JP2000136386A - Apparatus for inspecting and repairing coke oven and method for repairing coke oven - Google Patents

Apparatus for inspecting and repairing coke oven and method for repairing coke oven

Info

Publication number
JP2000136386A
JP2000136386A JP10310203A JP31020398A JP2000136386A JP 2000136386 A JP2000136386 A JP 2000136386A JP 10310203 A JP10310203 A JP 10310203A JP 31020398 A JP31020398 A JP 31020398A JP 2000136386 A JP2000136386 A JP 2000136386A
Authority
JP
Japan
Prior art keywords
repair
coke oven
lance
combustion chamber
inspection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10310203A
Other languages
Japanese (ja)
Other versions
JP4022008B2 (en
Inventor
Moriaki Tsuruta
盛明 鶴田
Yuuji Ishiharaguchi
裕二 石原口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP31020398A priority Critical patent/JP4022008B2/en
Publication of JP2000136386A publication Critical patent/JP2000136386A/en
Application granted granted Critical
Publication of JP4022008B2 publication Critical patent/JP4022008B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Landscapes

  • Coke Industry (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide an apparatus for inspecting and repairing a coke oven and a method for repairing the oven which can be used for attaching a repair material to a spot to be repaired while confirming the position of the spot definitely and for reducing the time for repair and improving the productivity of repairing work. SOLUTION: This apparatus comprises a longitudinally running truck 17 installed longitudinally movably on the ceiling wall 14 of a coke oven 10 having combustion chambers and carbonization chambers alternately arranged via partition walls; a transversely running truck 22 mounted on the longitudinally running truck 17 movably in the direction orthogonal to the running direction of the longitudinally running truck 17; an observation apparatus 24 which is mounted on the transversely running truck 22 and has a camera lance 26 inserted back-and-forth movably into the combustion chamber through a flue port formed on the ceiling wall 14 of the coke oven 10; and a repair apparatus 25 which is mounted side by side with the observation apparatus 24 on the transversely running truck 22 and has a repair lance 35 inserted back-and-forth movably and independently of and similarly to the camera lance 26 into the combustion chamber through the flue port.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、コークス炉の燃焼
室におけるレンガの損傷状態を観察すると共に補修する
ことができるコークス炉点検・補修設備及びコークス炉
の補修方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a coke oven inspection / repair facility and a coke oven repair method capable of observing and repairing damaged bricks in a combustion chamber of a coke oven.

【0002】[0002]

【従来の技術】コークス炉は複数の燃焼室と炭化室を仕
切り壁を介して交互に配列することによって構成される
が、仕切り壁は、石炭の装入から乾留工程における急激
な温度変化を受けると共に、窯出しに際しては、機械的
押し出しによるコークスとの摩擦により機械的衝撃並び
に大気の流入による温度変化を受け、これらにより、仕
切り壁に目地切れや欠損が生じ、ガスの漏出が発生する
ことになる。そこで、コークス炉の炉命延長を図る上
で、仕切り壁の補修はかかせないものとなっている。
2. Description of the Related Art A coke oven is constituted by alternately arranging a plurality of combustion chambers and carbonization chambers via partition walls. The partition walls are subjected to a rapid temperature change in the carbonization process from charging of coal. At the same time, when the kiln is discharged from the kiln, it receives mechanical shock and temperature changes due to the inflow of air due to friction with coke due to mechanical extrusion, which causes joint breakage or breakage on the partition wall and gas leakage occurs. Become. Therefore, in order to extend the life of the coke oven, repair of the partition wall is indispensable.

【0003】そこで、本出願人等は、先に、特開平5−
311173号公報において、観察装置と溶射又は吹き
付け補修可能な補修ノズルを先部に取付けた単一の水冷
筒状機体を、コークス炉燃焼室点検口を通して燃焼室内
に挿入可能な構成を有するコークス炉点検・補修設備を
提示した。このコークス炉点検・補修設備を用いたコー
クス炉点検・補修方法について簡単に説明すると、ま
ず、水冷筒状機体を鉛直状態のままコークス炉燃焼室点
検口より挿入し、上下動、旋回動により観察装置を用い
て仕切り壁損傷位置を探索する。補修位置が確定したと
ころで、補修ノズルを用いて溶射又は吹き付け補修を行
い、亀裂等を塞ぐ。補修完了後、観察装置で補修状態を
確認した後、水冷筒状機体を炉外に取り出す。このよう
なコークス炉点検・補修設備を用いることによって、コ
ークス炉点検・補修作業を効率的に行うことができる。
Therefore, the applicant of the present invention has disclosed in Japanese Patent Laid-Open No.
In Japanese Patent No. 311173, a coke oven inspection having a configuration in which a single water-cooled cylindrical body equipped with an observation device and a repair nozzle capable of thermal spraying or spraying repair at a tip thereof can be inserted into a combustion chamber through a coke oven combustion chamber inspection port.・ Repair equipment was presented. The coke oven inspection / repair method using this coke oven inspection / repair equipment will be briefly described. First, the water-cooled cylindrical body is inserted vertically through the inspection port of the coke oven combustion chamber, and observed vertically and swirled. The location of the partition wall damage is searched using the device. When the repair position is determined, thermal spraying or spray repair is performed using a repair nozzle to close cracks and the like. After the repair is completed, the state of the repair is confirmed with an observation device, and then the water-cooled cylindrical body is taken out of the furnace. By using such a coke oven inspection / repair facility, the coke oven inspection / repair operation can be performed efficiently.

【0004】[0004]

【発明が解決しようとする課題】しかし、上記したコー
クス炉点検・補修設備は、未だ、以下の解決すべき課題
を有している。即ち、観察装置と補修ノズルは共に単一
の長尺筒体からなるので、筒の直径が大きくなり、フリ
ュー孔からの挿入が困難となり、旋回時に筒やフリュー
孔の損傷を招く。また、水冷筒状機体の先部に取付けら
れているため、補修ノズルによる溶射又は吹き付け補修
時に、相当量の粉塵が燃焼室内に発生した際、粉塵が観
察装置であるファイバースコープの先端や小型TVカメ
ラ等の表面に付着し、実質的にその後の監視が不可能と
なる。また、観察装置のカメラ表面に付着する粉塵除去
作業を補修作業ごとにしなくてはならず、補修時間の短
縮化を十分に図ることができなかった。
However, the coke oven inspection / repair equipment described above still has the following problems to be solved. That is, since the observation device and the repair nozzle are both formed of a single long cylinder, the diameter of the cylinder becomes large, making it difficult to insert through the flew hole, and causing damage to the tube and the flew hole during turning. In addition, since it is attached to the tip of the water-cooled cylindrical body, when a considerable amount of dust is generated in the combustion chamber during spraying or spraying repair by the repair nozzle, the dust is collected at the tip of a fiberscope as an observation device or a small TV. It adheres to the surface of a camera or the like, making subsequent monitoring substantially impossible. In addition, the work of removing dust adhering to the camera surface of the observation apparatus must be performed for each repair work, and the repair time cannot be sufficiently reduced.

【0005】本発明は、このような事情に鑑みなされた
ものであり、被補修個所を明確に確認しながら補修材を
被補修個所に付着することができ、補修時間の短縮化を
図ることができると共に生産性も向上することができる
コークス炉点検・補修設備及びコークス炉の補修方法を
提供することを目的とする。
[0005] The present invention has been made in view of such circumstances, and it is possible to adhere a repair material to a repaired location while clearly checking the repaired location, thereby reducing the repair time. It is an object of the present invention to provide a coke oven inspection / repair facility and a coke oven repair method capable of improving productivity as well as the coke oven.

【0006】[0006]

【課題を解決するための手段】前記目的に沿う第1の発
明に係るコークス炉点検・補修設備は、燃焼室と炭化室
を仕切り壁を介して交互に配置したコークス炉の天井壁
上に、縦行台車を長手方向(炉長方向)に走行可能に配
設し、縦行台車上に横行台車を縦行台車の走行方向と直
交する短手方向(炉団方向)に走行可能に配設し、横行
台車上に観察装置と補修装置が並設状態に搭載され、観
察装置はコークス炉の天井壁に設けられた多数のフリュ
ー孔を通して燃焼室内に独立して進退可能に挿入される
と共に軸線回りに旋回可能なカメラランスを具備し、補
修装置も、上記フリュー孔を通して燃焼室内にカメララ
ンスと独立して進退可能に挿入されると共に軸線回りに
旋回可能な補修ランスを具備する。
According to a first aspect of the present invention, there is provided a coke oven inspection / repair facility according to the first aspect of the present invention, wherein a combustion chamber and a carbonization chamber are alternately arranged via a partition wall on a ceiling wall of the coke oven. A trolley is installed so that it can run in the longitudinal direction (furnace length direction), and a traverse can be installed on the trolley so that it can run in the short direction (furnace group direction) perpendicular to the running direction of the trolley. The observation device and the repair device are mounted side by side on the trolley, and the observation device is independently inserted into the combustion chamber through a number of flue holes provided in the ceiling wall of the coke oven and can be moved back and forth. The camera lance is rotatable around, and the repair device is also provided with a repair lance which is inserted into the combustion chamber through the flew hole independently of the camera lance so as to be able to advance and retreat, and is rotatable around the axis.

【0007】上記した構成において、まず、観察装置の
カメラランスを燃焼室内にフリュー孔を通して挿入し、
仕切り壁に生じた亀裂等の被補修個所を発見し、その位
置情報を信号線を通して炉外の制御装置に送信し記憶さ
せる。この時点で燃焼室内には粉塵が発生していないの
で、観察装置は正確に被補修個所及び損傷状態(レンガ
からの火炎の発生、亀裂の大きさ等)を確認することが
できる。その後、カメラランスを燃焼室から炉外に取り
出し、縦行台車と横行台車を駆動して、補修ランスを燃
焼室のフリュー孔に整合させると共に、このフリュー孔
を通して燃焼室内に挿入し、上記した位置情報に基づい
て補修ランスを所定の位置に保持した後、被補修個所に
向けて溶射材や吹き付け材を噴射することによって、被
補修個所における亀裂や目地切れを塞ぐ。その後、補修
ランスを炉外に取り出し、上記した補修作業を他の燃焼
室についても行うことによって、コークス炉全体の点検
・補修作業を完了する。このように、観察装置のカメラ
ランスと補修装置の補修ランスを別々に燃焼室内に挿入
することができ、粉塵が発生していない状態の燃焼室に
カメラランスを挿入して被補修個所を確実に確認した
後、補修ランスを燃焼室に挿入して補修材を被補修個所
に付着することができる。
[0007] In the above configuration, first, the camera lance of the observation device is inserted into the combustion chamber through the flew hole.
A repaired portion such as a crack generated in a partition wall is found, and its position information is transmitted to a control device outside the furnace through a signal line and stored. Since no dust is generated in the combustion chamber at this time, the observation device can accurately confirm the repaired portion and the damage state (the generation of flame from the brick, the size of the crack, and the like). Thereafter, the camera lance is taken out of the furnace from the combustion chamber, and the vertical trolley and the horizontal trolley are driven so that the repair lance is aligned with the flue hole of the combustion chamber, and inserted into the combustion chamber through the flue hole. After maintaining the repair lance at a predetermined position based on the information, a thermal spray material or a spray material is sprayed toward the repair location to close a crack or a joint at the repair location. Thereafter, the repair lance is taken out of the furnace, and the above repair work is performed for other combustion chambers, thereby completing the inspection and repair work of the entire coke oven. In this manner, the camera lance of the observation device and the repair lance of the repair device can be separately inserted into the combustion chamber, and the camera lance is inserted into the combustion chamber where dust is not generated, so that the repaired portion can be reliably located. After confirmation, the repair lance can be inserted into the combustion chamber to attach the repair material to the repair location.

【0008】ここで、上記した本発明に係るコークス炉
点検・補修設備は、以下の構成とすることもできる。 (1) 観察装置のカメラランスと補修装置の補修ラン
スは横行台車上で傾倒装置によって傾動可能に構成する
こともできる。従って、コークス炉の天井壁の上方に位
置する建屋構造体等の各種障害物を効果的に避けながら
観察装置と補修ランスを長手方向や短手方向に移動しな
がら、コークス炉の点検・補修作業を行うことができ
る。 (2) 縦行台車は、コークス炉の天井壁上に長手方向
に走行可能に配設されている石炭装入車に連結すること
もできる。この場合、石炭装入車の走行駆動源を利用し
て縦行台車を走行させることができるので、縦行台車へ
専用の走行駆動源を装備させる必要がなくなる。
Here, the above-described coke oven inspection / repair facility according to the present invention may have the following configuration. (1) The camera lance of the observation device and the repair lance of the repair device can be configured to be tiltable on the traversing carriage by the tilting device. Therefore, while effectively avoiding various obstacles such as the building structure located above the ceiling wall of the coke oven, the inspection and repair work of the coke oven is performed while moving the observation device and the repair lance in the longitudinal and transverse directions. It can be performed. (2) The trolley can also be connected to a coal-charged vehicle that is disposed on the ceiling wall of the coke oven so as to be able to run in the longitudinal direction. In this case, the traveling trolley can be driven by using the traveling drive source of the coal-loaded vehicle, so that there is no need to equip the traveling trolley with a dedicated traveling drive source.

【0009】(3) コークス炉の天井壁に沿って長手
方向に補修材供給配管を配設し、補修材供給配管に間隔
を開けて複数の中継端子を取付け、補修装置を、任意の
長手方向移動位置において、中継端子を用いて補修材供
給配管に着脱自在に連結することもできる。従って、補
修装置に補修材供給用ケーブルベア等の大がかりな附帯
設備を取付けることが不要となる。 (4) カメラランスと補修ランスを、それぞれ軸線回
りに360°旋回可能に構成することもできる。従っ
て、燃焼室の一側の仕切り壁の壁面のみならず、他側の
仕切り壁の壁面上の被補修個所、及び、その左、右側に
位置する仕切り壁の壁面上の被補修個所も効果的に点検
・補修することができる。
(3) A repair material supply pipe is provided in the longitudinal direction along the ceiling wall of the coke oven, and a plurality of relay terminals are attached at intervals in the repair material supply pipe. In the moving position, the connecting member can be detachably connected to the repair material supply pipe using the relay terminal. Therefore, it is not necessary to attach large auxiliary equipment such as a cable carrier for supplying a repair material to the repair device. (4) The camera lance and the repair lance may each be configured to be able to turn 360 ° around the axis. Therefore, not only the repaired portion on the wall surface of the partition wall on one side of the combustion chamber but also the repaired portion on the wall surface of the partition wall on the other side and the repaired portion on the wall surface of the partition wall located on the left and right sides thereof are effective. Can be inspected and repaired.

【0010】前記目的に沿う第2の発明に係るコークス
炉の補修方法は、燃焼室と炭化室を仕切り壁を介して交
互に配置したコークス炉の天井壁上を長手方向に走行す
る縦行台車に搭載され、炉幅方向に走行する横行台車
に、昇降及び旋回自在に載置したカメラランスと補修ラ
ンスにより仕切り壁の補修を行うにあたり、コークス炉
の幅方向のフリュー孔の中央部に相当する燃焼室をカメ
ラランスによって観察すると共に補修ランスにより補修
を行い、幅方向の端部のフリュー孔に相当する燃焼室を
炭化室側から補修して燃焼室と炭化室の通気を遮断す
る。このようにすることによって、燃焼室と炭化室側を
導通する亀裂やレンガ目地の開きを無くすことができ、
黒煙の発生等を防止することができる。
According to a second aspect of the present invention, there is provided a method of repairing a coke oven according to a second aspect of the present invention, wherein a longitudinal carriage travels in a longitudinal direction on a ceiling wall of the coke oven in which a combustion chamber and a carbonization chamber are alternately arranged via partition walls. When repairing a partition wall with a camera lance and a repair lance mounted on a traversing carriage that is mounted on the traverse and that travels in the furnace width direction, it is equivalent to the center of the flue hole in the width direction of the coke oven. The combustion chamber is observed by a camera lance and repaired by a repair lance, and the combustion chamber corresponding to the flue hole at the end in the width direction is repaired from the carbonization chamber side to shut off the ventilation between the combustion chamber and the carbonization chamber. By doing so, it is possible to eliminate cracks and brick joints that conduct between the combustion chamber and the carbonization chamber,
Generation of black smoke can be prevented.

【0011】[0011]

【発明の実施の形態】続いて、添付した図面を参照しつ
つ、本発明を具体化した実施の形態につき説明し、本発
明の理解に供する。図1〜図11を参照して、本発明の
一実施の形態に係るコークス炉点検・補修設備Aを説明
する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, embodiments of the present invention will be described with reference to the accompanying drawings to provide an understanding of the present invention. A coke oven inspection / repair facility A according to an embodiment of the present invention will be described with reference to FIGS.

【0012】まず、図1を参照して、本発明の一実施の
形態に係るコークス炉点検・補修設備Aのコークス炉1
0との関係におけるレイアウトについて説明する。図示
するように、長手方向に伸延する矩形箱状のコークス炉
10の天井壁14の上方には石炭を貯蔵した炭槽51が
配設されており、かつ、天井壁14上には、炭槽51か
ら切り出した石炭を後述するコークス炉10内の各炭化
室12(図3参照)内に装入するための石炭装入車の一
例である主石炭装入車18aと予備石炭装入車18が長
手方向に移動自在に載置されている。また、コークス炉
10の一側側壁に沿って、押出機50が走行可能に配設
されており、その他側側壁に沿ってガイド車52が走行
可能に配設されている。そして、本発明に係るコークス
炉点検・補修設備Aは、同様に、コークス炉10の天井
壁14に、長手方向に走行自在に配設されている。
First, referring to FIG. 1, a coke oven 1 of a coke oven inspection / repair facility A according to an embodiment of the present invention.
The layout in relation to 0 will be described. As shown in the figure, a charcoal tank 51 storing coal is disposed above a ceiling wall 14 of a coke oven 10 having a rectangular box shape extending in the longitudinal direction, and a coal tank is provided on the ceiling wall 14. A main coal loading vehicle 18a and a spare coal loading vehicle 18 which are examples of a coal loading vehicle for charging coal cut out from 51 into each of the coking chambers 12 (see FIG. 3) in the coke oven 10 described below. Are movably mounted in the longitudinal direction. An extruder 50 is movably disposed along one side wall of the coke oven 10, and a guide wheel 52 is movably disposed along the other side wall. The coke oven inspection / repair facility A according to the present invention is similarly disposed on the ceiling wall 14 of the coke oven 10 so as to be able to run in the longitudinal direction.

【0013】次に、上記した全体構成を有するコークス
炉10及び本発明の一実施の形態に係るコークス炉点検
・補修設備Aの各部の構成について、図1〜図11を参
照して説明する。図3、図6〜図9に示すように、長手
方向に伸延する矩形箱状のコークス炉10内には、複数
の短手方向に伸延する仕切り壁の一例である第1の仕切
り壁11によって、横長の空間からなる炭化室12と燃
焼室形成用横長空間が交互に形成されている。そして、
燃焼室形成用横長空間内には、この空間を複数の仕切り
壁の一例である第2の仕切り壁11aによって仕切るこ
とによって複数の燃焼室13が形成されることになる。
これらの炭化室12と燃焼室13からなるコークス炉1
0の上部は長手方向に伸延する広幅の天井壁14によっ
て覆われており、天井壁14には、図6に示すように、
炭化室12に連通する石炭装入開口12aと、燃焼室1
3と連通するフリュー孔15が設けられている。なお、
これらの石炭装入開口12aとフリュー孔15は、コー
クス炉10による乾留作業時はそれぞれ蓋によって閉じ
られている。
Next, the configuration of each part of the coke oven 10 having the above-described overall configuration and the coke oven inspection / repair facility A according to one embodiment of the present invention will be described with reference to FIGS. As shown in FIGS. 3 and 6 to 9, a first partition wall 11 which is an example of a plurality of partition walls extending in a transverse direction is provided in a coke oven 10 having a rectangular box shape extending in a longitudinal direction. The carbonization chambers 12 and the combustion chamber-forming horizontal spaces are formed alternately. And
A plurality of combustion chambers 13 are formed in the combustion chamber forming horizontal space by dividing the space by a second partition wall 11a which is an example of a plurality of partition walls.
Coke oven 1 comprising these carbonization chamber 12 and combustion chamber 13
0 is covered by a wide ceiling wall 14 extending in the longitudinal direction. As shown in FIG.
A coal charging opening 12a communicating with the coking chamber 12;
A flew hole 15 communicating with 3 is provided. In addition,
These coal charging openings 12a and flew holes 15 are closed by lids during the carbonization operation by the coke oven 10, respectively.

【0014】図1〜図4に示すように、コークス炉10
の天井壁14上には第1の走行レール16が敷設されて
おり、第1の走行レール16上には縦行台車17が長手
方向(縦長方向)に走行可能に載置されている。また、
第1の走行レール16上には、上述したように、主石炭
装入車18aと予備石炭装入車18が同様に長手方向に
走行可能に載置されている。そして、縦行台車17は予
備石炭装入車18に連結杆19によって連結されてい
る。上記した構成によって、予備石炭装入車18に搭載
されている走行駆動源を駆動することによって、予備石
炭装入車18と共に縦行台車17を長手方向に移動する
ことができる。
As shown in FIG. 1 to FIG.
A first traveling rail 16 is laid on the ceiling wall 14 of the vehicle, and a trolley 17 is mounted on the first traveling rail 16 so as to be able to travel in the longitudinal direction (longitudinal direction). Also,
On the first traveling rail 16, as described above, the main coal loaded vehicle 18a and the spare coal loaded vehicle 18 are similarly mounted so as to be able to travel in the longitudinal direction. The trolley 17 is connected to a spare coal loading vehicle 18 by a connecting rod 19. With the above-described configuration, by driving the traveling drive source mounted on the spare coal charging vehicle 18, the trolley 17 can be moved in the longitudinal direction together with the spare coal charging vehicle 18.

【0015】縦行台車17上には、図2〜図5に示すよ
うに、複数の支柱20aを用いて矩形架台20が固定状
態に載置されており、矩形架台20上には、第1の走行
レール16と直交する方向(短手方向)に伸延する第2
の走行レール21が敷設されている。そして、第2の走
行レール21上には、横行台車22が縦行台車17と直
交する方向(炉幅方向)に走行可能に載置されている。
ここで、横行台車22は走行駆動源を具備する自走式台
車から構成されている。横行台車22上には、傾倒装置
23aによって傾倒される傾倒台23を介して、横長方
向に平行間隔を開けて観察装置24と補修装置の一例で
ある溶射装置25が並列状態に搭載されている。
As shown in FIGS. 2 to 5, a rectangular gantry 20 is fixedly mounted on the traversing carriage 17 by using a plurality of columns 20a. Extending in a direction (transverse direction) orthogonal to the traveling rail 16
Running rail 21 is laid. The traversing carriage 22 is mounted on the second traveling rail 21 so as to be able to travel in a direction orthogonal to the traversing carriage 17 (furnace width direction).
Here, the traversing carriage 22 is constituted by a self-propelled trolley provided with a traveling drive source. An observing device 24 and a thermal spraying device 25, which is an example of a repair device, are mounted in parallel on the traversing carriage 22 at an interval in the horizontal direction via a tilting table 23 tilted by a tilting device 23a. .

【0016】観察装置24は、実質的に、図2〜図7に
示すように、コークス炉10の天井壁14に設けたフリ
ュー孔15を通して燃焼室13内に挿入されるカメララ
ンス26と、カメラランス26の先部に取付けられるC
CDカメラ27と、カメラランス26を昇降するカメラ
ランス昇降機構28と、カメラランス26を軸線回りに
360°回転するカメラランス旋回機構29を具備す
る。また、図10に示すように、観察装置24は、カメ
ラランス26の先部にパージ用エアを供給するためのエ
アコンプレッサ30と、CCDカメラ27に接続される
高解像度VTRからなるモニター31と、カメラコント
ローラ32と、制御装置としてのパソコン33と、カメ
ラランス26を冷却するための冷却水を供給する冷却水
供給装置34を具備する。なお、冷却水供給装置34
は、後述する溶射装置25の溶射ランス35の冷却にも
用いられるものである。
The observation device 24 includes a camera lance 26 which is inserted into the combustion chamber 13 through the flue hole 15 provided in the ceiling wall 14 of the coke oven 10 as shown in FIGS. C attached to the tip of the lance 26
The camera includes a CD camera 27, a camera lance elevating mechanism 28 for elevating and lowering the camera lance 26, and a camera lance turning mechanism 29 for rotating the camera lance 26 by 360 ° about an axis. As shown in FIG. 10, the observation device 24 includes an air compressor 30 for supplying purge air to the tip of the camera lance 26, a monitor 31 including a high-resolution VTR connected to the CCD camera 27, The camera includes a camera controller 32, a personal computer 33 as a control device, and a cooling water supply device 34 for supplying cooling water for cooling the camera lance 26. The cooling water supply device 34
Is also used for cooling a thermal spraying lance 35 of the thermal spraying device 25 described later.

【0017】溶射装置25は、図2、図4〜図7に示す
ように、コークス炉10の天井壁14に設けたフリュー
孔15を通して燃焼室13内に挿入される補修ランスの
一例である溶射ランス35と、溶射ランス35の先部に
取付けられる溶射ノズル36と、溶射ランス35を昇降
する溶射ランス昇降機構37と、溶射ランス35を軸線
回りに360°回転する補修ランス旋回機構の一例であ
る溶射ランス旋回機構38を具備する。また、図11に
示すように、溶射装置25は、酸素とLPGの混合量や
混合比を制御するガス制御装置39と、溶射材料となる
粉体を供給する粉体供給装置40と、溶射ランス35内
に滞留する酸素やLPGをパージする窒素ガスを供給す
る窒素ガス(N2 ) 発生装置41等を具備する。
The thermal spraying device 25 is an example of a repair lance which is inserted into the combustion chamber 13 through the flue hole 15 provided in the ceiling wall 14 of the coke oven 10 as shown in FIGS. This is an example of a lance 35, a spray nozzle 36 attached to the tip of the spray lance 35, a spray lance elevating mechanism 37 that moves up and down the spray lance 35, and a repair lance turning mechanism that rotates the spray lance 35 by 360 ° about an axis. A spray lance turning mechanism 38 is provided. As shown in FIG. 11, the thermal spraying device 25 includes a gas control device 39 for controlling a mixing amount and a mixing ratio of oxygen and LPG, a powder supply device 40 for supplying powder to be a thermal spraying material, and a thermal spray lance. A nitrogen gas (N2) generator 41 for supplying a nitrogen gas for purging oxygen or LPG staying in the apparatus 35 is provided.

【0018】上記した構成によって、カメラランス昇降
機構28を駆動することによって、カメラランス26を
CCDカメラ27と共に、コークス炉10の天井壁14
に設けたフリュー孔15を挿通して燃焼室13内に挿入
することができる。一方、溶射ランス昇降機構37を駆
動することによって、溶射ランス35を溶射ノズル36
と共に、コークス炉10の天井壁14に設けたフリュー
孔15を挿通して燃焼室13内に挿入することができ
る。このように、本実施の形態では、それぞれ観察装置
24と溶射装置25の要部を構成するカメラランス26
と溶射ランス35をそれぞれ独立して燃焼室13内に挿
入することができる。従って、溶射ランス35による溶
射作業において発生する粉塵等をカメラランス26は全
く受けることがないので、仕切り壁11、11aへの亀
裂の発生等を容易かつ正確に確認することができる。ま
た、その確認した情報に基づいて溶射装置25の駆動を
制御することができる。
By driving the camera lance elevating mechanism 28 with the above-described structure, the camera lance 26 and the CCD camera 27 are moved together with the ceiling wall 14 of the coke oven 10.
Can be inserted into the combustion chamber 13 by passing through the flue hole 15 provided in the combustion chamber 13. On the other hand, by driving the spray lance elevating mechanism 37, the spray lance 35 is moved to the spray nozzle 36.
At the same time, the flue holes 15 provided in the ceiling wall 14 of the coke oven 10 can be inserted and inserted into the combustion chamber 13. As described above, in the present embodiment, the camera lances 26 constituting the main parts of the observation device 24 and the thermal spraying device 25 are respectively provided.
And the thermal spray lance 35 can be independently inserted into the combustion chamber 13. Accordingly, the camera lance 26 does not receive any dust or the like generated during the thermal spraying operation by the thermal spray lance 35, so that the generation of cracks in the partition walls 11 and 11a can be easily and accurately confirmed. Further, the driving of the thermal spraying device 25 can be controlled based on the confirmed information.

【0019】また、図2及び図11に示すように、コー
クス炉10の天井壁14に沿って、長手方向に前記した
ガス制御装置39に酸素とLPGを供給するための補修
材供給配管の一例である酸素供給配管42とLPG供給
配管43が配設されている。そして、これらの酸素供給
配管42とLPG供給配管43は、コークス炉10の天
井壁14に沿って長手方向に間隔を開けて配設した複数
の第1の中継端子44に接続されている。一方、第1の
中継端子44は、ガス制御装置39から導出したガス制
御側酸素配管45とガス制御側LPG配管46の端部に
接続された第2の中継端子47にフレキシブル配管4
8、49を介して自在に接続されることになる。
As shown in FIGS. 2 and 11, an example of a repair material supply pipe for supplying oxygen and LPG to the gas control device 39 in the longitudinal direction along the ceiling wall 14 of the coke oven 10. , An oxygen supply pipe 42 and an LPG supply pipe 43 are provided. The oxygen supply pipe 42 and the LPG supply pipe 43 are connected to a plurality of first relay terminals 44 disposed at intervals in the longitudinal direction along the ceiling wall 14 of the coke oven 10. On the other hand, the first relay terminal 44 is connected to a second relay terminal 47 connected to an end of a gas control side oxygen pipe 45 and a gas control side LPG pipe 46 derived from the gas control device 39.
8 and 49 can be freely connected.

【0020】上記した構成において、縦行台車17の長
手方向の移動に連動して移動する溶射装置25に最も近
い第1の中継端子44にガス制御側酸素配管45とガス
制御側LPG配管46の第2の中継端子47を接続し
て、酸素やLPGを溶射装置25に供給することがで
き、ケーブルベア等の大がかりな設備を不要とすること
ができる。また、図示の実施の形態におけるコークス炉
点検・補修設備Aのその他の構成について説明すると、
図1及び図2に示すように、コークス炉10の長手方向
側壁に平行に押出機走行レール50aが敷設されてお
り、押出機走行レール50aには押出機50が長手方向
に走行可能に載置されている。押出機50は、押出機走
行レール50a上に載置される走行フレーム50bと、
走行フレーム50b上に搭載され、先部に押出板50c
を具備する進退杆50dを具備する。図2に示すよう
に、床面上には、LGPボンベ、酸素ボンベ、窒素ボン
ベ等からなる供給装置57が設置されている。図10及
び図11に示すように、観察装置24のカメラコントロ
ーラ32及び溶射装置25のガス制御装置39への電源
は、予備石炭装入車18の電源コンセント53、54
に、給電線55、56を接続することによって行われ
る。
In the above-described configuration, the gas control-side oxygen pipe 45 and the gas control-side LPG pipe 46 are connected to the first relay terminal 44 closest to the thermal spraying device 25 that moves in conjunction with the longitudinal movement of the trolley 17. By connecting the second relay terminal 47, oxygen and LPG can be supplied to the thermal spraying device 25, and large-scale equipment such as a cable carrier can be eliminated. Further, other configurations of the coke oven inspection / repair facility A in the illustrated embodiment will be described.
As shown in FIGS. 1 and 2, an extruder running rail 50a is laid in parallel with the longitudinal side wall of the coke oven 10, and the extruder 50 is mounted on the extruder running rail 50a so as to be able to run in the longitudinal direction. Have been. The extruder 50 includes a traveling frame 50b mounted on the extruder traveling rail 50a,
It is mounted on the traveling frame 50b, and the extruded plate 50c
50d is provided. As shown in FIG. 2, on the floor surface, a supply device 57 including an LGP cylinder, an oxygen cylinder, a nitrogen cylinder and the like is installed. As shown in FIGS. 10 and 11, the power supply to the camera controller 32 of the observation device 24 and the gas control device 39 of the thermal spraying device 25 is supplied to the power outlets 53, 54 of the spare coal charging vehicle 18.
To the power supply lines 55 and 56.

【0021】次に、上記した構成を有するコークス炉点
検・補修設備Aを用いたコークス炉10の点検作業につ
いて説明する。まず、観察装置24と溶射装置25を搭
載した縦行台車17を予備石炭装入車18で牽引して、
コークス炉10の天井壁14上を長手方向に移動すると
共に、観察装置24と溶射装置25を横行台車22を短
手方向に移動して、点検・補修しようとする燃焼室13
のフリュー孔15上に位置決めする。図5〜図7に示す
ように、観察装置24のカメラランス昇降機構28を駆
動してカメラランス26を燃焼室13内にフリュー孔1
5を通して挿入すると共にカメラランス旋回機構29を
駆動してカメラランス26を旋回して、図8及び図9に
示すように、第1及び/又は第2の仕切り壁11、11
aに生じた目開きa、目地割れb、c、d、欠落e等の
被補修個所を発見する。この際、冷却水供給装置34に
よってカメラランス26を冷却しながら、カメラランス
26の先部に取付けたCCDカメラ27の撮像をモニタ
ー31で目視確認し、その位置と画像記録を行う。な
お、CCDカメラ27もエアコンプレッサ30でエア冷
却を行うようにしている。この時点で燃焼室13内には
粉塵が発生していないので、観察装置24は正確に被補
修個所及び損傷状態(レンガからの火炎の発生、亀裂の
大きさ等)を確認することができる。
Next, an inspection operation of the coke oven 10 using the coke oven inspection / repair facility A having the above configuration will be described. First, the trolley 17 equipped with the observation device 24 and the thermal spraying device 25 is towed by the spare coal charging vehicle 18,
While moving on the ceiling wall 14 of the coke oven 10 in the longitudinal direction, the observing device 24 and the thermal spraying device 25 are moved in the transverse direction of the trolley 22, and the combustion chamber 13 to be inspected / repaired is moved.
Is positioned on the flew hole 15. As shown in FIGS. 5 to 7, the camera lance elevating mechanism 28 of the observation device 24 is driven to move the camera lance 26 into the flue hole 1 in the combustion chamber 13.
5 and the camera lance turning mechanism 29 is driven to turn the camera lance 26, and as shown in FIGS. 8 and 9, the first and / or second partition walls 11, 11
Find repaired parts such as aperture a, joint cracks b, c, d, and missing e that occurred in a. At this time, while the camera lance 26 is cooled by the cooling water supply device 34, the image captured by the CCD camera 27 attached to the front end of the camera lance 26 is visually checked on the monitor 31, and the position and the image are recorded. The CCD camera 27 also performs air cooling by the air compressor 30. Since no dust is generated in the combustion chamber 13 at this time, the observation device 24 can accurately confirm the repaired portion and the damage state (the generation of the flame from the brick, the size of the crack, and the like).

【0022】カメラランス26を燃焼室13から炉外に
取り出した後、若しくは、後日に、縦行台車17と横行
台車22を駆動して、溶射ランス35を燃焼室13のフ
リュー孔15に整合させると共に、上記した画像記録情
報に基づいて、溶射ランス昇降機構37を駆動してこの
フリュー孔15を通して燃焼室13内に挿入すると共
に、溶射ランス旋回機構38を駆動して溶射ランス35
を旋回し、溶射ノズル36を所定の位置に保持した後、
被補修個所に向けて溶射材や吹き付け材を所定の角度、
深さで噴射することによって、目開きa、目地割れb、
c、d、欠落e等を塞ぐ。この際、冷却水供給装置34
によって溶射ランス35を冷却すると共に、補修終了後
は窒素ガス発生装置41を駆動して補修装置内に滞留す
るLPGや酸素をパージする。その後、溶射ランス35
を炉外に取り出し、上記した要領で、補修作業を他の燃
焼室13についても行うことによって、コークス炉10
全体の点検・補修作業を完了する。このように、観察装
置24のカメラランス26と溶射装置25の溶射ランス
35を別々に燃焼室13内に挿入することによって、被
補修個所を確実に確認しながら補修材を被補修個所に付
着することができる。
After the camera lance 26 is taken out of the furnace from the combustion chamber 13 or at a later date, the vertical carriage 17 and the horizontal carriage 22 are driven to align the thermal spray lance 35 with the flue holes 15 of the combustion chamber 13. At the same time, based on the image recording information described above, the spraying lance elevating mechanism 37 is driven to insert the lance 35 into the combustion chamber 13 through the flew hole 15, and the spraying lance turning mechanism 38 is driven to drive the spraying lance 35.
Is turned, and after maintaining the spray nozzle 36 in a predetermined position,
Spray the sprayed or sprayed material at a predetermined angle toward the repaired part,
By injecting at a depth, aperture a, joint crack b,
Block c, d, missing e, etc. At this time, the cooling water supply device 34
In addition to cooling the thermal spray lance 35, after completion of the repair, the nitrogen gas generator 41 is driven to purge LPG and oxygen remaining in the repair device. Then, the spray lance 35
The coke oven 10 is taken out of the furnace, and the repair work is performed on the other combustion chambers 13 in the manner described above.
Complete the entire inspection and repair work. As described above, by separately inserting the camera lance 26 of the observation device 24 and the thermal spray lance 35 of the thermal spraying device 25 into the combustion chamber 13, the repair material is attached to the repaired location while reliably checking the repaired location. be able to.

【0023】本実施の形態では、観察装置24のカメラ
ランス26と溶射装置25の溶射ランス35を傾倒装置
23aによって一体的に傾倒することができるので、コ
ークス炉10の天井壁14の上方に位置する建屋構造体
等の各種障害物を効果的に避けながら観察装置24と溶
射装置25を縦行台車17と共に移動でき、コークス炉
10の点検・補修作業をこの面からも円滑に行うことが
できる。縦行台車17は、コークス炉10の天井壁14
上に長手方向に移動可能に配設されている予備石炭装入
車18に連結しているので、予備石炭装入車18の走行
駆動源を利用して縦行台車17を走行させることがで
き、縦行台車17へ専用の走行駆動源を装備させる必要
がなくなり、コークス炉点検・補修設備Aの設備費の低
減化を図ることができる。カメラランス26と溶射ラン
ス35を、それぞれ軸線回りに360°旋回することが
できるので、燃焼室13の一側の第1の仕切り壁11の
壁面のみならず、他側の第1の仕切り壁11の壁面上の
被補修個所、及び、その左、右側に位置する第2の仕切
り壁11aの壁面上の被補修個所も効果的に点検・補修
することができる。
In the present embodiment, since the camera lance 26 of the observation device 24 and the spray lance 35 of the spray device 25 can be tilted integrally by the tilt device 23a, the camera lance 26 is located above the ceiling wall 14 of the coke oven 10. The observing device 24 and the thermal spraying device 25 can be moved together with the trolley 17 while effectively avoiding various obstacles such as building structures and the like, and the inspection and repair work of the coke oven 10 can be performed smoothly from this aspect as well. . The trolley 17 is mounted on the ceiling wall 14 of the coke oven 10.
Since the vehicle is connected to the spare coal loading vehicle 18 which is disposed movably in the longitudinal direction, the traveling vehicle 17 can be driven by using the travel drive source of the spare coal loading vehicle 18. This eliminates the need to equip the trolley 17 with a dedicated traveling drive source, and can reduce the equipment cost of the coke oven inspection / repair equipment A. Since the camera lance 26 and the thermal spray lance 35 can be respectively turned 360 ° around the axis, not only the wall of the first partition wall 11 on one side of the combustion chamber 13 but also the first partition wall 11 on the other side. The repaired portion on the wall surface and the repaired portion on the wall surface of the second partition wall 11a located on the left and right sides thereof can also be effectively inspected and repaired.

【0024】また、上記したコークス炉点検・補修方法
において、図12に示すように、コークス炉10の天井
壁14にはそれぞれ燃焼室13に対応する多数のフリュ
ー孔15が長手方向及びそれと直交する短手方向に格子
状に設けられている。この場合、中央部の縦列に属する
フリュー孔15及び燃焼室13については、上記したコ
ークス炉点検・補修設備Aを用いて効果的に、燃焼室1
3の点検・補修を行うことができるが、短手方向の両端
部を形成する3縦列のフリュー孔15については、横行
台車22が近接できないので、これらのフリュー孔15
に対応する燃焼室13の点検・補修は困難となる。
In the coke oven inspection / repair method described above, as shown in FIG. 12, a large number of flue holes 15 corresponding to the combustion chambers 13 are formed in the ceiling wall 14 of the coke oven 10 in the longitudinal direction and at right angles thereto. It is provided in a lattice shape in the lateral direction. In this case, the flue holes 15 and the combustion chambers 13 belonging to the central column are effectively used as the combustion chambers 1 by using the coke oven inspection / repair equipment A described above.
3 can be inspected and repaired. However, as for the three columns of flew holes 15 forming both ends in the lateral direction, the trolley 22 cannot approach, so these flew holes 15
Inspection / repair of the combustion chamber 13 corresponding to the above becomes difficult.

【0025】この場合、これらの短手方向の両端部を形
成する3縦列のフリュー孔15を除いて、他の縦列のフ
リュー孔15と対応する燃焼室13を、上記したコーク
ス炉点検・補修設備Aを用いて点検・補修すると共に、
3縦列のフリュー孔15と対応する燃焼室13に隣接す
る炭化室12に、コークス炉10の横側方から別途観察
装置と補修装置を進入して、炭化室12の内面に補修材
を付着し、燃焼室13と炭化室12とを連通する亀裂を
塞ぐことができる。このように、コークス炉点検・補修
設備Aを用いて殆どの燃焼室13を効率的に点検、補修
すると共に、コークス炉点検・補修設備Aを用いること
が困難な燃焼室13は、燃焼室13に隣接する炭化室1
2に、コークス炉10の横側方から観察装置や補修装置
を進入して炭化室12の内面に補修材を付着し、燃焼室
13と炭化室12を連通する亀裂を塞ぐことによって、
同様に効率的に点検、補修することができる。
In this case, except for the three columns of flue holes 15 forming both ends in the short direction, the combustion chamber 13 corresponding to the other columns of flue holes 15 is connected to the above-described coke oven inspection / repair facility. Inspection and repair using A
An observation device and a repair device separately enter the coking chamber 12 from the side of the coke oven 10 into the coking chamber 12 adjacent to the combustion chamber 13 corresponding to the three columns of flue holes 15, and the repair material is attached to the inner surface of the coking chamber 12. Thus, a crack communicating between the combustion chamber 13 and the carbonization chamber 12 can be closed. As described above, most of the combustion chambers 13 are efficiently inspected and repaired using the coke oven inspection / repair facility A, and the combustion chambers 13 in which it is difficult to use the coke oven inspection / repair facility A are the combustion chambers 13. Chamber 1 adjacent to
2, by entering an observation device or a repair device from the side of the coke oven 10 and attaching a repair material to the inner surface of the coking chamber 12 to close a crack that connects the combustion chamber 13 and the coking chamber 12,
Inspection and repair can be performed efficiently as well.

【0026】[0026]

【実施例】幅方向のフリュー孔15の中央部に相当する
20個をカメラランス26により観察して仕切り壁1
1、11aの表面に火炎の発生の有無を調査し、その位
置を記録した。そして、カメラランス26を上昇してフ
リュー孔15から取り出した後、補修ランスである溶射
ランス35を下降して仕切り壁11、11aの火炎の発
生の部位に合わせてから耐火物を溶射して補修した。更
に、幅方向の各端部のフリュー孔15である6個(片側
3個)は、炭化室12の両側からカメラを挿入して亀裂
やレンガ目地の開きの有無を観察して、燃焼室13に通
じた亀裂やレンガ目地の開きの部位に耐火物の吹き付け
補修を行った。その結果、燃焼室13と炭化室12を導
通する亀裂やレンガ目地の開きを無くすことができ、燃
焼室13と炭化室12の通気を遮断して、黒煙の発生等
を防止することができた。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Twenty pieces corresponding to the center of the flue holes 15 in the width direction are observed by a camera lance 26 and the partition wall 1 is observed.
The surface of 1, 11a was examined for the occurrence of a flame, and its position was recorded. Then, after the camera lance 26 is raised and taken out from the flew hole 15, the spraying lance 35 as a repair lance is lowered to match the portion of the partition walls 11 and 11a where the flame is generated, and then the refractory is sprayed to repair. did. Further, six (3 on one side), which are the flue holes 15 at each end in the width direction, insert cameras from both sides of the carbonization chamber 12 and observe the presence or absence of cracks or brick joints. The fire was repaired by spraying refractories on cracks and brick joints that opened in the area. As a result, it is possible to eliminate cracks and brick joints that connect the combustion chamber 13 and the carbonization chamber 12, block the ventilation between the combustion chamber 13 and the carbonization chamber 12, and prevent the generation of black smoke and the like. Was.

【0027】以上、本発明を、一実施の形態及び一実施
例を参照して説明してきたが、本発明は何ら上記した実
施の形態や実施例に記載の構成に限定されるものではな
く、特許請求の範囲に記載されている事項の範囲内で考
えられるその他の実施の形態や実施例や変形例も含むも
のである。例えば、上記した実施の形態では、補修装置
として溶射装置25を用いたが、吹き付け材を吹き付け
る形態の吹付装置を用いることもできる。また、溶射ラ
ンス35とカメラランス26は平行間隔を開けて垂直方
向に伸延するが、その間の間隔は、フリュー孔15間の
間隔と等しい、又は、同間隔の整数倍とするのが望まし
い。このようにすることによって、後述するコークス炉
点検・補修方法において、カメラランス26と溶射ラン
ス35をそれぞれ別の燃焼室13に同時に挿入でき、一
方の燃焼室13内で点検作業を行うと同時に、他方の燃
焼室13で補修作業を行うことができ、コークス炉点検
・補修作業をさらに短時間で行うことができる。
As described above, the present invention has been described with reference to one embodiment and one example. However, the present invention is not limited to the configuration described in the above embodiment and example. It also includes other embodiments, examples, and modifications that can be considered within the scope of the matters described in the claims. For example, in the above-described embodiment, the spraying device 25 is used as the repair device. However, a spraying device that sprays a spraying material may be used. Further, the thermal spray lance 35 and the camera lance 26 extend in the vertical direction with a parallel space therebetween, and the space therebetween is preferably equal to the space between the flue holes 15 or an integral multiple of the same space. By doing so, in the coke oven inspection / repair method described later, the camera lance 26 and the thermal spray lance 35 can be respectively inserted into the different combustion chambers 13 at the same time, and the inspection work is performed in one combustion chamber 13 at the same time. Repair work can be performed in the other combustion chamber 13, and coke oven inspection and repair work can be performed in a shorter time.

【0028】[0028]

【発明の効果】請求項1〜5記載のコークス炉点検・補
修設備においては、観察装置のカメラランスと補修装置
の補修ランスを別々に燃焼室内に挿入することができ、
粉塵が発生していない状態の燃焼室にカメラランスを挿
入して被補修個所を確実に確認した後、補修ランスを燃
焼室に挿入して補修材を被補修個所に溶射や吹き付けに
よって付着することができる。従って、迅速かつ容易に
被補修個所を補修して、コークス炉の炉命延長を短時間
で確実に図ることができると共に生産性も向上すること
ができる。
In the coke oven inspection / repair facility according to the first to fifth aspects, the camera lance of the observation device and the repair lance of the repair device can be separately inserted into the combustion chamber,
After inserting the camera lance into the combustion chamber where dust is not generated and confirming the repaired area, insert the repair lance into the combustion chamber and attach the repair material to the repaired area by spraying or spraying. Can be. Therefore, the repaired portion can be repaired quickly and easily, the life of the coke oven can be reliably extended in a short time, and the productivity can be improved.

【0029】特に、請求項2記載のコークス炉点検・補
修設備においては、観察装置と補修装置を傾動すること
によって、コークス炉の天井壁の上方に位置する建屋構
造体等の各種障害物を効果的に避けながらコークス炉点
検・補修設備をカメラランス及び補修ランスを長手方向
や短手方向に移動して、コークス炉の点検・補修作業を
行うことができるので、この面からも、迅速かつ容易に
被補修個所を補修して、コークス炉の炉命延長を短時間
で確実に図ることができる。
In particular, in the coke oven inspection / repair equipment according to the second aspect, by tilting the observation device and the repair device, various obstacles such as a building structure located above the ceiling wall of the coke oven can be effectively prevented. The coke oven inspection / repair equipment can be moved in the longitudinal direction or the lateral direction of the camera lance and the repair lance while moving the coke oven inspection / repair equipment to perform coke oven inspection / repair work. In addition, the repaired portion can be repaired, and the life of the coke oven can be extended reliably in a short time.

【0030】請求項3記載のコークス炉点検・補修設備
においては、縦行台車を予備石炭装入車によって牽引、
走行させることができるので、縦行台車は専用の走行駆
動源を持つ必要がなくなるので、コークス炉点検・補修
設備の設備費の低減化を図ることができる。
In the coke oven inspection / repair equipment according to claim 3, the trolley is pulled by a spare coal charging vehicle.
Since the trolley can be run, the trolley does not need to have a dedicated drive source for driving, so that the cost of the coke oven inspection / repair equipment can be reduced.

【0031】請求項4記載のコークス炉点検・補修設備
においては、補修装置を、任意の移動位置において、中
継端子を用いて補修材供給配管に着脱自在に連結するこ
とができるので、補修装置へ酸素やLPG等の補修材を
供給する際にケーブルベア等の大がかりな附帯設備を不
要とすることができ、この面からもコークス炉点検・補
修設備の設備費の低減化を図ることができる。
In the coke oven inspection / repair facility according to the fourth aspect, the repair device can be detachably connected to the repair material supply pipe by using a relay terminal at an arbitrary moving position. When supplying repair materials such as oxygen and LPG, large-scale auxiliary equipment such as a cable bear can be dispensed with, and from this aspect, equipment costs of the coke oven inspection and repair equipment can be reduced.

【0032】請求項5記載のコークス炉点検・補修設備
においては、カメラランスと補修ランスを、それぞれ軸
線回りに360°旋回可能に構成したので、燃焼室の一
側の仕切り壁の壁面のみならず、他側の仕切り壁の壁面
上の被補修個所も効果的に点検・補修することができ
る。
In the coke oven inspection and repair equipment according to the fifth aspect, the camera lance and the repair lance are each configured to be able to turn 360 ° around the axis, so that not only the wall surface of the partition wall on one side of the combustion chamber but also Also, the repaired portion on the wall surface of the partition wall on the other side can be effectively inspected and repaired.

【0033】請求項6記載のコークス炉の補修方法にお
いては、コークス炉の幅方向のフリュー孔の中央部に相
当する燃焼室をカメラランスによって観察すると共に補
修ランスにより補修を行い、幅方向の端部のフリュー孔
に相当する燃焼室を炭化室側から補修して燃焼室と炭化
室の通気を遮断するようにしたので、燃焼室と炭化室側
を導通する亀裂やレンガ目地の開きを無くすことがで
き、黒煙の発生等を防止することができる。
In the method for repairing a coke oven according to the sixth aspect, the combustion chamber corresponding to the center of the flue hole in the width direction of the coke oven is observed by a camera lance, and the repair is performed by the repair lance. The combustion chamber corresponding to the flue hole of the part was repaired from the carbonization chamber side to block the ventilation between the combustion chamber and the carbonization chamber, so that cracks and brick joints connecting the combustion chamber and the carbonization chamber side are eliminated. And the generation of black smoke can be prevented.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一実施の形態に係るコークス炉点検・
補修設備のレイアウトを示す説明図である。
FIG. 1 shows a coke oven inspection and inspection system according to an embodiment of the present invention.
It is explanatory drawing which shows the layout of repair equipment.

【図2】本発明の一実施の形態に係るコークス炉点検・
補修設備の全体斜視図である。
FIG. 2 shows a coke oven inspection and inspection system according to an embodiment of the present invention.
It is a whole perspective view of repair equipment.

【図3】同要部側面図である。FIG. 3 is a side view of the main part.

【図4】同要部平面図である。FIG. 4 is a plan view of the main part.

【図5】同要部正面図である。FIG. 5 is a front view of the main part.

【図6】コークス炉の内部構成を示す横断面図である。FIG. 6 is a cross-sectional view showing an internal configuration of the coke oven.

【図7】図6のI−I線による断面図である。FIG. 7 is a sectional view taken along line II of FIG. 6;

【図8】図6の要部拡大説明図である。FIG. 8 is an enlarged explanatory view of a main part of FIG. 6;

【図9】図7の要部拡大説明図である。FIG. 9 is an enlarged explanatory view of a main part of FIG. 7;

【図10】本発明の一実施の形態に係るコークス炉点検
・補修設備の観察装置の冷却構造及び制御ブロック図で
ある。
FIG. 10 is a cooling block diagram and a control block diagram of an observation device of a coke oven inspection / repair facility according to an embodiment of the present invention.

【図11】本発明の一実施の形態に係るコークス炉点検
・補修設備の補修装置の補修材供給・冷却構造及び制御
ブロック図である。
FIG. 11 is a repair material supply / cooling structure and a control block diagram of a repair apparatus of a coke oven inspection / repair facility according to an embodiment of the present invention.

【図12】本発明の一実施の形態に係るコークス炉の補
修方法の説明図である。
FIG. 12 is an explanatory diagram of a method for repairing a coke oven according to one embodiment of the present invention.

【符号の説明】[Explanation of symbols]

A コークス炉点検・補修設備 10 コークス
炉 11 第1の仕切り壁 11a 第2の
仕切り壁 12 炭化室 12a 石炭装
入開口 13 燃焼室 14 天井壁 15 フリュー孔 16 第1の走行
レール 17 縦行台車 18 予備石炭装入車 18a 主石炭装入車 19 連結杆 20 矩形架台 20a 支柱 21 第2の走行レール 22 横行台車 23 傾倒台 23a 傾倒装
置 24 観察装置 25 溶射装置 26 カメラランス 27 CCDカ
メラ 28 カメラランス昇降機構 29 カメララ
ンス旋回機構 30 エアコンプレッサ 31 モニター 32 カメラコントローラ 33 パソコン 34 冷却水供給装置 35 溶射ランス
36 溶射ノズル 37 溶射ラン
ス昇降機構 38 溶射ランス旋回機構 39 ガス制御
装置 40 粉体供給装置 41 窒素ガス発
生装置 42 酸素供給配管 43 LPG供給
配管 44 第1の中継端子 45 ガス制御側
酸素配管 46 ガス制御側LPG配管 47 第2の中
継端子 48 フレキシブル配管 49 フレキシ
ブル配管 50 押出機 50a 押出機
走行レール 50b 走行フレーム 50c 押出板 50d 進退杆 51 炭槽
52 ガイド車 53 電源コン
セント 54 電源コンセント 55 給電線 56 給電線 57 供給装置
DESCRIPTION OF SYMBOLS A Coke oven inspection / repair equipment 10 Coke oven 11 First partition wall 11a Second partition wall 12 Coking chamber 12a Coal charging opening 13 Combustion chamber 14 Ceiling wall 15 Flue hole 16 First traveling rail 17 Vertical trolley 18 Spare coal loading vehicle 18a Main coal loading vehicle 19 Connecting rod 20 Rectangular gantry 20a Prop 21 Second traveling rail 22 Traversing trolley 23 Tilt table 23a Tilt device 24 Observation device 25 Thermal spray device 26 Camera lance 27 CCD camera 28 Camera lance elevation Mechanism 29 Camera lance turning mechanism 30 Air compressor 31 Monitor 32 Camera controller 33 Personal computer 34 Cooling water supply device 35 Thermal spray lance 36 Thermal spray nozzle 37 Thermal spray lance elevating mechanism 38 Thermal spray lance rotating mechanism 39 Gas control device 40 Powder supply device 41 Nitrogen gas generation Equipment 42 Acid Supply pipe 43 LPG supply pipe 44 First relay terminal 45 Gas control side oxygen pipe 46 Gas control side LPG pipe 47 Second relay terminal 48 Flexible pipe 49 Flexible pipe 50 Extruder 50a Extruder travel rail 50b Travel frame 50c Extruded plate 50d back and forth rod 51 charcoal tank
52 Guide car 53 Power outlet 54 Power outlet 55 Power supply line 56 Power supply line 57 Supply device

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 燃焼室と炭化室を仕切り壁を介して交互
に配置したコークス炉の天井壁上に長手方向に走行可能
に配設された縦行台車と、 前記縦行台車上に搭載され前記縦行台車の走行方向と直
交する短手方向に走行可能な横行台車と、 前記横行台車上に搭載され、前記コークス炉の天井壁に
設けたフリュー孔を通して前記燃焼室内に挿入されると
共に軸線回りに旋回可能なカメラランスを有する観察装
置と、 前記横行台車上に前記観察装置と並列状態に搭載され、
前記コークス炉の天井壁に設けたフリュー孔を通して前
記燃焼室内に前記カメラランスと独立して挿入されると
共に軸線回りに旋回可能な補修ランスを有する補修装置
とを具備するコークス炉点検・補修設備。
1. A traversing truck arranged in a longitudinal direction on a ceiling wall of a coke oven in which a combustion chamber and a carbonization chamber are alternately arranged via a partition wall, and mounted on the traversing truck. A traversing carriage that can travel in a short direction orthogonal to the traveling direction of the traversing carriage, and is mounted on the traversing carriage and inserted into the combustion chamber through a flue hole provided in a ceiling wall of the coke oven and an axis line. An observation device having a camera lance that can rotate around, mounted on the traversing carriage in parallel with the observation device,
A coke oven inspection / repair facility comprising: a repair device that is inserted into the combustion chamber independently of the camera lance through a flue hole provided in a ceiling wall of the coke oven and has a repair lance that can rotate around an axis.
【請求項2】 請求項1記載のコークス炉点検・補修設
備において、前記横行台車上には、前記観察装置のカメ
ラランスと前記補修装置の補修ランスを一体的に傾倒さ
せる傾倒装置が載置されているコークス炉点検・補修設
備。
2. The coke oven inspection / repair facility according to claim 1, wherein a tilting device for tilting a camera lance of the observation device and a repair lance of the repair device integrally is mounted on the traversing carriage. Coke oven inspection and repair equipment.
【請求項3】 請求項1又は2記載のコークス炉点検・
補修設備において、前記縦行台車は、前記コークス炉の
天井壁上に長手方向に走行可能に配設されていると共に
走行駆動源を具備する石炭装入車に連結されているコー
クス炉点検・補修設備。
3. The coke oven inspection and inspection system according to claim 1 or 2,
In the repair equipment, the trolley is disposed on a ceiling wall of the coke oven so as to be able to travel in a longitudinal direction and is connected to a coal-charged vehicle having a traveling drive source. Facility.
【請求項4】 請求項1〜3記載のいずれか1項に記載
のコークス炉点検・補修設備において、前記コークス炉
の天井壁に沿って長手方向に補修材供給配管が配設さ
れ、該補修材供給配管に間隔を開けて複数の中継端子が
取付けられ、前記補修装置は、任意の長手方向移動位置
において、前記中継端子を用いて前記補修材供給配管に
着脱自在に連結されるコークス炉点検・補修設備。
4. The coke oven inspection / repair facility according to claim 1, wherein a repair material supply pipe is provided in a longitudinal direction along a ceiling wall of the coke oven, and the repair is performed. A plurality of relay terminals are attached to the material supply pipe at intervals, and the repair device is configured to inspect a coke oven that is detachably connected to the repair material supply pipe using the relay terminal at an arbitrary moving position in the longitudinal direction.・ Repair equipment.
【請求項5】 請求項1〜4のいずれか1項に記載のコ
ークス炉点検・補修設備において、前記カメラランス及
び前記補修ランスがそれぞれ軸線回りに360°旋回可
能に構成されているコークス炉点検・補修設備。
5. The coke oven inspection and repair facility according to claim 1, wherein the camera lance and the repair lance are each configured to be able to turn 360 ° around an axis.・ Repair equipment.
【請求項6】 燃焼室と炭化室を仕切り壁を介して交互
に配置したコークス炉の天井壁上を長手方向に走行する
縦行台車に搭載され、炉幅方向に走行する横行台車に、
昇降及び旋回自在に載置したカメラランスと補修ランス
により前記仕切り壁の補修を行うにあたり、前記コーク
ス炉の幅方向のフリュー孔の中央部に相当する燃焼室を
前記カメラランスによって観察すると共に前記補修ラン
スにより補修を行い、幅方向の端部のフリュー孔に相当
する燃焼室を炭化室側から補修して前記燃焼室と前記炭
化室の通気を遮断することを特徴とするコークス炉の補
修方法。
6. A trolley mounted on a vertical trolley running in the longitudinal direction on a ceiling wall of a coke oven in which a combustion chamber and a carbonization chamber are alternately arranged via a partition wall,
When the partition wall is repaired by the camera lance and the repair lance which are mounted to be able to move up and down and swivel, a combustion chamber corresponding to the center of the flue hole in the width direction of the coke oven is observed by the camera lance and the repair is performed. A method for repairing a coke oven, wherein repair is performed by a lance, and the combustion chamber corresponding to the flue hole at the end in the width direction is repaired from the carbonization chamber side to cut off the ventilation between the combustion chamber and the carbonization chamber.
JP31020398A 1998-10-30 1998-10-30 Coke oven inspection and repair equipment and coke oven repair method Expired - Fee Related JP4022008B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP31020398A JP4022008B2 (en) 1998-10-30 1998-10-30 Coke oven inspection and repair equipment and coke oven repair method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP31020398A JP4022008B2 (en) 1998-10-30 1998-10-30 Coke oven inspection and repair equipment and coke oven repair method

Publications (2)

Publication Number Publication Date
JP2000136386A true JP2000136386A (en) 2000-05-16
JP4022008B2 JP4022008B2 (en) 2007-12-12

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002226862A (en) * 2001-02-07 2002-08-14 Nittetsu Yahata Eng Kk Method for observing and repairing combustion chamber of coke oven
JP2002285164A (en) * 2001-03-26 2002-10-03 Nittetsu Yahata Eng Kk Checking and repairing equipment for coke oven combustion chamber
WO2006092867A1 (en) * 2005-02-28 2006-09-08 The Kansai Coke And Chemicals Co., Ltd. Repair apparatus for coke oven
CN114131619A (en) * 2022-01-07 2022-03-04 江苏科技大学 Dynamic supplementary spraying control system and method for spraying robot and breakpoint reply control system and method

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002226862A (en) * 2001-02-07 2002-08-14 Nittetsu Yahata Eng Kk Method for observing and repairing combustion chamber of coke oven
JP2002285164A (en) * 2001-03-26 2002-10-03 Nittetsu Yahata Eng Kk Checking and repairing equipment for coke oven combustion chamber
JP4718027B2 (en) * 2001-03-26 2011-07-06 ニッテツ八幡エンジニアリング株式会社 Observation and repair equipment for coke oven combustion chamber
WO2006092867A1 (en) * 2005-02-28 2006-09-08 The Kansai Coke And Chemicals Co., Ltd. Repair apparatus for coke oven
US7547377B2 (en) 2005-02-28 2009-06-16 Kansai Coke And Chemicals Co., Ltd., The Coke oven repairing apparatus
JP4808210B2 (en) * 2005-02-28 2011-11-02 関西熱化学株式会社 Coke oven repair equipment
KR101138260B1 (en) * 2005-02-28 2012-04-25 간사이네쯔카가꾸가부시끼가이샤 Repairing apparatus of coke oven
CN114131619A (en) * 2022-01-07 2022-03-04 江苏科技大学 Dynamic supplementary spraying control system and method for spraying robot and breakpoint reply control system and method
CN114131619B (en) * 2022-01-07 2023-09-22 江苏科技大学 Dynamic spray compensating control system and method for spraying robot and breakpoint reply control system and method

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