JP2000111906A - Production of electro-optic device - Google Patents

Production of electro-optic device

Info

Publication number
JP2000111906A
JP2000111906A JP11324070A JP32407099A JP2000111906A JP 2000111906 A JP2000111906 A JP 2000111906A JP 11324070 A JP11324070 A JP 11324070A JP 32407099 A JP32407099 A JP 32407099A JP 2000111906 A JP2000111906 A JP 2000111906A
Authority
JP
Japan
Prior art keywords
liquid crystal
substrate
electro
optical device
crystal layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11324070A
Other languages
Japanese (ja)
Other versions
JP3141886B2 (en
Inventor
Hiroshi Obara
浩志 小原
Chiyoaki Iijima
千代明 飯島
Hitoshi Nishizawa
均 西澤
Shuichi Imai
秀一 今井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Seiko Epson Corp
Original Assignee
Seiko Epson Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Seiko Epson Corp filed Critical Seiko Epson Corp
Priority to JP11324070A priority Critical patent/JP3141886B2/en
Publication of JP2000111906A publication Critical patent/JP2000111906A/en
Application granted granted Critical
Publication of JP3141886B2 publication Critical patent/JP3141886B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133504Diffusing, scattering, diffracting elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133553Reflecting elements

Landscapes

  • Liquid Crystal (AREA)

Abstract

PROBLEM TO BE SOLVED: To make display easily visible and to widen a visual angle by forming a metallic film on the ruggedness of a reflection layer and specifying the deposition rate of this metallic film in a stage for forming the metallic film. SOLUTION: A liquid crystal cell 1 is constituted by holding the liquid crystal layer 4 between a pair of the upper and lower substrates 2 and 3. The surface on the liquid crystal layer 4 side of the upper substrate 2 is provided with transparent electrodes 5 of ITO, etc., and the inside surface of the other substrate 3 is provided with the thin metallic film 6 as the reflection layer. The surface on the liquid crystal cell 4 side of the lower substrate 3 is provided with the fine ruggedness and the surface thereof is provided with the thin metallic layer 6, by which the constitution to extend the ruggedness to the surface of the metallic film 6 as well is obtained. In such a case, the ruggedness is formed under the reflection layer on the liquid crystal layer 4 side of the one substrate 3 and the metallic film 6 is formed on the ruggedness in such a manner that the ruggedness is formed on the surface of the reflection layer as well. At the time of formation of the metallic film 6, the deposition rate of the metallic film 6 is specified to about 80 to 250 angstrom/min.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は液晶表示装置等の電
気光学装置およびその製造方法に関する。
The present invention relates to an electro-optical device such as a liquid crystal display device and a method for manufacturing the same.

【0002】[0002]

【従来の技術】従来の液晶表示装置、例えば特開平1−
188828号公報に示される反射型の液晶表示装置に
おいては、対向する一対の基板間に液晶層を挟持してな
る液晶セルの一方の基板の液晶層側の面に反射層等を設
けることによって、明るい表示が得られるようにするこ
とが提案されている。
2. Description of the Related Art A conventional liquid crystal display device, for example, disclosed in
In the reflective liquid crystal display device disclosed in Japanese Patent No. 188828, a reflective layer or the like is provided on a liquid crystal layer side surface of one substrate of a liquid crystal cell in which a liquid crystal layer is sandwiched between a pair of opposed substrates. It has been proposed to obtain a bright display.

【0003】しかし、上記従来のものは反射層が必ずし
も明確ではなく、反射層として基板の液晶層側の面に金
属膜等を平滑に形成すると、その反射層が鏡面となって
使用者の顔や背景が映り、表示が非常に見づらくなる等
の不具合がある。
However, in the above-mentioned conventional device, the reflection layer is not always clear. If a metal film or the like is formed on the surface of the substrate on the liquid crystal layer side as a reflection layer, the reflection layer becomes a mirror surface and becomes the face of the user. And the background is reflected and the display is very difficult to see.

【0004】そこで、基板の液晶層側の面に反射層を形
成した後に加熱処理して表面に凹凸をつける方法や、反
射層形成後にホーニングまたはエッチング処理して光散
乱面とする方法が提案されている。
[0004] Therefore, a method has been proposed in which a reflective layer is formed on the surface of the substrate on the liquid crystal layer side and then heat-treated to make the surface uneven, or a honing or etching treatment is performed after the reflective layer is formed to form a light scattering surface. ing.

【0005】[0005]

【発明が解決しようとする課題】ところが、上記のよう
に加熱処理して表面に凹凸をつける場合には、400〜
600℃と高温プロセスでの加熱処理が必要で、基板の
耐熱性が要求され基板の材質に制約がある。しかも凹凸
が結晶性の制御に因っているため、光散乱効果がうまく
出ない等の不具合がある。
However, when the surface is roughened by the heat treatment as described above, 400 to
Heat treatment in a high temperature process of 600 ° C. is required, and heat resistance of the substrate is required, and there are restrictions on the material of the substrate. In addition, since the unevenness is due to the control of the crystallinity, there is a problem that the light scattering effect is not sufficiently obtained.

【0006】また前述のように、反射層をホーニングす
る場合は、反射層にピンホール等が生じるおそれがあ
り、電極と併用する場合には断線や抵抗値が変化して画
質に及ぼす悪影響は無視できない。また反射層をエッチ
ングする場合は、反射層表面が等方的にエッチングされ
るため光散乱効果が少ない等の問題がある。
As described above, when the reflective layer is honed, a pinhole or the like may be formed in the reflective layer. When the reflective layer is used in combination with the electrode, an adverse effect on image quality due to disconnection or change in resistance value is ignored. Can not. Further, when the reflective layer is etched, there is a problem that the light scattering effect is small because the surface of the reflective layer is isotropically etched.

【0007】本発明は上記の問題点を解消することので
きる電気光学装置およびその製造方法を提供することを
目的とする。
[0007] It is an object of the present invention to provide an electro-optical device and a method for manufacturing the same, which can solve the above problems.

【0008】[0008]

【課題を解決するための手段】上記の目的を達成するた
めに本発明による電気光学装置およびその製造方法は以
下の構成としたものである。
To achieve the above object, an electro-optical device and a method of manufacturing the same according to the present invention are configured as follows.

【0009】即ち、本発明による電気光学装置は、対向
する一対の基板間に液晶層を挟持してなる液晶セルの一
方の基板の液晶層側の面に、反射層を有する電気光学装
置において、上記反射層を有する基板の液晶層側に微細
な凹凸を有し、その凹凸の表面に上記反射層としての金
属膜を有することを特徴とする。
That is, an electro-optical device according to the present invention is an electro-optical device having a reflective layer on a liquid crystal layer side surface of one substrate of a liquid crystal cell having a liquid crystal layer sandwiched between a pair of opposed substrates. The substrate having the reflective layer has fine irregularities on the liquid crystal layer side, and the surface of the irregularities has a metal film as the reflective layer.

【0010】また本発明による電気光学装置の製造方法
は、対向する一対の基板間に液晶層を挟持してなる液晶
セルの一方の基板の液晶層側の面に、反射層を形成した
電気光学装置を製造するに当たり、上記反射層を形成す
る基板の液晶層側の面に微細な凹凸を形成し、必要に応
じてその凹凸表面を補修処理した後、その凹凸表面に上
記反射層としての金属膜を形成することを特徴とする。
Further, according to a method of manufacturing an electro-optical device according to the present invention, a reflective layer is formed on a liquid crystal layer side surface of one substrate of a liquid crystal cell having a liquid crystal layer sandwiched between a pair of opposed substrates. In manufacturing the device, fine irregularities are formed on the surface of the substrate on which the reflective layer is formed on the liquid crystal layer side, and the irregular surface is repaired if necessary, and then the metal as the reflective layer is formed on the irregular surface. The method is characterized in that a film is formed.

【0011】〔作用〕上記のように本発明による電気光
学装置は、反射層を有する基板の液晶層側に微細な凹凸
を有し、その凹凸の表面に上記反射層としての金属膜を
有する構成であり、基板側の凹凸は金属膜表面にも波及
して液晶層側の面に微細な凹凸を有する反射層が形成さ
れ、その反射層で光が良好に散乱されて表示が見やす
く、しかも視角が広い電気光学装置を提供することが可
能となる。
[Effect] As described above, the electro-optical device according to the present invention has a structure in which the substrate having the reflective layer has fine irregularities on the liquid crystal layer side, and the metallic film as the reflective layer is formed on the surface of the irregularities. The unevenness on the substrate side also spreads to the surface of the metal film, and a reflective layer having fine unevenness is formed on the surface on the liquid crystal layer side. The light is scattered well by the reflective layer, so that the display is easy to see and the viewing angle. It is possible to provide an electro-optical device having a wide range.

【0012】また本発明による電気光学装置の製造方法
は、反射層を形成する基板の液晶層側の面に微細な凹凸
を形成した後、その凹凸表面に上記反射層としての金属
膜を形成するようにしたので、反射層にピンホール等が
生じることなく、光散乱効果の優れた電気光学装置を容
易に製造することが可能となる。
In the method of manufacturing an electro-optical device according to the present invention, fine irregularities are formed on the surface of the substrate on which the reflective layer is formed on the liquid crystal layer side, and then the metal film as the reflective layer is formed on the irregular surface. With this configuration, it is possible to easily manufacture an electro-optical device having an excellent light scattering effect without generating a pinhole or the like in the reflective layer.

【0013】[0013]

【実施例】以下、本発明による電気光学装置およびその
製造方法を、液晶表示装置を例にして具体的に説明す
る。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, an electro-optical device and a method of manufacturing the same according to the present invention will be specifically described with reference to a liquid crystal display device.

【0014】図1は本発明による電気光学装置としての
液晶表示装置の一例を示す縦断面図である。
FIG. 1 is a longitudinal sectional view showing an example of a liquid crystal display device as an electro-optical device according to the present invention.

【0015】図において、1は液晶セルであり、上下一
対の基板2・3間に液晶層4を挟持してなる。上側の基
板2の液晶層4側の面には、ITO等の透明電極5が設
けられ、他方の基板3の内面には、反射層としての薄い
金属膜6が設けられている。7はスペーサ、8は偏光板
を示す。
In FIG. 1, reference numeral 1 denotes a liquid crystal cell, which has a liquid crystal layer 4 sandwiched between a pair of upper and lower substrates 2 and 3. A transparent electrode 5 such as ITO is provided on the surface of the upper substrate 2 on the side of the liquid crystal layer 4, and a thin metal film 6 as a reflection layer is provided on the inner surface of the other substrate 3. Reference numeral 7 denotes a spacer, and 8 denotes a polarizing plate.

【0016】そして本実施例は、下側の基板3の液晶層
4側の面に微細な凹凸を設け、その表面に上記の薄い金
属膜6を設けることによって、金属膜6の表面にも凹凸
が波及するようにしたものである。
In this embodiment, fine irregularities are provided on the surface of the lower substrate 3 on the liquid crystal layer 4 side, and the thin metal film 6 is provided on the surface. Is to spread.

【0017】なお、液晶層の層厚が均一になるように金
属膜6の表面上にSiO等の無機膜や有機膜を塗布す
ることもある。また液晶分子が均一に配向するようにポ
リイミド、ポリビニルアルコール等の高分子有機薄膜を
ラビング処理することもある。
An inorganic or organic film such as SiO 2 may be applied on the surface of the metal film 6 so that the thickness of the liquid crystal layer becomes uniform. In some cases, a rubbing treatment is performed on a polymer organic thin film such as polyimide or polyvinyl alcohol so that liquid crystal molecules are uniformly aligned.

【0018】前記の基板3としては、例えばガラス基板
を用いる、またはポリエチレンテレフタレート(PE
T)、ポリエーテルサルフォン(PES)、ポリカーボ
ネート(PC)等の合成樹脂基板を用いてもよく、ある
いはガラス基板の表面にアクリル系樹脂、エポキシ樹
脂、ポリイミド樹脂、ポリイミドアミド樹脂、ミラノー
ル系樹脂等の有機膜を有するものを用いることもでき
る。なお基板3は必ずしも透明である必要はない。また
基板はその両表面が異方性導電性を有するものでもよ
い。
As the substrate 3, for example, a glass substrate is used, or polyethylene terephthalate (PE) is used.
T), a synthetic resin substrate such as polyethersulfone (PES), polycarbonate (PC), or the like, or an acrylic resin, an epoxy resin, a polyimide resin, a polyimide amide resin, a Milanol resin, or the like on a glass substrate surface The one having an organic film can also be used. Note that the substrate 3 does not necessarily need to be transparent. The substrate may have anisotropic conductivity on both surfaces.

【0019】上記のように有機膜を有するガラス基板を
用いる場合には、そのガラス基板に前記の凹凸を形成し
てもよく、あるいは有機膜に形成してもよい。特にガラ
ス基板に凹凸を形成したのち有機膜を形成する場合、そ
の有機膜の厚さは、好ましくは2μm以下、より好まし
くは0.5μm以下にするのが望ましい。
When a glass substrate having an organic film is used as described above, the above-mentioned irregularities may be formed on the glass substrate, or may be formed on the organic film. In particular, when forming an organic film after forming irregularities on a glass substrate, the thickness of the organic film is preferably set to 2 μm or less, more preferably 0.5 μm or less.

【0020】また反射層を構成する金属膜の材質は、ア
ルミニウムその他任意であり、特に制限はない。又その
金属膜の膜厚は、好ましくは1μm以下、より好ましく
は300オングストローム以下にするのが望ましい。
The material of the metal film constituting the reflection layer is aluminum or any other material, and is not particularly limited. The thickness of the metal film is preferably 1 μm or less, more preferably 300 Å or less.

【0021】上記の金属膜は表示用電極に兼用すること
ができる。また、前記の金属膜を有する側の基板として
液晶層側にITO等の透明電極もしくは不透明の電極を
有するものを用いることもできる。その場合は上記基板
と電極のうち少なくとも電極の液晶層側の面に前記の凹
凸を設ける。
The above-mentioned metal film can be used also as a display electrode. Further, a substrate having a transparent electrode such as ITO or an opaque electrode on the liquid crystal layer side can be used as the substrate having the metal film. In that case, the above-mentioned unevenness is provided on at least the surface of the substrate and the electrode on the liquid crystal layer side of the electrode.

【0022】上記のように基板の液晶層側の面に凹凸を
設け、その表面に反射層として薄い金属膜を設けること
により、基板側の凹凸が金属膜表面に波及し、その凹凸
面が光散乱面となって観察面側(図で上側)から入射し
た光を良好に散乱反射させることができるものである。
As described above, the unevenness is provided on the surface of the substrate on the liquid crystal layer side, and a thin metal film is provided as a reflective layer on the surface. As a scattering surface, light incident from the observation surface side (upper side in the figure) can be scattered and reflected well.

【0023】なおその場合、図3(b)に示すように観
察者側に反射光が多くなるように制御するのが望まし
く、例えば凹凸のピッチを均一に形成すると、反射光に
指向性を生じ、全方向に対して均一に効果が生じないた
め、凹凸のピッチは図2のように不均一にランダムに形
成するのが望ましい。又その場合の凹凸の平均ピッチp
は、80μm以下、より好ましくは10μm以下とする
のが望ましく、また凹凸の高さhは、凹凸の高さは2μ
m以下であって、挟持する液晶の配向安定性と、反射す
る光の観察者側への集中を考慮して0.6μm以下、よ
り好ましくは0.3μm以下とするのが望ましい。
In this case, as shown in FIG. 3B, it is desirable to control so that the reflected light is increased on the observer side. For example, when the pitch of the unevenness is formed uniformly, directivity is generated in the reflected light. Since the effect does not occur uniformly in all directions, it is desirable that the pitch of the unevenness is irregularly and randomly formed as shown in FIG. In addition, the average pitch p of the irregularities in that case
Is preferably not more than 80 μm, more preferably not more than 10 μm, and the height h of the unevenness is 2 μm.
m or less, and preferably 0.6 μm or less, more preferably 0.3 μm or less in consideration of the alignment stability of the sandwiched liquid crystal and the concentration of reflected light on the observer side.

【0024】次に、上記のような液晶表示装置等の電気
光学装置の製造方法を具体的に説明する。
Next, a method for manufacturing an electro-optical device such as a liquid crystal display device as described above will be specifically described.

【0025】即ち、本発明による製造方法は、対向する
一対の基板間に液晶層を挟持してなる液晶セルの一方の
基板の液晶層側の面に反射層を有する液晶表示装置等を
製造するに当たり、上記反射層を形成する基板の液晶層
側の面に微細な凹凸を形成し、必要に応じてその凹凸表
面を補修処理した後、その凹凸表面に上記反射層として
の金属膜を形成するものである。
That is, the manufacturing method according to the present invention manufactures a liquid crystal display device or the like having a reflective layer on the liquid crystal layer side surface of one substrate of a liquid crystal cell having a liquid crystal layer sandwiched between a pair of opposed substrates. In this case, fine irregularities are formed on the surface of the substrate on which the reflective layer is formed on the liquid crystal layer side, and if necessary, the irregular surface is repaired, and then a metal film as the reflective layer is formed on the irregular surface. Things.

【0026】上記の基板に凹凸を形成する手段は任意で
あるが、例えばホーニング処理により形成するとよい。
この場合、基板はガラス基板または前記の合成樹脂基板
もしくはガラス基板上に前記のような有機膜を有するも
のでもよい。そのガラス基板上に有機膜を有するものに
あっては、ガラス基板に有機膜を形成したのち有機膜を
ホーニング処理して凹凸を形成してもよく、あるいはガ
ラス基板をホーニング処理して凹凸を形成したのち有機
膜を形成してもよい。
The means for forming the irregularities on the substrate is optional, but may be formed, for example, by honing.
In this case, the substrate may be a glass substrate or the above-mentioned synthetic resin substrate or a substrate having the above-mentioned organic film on a glass substrate. For those with an organic film on the glass substrate, the organic film may be formed on the glass substrate and then the organic film may be honed to form the unevenness, or the glass substrate may be honed to form the unevenness. After that, an organic film may be formed.

【0027】その有機膜の材質はアクリル樹脂その他適
宜であり、また膜厚については特に制約条件はない。有
機膜をガラス基板上に形成する手段は、塗布その他適宜
であり、また有機膜の形成位置は、信号入力用端子部は
避け上記の凹凸を形成すべき位置にのみ選択的に形成す
るのが、信頼性の上からも有効で望ましい。例えば感光
性アクリル樹脂をスピンコート法で2μm厚で全面コー
トした後、フォトマスクで所望のパターンのみに紫外線
を照射して光重合させ、残りを現像処理して有機膜を形
成することができる。
The material of the organic film is an acrylic resin or any other suitable material, and there is no particular restriction on the film thickness. Means for forming the organic film on the glass substrate is coating or other appropriate means, and the formation position of the organic film should be selectively formed only at the position where the above-mentioned unevenness should be formed, avoiding the signal input terminal portion. Effective and desirable from the viewpoint of reliability. For example, an organic film can be formed by coating a photosensitive acrylic resin over the entire surface with a thickness of 2 μm by a spin coating method, irradiating only a desired pattern with a photomask with ultraviolet rays and performing photopolymerization, and developing the remainder.

【0028】前記の基板にホーニング処理により凹凸を
形成する際の研磨粒子は、ガラス基板にあっては酸化セ
リウム等を用いるとよく、また前記の合成樹脂基板もし
くは有機膜にあってはポリビニルアルコールやポリウレ
タン系樹脂等の粒子を用いるとよい。又それ等の粒径
は、10μm以下、より好ましくは5μm以下のものを
用いるのが望ましい。
As the abrasive particles for forming the irregularities on the substrate by honing, it is preferable to use cerium oxide or the like in the case of a glass substrate, or polyvinyl alcohol or the like in the case of the synthetic resin substrate or the organic film. It is preferable to use particles such as a polyurethane resin. It is desirable to use those having a particle size of 10 μm or less, more preferably 5 μm or less.

【0029】さらに、ホーニング処理する方向は基板に
対して鉛直(垂直)方向から行うと、形成される凹凸の
高さが大きくなり制御しにくくなるため、鉛直方向に対
して所定の角度傾斜させて行うことが、均一で浅い凹凸
を形成する上で望ましく、上記の傾斜角度は好ましくは
鉛直方向に対して45°以上傾斜させるとよい。
Further, if the honing process is performed in a vertical (vertical) direction with respect to the substrate, the height of the formed unevenness becomes large and it is difficult to control the unevenness. This is desirable in order to form uniform and shallow irregularities, and the above-mentioned inclination angle is preferably inclined at 45 ° or more with respect to the vertical direction.

【0030】なお、ホーニング処理以外の方法として、
ガラス基板をフッ酸でエッチングして凹凸を形成する方
法が有効である。また前記の補修処理としても、例えば
フッ酸を用いて基板上に形成された凹凸表面を軽くエッ
チング処理する、あるいは上記凹凸の凸部を研磨して凹
凸の高さを調整する方法をとり得る。
As a method other than the honing treatment,
An effective method is to form irregularities by etching a glass substrate with hydrofluoric acid. Also, as the above-mentioned repairing process, for example, a method of lightly etching the uneven surface formed on the substrate using hydrofluoric acid, or a method of adjusting the height of the unevenness by polishing the convex portion of the unevenness can be adopted.

【0031】上記のフッ酸を用いて基板上に形成された
凹凸表面を軽くエッチング処理する場合には、ホーニン
グ処理したガラス基板を、ホーニングした面側にフッ酸
もしくはフッ酸とフッ化アンモニウムとの混合液(混合
比4:1〜1:4、程度により調整)を用いて20〜4
0℃で浸漬し、エッチングすることにより凹凸の高さや
形状を調整する。
When the uneven surface formed on the substrate is lightly etched by using the above-described hydrofluoric acid, the honed glass substrate is placed on the honed surface side by hydrofluoric acid or a mixture of hydrofluoric acid and ammonium fluoride. 20 to 4 using a mixed liquid (mixing ratio of 4: 1 to 1: 4, adjusted depending on the degree)
The height and shape of the irregularities are adjusted by immersion at 0 ° C. and etching.

【0032】また上記のように凸部を研磨する場合は、
研磨する基板の材質に応じて研磨材を適宜選択するもの
で、例えば前述したホーニング処理に用いる研磨粒子と
同じものを用いる。
In the case where the convex portion is polished as described above,
The abrasive is appropriately selected according to the material of the substrate to be polished. For example, the same abrasive particles as those used in the above-mentioned honing treatment are used.

【0033】次いで上記のようにして凹凸を形成した基
板上に反射層としての金属膜を形成するもので、例えば
スパッタもしくは蒸着等の真空成膜法により形成する。
この場合、成膜レートは早い方が膜に凹凸ができやす
く、例えば80〜250オングストローム/min程度
が望ましい。また成膜温度は100〜300℃程度が望
ましい。
Next, a metal film as a reflection layer is formed on the substrate having the irregularities formed as described above, and is formed by a vacuum film forming method such as sputtering or vapor deposition.
In this case, the higher the film forming rate, the easier the unevenness is formed on the film, and for example, desirably about 80 to 250 Å / min. The film forming temperature is desirably about 100 to 300 ° C.

【0034】具体的には、例えばスパッタ法の場合は、
膜形成レートが200オングストローム/min程度、
成膜温度が180℃程度で膜厚5000オングストロー
ム程度形成すればよく、蒸着法の場合は膜形成レートが
100オングストローム/min程度、成膜温度が20
0℃程度で膜厚5000オングストローム程度形成すれ
ばよい。
Specifically, for example, in the case of the sputtering method,
A film formation rate of about 200 angstroms / min,
A film forming temperature of about 180 ° C. and a film thickness of about 5000 Å may be formed. In the case of vapor deposition, the film forming rate is about 100 Å / min, and the film forming temperature is about 20 Å.
A film thickness of about 5000 Å may be formed at about 0 ° C.

【0035】上記のようにして形成した金属膜は、必要
に応じて加熱処理して凹凸をコントロールすると、微細
なピッチの凹凸とすることができる。例えばガラス基板
を用いる場合は、200〜450℃で空気中で加熱処理
すればよい。また合成樹脂基板もしくはガラス基板上に
有機膜を有するものでも耐熱性の高いものであれば、上
記の加熱処理が可能であり、例えばポリイミド樹脂の場
合には220〜240℃で加熱処理できる。
The metal film formed as described above can be made into fine pitch unevenness by controlling the unevenness by heat treatment as needed. For example, when a glass substrate is used, heat treatment may be performed at 200 to 450 ° C. in air. The above heat treatment can be applied to any synthetic resin substrate or glass substrate having an organic film as long as it has high heat resistance. For example, in the case of a polyimide resin, heat treatment can be performed at 220 to 240 ° C.

【0036】上記のようにして基板上に形成した金属膜
は、パターニングして表示用電極とする。この場合、電
極形成はパターニングの前でも後でもよいが、加熱処理
して結晶性のかわった表面はエッチングレートが変わる
ため望ましくはパターニング後に加熱するとよい。また
上記の加熱処理は空気中でもよいが、金属によっては、
例えばクロムのように酸化して反射率の抵下するものが
あるため、望ましくは不活性ガス雰囲気中で処理すると
よい。
The metal film formed on the substrate as described above is patterned into a display electrode. In this case, the electrode may be formed before or after patterning, but it is preferable to heat after patterning because the etching rate of the surface where the crystallinity is changed by heat treatment changes. The above heat treatment may be performed in the air, but depending on the metal,
For example, since there is a material such as chromium that oxidizes and lowers the reflectance, it is preferable to perform the treatment in an inert gas atmosphere.

【0037】なお、前記の基板と金属膜との間には、I
TO等の透明または不透明の電極を設けることも可能で
あり、この場合、前記のようにして凹凸を形成した基板
上にITO等の所望のパターンの電極を形成した後、金
属膜を形成する。あるいは平らな基板上に、電極を形成
し、その電極表面に前記と同様の要領で凹凸を形成した
後、金属膜を形成することもできる。又この場合、上記
の金属膜はニッケル等をメッキして形成することもでき
る。
It should be noted that I is provided between the substrate and the metal film.
It is also possible to provide a transparent or opaque electrode such as TO. In this case, a metal film is formed after an electrode having a desired pattern such as ITO is formed on the substrate having the irregularities formed as described above. Alternatively, after forming an electrode on a flat substrate and forming irregularities on the electrode surface in the same manner as described above, a metal film can be formed. In this case, the metal film may be formed by plating nickel or the like.

【0038】具体的には、例えば以下の要領で形成す
る。すなわち、電極が形成された基板を20%のKOH
溶液の中に常温で10分間浸漬して脱脂を行い、5%の
HCl溶液に常温で5分間浸漬して中和させる。次い
で、その基板表面上に無電解メッキを開始してパラジウ
ムを付着させる。これは例えば15%のHCl溶液中に
増感剤(日立化成工業株式会社製 商品名HS−101
B)を7%混合し常温で10分間浸漬させることにより
行う。次いで、ニッケルメッキ液の中にガラス基板を浸
漬させ透明電極上に平均膜厚7000オングストローム
程度のニッケルメッキを行い、その表面をホーニング処
理して凹凸を形成すればよい。この場合の研磨剤の粒子
径は例えば20μm程度のものを用い、凹凸の平均ピッ
チは2μm、高さは0.4μm程度に形成する。
Specifically, it is formed, for example, in the following manner. That is, the substrate on which the electrodes were formed was replaced with 20% KOH.
It is immersed in a solution at room temperature for 10 minutes for degreasing, and then immersed in a 5% HCl solution at room temperature for 5 minutes to neutralize. Next, electroless plating is started on the surface of the substrate to deposit palladium. For example, a sensitizer (trade name: HS-101, manufactured by Hitachi Chemical Co., Ltd.) is added to a 15% HCl solution.
B) is mixed by 7% and immersed at room temperature for 10 minutes. Next, the glass substrate may be immersed in a nickel plating solution, nickel plating having an average film thickness of about 7000 angstroms may be performed on the transparent electrode, and the surface may be honed to form irregularities. In this case, the abrasive has a particle diameter of, for example, about 20 μm, and is formed to have an average pitch of unevenness of 2 μm and a height of about 0.4 μm.

【0039】なおアルミニウムを電解メッキして金属膜
を形成してもよく、本発明の効果はメッキ法に左右され
るものではなく、形成する金属により無電解メッキ、電
解メッキの選択が可能である。
A metal film may be formed by electrolytic plating of aluminum. The effect of the present invention does not depend on the plating method. Electroless plating or electrolytic plating can be selected depending on the metal to be formed. .

【0040】上記の要領で製造することにより、基板上
の金属膜表面に微細な凹凸を形成することができるもの
で、実際に金属膜表面に平均ピッチ1〜2μm、深さ約
0.1〜0.2μmの凹凸を良好に形成することができ
た。又その基板を用い、それと対向する基板間にシール
部を介して液晶を挟持させ、その対向する基板の外側に
偏光板を設置して180°〜270°ねじれ配向したネ
マチック液晶層を用いた液晶表示装置を作成したとこ
ろ、反射層が散乱状態となっているため背景等が映るこ
とがなく、従来の反射板を基板の外側に付加するものと
比較して明るく影がでることなく、しかも広視角の反射
型液晶表示装置を得ることができた。また電極が金属で
できるため低抵抗電極となり、入力電圧波形のなまりが
殆どなく、クロストーク等の画像を不均一にする不良が
大幅に低減された。
By manufacturing as described above, fine irregularities can be formed on the surface of the metal film on the substrate, and the average pitch is actually 1 to 2 μm and the depth is about 0.1 to 0.2 μm unevenness was successfully formed. In addition, using the substrate, a liquid crystal is sandwiched between a substrate facing the substrate via a seal portion, and a polarizing plate is provided on the outside of the substrate facing the substrate, and a liquid crystal using a nematic liquid crystal layer twist-aligned by 180 ° to 270 ° is used. When the display device was made, the background and the like were not reflected because the reflective layer was in a scattering state, and it was brighter and less shadowy than the conventional one in which a reflective plate was added to the outside of the substrate. A reflective liquid crystal display device having a viewing angle was obtained. In addition, since the electrode is made of metal, the electrode becomes a low-resistance electrode, the input voltage waveform is hardly rounded, and defects such as crosstalk that make the image non-uniform are greatly reduced.

【0041】その結果、例えばいわゆるノート型パソコ
ン等に盛んに採用されている反射型液晶表示装置におい
て、表示を見やすく、しかも薄型・軽量で低消費電力の
装置が得られるものである。
As a result, for example, in a reflection type liquid crystal display device which is frequently used in a so-called notebook type personal computer or the like, a display which is easy to see, and which is thin, lightweight and consumes low power can be obtained.

【0042】なお本発明は光学的な補償体を備えたいわ
ゆる白黒表示タイプやカラータイプの液晶表示装置にも
適用可能である。また偏光板を多くとも1枚しか必要と
しない二色性染料を用いたゲストホストタイプ,光散乱
を利用したDSMや高分子保持体中に液晶を分散したP
DLC等のタイプに適用可能である。さらに液晶表示装
置に限らず、各種の電気光学装置にも適用できる。
The present invention is also applicable to a so-called black and white display type or color type liquid crystal display device having an optical compensator. A guest-host type using a dichroic dye that requires at most one polarizing plate, a DSM using light scattering, or a PSM in which a liquid crystal is dispersed in a polymer holder.
It is applicable to types such as DLC. Further, the present invention can be applied not only to the liquid crystal display device but also to various electro-optical devices.

【0043】[0043]

【発明の効果】以上説明したように本発明による電気光
学装置は、対向する一対の基板間に液晶層を挟持してな
る液晶セルの一方の基板の液晶層側の面に、反射層を有
するものにおいて、上記反射層を有する基板上の液晶層
側に微細な凹凸を有し、その凹凸の表面に上記反射層と
しての金属膜を有するようにしたから、基板側の凹凸は
金属膜表面にも波及して液晶層側の面に微細な凹凸を有
する反射層が形成され、その反射層で光が良好に散乱さ
れて表示が見やすく、しかも視角が広い電気光学装置を
得ることができる。
As described above, the electro-optical device according to the present invention has a reflection layer on the liquid crystal layer side of one of the substrates of a liquid crystal cell having a liquid crystal layer sandwiched between a pair of opposed substrates. In those, the liquid crystal layer side on the substrate having the reflective layer has fine irregularities, and the surface of the irregularities has a metal film as the reflective layer. As a result, a reflection layer having fine irregularities is formed on the surface on the liquid crystal layer side, and light is scattered well by the reflection layer, so that it is possible to obtain an electro-optical device that is easy to view and has a wide viewing angle.

【0044】また本発明による電気光学装置の製造方法
は、反射層を形成する基板の液晶層側の面に微細な凹凸
を形成した後、その凹凸表面に上記反射層としての金属
膜を形成するようにしたから、前記従来のように反射層
にピンホール等が生しることなく、光散乱効果の優れた
電気光学装置を容易に製造できるものである。
In the method of manufacturing an electro-optical device according to the present invention, fine irregularities are formed on the surface of the substrate on which the reflective layer is formed on the liquid crystal layer side, and then the metal film as the reflective layer is formed on the irregular surface. As a result, an electro-optical device having an excellent light scattering effect can be easily manufactured without producing pinholes or the like in the reflective layer as in the related art.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明による電気光学装置の一実施例を示す断
面図。
FIG. 1 is a sectional view showing an embodiment of an electro-optical device according to the present invention.

【図2】基板の斜視図。FIG. 2 is a perspective view of a substrate.

【図3】(a)(b)は反射光分布の説明図である。FIGS. 3A and 3B are explanatory diagrams of a reflected light distribution.

【符号の説明】[Explanation of symbols]

1…液晶セル 2、3…基板 4…液晶層 5…電極 6…反射層(金属膜) 7…スペーサ 8…偏光板 DESCRIPTION OF SYMBOLS 1 ... Liquid crystal cell 2, 3 ... Substrate 4 ... Liquid crystal layer 5 ... Electrode 6 ... Reflection layer (metal film) 7 ... Spacer 8 ... Polarizing plate

─────────────────────────────────────────────────────
────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成11年12月15日(1999.12.
15)
[Submission date] December 15, 1999 (1999.12.
15)

【手続補正1】[Procedure amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】発明の名称[Correction target item name] Name of invention

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【発明の名称】 電気光学装置の製造方法Patent application title: Manufacturing method of electro-optical device

【手続補正2】[Procedure amendment 2]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】特許請求の範囲[Correction target item name] Claims

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【特許請求の範囲】[Claims]

【手続補正3】[Procedure amendment 3]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0001[Correction target item name] 0001

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0001】[0001]

【発明の属する技術分野】本発明は液晶表示装置等の電
気光学装置の製造方法に関する。
The present invention relates to a method for manufacturing an electro-optical device such as a liquid crystal display device.

【手続補正4】[Procedure amendment 4]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0007[Correction target item name] 0007

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0007】本発明は上記の問題点を解消することので
きる電気光学装置の製造方法を提供することを目的とす
る。
An object of the present invention is to provide a method for manufacturing an electro-optical device which can solve the above-mentioned problems.

【手続補正5】[Procedure amendment 5]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0009[Correction target item name] 0009

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0009】本発明の電気光学装置の製造方法は、一対
の基板間に液晶層を挟持してなり、一方の前記基板の液
晶層側に凹凸を有する反射層が形成されてなる電気光学
装置の製造方法において、前記一方の基板の液晶層側で
あって前記反射層の下に凹凸が形成され、前記凹凸の上
に、当該反射層の表面にも凹凸が形成されるように前記
反射層となる金属膜が形成されてなり、前記金属膜の形
成工程において、金属膜の成膜レートを80〜250オ
ングストローム/min程度にすることを特徴とする。
According to a method of manufacturing an electro-optical device of the present invention, a liquid crystal layer is sandwiched between a pair of substrates, and a reflective layer having irregularities is formed on one of the substrates on the liquid crystal layer side. In the manufacturing method, unevenness is formed under the reflective layer on the liquid crystal layer side of the one substrate, and the reflective layer is formed such that unevenness is also formed on the surface of the reflective layer on the unevenness. And forming a metal film at a rate of about 80 to 250 angstroms / min in the step of forming the metal film.

【手続補正6】[Procedure amendment 6]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0010[Correction target item name] 0010

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0010】さらに、前記金属膜は、スパッタもしくは
蒸着の真空成膜法により形成することを特徴とする。さ
らに、前記金属膜の成膜温度を100〜300℃程度と
することを特徴とする。さらに、前記金属膜は形成後に
加熱処理されることを特徴とする。
Further, the metal film is formed by a vacuum film forming method of sputtering or vapor deposition. Further, the film forming temperature of the metal film is set to about 100 to 300 ° C. Further, the metal film is subjected to a heat treatment after the formation.

【手続補正7】[Procedure amendment 7]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0011[Correction target item name] 0011

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0011】〔作用〕上記のように本発明の製造方法に
よって製作された電気光学装置は、反射層を有する基板
の液晶層側に微細な凹凸を有し、その凹凸上に上記反射
層を有する構成であり、基板側の凹凸は金属膜表面にも
波及して液晶層側の面に微細な凹凸を有する反射層が形
成され、その反射層で光が良好に散乱されて表示が見や
すく、しかも視角が広い電気光学装置を提供することが
可能となる。
[Effect] As described above, the electro-optical device manufactured by the manufacturing method of the present invention has fine irregularities on the liquid crystal layer side of the substrate having the reflective layer, and has the reflective layer on the irregularities. The unevenness on the substrate side also spreads to the surface of the metal film, forming a reflective layer with fine unevenness on the surface on the liquid crystal layer side, and the light is scattered well by the reflective layer so that the display is easy to see, and It is possible to provide an electro-optical device having a wide viewing angle.

【手続補正8】[Procedure amendment 8]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0012[Correction target item name] 0012

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0012】また本発明による電気光学装置の製造方法
は、反射層を形成する基板の液晶層側の面に微細な凹凸
を形成した後、その凹凸上に上記反射層を形成するよう
にしたので、反射層にピンホール等が生じることなく、
光散乱効果の優れた電気光学装置を容易に製造すること
ができる。
In the method of manufacturing an electro-optical device according to the present invention, fine irregularities are formed on the surface of the substrate on which the reflective layer is formed on the liquid crystal layer side, and then the reflective layer is formed on the irregularities. Without pinholes in the reflective layer,
An electro-optical device having an excellent light scattering effect can be easily manufactured.

【手続補正9】[Procedure amendment 9]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0038[Correction target item name] 0038

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0038】具体的には、例えば以下の要領で形成す
る。すなわち、電極が形成された基板を20%のKOH
溶液の中に常温で10分間浸漬して脱脂を行い、5%の
HCl溶液に常温で5分間浸漬して中和させる。次い
で、その基板表面上に無電解メッキを開始してパラジウ
ムを付着させる。これは例えば15%のHCl溶液中に
増感剤(日立化成工業株式会社製 商品名HS−101
B)を7%混合し常温で10分間浸漬させることにより
行う。次いで、ニッケルメッキ液の中にガラス基板を浸
漬させ透明電極上に平均膜厚7000オングストローム
程度のニッケルメッキを行う。
Specifically, it is formed, for example, in the following manner. That is, the substrate on which the electrodes were formed was replaced with 20% KOH.
It is immersed in a solution at room temperature for 10 minutes for degreasing, and then immersed in a 5% HCl solution at room temperature for 5 minutes to neutralize. Next, electroless plating is started on the surface of the substrate to deposit palladium. For example, a sensitizer (trade name: HS-101, manufactured by Hitachi Chemical Co., Ltd.) is added to a 15% HCl solution.
B) is mixed by 7% and immersed at room temperature for 10 minutes. Next, the glass substrate is immersed in a nickel plating solution, and nickel plating with an average film thickness of about 7000 Å is performed on the transparent electrode.

【手続補正10】[Procedure amendment 10]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0043[Correction target item name] 0043

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0043】[0043]

【発明の効果】以上説明したように本発明による電気光
学装置の製造方法は、一対の基板間に液晶層を挟持して
なり、一方の基板の液晶層側に凹凸を有する反射層が形
成されてなる電気光学装置の製造方法において、一方の
基板の液晶層側であって反射層の下に凹凸が形成され、
凹凸の上に、当該反射層の表面にも凹凸が形成されるよ
うに反射層となる金属膜が形成されてなり、金属膜の形
成工程において、金属膜の成膜レートを80〜250オ
ングストローム/min程度にするようにしたから、基
板側の凹凸は金属膜表面にも波及して液晶層側の面に微
細な凹凸を有する反射層が形成され、その反射層で光が
良好に散乱されて表示が見やすく、しかも視角が広い電
気光学装置を得ることができる。
As described above, in the method of manufacturing an electro-optical device according to the present invention, a liquid crystal layer is sandwiched between a pair of substrates, and a reflection layer having irregularities is formed on the liquid crystal layer side of one of the substrates. In the method for manufacturing an electro-optical device, irregularities are formed on the liquid crystal layer side of one of the substrates and under the reflective layer,
A metal film serving as a reflective layer is formed on the unevenness so that the unevenness is also formed on the surface of the reflective layer. In the metal film forming step, the metal film is formed at a deposition rate of 80 to 250 angstroms / m. min, the unevenness on the substrate side spreads to the surface of the metal film, and a reflective layer having fine unevenness is formed on the surface on the liquid crystal layer side. Light is scattered well by the reflective layer. It is possible to obtain an electro-optical device in which the display is easy to see and the viewing angle is wide.

【手続補正11】[Procedure amendment 11]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0044[Correction target item name] 0044

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0044】また本発明による電気光学装置の製造方法
は、反射層を形成する基板の液晶層側の面に微細な凹凸
を形成した後、その凹凸表面に上記反射層を形成するよ
うにしたから、前記従来のように反射層にピンホール等
が生じることなく、光散乱効果の優れた電気光学装置を
容易に製造できるものである。さらに、金属膜の形成工
程において、金属膜の成膜レートを80〜250オング
ストローム/min程度にするようにして成膜レートを
早くしたので金属膜に凹凸ができやすくなる。
In the method of manufacturing an electro-optical device according to the present invention, fine irregularities are formed on the surface of the substrate on which the reflective layer is formed on the liquid crystal layer side, and then the reflective layer is formed on the irregular surface. Thus, an electro-optical device having an excellent light scattering effect can be easily manufactured without generating pinholes or the like in the reflection layer as in the conventional case. Further, in the step of forming the metal film, the film formation rate is increased by setting the film formation rate of the metal film to about 80 to 250 angstroms / min.

フロントページの続き (72)発明者 西澤 均 長野県諏訪市大和3丁目3番5号 セイコ ーエプソン株式会社内 (72)発明者 今井 秀一 長野県諏訪市大和3丁目3番5号 セイコ ーエプソン株式会社内Continued on the front page (72) Inventor Hitoshi Nishizawa 3-5-5 Yamato, Suwa City, Nagano Prefecture Seiko Epson Corporation (72) Inventor Shuichi Imai 3-5-3 Yamato Suwa City, Nagano Prefecture Seiko Epson Corporation

Claims (22)

【特許請求の範囲】[Claims] 【請求項1】対向する一対の基板間に液晶層を挟持して
なる液晶セルの一方の基板の液晶層側の面に、反射層を
有する電気光学装置において、上記反射層を有する基板
の液晶層側に微細な凹凸を有し、その凹凸の表面に上記
反射層としての金属膜を有することを特徴とする電気光
学装置。
An electro-optical device having a reflective layer on a liquid crystal layer side surface of one substrate of a liquid crystal cell having a liquid crystal layer sandwiched between a pair of opposed substrates, wherein the liquid crystal of the substrate having the reflective layer is provided. An electro-optical device having fine irregularities on a layer side and a metal film as the reflective layer on the surface of the irregularities.
【請求項2】前記一対の基板のうち少なくとも反射層を
有する側の基板は、ガラス基板または合成樹脂基板であ
る請求項1記載の電気光学装置。
2. The electro-optical device according to claim 1, wherein at least one of the pair of substrates having a reflective layer is a glass substrate or a synthetic resin substrate.
【請求項3】前記一対の基板のうち少なくとも反射層を
有する側の基板は、ガラス基板上に有機膜を有するもの
であり、そのガラス基板と有機膜のうち少なくとも有機
膜の液晶層側の面に前記凹凸を有する請求項1記載の電
気光学装置。
3. A substrate having at least a reflective layer of the pair of substrates has an organic film on a glass substrate, and at least a surface of the glass substrate and the organic film on the liquid crystal layer side of the organic film. The electro-optical device according to claim 1, wherein the electro-optical device has the irregularities.
【請求項4】前記の反射層を有する側の基板は、液晶層
側の面に電極を有するものであり、その基板と電極のう
ち少なくとも電極の液晶層側の面に前記の凹凸を有する
請求項1、2または3記載の電気光学装置。
4. The substrate on the side having the reflective layer has an electrode on the surface on the liquid crystal layer side, and the substrate has the irregularities on at least the surface of the electrode on the liquid crystal layer side. Item 4. The electro-optical device according to item 1, 2 or 3.
【請求項5】前記凹凸のピッチは不均一であり、その平
均ピッチは80μm以下、凹凸の高さは2μm以下であ
る請求項1、2または3記載の電気光学装置。
5. The electro-optical device according to claim 1, wherein the pitch of the unevenness is not uniform, the average pitch is 80 μm or less, and the height of the unevenness is 2 μm or less.
【請求項6】前記金属膜の膜厚は5μm以下である請求
項1記載の電気光学装置。
6. The electro-optical device according to claim 1, wherein the thickness of the metal film is 5 μm or less.
【請求項7】前記金属膜は電極を兼ねる請求項1〜6の
いずれかに記載の電気光学装置。
7. The electro-optical device according to claim 1, wherein said metal film also serves as an electrode.
【請求項8】前記液晶層がネマチック液晶またはねじれ
配向したネマチック液晶、もしくはコレステリック液晶
であることを特徴とする請求項1〜7のいずれかに記載
の電気光学装置。
8. The electro-optical device according to claim 1, wherein the liquid crystal layer is a nematic liquid crystal, a twisted nematic liquid crystal, or a cholesteric liquid crystal.
【請求項9】前記液晶層に二色性染料を添加したことを
特徴とする請求項8記載の電気光学装置。
9. An electro-optical device according to claim 8, wherein a dichroic dye is added to said liquid crystal layer.
【請求項10】前記液晶層が、高分子保持体中に液晶が
分散されて形成されたことを特徴とする請求項8または
9記載の電気光学装置。
10. The electro-optical device according to claim 8, wherein the liquid crystal layer is formed by dispersing liquid crystal in a polymer holder.
【請求項11】前記液晶層が電界制御により光散乱を起
こすことを特徴とする請求項1〜7、10のいずれかに
記載の電気光学装置。
11. The electro-optical device according to claim 1, wherein the liquid crystal layer causes light scattering by electric field control.
【請求項12】対向する一対の基板間に液晶層を挟持し
てなる液晶セルの一方の基板の液晶層側の面に、反射層
を形成した電気光学装置を製造するに当たり、上記反射
層を形成する基板の液晶層側の面に微細な凹凸を形成
し、必要に応じてその凹凸表面を補修処理した後、その
凹凸表面に上記反射層としての金属膜を形成することを
特徴とする電気光学装置の製造方法。
12. A method for manufacturing an electro-optical device having a reflective layer formed on a liquid crystal layer side surface of one substrate of a liquid crystal cell having a liquid crystal layer sandwiched between a pair of opposed substrates. Forming fine irregularities on the surface of the substrate to be formed on the liquid crystal layer side, repairing the irregularities if necessary, and then forming a metal film as the reflective layer on the irregularities. A method for manufacturing an optical device.
【請求項13】前記一対の基板のうち少なくとも反射層
を有する側の基板は、ガラス基板または合成樹脂基板で
あり、そのガラス基板または合成樹脂基板の液晶層側の
面に前記の凹凸をホーニング処理により形成することを
特徴とする請求項12記載の電気光学装置の製造方法。
13. A substrate having at least a reflective layer of the pair of substrates is a glass substrate or a synthetic resin substrate, and the surface of the glass substrate or the synthetic resin substrate on the liquid crystal layer side is subjected to honing treatment. The method for manufacturing an electro-optical device according to claim 12, wherein:
【請求項14】前記一対の基板のうち少なくとも反射層
を有する側の基板は、ガラス基板上に有機膜を有するも
のであり、そのガラス基板の液晶層側の面に有機膜を形
成した後、その有機膜の液晶層側の面に前記の凹凸をホ
ーニング処理により形成することを特徴とする請求項1
2記載の電気光学装置の製造方法。
14. A substrate having at least a reflective layer of the pair of substrates has an organic film on a glass substrate, and after forming an organic film on the liquid crystal layer side of the glass substrate, 2. The method according to claim 1, wherein the unevenness is formed on a surface of the organic film on a liquid crystal layer side by a honing process.
3. The method for manufacturing an electro-optical device according to item 2.
【請求項15】前記一対の基板のうち少なくとも反射層
を有する側の基板は、ガラス基板上に有機膜を有するも
のであり、そのガラス基板の液晶層側の面に前記の凹凸
をホーニング処理により形成した後、そのガラス基板の
液晶層側の面に有機膜を形成することを特徴とする請求
項12記載の電気光学装置の製造方法。
15. A substrate having at least a reflective layer of the pair of substrates has an organic film on a glass substrate, and the surface of the glass substrate on the liquid crystal layer side is subjected to honing treatment to form the irregularities. 13. The method according to claim 12, wherein an organic film is formed on the surface of the glass substrate on the liquid crystal layer side after the formation.
【請求項16】前記の補修処理としてガラス基板または
合成樹脂基板の基材自体を腐食させるエッチャントを用
いて上記の凹凸表面を軽くエッチング処理することを特
徴とする請求項12記載の電気光学装置の製造方法。
16. The electro-optical device according to claim 12, wherein the repairing treatment is performed by lightly etching the irregular surface using an etchant that corrodes the glass substrate or the synthetic resin substrate itself. Production method.
【請求項17】前記の補修処理として前記凹凸の凸部を
研磨して凹凸の高さを調整することを特徴とする請求項
12記載の電気光学装置の製造方法。
17. The method for manufacturing an electro-optical device according to claim 12, wherein the height of the unevenness is adjusted by polishing the convex portion of the unevenness as the repairing process.
【請求項18】前記金属膜は、スパッタもしくは蒸着等
の真空成膜法により成膜することを特徴とする請求項1
2記載の電気光学装置の製造方法。
18. The method according to claim 1, wherein said metal film is formed by a vacuum film forming method such as sputtering or vapor deposition.
3. The method for manufacturing an electro-optical device according to item 2.
【請求項19】前記金属膜は、成膜された後に、200
〜450℃で加熱処理することを特徴とする請求項18
記載の電気光学装置の製造方法。
19. The method according to claim 19, wherein the metal film is formed after being formed.
The heat treatment is performed at a temperature of 450 to 450 ° C.
The manufacturing method of the electro-optical device according to the above.
【請求項20】前記の金属膜を形成する側の基板は所定
パターンの電極を有し、前記の微細な凹凸を形成した基
板上に上記電極を形成した後に前記の金属膜を形成する
ことを特徴とする請求項12記載の電気光学装置の製造
方法。
20. The substrate on which the metal film is formed has electrodes of a predetermined pattern, and it is preferable that the metal film is formed after the electrodes are formed on the substrate on which the fine irregularities are formed. The method for manufacturing an electro-optical device according to claim 12, wherein:
【請求項21】前記の金属膜を形成する側の基板は所定
パターンの電極を有し、平坦な基板上に形成した上記電
極の表面に、前記の微細な凹凸を形成した後に前記の金
属膜を形成することを特徴とする請求項12記載の電気
光学装置の製造方法。
21. The substrate on which the metal film is formed has electrodes of a predetermined pattern, and after forming the fine irregularities on the surface of the electrode formed on a flat substrate, the metal film is formed. 13. The method of manufacturing an electro-optical device according to claim 12, wherein:
【請求項22】前記金属膜は、メッキ法により形成する
ことを特徴とする請求項20または21記載の電気光学
装置の製造方法。
22. The method according to claim 20, wherein the metal film is formed by a plating method.
JP11324070A 1999-11-15 1999-11-15 Manufacturing method of electro-optical device Expired - Lifetime JP3141886B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7123325B2 (en) 2001-03-29 2006-10-17 Nec Lcd Technologies, Ltd Liquid crystal display panel having reflection electrodes improved in smooth surface morphology and process for fabrication thereof
US10775658B2 (en) 2018-03-29 2020-09-15 Sharp Kabushiki Kaisha Liquid crystal display device and method for manufacturing liquid crystal display device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7123325B2 (en) 2001-03-29 2006-10-17 Nec Lcd Technologies, Ltd Liquid crystal display panel having reflection electrodes improved in smooth surface morphology and process for fabrication thereof
US7176994B2 (en) 2001-03-29 2007-02-13 Nec Lcd Technologies, Ltd Liquid crystal display panel having reflection electrodes improved in smooth surface morphology and process for fabrication thereof
US7633580B2 (en) 2001-03-29 2009-12-15 Nec Lcd Technologies, Ltd. Liquid crystal display panel having reflection electrodes improved in smooth surface morphology and process for fabrication thereof
US10775658B2 (en) 2018-03-29 2020-09-15 Sharp Kabushiki Kaisha Liquid crystal display device and method for manufacturing liquid crystal display device

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