JP2000202628A - Welding equipment - Google Patents

Welding equipment

Info

Publication number
JP2000202628A
JP2000202628A JP11008254A JP825499A JP2000202628A JP 2000202628 A JP2000202628 A JP 2000202628A JP 11008254 A JP11008254 A JP 11008254A JP 825499 A JP825499 A JP 825499A JP 2000202628 A JP2000202628 A JP 2000202628A
Authority
JP
Japan
Prior art keywords
water
welding
cooling water
flow rate
cooling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP11008254A
Other languages
Japanese (ja)
Inventor
Shunsaku Onishi
俊作 大西
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Via Mechanics Ltd
Original Assignee
Hitachi Via Mechanics Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Via Mechanics Ltd filed Critical Hitachi Via Mechanics Ltd
Priority to JP11008254A priority Critical patent/JP2000202628A/en
Publication of JP2000202628A publication Critical patent/JP2000202628A/en
Withdrawn legal-status Critical Current

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  • Arc Welding In General (AREA)
  • Arc Welding Control (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide the welding equipment that a water cooled torch having different rated current can be used and is not burned. SOLUTION: A pressure switch 2 to close a contact in the case of a water pressure of 0.7 kgf/cm2 and a flow rate detector 40 to close a contact in the case of a flow rate of >=0.6 l/min are arranged to a piping 5 through which cooling water flows. The contacts of the pressure switch 2 and the flow rate detector 40 are in series connected to the contact of a welding start switch. By this method, the water cooled torch having different rated currents can be used, further, the water cooled torch is not burned.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、冷却水の流路に水
圧検出装置を備え、水冷式のトーチ(以下、水冷トーチ
という。)を使用できるようにした溶接装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a welding device provided with a water pressure detecting device in a flow path of a cooling water so that a water-cooled torch (hereinafter referred to as a water-cooled torch) can be used.

【0002】[0002]

【従来の技術】大電流で溶接をする場合や長時間連続で
溶接をする場合には、水冷トーチが使用される。このよ
うな溶接装置を図面により説明する。図3は、水冷トー
チを使用する従来の溶接装置の接続系統図であり、図4
は溶接開始スイッチの接続図である。図で、1は溶接装
置である。2は圧力スイッチで、冷却水入口端子3と冷
却水供給端子4を接続する配管5の途中に配置され、図
4に示すように、接点3aは図示を省略する溶接開始ス
イッチの接点6と直列に接続されている。7は配管で、
冷却水戻り口8と冷却水出口端子9を接続している。
2. Description of the Related Art A water-cooled torch is used for welding with a large current or continuous welding for a long time. Such a welding device will be described with reference to the drawings. FIG. 3 is a connection system diagram of a conventional welding device using a water-cooled torch, and FIG.
FIG. 4 is a connection diagram of a welding start switch. In the figure, reference numeral 1 denotes a welding device. Reference numeral 2 denotes a pressure switch, which is arranged in the middle of a pipe 5 connecting the cooling water inlet terminal 3 and the cooling water supply terminal 4, and as shown in FIG. 4, a contact 3a is connected in series with a contact 6 of a welding start switch (not shown). It is connected to the. 7 is a pipe,
The cooling water return port 8 and the cooling water outlet terminal 9 are connected.

【0003】10は冷却水装置で、図示を省略するポン
プ、タンクおよび冷却装置を備え、配管11、12を介
して吐出口13は冷却水入口端子3に、戻り口14は冷
却水出口端子9にそれぞれ接続されている。
A cooling water device 10 includes a pump, a tank, and a cooling device (not shown). A discharge port 13 is connected to the cooling water inlet terminal 3 through piping 11 and 12, and a return port 14 is connected to the cooling water outlet terminal 9. Connected to each other.

【0004】20は水冷トーチで、冷却水入口端子21
は冷却水供給端子4に、冷却出口端子22は冷却水戻り
口8にそれぞれ接続されている。
[0004] Reference numeral 20 denotes a water-cooled torch.
Is connected to the cooling water supply terminal 4, and the cooling outlet terminal 22 is connected to the cooling water return port 8.

【0005】図3における30は空冷/水冷切り換えス
イッチで、空冷トーチを使用するときには空冷側を、水
冷トーチを使用するときには水冷側を選択するようにな
っている。
In FIG. 3, reference numeral 30 denotes an air-cooling / water-cooling switch, which selects the air-cooling side when using an air-cooled torch and the water-cooling side when using a water-cooled torch.

【0006】次に、上記従来の溶接装置の動作を説明す
る。溶接に先立ち、空冷/水冷切り換えスイッチ30を
水冷側にして冷却水装置10を動作させる。すると、冷
却水は、吐出口13→冷却水入口端子3→配管5→冷却
水供給端子4→冷却水入口端子21→冷却出口端子22
→冷却水戻り口8→配管7→冷却水出口端子9→冷却水
戻り口14の経路で循環する。水圧が所定の値を越えて
いる場合、接点3aは閉じるから、溶接開始スイッチを
オンすなわち接点6を閉じることにより溶接をすること
ができ、水冷トーチ20の先端部を冷却できる。
Next, the operation of the above-described conventional welding apparatus will be described. Prior to welding, the cooling water device 10 is operated by setting the air / water cooling switch 30 to the water cooling side. Then, the cooling water is discharged 13 → cooling water inlet terminal 3 → pipe 5 → cooling water supply terminal 4 → cooling water inlet terminal 21 → cooling outlet terminal 22
The cooling water circulates through a route of a cooling water return port 8 → a pipe 7 → a cooling water outlet terminal 9 → a cooling water return port 14. If the water pressure exceeds a predetermined value, the contact 3a is closed, so that welding can be performed by turning on the welding start switch, that is, closing the contact 6, and the tip of the water-cooled torch 20 can be cooled.

【0007】[0007]

【発明が解決しようとする課題】例えばティグ溶接用の
水冷トーチの場合、冷却水用のホースを含むトーチケー
ブルの長さは10m程度である。溶接作業現場は平坦と
は限らないから、途中でトーチケーブルが折れ曲げられ
て、冷却水が流れない場合がある。このような場合でも
接点3aは閉じるから、接点6を閉じることにより溶接
が開始されて水冷トーチを焼損することがあった。ま
た、ホースの内部等にゴミや水あか等が詰まり、冷却水
の流れが悪くなった場合にも、水冷トーチを焼損させて
しまうことがあった。
For example, in the case of a water-cooled torch for TIG welding, the length of a torch cable including a hose for cooling water is about 10 m. Since the welding work site is not always flat, the torch cable may be bent in the middle and the cooling water may not flow. Even in such a case, since the contact 3a is closed, when the contact 6 is closed, welding is started and the water-cooled torch may be burned. Also, when the inside of the hose is clogged with dirt or scale, and the flow of the cooling water is deteriorated, the water-cooled torch may be burned.

【0008】なお、圧力スイッチ2に代えて、流量検出
装置を配管5に配置すると、上記した問題は発生しない
が、以下に示す不具合があった。すなわち、通常、溶接
装置の定格使用率は10分周期において60%前後であ
り、水冷トーチの定格使用率は80〜100%である。
このため、溶接電流300Aで連続溶接(使用率100
%)をしようとする場合、溶接装置としては定格電流5
00Aのものを用いる必要がある。一方、水冷トーチと
しては使用率100%、定格電流300Aのもので良
く、しかも定格電流500Aの水冷トーチに比べて軽量
であるから、作業性も良い。
If the flow rate detecting device is arranged in the pipe 5 instead of the pressure switch 2, the above-mentioned problem does not occur, but there are the following problems. That is, usually, the rated use rate of the welding device is about 60% in a cycle of 10 minutes, and the rated use rate of the water-cooled torch is 80 to 100%.
Therefore, continuous welding with a welding current of 300 A (use rate 100
%), The rated current of the welding equipment is 5
00A must be used. On the other hand, the water-cooled torch may have a usage rate of 100% and a rated current of 300 A, and is lighter in weight than a water-cooled torch with a rated current of 500 A, so that workability is good.

【0009】しかし、溶接トーチは操作性が重視される
ため、ホースの内径は必要な水量が流れる太さに作られ
ている。一方、定格電流500Aの溶接装置の場合、定
格電流500Aの水冷トーチに合わせて流量が設定され
る。このため、定格電流500Aの溶接装置に定格電流
300Aの水冷トーチを接続すると、内部を流れる冷却
水量が流量検出装置に設定された流量以下であるために
流量検出装置がオンせず、使用することができない。
However, since the operability of the welding torch is emphasized, the inner diameter of the hose is made thick enough to allow a necessary amount of water to flow. On the other hand, in the case of a welding device with a rated current of 500 A, the flow rate is set according to a water-cooled torch with a rated current of 500 A. For this reason, when a water-cooled torch with a rated current of 300 A is connected to a welding device with a rated current of 500 A, the flow detecting device does not turn on because the amount of cooling water flowing inside is less than the flow rate set in the flow detecting device. Can not.

【0010】本発明の目的は、上記従来技術における課
題を解決し、定格電流の異なる水冷トーチを使用するこ
とができ、かつ水冷トーチを焼損することがない溶接装
置を提供するにある。
An object of the present invention is to solve the above-mentioned problems in the prior art and to provide a welding apparatus which can use water-cooled torches having different rated currents and does not burn the water-cooled torch.

【0011】[0011]

【課題を解決するための手段】上記の目的を達成するた
め、本発明は、冷却水の流路に水圧検出装置を備え、水
冷式のトーチを使用できるようにした溶接装置におい
て、冷却水の流量検出装置を設け、この流量検出装置を
前記流路に配置し、前記水圧検出装置と前記流量検出装
置の接点を溶接開始スイッチに直列に接続したことを特
徴とする。
In order to achieve the above object, the present invention relates to a welding apparatus provided with a water pressure detecting device in a flow path of a cooling water so that a water-cooled torch can be used. A flow detection device is provided, and the flow detection device is disposed in the flow path, and a contact between the water pressure detection device and the flow detection device is connected in series to a welding start switch.

【0012】[0012]

【発明の実施の形態】以下、本発明を図示の実施の形態
に基づいて説明する。図1は本発明に係る水冷トーチを
使用する溶接装置の接続系統図、図2は溶接開始スイッ
チの接続図であり、図3、4と同じものまたは同一機能
のものは同一符号を付して説明を省略する。図で、40
は流量検出装置で、配管5に圧力スイッチ2と直列に配
置されている。そして、接点40aは接点3aおよび接
点6と直列に接続されている。ここで、圧力スイッチ2
の動作圧力を、水道水の使用を考慮した0.7kgf/
cm2とする。また、流量検出装置40は定格電流の小
さい水冷トーチ、例えば定格電流200Aの水冷トーチ
が必要とする0.6l/min以上の場合に接点40a
が閉じるものである。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below with reference to the illustrated embodiments. FIG. 1 is a connection system diagram of a welding device using a water-cooled torch according to the present invention, and FIG. 2 is a connection diagram of a welding start switch. Description is omitted. In the figure, 40
Is a flow rate detecting device, which is arranged in series with the pressure switch 2 in the pipe 5. The contact 40a is connected in series with the contact 3a and the contact 6. Here, pressure switch 2
Operating pressure of 0.7 kgf /
cm 2 . The flow rate detection device 40 is a contact 40a when a water-cooled torch with a small rated current, for example, 0.6 l / min or more required by a water-cooled torch with a rated current of 200A.
Is to close.

【0013】次に、本実施の形態の動作を説明する。溶
接に先立ち、空冷/水冷切り換えスイッチ30を水冷側
にして冷却水装置10を動作させる。すると、冷却水
は、吐出口13→冷却水入口端子3→配管5→流量検出
装置40→冷却水供給端子4→冷却水入口端子21→冷
却出口端子22→冷却水戻り口8→配管7→冷却水出口
端子9→冷却水戻り口14の経路で循環する。水圧が
0.7kgf/cm2、かつ冷却水の流量が0.6l/
min以上である場合、接点3aと接点40aのいずれ
もが閉じるから、接点6を閉じることにより溶接をする
ことができる。
Next, the operation of this embodiment will be described. Prior to welding, the cooling water device 10 is operated by setting the air / water cooling switch 30 to the water cooling side. Then, the cooling water is discharged 13 → cooling water inlet terminal 3 → pipe 5 → flow rate detecting device 40 → cooling water supply terminal 4 → cooling water inlet terminal 21 → cooling outlet terminal 22 → cooling water return port 8 → pipe 7 → It circulates in the route from the cooling water outlet terminal 9 to the cooling water return port 14. The water pressure is 0.7 kgf / cm 2 and the flow rate of cooling water is 0.6 l /
When the length is equal to or more than min, both the contact 3a and the contact 40a are closed, so that welding can be performed by closing the contact 6.

【0014】この実施の形態では、流量検出装置40の
検出流量を定格電流200Aの水冷トーチに合わせたか
ら、1種類の流量検出装置で容量の異なる水冷トーチ、
例えば定格電流が500Aの水冷トーチも使用すること
ができる。
In this embodiment, the flow rate detected by the flow rate detection device 40 is adjusted to a water-cooled torch with a rated current of 200 A.
For example, a water-cooled torch with a rated current of 500 A can also be used.

【0015】なお、流量検出装置40は配管7に配置し
ても良い。
Incidentally, the flow rate detecting device 40 may be arranged in the pipe 7.

【0016】[0016]

【発明の効果】以上説明したように、本発明によれば、
冷却水の流路に水圧検出装置を備え、水冷トーチを使用
できるようにした溶接装置において、流量検出装置を設
け、この流量検出装置を冷却水流路に配置し、水圧検出
装置と流量検出装置の接点を溶接開始スイッチに直列に
接続したから、ホースの内部等にゴミ等が詰まった場
合、あるいは冷却水量が予め設定した流量未満である場
合には溶接開始スイッチが動作しない。この結果、溶接
は行われず、水冷トーチの焼損を防止できる。
As described above, according to the present invention,
In a welding device provided with a water pressure detecting device in a cooling water flow path, a water cooling torch can be used, a flow rate detecting device is provided, and the flow rate detecting device is arranged in the cooling water flow path, and Since the contacts are connected in series to the welding start switch, the welding start switch does not operate when dust or the like is clogged in the inside of the hose or the amount of cooling water is less than a preset flow rate. As a result, welding is not performed, and burning of the water-cooled torch can be prevented.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に係る水冷トーチを使用する溶接装置の
接続系統図である。
FIG. 1 is a connection system diagram of a welding device using a water-cooled torch according to the present invention.

【図2】本発明に係る溶接開始スイッチの接続図であ
る。
FIG. 2 is a connection diagram of a welding start switch according to the present invention.

【図3】水冷トーチを使用する従来の溶接装置の接続系
統図である。
FIG. 3 is a connection system diagram of a conventional welding device using a water-cooled torch.

【図4】従来の溶接開始スイッチの接続図である。FIG. 4 is a connection diagram of a conventional welding start switch.

【符号の説明】[Explanation of symbols]

2 圧力スイッチ 5 配管 40 流量検出装置 2 Pressure switch 5 Piping 40 Flow rate detector

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 冷却水の流路に水圧検出装置を備え、水
冷式のトーチを使用できるようにした溶接装置におい
て、冷却水の流量検出装置を設け、この流量検出装置を
前記流路に配置し、前記水圧検出装置と前記流量検出装
置の接点を溶接開始スイッチに直列に接続したことを特
徴とする溶接装置。
1. A welding apparatus provided with a water pressure detecting device in a flow path of a cooling water so that a water-cooled torch can be used, a flow rate detecting device for a cooling water is provided, and the flow rate detecting device is arranged in the flow path. A contact point between the water pressure detecting device and the flow rate detecting device is connected in series to a welding start switch.
JP11008254A 1999-01-14 1999-01-14 Welding equipment Withdrawn JP2000202628A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11008254A JP2000202628A (en) 1999-01-14 1999-01-14 Welding equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11008254A JP2000202628A (en) 1999-01-14 1999-01-14 Welding equipment

Publications (1)

Publication Number Publication Date
JP2000202628A true JP2000202628A (en) 2000-07-25

Family

ID=11688014

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11008254A Withdrawn JP2000202628A (en) 1999-01-14 1999-01-14 Welding equipment

Country Status (1)

Country Link
JP (1) JP2000202628A (en)

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Legal Events

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Effective date: 20060404