JP2000178044A - Intermediate film for laminated glass and laminated glass - Google Patents

Intermediate film for laminated glass and laminated glass

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Publication number
JP2000178044A
JP2000178044A JP11012107A JP1210799A JP2000178044A JP 2000178044 A JP2000178044 A JP 2000178044A JP 11012107 A JP11012107 A JP 11012107A JP 1210799 A JP1210799 A JP 1210799A JP 2000178044 A JP2000178044 A JP 2000178044A
Authority
JP
Japan
Prior art keywords
laminated glass
interlayer
intermediate film
interlayer film
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11012107A
Other languages
Japanese (ja)
Other versions
JP4404396B2 (en
JP2000178044A5 (en
Inventor
Jiro Miyai
二郎 宮井
Minoru Nakajima
稔 中嶋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Chemical Co Ltd
Original Assignee
Sekisui Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Chemical Co Ltd filed Critical Sekisui Chemical Co Ltd
Priority to JP01210799A priority Critical patent/JP4404396B2/en
Publication of JP2000178044A publication Critical patent/JP2000178044A/en
Publication of JP2000178044A5 publication Critical patent/JP2000178044A5/ja
Application granted granted Critical
Publication of JP4404396B2 publication Critical patent/JP4404396B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To obtain an intermediate film for laminated glass which has excellent antiblocking property during storage, excellent handling property when the intermediate film is to be between glass sheets, excellent deaerating property in a preliminary press-sticking process, and which enables an efficient preliminary press-sticking process at a rather low temp. in a wide tamp. range, and to produce a laminated glass. SOLUTION: This intermediate film has 2 to 50 g/cm2 creep elastic modulus at 60 deg.C. Especially, the creep elastic modulus of the intermediate film is <=30 g/cm2 at 60 deg.C, preferably 5 to 20 g/cm2, <=70 g/cm2 at 40 deg.C, preferably 30 to 60 g/cm2, and >=70 g/cm2 at 20 deg.C, preferably 80 to 120 g/cm2. Especially preferably, the intermediate film consists of a polyvinylbutyral resin containing triethylene glycol di(2-ethylhexanoate) or oligoethylene glycol di(2- ethylhexanoate) as a plasticizer.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、表面に多数の微細
な凹凸からなるエンボスが形成された合わせガラス用中
間膜及び合わせガラスに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an interlayer film for laminated glass and a laminated glass having an embossment formed of a large number of fine irregularities on the surface.

【0002】[0002]

【従来の技術】ガラス板の間に、可塑化ポリビニルブチ
ラール樹脂等の熱可塑性樹脂からなる中間膜が挟着され
てなる合わせガラスは、自動車、航空機、建築物などの
窓ガラスに広く使用されている。
2. Description of the Related Art A laminated glass in which an intermediate film made of a thermoplastic resin such as a plasticized polyvinyl butyral resin is sandwiched between glass plates is widely used for window glasses of automobiles, aircraft, buildings and the like.

【0003】この種の合わせガラスは、通常、ガラス板
の間に中間膜を挟み、これをニップロールに通して扱く
か(扱きロール法)或いはゴムバックに入れて減圧吸引
し(真空バッグ法)、ガラス板と中間膜との間に残留す
る空気を脱気しながら予備圧着し、次いでオートクレー
ブ内で加熱加圧して本圧着を行うことにより製造され
る。
[0003] In this type of laminated glass, usually, an interlayer film is sandwiched between glass plates and handled by passing through a nip roll (handling roll method) or placed in a rubber bag and suctioned under reduced pressure (vacuum bag method). It is manufactured by performing pre-compression bonding while removing air remaining between the plate and the interlayer, and then performing heating and pressing in an autoclave to perform main compression.

【0004】上記合わせガラスの中間膜には、接着性、
耐候性、耐貫通性、透明性等の基本性能が良好であるこ
とのほかに、保管中に中間膜同士がブロッキング(密
着)しないこと、ガラス板の間に中間膜を挟む際の取扱
い作業性が良好であること、さらに空気の巻き込みを無
くすために、予備圧着工程での脱気性が良好であること
が要求される。
The interlayer of the laminated glass has adhesiveness,
In addition to good basic performance such as weather resistance, penetration resistance, transparency, etc., the interlayer films do not block (adhere) during storage, and the handling workability when sandwiching the interlayer film between glass plates is good. In addition, in order to eliminate air entrapment, good deaeration in the pre-compression bonding step is required.

【0005】特に、予備圧着工程での脱気性は、合わせ
ガラスの品質を左右する。脱気が不十分であると、得ら
れる合わせガラスの透明性が悪くなったり、過酷な条件
下で使用される場合に発泡(気泡)が生じることがあ
る。
[0005] In particular, the deaeration in the pre-compression bonding step affects the quality of the laminated glass. If the degassing is insufficient, the resulting laminated glass may have poor transparency or foam (bubbles) when used under severe conditions.

【0006】このような要求を満たすために、通常、合
わせガラス用中間膜には、その表面(両面)に多数の微
細な凹凸からなるエンボスが形成されている。多数の微
細な凹凸の形態としては、多数の凸部とこれ等の凸部に
対する多数の凹部とからなる各種の凹凸模様が提案され
ている(例えば、特開昭60−204643号公報及び
特公平1−32776号公報参照)。
[0006] In order to satisfy such demands, usually, an intermediate film for laminated glass is formed with embosses having a large number of fine irregularities on its surface (both surfaces). As a form of a large number of fine irregularities, various irregularities composed of a large number of convex portions and a large number of concave portions corresponding to these convex portions have been proposed (for example, Japanese Patent Application Laid-Open No. 60-206443 and Japanese Patent Publication No. 1-332776).

【0007】[0007]

【発明が解決しようとする課題】ところが、上記従来の
合わせガラス用中間膜にあっては、特に、予備圧着工程
での脱気性がまだ十分でなく、特に面積が広い合わせガ
ラスや曲率が大きい合わせガラスを製造する場合、合わ
せガラスの生産性を上げる場合、合わせガラスを高温で
使用する場合などの過酷な条件下で使用される場合に発
泡が生じることがある。
However, in the above-mentioned conventional interlayer film for laminated glass, in particular, the deaeration in the pre-compression bonding step is not yet sufficient, and the laminated glass having a large area and the laminated glass having a large curvature are particularly insufficient. When manufacturing glass, when increasing the productivity of laminated glass, or when using laminated glass under severe conditions such as using at a high temperature, foaming may occur.

【0008】特に、最近は、省エネルギーや生産性向上
の観点から、比較的低温でしかも広い温度範囲で能率よ
く予備圧着が可能な中間膜が要望されている。
In particular, recently, from the viewpoint of energy saving and improvement in productivity, an intermediate film which can be efficiently preliminarily bonded at a relatively low temperature and in a wide temperature range has been demanded.

【0009】本発明の目的は、保管中の耐ブロッキング
性やガラス板の間に中間膜を挟む際の取扱い作業性に優
れるとともに、予備圧着工程での脱気性に優れ、比較的
低温でしかも広い温度範囲で能率よく予備圧着が可能な
合わせガラス用中間膜及び合わせガラスを提供すること
にある。
[0009] It is an object of the present invention to provide excellent blocking resistance during storage and handling workability when an interlayer is sandwiched between glass plates, excellent deaeration in a pre-compression bonding step, a relatively low temperature and a wide temperature range. It is an object of the present invention to provide an interlayer film for laminated glass and a laminated glass which can be efficiently preliminarily pressed.

【0010】[0010]

【課題を解決するための手段】上記の目的を達成するた
めに、請求項1の発明では、中間膜のクリープ弾性率が
60℃で2〜50g/cm2 であることを特徴とする合
わせガラス用中間膜が提供される。
In order to achieve the above object, according to the first aspect of the present invention, the laminated glass is characterized in that the creep elastic modulus of the interlayer film is 2 to 50 g / cm 2 at 60 ° C. An interlayer for use is provided.

【0011】請求項2の発明では、中間膜のクリープ弾
性率が60℃で30g/cm2 以下、40℃で70g/
cm2 以下、20℃で70g/cm2 以上であることを
特徴とする請求項1に記載の合わせガラス用中間膜が提
供される。
According to the second aspect of the present invention, the creep modulus of the interlayer film is 30 g / cm 2 or less at 60 ° C. and 70 g / cm 2 at 40 ° C.
cm 2 or less, the interlayer film for a laminated glass according to claim 1, characterized in that at 20 ° C. 70 g / cm 2 or more is provided.

【0012】請求項3の発明では、中間膜のクリープ弾
性率が60℃で5〜20g/cm2、40℃で30〜6
0g/cm2 、20℃で80〜120g/cm2 である
ことを特徴とする請求項1又は2に記載の合わせガラス
用中間膜が提供される。
According to the third aspect of the present invention, the creep modulus of the interlayer film is 5 to 20 g / cm 2 at 60 ° C. and 30 to 6 g at 40 ° C.
0 g / cm 2, 20 interlayer film for laminated glass according to claim 1 or 2, characterized in that a 80 to 120 / cm 2 at ℃ is provided.

【0013】請求項4の発明では、中間膜が、可塑剤と
してトリエチレングリコールジ(2−エチルヘキサノエ
ート)を含有するポリビニルアセタール樹脂からなるこ
とを特徴とする請求項1〜3のいずれか1項に記載の合
わせガラス用中間膜が提供される。
According to a fourth aspect of the present invention, the intermediate film is made of a polyvinyl acetal resin containing triethylene glycol di (2-ethylhexanoate) as a plasticizer. An interlayer for laminated glass according to item 1 is provided.

【0014】請求項5の発明では、中間膜が、可塑剤と
してオリゴエチレングリコールジ(2−エチルヘキサノ
エート)を含有するポリビニルアセタール樹脂からなる
ことを特徴とする請求項1〜4のいずれか1項に記載の
合わせガラス用中間膜が提供される。
According to a fifth aspect of the present invention, the intermediate film is made of a polyvinyl acetal resin containing oligoethylene glycol di (2-ethylhexanoate) as a plasticizer. An interlayer for laminated glass according to item 1 is provided.

【0015】請求項6の発明では、ポリビニルアセター
ル樹脂が、ポリビニルブチラール樹脂からなることを特
徴とする請求項4又は5に記載の合わせガラス用中間膜
が提供される。
According to a sixth aspect of the present invention, there is provided the interlayer film for laminated glass according to the fourth or fifth aspect, wherein the polyvinyl acetal resin comprises a polyvinyl butyral resin.

【0016】請求項7の発明では、ガラス板の間に、請
求項1〜6のいずれか1項に記載の合わせガラス用中間
膜が挟着されてなることを特徴とする合わせガラスが提
供される。
According to a seventh aspect of the present invention, there is provided a laminated glass wherein the interlayer film for a laminated glass according to any one of the first to sixth aspects is sandwiched between glass plates.

【0017】本発明において、中間膜のクリープ弾性率
は、JIS K 7115(プラスチックの引張クリー
プ試験方法)に準じて測定される。但し、試験片:幅1
0mm×長さ80mm、標線間距離40mm、試験荷
重:60℃の場合は80g、40℃の場合は154g、
20℃の場合は480gとし、荷重をかけてから30分
後の標線間距離を測定して算出するものとする。
In the present invention, the creep modulus of the interlayer film is measured in accordance with JIS K 7115 (test method for tensile creep of plastic). However, test piece: width 1
0 mm x length 80 mm, distance between marked lines 40 mm, test load: 80 g at 60 ° C, 154 g at 40 ° C,
In the case of 20 ° C., the weight is 480 g, and the distance between the marked lines 30 minutes after the application of the load is measured and calculated.

【0018】本発明において、中間膜を構成する樹脂と
しては、従来の合わせガラス用中間膜に用いられている
熱可塑性樹脂が使用される。例えば、可塑化ポリビニル
アセタール樹脂、ポリウレタン系樹脂、エチレン−酢酸
ビニル系樹脂、エチレン−エチルアクリレート系樹脂、
可塑化塩化ビニル系樹脂等が挙げられる。これ等の熱可
塑性樹脂は、接着性、耐候性、耐貫通性、透明性等の合
わせガラスに要求される基本性能が優れている。
In the present invention, as a resin constituting the interlayer, a thermoplastic resin used for a conventional interlayer for laminated glass is used. For example, plasticized polyvinyl acetal resin, polyurethane resin, ethylene-vinyl acetate resin, ethylene-ethyl acrylate resin,
Plasticized vinyl chloride resins and the like can be mentioned. These thermoplastic resins are excellent in basic performance required for laminated glass, such as adhesiveness, weather resistance, penetration resistance, and transparency.

【0019】特に、可塑化ポリビニルアセタール樹脂が
好適であり、その中でも可塑化ポリビニルブチラール樹
脂は、上記基本性能に優れており最適である。可塑化ポ
リビニルブチラール樹脂は、ポリビニルブチラール樹脂
に可塑剤を含有させて得られる。
Particularly, a plasticized polyvinyl acetal resin is preferable, and among them, a plasticized polyvinyl butyral resin is excellent because of its excellent basic performance. The plasticized polyvinyl butyral resin is obtained by adding a plasticizer to the polyvinyl butyral resin.

【0020】ポリビニルブチラール樹脂は主に沈殿法で
合成される。例えば、ポリビニルアルコールを温水に溶
解し、得られた水溶液を所定の温度、例えば0〜95℃
に保持しておいて、これに酸触媒及びブチルアルデヒド
を加えてブチラール化反応を進行させ、次いで反応温度
を上げて熟成し反応を完結させ、その後中和、水洗、乾
燥を行って、ポリビニルブチラール樹脂の粉末を得る。
The polyvinyl butyral resin is mainly synthesized by a precipitation method. For example, polyvinyl alcohol is dissolved in warm water, and the obtained aqueous solution is cooled to a predetermined temperature, for example, 0 to 95 ° C.
The butyralization reaction is allowed to proceed by adding an acid catalyst and butyraldehyde thereto, and then the reaction temperature is raised to ripen the reaction to complete the reaction. Thereafter, neutralization, washing and drying are performed to obtain polyvinyl butyral. Obtain resin powder.

【0021】ここで、ポリビニルアルコールとしては、
平均重合度500〜5000のものが好ましく、より好
ましくは1000〜2500である。平均重合度が50
0未満では、合わせガラスの耐貫通性が低下することが
あり、5000を超えると中間膜の製造が難しくなる。
また、ポリビニルアルコールの鹸化度は、中間膜の透明
性や耐熱性の点から70モル%以上のものが使用され
る。
Here, as the polyvinyl alcohol,
Those having an average degree of polymerization of 500 to 5,000 are preferred, and more preferably 1,000 to 2,500. Average degree of polymerization is 50
If it is less than 0, the penetration resistance of the laminated glass may decrease, and if it exceeds 5,000, the production of the interlayer becomes difficult.
Further, polyvinyl alcohol having a saponification degree of 70 mol% or more is used from the viewpoint of transparency and heat resistance of the interlayer film.

【0022】得られるポリビニルブチラール樹脂の平均
ブチラール化度は、一般に40〜75モル%が好まし
く、より好ましくは65〜72モル%である。平均ブチ
ラール化度が40モル%未満では可塑剤との相溶性が低
下することがあり、75モル%を超えると樹脂の合成に
長時間を要するので、実用上で支障をきたすことがあ
る。また、残存アセチル基は、一般に30モル%以下と
されることが好ましい。
The average degree of butyralization of the obtained polyvinyl butyral resin is generally preferably from 40 to 75 mol%, more preferably from 65 to 72 mol%. If the average degree of butyralization is less than 40 mol%, the compatibility with the plasticizer may be reduced, and if it exceeds 75 mol%, it may take a long time to synthesize the resin, which may hinder practical use. Further, it is generally preferable that the residual acetyl group is 30 mol% or less.

【0023】ポリビニルブチラール樹脂に含有される可
塑剤としては、例えば、トリエチレングリコールジ(2
−エチルブチレート)、トリエチレングリコールジ(2
−エチルヘキサノエート)、オリゴエチレングリコール
ジ(2−エチルヘキサノエート)、トリエチレングリコ
ールジカプリレート、テトラエチレングリコールジ(2
−エチルヘプトエート)、テトラエチレングリコールジ
カプリレート等が好適である。その中でも、トリエチレ
ングリコールジ(2−エチルヘキサノエート)又はオリ
ゴエチレングリコールジ(2−エチルヘキサノエート)
を含有するポリビニルブチラール樹脂からなる中間膜
は、可塑剤の沸点が高く、中間膜の低温柔軟性がよく、
優れた予備圧着性が得られ、しかも中間膜製造時の作業
環境や合わせ加工の際のトリムカット性に優れている。
また、耐加水分解性がよい等の利点もある。
As the plasticizer contained in the polyvinyl butyral resin, for example, triethylene glycol di (2
-Ethyl butyrate), triethylene glycol di (2
-Ethylhexanoate), oligoethylene glycol di (2-ethylhexanoate), triethylene glycol dicaprylate, tetraethylene glycol di (2
-Ethylheptoate), tetraethylene glycol dicaprylate and the like are preferred. Among them, triethylene glycol di (2-ethylhexanoate) or oligoethylene glycol di (2-ethylhexanoate)
Intermediate film made of polyvinyl butyral resin containing, the boiling point of the plasticizer is high, the low temperature flexibility of the intermediate film is good,
Excellent pre-compression bonding properties are obtained, and furthermore, it is excellent in the working environment in the production of interlayer films and in the trim cutting property in the laminating process.
There are also advantages such as good hydrolysis resistance.

【0024】上記オリゴエチレングリコールジ(2−エ
チルヘキサノエート)は、オリゴエチレングリコールと
2−エチルヘキサン酸とのエステル化反応によって製造
することができる。ここで、オリゴエチレングリコール
とは、平均分子量が比較的小さいポリエチレングリコー
ルを意味する。オリゴエチレングリコール部分のエチレ
ングリコール単位は3〜9のものが合計で90重量%以
上含まれているものが好ましい。エチレングリコール単
位の小さいものが多くなるとポリビニルブチラール樹脂
との相溶性が低下することがあり、逆にエチレングリコ
ール単位の大きいものが多くなると中間膜の耐湿性が低
下することがある。
The above-mentioned oligoethylene glycol di (2-ethylhexanoate) can be produced by an esterification reaction between oligoethylene glycol and 2-ethylhexanoic acid. Here, oligoethylene glycol means polyethylene glycol having a relatively small average molecular weight. It is preferable that the ethylene glycol unit in the oligoethylene glycol portion contains 3 to 9 ethylene glycol units in a total amount of 90% by weight or more. When the number of ethylene glycol units is small, the compatibility with the polyvinyl butyral resin may be reduced. On the contrary, when the number of ethylene glycol units is large, the moisture resistance of the interlayer film may be reduced.

【0025】上記オリゴエチレングリコールジ(2−エ
チルヘキサノエート)は、具体的には、例えば、所望の
エチレングリコール単位を有するオリゴエチレングリコ
ール1モル(平均分子量から算出する)に対して、2−
エチルヘキサン酸2〜2.5モルを加え、必要に応じて
トルエン、キシレン等の有機溶媒に溶解希釈し、さらに
必要に応じて触媒として硫酸、塩酸、燐酸等の無機酸、
p−トルエンスルホン酸、メタンスルホン酸等の有機酸
を全反応物質の0.01〜5重量%程度添加し、エステ
ル化反応を行って製造する。反応温度は常温常圧で行っ
てもよいが、反応の促進及び生成する水の除去等を考慮
して50〜300℃で行うのが望ましい。
The above-mentioned oligoethylene glycol di (2-ethylhexanoate) is specifically, for example, based on 1 mol of oligoethylene glycol having a desired ethylene glycol unit (calculated from the average molecular weight),
2-2.5 mol of ethylhexanoic acid is added, and if necessary, dissolved and diluted in an organic solvent such as toluene and xylene.If necessary, a catalyst such as sulfuric acid, hydrochloric acid, or an inorganic acid such as phosphoric acid,
An organic acid such as p-toluenesulfonic acid, methanesulfonic acid or the like is added in an amount of about 0.01 to 5% by weight based on the total weight of the reactants, followed by esterification. The reaction may be performed at normal temperature and normal pressure, but preferably at 50 to 300 ° C. in consideration of accelerating the reaction and removing generated water.

【0026】中間膜の膜厚は、合わせガラスとして必要
な耐貫通性等を考慮して決められ、従来の中間膜と同程
度で、特に0.2〜2mmとされるのが好ましい。な
お、これ等の中間膜には、紫外線吸収剤、酸化防止剤、
接着力調整剤などの種々の公知の添加剤が含有されてい
てもよい。このような中間膜は、従来と同様に、溶融押
出法やカレンダーロール法により成形される。
The thickness of the intermediate film is determined in consideration of the penetration resistance and the like required for a laminated glass, and is approximately the same as that of a conventional intermediate film, and is preferably 0.2 to 2 mm. In addition, these intermediate films include an ultraviolet absorber, an antioxidant,
Various known additives, such as an adhesive force adjuster, may be contained. Such an intermediate film is formed by a melt extrusion method or a calender roll method as in the related art.

【0027】なお、上記中間膜の表面(両面)には、通
常、多数の微細な凹凸からなるエンボスが形成される。
このようなエンボスを形成するには、従来と同様に、エ
ンボスロール法、異形押出法、メルトフラクチャーを利
用した押出リップエンボス法等が採用される。特に、定
量的に一定の多数の微細な凹凸からなるエンボスを得る
には、エンボスロール法が好適である。
It should be noted that, on the surface (both surfaces) of the intermediate film, an emboss composed of a large number of fine irregularities is usually formed.
In order to form such an embossment, an embossing roll method, a profile extrusion method, an extrusion lip embossing method using a melt fracture, and the like are employed in the same manner as in the related art. In particular, the embossing roll method is suitable for obtaining a quantitatively constant amount of embosses composed of a large number of fine irregularities.

【0028】エンボスの凹凸模様は、特に限定されず、
従来の合わせガラス用中間膜と同様な凹凸模様とされ
る。一般に、三角錐、四角錐、円錐等の錐体、截頭三角
錐、截頭四角錐、截頭円錐等の截頭錐体、頭部が山型や
半球状となった擬錐体からなる多数の凸部と、これ等の
凸部に対する多数の凹部とから構成された凹凸模様とさ
れ、特に山型や半球状の擬錐体からなる多数の凸部と、
これ等の凸部に対する多数の凹部とから構成された凹凸
模様が好ましい。
The embossed pattern is not particularly limited.
It has the same concavo-convex pattern as the conventional interlayer film for laminated glass. Generally, it consists of cones such as triangular pyramids, quadrangular pyramids and cones, truncated cones such as truncated triangular pyramids, truncated quadrangular pyramids, and truncated cones, and pseudo-pyramids with a mountain-shaped or hemispherical head. Numerous convex portions, and a concave and convex pattern composed of a large number of concave portions with respect to these convex portions, in particular, a large number of convex portions formed of mountain-shaped or hemispherical pseudo-cone,
A concavo-convex pattern composed of a large number of concave portions for these convex portions is preferable.

【0029】また、これ等のエンボスの凹凸模様の寸法
も、特に限定されない。一般に、凸部の間隔は、おおむ
ね10〜2000μm の範囲、特に200〜1000μ
m の範囲のものが好ましい。また、凸部の高さは、おお
むね5〜500μm の範囲、特に20〜100μm の範
囲のものが好ましい。また、凸部の底辺長さは、おおむ
ね30〜900μm の範囲のものが好ましい。特に、J
IS B 0601で規定される十点平均粗さ(Rz )
が20〜50μmのものが好適である。
The dimensions of these embossed concavo-convex patterns are not particularly limited. Generally, the interval between the convex portions is in the range of about 10 to 2000 μm, particularly 200 to 1000 μm.
Those in the range of m are preferred. The height of the projection is preferably in the range of about 5 to 500 μm, particularly preferably in the range of 20 to 100 μm. Further, the length of the base of the convex portion is preferably in the range of about 30 to 900 μm. In particular, J
Ten point average roughness (Rz) specified in IS B 0601
Is preferably 20 to 50 μm.

【0030】しかして、本発明においては、中間膜のク
リープ弾性率が60℃で2〜50g/cm2 、好ましく
は2〜30g/cm2 、さらに好ましくは5〜20g/
cm 2 とされる。その理由は次のとおりである。
Thus, in the present invention, the cleaning of the intermediate film is performed.
Leap modulus is 2 to 50 g / cm at 60 ° CTwo, Preferably
Is 2 to 30 g / cmTwo, More preferably 5 to 20 g /
cm TwoIt is said. The reason is as follows.

【0031】すなわち、中間膜を使用する場合、真空バ
ッグ法による脱気では、一般に、二枚の透明な無機ガラ
ス板の間に中間膜を挟み、この積層体をゴムバッグに入
れ、このゴムバッグを排気系に接続して約−400〜−
750mmHgの真空(絶対圧力360〜10mmH
g)に吸引減圧しながら温度を上げ、約40〜100℃
で予備圧着する方法が採用される。また、扱きロール法
による脱気では、一般に、二枚の透明な無機ガラス板の
間に中間膜を挟み、この積層体をニップロールに通し、
例えば、圧力約2〜10kg/cm2 、温度約40〜1
00℃の条件で扱いて脱気しながら予備圧着する方法が
採用される。
That is, when an intermediate film is used, in the case of degassing by the vacuum bag method, generally, the intermediate film is sandwiched between two transparent inorganic glass plates, the laminate is put in a rubber bag, and the rubber bag is evacuated. About -400 ~-
750mmHg vacuum (absolute pressure 360 ~ 10mmH
g) While increasing the temperature while reducing the pressure by suction, about 40-100 ° C
Is adopted. Also, in the deaeration by the handling roll method, generally, an interlayer is sandwiched between two transparent inorganic glass plates, and the laminate is passed through a nip roll,
For example, a pressure of about 2 to 10 kg / cm 2 and a temperature of about 40 to 1
A method of pre-press bonding while degassing while handling at 00 ° C. is adopted.

【0032】この場合、予備圧着工程での脱気の際の空
気の抜け易さ及びシール性は、予備加熱時の温度(約4
0〜100℃)における中間膜のクリープ弾性率と密接
な関係があることが判った。そこで、クリープ弾性率に
ついて種々検討した結果、真空バッグ法で脱気する場
合、扱きロール法で脱気する場合のいずれの場合でも、
中間膜のクリープ弾性率が60℃で2〜50g/cm2
であるものが予備圧着の際の脱気性に優れることを見出
した。特に、扱きロール法で脱気する場合は、真空バッ
グ法で脱気する場合に比べて、生産性が向上する。
In this case, the ease of air release and the sealing performance during deaeration in the pre-compression bonding step depends on the temperature at the time of pre-heating (about 4 ° C.).
(0 to 100 ° C.) and a creep elastic modulus of the interlayer film. Therefore, as a result of various studies on the creep elastic modulus, in either case of deaeration by the vacuum bag method or deaeration by the handling roll method,
The creep modulus of the interlayer film is 2 to 50 g / cm 2 at 60 ° C.
Was found to be excellent in degassing during pre-compression bonding. In particular, in the case of deaeration by the handling roll method, the productivity is improved as compared with the case of deaeration by the vacuum bag method.

【0033】中間膜のクリープ弾性率が60℃で2g/
cm2 に満たないと、比較的低温度範囲で予備圧着を行
った場合に、中間膜が柔らかすぎるため、中間膜とガラ
ス板との間の空気を十分に脱気することができず、不良
品が発生する。逆にクリープ弾性率が60℃で50g/
cm2 を超えると、中間膜が硬すぎるため、脱気後の空
気の再進入を防止する周辺シールを十分に行うことがで
きず、やはり不良品が発生する。
The creep modulus of the interlayer is 2 g / 60 ° C.
If it is less than 2 cm2, when pre-compression bonding is performed in a relatively low temperature range, the interlayer film is too soft, and the air between the interlayer film and the glass plate cannot be sufficiently degassed. Good products are generated. Conversely, the creep modulus is 60 g / 50 g /
If it exceeds cm 2 , the interlayer film is too hard, so that the peripheral seal for preventing the re-entry of air after degassing cannot be sufficiently performed, and defective products still occur.

【0034】さらに、検討の結果、中間膜のクリープ弾
性率が60℃で2〜30g/cm2好ましくは5〜20
g/cm2 であって、しかも40℃で70g/cm2
下、好ましくは30〜60g/cm2 、20℃で70g
/cm2 以上、好ましくは80〜120g/cm2 であ
るものが、さらに予備圧着の際の脱気性に優れることを
見出した。
Further, as a result of the examination, it was found that the creep modulus of the interlayer film was 2 to 30 g / cm 2 at 60 ° C., preferably 5 to 20 g / cm 2.
A g / cm 2, moreover 70 g / cm 2 or less at 40 ° C., 70 g preferably 30~60g / cm 2, 20 ℃
/ Cm 2 or more, preferably 80 to 120 g / cm 2 , has been found to be more excellent in deaeration during pre-compression bonding.

【0035】40℃でのクリープ弾性率は予備圧着時の
シール性を左右し、シール性のみを考えるとクリープ弾
性率は小さいほどよい。しかし、40℃で70g/cm
2 を超えると、予備圧着時にシール不良となることがあ
り、エンボス形状を必要以上に細かくしたり、より高い
温度で予備圧着をせねばならず、エネルギーのロスとな
る。特に、30〜60g/cm2 が好ましい。30g/
cm2 に満たないと、周辺シール先行等の問題が生じ
る。
The creep elasticity at 40 ° C. affects the sealing property at the time of preliminary press bonding, and considering only the sealing property, the smaller the creep elasticity, the better. However, at 40 ° C., 70 g / cm
If it exceeds 2 , the seal may be defective at the time of pre-compression, and the emboss shape must be made smaller than necessary or pre-compression must be performed at a higher temperature, resulting in energy loss. In particular, 30 to 60 g / cm 2 is preferable. 30g /
If it is less than cm 2 , problems such as peripheral seal precedence occur.

【0036】また、中間膜のクリープ弾性率が20℃で
70g/cm2 に満たないと、中間膜が柔らかくなって
膜同士の密着性が上がり、膜同士の密着性を抑えるため
に、エンボス形状をより大きくしなければならず、予備
圧着時にシール不良となることがある。特に、80〜1
20g/cm2 が好ましい。120g/cm2 を超える
と、膜同士の密着性は抑えられるが、膜とガラス板とが
滑りやすくなり、膜とガラス板との積層体を移動させる
際に、積層体がずれる等の問題や積層体から余分な膜を
カットする際のカット作業がやり難くなる等の問題が生
じる。
If the creep modulus of the intermediate film is less than 70 g / cm 2 at 20 ° C., the intermediate film becomes soft and the adhesion between the films is increased. Must be made larger, and sealing failure may occur at the time of preliminary press bonding. In particular, 80-1
20 g / cm 2 is preferred. When it exceeds 120 g / cm 2 , the adhesion between the films is suppressed, but the film and the glass plate become slippery, and when the laminate of the film and the glass plate is moved, there are problems such as the displacement of the laminate. There are problems such as difficulty in performing a cutting operation when an extra film is cut from the laminate.

【0037】ここで、中間膜のクリープ弾性率は、主に
樹脂の種類、組成、製法、分子量及び可塑剤の種類、配
合量により所望の範囲に設定される。例えば、可塑化ポ
リビニルブチラール樹脂からなる中間膜の場合は、主に
ポリビニルブチラール樹脂の重合度、ブチラール化度、
残存アセチル基量、製造時の熟成温度及び時間、可塑剤
の種類、配合量により所望の範囲に設定される。
Here, the creep elastic modulus of the interlayer is set in a desired range mainly depending on the type, composition, manufacturing method, molecular weight, type of plasticizer and blending amount of the resin. For example, in the case of an intermediate film made of a plasticized polyvinyl butyral resin, mainly the degree of polymerization of the polyvinyl butyral resin, the degree of butyralization,
It is set in a desired range by the amount of the residual acetyl group, the aging temperature and time during production, the type and the amount of the plasticizer.

【0038】こうして、本発明の合わせガラス用中間膜
が得られる。本発明の合わせガラス用中間膜を用いて合
わせガラスを製造するには、通常の合わせガラスの製法
と同様に、予備圧着と本圧着とを行う。例えば、可塑化
ポリビニルブチラール樹脂からなる中間膜を用いる場合
は、具体的には、次のように予備圧着と本圧着とが行わ
れる。
Thus, the interlayer film for laminated glass of the present invention is obtained. In order to manufacture a laminated glass using the interlayer film for a laminated glass of the present invention, pre-compression bonding and main compression bonding are performed in the same manner as in a normal production method of a laminated glass. For example, when an intermediate film made of a plasticized polyvinyl butyral resin is used, specifically, pre-compression bonding and main compression bonding are performed as follows.

【0039】すなわち、予備圧着は、二枚の透明な無機
ガラス板の間に中間膜を挟み、この積層体をニップロー
ルに通し、例えば、圧力約2〜10kg/cm2 、温度
約40〜100℃の条件で扱いて脱気しながら予備圧着
する方法(扱きロール法)、或いは上記積層体をゴムバ
ックに入れ、ゴムバッグを排気系に接続して約−400
〜−750mmHgの真空(絶対圧力360〜10mm
Hg)に吸引減圧しながら温度を上げ、約40〜100
℃で予備圧着する方法(真空バッグ法)が採用される。
That is, in the pre-compression bonding, an interlayer is sandwiched between two transparent inorganic glass plates, and the laminate is passed through a nip roll, for example, under the conditions of a pressure of about 2 to 10 kg / cm 2 and a temperature of about 40 to 100 ° C. Pre-compression bonding (handling roll method) while degassing by treating with the above, or placing the above-mentioned laminate in a rubber bag, connecting the rubber bag to the exhaust system, and
~ -750mmHg vacuum (absolute pressure 360 ~ 10mm
Hg) while raising the temperature while reducing the pressure, to about 40-100
A method of pre-press bonding at a temperature of ° C. (vacuum bag method) is employed.

【0040】次いで、予備圧着された積層体は、常法に
よりオートクレーブを用いるか或いはプレスを用いて、
約120〜150℃の温度、約2〜15kg/cm2
圧力で本圧着される。こうして、本発明の合わせガラス
が得られる。
Next, the pre-pressed laminate is used in an ordinary manner by an autoclave or a press.
The final compression bonding is performed at a temperature of about 120 to 150 ° C. and a pressure of about 2 to 15 kg / cm 2 . Thus, the laminated glass of the present invention is obtained.

【0041】なお、上記ガラス板としては、無機ガラス
板のみならず、ポリカーボネート板、ポリメチルメタク
リレート板などの有機ガラス板も使用することができ
る。また、合わせガラスの積層構成は、ガラス板/中間
膜/ガラス板の三層構成のみならず、例えば、ガラス板
/中間膜/ガラス板/中間膜/ガラス板のような多層構
成とすることができる。
As the above-mentioned glass plate, not only an inorganic glass plate but also an organic glass plate such as a polycarbonate plate and a polymethyl methacrylate plate can be used. The laminated structure of the laminated glass may be not only a three-layer structure of a glass plate / interlayer / glass plate, but also a multilayer structure such as a glass plate / interlayer / glass plate / interlayer / glass plate. it can.

【0042】[0042]

【発明の実施の形態】以下、本発明の実施例及び比較例
を示す。 (実施例1〜11、比較例1〜5) <合わせガラス用中間膜の作製>金属ロールの表面にエ
ンボス形成用の彫刻ミル(マザーミル)を押し付け、金
属ロールと彫刻ミルとを回転させることにより、彫刻ミ
ルの凹凸模様を金属ロールに転写し、その後彫刻ミルを
その凹凸模様の配列単位で金属ロールの軸方向に順にず
らし、上記と同様な操作で、彫刻ミルの凹凸模様を金属
ロールに転写して、山形の凹凸模様が不規則に形成され
たエンボスロール(ネガ型ロール)を作製した。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Examples and comparative examples of the present invention are shown below. (Examples 1 to 11 and Comparative Examples 1 to 5) <Preparation of interlayer film for laminated glass> By pressing an engraving mill (mother mill) for forming an emboss on the surface of a metal roll, and rotating the metal roll and the engraving mill. The engraving mill's uneven pattern is transferred to the metal roll, and then the engraving mill is shifted in the axial direction of the metal roll by the arrangement unit of the uneven pattern, and the engraving mill's uneven pattern is transferred to the metal roll by the same operation as described above. Then, an embossing roll (negative-type roll) in which a mountain-shaped uneven pattern was formed irregularly was produced.

【0043】一方、樹脂として、表1〜4に示すポリビ
ニルブチラール樹脂(PVB樹脂)、塩化ビニル−エチ
レン−グリシジルメタクリレート共重合体(PVC系樹
脂)(徳山積水社製:平均重合度700、エチレン成分
11重量%、グリシジルメタクリレート成分3重量
%)、エチレン−酢酸ビニル共重合体(東ソー社製:商
品名ウルトラセン751、酢酸ビニル成分28重量%)
を用いた。
On the other hand, as the resin, polyvinyl butyral resin (PVB resin) and vinyl chloride-ethylene-glycidyl methacrylate copolymer (PVC resin) (manufactured by Tokuyama Sekisui Co., Ltd .: average polymerization degree 700, ethylene component) shown in Tables 1 to 4 11% by weight, glycidyl methacrylate component 3% by weight), ethylene-vinyl acetate copolymer (manufactured by Tosoh Corporation: Ultracene 751, trade name 28% by weight of vinyl acetate component)
Was used.

【0044】また、可塑剤として、表1〜4に示すトリ
エチレングリコールジ(2−エチルブチレート)(3G
Hと略記する)、トリエチレングリコールジ(2−エチ
ルヘキサノエート)(3GOと略記する)、テトラエチ
レングリコールジ(2−エチルヘプトエート)(4G7
と略記する)、ジ(2−エチルヘキシル)アジペート
(DOAと略記する)、ジ(2−エチルヘキシル)フタ
レート(DOPと略記する)及び3種類のオリゴエチレ
ングリコールジ(2−エチルヘキサノエート)(PGO
-1、PGO-2及びPGO-3と略記する)を用いた。
As a plasticizer, triethylene glycol di (2-ethylbutyrate) (3G
H), triethylene glycol di (2-ethylhexanoate) (abbreviated as 3GO), tetraethylene glycol di (2-ethylheptate) (4G7
), Di (2-ethylhexyl) adipate (abbreviated as DOA), di (2-ethylhexyl) phthalate (abbreviated as DOP), and three kinds of oligoethylene glycol di (2-ethylhexanoate) (PGO)
-1, PGO-2 and PGO-3).

【0045】なお、PGO-1は、オリゴエチレングリコ
ール部分の平均重合度が3.8であり、且つエチレング
リコール単位が3〜9のものが合計で96重量%含まれ
ている。PGO-2は、オリゴエチレングリコール部分の
平均重合度が4.8であり、且つエチレングリコール単
位が3〜9のものが合計で95重量%含まれている。P
GO-3は、オリゴエチレングリコール部分の平均重合度
が5.9であり、且つエチレングリコール単位が3〜9
のものが合計で96重量%含まれている。
PGO-1 has an average degree of polymerization of the oligoethylene glycol moiety of 3.8 and contains 3 to 9 ethylene glycol units in a total amount of 96% by weight. PGO-2 has an average degree of polymerization of the oligoethylene glycol moiety of 4.8, and contains 3 to 9 ethylene glycol units in a total of 95% by weight. P
GO-3 has an average degree of polymerization of the oligoethylene glycol moiety of 5.9 and an ethylene glycol unit of 3 to 9
Is contained in a total of 96% by weight.

【0046】上記樹脂と可塑剤とを表1〜4に示す割合
で混合し、この混合物を押出機により溶融混練し押出金
型よりシート状に押出して、厚さ0.76mm又は0.
40mmの樹脂シートを成形した。
The above resin and plasticizer were mixed at the ratios shown in Tables 1 to 4, and the resulting mixture was melt-kneaded by an extruder and extruded into a sheet from an extrusion die to a thickness of 0.76 mm or 0.1 mm.
A 40 mm resin sheet was formed.

【0047】上記エンボスロール及び樹脂シートを用い
て、ロールエンボス法によりこの樹脂シートの両面に山
形の凹凸模様が不規則に形成され、多数の微細な凹凸か
らなるエンボスが形成された16種類(実施例11種
類、比較例5種類)の合わせガラス用中間膜を作製し
た。
Using the above-described embossing roll and resin sheet, 16 types of embossed patterns having a large number of fine irregularities were formed by irregularly forming a mountain-shaped uneven pattern on both surfaces of the resin sheet by a roll embossing method (implementation). Example 11 types and Comparative Example 5 types) were produced.

【0048】(実施例12〜17) <合わせガラス用中間膜の作製>金属ロールの表面にエ
ンボス形成用の彫刻ミル(マザーミル)を押し付け、金
属ロールと彫刻ミルとを回転させることにより、彫刻ミ
ルの凹凸模様を金属ロールに転写し、その後彫刻ミルを
その凹凸模様の配列単位で金属ロールの軸方向に順にず
らし、上記と同様な操作で、彫刻ミルの凹凸模様を金属
ロールに転写して、半球状の凹凸模様が規則的に形成さ
れたエンボスロール(ネガ型ロール)を作製した。
(Examples 12 to 17) <Preparation of interlayer film for laminated glass> An engraving mill (mother mill) for forming an emboss is pressed against the surface of a metal roll, and the metal roll and the engraving mill are rotated, whereby the engraving mill is rotated. The concave and convex pattern of the engraving mill is transferred to the metal roll, and then the engraving mill is sequentially shifted in the axial direction of the metal roll by the arrangement unit of the concave and convex pattern, and by the same operation as above, the concave and convex pattern of the engraving mill is transferred to the metal roll, An emboss roll (negative roll) in which hemispherical irregular patterns were regularly formed was produced.

【0049】一方、樹脂として、表5、6に示すポリビ
ニルブチラール樹脂(PVB樹脂)を用いた。また、可
塑剤として、表5、6に示すトリエチレングリコールジ
(2−エチルブチレート)(3GHと略記する)を用い
た。
On the other hand, as the resin, a polyvinyl butyral resin (PVB resin) shown in Tables 5 and 6 was used. As a plasticizer, triethylene glycol di (2-ethylbutyrate) (abbreviated as 3GH) shown in Tables 5 and 6 was used.

【0050】上記ポリビニルブチラール樹脂(PVB樹
脂)は、実施例12においては、次の方法により合成し
た。すなわち、攪拌機及び滴下漏斗を備えた100リッ
トルの反応槽に重合度1700、ケン化度98.9モル
%、酢酸ナトリウム含有量0.5重量%のポリビニルア
ルコール6000g及び水54000gを投入し、加温
してポリビニルアルコールを完全に溶解した。
The polyvinyl butyral resin (PVB resin) was synthesized in Example 12 by the following method. That is, 6000 g of polyvinyl alcohol having a polymerization degree of 1700, a saponification degree of 98.9 mol%, and a sodium acetate content of 0.5% by weight and 54000 g of water were charged into a 100-liter reaction tank equipped with a stirrer and a dropping funnel, and heated. Then, the polyvinyl alcohol was completely dissolved.

【0051】その後、35%濃度の塩酸300gを添加
し、さらに攪拌しながら溶液温度を12℃(反応温度)
に保持し攪拌しながら、これにn−ブチルアルデヒド3
400gを投入し、ポリビニルブチラールの析出沈殿を
確認してから10分後に35%濃度の塩酸1500gを
添加した。
Thereafter, 300 g of hydrochloric acid having a concentration of 35% was added, and the temperature of the solution was raised to 12 ° C. (reaction temperature) while stirring.
While stirring and adding n-butyraldehyde 3
400 g was charged, and after confirming the precipitation of polyvinyl butyral, 10 minutes later, 1500 g of 35% hydrochloric acid was added.

【0052】次いで、溶液温度を15℃/時間の割合で
60℃(熟成温度)まで加熱し、その温度で2時間(熟
成時間)攪拌を行って熟成反応を行い、これに攪拌下で
水酸化ナトリウム水溶液をpH8となるように加えて中
和した。その後、常温まで冷却し、このスラリーを遠心
分離器により脱水し、水洗及び脱水を5回繰り返し、最
後に乾燥して白色粉末状のポリビニルブチラールを得
た。
Next, the solution was heated to 60 ° C. (ripening temperature) at a rate of 15 ° C./hour, and stirred at that temperature for 2 hours (ripening time) to carry out a ripening reaction. An aqueous sodium solution was added to neutralize the pH to 8 and neutralized. Thereafter, the slurry was cooled to room temperature, the slurry was dehydrated by a centrifugal separator, washed and dehydrated five times, and finally dried to obtain white powdery polyvinyl butyral.

【0053】なお、実施例13では、ポリビニルアルコ
ールの重合度を1400に変更し、熟成温度を50℃に
変更し、それ以外は実施例12と同様に行った。実施例
14では、熟成温度を50℃に変更し、熟成時間を3時
間に変更し、それ以外は実施例12と同様に行った。実
施例15では、熟成時間を3時間に変更し、それ以外は
実施例12と同様に行った。実施例16では、ポリビニ
ルアルコールの重合度を1400に変更し、熟成温度を
40℃に変更し、それ以外は実施例12と同様に行っ
た。また、実施例17では、熟成時間を4時間に変更
し、それ以外は実施例12と同様に行った。
In Example 13, the procedure was the same as in Example 12, except that the degree of polymerization of polyvinyl alcohol was changed to 1400, and the aging temperature was changed to 50 ° C. In Example 14, the aging temperature was changed to 50 ° C., the aging time was changed to 3 hours, and otherwise the same as Example 12. In Example 15, the aging time was changed to 3 hours, and the other conditions were the same as in Example 12. In Example 16, the polymerization was performed in the same manner as in Example 12, except that the degree of polymerization of polyvinyl alcohol was changed to 1400, and the aging temperature was changed to 40 ° C. In Example 17, the aging time was changed to 4 hours, and otherwise the same as Example 12.

【0054】上記樹脂と可塑剤とを表5、6に示す割合
で混合し、この混合物を押出機により溶融混練し押出金
型よりシート状に押出して、厚さ0.76mmの樹脂シ
ートを成形した。
The resin and the plasticizer were mixed at the ratios shown in Tables 5 and 6, and the mixture was melt-kneaded by an extruder and extruded into a sheet from an extrusion die to form a resin sheet having a thickness of 0.76 mm. did.

【0055】上記エンボスロール及び樹脂シートを用い
て、ロールエンボス法によりこの樹脂シートの両面に山
形の凹凸模様が規則的に形成され、多数の微細な凹凸か
らなるエンボスが形成された6種類(実施例6種類)の
合わせガラス用中間膜を作製した。
Using the embossing roll and the resin sheet, six types of embossed patterns having a large number of fine irregularities were formed by regularly forming a mountain-shaped uneven pattern on both surfaces of the resin sheet by a roll embossing method. Example 6 types) were produced.

【0056】上記実施例1〜17及び比較例1〜5で得
られた合わせガラス用中間膜について、下記の方法でク
リープ弾性率及び十点平均粗さ(Rz )を測定した。さ
らに、これ等の中間膜を用いて合わせガラスを作製し、
これ等の合わせガラスについて、下記の方法でベークテ
スト(促進試験)を行い、予備圧着工程での脱気性を評
価した。その結果をまとめて表1〜6に示す。なお、こ
れ等の測定及び試験は、その一部を省略したものもあ
る。
The interlayer films for laminated glass obtained in Examples 1 to 17 and Comparative Examples 1 to 5 were measured for creep elastic modulus and ten-point average roughness (Rz) by the following methods. Furthermore, a laminated glass is produced using these intermediate films,
A bake test (acceleration test) was performed on these laminated glasses by the following method, and the deaeration in the preliminary pressure bonding step was evaluated. The results are collectively shown in Tables 1 to 6. In addition, some of these measurements and tests are omitted.

【0057】(1)中間膜の十点平均粗さ(Rz )の測
定 表面粗さ計を用い、JIS B 0601で規定される
十点平均粗さ(Rz )を測定した。
(1) Measurement of Ten-Point Average Roughness (Rz) of Interlayer The ten-point average roughness (Rz) specified in JIS B0601 was measured using a surface roughness meter.

【0058】(2)中間膜のクリープ弾性率の測定 JIS K 7115に準じ、60℃、40℃、20℃
におけるクリープ弾性率を測定した。但し、試験片:幅
10mm×長さ80mm、標線間距離40mm、試験荷
重:60℃の場合は80g、40℃の場合は154g、
20℃の場合は480gとした。
(2) Measurement of creep modulus of interlayer film According to JIS K 7115, 60 ° C., 40 ° C., 20 ° C.
Was measured for creep modulus. However, the test piece: width 10 mm × length 80 mm, distance between marked lines 40 mm, test load: 80 g at 60 ° C, 154 g at 40 ° C,
In the case of 20 ° C., the weight was 480 g.

【0059】(3)中間膜の膜滑り性の測定 中間膜を50cm×50cmに裁断し、これを表面平滑
なガラス板(縦50cm×横50cm)の上に水平に置
き、その上に滑り用ガラス板(縦10cm×横10cm
×厚さ2.5mm)を載せ、30秒後に滑り用ガラス板
をばね秤を介して水平に引っ張り、その最大摩擦抵抗
(g/10cm2 )をばね秤の読みから測定した(繰り
返し数5)。なお、測定は温度20℃、湿度40%RH
の条件で行った。この最大摩擦抵抗が小さいほど、ガラ
ス板と中間膜との滑りがよくなり、ガラス板と中間膜と
の位置合わせが容易となり、取扱い作業性が優れてい
る。
(3) Measurement of the slipperiness of the interlayer film The interlayer film was cut into 50 cm × 50 cm, placed horizontally on a glass plate (50 cm × 50 cm) having a smooth surface, and placed on the glass plate for sliding. Glass plate (length 10cm x width 10cm
× thickness 2.5 mm), and after 30 seconds, the glass plate for sliding was pulled horizontally via a spring balance, and its maximum frictional resistance (g / 10 cm 2 ) was measured from the reading of the spring balance (number of repetitions: 5). . The measurement was conducted at a temperature of 20 ° C and a humidity of 40% RH.
Was performed under the following conditions. The smaller the maximum frictional resistance, the better the sliding between the glass plate and the interlayer, the easier the alignment between the glass plate and the interlayer, and the better the handling workability.

【0060】(4)中間膜の自着性の測定 中間膜を15cm×15cmに裁断し、これを2枚重ね
合わせ、その上に13kgの重りを載せ、室温で24時
間放置したあと、引張試験機で500mm/分の速度で
180度剥離試験を行い、剥離力(g/15cm幅)を
測定した(繰り返し数5)。なお、測定は温度20℃、
湿度40%RHの条件で行った。この剥離力が小さいほ
ど、保管中やガラス板の間に中間膜を挟む際の取扱い作
業性が優れている。
(4) Measurement of Self-Adhesiveness of Intermediate Film The intermediate film was cut into a piece of 15 cm × 15 cm, two pieces of the two pieces were superimposed, and a 13 kg weight was placed thereon, left at room temperature for 24 hours, and then subjected to a tensile test. A 180-degree peeling test was performed at a speed of 500 mm / min using a machine, and the peeling force (g / 15 cm width) was measured (5 repetitions). The measurement was performed at a temperature of 20 ° C.
The test was performed under the condition of a humidity of 40% RH. The smaller the peeling force, the better the handling workability during storage and when sandwiching the interlayer between glass plates.

【0061】(3)ベークテスト(促進試験) 次の方法(扱きロール法及び真空バッグ法)により予備
圧着を行い、その後本圧着を行って、合わせガラスを作
製した。
(3) Bake test (acceleration test) Preliminary compression was performed by the following method (handling roll method and vacuum bag method), and then final compression was performed to produce a laminated glass.

【0062】(a)扱きロール法 中間膜を二枚の透明なフロートガラス板(縦30cm×
横30cm×厚さ3mm)の間に挟み、はみ出た部分を
切り取り、こうして得られた積層体を加熱オーブン内
で、積層体の温度(予備圧着温度)がそれぞれ40〜1
00℃の範囲の一定温度(5℃毎)に加熱し、その後ニ
ップロール(エアーシリンダー圧力5kg/cm2 、線
速度10m/分)に通すことにより予備圧着を行った。
(A) Handling roll method The interlayer film is formed of two transparent float glass plates (length 30 cm ×
The part which stuck out between 30 cm x 3 mm in thickness) was cut out, and the obtained laminate was heated in an oven at a temperature (preliminary compression temperature) of 40 to 1 for the laminate.
Preheating was performed by heating to a constant temperature in the range of 00 ° C. (every 5 ° C.) and then passing through a nip roll (air cylinder pressure 5 kg / cm 2 , linear velocity 10 m / min).

【0063】(b)真空バッグ法 中間膜を二枚の透明なフロートガラス板(縦30cm×
横30cm×厚さ3mm)の間に挟み、はみ出た部分を
切り取り、こうして得られた積層体をゴムバッグ内に移
し、ゴムバッグを吸引減圧系に接続し、外気加熱温度で
加熱すると同時に−600mmHg(絶対圧力160m
mHg)の減圧下で10分間保持し、積層体の温度(予
備圧着温度)がそれぞれ40〜100℃の範囲の一定温
度(5℃毎)に加熱し、その後、大気圧に戻して予備圧
着を終了した。
(B) Vacuum bag method The interlayer film is made of two transparent float glass plates (length 30 cm ×
(Weight 30 cm × thickness 3 mm), cut off the protruding part, transfer the thus obtained laminate into a rubber bag, connect the rubber bag to a suction decompression system, and heat at the outside air heating temperature and at the same time −600 mmHg (Absolute pressure 160m
(Hg) for 10 minutes, and heated to a constant temperature (every 5 ° C.) where the temperature of the laminate (preliminary pressure temperature) is in the range of 40 to 100 ° C., and then returned to the atmospheric pressure to perform the preliminary pressure bonding. finished.

【0064】こうして得られた積層体を、オートクレー
ブ内で、温度135℃、圧力12kg/cm2 の条件下
に20分間保持した後、50℃まで温度を下げ大気圧に
戻すことにより本圧着を終了して、合わせガラスを作製
した。
The laminate thus obtained was held in an autoclave at a temperature of 135 ° C. and a pressure of 12 kg / cm 2 for 20 minutes, and then the temperature was lowered to 50 ° C. and returned to the atmospheric pressure to complete the final pressure bonding. Thus, a laminated glass was produced.

【0065】この合わせガラスを、過酷な条件を想定し
て、145℃のオーブンで2時間加熱し、オーブンから
取り出し3時間冷却し、合わせガラスに発泡(気泡)が
生じた枚数を調べて、脱気性を評価した。試験枚数は1
00枚とし、実施例1〜11及び比較例1〜5では、扱
きロール法で良好な脱気性(100枚中で発泡枚数が3
枚以下のもの)が得られる予備圧着温度範囲を示した。
更に、実施例12〜17では、扱きロール法及び真空バ
ッグ法で50℃、60℃、70℃の予備圧着温度におい
て、発泡が生じた枚数を示した。
The laminated glass was heated in an oven at 145 ° C. for 2 hours under the severe conditions, taken out of the oven and cooled for 3 hours, and the number of foams (bubbles) generated in the laminated glass was examined. The temper was evaluated. The number of test is 1
In Examples 1 to 11 and Comparative Examples 1 to 5, good deaeration was achieved by the handling roll method (the number of foams was 3 in 100 sheets).
The following shows the pre-compression bonding temperature range in which the number of sheets can be obtained.
Further, in Examples 12 to 17, the numbers of foams generated at the pre-compression bonding temperatures of 50 ° C, 60 ° C, and 70 ° C by the handling roll method and the vacuum bag method are shown.

【0066】[0066]

【表1】 [Table 1]

【0067】[0067]

【表2】 [Table 2]

【0068】[0068]

【表3】 [Table 3]

【0069】[0069]

【表4】 [Table 4]

【0070】[0070]

【表5】 [Table 5]

【0071】[0071]

【表6】 [Table 6]

【0072】[0072]

【発明の効果】上述の通り、本発明によれば、保管中の
耐ブロッキング性やガラス板の間に中間膜を挟む際の取
扱い作業性に優れるとともに、予備圧着工程での脱気性
に優れ、比較的低温でしかも広い温度範囲で能率よく予
備圧着が可能な合わせガラス用中間膜が得られる。
As described above, according to the present invention, the anti-blocking property during storage and the workability when sandwiching an interlayer film between glass plates are excellent, and the deaeration in the pre-compression bonding step is excellent. An interlayer film for laminated glass that can be efficiently preliminarily pressed at a low temperature and in a wide temperature range can be obtained.

【0073】したがって、本発明の中間膜を用いて合わ
せガラスを製造すると、特に面積が広い合わせガラスや
曲率が大きい合わせガラスを製造する場合や合わせガラ
スの生産性を上げる場合であっても、脱気が十分に行わ
れ、中間膜の層がガラス板の面に沿って良好に平滑化さ
れ、特に透明性が優れ、過酷な条件で使用される場合で
も発泡が生じることがなく、ガラス板と中間膜との接着
性が良好で透明性に優れ、品質の良好な合わせガラスを
能率よく製造することができる。
Therefore, when a laminated glass is manufactured using the interlayer film of the present invention, even when a laminated glass having a large area, a laminated glass having a large curvature, or a case where the productivity of the laminated glass is increased, the laminated glass can be removed. Is performed sufficiently, the layer of the interlayer is satisfactorily smoothed along the surface of the glass plate, particularly excellent in transparency, and does not cause foaming even when used under severe conditions. It is possible to efficiently produce a laminated glass having good adhesion to the interlayer film, excellent transparency, and good quality.

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4F209 AA25 AB07 AC03 AD04 AF01 AG01 AG03 AG05 PA03 PB02 PC05 4G061 AA13 AA18 BA01 BA02 CB05 CB16 CB19 CD02 CD03 CD12 CD18  ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 4F209 AA25 AB07 AC03 AD04 AF01 AG01 AG03 AG05 PA03 PB02 PC05 4G061 AA13 AA18 BA01 BA02 CB05 CB16 CB19 CD02 CD03 CD12 CD18

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 中間膜のクリープ弾性率が60℃で2〜
50g/cm2 であることを特徴とする合わせガラス用
中間膜。
1. The creep elastic modulus of an interlayer film is 2 to 60 ° C.
An interlayer for laminated glass, which has a weight of 50 g / cm 2 .
【請求項2】 中間膜のクリープ弾性率が60℃で30
g/cm2 以下、40℃で70g/cm2 以下、20℃
で70g/cm2 以上であることを特徴とする請求項1
に記載の合わせガラス用中間膜。
2. The interlayer film has a creep modulus of 30 at 60 ° C.
g / cm 2 or less, 70 g / cm 2 or less at 40 ° C., 20 ° C.
The weight is 70 g / cm 2 or more.
The interlayer film for laminated glass according to 1.
【請求項3】 中間膜のクリープ弾性率が60℃で5〜
20g/cm2 、40℃で30〜60g/cm2 、20
℃で80〜120g/cm2 であることを特徴とする請
求項1又は2に記載の合わせガラス用中間膜。
3. The creep elastic modulus of the interlayer film is 5 to 60 ° C.
30 to 60 g / cm 2 at 20g / cm 2, 40 ℃, 20
The interlayer film for laminated glass according to claim 1, wherein the interlayer film has a temperature of 80 to 120 g / cm 2 at a temperature of ° C.
【請求項4】 中間膜が、可塑剤としてトリエチレング
リコールジ(2−エチルヘキサノエート)を含有するポ
リビニルアセタール樹脂からなることを特徴とする請求
項1〜3のいずれか1項に記載の合わせガラス用中間
膜。
4. The method according to claim 1, wherein the intermediate film is made of a polyvinyl acetal resin containing triethylene glycol di (2-ethylhexanoate) as a plasticizer. Interlayer for laminated glass.
【請求項5】 中間膜が、可塑剤としてオリゴエチレン
グリコールジ(2−エチルヘキサノエート)を含有する
ポリビニルアセタール樹脂からなることを特徴とする請
求項1〜4のいずれか1項に記載の合わせガラス用中間
膜。
5. The method according to claim 1, wherein the intermediate film is made of a polyvinyl acetal resin containing oligoethylene glycol di (2-ethylhexanoate) as a plasticizer. Interlayer for laminated glass.
【請求項6】 ポリビニルアセタール樹脂が、ポリビニ
ルブチラール樹脂からなることを特徴とする請求項4又
は5に記載の合わせガラス用中間膜。
6. The interlayer film for laminated glass according to claim 4, wherein the polyvinyl acetal resin comprises a polyvinyl butyral resin.
【請求項7】 ガラス板の間に、請求項1〜6のいずれ
か1項に記載の合わせガラス用中間膜が挟着されてなる
ことを特徴とする合わせガラス。
7. A laminated glass comprising the interlayer film for laminated glass according to claim 1 sandwiched between glass plates.
JP01210799A 1998-10-09 1999-01-20 Laminated glass interlayer film and laminated glass Expired - Fee Related JP4404396B2 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012133668A1 (en) 2011-03-29 2012-10-04 株式会社クラレ Poly(vinyl acetal) resin film and multilayer structure using same
JP2013001787A (en) * 2011-06-15 2013-01-07 Sekisui Chem Co Ltd Electrolyte film, intermediate film for laminated glass, and light control body
JP2019147703A (en) * 2018-02-27 2019-09-05 積水化学工業株式会社 Interlayer for laminated glass and method for producing laminated glass

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012133668A1 (en) 2011-03-29 2012-10-04 株式会社クラレ Poly(vinyl acetal) resin film and multilayer structure using same
US9431560B2 (en) 2011-03-29 2016-08-30 Kuraray Co., Ltd. Polyvinyl acetal resin film and multilayer structure articles using the same
JP2013001787A (en) * 2011-06-15 2013-01-07 Sekisui Chem Co Ltd Electrolyte film, intermediate film for laminated glass, and light control body
JP2019147703A (en) * 2018-02-27 2019-09-05 積水化学工業株式会社 Interlayer for laminated glass and method for producing laminated glass

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