JP2000241495A - Automatic aging inspection device - Google Patents

Automatic aging inspection device

Info

Publication number
JP2000241495A
JP2000241495A JP11042495A JP4249599A JP2000241495A JP 2000241495 A JP2000241495 A JP 2000241495A JP 11042495 A JP11042495 A JP 11042495A JP 4249599 A JP4249599 A JP 4249599A JP 2000241495 A JP2000241495 A JP 2000241495A
Authority
JP
Japan
Prior art keywords
inspection
aging
main
test
temperature stress
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP11042495A
Other languages
Japanese (ja)
Inventor
Takao Miyai
隆雄 宮井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Works Ltd filed Critical Matsushita Electric Works Ltd
Priority to JP11042495A priority Critical patent/JP2000241495A/en
Publication of JP2000241495A publication Critical patent/JP2000241495A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To improve productivity, save labor, reduce an energy loss, reduce a facility cost, and shorten a defective analysis time in an aging inspection. SOLUTION: A temperature stress applying means 2 capable of applying continuously a temperature stress on the greater number of test objects A than the number to be inspected on a main inspection line B, separately from the main inspection line B. The main inspection line B is equipped with an aging means 4, an electric characteristic inspection means 5, quality determination means 6, and plural conveyance means 3 for conveying the test objects A between each means. The temperature stress applying means 2 having a long production lead time is processed in a batch processing as a head process prior to the main inspection line B, and the aging means 4 and the electric characteristic inspection means 5 having short production lead times are processed automatically and continuously in the main inspection line B. Hereby, the stock in hand in the process is concentrated on one spot, and the conveyance work by manpower is decreased to one time, namely, the work from the temperature stress applying means 2 to the main inspection line B, to thereby improve a work efficiency and realize labor-saving.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は、被検査物製造工
程で、加熱を伴うエージング検査を行う自動エージング
検査装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an automatic aging inspection apparatus for performing an aging inspection involving heating in a process of manufacturing an inspection object.

【0002】[0002]

【従来の技術】従来、この種の装置は、図12に示され
るように、加熱を伴うエージング検査を生産ラインの最
終工程で長時間にわたり、人手搬送で実施している(自
動車用被検査物のエージング及び電子部品のスクリーニ
ング実施基準 社団法人日本自動車部品工業会 JAP
IA EL001)。すなわち、予備加熱・乾燥手段1
1、エージング手段13および特性検査手段15にそれ
ぞれ対応した搬送手段10,12,14に被検査物を載
せて搬送し、各手段で処理を行った後、良品を梱包、出
荷する。この際、予備加熱・乾燥手段11、エージング
手段13および特性検査手段15の各手段は生産リード
タイムが長く個々にバッチ生産している。また、予備加
熱・乾燥手段11の後、充填硬化を含む加工工程を行
い、その後にエージング検査を行っている。
2. Description of the Related Art Conventionally, as shown in FIG. 12, this type of apparatus performs an aging inspection involving heating for a long time in the final process of a production line by manual transportation (inspection object for automobile). Standards for Aging and Screening of Electronic Components Japan Auto Parts Industries Association Japan
IA EL001). That is, the preheating / drying means 1
1. The object to be inspected is placed and transported on transporting means 10, 12, and 14 corresponding to the aging means 13 and the characteristic inspecting means 15, respectively, and after being processed by each means, a non-defective product is packed and shipped. At this time, each of the preheating / drying means 11, the aging means 13, and the characteristic inspection means 15 has a long production lead time and is individually batch-produced. After the preliminary heating / drying means 11, a processing step including filling and curing is performed, and thereafter, an aging inspection is performed.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、上記従
来技術には以下の問題点がある。
However, the above prior art has the following problems.

【0004】 図12に示すように、生産リードタイ
ムが長い手段が工程内に複数あるため、工程内の仕掛か
り在庫が増える。また、被検査物を機能が異なる搬送手
段に、異なる作業場所で、何回も人手作業で移載するた
め、人の作業効率が悪く、作業者も多く必要となる。
As shown in FIG. 12, since there are a plurality of means having a long production lead time in a process, the in-process stock in the process increases. In addition, since the inspection object is manually transferred many times to transport means having different functions in different work places, human work efficiency is low, and many workers are required.

【0005】 バッチ生産では、装置全体を昇降温す
るため、エネルギーロスが大きく、さらに生産リードタ
イムが長くなる要因なっている。
[0005] In batch production, the temperature of the entire apparatus is raised and lowered, which causes a large energy loss and a longer production lead time.

【0006】 検査不良品を人手で取り出すため、作
業ミスで不良品が良品に混入する可能性がある。
[0006] Since defective inspection products are manually extracted, there is a possibility that defective products may be mixed with non-defective products due to an operation error.

【0007】 被検査物を数多く断続通電するには、
被検査物の入力ラッシュ電流(定格電流の数十倍)によ
る電源の電圧降下を防止するため、定格電力に比べて大
容量の電源を準備する必要があり、設備のコスト上昇の
原因になっている。
To intermittently energize a large number of test objects,
In order to prevent the voltage drop of the power supply due to the input rush current of the DUT (several tens of times the rated current), it is necessary to prepare a power supply with a larger capacity than the rated power, which increases equipment costs. I have.

【0008】 検査装置で不良を発見しても、全工程
の加工が終了しているため、不良原因を解析するのに被
検査物の分解が必要となり、解析時間がかかり、不良ロ
スの金額も大きくなる。
[0008] Even if a defect is found by the inspection device, the processing of all the processes is completed, so that it is necessary to disassemble the inspection object to analyze the cause of the defect, it takes an analysis time, and the amount of the loss of the defect also increases. growing.

【0009】したがって、この発明の目的は、連続自動
生産することで、生産性の向上、省人化、エネルギーロ
スを削減し、設備コストを下げ、さらにエージング検査
での不良解析時間を短縮することができる自動エージン
グ検査装置を提供することである。
SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to improve productivity, save manpower, reduce energy loss, reduce equipment costs, and reduce failure analysis time in aging inspection by continuous automatic production. It is an object of the present invention to provide an automatic aging inspection device capable of performing the above-mentioned.

【0010】[0010]

【課題を解決するための手段】上記課題を解決するため
にこの発明の請求項1記載の自動エージング検査装置
は、被検査物に対してエージング検査を行う主検査ライ
ンと分離して、主検査ラインでの被検査数より多数の被
検査物に温度ストレスを継続的に印加可能な温度ストレ
ス印加手段を設けたことを特徴とする。
In order to solve the above-mentioned problems, an automatic aging inspection apparatus according to the first aspect of the present invention separates a main inspection line for performing an aging inspection on an inspection object from a main inspection line. It is characterized in that a temperature stress applying means capable of continuously applying a temperature stress to a larger number of objects to be inspected than the number of inspected lines is provided.

【0011】このように、被検査物に対してエージング
検査を行う主検査ラインと分離して、主検査ラインでの
被検査数より多数の被検査物に温度ストレスを継続的に
印加可能な温度ストレス印加手段を設けたので、工程内
の仕掛かり在庫を1箇所に集中し、しかも人手による搬
送作業は温度ストレス印加手段から主検査ラインへの1
回ですむため、作業効率が高まり、省人化を実現でき
る。
As described above, the temperature at which the temperature stress can be continuously applied to a larger number of test objects than the number of test objects on the main test line is separated from the main test line for performing the aging test on the test object. Since the stress applying means is provided, the in-process stock in the process is concentrated at one place, and the manual transfer operation is performed by the temperature stress applying means from the temperature stress applying means to the main inspection line.
Since it takes only a few turns, the work efficiency is increased and manpower can be saved.

【0012】また、エージング検査ラインをインライン
しながら設備をコンパクト化、設備全体を加熱冷却しな
いので省エネルギー化できる。
Further, the equipment can be made compact while the aging inspection line is in-line, and energy can be saved because the entire equipment is not heated or cooled.

【0013】請求項2記載の自動エージング検査装置
は、請求項1において、主検査ラインは、エージング手
段、電気特性検査手段、良否判定手段およびこれらの各
手段間に被検査物を搬送する複数の搬送手段とを備え、
生産リードタイムの長い温度ストレス印加手段を主検査
ラインより前の先頭工程でバッチ処理し、生産リードタ
イムの短い前記エージング手段と電気特性検査手段を前
記主検査ラインで自動連続処理するようにした。
According to a second aspect of the present invention, in the automatic aging inspection apparatus according to the first aspect, the main inspection line includes an aging unit, an electrical characteristic inspection unit, a pass / fail determination unit, and a plurality of units for transporting the inspection object between these units. Transport means,
The temperature stress applying means having a long production lead time is subjected to batch processing in the first step before the main inspection line, and the aging means and the electrical characteristic inspection means having a short production lead time are automatically and continuously processed in the main inspection line.

【0014】従来、生産リードタイムが長く個々にバッ
チ生産していた手段(乾燥手段、予備加熱手段、エージ
ング手段、電気特性検査手段)を、生産リードタイムが
長い温度ストレス印加手段と、生産リードタイムが短い
エージング手段と電気特性検査手段に被検査物へのスト
レスが同等になるように分割し、温度ストレス印加手段
は主検査ラインと分離してバッチ生産しておき、エージ
ング手段と電気特性検査手段は主検査ラインで自動連続
生産し、温度ストレス印加手段に比べて少数の被検査物
に対して昇降温することで、エネルギーロス、生産リー
ドタイムの短縮を図ることができる。
Conventionally, the means (drying means, preheating means, aging means, electric property inspection means) having a long production lead time and individual batch production are replaced by a temperature stress applying means having a long production lead time and a production lead time. Is divided into short aging means and electrical characteristic inspection means so that the stress on the object to be inspected is equal, and the temperature stress applying means is separated from the main inspection line and batch-produced. Is automatically and continuously produced on the main inspection line, and the temperature of a small number of inspection objects is raised and lowered compared to the temperature stress applying means, so that energy loss and production lead time can be reduced.

【0015】また、従来の人手のバッチ装置が工程にあ
ると、工程の仕掛かり在庫が多くなり、生産の流れがと
ぎれ、生産リードタイムが長くなる。これに対して上記
構成では、先頭工程の長時間の温度ストレス印加手段で
はバッチであり仕掛かり在庫ができるが、それ以降の工
程では連続自動生産が可能であり、生産リードタイムを
短縮でき、工程の仕掛かり在庫を大幅に減らすことがで
き、大幅な省人化ができる。
Further, if a conventional batch apparatus is used in the process, the in-process stock of the process increases, the production flow is interrupted, and the production lead time becomes longer. On the other hand, in the above configuration, the long-time temperature stress applying means in the first step is a batch, and the in-process stock can be obtained. However, in the subsequent steps, continuous automatic production is possible, and the production lead time can be reduced. In-process inventory can be significantly reduced, and significant labor savings can be achieved.

【0016】請求項3記載の自動エージング検査装置
は、請求項2において、搬送手段は、被検査物を積載し
この被検査物と電気的接続を行う移動電極を備え、前記
移動電極は1本の移動レールで移動可能とされるととも
に移動レールに沿う移動軸を回転中心とする移動電極の
回転を防止する回転防止ガイドを移動レールの両側に設
けた。
According to a third aspect of the present invention, in the automatic aging inspection apparatus according to the second aspect, the transfer means includes a moving electrode for loading the object to be inspected and electrically connecting to the object to be inspected. A rotation preventing guide is provided on both sides of the moving rail so as to be movable on the moving rail and to prevent rotation of the moving electrode about a moving axis along the moving rail as a center of rotation.

【0017】従来の搬送手段では2本の短い移動レール
で被検査物のコネクタとドッキングする移動電極を摺動
しているが、使用温度の厳しい当該装置では、加熱によ
り搬送ベース等が反って、ガイドの平行がずれて、摺動
部がこじれることになり、設備故障、電気接続不良の原
因となる。これに対して上記構成では、移動電極は1本
の移動レールで移動可能とされるとともに移動レールに
沿う移動軸を回転中心とする移動電極の回転を防止する
回転防止ガイドを移動レールの両側に設けたので、搬送
ベース等が反っても、ガイドが1本でガイド間の距離が
長いため、こじれ難く、故障が発生しない。また、回転
防止ガイドによって移動レールに沿う移動軸を回転中心
とする回転方向の位置ずれも発生しない。
In the conventional transporting means, the movable electrode that is docked with the connector of the object to be inspected is slid by two short moving rails. The guides become out of parallel and the sliding parts are twisted, which causes equipment failure and poor electrical connection. On the other hand, in the above configuration, the moving electrode can be moved by one moving rail, and rotation preventing guides for preventing rotation of the moving electrode around the moving axis along the moving rail are provided on both sides of the moving rail. With this arrangement, even if the transport base or the like is warped, since there is only one guide and the distance between the guides is long, it is difficult to be twisted and no failure occurs. Further, the rotation preventing guide does not cause a displacement in the rotation direction about the moving axis along the moving rail as the center of rotation.

【0018】請求項4記載の自動エージング検査装置
は、請求項2において、各搬送手段毎に異なる特性値を
有する耐熱性のある電気素子を備えた。
According to a fourth aspect of the present invention, there is provided an automatic aging inspection apparatus according to the second aspect, further comprising a heat-resistant electric element having different characteristic values for each transporting means.

【0019】従来では、バーコードとバーコードリー
ダ、IDカードとIDカードリーダの2方法が用いられ
ており、両方ともリーダ部の使用温度が限られており、
エージング検査装置では使用困難であるが、上記のよう
に各搬送手段毎に異なる特性値を有する耐熱性のある電
気素子を備えているので、使用環境温度を広く、設備コ
ストも安くできる。また、検査時に電気素子の特性値を
読み込み、検査結果情報と搬送手段を確認し、検査不良
品を自動排出することで、作業ミスで不良品が混入する
ことがなくなる。
Conventionally, two methods, that is, a barcode and a barcode reader, and an ID card and an ID card reader are used, and both use temperatures of the reader section are limited.
Although it is difficult to use the aging inspection apparatus, as described above, since each of the transporting means is provided with a heat-resistant electric element having a different characteristic value, the operating environment temperature can be widened and the equipment cost can be reduced. In addition, the characteristic value of the electric element is read at the time of inspection, the inspection result information and the transporting means are checked, and the defective inspection product is automatically discharged, thereby preventing the defective product from being mixed due to a work error.

【0020】請求項5記載の自動エージング検査装置
は、請求項1または2において、被検査物を複数台、電
源の点滅を行いつつエージング検査を行うとともに、各
被検査物の電源投入タイミングを入力ラッシュ電流のピ
ークが重ならないようにした。
According to a fifth aspect of the present invention, there is provided an automatic aging inspection apparatus according to the first or second aspect, wherein a plurality of inspection objects are subjected to an aging inspection while blinking a power supply, and a power-on timing of each inspection object is input. The peak of the rush current was prevented from overlapping.

【0021】このように、被検査物を複数台、電源の点
滅を行いつつエージング検査を行うとともに、各被検査
物の電源投入タイミングを入力ラッシュ電流のピークが
重ならないようにしたので、従来より小電流容量の入力
電源でも、被検査物の入力ラッシュ電流(定格電流の数
十倍)による電源の電圧降下が発生しないため、電源容
量、設備コストを抑制できる。
As described above, the aging inspection is performed while a plurality of inspected objects are turned on and off while the power supply is turned on and off, and the power-on timing of each inspected object is adjusted so that the peak of the input rush current does not overlap. Even with an input power supply with a small current capacity, a voltage drop of the power supply due to an input rush current (several tens of times the rated current) of the inspection object does not occur, so that the power supply capacity and equipment cost can be suppressed.

【0022】請求項6記載の自動エージング検査装置
は、請求項1または2において、被検査物をエージング
検査終了後、充填を行い被覆した。
According to a sixth aspect of the present invention, in the automatic aging inspection apparatus according to the first or second aspect, the inspection object is filled and coated after the aging inspection is completed.

【0023】このように、被検査物をエージング検査終
了後、充填を行い被覆したので、被検査物の分解が容易
になり、解析時間短縮、不良ロスの金額縮小が可能にな
る。
As described above, since the inspection object is filled and covered after the aging inspection is completed, the inspection object can be easily disassembled, the analysis time can be shortened, and the amount of defective loss can be reduced.

【0024】[0024]

【発明の実施の形態】この発明の実施の形態の自動エー
ジング検査装置を図1ないし図11に基づいて説明す
る。
DESCRIPTION OF THE PREFERRED EMBODIMENTS An automatic aging inspection apparatus according to an embodiment of the present invention will be described with reference to FIGS.

【0025】図1はこの発明の実施の形態の自動エージ
ング検査装置の概念図、図2はこの発明の実施の形態の
自動エージング検査装置の各工程を示す平面図、図3そ
の正面図である。
FIG. 1 is a conceptual diagram of an automatic aging inspection apparatus according to an embodiment of the present invention, FIG. 2 is a plan view showing each step of the automatic aging inspection apparatus of the embodiment of the present invention, and FIG. .

【0026】図1および図2において、1,30は搬送
手段、2,31は温度ストレス印加手段、3,47は搬
送手段、4,35はエージング手段(断続通電手段)、
5,37は電気特性検査手段、6,38は良否判定手
段、32は供給手段、33は移載エレベータ手段、34
はエージング用恒温保持手段、36は電気特性検査用恒
温保持手段、39は移載エレベータ手段、40は不良品
ストック手段、41,42は搬送コンベア手段、43,
44はパレタイザロボット、45,46は棚段、Aは被
検査物、Bは主検査ラインである。
1 and 2, reference numerals 1 and 30 denote transport means, reference numerals 2 and 31 denote temperature stress applying means, reference numerals 3 and 47 denote transport means, and reference numerals 4 and 35 denote aging means (intermittent energizing means).
5, 37 are electrical characteristic inspection means, 6, 38 are pass / fail judgment means, 32 is supply means, 33 is transfer elevator means, 34
Is a constant temperature holding means for aging, 36 is a constant temperature holding means for electrical characteristic inspection, 39 is a transfer elevator means, 40 is a defective stocking means, 41 and 42 are conveyor means, 43 and 42.
44 is a palletizer robot, 45 and 46 are trays, A is an inspection object, and B is a main inspection line.

【0027】図1に示すように、被検査物Aに対してエ
ージング検査を行う主検査ラインBと分離して、温度ス
トレス印加手段2を設けている。温度ストレス印加手段
2は、主検査ラインBでの被検査数より多数の被検査物
Aに温度ストレスを継続的に印加可能である。この場
合、被検査物Aを搬送手段1に多数積載し、多数の搬送
手段1を温度ストレス印加手段2へ投入する。温度スト
レス印加手段2内で、被検査物Aを部品の保管保証温度
内に一定時間高温放置し、潜在的な初期不良を顕在化さ
せる。一定時間経過した被検査物Aを主検査ラインBへ
流すため、搬送手段1から搬送手段3に被検査物Aを移
載し、各手段間を搬送手段3で自動搬送する。
As shown in FIG. 1, a temperature stress applying means 2 is provided separately from a main inspection line B for performing an aging inspection on an inspection object A. The temperature stress applying means 2 is capable of continuously applying a temperature stress to a larger number of inspection objects A than the number of inspections on the main inspection line B. In this case, a large number of the inspection objects A are loaded on the transporting means 1 and the large number of transporting means 1 are supplied to the temperature stress applying means 2. In the temperature stress applying means 2, the inspection object A is left at a high temperature for a certain period of time within the storage guarantee temperature of the parts, thereby causing a potential initial failure to become apparent. In order to flow the inspection object A after a certain period of time to the main inspection line B, the inspection object A is transferred from the transportation means 1 to the transportation means 3 and is automatically transported between the respective means by the transportation means 3.

【0028】主検査ラインBは、エージング手段4、電
気特性検査手段5、良否判定手段6およびこれらの各手
段間に被検査物Aを搬送する複数の搬送手段3とを備え
ている。エージング手段4は、商品の動作保証限界温度
内で、商品に高温断続通電を一定時間実施する。またそ
の時の、商品の動作をモニタする。電気特性検査手段5
は、商品の動作保証限界温度内で、量産品の品質ばらつ
きから外れている初期不良を検出するとともに、搬送手
段3に検査結果を記録する。また、エージング手段4、
電気特性検査手段5は乾燥、予備加熱工程を兼ねる。検
査結果を判定する良否判定手段6は、搬送手段3の良否
判定結果から、良品のみを取り出し次工程に送る。不良
は搬送手段3に残したまま排出する。また、この実施の
形態のエージング手段とは、高温放置、高温断続通電を
さすが、温度サイクル、ヒートショック、振動衝撃、連
続通電、温度サイクル通電、ヒートショック通電等の他
のエージング手段についても同様に適応できる。
The main inspection line B includes an aging unit 4, an electric characteristic inspection unit 5, a pass / fail judgment unit 6, and a plurality of conveyance units 3 for conveying the inspection object A between these units. The aging means 4 performs high-temperature intermittent energization on the product for a certain time within the operation guarantee limit temperature of the product. Also, the operation of the product at that time is monitored. Electrical characteristics inspection means 5
Detects an initial defect that is not within the quality assurance of the mass-produced product within the operation guarantee limit temperature of the product, and records the inspection result in the transport unit 3. Aging means 4,
The electrical characteristic inspection means 5 also serves as a drying and preheating step. The pass / fail judgment means 6 for judging the inspection result extracts only the non-defective products from the pass / fail judgment results of the transport means 3 and sends them to the next step. The defect is discharged while remaining in the transporting means 3. Further, the aging means of this embodiment refers to high-temperature leaving, high-temperature intermittent energization, but similarly applies to other aging means such as temperature cycle, heat shock, vibration shock, continuous energization, temperature cycle energization, heat shock energization. Can adapt.

【0029】図4はこの発明の実施の形態における搬送
手段の平面図、図5はその正面図、図6(a)はこの発
明の実施の形態における搬送手段のドッキング前の動作
説明図(b)はそのドッキング後の動作説明図、図7
(a)はこの発明の実施の形態における搬送手段の移動
電極と被検査物がドッキング前の動作説明図、(b)は
そのドッキング後の動作説明図である。図4〜図7にお
いて、50は搬送ベース、51は移動レール、52はス
ライド部、53は摺動部、54は移動電極、55は回転
防止ガイド、56はパイロットピン、57は検査ケーブ
ル、58は外部電極、59は耐熱性の良好な電気素子、
60は良否判定記録手段、61は摺動軸、70は摺動部
取付ブロック、71は弾性体、72はガイドブロック、
73は検査ピン、74は被検査物コネクタ、75は被検
査物コネクタピンである。
FIG. 4 is a plan view of the conveying means according to the embodiment of the present invention, FIG. 5 is a front view thereof, and FIG. 6 (a) is an explanatory view of the operation of the conveying means before docking according to the embodiment of the present invention (b). 7) is an explanatory diagram of the operation after docking, FIG.
(A) is an operation explanatory view before docking of the moving electrode and the inspection object of the transport means in the embodiment of the present invention, and (b) is an operation explanatory view after the docking. 4 to 7, 50 is a transport base, 51 is a moving rail, 52 is a sliding portion, 53 is a sliding portion, 54 is a moving electrode, 55 is a rotation prevention guide, 56 is a pilot pin, 57 is a test cable, 58 Is an external electrode, 59 is an electric element having good heat resistance,
60 is a pass / fail judgment recording means, 61 is a sliding shaft, 70 is a sliding portion mounting block, 71 is an elastic body, 72 is a guide block,
73 is an inspection pin, 74 is an inspection object connector, and 75 is an inspection object connector pin.

【0030】図4および図5に示すように、搬送手段4
7の搬送ベース50上に、複数のパイロットピン56と
1本の移動レール51と2本の回転防止ガイド55と外
部電極58が取付けられている。移動レール51にスラ
イド部52が嵌め込まれており、Y方向に滑らかに移動
する。摺動部53はスライド部52に固定されており、
Y方向に滑らかに移動する。複数の移動電極54は、摺
動部53に取付けられている。耐熱性の良好な電気素子
59として、抵抗を用いたがコイル等でも可能である。
また、被検査物Aを搬送手段47に積載時、被検査物A
は被検査物Aの基準穴とパイロットピン56で搬送ベー
ス50上に位置決めされる。図7に示すように、移動電
極54は摺動部取付ブロック70、2個の弾性体71、
ガイドブロック72、検査ピン73、検査ケーブル57
を具備する。検査ピン73は移動電極54に絶縁して取
付けられており、外部電極58と検査ケーブル57で接
続されている。また、各搬送手段47毎に異なる特性値
を有する耐熱性の良好な電気素子59が、外部電極58
に取付けられている。
As shown in FIG. 4 and FIG.
A plurality of pilot pins 56, one moving rail 51, two rotation prevention guides 55, and external electrodes 58 are mounted on the transport base 50. The slide part 52 is fitted on the moving rail 51, and moves smoothly in the Y direction. The sliding portion 53 is fixed to the sliding portion 52,
Moves smoothly in the Y direction. The plurality of moving electrodes 54 are attached to the sliding portion 53. Although a resistor is used as the electric element 59 having good heat resistance, a coil or the like can be used.
When the inspection object A is loaded on the transport means 47, the inspection object A
Are positioned on the transport base 50 by the reference holes of the inspection object A and the pilot pins 56. As shown in FIG. 7, the moving electrode 54 includes a sliding portion mounting block 70, two elastic bodies 71,
Guide block 72, inspection pin 73, inspection cable 57
Is provided. The inspection pin 73 is insulated and attached to the moving electrode 54, and is connected to the external electrode 58 by an inspection cable 57. In addition, an electric element 59 having good heat resistance and having different characteristic values for each of the transport means 47 is provided with an external electrode 58.
Mounted on

【0031】上記構成の自動エージング検査装置は、生
産リードタイムの長い温度ストレス印加手段2を主検査
ラインBより前の先頭工程でバッチ処理し、生産リード
タイムの短いエージング手段4と電気特性検査手段5を
主検査ラインBで自動連続処理するように構成されてい
る。
The automatic aging inspection apparatus having the above-described structure batch-processes the temperature stress applying means 2 having a long production lead time in the first step before the main inspection line B, and the aging means 4 having a short production lead time and the electric characteristic inspection means. 5 is automatically processed continuously on the main inspection line B.

【0032】つぎに、この自動エージング検査装置の動
作について説明する。図2および図3に示すように、被
検査物Aを搬送手段30に多数積載後、温度ストレス印
加手段31へ多数の搬送手段30をバッチ投入する。温
度ストレス印加手段31内を部品の保管保証温度内の設
定値に保ち一定時間放置し、潜在的な初期不良を顕在化
させる。一定時間経過後、搬送手段30を取り出し、供
給手段32にセットする。このとき、供給手段32が搬
送手段30から被検査物Aを自動で取り出し、移載エレ
ベータ手段33で位置決めされ空の搬送手段47に被検
査物Aを自動積載する。図7に示すように一定数の被検
査物Aを積載し終わった搬送手段47の移動電極54
と、被検査物Aのコネクタを74を自動接続後、搬送手
段47はコンベア手段41でエージング用恒温保持手段
34内へ送り込まれる。
Next, the operation of the automatic aging inspection apparatus will be described. As shown in FIGS. 2 and 3, after a large number of the inspection objects A are loaded on the transporting unit 30, the multiple transporting units 30 are batch-input to the temperature stress applying unit 31. The inside of the temperature stress applying means 31 is kept at a set value within the guaranteed storage temperature of the parts and left for a certain period of time, so that a potential initial failure is made obvious. After a certain time has elapsed, the transporting means 30 is taken out and set on the supplying means 32. At this time, the supply unit 32 automatically takes out the inspection object A from the transportation unit 30 and automatically loads the inspection object A on the empty transportation unit 47 which is positioned by the transfer elevator unit 33. As shown in FIG. 7, the moving electrode 54 of the transport means 47 after the fixed number of the inspection objects A have been loaded.
Then, after the connector 74 of the inspection object A is automatically connected with the connector 74, the conveying means 47 is sent into the aging constant temperature holding means 34 by the conveyor means 41.

【0033】エージング用恒温保持手段34内でパレタ
イザロボット43が搬送手段47をコンベア手段41か
ら棚段45に移載し、棚段45の電極部と搬送手段47
の外部電極58を接続し、断続通電手段35の入力電
源、出力負荷を接続、図10に示す一定のパターンで断
続通電を行い、出力電圧をモニタリングし、被検査物A
の動作を確認する。
The palletizer robot 43 transfers the transport means 47 from the conveyor means 41 to the shelf 45 in the aging constant temperature holding means 34, and the electrode section of the shelf 45 and the transport means 47
Are connected, the input power supply and the output load of the intermittent energizing means 35 are connected, intermittent energization is performed in a fixed pattern shown in FIG.
Check the operation of.

【0034】断続通電完了後、パレタイザロボット43
が搬送手段47を棚段45からコンベア手段41へ移載
後、搬送手段47はエージング用恒温保持手段34外に
送り出される。被検査物Aの良否判定結果は搬送手段4
7の良否判定記録手段60に保存するエージングが完了
した搬送手段47はコンベア手段41で電気特性検査用
恒温保持手段36内へ送り込まれる。
After the intermittent energization is completed, the palletizer robot 43
After the transfer of the transfer means 47 from the shelf 45 to the conveyor means 41, the transfer means 47 is sent out of the aging constant temperature holding means 34. The result of the pass / fail judgment of the inspection object A is transmitted by the transport unit 4
The transporting means 47, which has been aged and stored in the pass / fail determination recording means 60 of No. 7, is sent into the constant temperature holding means 36 for electrical characteristic inspection by the conveyor means 41.

【0035】電気特性検査用保持手段36内で、パレタ
イザロボット44が搬送手段47をコンベア手段41か
ら棚段46に移載し、棚段46の電極部と搬送手段47
の外部電極58を接続し、電気特性検査を行い、商品の
動作保証限界温度内で、量産品の品質ばらつきから外れ
ている初期不良を検出する。
In the electrical characteristic inspection holding means 36, the palletizer robot 44 transfers the transport means 47 from the conveyor means 41 to the shelf 46, and the electrode section of the shelf 46 and the transport means 47
The external electrode 58 is connected, and an electrical characteristic test is performed to detect an initial failure which is out of the quality variation of the mass-produced product within the operation guarantee limit temperature of the product.

【0036】断続通電完了後、パレタイザロボット44
が搬送手段47を棚段46からコンベア手段41へ移載
後、搬送手段47は電気特性検査用恒温保持手段36外
に送り出される。被検査物Aの良否判定結果は搬送手段
47の良否判定記録手段60に保存する。またエージン
グ用恒温保持手段34、電気特性検査用恒温保持手段3
6は乾燥、予備加熱手段を兼ねる。
After the intermittent energization is completed, the palletizer robot 44
After transferring the transport means 47 from the shelf 46 to the conveyor means 41, the transport means 47 is sent out of the constant temperature holding means 36 for electrical characteristic inspection. The quality judgment result of the inspection object A is stored in the quality judgment recording means 60 of the transport means 47. Aging constant temperature holding means 34, electrical characteristic inspection constant temperature holding means 3
Reference numeral 6 also serves as drying and preheating means.

【0037】検査結果を判定する良否判定手段38で、
搬送手段47の良否判定記録手段60から、良否結果を
読み取り、良品の被検査物Aのみを取り出し次工程に送
る。不良の被検査物は搬送手段47に残す。良品取り出
し完了した搬送手段47は移載エレベータ手段39が下
降する。被検査物Aを全て取り出した空の搬送手段47
はコンベア手段41で移載エレベータ手段33へ運ばれ
る。また、不良が残った搬送手段47は不良品ストック
手段40で保管される。
In the pass / fail judgment means 38 for judging the inspection result,
The pass / fail result is read from the pass / fail judgment recording means 60 of the transport means 47, and only the non-defective inspection object A is taken out and sent to the next step. The defective inspection object is left in the transport means 47. The transfer elevator means 39 of the transport means 47 which has completed the non-defective product removal moves down. Empty transport means 47 from which all the inspection objects A are taken out
Are transported by the conveyor means 41 to the transfer elevator means 33. Further, the transporting means 47 in which the defect remains is stored by the defective stocking means 40.

【0038】ここで、上記の検査工程において搬送手段
47の移動電極54と被検査物Aのコネクタを74を自
動接続する動作について説明する。図6および図7に示
すように、被検査物Aの積載完了後、移動電極54をY
方向、被検査物A側へ前進させる。移動電極54が被検
査物コネクタ74の方向へ移動すると、被検査物コネク
タ74の外形によりガイドブロック72がならって入り
込む。この時、被検査物コネクタ74のZ方向の位置ず
れは、2個の弾性体71により補正され、検査ピン73
と被検査物コネクタピン74の安定した接触が得られ
る。
Here, the operation of automatically connecting the moving electrode 54 of the transporting means 47 and the connector 74 of the inspection object A in the above inspection process will be described. As shown in FIGS. 6 and 7, after the loading of the inspection object A is completed, the moving electrode
In the direction, the object A is advanced. When the moving electrode 54 moves in the direction of the connector 74 to be inspected, the guide block 72 enters along the outer shape of the connector 74 to be inspected. At this time, the displacement of the inspection object connector 74 in the Z direction is corrected by the two elastic bodies 71,
And the inspection object connector pin 74 can be stably contacted.

【0039】搬送手段47は、加熱状態で使用されるた
め、熱応力により、搬送ベース50、摺動部53等に反
りが発生する。この反りによって図4中のΨ方向に回転
力がかかっても、1本の移動レール51で移動可能なた
め、摺動部53はこじない。図5中のθ方向に回転力が
かかっても、移動レール51に沿う移動軸を回転中心と
する移動電極54のθ方向の回転を防止する回転防止ガ
イド55を移動レール51の両側に設けているため、移
動電極54の位置精度は保証される。また摺動部53に
回転防止ガイド55を取付けた構造でも、同様の効果が
得られる。
Since the transfer means 47 is used in a heated state, the transfer base 50, the sliding portion 53 and the like are warped due to thermal stress. Even if a rotational force is applied in the direction of 中 in FIG. 4 due to this warpage, the sliding portion 53 does not squeeze because it can be moved by one moving rail 51. A rotation preventing guide 55 is provided on both sides of the moving rail 51 to prevent the moving electrode 54 from rotating in the θ direction about the moving axis along the moving rail 51 even when a rotational force is applied in the θ direction in FIG. Therefore, the positional accuracy of the moving electrode 54 is guaranteed. The same effect can be obtained by a structure in which the rotation preventing guide 55 is attached to the sliding portion 53.

【0040】また、図8はこの発明の実施の形態におい
て搬送手段Noを求める概念図である。図3および図4
中の断続通電手段35、電気特性検査手段37におい
て、図8に示すように各棚段の電極と外部電極58が接
続された状態で、各手段内のプログラムされたコンピュ
ータ本体80で計測回路切替機83内のリレー84を搬
送手段47の耐熱性の良好な電気素子59と計測器82
がつながるように、切り替える。プログラムされたコン
ピュータ本体80は計測器82より測定値を読み取り、
読み取った電気特性値から、搬送手段No表(表1)を
使って、搬送手段Noを計算で求める。
FIG. 8 is a conceptual diagram for obtaining the transport means No. in the embodiment of the present invention. 3 and 4
In the intermittent energizing means 35 and the electrical characteristic inspecting means 37 in the middle, the measuring circuit switching is performed by the computer body 80 programmed in each means in a state where the electrodes of each shelf are connected to the external electrodes 58 as shown in FIG. The relay 84 in the machine 83 is connected to the electric element 59 having good heat resistance of the conveying means 47 and the measuring instrument 82.
Switch to connect. The programmed computer body 80 reads the measured values from the measuring device 82,
From the read electrical characteristic values, the transport means No is calculated by using the transport means No. table (Table 1).

【0041】[0041]

【表1】 [Table 1]

【0042】各検査終了後、検査結果データと搬送手段
Noをプリンタ81を使って、一緒プリントアウトし、
良否判定手段38では不良の被検査物は搬送手段47に
載せたままで排出することで不良の被検査物の検査デー
タを不良解析に役立てることができる。同図の場合、抵
抗1=150Ω、抵抗2=100Ω、搬送手段No表よ
り搬送手段Noは31となる。
After completion of each inspection, the inspection result data and the transport means No. are printed out together using the printer 81,
In the pass / fail determination means 38, the defective inspection object is discharged while being placed on the transport means 47, so that the inspection data of the defective inspection object can be used for failure analysis. In the case of the drawing, the resistance 1 = 150Ω, the resistance 2 = 100Ω, and the transportation means No. is 31 from the transportation means No. table.

【0043】従来では、バーコードとバーコードリー
ダ、IDカードとIDカードリーダの2方法が用いられ
ており、両方ともリーダ部の使用温度が限られており、
エージング検査装置では使用困難である。当該方式で
は、使用環境温度を広く、設備コストも安くできる。ま
た、電気特性値の基準値を設けることで、検査装置と、
搬送手段との電気接続ができているか否かを確認でき
る。
Conventionally, two methods, that is, a barcode and a barcode reader, and an ID card and an ID card reader have been used, and both use the temperature of the reader unit is limited.
It is difficult to use with an aging inspection device. In this method, the operating environment temperature can be widened and the equipment cost can be reduced. In addition, by providing a reference value of the electrical characteristic value, the inspection device,
It can be checked whether or not the electrical connection with the transport means has been made.

【0044】また、図9はこの発明の実施の形態におい
て断続通電手段の入力回路概要図、図10はその被検査
物の入力ラッシュ電流を示すグラフ、図11はその被検
査物の断続通電パターン図である。図3および図4中の
断続通電手段35、電気特性検査手段37において被検
査物Aを複数台、電源の点滅を行いつつエージング検査
を行う際、図9に示すようにプログラムされたコンピュ
ータ本体90によって、図11に示されるような複数の
被検査物Aの通電パターンを各々の被検査物A毎に図1
0のTs秒ずつずらして、入力回路切替器93内のリレ
ー94をON、OFFさせることで、図10に示される
ような複数の被検査物Aの入出力ラッシュ電流が重なる
ことを防ぎ、従来より電流容量が小さな入力電源92を
用いても入力電源92の電圧降下を防ぐことができる。
FIG. 9 is a schematic diagram of an input circuit of the intermittent energizing means according to the embodiment of the present invention, FIG. 10 is a graph showing an input rush current of the inspection object, and FIG. 11 is an intermittent energization pattern of the inspection object. FIG. When performing the aging inspection while turning on and off the power supply of a plurality of inspection objects A in the intermittent energizing means 35 and the electrical characteristic inspection means 37 in FIGS. 3 and 4, the computer main body 90 programmed as shown in FIG. As a result, the energization pattern of the plurality of inspection objects A as shown in FIG.
By turning ON / OFF the relay 94 in the input circuit switch 93 at a time interval of 0 Ts seconds, it is possible to prevent the input / output rush current of the plurality of test objects A from overlapping as shown in FIG. Even if the input power supply 92 having a smaller current capacity is used, a voltage drop of the input power supply 92 can be prevented.

【0045】従来では電気機器毎に電流容量がIpee
kを越える電源装置を使用しており、設備コストが高く
なる要因のひとつであったが、この実施の形態では、入
力ラッシュ電流の重なりを防ぐことで、入力電源の電流
容量をIpeek+Is×nでおさえ、入力電源装置コ
ストを大幅に下げることができる。(Ipeek:入力
ラッシュ電流、Is:定常入力電流、n:入力電源に接
続される被検査物数)。従来の1/10程度の容量の電
源で断続通電可能である。
Conventionally, the current capacity is Ipee for each electric device.
In this embodiment, the current capacity of the input power supply is set to Ipeak + Is × n by preventing the input rush current from being overlapped. In addition, the cost of the input power supply can be significantly reduced. (Ipeak: input rush current, Is: steady input current, n: number of test objects connected to the input power supply). Intermittent energization is possible with a power supply having a capacity of about 1/10 of the conventional one.

【0046】また、加工工程に充填硬化工程を含む被検
査物Aの場合、従来のエージング検査装置に示すよう
に、エージング検査装置を最終工程に持ってくるのでは
なく、充填工程をエージング検査装置の最終工程に持っ
てくることで、温度・断続通電不良、電気特性不良の被
検査物エージング手段が充填前に発見できるため、不良
解析のために被覆された充填物を取り除く手間がなくな
り、不良解析時間が大幅に短縮され、不良ロス金額も減
る。
In the case of the inspection object A in which the processing step includes the filling and hardening step, as shown in the conventional aging inspection apparatus, the aging inspection apparatus is not brought to the final step, but the filling step is performed by the aging inspection apparatus. In the final process of the test, the aging means of the test object with temperature / intermittent power failure and electrical characteristic failure can be found before filling, so there is no need to remove the coated filler for failure analysis, Analysis time is greatly reduced, and the amount of defective loss is also reduced.

【0047】以上のようにこの実施の形態によれば、エ
ージング検査ラインをインラインしながら設備をコンパ
クト化、設備全体を加熱冷却しないので省エネルギー化
できる。また、先頭工程の長時間の温度ストレス印加手
段ではバッチであり仕掛かり在庫ができるが、それ以降
の工程では連続自動生産が可能であり、生産リードタイ
ムを短縮でき、工程の仕掛かり在庫を大幅に減らすこと
ができ、大幅な省人化ができる。
As described above, according to this embodiment, the equipment can be made compact while the aging inspection line is inlined, and energy can be saved because the entire equipment is not heated or cooled. In addition, while long-term temperature stress applying means in the first process is a batch and in-process inventory is possible, continuous automatic production is possible in subsequent processes, which can reduce production lead time and greatly increase in-process inventory. Can be greatly reduced, and significant labor savings can be achieved.

【0048】また、搬送手段47の移動電極54は1本
の移動レール51で移動可能とされるとともに移動レー
ル51に沿う移動軸を回転中心とする移動電極54の回
転を防止する回転防止ガイド55を移動レール51の両
側に設けたので、搬送ベース50等が反っても、ガイド
55が1本でガイド55間の距離が長いため、こじれ難
く、故障が発生しない。また、回転防止ガイド55によ
って移動レール51に沿う移動軸を回転中心とする回転
方向の位置ずれも発生しない。また、当該方式では、弾
性体71およびガイドブロック72の形状によりコネク
タ74の位置ずれを吸収してドッキングできるため、自
動連続工程でも、接触抵抗が安定して低くなり、断続通
電工程、電気特性検査が安定して測定できる。
The moving electrode 54 of the transport means 47 can be moved by one moving rail 51 and a rotation preventing guide 55 for preventing rotation of the moving electrode 54 about a moving axis along the moving rail 51 as a center of rotation. Are provided on both sides of the moving rail 51, even if the transport base 50 or the like warps, the guide 55 is single and the distance between the guides 55 is long, so that it is difficult to be twisted and no trouble occurs. In addition, the rotation preventing guide 55 does not cause a displacement in the rotational direction about the moving axis along the moving rail 51 as the center of rotation. In addition, in this method, the displacement of the connector 74 can be absorbed and docked by the shape of the elastic body 71 and the guide block 72, so that the contact resistance is stably reduced even in the automatic continuous process, and the intermittent energizing process and the electrical characteristic inspection Can be measured stably.

【0049】なお、主検査ラインは、被検査物に対して
エージング検査を行うことができれば上記の実施の形態
に限定しない。
The main inspection line is not limited to the above embodiment as long as the aging inspection can be performed on the inspection object.

【0050】[0050]

【発明の効果】この発明の自動エージング検査装置によ
れば、被検査物に対してエージング検査を行う主検査ラ
インと分離して、主検査ラインでの被検査数より多数の
被検査物に温度ストレスを継続的に印加可能な温度スト
レス印加手段を設けたので、工程内の仕掛かり在庫を1
箇所に集中し、しかも人手による搬送作業は温度ストレ
ス印加手段から主検査ラインへの1回ですむため、作業
効率が高まり、省人化を実現できる。また、エージング
検査ラインをインラインしながら設備をコンパクト化、
設備全体を加熱冷却しないので省エネルギー化できる。
According to the automatic aging inspection apparatus of the present invention, the main inspection line for performing the aging inspection on the inspection object is separated from the main inspection line and the number of the inspection objects is larger than the number of inspections on the main inspection line. Since the temperature stress applying means capable of continuously applying the stress is provided, the in-process inventory in the process can be reduced by one.
Concentration at a location and a manual transfer operation only need to be performed once from the temperature stress applying means to the main inspection line, thereby improving work efficiency and realizing labor saving. In addition, downsizing of equipment while in-line aging inspection line,
Energy saving can be achieved because the entire equipment is not heated and cooled.

【0051】請求項2では、主検査ラインは、エージン
グ手段、電気特性検査手段、良否判定手段およびこれら
の各手段間に被検査物を搬送する複数の搬送手段とを備
え、生産リードタイムの長い温度ストレス印加手段を主
検査ラインより前の先頭工程でバッチ処理し、生産リー
ドタイムの短い前記エージング手段と電気特性検査手段
を前記主検査ラインで自動連続処理するようにしたの
で、従来の人手のバッチ装置が工程にあることで工程の
仕掛かり在庫が多くなり、生産の流れがとぎれ、生産リ
ードタイムが長くなるという課題を解消できる。すなわ
ち、先頭工程の長時間の温度ストレス印加手段ではバッ
チであり仕掛かり在庫ができるが、それ以降の工程では
連続自動生産が可能であり、生産リードタイムを短縮で
き、工程の仕掛かり在庫を大幅に減らすことができ、大
幅な省人化ができる。
According to the second aspect of the present invention, the main inspection line includes an aging unit, an electric characteristic inspection unit, a pass / fail judgment unit, and a plurality of conveying units for conveying the inspection object between these units, and has a long production lead time. The temperature stress applying means is batch-processed in the first step before the main inspection line, and the aging means and the electrical characteristic inspection means having a short production lead time are automatically and continuously processed in the main inspection line. Since the batch apparatus is in the process, the in-process stock of the process is increased, the flow of the production is interrupted, and the problem that the production lead time is lengthened can be solved. In other words, while long-term temperature stress applying means in the first step is a batch and in-process inventory is possible, continuous automatic production is possible in the subsequent steps, which can shorten the production lead time and greatly increase in-process in-process inventory. Can be greatly reduced, and significant labor savings can be achieved.

【0052】請求項3では、移動電極は1本の移動レー
ルで移動可能とされるとともに移動レールに沿う移動軸
を回転中心とする移動電極の回転を防止する回転防止ガ
イドを移動レールの両側に設けたので、搬送ベース等が
反っても、ガイドが1本でガイド間の距離が長いため、
こじれ難く、故障が発生しない。また、回転防止ガイド
によって移動レールに沿う移動軸を回転中心とする回転
方向の位置ずれも発生しない。
According to the third aspect, the moving electrode is movable by one moving rail, and rotation preventing guides for preventing rotation of the moving electrode about a moving axis along the moving rail as rotation centers are provided on both sides of the moving rail. Even if the transport base is warped, since there is only one guide and the distance between the guides is long,
Hard to be twisted, no failure occurs. Further, the rotation preventing guide does not cause a displacement in the rotation direction about the moving axis along the moving rail as the center of rotation.

【0053】請求項4では、各搬送手段毎に異なる特性
値を有する耐熱性のある電気素子を備えているので、使
用環境温度を広く、設備コストも安くできる。また、検
査時に電気素子の特性値を読み込み、検査結果情報と搬
送手段を確認し、検査不良品を自動排出することで、作
業ミスで不良品が混入することがなくなる。
According to the fourth aspect, since a heat-resistant electric element having a different characteristic value is provided for each transporting means, the operating environment temperature can be widened and the equipment cost can be reduced. In addition, the characteristic value of the electric element is read at the time of inspection, the inspection result information and the transporting means are checked, and the defective inspection product is automatically discharged, thereby preventing the defective product from being mixed due to a work error.

【0054】請求項5では、被検査物を複数台、電源の
点滅を行いつつエージング検査を行うとともに、各被検
査物の電源投入タイミングを入力ラッシュ電流のピーク
が重ならないようにしたので、従来より小電流容量の入
力電源でも、被検査物の入力ラッシュ電流(定格電流の
数十倍)による電源の電圧降下が発生しないため、電源
容量、設備コストを抑制できる。
According to a fifth aspect of the present invention, the aging inspection is performed while a plurality of test objects are blinking and the power supply is turned on and off, and the power-on timing of each test object is set so that the peak of the input rush current does not overlap. Even with an input power supply having a smaller current capacity, a voltage drop of the power supply due to an input rush current (several tens of times the rated current) of the inspection object does not occur, so that the power supply capacity and equipment cost can be suppressed.

【0055】すなわち、従来では電気機器毎に電流容量
がIpeekを越える電源装置を使用しており、設備コ
ストが高くなる要因のひとつであったが、入力ラッシュ
電流の重なりを防ぐことで、入力電源の電流容量をIp
eek+Is×nでおさえ、入力電源装置コストを大幅
に下げることができる。(Ipeek:入力ラッシュ電
流、Is:定常入力電流、n:入力電源に接続される被
検査物数)。
That is, in the past, a power supply device having a current capacity exceeding Ipeak was used for each electric device, which was one of the factors that increased the equipment cost. However, by preventing the input rush current from overlapping, the input power supply was prevented. Current capacity of Ip
By keeping eek + Is × n, the cost of the input power supply can be significantly reduced. (Ipeak: input rush current, Is: steady input current, n: number of test objects connected to the input power supply).

【0056】請求項6では、被検査物をエージング検査
終了後、充填を行い被覆したので、被検査物の分解が容
易になり、解析時間短縮、不良ロスの金額縮小が可能に
なる。
According to the sixth aspect, the inspection object is filled and covered after the aging inspection is completed, so that the inspection object can be easily disassembled, the analysis time can be shortened, and the amount of defective loss can be reduced.

【図面の簡単な説明】[Brief description of the drawings]

【図1】この発明の実施の形態の自動エージング検査装
置の概念図である。
FIG. 1 is a conceptual diagram of an automatic aging inspection device according to an embodiment of the present invention.

【図2】この発明の実施の形態の自動エージング検査装
置の各工程を示す平面図である。
FIG. 2 is a plan view showing each step of the automatic aging inspection device according to the embodiment of the present invention.

【図3】図2の正面図である。FIG. 3 is a front view of FIG. 2;

【図4】この発明の実施の形態における搬送手段の平面
図である。
FIG. 4 is a plan view of a conveying unit according to the embodiment of the present invention.

【図5】図4の正面図である。FIG. 5 is a front view of FIG. 4;

【図6】(a)はこの発明の実施の形態における搬送手
段のドッキング前の動作説明図 (b)はそのドッキング後の動作説明図である。
FIG. 6A is an explanatory diagram of the operation of the transporting device according to the embodiment of the present invention before docking, and FIG. 6B is an explanatory diagram of the operation after the docking.

【図7】(a)はこの発明の実施の形態における搬送手
段の移動電極と被検査物がドッキング前の動作説明図、
(b)はそのドッキング後の動作説明図である。
FIG. 7A is an explanatory view of an operation before docking of a moving electrode and an object to be inspected in a transport unit according to an embodiment of the present invention;
(B) is an operation explanatory view after docking.

【図8】この発明の実施の形態において搬送手段Noを
求める概念図である。
FIG. 8 is a conceptual diagram for determining a transport means No. in the embodiment of the present invention.

【図9】この発明の実施の形態において断続通電手段の
入力回路概要図である。
FIG. 9 is a schematic diagram of an input circuit of the intermittent energizing means in the embodiment of the present invention.

【図10】図9の被検査物の入力ラッシュ電流を示すグ
ラフである。
FIG. 10 is a graph showing an input rush current of the inspection object of FIG. 9;

【図11】図10はその被検査物の断続通電パターン図
である。
FIG. 10 is an intermittent conduction pattern diagram of the inspection object.

【図12】従来のエージング検査装置の概念図である。FIG. 12 is a conceptual diagram of a conventional aging inspection device.

【符号の説明】 1,30 搬送手段 2,31 温度ストレス印加手段 3,47 搬送手段 4,35 エージング手段(断続通電手段) 5,37 電気特性検査手段 6,38 良否判定手段 A 被検査物 B 主検査ライン 50 搬送ベース 51 移動レール 52 スライド部 53 摺動部 54 移動電極 55 回転防止ガイド 58 外部電極 59 耐熱性の良好な電気素子 60 良否判定記録手段 61 摺動軸 72 ガイドブロック 73 検査ピン 74 被検査物コネクタ 75 被検査物コネクタピン[Description of Signs] 1,30 Conveying Means 2,31 Temperature Stress Applying Means 3,47 Conveying Means 4,35 Aging Means (Intermittent Conducting Means) 5,37 Electrical Characteristics Inspection Means 6,38 Pass / Fail Determination Means A Inspection Object B Main inspection line 50 Transport base 51 Moving rail 52 Slide part 53 Sliding part 54 Moving electrode 55 Rotation prevention guide 58 External electrode 59 Electric element with good heat resistance 60 Pass / fail judgment recording means 61 Sliding shaft 72 Guide block 73 Inspection pin 74 Inspection object connector 75 Inspection object connector pin

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 被検査物に対してエージング検査を行う
主検査ラインと分離して、主検査ラインでの被検査数よ
り多数の被検査物に温度ストレスを継続的に印加可能な
温度ストレス印加手段を設けたことを特徴とする自動エ
ージング検査装置。
1. A temperature stress application method capable of continuously applying a temperature stress to a larger number of test objects than the number of test objects on the main test line separately from a main test line for performing an aging test on the test object. An automatic aging inspection device characterized by comprising means.
【請求項2】 主検査ラインは、エージング手段、電気
特性検査手段、良否判定手段およびこれらの各手段間に
被検査物を搬送する複数の搬送手段とを備え、生産リー
ドタイムの長い温度ストレス印加手段を主検査ラインよ
り前の先頭工程でバッチ処理し、生産リードタイムの短
い前記エージング手段と電気特性検査手段を前記主検査
ラインで自動連続処理するようにした請求項1記載の自
動エージング検査装置。
2. The main inspection line includes an aging unit, an electric characteristic inspection unit, a pass / fail judgment unit, and a plurality of conveyance units that convey an object to be inspected between these units, and applies a temperature stress having a long production lead time. 2. An automatic aging inspection apparatus according to claim 1, wherein said means is subjected to batch processing in a first step before said main inspection line, and said aging means and electric characteristic inspection means having a short production lead time are automatically and continuously processed in said main inspection line. .
【請求項3】 搬送手段は、被検査物を積載しこの被検
査物と電気的接続を行う移動電極を備え、前記移動電極
は1本の移動レールで移動可能とされるとともに移動レ
ールに沿う移動軸を回転中心とする移動電極の回転を防
止する回転防止ガイドを移動レールの両側に設けた請求
項2記載の自動エージング検査装置。
3. The transfer means includes a moving electrode for loading an object to be inspected and electrically connecting to the object to be inspected, and the moving electrode is movable along one moving rail and along the moving rail. 3. The automatic aging inspection apparatus according to claim 2, wherein rotation preventing guides for preventing rotation of the moving electrode about the moving axis as a center of rotation are provided on both sides of the moving rail.
【請求項4】 各搬送手段毎に異なる特性値を有する耐
熱性のある電気素子を備えた請求項2記載の自動エージ
ング検査装置。
4. The automatic aging inspection apparatus according to claim 2, further comprising a heat-resistant electric element having a different characteristic value for each transporting means.
【請求項5】 被検査物を複数台、電源の点滅を行いつ
つエージング検査を行うとともに、各被検査物の電源投
入タイミングを入力ラッシュ電流のピークが重ならない
ようにした請求項1または2記載の自動エージング検査
装置。
5. The method according to claim 1, wherein an aging test is performed while a plurality of devices under test are turned on and off, and a peak of an input rush current is not overlapped at a power-on timing of each device under test. Automatic aging inspection equipment.
【請求項6】 被検査物をエージング検査終了後、充填
を行い被覆した請求項1または2記載の自動エージング
検査装置。
6. The automatic aging inspection apparatus according to claim 1, wherein the inspection object is filled and coated after the aging inspection is completed.
JP11042495A 1999-02-22 1999-02-22 Automatic aging inspection device Pending JP2000241495A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11042495A JP2000241495A (en) 1999-02-22 1999-02-22 Automatic aging inspection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11042495A JP2000241495A (en) 1999-02-22 1999-02-22 Automatic aging inspection device

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Publication Number Publication Date
JP2000241495A true JP2000241495A (en) 2000-09-08

Family

ID=12637651

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
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WO2006009282A1 (en) * 2004-07-23 2006-01-26 Advantest Corporation Electronic component testing apparatus
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WO2012172938A1 (en) * 2011-06-14 2012-12-20 コニカミノルタホールディングス株式会社 Method for inspecting electronic device and electronic device inspection apparatus
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CN101984508A (en) * 2010-08-23 2011-03-09 深圳市海达威工业自动化设备有限公司 Light emitting diode (LED) aging method
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JPWO2012172938A1 (en) * 2011-06-14 2015-02-23 コニカミノルタ株式会社 Electronic device inspection method and electronic device inspection apparatus
US9513313B2 (en) 2011-06-14 2016-12-06 Konica Minolta, Inc. Method for inspecting electronic device and electronic device inspection apparatus
CN102353862A (en) * 2011-08-26 2012-02-15 成都因纳伟盛科技股份有限公司 Batch aging tooling system for information decryption module of second-generation ID (Identification) card reader
CN102353862B (en) * 2011-08-26 2013-05-22 成都因纳伟盛科技股份有限公司 Batch aging tooling system for information decryption module of second-generation ID (Identification) card reader
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