxide coated mica, metal plated mica, other colored mica, etc.), graphite pigment, alumina flake, metal Titanium flakes,
Metal flakes such as stainless flakes and zinc flakes,
Examples include plate-like iron oxide, phthalocyanine flakes, and metal-plated glass flakes.
The seed or two or more kinds can be arbitrarily set and used in consideration of the design property, in an addition amount within a range that does not hinder the effect of the colored aluminum flake pigment. Usually preferably 1 paint solids
The amount can be set in the range of 0.05 to 20 parts by weight for 00 parts by weight.
【0024】<着色顔料>本発明のメタリック塗料に添
加することができるその他の着色顔料は、従来から塗料
用として常用されているものが用いられ、例えば、有機
顔料としてはアゾレーキ系顔料、フタロシアニン系顔
料、インジコ系顔料、ベリレン系顔料、キノフタロン系
顔料、ジオキサジン系顔料、キナクリドン系顔料、イソ
インドリノン系顔料、金属錯体顔料等が挙げられ、また
無機顔料としては、例えば黄鉛、黄色酸化鉄、ベンガ
ラ、二酸化チタン、カーボンブラック、二酸化チタン等
が挙げられ、これらから選ばれる1種又は2種以上を着
色アルミニウムフレーク顔料の効果を妨げない範囲の添
加量で意匠性を考慮し任意に設定して用いることができ
る。通常好ましくは塗料固形分100重量部に対し、
0.01〜20重量部の範囲内で設定できる。着色顔料
を添加する場合、着色アルミニウムフレーク顔料の着色
に用いた着色顔料と同一又は、同色系(ΔE:10以
内)の着色顔料が好ましい。<Coloring Pigment> As the other coloring pigments which can be added to the metallic coating of the present invention, those conventionally used for coatings are used. For example, azo lake pigments, phthalocyanine colorings are used as organic pigments. Pigments, indico-based pigments, berylen-based pigments, quinophthalone-based pigments, dioxazine-based pigments, quinacridone-based pigments, isoindolinone-based pigments, metal complex pigments, and the like, and inorganic pigments, for example, graphite, yellow iron oxide, Bengala, titanium dioxide, carbon black, titanium dioxide, and the like. One or more selected from these may be arbitrarily set in consideration of the design properties in an amount not to impair the effect of the colored aluminum flake pigment. Can be used. Usually preferably for 100 parts by weight of paint solids,
It can be set within the range of 0.01 to 20 parts by weight. When a coloring pigment is added, a coloring pigment which is the same as or the same as the coloring pigment used for coloring the colored aluminum flake pigment (ΔE: within 10) is preferred.
【0025】<溶剤>本発明のメタリック塗料は、前記
必須成分を、通常、溶剤に分散・溶解した態様で提供さ
れる。溶剤としては、ビヒクルを溶解、分散するもので
あればよく、有機溶剤型、非水分散型、水溶液型または
水分散型の形態として使用し得る。水系の場合には適量
の親水性有機溶剤を含有させてもよい。なお、有機溶剤
としては、トルエン、キシレン等の炭化水素類、アセト
ン、メチルエーテルケトン等のケトン類、酢酸エチル、
セロソルブアセテート、ブチルセロソルブ等のエステル
類、アルコール類等が挙げられ、もちろんこれらからえ
らばれる2種以上の混合溶剤であってもよい。<Solvent> The metallic coating material of the present invention is usually provided in a form in which the essential components are dispersed and dissolved in a solvent. The solvent may be any solvent that dissolves and disperses the vehicle, and may be used in the form of an organic solvent, a non-aqueous dispersion, an aqueous solution or an aqueous dispersion. In the case of an aqueous system, an appropriate amount of a hydrophilic organic solvent may be contained. In addition, as the organic solvent, hydrocarbons such as toluene and xylene, acetone, ketones such as methyl ether ketone, ethyl acetate,
Examples thereof include esters such as cellosolve acetate and butyl cellosolve, alcohols and the like, and of course, a mixed solvent of two or more selected from these.
【0026】<添加剤>体質顔料、沈降防止剤、硬化触
媒、紫外線吸収剤、酸化防止剤、レベリング剤、シリコ
ーンや有機高分子等の表面調整剤、タレ止め剤、増粘
剤、消泡剤、滑剤、架橋性重合体粒子(ミクロゲル)等
の添加物は、通常、塗料固形分100重量部に対し、5
重量部以下の割合で配合することにより、メタリック塗
料や塗膜の性能を改善することができる。<Additives> extender, anti-settling agent, curing catalyst, ultraviolet absorber, antioxidant, leveling agent, surface conditioner such as silicone and organic polymer, anti-sagging agent, thickener, antifoaming agent , A lubricant, a crosslinkable polymer particle (microgel), and the like are usually added in an amount of 5
By blending in a proportion of not more than parts by weight, the performance of the metallic paint or coating film can be improved.
【0027】本発明の塗膜形成方法は、上記の本発明の
メタリック塗料によるベースコート塗膜形成後、クリヤ
ー塗料によるトップコート塗膜を形成することを特徴と
する塗膜形成方法であり、ベースコートに(B)着色ア
ルミニウムフレーク顔料が含有される塗装系を提供する
ものである。The method for forming a coating film according to the present invention is a method for forming a coating film comprising forming a base coating film using the metallic coating material of the present invention and then forming a top coating film using a clear coating material. (B) A coating system containing a colored aluminum flake pigment is provided.
【0028】塗装物(基材) 本発明のメタリック塗料及び塗膜形成方法により塗布す
る塗装物の被塗物(基材)としては、鉄、アルミニウ
ム、銅又はこれらの合金等の金属類;ガラス、セメン
ト、コンクリート等の無機材料;ポリエチレン樹脂、ポ
リプロピレン樹脂、エチレン−酢酸ビニル共重合体樹
脂、ポリアミド樹脂、アクリル樹脂、塩化ビニリデン樹
脂、ポリカーボネート樹脂、ポリウレタン樹脂、エポキ
シ樹脂等の樹脂類や各種のFRP等のプラスチック材
料;木材、繊維材料(紙、布等)等の天然又は合成材料
等が挙げられる。Coated object (substrate) Metallic materials such as iron, aluminum, copper or alloys thereof; glass; Inorganic materials such as cement, concrete, etc .; resins such as polyethylene resin, polypropylene resin, ethylene-vinyl acetate copolymer resin, polyamide resin, acrylic resin, vinylidene chloride resin, polycarbonate resin, polyurethane resin, epoxy resin and various FRP And natural or synthetic materials such as wood and fiber materials (paper, cloth, etc.).
【0029】被塗基材に直接又は下地塗膜を介して塗料
を塗装するが、自動車車体・部品塗装の場合は予め化成
処理、電着塗装、中塗り塗装等を施しておくのが好まし
い。The coating material is applied to the substrate to be coated directly or via an undercoating film. In the case of coating the body and parts of an automobile, it is preferable to apply a chemical conversion treatment, an electrodeposition coating, an intermediate coating or the like in advance.
【0030】塗膜形成方法 メタリック塗料を基材上に塗布してベースコートのメタ
リック塗膜を形成し、得られたメタリック塗膜上にトッ
プコートとして少なくとも一層のクリヤー塗料を塗布す
る。自動車車体・部品等に好適に用いられる。Method for Forming Coating Film A metallic coating is applied on a substrate to form a metallic coating of a base coat, and at least one clear coating is applied as a top coat on the obtained metallic coating. It is suitably used for automobile bodies and parts.
【0031】<ベースコート・メタリック塗膜>中塗り
塗料等により下地塗装をした被塗基材を使用する場合に
は、下地塗膜の上にウェットオンウェット(W/W)
法、又はベークオンウェット(B/W)法によりメタリ
ック塗料を塗装する。W/W法とは下地塗膜の形成後風
乾等により乾燥し、未硬化状態又は半硬化状態のうちに
塗装する方法であり、B/W法とは下地塗膜を焼付けた
後に塗装する方法である。塗装方法は特に限定されない
が、スプレー法、ロールコーター法等が好ましい。メタ
リック塗膜の乾燥膜厚は5〜50μmが好ましく、10
〜30μmがより好ましい。<Basecoat / Metallic coating> When using a substrate coated with an undercoat with an intermediate coating or the like, wet-on-wet (W / W) is applied on the undercoat.
A metallic paint is applied by a method or a bake-on-wet (B / W) method. The W / W method is a method in which an undercoat film is formed and then dried by air drying or the like, and is applied in an uncured state or a semi-cured state. The B / W method is a method in which the undercoat film is applied after baking. It is. The coating method is not particularly limited, but a spray method, a roll coater method and the like are preferable. The dry thickness of the metallic coating is preferably 5 to 50 μm,
-30 μm is more preferable.
【0032】<トップコート・クリヤー>ベースコート
塗膜上にトップコートのクリヤー塗膜を少なくとも1層
形成する。ベースコート塗料中にメタリック顔料が多い
場合に、クリヤー塗料を2層以上塗装すると、表面の光
輝感が向上する。クリヤー塗料は上塗り用として一般に
使用されているものでよい。本発明の塗膜上へのクリヤ
ー塗料の塗装はウェット−オン−ウェット(W/W)方
式で行うことができる。クリヤー塗料を複数回塗装する
場合には、最終のクリヤーコート塗装の後で焼き付けれ
ばよく、下層のクリヤー塗装の形成段階ではW/W、プ
レート又は半硬化の状態でよい。後の焼き付け温度は1
20〜160℃でよい。クリヤー塗膜の乾燥膜圧は10
〜80μmが好ましく、20〜50μmがより好まし
い。<Topcoat Clear> At least one clear topcoat film is formed on the basecoat film. When two or more layers of the clear paint are applied when the base coat paint contains a large amount of metallic pigment, the glitter of the surface is improved. The clear coating may be any of those commonly used for topcoats. The application of the clear paint on the coating film of the present invention can be performed by a wet-on-wet (W / W) method. When the clear paint is applied a plurality of times, it may be baked after the final clear coat is applied, and may be in a W / W, plate or semi-cured state at the stage of forming the lower clear coat. Later baking temperature is 1
The temperature may be from 20 to 160 ° C. Dry film pressure of clear coating film is 10
-80 μm is preferable, and 20-50 μm is more preferable.
【0033】クリヤー塗料の組成としては、(i)アク
リル樹脂、ポリエステル樹脂、フッ素樹脂及びこれらの
変性樹脂等から選ばれた少なくとも1種の熱硬化性樹脂
と前述の架橋剤を混合したもの、又は(ii)カルボキシ
ル基含有ポリマー及びエポキシ基含有ポリマーからなる
ビヒクルを用いることができるが、耐酸性雨対策及びベ
ースコート塗料との溶解性の差を大きくするという観点
から、(ii)カルボシキル基含有ポリマー及びエポキシ
基含有ポリマーからなるビヒクルを含有する組成(特公
平8−19315号公報参照)が好ましい。さらに、好
ましい組成として、透明樹脂にその透明性を損なわない
範囲で、顔料、改質剤、紫外線吸収剤、レベリング剤、
分散剤、消泡剤等の添加剤を配合することが可能であ
る。The composition of the clear coating composition is as follows: (i) a mixture of at least one thermosetting resin selected from an acrylic resin, a polyester resin, a fluororesin and a modified resin thereof and the above-mentioned crosslinking agent, or (Ii) Although a vehicle comprising a carboxyl group-containing polymer and an epoxy group-containing polymer can be used, (ii) a carboxyl group-containing polymer and a A composition containing a vehicle comprising an epoxy group-containing polymer (see Japanese Patent Publication No. H8-19315) is preferable. Further, as a preferred composition, as long as the transparency of the transparent resin is not impaired, a pigment, a modifier, an ultraviolet absorber, a leveling agent,
Additives such as dispersants and defoamers can be blended.
【0034】[0034]
【実施例】(実施例1)市販のジケトピロロピロール顔
料(チバスペシャリティケミカルズ(株)製IRGAZ
IN DPP RUBINE TR)50gにN−β−
(アミノエチル)−γ−アミノプロピルメチルジメトキ
シシラン4g(顔料100重量部に対し10重量部)、
ミネラルスピリット200gを加え、直径1mmのガラ
スビーズを800g挿入した直径5cm、内容積500
ccのポットミルで24時間ボールミル分散した。その
後、このポットミルにアルミニウムペースト(東洋アル
ミニウム(株)製、固形分65%、平均粒子径:7μ
m、粒子平均厚み:0.2μm、2μm以下の粒子含有
量:3.5%、25μm以上の粒子含有量:0.1%)
を76.9g(金属分として50g)、およびミネラル
スピリット100gを追加し、さらに1時間分散した。
得られたスラリーをミネラルスピリット2リットルで洗
い出すことにより、ガラスビーズと分離し、濾過によっ
て固液分離することにより固形分60%のペースト状着
色アルミニウムフレーク顔料を得た。これを一次着色ア
ルミニウムフレーク顔料と呼ぶ。EXAMPLES Example 1 Commercially available diketopyrrolopyrrole pigment (IRGAZ manufactured by Ciba Specialty Chemicals Co., Ltd.)
(IN DPP RUBINE TR) 50g N-β-
4 g of (aminoethyl) -γ-aminopropylmethyldimethoxysilane (10 parts by weight based on 100 parts by weight of pigment),
200 g of mineral spirit was added, and 800 g of glass beads having a diameter of 1 mm were inserted.
The mixture was dispersed in a ball mill for 24 hours using a cc pot mill. Then, an aluminum paste (manufactured by Toyo Aluminum Co., Ltd., solid content: 65%, average particle size: 7 μm) was added to the pot mill.
m, average particle thickness: 0.2 μm, particle content of 2 μm or less: 3.5%, particle content of 25 μm or more: 0.1%)
76.9 g (50 g as a metal component) and 100 g of mineral spirit were added, and the mixture was further dispersed for 1 hour.
The obtained slurry was washed with 2 liters of mineral spirit to separate it from glass beads, and solid-liquid separated by filtration to obtain a paste-like colored aluminum flake pigment having a solid content of 60%. This is called primary colored aluminum flake pigment.
【0035】上記一次着色アルミニウムフレーク顔料2
0gを含むスラリーにメタクリル酸メチル0.5g、
1,6ヘキサンジオールジアクリレート0.5g、スチ
レン0.5g、アクリル酸0.5g(モノマー合計:ア
ルミ分100重量部に対し20重量部)を添加し、撹拌
しながら窒素中で80℃で加熱し、重合開始剤としてア
ゾビスイソブチロニトリル0.05gを添加して12時
間反応させることによりモノマーを重合させ、着色アル
ミニウムフレーク顔料表面に析出させた。処理後スラリ
ーを固液分離し、固形分50%のペースト状とした。The above primary colored aluminum flake pigment 2
0.5 g of methyl methacrylate in a slurry containing 0 g,
0.5 g of 1,6 hexanediol diacrylate, 0.5 g of styrene, and 0.5 g of acrylic acid (total of monomers: 20 parts by weight per 100 parts by weight of aluminum) are added, and heated at 80 ° C. in nitrogen with stirring. Then, 0.05 g of azobisisobutyronitrile was added as a polymerization initiator and reacted for 12 hours to polymerize the monomer and precipitate on the surface of the colored aluminum flake pigment. After the treatment, the slurry was subjected to solid-liquid separation to obtain a paste having a solid content of 50%.
【0036】得られた着色アルミニウムフレーク顔料に
ついて、前述の方法で彩度(C)及びFF値を測定した
結果、C=23.7、FF=0.36であった。The chroma (C) and FF value of the obtained colored aluminum flake pigment were measured by the methods described above, and as a result, C = 23.7 and FF = 0.36.
【0037】(実施例2〜6,比較例1〜5)基材アル
ミニウムフレークと使用着色顔料を表1のように変更し
た以外は実施例1に同じ。(Examples 2 to 6, Comparative Examples 1 to 5) Same as Example 1 except that the base aluminum flake and the coloring pigment used were changed as shown in Table 1.
【0038】[0038]
【表1】 (実施例7〜23,比較例6〜20) 1.被塗基材の調製 ダル鋼板(長さ300mm、幅100mm及び厚さ0.
8mm)を燐酸亜鉛処理剤(「サーフダインSD200
0」、日本ペイント(株)製)を使用して化成処理した
後、カチオン電着塗料(「パワートップU−50」、日
本ペイント(株)製)を乾燥膜厚が25μmとなるよう
に電着塗装した。次いで、160℃で30分間焼き付け
た後、中塗塗料(「オルガS−90シーラーグレー(N
−6)」、日本ペイント(株)製)を乾燥膜厚が40μ
mとなるようにエアースプレー塗装し、140℃で30
分間焼き付け、中塗塗膜を作成した。 2.メタリック塗料組成物の調製 アクリル樹脂(スチレン/メチルメタクリレート/エチ
ルメタクリレート/ヒドロキシエチルメタクリレート/
メタクリル酸の共重合体、数平均分子量約20、00
0、水酸基価45、酸価15、固形分50重量%)と、
メラミン樹脂(商品名、「ユーバン20SE」、三井化
学(株)製、固形分60重量%)とを80:20の固形
分重量比で配合して得たビヒクルに対し、顔料を表2に
示す割合で配合した。次いで、有機溶剤(トルエン/キ
シレン/酢酸エチル/酢酸ブチルの重量比=70/15
/5)とともにディゾルバーにより塗装適正粘度になる
ように撹拌混合し、メタリック塗料組成物を調製した。 3.メタリック塗膜の形成 基材の被塗面に、上記メタリック塗料組成物を乾燥膜厚
が15μmになるように塗装した。塗装は静電塗装機
(「Auto REA」、ABBインダストリー(株)
製)を用い、霧化圧2.8kg/cm2で行った。塗装
中のブースの雰囲気は温度25℃、湿度75%に保持し
た。塗装後3分間セッティングし、クリヤー塗料を乾燥
膜圧が35μmになるように塗装し、室温で10分間セ
ッティングし、140℃の温度で30分間焼付けした。
得られた塗膜の彩度、塗面光沢(ツヤ)、隠蔽力、緻密
感、多色性を下記評価方法で評価した。結果を表2に示
す。使用したクリヤー塗料は、(A)アクリル/メラミ
ン樹脂系クリヤー塗料(商品名:「スーパーラック0−
130クリヤー」、日本ペイント(株)製)又は、
(B)カルボキシル基含有ポリマーとエポキシ基含有ポ
リマーのブレンドからなるクリヤー塗料(「マックフロ
ー0−520クリヤー」、日本ペイント(株)製)の2
種類である。[Table 1] (Examples 7 to 23, Comparative Examples 6 to 20) Preparation of substrate to be coated Dull steel plate (length 300 mm, width 100 mm and thickness 0.
8 mm) with a zinc phosphate treating agent (“Surdyne SD200”).
No. 0 "(Nippon Paint Co., Ltd.) and a cationic electrodeposition coating (" Power Top U-50 ", Nippon Paint Co., Ltd.) so as to have a dry film thickness of 25 [mu] m. I painted. Then, after baking at 160 ° C. for 30 minutes, the intermediate coating (“Olga S-90 Sealer Gray (N
-6) ", manufactured by Nippon Paint Co., Ltd.)
m at 30 ° C at 140 ° C
Baking for minutes, an intermediate coating film was formed. 2. Preparation of Metallic Paint Composition Acrylic resin (styrene / methyl methacrylate / ethyl methacrylate / hydroxyethyl methacrylate /
Methacrylic acid copolymer, number average molecular weight about 20,000
0, hydroxyl value 45, acid value 15, solid content 50% by weight);
The pigment is shown in Table 2 with respect to the vehicle obtained by blending a melamine resin (trade name, “Uban 20SE”, manufactured by Mitsui Chemicals, Inc., solid content 60% by weight) at a solid content weight ratio of 80:20. It was blended in proportions. Then, an organic solvent (toluene / xylene / ethyl acetate / butyl acetate weight ratio = 70/15)
/ 5), and the mixture was stirred and mixed with a dissolver so as to have an appropriate coating viscosity to prepare a metallic coating composition. 3. Formation of Metallic Coating Film The above-mentioned metallic coating composition was applied on the surface to be coated of the substrate so that the dry film thickness became 15 μm. Coating is electrostatic coating machine ("Auto REA", ABB Industry Co., Ltd.)
And a spray pressure of 2.8 kg / cm 2 . The atmosphere in the booth during coating was maintained at a temperature of 25 ° C. and a humidity of 75%. After the coating, the coating was set for 3 minutes, the clear coating was applied to a dry film pressure of 35 μm, the coating was set at room temperature for 10 minutes, and baked at a temperature of 140 ° C. for 30 minutes.
The obtained coating film was evaluated for chroma, coated surface gloss (gloss), hiding power, dense feeling, and polychromaticity by the following evaluation methods. Table 2 shows the results. The clear paint used was (A) an acrylic / melamine resin clear paint (trade name: “Super Luck 0-
130 Clear ", manufactured by Nippon Paint Co., Ltd.)
(B) Clear paint ("Macflow 0-520 Clear", manufactured by Nippon Paint Co., Ltd.) comprising a blend of a carboxyl group-containing polymer and an epoxy group-containing polymer
Kind.
【0039】[0039]
【表2】 評価方法 隠蔽力…白黒隠蔽紙に膜圧を変えて塗装、焼付け後、目
視で白黒境界を判断できなくなる乾燥膜圧(μm)で評
価した。[Table 2] Evaluation method Concealing power: After coating and baking the black-and-white concealing paper at different film pressures, evaluation was made at a dry film pressure (μm) at which a black-and-white boundary could not be visually judged.
【0040】緻密感…試験板をほぼ真正面から見た場合
の、目視による光輝材粒子のつまり具合(緻密感)を評
価した 5…緻密感が非常に強い 4…緻密感が強い 3…緻密感がある 2…緻密感が弱い 1…緻密感が非常に弱い 塗面光沢(ツヤ)…試験板をほぼ真正面から見た場合
の、目視による光沢感(ツヤ)を評価した 5…表面光沢が非常に強い 4…表面光沢が強い 3…表面光沢がある 2…表面光沢が弱い 1…表面光沢が非常に弱い 彩度 …試験板をほぼ真上から見た場合の、目視による
彩度(良好:色濁りの少ない)を評価した 5…彩やかである 4…やや彩やかである 3…普通 2…やや濁っている 1…濁っている 多色性…塗装形成後の試験片をほぼ真上から見た場合
(A)と、試験片に対する俯瞰角度15度程度で見た場
合(B)での、塗膜の呈する色を目視で評価した 3…(A)、(B)でのそれぞれ呈する色が明確に異な
るもの 2…(A)、(B)でのそれぞれ呈する色が異なるもの 1…(A)、(B)でのそれぞれ呈する色が異なるとは
言えないもの。Dense feeling: The degree of clogging of the glittering material particles (density) was visually evaluated when the test plate was viewed almost from the front. 5: The density was extremely strong. 4: The density was strong. There is 2 ... The feeling of denseness is weak 1 ... The feeling of denseness is very weak Painted gloss (gloss) ... The glossiness (gloss) visually observed when the test plate is viewed from almost the front is evaluated 5 ... Surface gloss is extremely 4 ... High surface gloss 3 ... High surface gloss 2 ... Low surface gloss 1 ... Very low surface gloss Saturation ... Saturation by visual observation when the test plate is viewed from almost right above (good: 5 ... Saturated 4 ... Slightly colorful 3 ... Normal 2 ... Slightly turbid 1 ... Slightly turbid Polychromatic ... The test piece after paint formation was almost true (A) when viewed from above, and (B) when viewed at an angle of about 15 degrees with respect to the test piece. The colors exhibited by the coating film were visually evaluated. 3 ... The colors presented in (A) and (B) were clearly different 2 ... The colors presented in (A) and (B) were different 1 ... The colors presented in (A) and (B) cannot be said to be different.
【0041】[0041]
【発明の効果】*彩度、隠蔽性、外観の優れたソリッド
調メタリック塗膜を与えるメタリック塗料が提供でき
る。The present invention can provide a metallic paint which gives a solid metallic coating film having excellent chroma, hiding properties and appearance.
【0042】*着色顔料をさらに配合することにより、
隠蔽性の優れたソリッド調メタリック塗膜を与える。* By further blending a coloring pigment,
Provides a solid metallic coating film with excellent hiding properties.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) // B22F 1/00 B22F 1/00 N (72)発明者 斉藤 義勝 東京都品川区南品川4丁目1番15号 日本 ペイント株式会社東京事業所内 (72)発明者 丸王 健志 東京都品川区南品川4丁目1番15号 日本 ペイント株式会社東京事業所内 Fターム(参考) 4D075 AA01 AA09 AA82 AC23 BB25Y BB75X CB13 DA23 DB02 DC12 DC13 EA43 EB22 EB35 EC10 EC11 4J037 AA05 CB09 CB16 CB23 CB28 DD05 DD10 DD24 EE03 FF09 4J038 EA011 HA066 KA08 KA15 KA20 MA14 NA01 4K018 BA08 BB04 BD04 ──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) // B22F 1/00 B22F 1/00 N (72) Inventor Yoshikatsu Saito 4-1-1 Minamishinagawa, Shinagawa-ku, Tokyo No. 15 Nippon Paint Co., Ltd. Tokyo Office (72) Inventor Kenshi Maruo 4-1-1, Minamishinagawa, Shinagawa-ku, Tokyo F-term (Reference) 4D075 AA01 AA09 AA82 AC23 BB25Y BB75X CB13 DA23 DB02 DC12 DC13 EA43 EB22 EB35 EC10 EC11 4J037 AA05 CB09 CB16 CB23 CB28 DD05 DD10 DD24 EE03 FF09 4J038 EA011 HA066 KA08 KA15 KA20 MA14 NA01 4K018 BA08 BB04 BD04
Claims (6)
m、粒子平均厚みtが0.4〜1.0μm、2μm以下
の粒子の含有量が4重量%以下、25μm以上の粒子の
含有量が0.5重量%以下である着色アルミニウムフレ
ーク顔料。1. A mean particle diameter D 50 5.0~9.0μ
m, a colored aluminum flake pigment having an average particle thickness t of 0.4 to 1.0 μm, a content of particles of 2 μm or less of 4% by weight or less, and a content of particles of 25 μm or more of 0.5% by weight or less.
である請求項1記載の着色アルミニウムフレーク顔料。2. Saturation (1) Is 15 or more, and the flip-flop value is 0.25 to 0.75.
The colored aluminum flake pigment according to claim 1, wherein
し、請求項1または2記載の着色アルミニウムフレーク
顔料1種または2種以上を0.1〜30重量部を含有す
るメタリック塗料。3. A metallic paint containing 0.1 to 30 parts by weight of one or more of the colored aluminum flake pigments according to claim 1 or 2 based on 100 parts by weight of the solid content of the paint in the paint.
対し、請求項1または2記載の着色アルミニウムフレー
ク顔料1種または2種以上を0.1〜30重量部及び上
記着色アルミニウムフレーク顔料以外の光輝性顔料0.
05〜20重量部を含有するメタリック塗料。4. 0.1 to 30 parts by weight of one or more of the colored aluminum flake pigments according to claim 1 or 2 and 100 parts by weight of the solid content of the vehicle in the coating material and other than the colored aluminum flake pigment. Bright pigment 0.
Metallic paint containing 0.5 to 20 parts by weight.
に、さらに着色顔料を含有するメタリック塗料。5. A metallic paint according to claim 3, further comprising a coloring pigment.
記載のメタリック塗料をベースコートした後、クリヤー
塗料をトップコートし、ベースコートとトップコートを
同時に硬化させることを特徴とする塗膜形成方法。6. A coating film comprising a base coating of the metallic coating according to claim 3 on a surface of a substrate to be coated, a top coating of a clear coating, and a simultaneous curing of the base coating and the top coating. Forming method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11076220A JP2000273350A (en) | 1999-03-19 | 1999-03-19 | Colored aluminum flake pigment, metallic coating material, and method for forming coating film |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11076220A JP2000273350A (en) | 1999-03-19 | 1999-03-19 | Colored aluminum flake pigment, metallic coating material, and method for forming coating film |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2000273350A true JP2000273350A (en) | 2000-10-03 |
Family
ID=13599111
Family Applications (1)
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JP11076220A Pending JP2000273350A (en) | 1999-03-19 | 1999-03-19 | Colored aluminum flake pigment, metallic coating material, and method for forming coating film |
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