JP2000109589A - Woodgrain resin molding product - Google Patents

Woodgrain resin molding product

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Publication number
JP2000109589A
JP2000109589A JP28155398A JP28155398A JP2000109589A JP 2000109589 A JP2000109589 A JP 2000109589A JP 28155398 A JP28155398 A JP 28155398A JP 28155398 A JP28155398 A JP 28155398A JP 2000109589 A JP2000109589 A JP 2000109589A
Authority
JP
Japan
Prior art keywords
resin
weight
woodgrain
abs
acrylonitrile
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP28155398A
Other languages
Japanese (ja)
Other versions
JP3891706B2 (en
Inventor
Ryuichi Sugimoto
隆一 杉本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Chemicals Inc
Original Assignee
Mitsui Chemicals Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsui Chemicals Inc filed Critical Mitsui Chemicals Inc
Priority to JP28155398A priority Critical patent/JP3891706B2/en
Publication of JP2000109589A publication Critical patent/JP2000109589A/en
Application granted granted Critical
Publication of JP3891706B2 publication Critical patent/JP3891706B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Compositions Of Macromolecular Compounds (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a woodgrain resin molding product having excellent woody feeling, simple in color control in a woody ABS-based resin molding product and stable in physical properties especially while suppressing reduction in impact strength and change in hue. SOLUTION: This woodgrain resin molding product having 0.5-1.0 specific gravity is obtained by mixing 100 pts.wt. of a resin composition comprising 1-60 wt.% of cellulose powder having >=80% whiteness and 40-99 wt.% of an acrylonitrile-butadiene-styrene copolymer resin (ABS resin) with 0.1-10 pts.wt. of a resin composition comprising 3-20 wt.% of a colorant and 80-97 wt.% of a resin not completely compatible with the ABS resin and 0.01-1 pt.wt. of a blowing agent and molding the mixture.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、木目調樹脂成形物
に関し、詳しくは色相の安定した木質感に優れた木目調
樹脂成形物に関すものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wood-grained resin molded product, and more particularly to a wood-grained resin molded product having a stable hue and excellent woody appearance.

【0002】[0002]

【従来の技術】従来からアクリロニトリル−ブタジエン
−スチレン共重合体樹脂(以下、ABS樹脂と記す。)
は優れた物性を有する樹脂として知られ、成形加工材料
として用いられている。例えば、自動車部品、家庭用電
気部品、事務機器部品、機械部品などに利用されてい
る。一方、最近では自動車用内装材や住宅の内装材とし
て、例えば窓枠、扉枠、床、天井、階段手すりなどに天
然の木材に近い質感を有する木目調の材料を使用するケ
ースが増えてきている。また建材分野では住宅などの外
装材についても高級感のある天然木材と同じ木目調の材
料からなる製品を使用した暖かみのある住宅の要望が増
えてきている。
2. Description of the Related Art Conventionally, acrylonitrile-butadiene-styrene copolymer resin (hereinafter referred to as ABS resin).
Is known as a resin having excellent physical properties and is used as a molding material. For example, it is used for automobile parts, household electric parts, office equipment parts, mechanical parts, and the like. On the other hand, recently, as the interior materials for automobiles and the interior of houses, for example, woodgrain-like materials having a texture close to that of natural wood have been used for window frames, door frames, floors, ceilings, stair railings, and the like. I have. In the field of building materials, there is an increasing demand for exterior materials for houses and the like using warm wood-like products made of the same wood-grained material as natural wood with high quality.

【0003】従来、この要望に答えるためにはABS樹
脂そのものでは木質感が得られないため木粉や紙などの
セルロース系の添加剤を加えた組成物を用いた検討が行
われている。例えばABS樹脂を用いて木質感を得るた
めに、木粉を含有して発泡させた硬質の樹脂組成物が製
造されている。しかしながらABS樹脂に一般の木粉を
添加すると、木粉より発生する木酸などのためにABS
樹脂の劣化が進行する問題があり、衝撃強度が低下する
だけでなく、特に色調の低下が激しく木粉を添加したA
BS樹脂組成物は茶色になり易く、天然物の木粉の色が
一定しない事もあり、製品の色管理が難しいという問題
があった。また、木粉に含まれるリグニン等の不純物が
黄色味を有しているため、着色に要する着色剤が多量に
必要になることや、発泡成形をする際には、このリグニ
ンが発泡を阻害する傾向があった。 これらの問題を解
決する手段として、特公平8−30382号公報には、
白色無機顔料をボールミルを用いて木質粉末の表面に担
持する方法により木酸の放出を抑制する方法が開示され
ている。しかし、この方法では、白色顔料の木粉への担
持が必要で、その工程が増加し、しかも処理効率が低
く、経済的には不向きで木酸を本質的に抑制することが
できなかった。
[0003] Conventionally, in order to meet this demand, since a feeling of wood cannot be obtained with the ABS resin itself, studies using a composition to which a cellulosic additive such as wood flour or paper is added have been conducted. For example, in order to obtain a woody feeling using an ABS resin, a hard resin composition containing wood powder and foamed has been manufactured. However, when general wood flour is added to the ABS resin, the acid is generated from the wood flour due to the acid generated from the wood flour.
There is a problem that the deterioration of the resin progresses, and not only the impact strength is lowered but also the color tone is significantly reduced, and
The BS resin composition tends to turn brown, and the color of wood powder of natural products may not be constant, and there is a problem that color management of the product is difficult. In addition, since impurities such as lignin contained in wood flour have a yellow tint, a large amount of a coloring agent required for coloring is required, and when performing foam molding, this lignin inhibits foaming. There was a tendency. As means for solving these problems, Japanese Patent Publication No. Hei.
A method of suppressing the release of wood acid by a method in which a white inorganic pigment is supported on the surface of woody powder using a ball mill is disclosed. However, in this method, the white pigment must be supported on wood powder, the number of steps is increased, the processing efficiency is low, and it is economically unsuitable, so that wood acid cannot be essentially suppressed.

【0004】[0004]

【発明が解決しようとする課題】本発明は、上記の従来
の方法での問題点を解決し、色管理を簡単にし、物性の
安定性と色相の変化を少なくし、木質感に優れた木目調
樹脂成形物を提供することを課題とするものである。
SUMMARY OF THE INVENTION The present invention solves the above-mentioned problems in the conventional method, simplifies color management, reduces the change in hue and stability of physical properties, and provides a wood grain with an excellent wood texture. It is an object of the present invention to provide a conditioned resin molded product.

【0005】[0005]

【課題を解決するための手段】本発明者らは、かかる問
題を解決するため鋭意研究を行った結果、本発明に到達
した。すなわち本発明は、(1)白度80%以上のセル
ロース粉末1〜60重量%とアクリロニトリル−ブタジ
エン−スチレン共重合体樹脂(以下、ABS樹脂)40
〜99重量%からなる樹脂組成物100重量部に対し
て、(2)3〜20重量%の着色剤と該ABS樹脂と完
全には相溶しない樹脂80〜97重量%からなる樹脂組
成物0.1〜10重量部、(3)発泡剤0.01〜1重
量部を混合成形して得られる比重が0.5〜1.0であ
る木目調樹脂成形物である。
Means for Solving the Problems The inventors of the present invention have made intensive studies to solve such a problem, and as a result, have reached the present invention. That is, the present invention provides (1) 1 to 60% by weight of a cellulose powder having a whiteness of 80% or more and an acrylonitrile-butadiene-styrene copolymer resin (hereinafter referred to as ABS resin) 40
(2) 3 to 20% by weight of a colorant and 80 to 97% by weight of a resin that is not completely compatible with the ABS resin, based on 100 parts by weight of the resin composition of 0 to 99% by weight. It is a woodgrain-like resin molded product having a specific gravity of 0.5 to 1.0 obtained by mixing and molding 0.1 to 10 parts by weight of (1) and 0.01 to 1 part by weight of a foaming agent (3).

【0006】[0006]

【発明の実施の形態】本発明における白度80%以上の
セルロース粉末とは、木、パルプ及び紙を酸及びアルカ
リで処理をすることにより、木酸、リグニン等の不純物
を取り除いた白度80%以上のセルロース粉末であり、
ここでの酸又はアルカリ処理は、例えば、木、パルプ及
び紙を適度な大きさのチップに粉砕・選別して、そのチ
ップを塩酸或いは硫酸での酸加水分解し、濾過・水洗・
脱水・乾燥、さらに粉砕・選別して木酸、リグニン等の
不純物を取り除く方法、或いは石灰石と硫黄から調製さ
れた亜硫酸と重亜硫酸カルシウムの混合液で100〜1
15℃での加熱蒸解、水洗、離解、スクリーニング、塩
素−アルカリ−塩素−アルカリ−次亜塩素酸漂白−亜硫
酸水或いは塩素酸処理のような一連の精製漂白、脱水・
乾燥・選別して得る酸性重亜硫酸カルシウム法。その他
に水酸化ナトリウムと硫酸ナトリウムが主成分である硫
酸塩での加熱蒸解、洗浄、スクリーニング、二酸化炭素
漂白、次亜塩素酸漂白、スクリーニング、徐塵工程、亜
硫酸水溶液処理をしたのち脱水・乾燥・選別して得る硫
酸塩法や硝酸とアルカリ処理からなる硝酸法、ヒドロト
ロピ塩溶液を用いたヒドロトロピ法が挙げられる。
BEST MODE FOR CARRYING OUT THE INVENTION The cellulose powder having a whiteness of 80% or more in the present invention refers to a whiteness of 80% by removing impurities such as wood acid and lignin by treating wood, pulp and paper with an acid and an alkali. % Or more of cellulose powder,
The acid or alkali treatment here involves, for example, crushing and sorting wood, pulp and paper into chips of a suitable size, acid-hydrolyzing the chips with hydrochloric acid or sulfuric acid, filtering, washing with water,
A method of removing impurities such as wood acid and lignin by dehydration and drying, and further pulverization and screening, or 100 to 1 with a mixed solution of sulfurous acid and calcium bisulfite prepared from limestone and sulfur.
A series of purification bleaching, such as heat cooking at 15 ° C., washing with water, defibration, screening, chlorine-alkali-chlorine-alkali-hypochlorite bleach-sulfuric acid or chloric acid treatment, dehydration
An acid calcium bisulfite method obtained by drying and sorting. In addition, heat digestion with sodium sulfate and sodium sulfate as main components, washing, screening, carbon dioxide bleaching, hypochlorous acid bleaching, screening, dust reduction process, sulfurous acid aqueous solution treatment, then dehydration / drying / A sulfate method obtained by sorting, a nitric acid method comprising nitric acid and alkali treatment, and a hydrotropy method using a hydrotrope salt solution are exemplified.

【0007】また、これら木酸、リグニン等の不純物を
取り除いたセルロース粉末は、市場で容易に入手可能で
あり、例えば、日本製紙(株)社製の100メッシュパ
スの粒度を持つKCフロックW100(10N塩酸処
理)、あるいは200メッシュパスの粒度を持つKCフ
ロックW200(10N硫酸処理)などが挙げられる。
特に、このセルロース粉末では、白色の微粉末であるた
め、顔料などによる調色は自由にできる。
[0007] Cellulose powder from which impurities such as wood acid and lignin have been removed is readily available on the market. For example, KC Floc W100 (manufactured by Nippon Paper Industries Co., Ltd., having a particle size of 100 mesh pass) can be used. 10C hydrochloric acid treatment) or KC Floc W200 (10N sulfuric acid treatment) having a particle size of 200 mesh pass.
In particular, since the cellulose powder is a white fine powder, the color can be freely adjusted with a pigment or the like.

【0008】本発明のセルロース粉末のABSへの添加
量比は、セルロース粉末1〜60重量%に対してABS
樹脂40〜99重量%である。セルロース粉末の添加量
が1重量%未満であると、成形物の木質感が得られず、
60重量%超過であると、樹脂組成物の加工性が低下
し、成形が困難になる。
The ratio of the amount of the cellulose powder of the present invention added to the ABS is 1 to 60% by weight of the cellulose powder to the weight of the ABS.
Resin is 40 to 99% by weight. If the amount of the cellulose powder is less than 1% by weight, a woody texture of the molded product cannot be obtained,
If the content is more than 60% by weight, the processability of the resin composition decreases, and molding becomes difficult.

【0009】本発明でいうABS樹脂は、ゴム状重合体
とスチレン系単量体、不飽和ニトリル系単量体及び、必
要であれば他の単量体の共重合体からなる樹脂である。
ここでスチレン系単量体としては、スチレン、α−アル
キルモノビニリデン芳香族単量体(例えばα−メチルス
チレン;α−エチレンスチレン;α−メチルビニルトル
エン;α−メチルジアルキルスチレン;等)、環置換ア
ルキルスチレン(例えば、o−m−及びp−ビニルトル
エン;o−エチルスチレン;p−エチルスチレン;2,
4−ジメルスチレン;p−第三級ブチルスチレン;
等)、環置換ハロスチレン(例えば、o−クロロスチレ
ン;p−クロロスチレン;o−ブロモスチレン;2,4
−ジクロスチレン;等)環−アルキル、環ハロ−置換ス
チレン(例えば、2−クロロ−4−メチルスチレン;
2,6−ジクロロスチレン;等)ビニルナフタレン、ビ
ニルアントラセンの一種または混合物が用いられる。上
記の置換アルキル基は1〜4個の炭素原子を有し、そし
てイソプロピル及びイソブチル基を含む。このうちモノ
ビニリデン芳香族単量体の一種もしくは混合物が好まし
く用いられる。
The ABS resin referred to in the present invention is a resin composed of a copolymer of a rubbery polymer, a styrene monomer, an unsaturated nitrile monomer and, if necessary, another monomer.
Here, as the styrene monomer, styrene, α-alkylmonovinylidene aromatic monomer (for example, α-methylstyrene; α-ethylenestyrene; α-methylvinyltoluene; α-methyldialkylstyrene; etc.), ring Substituted alkylstyrenes (e.g., om- and p-vinyltoluene; o-ethylstyrene; p-ethylstyrene; 2,
4-dimer styrene; p-tertiary butyl styrene;
Etc.), ring-substituted halostyrenes (eg, o-chlorostyrene; p-chlorostyrene; o-bromostyrene; 2,4
-Dichlorostyrene; etc.) ring-alkyl, ring halo-substituted styrenes (eg, 2-chloro-4-methylstyrene;
2,6-dichlorostyrene; etc.) One or a mixture of vinyl naphthalene and vinyl anthracene is used. The above substituted alkyl groups have from 1 to 4 carbon atoms and include isopropyl and isobutyl groups. Among them, one or a mixture of monovinylidene aromatic monomers is preferably used.

【0010】また、不飽和ニトリル系単量体としては、
アクリロニトリル、メタクリロニトリル、エタクリロニ
トリル、フマロニトリル及びこれらの混合物等が挙げら
れる。また、ゴム状重合体は共役1,3−ジエン(例え
ば、ブタジエン;イソプレン;等)等のポリブタジエン
類やスチレン−ブタジエン共重合体またはEPDM(エ
チレン−プロピレン−ジエンメチレンリンケージ)等又
はこれらの混合物が挙げられる。
The unsaturated nitrile monomers include:
Examples include acrylonitrile, methacrylonitrile, ethacrylonitrile, fumaronitrile, and mixtures thereof. The rubbery polymer may be a polybutadiene such as a conjugated 1,3-diene (eg, butadiene; isoprene; etc.), a styrene-butadiene copolymer, an EPDM (ethylene-propylene-diene methylene linkage), or a mixture thereof. No.

【0011】本発明でいう他の単量体とは、スチレン、
アクリロニトリルと共重合可能な単量体であれば特に限
定しないが、メチルメタクリレート等のアクリレート類
や、N−フェニルマレイミド、シクロヘキシルマレイミ
ド等のマレイミド類が挙げられる。
The other monomers referred to in the present invention include styrene,
The monomer is not particularly limited as long as it is a monomer copolymerizable with acrylonitrile, and examples thereof include acrylates such as methyl methacrylate and maleimides such as N-phenylmaleimide and cyclohexylmaleimide.

【0012】本発明のABS樹脂からメチルエチルケト
ンとメタノール7:3の混合液に不溶解な成分を除いた
重合体成分(A)中のアクリロニトリル成分が10〜3
0重量%であり、かつ重合体成分(A)の還元粘度(η
sp/c)が 0.40〜0.90dl/gであり、好
ましくは0.40〜0.80dl/g、さらに好ましく
は0.45〜0.75dl/gである。還元粘度が0.
40dl/gより小さいと衝撃強度が著しく低下するの
で好ましくなく、また0.90dl/gを越えると流動
性が低下し、成形可能な温度が高くなり、そのために色
相の悪化が起こるため好ましくない。ここで還元粘度と
は海相成分(S)の0.25gを精秤し、ジメチルホル
ムアミド50mlに2時間かけて溶解させた溶液を、溶
媒の流下時間が20〜100秒のウベローデ粘度計を用
いて30℃の環境で測定して得られる値で、還元粘度は
溶媒の流下秒数(t0 )と溶液の流下秒数(t)から次
式(化1)によって求める。
The acrylonitrile component in the polymer component (A) obtained by removing the components insoluble in the mixture of methyl ethyl ketone and methanol 7: 3 from the ABS resin of the present invention is 10-3.
0% by weight and the reduced viscosity (η) of the polymer component (A).
sp / c) is 0.40 to 0.90 dl / g, preferably 0.40 to 0.80 dl / g, and more preferably 0.45 to 0.75 dl / g. The reduced viscosity is 0.
If it is less than 40 dl / g, the impact strength is remarkably reduced, so that it is not preferable. If it exceeds 0.90 dl / g, the fluidity is reduced, the molding temperature is increased, and the hue is deteriorated. Here, the reduced viscosity refers to a solution obtained by precisely weighing 0.25 g of the sea-phase component (S) and dissolving it in 50 ml of dimethylformamide for 2 hours using an Ubbelohde viscometer with a solvent flowing time of 20 to 100 seconds. The reduced viscosity is a value obtained by measuring in an environment of 30 ° C., and the reduced viscosity is determined from the number of seconds flowing down of the solvent (t 0 ) and the number of seconds flowing down of the solution (t) by the following formula (Formula 1).

【0013】[0013]

【化1】還元粘度(ηsp/c)={(t/t0 )−
1}/0.5
Embedded image Reduced viscosity (ηsp / c) = {(t / t 0 ) −
1} /0.5

【0014】本発明のABS樹脂におけるゴム状重合体
成分からなるゴム粒子の平均粒径は0.4〜4μmであ
り、0.4μm以上のゴム粒子の50%以上が0.1μ
m以上の細胞径を含むサラミ状の構造であり、細胞径の
面積がゴム粒子全体の面積の50%以上を占めている粒
子として分散相を10〜35重量%の割合で形成してい
ることが特徴である。ゴム状重合体成分からなるゴム粒
子の大きさがこの範囲よりも大きくても小さくても成型
物の衝撃強度が低下するので好ましくない。すなわちゴ
ム状重合体成分からなるゴム粒子の粒径が0.4μmよ
りも小さいと衝撃強度の向上が少なく、また、4μmよ
り大きくても衝撃強度が低下するだけでなく、成型品の
表面が荒れるので好ましくない。
The average particle size of the rubber particles comprising the rubbery polymer component in the ABS resin of the present invention is 0.4 to 4 μm, and 50% or more of the rubber particles having a particle size of 0.4 μm or more account for 0.1 μm.
m is a salami-like structure having a cell diameter of not less than m, and the cell phase area is formed as particles occupying 50% or more of the total area of the rubber particles, and the dispersed phase is formed at a ratio of 10 to 35% by weight. Is the feature. It is not preferable that the size of the rubber particles composed of the rubber-like polymer component is larger or smaller than this range because the impact strength of the molded product is reduced. That is, if the particle size of the rubber particles composed of the rubber-like polymer component is smaller than 0.4 μm, the improvement of the impact strength is small, and if it is larger than 4 μm, not only the impact strength is reduced, but also the surface of the molded product becomes rough. It is not preferable.

【0015】また必要に応じて他のABS系重合体やそ
の他のポリマー、または添加剤等を混合することも本発
明の構成に含まれる。例えば、他のポリマーとして、ス
チレン−アクリロニトリル樹脂、ブタジエンゴム、SB
R、エチレン−プロピレンゴム、アクリル酸エステル−
ブタジエン共重合体などのアクリル系エラストマー等が
好ましい。
The present invention also includes the mixing of other ABS-based polymers or other polymers, additives, and the like, if necessary. For example, as other polymers, styrene-acrylonitrile resin, butadiene rubber, SB
R, ethylene-propylene rubber, acrylate-
Acrylic elastomers such as butadiene copolymers are preferred.

【0016】本発明におけるABS樹脂の製造方法とし
ては、溶液重合または塊状重合法が好ましく公知の方法
でよく、一例を挙げると単量体と必要であれば前記単量
体と共重合可能な他の単量体及び必要に応じてエチルベ
ンゼン、トルエン、メチルエチルケトン等の溶剤に溶液
重合で合成されたゴム状重合体を溶解し、分子量調節
剤、重合開始剤等を添加するか、あるいは添加しない
で、該ゴム状重合体の単量体溶液を攪拌式反応器に連続
的に供給し、該単量体の一部または全量を共重合させゴ
ム状重合体成分の粒子を形成する。得られた重合体混合
液を脱揮発分槽に導入し、未反応単量体、溶剤を含んで
いる場合は溶剤を重合体成分から分離する。その後造粒
工程を経てペレット状のABS樹脂が得られる。
The method for producing the ABS resin in the present invention is preferably a solution polymerization method or a bulk polymerization method, which may be a known method. For example, a monomer and a monomer which can be copolymerized with the monomer if necessary. Dissolve the rubbery polymer synthesized by solution polymerization in a solvent such as monomer and ethylbenzene, toluene, methyl ethyl ketone as needed, and add or do not add a molecular weight regulator, a polymerization initiator, etc. The monomer solution of the rubber-like polymer is continuously supplied to a stirring reactor, and a part or all of the monomer is copolymerized to form particles of a rubber-like polymer component. The obtained polymer mixture is introduced into a devolatilization tank, and the solvent is separated from the polymer component when the solvent contains an unreacted monomer and a solvent. Thereafter, the pelletized ABS resin is obtained through a granulation step.

【0017】本発明の樹脂成形物を得る方法としては、
上述のABS樹脂にセルロース粉末、さらには必要に応
じて着色剤その他添加剤を添加し、例えば、ヘンシェル
ミキサー、バンバリーミキサー、リボンブレンダーなど
により攪拌・混合を行って得た配合粉として、さらには
必要に応じて、例えば、コニカル二軸押出機、パラレル
二軸押出機、単軸押出機、コニーダー型押出機、ロール
混練機などの混練機により造粒したペレットとした後、
下記の各種成形方法で成形物として得ることができる。
The method for obtaining the resin molded product of the present invention includes:
The above-mentioned ABS resin is added with a cellulose powder and, if necessary, a coloring agent and other additives. For example, a blended powder obtained by stirring and mixing with a Henschel mixer, a Banbury mixer, a ribbon blender, etc. In accordance with, for example, a conical twin-screw extruder, a parallel twin-screw extruder, a single-screw extruder, a kneader-type extruder, after the pelletized by a kneader such as a roll kneader,
It can be obtained as a molded product by the following various molding methods.

【0018】すなわち上記で得た配合粉又はペレットを
用いて、シリンダー温度、ダイス温度共に200℃以下
の条件下で押出成形、異形押出成形、射出成形、カレン
ダー成形、真空成形、ブロー成形、発泡成形、インジェ
クションプレス、ガスアシスト成形、プレス成形等の溶
融成形することにより、容易に木質感に優れた木目調樹
脂成形物を得ることができる。ここで重要なことは、シ
リンダーとダイスの温度が200℃を越えると、セルロ
ース粉末の焼けが生じることから、その温度を200℃
以下に設定することが好ましい。
That is, using the blended powder or pellets obtained above, extrusion molding, profile extrusion molding, injection molding, calender molding, vacuum molding, blow molding, foam molding are performed under the condition that the cylinder temperature and the die temperature are both 200 ° C. or less. By performing melt molding such as injection press, gas assist molding, press molding, etc., it is possible to easily obtain a woodgrain-like resin molded product having an excellent woody feel. What is important here is that when the temperature of the cylinder and the die exceeds 200 ° C., the cellulose powder is burned.
It is preferable to set the following.

【0019】また、本発明の成形物を成形するときの特
徴として、従来の木粉やセルロースとABS樹脂の混合
物においては押し出し時や成形加工時にダイスや金型に
ヤニ状物質が付着するという問題が生じるが、本発明の
成形物の成形時には、このヤニ状付着物質が大幅に低減
されるものであり、これも本発明の大きな効果である。
この効果についての原理は明確ではないが、本発明のA
BS系重合体の海相成分(S)に含まれる不飽和ニトリ
ル成分が特定の分布であること、特定のゴム状重合体を
用いることが、かかるヤニ状物質の発生量の低減につな
がると推定される。
Another characteristic of the molded article of the present invention is that, in the case of conventional wood powder or a mixture of cellulose and ABS resin, a dust-like substance adheres to a die or a mold during extrusion or molding. However, when the molded article of the present invention is formed, the tan-like adhered substance is greatly reduced, which is also a great effect of the present invention.
Although the principle of this effect is not clear, A
It is estimated that the specific distribution of the unsaturated nitrile component contained in the sea phase component (S) of the BS-based polymer and the use of the specific rubber-like polymer will lead to a reduction in the amount of such slime-like substances. Is done.

【0020】本発明における着色剤とは、プラスチック
用着色剤であり、公知のものは何れでもよく、例えば、
染料や顔料が挙げられ、添加剤入りとして具体的にはド
ライカラー;染料・顔料+分散剤(金属石鹸、ワック
ス)、ペーストカラー;染料・顔料+液体の分散剤(可
塑剤、ポリエステル、ポリオール)、リキッドカラー;
染料・顔料+高沸点液状分散剤(ノニオン系界面活性
剤)である。これら顔料として無機顔料の具体例として
は、クレー、雲母、黄土、チタンホワイト、亜鉛華、弁
柄、酸化クロム、鉄黒、アルミナ白、黄色酸化鉄、カド
ミニウム黄、カドミニウム赤、硫化亜鉛、アンチモン
白、銀朱、炭酸カルシウム、炭酸マグネシウム、珪酸カ
ルシウム、群青、タルク、黄鉛、亜鉛黄、バリウム黄、
モリブデン赤、硫酸バリウム、硫酸鉛、硫酸ストロンチ
ウム、紺青、水酸化アルミニウム、カーボンブラック、
松煙、グラファイト、アルミニウム粉、ブロンズ粉な
ど。また、有機顔料としては、具体的にはマダーレー
キ、ロックウッドレーキ、コチニールレーキ、カミン6
B、レッド2B、レーキレッドC、ジスアッゾイエロ
ー、ハンザイエロー、ナフトールレッド、ポリアゾイエ
ロー、ポリアゾレッド、フタロシアニン系顔料、アント
ラキノン系顔料、キナクリドン系顔料、ジオキサジンバ
イオレット、ペリレンレッド、キナフタロンイエローな
ど、他に塩基性染料、酸性染料、建て染め染料および媒
染染料等が挙げられる。
The coloring agent in the present invention is a coloring agent for plastics, and any known coloring agent may be used.
Dyes and pigments are included, and specifically, dry color containing additives; dye / pigment + dispersant (metal soap, wax), paste color; dye / pigment + liquid dispersant (plasticizer, polyester, polyol) , Liquid color;
It is a dye / pigment + high-boiling liquid dispersant (nonionic surfactant). Specific examples of inorganic pigments as these pigments include clay, mica, loess, titanium white, zinc white, red iron oxide, chromium oxide, iron black, alumina white, yellow iron oxide, cadmium yellow, cadmium red, zinc sulfide, and antimony white. , Silver vermilion, calcium carbonate, magnesium carbonate, calcium silicate, ultramarine, talc, graphite, zinc yellow, barium yellow,
Molybdenum red, barium sulfate, lead sulfate, strontium sulfate, navy blue, aluminum hydroxide, carbon black,
Pine smoke, graphite, aluminum powder, bronze powder, etc. Specific examples of the organic pigment include madder lake, rockwood lake, cochineal lake, and cumin6.
B, red 2B, lake red C, disazo yellow, hansa yellow, naphthol red, polyazo yellow, polyazo red, phthalocyanine pigment, anthraquinone pigment, quinacridone pigment, dioxazine violet, perylene red, quinaphthalone yellow, etc. Other examples include basic dyes, acid dyes, vat dyes and mordant dyes.

【0021】これらの着色剤は、必要に応じて白度80
%以上のセルロース粉末とABS樹脂とともにあらかじ
め溶融混練して押し出し機でペレット化しておくことも
できる。また同じ着色剤あるいは別の種類の着色剤を、
ABS樹脂と完全には相溶しない樹脂に対して3〜20
重量%を同様に溶融混練して押し出し機でペレット化し
ておくことが好ましい。
These coloring agents may have a whiteness of 80 if necessary.
% Or more of the cellulose powder and the ABS resin in advance and melt-kneaded and pelletized by an extruder. Also, the same colorant or another type of colorant,
3-20 for resin not completely compatible with ABS resin
It is preferred that the weight% is similarly melt-kneaded and pelletized by an extruder.

【0022】本発明では成形品が木目調となるためには
着色剤を大量に含む樹脂とセルロースを大量に含む樹脂
の相溶性の差が影響を与えるため、ABS樹脂と完全に
は相溶しない樹脂を用いる事により木質感のある木目調
の成形物が得られる。ここでABS樹脂と完全には相溶
しない樹脂としては、ポリエチレン、ポリプロピレン、
ポリ塩化ビニル、ポリカーボネート、ポリメチルメタク
リレート、ポリビニルアルコール、ポリエチレンテレフ
タレート、ポリブチレンテレフタレート、ポリアミド、
ポリイミド等が挙げられ、中でも芳香族ポリカーボネー
トが特に好ましい。
In the present invention, in order for the molded article to have a woodgrain, the difference in compatibility between the resin containing a large amount of a colorant and the resin containing a large amount of cellulose affects the resin, so that it is not completely compatible with the ABS resin. By using a resin, a wood-grained molded product having a woody feeling can be obtained. Here, as the resin which is not completely compatible with the ABS resin, polyethylene, polypropylene,
Polyvinyl chloride, polycarbonate, polymethyl methacrylate, polyvinyl alcohol, polyethylene terephthalate, polybutylene terephthalate, polyamide,
Examples thereof include polyimides, and among them, aromatic polycarbonates are particularly preferable.

【0023】本発明で重要なのは、上述の白度80%以
上のセルロース粉末1〜60重量%とABS樹脂40〜
99重量%および必要に応じて添加する着色剤からなる
樹脂組成物(1)100重量部に対して、着色剤3〜2
0重量%とABS樹脂と完全には相溶しない樹脂80〜
97重量%からなる樹脂組成物(2)を0.1〜10重
量部混合することであり、この混合に際し、樹脂組成物
(2)が0.1重量部未満では木目が確認できず、また
10重量部を越えると色が濃くなりすぎて木目調の木質
感が出ないので好ましくない。
What is important in the present invention is that 1 to 60% by weight of the above-mentioned cellulose powder having a whiteness of 80% or more and 40 to 50% of the ABS resin.
The colorant 3 to 2 is used with respect to 100 parts by weight of the resin composition (1) comprising 99% by weight and a colorant added as needed.
0% by weight and resin not completely compatible with ABS resin 80 ~
0.1 to 10 parts by weight of the resin composition (2) consisting of 97% by weight. In this mixing, if the amount of the resin composition (2) is less than 0.1 part by weight, wood grain cannot be confirmed. If the amount is more than 10 parts by weight, the color becomes too dark, and the wood-grained wood texture is not obtained.

【0024】本発明で使用する発泡剤としては、公知の
ものの何れでもよく、例えば、空気、水、窒素、炭酸ガ
ス、ブタンガス、ペンタン、フロンガスなどのガス類や
炭酸塩や重炭酸塩などの無機発泡剤やイソシアネート
類、アゾ化合物、ヒドラジン誘導体、セミカルバジド化
合物、アジド化合物、ニトロソ化合物、トリアゾール化
合物等の有機発泡剤、たとえばp,p’−オキシ−ビス
(ベンゼンスルホニルヒドラジド)、アゾジカルボンア
ミド、炭酸水素ナトリウムなどが挙げられる。発泡剤の
使用量は成形品によって異なるが0.01〜1.0重量
部使用される。
The foaming agent used in the present invention may be any of known ones. For example, gases such as air, water, nitrogen, carbon dioxide, butane gas, pentane and chlorofluorocarbon, and inorganic substances such as carbonate and bicarbonate can be used. Blowing agents and organic blowing agents such as isocyanates, azo compounds, hydrazine derivatives, semicarbazide compounds, azide compounds, nitroso compounds, and triazole compounds, for example, p, p'-oxy-bis (benzenesulfonylhydrazide), azodicarbonamide, hydrogen carbonate Sodium and the like. The amount of the foaming agent used varies depending on the molded product, but is used in an amount of 0.01 to 1.0 part by weight.

【0025】本発明に用いる上述の樹脂組成物には、一
般に用いられる充填剤、酸化防止剤、紫外線吸収剤、核
剤、耐衝撃改良剤、加工助剤、エラストマーなどを必要
に応じて用いることができる。ここでいう加工助剤とし
ては、公知のものの何れでもよく、例えば、ポリメチル
メタクリレートが挙げられる。
In the above-mentioned resin composition used in the present invention, generally used fillers, antioxidants, ultraviolet absorbers, nucleating agents, impact modifiers, processing aids, elastomers and the like may be used as required. Can be. The processing aid mentioned here may be any of known ones, for example, polymethyl methacrylate.

【0026】また酸化防止剤としては、公知のものの何
れでもよく、例えば、アルキルフェノール型、アルキレ
ン・ビスフェノール型、アルキルフェノール・チオエー
テル型、β,β’−チオプロピオン酸エステル型、有機
亜リン酸エステル型、芳香族アミン型、フェノール・ニ
ッケル複合体などが挙げられる。紫外線吸収剤として
は、公知のものの何れでもよく、例えば、サリチル酸エ
ステル系、ベンゾトリアゾール系、ヒドロキシベンゾフ
ェノン系などが挙げられる。
The antioxidant may be any of known ones, for example, alkylphenol type, alkylene bisphenol type, alkylphenol thioether type, β, β′-thiopropionate type, organic phosphite type, Aromatic amine type, phenol / nickel complex and the like can be mentioned. The ultraviolet absorber may be any of known ones, and examples thereof include salicylic acid esters, benzotriazoles, and hydroxybenzophenones.

【0027】本発明の樹脂成形物はさらに一般的に使用
される無機充填剤を使用しても良く、例えば、炭酸カル
シウム、クレー、含水珪酸、無水珪酸、珪酸カルシウ
ム、珪酸アルミニウムアスベスト粉、酸化アンチモン、
タルク、三水和アルミニウム、水和硼酸亜鉛、マグネシ
ャ、重曹、硝酸カリウム、水酸化カルシウム、雲母、合
成フッ素雲母等が挙げられる。以上の一般に用いられる
添加剤については、市場で容易に入手可能であり、必要
に応じて使用することができる。
The resin molded product of the present invention may further use commonly used inorganic fillers, for example, calcium carbonate, clay, hydrous silicic acid, anhydrous silicic acid, calcium silicate, aluminum silicate asbestos powder, antimony oxide. ,
Examples thereof include talc, aluminum trihydrate, hydrated zinc borate, magnesia, sodium bicarbonate, potassium nitrate, calcium hydroxide, mica, and synthetic fluorine mica. These commonly used additives are readily available on the market and can be used as needed.

【0028】[0028]

【実施例】以下、実施例により本発明をさらに具体的に
する。この実施例は単なる例示であって本発明はこれら
に限るものではない。本実施例でセルロース粉末とAB
S樹脂と必要に応じて添加する着色剤からなる樹脂組成
物(1)は、コニーダー型押し出し機を用いてシリンダ
ー温度・ダイス温度は190℃に設定してペレット化し
た。さらにABS樹脂と完全には相溶化しない樹脂と着
色剤からなる樹脂組成物(2)の製造は、押し出し機を
使用してそれらの樹脂の通常の押し出し条件でペレット
化した。
The present invention will be more specifically described below with reference to examples. This embodiment is merely an example, and the present invention is not limited to these embodiments. In this embodiment, cellulose powder and AB
The resin composition (1) comprising the S resin and a coloring agent to be added as required was pelletized using a co-kneader type extruder with the cylinder temperature and the die temperature set at 190 ° C. Further, in the production of the resin composition (2) comprising a resin and a colorant which are not completely compatible with the ABS resin, the resin was pelletized under an ordinary extrusion condition of an extruder.

【0029】成形は東洋精機製作所(株)社製ラボプラ
ストミル−コニカル二軸押出機2D−20C型を使用
し、ダイスにはスリットダイ(W=40mm、H=1m
m、L=60mm)を使用して、シリンダー温度・ダイ
ス温度は200℃を越えないそれぞれの樹脂により任意
の温度に設定し、幅40mm、厚み1mmの平板成形物
を成形し、この成形物を用いて木質感について以下のよ
うに評価した。
The molding was performed using a Labo Plastomill-Conical twin screw extruder 2D-20C manufactured by Toyo Seiki Seisaku-Sho, Ltd., and a slit die (W = 40 mm, H = 1 m) was used as a die.
m, L = 60 mm), the cylinder temperature and the die temperature are set to an arbitrary temperature with each resin not exceeding 200 ° C., and a flat plate having a width of 40 mm and a thickness of 1 mm is formed. The wood texture was evaluated as follows.

【0030】木質感については、成形物の艶を測定し評
価した。測定は、堀場製作所(株)社製ハンディー光沢
計グロスチェッカーIG−320を使用して行った。こ
こでは、グロス値が15以下で木質感があると判断し
た。また、成形物と天然の杉板を本研究者以外の研究者
10名に目視と触診で比較観察してもらい、そのときそ
の成形物が天然の杉板に近い木質感があると判断した研
究者の人数も結果に示す。
Regarding the feeling of wood, the gloss of the molded product was measured and evaluated. The measurement was performed using a handy gloss meter gloss checker IG-320 manufactured by Horiba, Ltd. Here, it was determined that there was a woody feeling when the gloss value was 15 or less. In addition, a study was conducted in which 10 researchers other than the present researcher visually and palpated the molded article and the natural cedar board, and judged that the molded article had a woody feel close to that of the natural cedar board. The number of participants is also shown in the results.

【0031】樹脂の分子量としては、メルトフローイン
デックス(特定の温度のもと一定の加重で10分間押し
出した樹脂の重量で表した。以下、MIと記す。)で表
し、JISの測定(JIS−K7210、試験温度20
0℃、加重5.00kgf)に準じた。また、成形品の
比重は、成形品の一部を切り取り浮力法で測定した。
The molecular weight of the resin is represented by a melt flow index (expressed by the weight of the resin extruded at a specific temperature under a constant load for 10 minutes; hereinafter, referred to as MI), and is measured by JIS (JIS-JIS). K7210, test temperature 20
0 ° C., weight 5.00 kgf). The specific gravity of the molded product was measured by a buoyancy method by cutting out a part of the molded product.

【0032】実施例1 ABS樹脂として溶液重合法で製造したブタジエンゴム
を使用して、連続塊状重合法で製造したMIが0.70
g/10分のABS樹脂(メチルエチルケトンとメタノ
ール7:3の混合液に不溶解な成分を除いた重合体成分
(A)中のアクリロニトリル成分が25重量%であり、
かつ重合体成分(A)の還元粘度(ηsp/c)が0.
69dl/gであり、ゴム状重合体成分からなるゴム粒
子の平均粒径が2.5μmで、0.4μm以上のゴム粒
子の50%以上が0.1μm以上の細胞径を含むサラミ
状の構造であり、該細胞径の面積がゴム粒子全体の面積
の70%を占めている粒子として分散相を25重量%の
割合で含む。)100重量部に白度80%以上のセルロ
ース粉末(日本製紙(株)社製、KCフロック W10
0)30重量部を三井三池(株)社製ヘンシェルミキサ
ーにて混合し、得られた組成物をブッス社製ブッスコニ
ーダー押出機にて190℃で造粒し、ペレット(1)を
得た。また市販のポリカーボネート(MI:280℃、
2.16kgでの値が2.6g/10分、ビカット軟化
点:151℃)100重量部に、着色剤としてアントラ
キノン系のオレンジ顔料5重量部を混合後、二軸押し出
し機を用いて260℃で造粒し、ペレット(2)を得
た。
Example 1 Using a butadiene rubber produced by a solution polymerization method as an ABS resin, the MI produced by a continuous bulk polymerization method was 0.70.
g / 10 minutes of an ABS resin (25% by weight of an acrylonitrile component in the polymer component (A) excluding a component insoluble in a mixture of methyl ethyl ketone and methanol 7: 3;
And the reduced viscosity (ηsp / c) of the polymer component (A) is 0.1.
A salami-like structure in which the average particle diameter of rubber particles composed of a rubber-like polymer component is 2.5 μm, and 50% or more of the rubber particles having a diameter of 0.4 μm or more include a cell diameter of 0.1 μm or more. And the particles having an area of the cell diameter occupying 70% of the area of the whole rubber particles and containing the dispersed phase at a ratio of 25% by weight. ) 100 parts by weight of cellulose powder having a whiteness of 80% or more (KC Floc W10 manufactured by Nippon Paper Industries Co., Ltd.)
0) 30 parts by weight were mixed with a Henschel mixer manufactured by Mitsui Miike Co., Ltd., and the obtained composition was granulated at 190 ° C. with a buscon kneader extruder manufactured by Buss Co., to obtain pellets (1). . In addition, commercially available polycarbonate (MI: 280 ° C,
2. A value at 1.6 kg: 2.6 g / 10 min, Vicat softening point: 151 ° C.) 100 parts by weight of an anthraquinone-based orange pigment as a colorant was mixed with 5 parts by weight, and then 260 ° C. using a twin screw extruder. To obtain a pellet (2).

【0033】上記ペレット(1)100重量部に対して
ペレット(2)1重量部と、発泡剤としてp,p’−オ
キシ−ビス(ベンゼンスルホニルヒドラジド)を0.2
重量部を添加して、東洋精機製作所(株)社製ラボプラ
ストミルコニカル二軸押出機2D−20C型を使用し、
ダイスにはスリットダイ(W=40mm、H=1mm、
L=60mm)を使用して、シリンダー温度を190
℃、ダイス温度を190℃設定で、幅40mm、厚み1
mmの平板成形品を得た。この平板成形物を上述の通り
に木質感について評価した。結果を表1に示す。また金
型付着物質の観察を行い、成形後ダイスに付着物がなけ
れば無し、有ると有りの判断を行った。
1 part by weight of the pellet (2) per 100 parts by weight of the pellet (1) and 0.2 parts of p, p'-oxy-bis (benzenesulfonylhydrazide) as a foaming agent.
Add the parts by weight and use a Labo Plastomill conical twin screw extruder 2D-20C manufactured by Toyo Seiki Seisaku-sho, Ltd.
The die is a slit die (W = 40mm, H = 1mm,
L = 60 mm) and the cylinder temperature was 190
℃, die temperature set to 190 ℃, width 40mm, thickness 1
mm was obtained. This flat molded product was evaluated for a feeling of wood as described above. Table 1 shows the results. Also, the adhered substance of the mold was observed, and it was determined that there was no adhered substance on the die after molding, and that there was an adhered substance.

【0034】実施例2 ABS樹脂として、溶液重合法で製造したブタジエンゴ
ムを使用して、連続塊状重合法で製造したMIが1.2
0g/10分のアクリロニトリル−ブタジエン−スチレ
ン共重合体(メチルエチルケトンとメタノール7:3の
混合液に不溶解な成分を除いた重合体成分(A)中のア
クリロニトリル成分が24重量%であり、かつ重合体成
分(A)の還元粘度(ηsp/c)が0.62dl/g
であり、ゴム状重合体成分からなるゴム粒子の平均粒径
が0.85μmで、0.4μm以上のゴム粒子の50%
以上が0.1μm以上の細胞径を含むサラミ状の構造で
あり、細胞径の面積がゴム粒子全体の面積の70%を占
めている粒子として分散相を30重量%の割合で含
む。)100重量部に白度80%以上のセルロース粉末
20重量部とリン系加工安定剤(日本チバガイギー
(株)社製、IRGAFOS−168)0.1重量部、
ヒンダードフェノール系酸化防止剤(日本チバガイギー
(株)社製、イルガノックス1010)0.1重量部を
用いた以外は実施例1と同様にして平板成形品を得て評
価した。結果を表1に示す。
Example 2 A butadiene rubber produced by a solution polymerization method was used as an ABS resin, and a MI produced by a continuous bulk polymerization method was 1.2.
0 g / 10 min acrylonitrile-butadiene-styrene copolymer (24% by weight of acrylonitrile component in polymer component (A) excluding components insoluble in a mixture of methyl ethyl ketone and methanol 7: 3) The reduced viscosity (ηsp / c) of the united component (A) is 0.62 dl / g.
The average particle diameter of the rubber particles composed of the rubber-like polymer component is 0.85 μm, and 50% of the rubber particles having a particle diameter of 0.4 μm or more.
The above is the salami-like structure having a cell diameter of 0.1 μm or more, and contains 30% by weight of the dispersed phase as particles whose cell diameter occupies 70% of the total area of the rubber particles. ) 100 parts by weight of 20 parts by weight of cellulose powder having a whiteness of 80% or more and 0.1 part by weight of a phosphorus-based processing stabilizer (IRGAFOS-168, manufactured by Ciba-Geigy Japan KK)
A flat molded product was obtained and evaluated in the same manner as in Example 1 except that 0.1 part by weight of a hindered phenolic antioxidant (Irganox 1010, manufactured by Nippon Ciba Geigy Co., Ltd.) was used. Table 1 shows the results.

【0035】実施例3 白度80%以上のセルロース粉末を80重量部に代えた
他は実施例2と同様にしてペレットを得て、さらに平板
成形物を得て評価した。結果を表1に示す。
Example 3 Pellets were obtained in the same manner as in Example 2 except that the amount of cellulose powder having a whiteness of 80% or more was changed to 80 parts by weight. Table 1 shows the results.

【0036】実施例4 ABS樹脂として、溶液重合法で製造したブタジエンゴ
ムを使用して、連続塊状重合法で製造したMIが5.1
0g/10分のアクリロニトリル−ブタジエン−スチレ
ン共重合体(メチルエチルケトンとメタノール7:3の
混合液に不溶解な成分を除いた重合体成分(A)中のア
クリロニトリル成分が15重量%であり、かつ重合体成
分(A)の還元粘度(ηsp/c)が0.44dl/g
であり、ゴム状重合体成分からなるゴム粒子の平均粒径
が0.85μmで、0.4μm以上のゴム粒子の50%
以上が0.1μm以上の細胞径を含むサラミ状の構造で
あり、細胞径の面積がゴム粒子全体の面積の80%を占
めている粒子として分散相を33重量%の割合で含
む。)100重量部に、白度80%以上のセルロース粉
末50重量部とリン系加工安定剤(日本チバガイギー
(株)社製、IRGAFOS−168)0.1重量部、
ヒンダードフェノール系酸化防止剤(日本チバガイギー
(株)社製、イルガノックス1010)0.1重量部を
用いた以外は実施例1と同様にして平板成形品を得て評
価した。結果を表1に示す。
Example 4 A butadiene rubber produced by a solution polymerization method was used as an ABS resin, and MI produced by a continuous bulk polymerization method was 5.1.
Acrylonitrile-butadiene-styrene copolymer of 0 g / 10 min (the acrylonitrile component in the polymer component (A) excluding components insoluble in a mixture of methyl ethyl ketone and methanol 7: 3 is 15% by weight and The reduced viscosity (ηsp / c) of the united component (A) is 0.44 dl / g
The average particle diameter of the rubber particles composed of the rubber-like polymer component is 0.85 μm, and 50% of the rubber particles having a particle diameter of 0.4 μm or more.
The above is the salami-like structure including the cell diameter of 0.1 μm or more, and the dispersed phase is contained at a ratio of 33% by weight as the particle having the cell diameter occupying 80% of the entire area of the rubber particle. ) 100 parts by weight, 50 parts by weight of cellulose powder having a whiteness of 80% or more and 0.1 part by weight of a phosphorus-based processing stabilizer (IRGAFOS-168, manufactured by Ciba-Geigy Corporation)
A flat molded product was obtained and evaluated in the same manner as in Example 1, except that 0.1 part by weight of a hindered phenolic antioxidant (Irganox 1010, manufactured by Nippon Ciba Geigy Co., Ltd.) was used. Table 1 shows the results.

【0037】実施例5 ポリカーボネートの代わりにポリ塩化ビニルを用いた他
は実施例1と同様にして平板成形品を得て評価した。結
果を表1に示す。
Example 5 A flat molded product was obtained and evaluated in the same manner as in Example 1 except that polyvinyl chloride was used instead of polycarbonate. Table 1 shows the results.

【0038】実施例6 ポリカーボネートの代わりにポリエチレンテレフタレー
トを用いた他は実施例1と同様にして平板成形品を得て
評価した。結果を表1に示す。
Example 6 A flat molded product was obtained and evaluated in the same manner as in Example 1 except that polyethylene terephthalate was used instead of polycarbonate. Table 1 shows the results.

【0039】実施例7 ポリカーボネートの代わりにポリアミド樹脂を用いた他
は実施例1と同様にして平板成形品を得て評価した。結
果を表1に示す。
Example 7 A flat molded product was obtained and evaluated in the same manner as in Example 1 except that a polyamide resin was used instead of polycarbonate. Table 1 shows the results.

【0040】[0040]

【表1】 [Table 1]

【0041】比較例1 白度80%以上のセルロース粉末を0.5重量部に代え
た他は実施例1と同様にペレットを得、平板成形品を評
価した。結果を表2に示す。
Comparative Example 1 Pellets were obtained in the same manner as in Example 1 except that the cellulose powder having a whiteness of 80% or more was replaced with 0.5 part by weight. Table 2 shows the results.

【0042】比較例2 白度80%以上のセルロース粉末を160重量部に代え
た他は実施例2と同様にしたところ、ペレットとして得
ることが出来ず、平板は成形できなかった。結果を表2
に示す。
Comparative Example 2 The procedure of Example 2 was repeated except that the amount of cellulose powder having a whiteness of 80% or more was changed to 160 parts by weight. As a result, pellets could not be obtained and a flat plate could not be formed. Table 2 shows the results
Shown in

【0043】比較例3 ABS樹脂として、乳化重合法で製造したMIが2.5
0g/10分のアクリロニトリル−ブタジエン−スチレ
ン共重合体(メチルエチルケトンとメタノール7:3の
混合液に不溶解な成分を除いた重合体成分(A)中のア
クリロニトリル成分が25重量%であり、かつ重合体成
分(A)の還元粘度(ηsp/c)が0.62dl/g
であり、ゴム状重合体成分の平均粒径が0.25μm
で、サラミ状の構造のゴム粒子を含まない。)に代えた
他は実施例1と同様にペレットを得、平板成形品を評価
した。結果を表2に示す。
Comparative Example 3 As an ABS resin, MI produced by an emulsion polymerization method was 2.5
Acrylonitrile-butadiene-styrene copolymer of 0 g / 10 min (25% by weight of acrylonitrile component in polymer component (A) excluding components insoluble in a mixture of methyl ethyl ketone and methanol 7: 3) The reduced viscosity (ηsp / c) of the united component (A) is 0.62 dl / g.
And the average particle size of the rubbery polymer component is 0.25 μm
And does not contain rubber particles having a salami-like structure. ), Pellets were obtained in the same manner as in Example 1, and the flat molded product was evaluated. Table 2 shows the results.

【0044】比較例4 白度80%以下の市販の木粉に代えた他は実施例1と同
様にペレットを得、平板成形品を評価した。結果を表2
に示す。
Comparative Example 4 Pellets were obtained in the same manner as in Example 1 except that commercially available wood flour having a whiteness of 80% or less was used. Table 2 shows the results
Shown in

【0045】[0045]

【表2】 [Table 2]

【0046】[0046]

【発明の効果】本発明を実施する事により、木質感に優
れる木目調樹脂成形物を提供でき、産業上さらには地球
環境の面からも極めて価値がある。
By implementing the present invention, it is possible to provide a woodgrain-like resin molded product having an excellent woody feel, which is extremely valuable from an industrial and global environmental point of view.

─────────────────────────────────────────────────────
────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成10年10月23日(1998.10.
23)
[Submission date] October 23, 1998 (1998.10.
23)

【手続補正1】[Procedure amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0012[Correction target item name] 0012

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0012】本発明のABS樹脂からメチルエチルケト
ンとメタノール7:3の混合液に不溶解な成分を除いた
重合体成分(A)中のアクリロニトリル成分が10〜3
0重量%であり、かつ重合体成分(A)の還元粘度(η
sp/c)が 0.40〜0.90dl/gであり、好
ましくは0.40〜0.80dl/g、さらに好ましく
は0.45〜0.75dl/gである。還元粘度が0.
40dl/gより小さいと衝撃強度が著しく低下するの
で好ましくなく、また0.90dl/gを越えると流動
性が低下し、成形可能な温度が高くなり、そのために色
相の悪化が起こるため好ましくない。ここで還元粘度と
は海相成分(S)の0.25gを精秤し、ジメチルホル
ムアミド50mlに2時間かけて溶解させた溶液を、溶
媒の流下時間が20〜100秒のウベローデ粘度計を用
いて30℃の環境で測定して得られる値で、還元粘度は
溶媒の流下秒数(t0 )と溶液の流下秒数(t)から次
式(1)によって求める。
The acrylonitrile component in the polymer component (A) obtained by removing the components insoluble in the mixture of methyl ethyl ketone and methanol 7: 3 from the ABS resin of the present invention is 10-3.
0% by weight and the reduced viscosity (η) of the polymer component (A).
sp / c) is 0.40 to 0.90 dl / g, preferably 0.40 to 0.80 dl / g, and more preferably 0.45 to 0.75 dl / g. The reduced viscosity is 0.
If it is less than 40 dl / g, the impact strength is remarkably reduced, so that it is not preferable. If it exceeds 0.90 dl / g, the fluidity is reduced, the molding temperature is increased, and the hue is deteriorated. Here, the reduced viscosity refers to a solution obtained by precisely weighing 0.25 g of the sea-phase component (S) and dissolving it in 50 ml of dimethylformamide for 2 hours using an Ubbelohde viscometer with a solvent flowing time of 20 to 100 seconds. Te a value obtained by measuring at 30 ° C. environment, reduced viscosity determined by falling seconds of the solvent (t 0) by the following equation from falling seconds of the solution (t) (equation 1).

【手続補正2】[Procedure amendment 2]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0013[Correction target item name] 0013

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0013】[0013]

【数1】還元粘度(ηsp/c)={(t/t0 )−
1}/0.5
## EQU1 ## Reduced viscosity (ηsp / c) = {(t / t 0 ) −
1} /0.5

フロントページの続き Fターム(参考) 4F074 AA03 AA12D AA13D AA32D AA35 AA49D AA66 AA70 AA71 AB04 AB05 AD12 AE01 AG06 BA18 BC01 CA22 CC22X CC32X DA02 DA23 DA24 4J002 AB01X BB033 BB123 BD043 BE023 BG023 BN15W CF063 CF073 CG003 CL003 CM043 DA026 DA036 DA096 DC006 DE017 DE027 DE096 DE106 DE116 DE136 DE146 DE236 DG026 DG046 DJ006 DJ036 DJ046 DJ056 EA017 EB067 EQ017 EV267 FD096 FD327Continued on the front page F-term (reference) 4F074 AA03 AA12D AA13D AA32D AA35 AA49D AA66 AA70 AA71 AB04 AB05 AD12 AE01 AG06 BA18 BC01 CA22 CC22X CC32X DA02 DA23 DA24 4J002 AB01X BB033 BB123 BD04 CF03 DA023 003 DE027 DE096 DE106 DE116 DE136 DE146 DE236 DG026 DG046 DJ006 DJ036 DJ046 DJ056 EA017 EB067 EQ017 EV267 FD096 FD327

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】(1)白度80%以上のセルロース粉末1
〜60重量%とアクリロニトリル−ブタジエン−スチレ
ン共重合体樹脂(以下、ABS樹脂)40〜99重量%
からなる樹脂組成物100重量部に対して、(2)3〜
20重量%の着色剤と該ABS樹脂と完全には相溶しな
い樹脂80〜97重量%からなる樹脂組成物0.1〜1
0重量部と(3)発泡剤0.01〜1重量部を混合成形
して得られる比重が0.5〜1.0である木目調樹脂成
形物。
(1) Cellulose powder 1 having whiteness of 80% or more
To 60% by weight and 40 to 99% by weight of an acrylonitrile-butadiene-styrene copolymer resin (hereinafter referred to as ABS resin)
(2) 3 to 100 parts by weight of the resin composition comprising
Resin composition 0.1-1 comprising 20% by weight of a coloring agent and 80-97% by weight of a resin which is not completely compatible with the ABS resin
A woodgrain-like resin molded product having a specific gravity of 0.5 to 1.0 obtained by mixing and molding 0 parts by weight and (3) 0.01 to 1 part by weight of a foaming agent.
【請求項2】請求項1記載のABS樹脂が、溶液重合で
合成されたゴム状重合体を溶解し、少なくともスチレン
系単量体及びアクリロニトリル系単量体、必要であれば
前記単量体と共重合可能な他の単量体より成る溶液を塊
状重合法および/または溶液重合法により製造されたA
BS樹脂であって、メチルエチルケトンとメタノール
7:3の混合液に不溶解な成分を除いた重合体成分
(A)中のアクリロニトリル成分が10〜30重量%で
あり、かつ重合体成分(A)の還元粘度(ηsp/c)
が0.4〜0.9dl/gであり、該ゴム状重合体成分
からなるゴム粒子の平均粒径が0.4〜4μmで、しか
も0.4μm以上のゴム粒子の50%以上が0.1μm
以上の細胞径を含むサラミ状の構造であり、細胞径の面
積がゴム粒子全体の面積の50%以上を占めている粒子
として分散相を10〜35重量%の割合で形成してなる
木目調樹脂成形物。
2. The ABS resin according to claim 1, which dissolves a rubber-like polymer synthesized by solution polymerization, and comprises at least a styrene monomer and an acrylonitrile monomer, and if necessary, said monomer. A solution comprising another copolymerizable monomer is prepared by bulk polymerization and / or solution polymerization.
The acrylonitrile component in the polymer component (A), which is a BS resin, excluding components insoluble in a mixture of methyl ethyl ketone and methanol 7: 3, is 10 to 30% by weight, and the polymer component (A) Reduced viscosity (ηsp / c)
Is 0.4 to 0.9 dl / g, and the average particle diameter of the rubber particles composed of the rubbery polymer component is 0.4 to 4 μm, and 50% or more of the rubber particles having a diameter of 0.4 μm or more is 0.1 μm. 1 μm
A woodgrain-like structure having a salami-like structure containing the above-described cell diameters and having a cell diameter area occupying 50% or more of the total area of the rubber particles and forming a dispersed phase in a ratio of 10 to 35% by weight. Resin molding.
【請求項3】請求項1記載のABS樹脂と完全には相溶
しない樹脂が、芳香族ポリカーボネートである木目調樹
脂成形物。
3. A woodgrain-like resin molded product wherein the resin which is not completely compatible with the ABS resin according to claim 1 is an aromatic polycarbonate.
JP28155398A 1998-10-02 1998-10-02 Wood-tone resin molding Expired - Fee Related JP3891706B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP28155398A JP3891706B2 (en) 1998-10-02 1998-10-02 Wood-tone resin molding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP28155398A JP3891706B2 (en) 1998-10-02 1998-10-02 Wood-tone resin molding

Publications (2)

Publication Number Publication Date
JP2000109589A true JP2000109589A (en) 2000-04-18
JP3891706B2 JP3891706B2 (en) 2007-03-14

Family

ID=17640798

Family Applications (1)

Application Number Title Priority Date Filing Date
JP28155398A Expired - Fee Related JP3891706B2 (en) 1998-10-02 1998-10-02 Wood-tone resin molding

Country Status (1)

Country Link
JP (1) JP3891706B2 (en)

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