JP2000086563A - Bromine compound and flame retardant resin composition - Google Patents
Bromine compound and flame retardant resin compositionInfo
- Publication number
- JP2000086563A JP2000086563A JP10255103A JP25510398A JP2000086563A JP 2000086563 A JP2000086563 A JP 2000086563A JP 10255103 A JP10255103 A JP 10255103A JP 25510398 A JP25510398 A JP 25510398A JP 2000086563 A JP2000086563 A JP 2000086563A
- Authority
- JP
- Japan
- Prior art keywords
- heat
- bromine compound
- bromine
- fusion
- flame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 title claims abstract description 88
- 229910052794 bromium Inorganic materials 0.000 title claims abstract description 88
- -1 Bromine compound Chemical class 0.000 title claims abstract description 74
- 239000003063 flame retardant Substances 0.000 title claims abstract description 35
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 34
- 239000011342 resin composition Substances 0.000 title claims abstract description 22
- 230000004927 fusion Effects 0.000 claims abstract description 31
- 238000002844 melting Methods 0.000 claims abstract description 26
- 230000008018 melting Effects 0.000 claims abstract description 26
- 150000001875 compounds Chemical class 0.000 claims abstract description 15
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 claims description 16
- 229920005672 polyolefin resin Polymers 0.000 claims description 16
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 claims description 12
- LJCFOYOSGPHIOO-UHFFFAOYSA-N antimony pentoxide Chemical compound O=[Sb](=O)O[Sb](=O)=O LJCFOYOSGPHIOO-UHFFFAOYSA-N 0.000 claims description 8
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 8
- 239000001294 propane Substances 0.000 claims description 8
- 239000012796 inorganic flame retardant Substances 0.000 claims description 6
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N diboron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 claims description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 claims description 2
- 239000012752 auxiliary agent Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 9
- LXIZRZRTWSDLKK-UHFFFAOYSA-N 1,3-dibromo-5-[2-[3,5-dibromo-4-(2,3-dibromopropoxy)phenyl]propan-2-yl]-2-(2,3-dibromopropoxy)benzene Chemical compound C=1C(Br)=C(OCC(Br)CBr)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(OCC(Br)CBr)C(Br)=C1 LXIZRZRTWSDLKK-UHFFFAOYSA-N 0.000 abstract description 7
- 229920005989 resin Polymers 0.000 abstract description 6
- 239000011347 resin Substances 0.000 abstract description 6
- 150000001336 alkenes Chemical class 0.000 abstract description 4
- 229910052799 carbon Inorganic materials 0.000 abstract description 2
- 238000012545 processing Methods 0.000 abstract description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 abstract 2
- 239000002075 main ingredient Substances 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 45
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 39
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical class [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 32
- 238000006243 chemical reaction Methods 0.000 description 29
- 238000000034 method Methods 0.000 description 23
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 21
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 15
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 15
- 239000002904 solvent Substances 0.000 description 13
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 12
- 239000008096 xylene Substances 0.000 description 12
- 238000003756 stirring Methods 0.000 description 10
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 9
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 8
- 230000000740 bleeding effect Effects 0.000 description 8
- 238000005893 bromination reaction Methods 0.000 description 8
- 239000011521 glass Substances 0.000 description 8
- 239000010410 layer Substances 0.000 description 8
- OSDWBNJEKMUWAV-UHFFFAOYSA-N Allyl chloride Chemical compound ClCC=C OSDWBNJEKMUWAV-UHFFFAOYSA-N 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- CPELXLSAUQHCOX-UHFFFAOYSA-N Hydrogen bromide Chemical compound Br CPELXLSAUQHCOX-UHFFFAOYSA-N 0.000 description 6
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 6
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 5
- 239000003638 chemical reducing agent Substances 0.000 description 5
- 238000001914 filtration Methods 0.000 description 5
- 239000002244 precipitate Substances 0.000 description 5
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 230000003472 neutralizing effect Effects 0.000 description 4
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 4
- SCYULBFZEHDVBN-UHFFFAOYSA-N 1,1-Dichloroethane Chemical compound CC(Cl)Cl SCYULBFZEHDVBN-UHFFFAOYSA-N 0.000 description 3
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 description 3
- VFWCMGCRMGJXDK-UHFFFAOYSA-N 1-chlorobutane Chemical compound CCCCCl VFWCMGCRMGJXDK-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 238000007259 addition reaction Methods 0.000 description 3
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 3
- RDHPKYGYEGBMSE-UHFFFAOYSA-N bromoethane Chemical compound CCBr RDHPKYGYEGBMSE-UHFFFAOYSA-N 0.000 description 3
- 238000005119 centrifugation Methods 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 229910000042 hydrogen bromide Inorganic materials 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- SNMVRZFUUCLYTO-UHFFFAOYSA-N n-propyl chloride Chemical compound CCCCl SNMVRZFUUCLYTO-UHFFFAOYSA-N 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- HPOKESDSMZRZLC-UHFFFAOYSA-N propan-2-one;hydrochloride Chemical compound Cl.CC(C)=O HPOKESDSMZRZLC-UHFFFAOYSA-N 0.000 description 3
- 239000011541 reaction mixture Substances 0.000 description 3
- KVNYFPKFSJIPBJ-UHFFFAOYSA-N 1,2-diethylbenzene Chemical compound CCC1=CC=CC=C1CC KVNYFPKFSJIPBJ-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 230000031709 bromination Effects 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- RWGFKTVRMDUZSP-UHFFFAOYSA-N cumene Chemical compound CC(C)C1=CC=CC=C1 RWGFKTVRMDUZSP-UHFFFAOYSA-N 0.000 description 2
- 238000001938 differential scanning calorimetry curve Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 229910052738 indium Inorganic materials 0.000 description 2
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 235000006408 oxalic acid Nutrition 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 230000000979 retarding effect Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 description 2
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 description 2
- LPXPTNMVRIOKMN-UHFFFAOYSA-M sodium nitrite Chemical compound [Na+].[O-]N=O LPXPTNMVRIOKMN-UHFFFAOYSA-M 0.000 description 2
- 235000010265 sodium sulphite Nutrition 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- QHGNHLZPVBIIPX-UHFFFAOYSA-N tin(ii) oxide Chemical compound [Sn]=O QHGNHLZPVBIIPX-UHFFFAOYSA-N 0.000 description 2
- YUAPUIKGYCAHGM-UHFFFAOYSA-N 1,2-dibromo-3-(2,3-dibromopropoxy)propane Chemical compound BrCC(Br)COCC(Br)CBr YUAPUIKGYCAHGM-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- OCJBOOLMMGQPQU-UHFFFAOYSA-N 1,4-dichlorobenzene Chemical compound ClC1=CC=C(Cl)C=C1 OCJBOOLMMGQPQU-UHFFFAOYSA-N 0.000 description 1
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 1
- YBVBKLIUGRLSCC-UHFFFAOYSA-N 2,6-dibromo-4-[2-[3,5-dibromo-4-(2,3-dibromopropoxy)phenyl]propan-2-yl]phenol Chemical compound CC(C)(c1cc(Br)c(O)c(Br)c1)c1cc(Br)c(OCC(Br)CBr)c(Br)c1 YBVBKLIUGRLSCC-UHFFFAOYSA-N 0.000 description 1
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 1
- BMYNFMYTOJXKLE-UHFFFAOYSA-N 3-azaniumyl-2-hydroxypropanoate Chemical compound NCC(O)C(O)=O BMYNFMYTOJXKLE-UHFFFAOYSA-N 0.000 description 1
- ZNBNBTIDJSKEAM-UHFFFAOYSA-N 4-[7-hydroxy-2-[5-[5-[6-hydroxy-6-(hydroxymethyl)-3,5-dimethyloxan-2-yl]-3-methyloxolan-2-yl]-5-methyloxolan-2-yl]-2,8-dimethyl-1,10-dioxaspiro[4.5]decan-9-yl]-2-methyl-3-propanoyloxypentanoic acid Chemical compound C1C(O)C(C)C(C(C)C(OC(=O)CC)C(C)C(O)=O)OC11OC(C)(C2OC(C)(CC2)C2C(CC(O2)C2C(CC(C)C(O)(CO)O2)C)C)CC1 ZNBNBTIDJSKEAM-UHFFFAOYSA-N 0.000 description 1
- 239000004156 Azodicarbonamide Substances 0.000 description 1
- 102100024522 Bladder cancer-associated protein Human genes 0.000 description 1
- 101150110835 Blcap gene Proteins 0.000 description 1
- IMRYSTINLUJTDU-UHFFFAOYSA-N BrC(COC1=C(C=C(C=C1Br)C(C)(C)C1=CC(=C(C=C1)OCC(CBr)Br)Br)Br)CBr Chemical compound BrC(COC1=C(C=C(C=C1Br)C(C)(C)C1=CC(=C(C=C1)OCC(CBr)Br)Br)Br)CBr IMRYSTINLUJTDU-UHFFFAOYSA-N 0.000 description 1
- PYJANAWWHISITK-UHFFFAOYSA-N CC(C)(C1=CC(=C(C(=C1)Br)OCC(CBr)O)Br)C2=CC(=C(C(=C2)Br)OCC(CBr)Br)Br Chemical compound CC(C)(C1=CC(=C(C(=C1)Br)OCC(CBr)O)Br)C2=CC(=C(C(=C2)Br)OCC(CBr)Br)Br PYJANAWWHISITK-UHFFFAOYSA-N 0.000 description 1
- JZIWMHOUKMRQMH-UHFFFAOYSA-N CC(C)(C1=CC(=C(C(=C1)Br)OCC(CO)Br)Br)C2=CC(=C(C(=C2)Br)OCC(CBr)Br)Br Chemical compound CC(C)(C1=CC(=C(C(=C1)Br)OCC(CO)Br)Br)C2=CC(=C(C(=C2)Br)OCC(CBr)Br)Br JZIWMHOUKMRQMH-UHFFFAOYSA-N 0.000 description 1
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 101100493740 Oryza sativa subsp. japonica BC10 gene Proteins 0.000 description 1
- 101100273357 Pisum sativum AB80 gene Proteins 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- AZFNGPAYDKGCRB-XCPIVNJJSA-M [(1s,2s)-2-amino-1,2-diphenylethyl]-(4-methylphenyl)sulfonylazanide;chlororuthenium(1+);1-methyl-4-propan-2-ylbenzene Chemical compound [Ru+]Cl.CC(C)C1=CC=C(C)C=C1.C1=CC(C)=CC=C1S(=O)(=O)[N-][C@@H](C=1C=CC=CC=1)[C@@H](N)C1=CC=CC=C1 AZFNGPAYDKGCRB-XCPIVNJJSA-M 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000008186 active pharmaceutical agent Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 229910000288 alkali metal carbonate Inorganic materials 0.000 description 1
- 150000008041 alkali metal carbonates Chemical class 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 229910001860 alkaline earth metal hydroxide Inorganic materials 0.000 description 1
- 125000005336 allyloxy group Chemical group 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 150000001463 antimony compounds Chemical class 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- XOZUGNYVDXMRKW-AATRIKPKSA-N azodicarbonamide Chemical compound NC(=O)\N=N\C(N)=O XOZUGNYVDXMRKW-AATRIKPKSA-N 0.000 description 1
- 235000019399 azodicarbonamide Nutrition 0.000 description 1
- KCXMKQUNVWSEMD-UHFFFAOYSA-N benzyl chloride Chemical compound ClCC1=CC=CC=C1 KCXMKQUNVWSEMD-UHFFFAOYSA-N 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 150000001721 carbon Chemical group 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- QGJOPFRUJISHPQ-NJFSPNSNSA-N carbon disulfide-14c Chemical compound S=[14C]=S QGJOPFRUJISHPQ-NJFSPNSNSA-N 0.000 description 1
- 238000004587 chromatography analysis Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 229940117389 dichlorobenzene Drugs 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 229920006242 ethylene acrylic acid copolymer Polymers 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 229920006244 ethylene-ethyl acrylate Polymers 0.000 description 1
- 229920005680 ethylene-methyl methacrylate copolymer Polymers 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 230000005251 gamma ray Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004128 high performance liquid chromatography Methods 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 229910000378 hydroxylammonium sulfate Inorganic materials 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 150000003018 phosphorus compounds Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 235000010289 potassium nitrite Nutrition 0.000 description 1
- 239000004304 potassium nitrite Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000006722 reduction reaction Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 235000010344 sodium nitrate Nutrition 0.000 description 1
- 239000004317 sodium nitrate Substances 0.000 description 1
- 235000010288 sodium nitrite Nutrition 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Landscapes
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、臭素化合物および
難燃性樹脂組成物に関し、更に詳しくは、ポリオレフィ
ン系樹脂用難燃剤として、ブリードアウトが少なく、且
つ高度な難燃効果を発揮する臭素化合物およびこれを配
合した難燃性樹脂組成物に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a bromine compound and a flame-retardant resin composition, and more particularly, a bromine compound having a low bleed-out and exhibiting a high flame-retardant effect as a flame retardant for a polyolefin resin. And a flame-retardant resin composition containing the same.
【0002】[0002]
【従来の技術】従来から、ポリオレフィン系樹脂の難燃
化方法として、臭素化合物とアンチモン化合物の併用添
加による方法が、難燃効果が優れ、広く実用に供されて
いる。この臭素化合物の中でも、臭素化ビスフェノール
Aの(2,3−ジブロモプロピル)エーテルは他の難燃
剤に比べて難燃効果が比較的高いことが知られている。
しかしながら、この化合物は、高度な難燃規格に対応す
るためには、ポリオレフィン系樹脂への添加量が多量に
なり、ブリードアウトが起こり、成形物の表面不良等の
問題が生じることがある。2. Description of the Related Art Heretofore, as a method for flame retarding polyolefin resins, a method in which a bromine compound and an antimony compound are added in combination has been widely used in practice because of its excellent flame retarding effect. Among these bromine compounds, it is known that (2,3-dibromopropyl) ether of brominated bisphenol A has a relatively high flame retardant effect as compared with other flame retardants.
However, in order to comply with a high flame retardant standard, this compound requires a large amount of addition to a polyolefin-based resin, which may cause bleed-out and cause a problem such as a defective surface of a molded product.
【0003】また、ポリオレフィン系樹脂の難燃化方法
として、リン酸エステル、亜リン酸エステル、赤リン等
のリン化合物の添加も提案されているが、臭素化合物を
添加する方法に比べて、難燃効果が小さいだけでなく、
ポリオレフィン系樹脂との相溶性が非常に悪く、ほとん
ど使用されていない。近年、かかる欠点を改良すべく、
リン化合物の改質も種々提案されているが、ブリードア
ウトが実質的になく、しかも優れた難燃効果を奏でるも
のは得られていない。また、リン化合物の添加は、樹脂
の物性を大きく低下させることもある。As a method for making a polyolefin resin flame-retardant, the addition of a phosphorus compound such as a phosphoric acid ester, a phosphite or a red phosphorus has been proposed, but it is more difficult than a method of adding a bromine compound. Not only is the combustion effect small,
It has very poor compatibility with polyolefin resins and is hardly used. In recent years, in order to improve such disadvantages,
Various modifications of phosphorus compounds have been proposed, but none of them have substantially no bleed-out and have an excellent flame-retardant effect. Further, the addition of the phosphorus compound may significantly reduce the physical properties of the resin.
【0004】例えば、特許第2588331号公報に
は、無機質粉体にリン酸系難燃剤を担持させたものをポ
リオレフィン系樹脂に添加する方法が提案されている。
しかしながら、この方法では、得られた樹脂の機械的物
性の低下並びに加重たわみ温度の低下による耐熱性不足
等の欠点から使用できる用途がかなり制限されるという
問題がある。For example, Japanese Patent No. 2588331 proposes a method of adding a phosphoric acid-based flame retardant supported on an inorganic powder to a polyolefin-based resin.
However, this method has a problem that the usable applications are considerably limited due to drawbacks such as a decrease in mechanical properties of the obtained resin and insufficient heat resistance due to a decrease in the weight deflection temperature.
【0005】[0005]
【発明が解決しようとする課題】本発明者は、加熱加工
時或いは最終成形品において、臭素化合物の揮散やブリ
ードアウトが実質的になく、しかも、優れた難燃効果を
有する臭素化合物およびこれを配合したポリオレフィン
系難燃性樹脂組成物を提供することを目的として鋭意検
討を重ねた結果、特定の臭素化合物のDSCにおける融
解熱に着目し、特に低融点成分による融解熱と高融点成
分による融解熱の比を特定の範囲にすることで、難燃効
果を保持しながら、ポリオレフィン系樹脂との相溶性を
改善し、ブリードアウトを防止できることを見い出し本
発明に到達するに至った。SUMMARY OF THE INVENTION The present inventors have developed a bromine compound which has substantially no volatilization and bleed-out of a bromine compound at the time of heat processing or in a final molded product and which has an excellent flame-retardant effect. As a result of intensive studies aimed at providing a blended polyolefin-based flame-retardant resin composition, we focused on the heat of fusion of a specific bromine compound in DSC. By adjusting the heat ratio to a specific range, it has been found that the compatibility with the polyolefin resin can be improved and the bleed out can be prevented while maintaining the flame retardant effect, and the present invention has been achieved.
【0006】[0006]
【課題を解決するための手段】すなわち、本発明によれ
ば、2,2−ビス[3,5−ジブロモ−4−(2,3−
ジブロモプロピルオキシ)フェニル]プロパンを主成分
とする臭素化合物であって、該臭素化合物は、DSCに
よる測定で、(A)2,2−ビス[3,5−ジブロモ−
4−(2,3−ジブロモプロピルオキシ)フェニル]プ
ロパンの融解点(X℃)における融解熱{A(J/
g)}と(B)他の化合物に起因する(X−60)〜
(X−20)℃の範囲の融解点における融解熱{B(J
/g)}との比(融解熱比;B/A)が0.01〜0.
1であることを特徴とする臭素化合物が提供される。That is, according to the present invention, 2,2-bis [3,5-dibromo-4- (2,3-
A bromine compound containing dibromopropyloxy) phenyl] propane as a main component, wherein the bromine compound is (A) 2,2-bis [3,5-dibromo-
Of 4- (2,3-dibromopropyloxy) phenyl] propane at the melting point (X [deg.] C.). DELTA.A (J /
g)} and (B) due to other compounds (X-60) ~
(X-20) heat of fusion at the melting point in the range of (° C) ℃ B (J
/ G)} (heat of fusion; B / A) of 0.01 to 0.1.
1 is provided.
【0007】また、本発明によれば、(I)ポリオレフ
ィン系樹脂100重量部に対して、(II)臭素化合物
1〜50重量部および(III)無機系難燃助剤0〜2
5重量部よりなり、該臭素化合物は、2,2−ビス
[3,5−ジブロモ−4−(2,3−ジブロモプロピル
オキシ)フェニル]プロパンを主成分とする臭素化合物
であって、該臭素化合物は、DSCによる測定で、
(A)2,2−ビス[3,5−ジブロモ−4−(2,3
−ジブロモプロピルオキシ)フェニル]プロパンの融解
点(X℃)における融解熱{A(J/g)}と(B)他
の化合物に起因する(X−60)〜(X−20)℃の範
囲の融解点における融解熱{B(J/g)}との比(融
解熱比;B/A)が0.01〜0.1であることを特徴
とする難燃性樹脂組成物が提供される。Further, according to the present invention, (I) 1 to 50 parts by weight of a bromine compound and (III) 0 to 2 parts of an inorganic flame retardant per 100 parts by weight of a polyolefin resin.
5 parts by weight, and the bromine compound is a bromine compound containing 2,2-bis [3,5-dibromo-4- (2,3-dibromopropyloxy) phenyl] propane as a main component. The compound was measured by DSC,
(A) 2,2-bis [3,5-dibromo-4- (2,3
[Dibromopropyloxy) phenyl] propane at the melting point (X ° C) {A (J / g)} and (B) the range of (X-60) to (X-20) ° C due to other compounds. A ratio of heat of fusion {B (J / g)} at the melting point of (B / A) of 0.01 to 0.1 is provided. You.
【0008】本発明の臭素化合物は、2,2−ビス
[3,5−ジブロモ−4−(2,3−ジブロモプロピル
オキシ)フェニル]プロパン(以下、TBA−BEと略
称することがある)を主成分とし、かかるTBA−BE
の他に、TBA−BEの融解点(X℃)よりも(X−6
0)〜(X−20)℃の範囲に融解点を有する化合物を
少割合含有する。この臭素化合物の主成分であるTBA
−BEは、DSCによる測定で、その融解点(X℃)が
105〜120℃の範囲に現れる。The bromine compound of the present invention comprises 2,2-bis [3,5-dibromo-4- (2,3-dibromopropyloxy) phenyl] propane (hereinafter sometimes abbreviated as TBA-BE). TBA-BE as the main component
Besides the melting point (X ° C.) of TBA-BE (X-6
0) to (X-20) a small proportion of a compound having a melting point in the range of ° C. TBA which is the main component of this bromine compound
-BE has a melting point (XC) in the range of 105 to 120C as measured by DSC.
【0009】また、かかる少割合含有される化合物とし
ては、具体的には、2−[3,5−ジブロモ−4−
(2,3−ジブロモプロピルオキシ)フェニル]−2−
[3′−ブロモ−4′−(2,3−ジブロモプロピルオ
キシ)フェニル]プロパン、2−[3,5−ジブロモ−
4−(2,3−ジブロモプロピルオキシ)フェニル]−
2−[3′,5′−ジブロモ−4′−(2−ヒドロキシ
−3−ブロモプロピルオキシ)フェニル]プロパン、2
−[3,5−ジブロモ−4−(2,3−ジブロモプロピ
ルオキシ)フェニル]−2−[3′,5′−ジブロモ−
4′−(2−ブロモ−3−ヒドロキシプロピルオキシ)
フェニル]プロパン、2−[3,5−ジブロモ−4−
(2,3−ジブロモプロピルオキシ)フェニル]−2−
[3′,5′−ジブロモ−4′−(ヒドロキシ)フェニ
ル]プロパン等が挙げられる。これらの化合物は、通常
50〜90℃の融解点を示す。[0009] Further, as the compound contained in such a small proportion, specifically, 2- [3,5-dibromo-4-
(2,3-dibromopropyloxy) phenyl] -2-
[3'-bromo-4 '-(2,3-dibromopropyloxy) phenyl] propane, 2- [3,5-dibromo-
4- (2,3-dibromopropyloxy) phenyl]-
2- [3 ', 5'-dibromo-4'-(2-hydroxy-3-bromopropyloxy) phenyl] propane, 2
-[3,5-dibromo-4- (2,3-dibromopropyloxy) phenyl] -2- [3 ', 5'-dibromo-
4 '-(2-bromo-3-hydroxypropyloxy)
Phenyl] propane, 2- [3,5-dibromo-4-
(2,3-dibromopropyloxy) phenyl] -2-
[3 ', 5'-dibromo-4'-(hydroxy) phenyl] propane and the like. These compounds usually exhibit a melting point of 50 to 90 ° C.
【0010】本発明においては、上記(A)TBA−B
Eの融解点(X℃)における融解熱{A(J/g)}と
上記(B)少割合含まれる化合物に起因する(X−6
0)〜(X−20)℃の範囲の融解点における融解熱
{B(J/g)}との比(融解熱比;B/A)が0.0
1〜0.1であることが肝要である。(B)成分の低融
点化合物の割合が、かかる範囲の融解熱比を満足するこ
とで、臭素化合物とポリオレフィン系樹脂との相溶性を
改善し、ブリードアウトを防止することができる。融解
熱比(B/A)が0.01よりも小さくなるとポリオレ
フィン系樹脂組成物からの臭素化合物のブリードアウト
を抑制することが困難となり、0.1よりも大きくなる
と臭素化合物およびこれを配合した樹脂組成物の耐熱性
が低下するため好ましくない。In the present invention, (A) TBA-B
The heat of fusion {A (J / g)} at the melting point (X ° C.) of E and the compound contained in a small proportion of (B) (X-6)
0) to a ratio (B / A) of 0.0 to the heat of fusion (B (J / g)) at the melting point in the range of (X-20) ° C.
It is important that it be 1 to 0.1. When the proportion of the low melting point compound as the component (B) satisfies the above range of the heat of fusion, the compatibility between the bromine compound and the polyolefin resin can be improved, and bleed out can be prevented. When the heat of fusion (B / A) is less than 0.01, it is difficult to suppress the bleed out of the bromine compound from the polyolefin-based resin composition. It is not preferable because the heat resistance of the resin composition decreases.
【0011】本発明において、かかる融解点は、示差走
査熱量測定(DSC)装置を用いて測定して得たDSC
曲線のピーク値の温度であり、その温度を読み取ること
により求められる。In the present invention, the melting point is determined by using a differential scanning calorimeter (DSC)
This is the temperature of the peak value of the curve, which is obtained by reading the temperature.
【0012】本発明で云う融解熱は、融解に伴い吸収さ
れる熱量を意味し、示差走査熱量測定(DSC)装置を
用いて測定し、ピーク面積から求めたものである。具体
的には、窒素又はアルゴンのような不活性ガス雰囲気下
で昇温速度10〜40℃/minで測定した試料のDS
C曲線のピーク面積を求めて、同装置、同条件下で測定
したインジウムのピーク面積と既知の融解熱値を用いて
求めた値で補正することにより求められる。[0012] The heat of fusion referred to in the present invention means the amount of heat absorbed by melting, which is measured using a differential scanning calorimeter (DSC) and determined from the peak area. Specifically, the DS of a sample measured at a temperature rising rate of 10 to 40 ° C./min in an atmosphere of an inert gas such as nitrogen or argon is used.
The peak area of the C-curve is determined, and the peak area of indium measured under the same apparatus and under the same conditions is corrected by a value determined using a known heat of fusion.
【0013】本発明の臭素化合物を製造する方法として
は、例えば(1)純度95〜99%程度の2,2−ビス
(3,5−ジブロモ−4−ヒドロキシフェニル)プロパ
ン(以下、TBAと略称する)1モルに対して塩化アリ
ル1.9〜2.5モルをアルカリ水溶液および炭素数1
〜6の低級アルコールの存在下20〜60℃で反応さ
せ、析出してくる純度90〜97%程度の2,2−ビス
[3,5−ジブロモ−4−(アリルオキシ)フェニル]
プロパン(以下、TBA−AEと略称する)を濾過して
回収し、かかるTBA−AEを乾燥せずに湿潤固体のも
のをそのまま塩化メチレン等の溶媒に溶解した溶液と、
臭素または臭素溶液とを混合し、反応させて臭素化する
方法や、(2)純度95〜99%程度のTBA1モルに
対して塩化アリル等のアリルハライド1〜10モル、好
ましくは1.2〜5モル、より好ましくは1.5〜3モ
ル、特に好ましくは1.9〜2.5モルをアルカリ水溶
液および水と相溶性がなく塩化アリル等のアリルハライ
ドに対して不活性な溶媒(例えばキシレン)の存在下4
0〜110℃で反応させ、反応終了後水層を分離して、
得られる純度90〜97%のTBA−AEの溶解してい
る有機層と、臭素または臭素溶液とを混合し、反応させ
て臭素化する方法等を採用することができる。The method for producing the bromine compound of the present invention includes, for example, (1) 2,2-bis (3,5-dibromo-4-hydroxyphenyl) propane (hereinafter abbreviated as TBA) having a purity of about 95 to 99%. 1.9 to 2.5 mol of allyl chloride per 1 mol of an aqueous alkali solution and 1 carbon atom
And 2,2-bis [3,5-dibromo-4- (allyloxy) phenyl] having a purity of about 90 to 97%.
A solution in which propane (hereinafter, abbreviated as TBA-AE) is collected by filtration, and a solution obtained by dissolving the TBA-AE in a solvent such as methylene chloride without drying the wet solid without drying;
A method of mixing and reacting with bromine or a bromine solution to cause bromination, or (2) 1 to 10 mol, preferably 1.2 to 10 mol of allyl halide such as allyl chloride to 1 mol of TBA having a purity of about 95 to 99%. 5 mol, more preferably 1.5 to 3 mol, particularly preferably 1.9 to 2.5 mol is a solvent which is incompatible with an aqueous alkali solution and water and which is inert to allyl halides such as allyl chloride (for example, xylene In the presence of 4)
The reaction was carried out at 0 to 110 ° C., and after the reaction was completed, the aqueous layer was separated.
A method in which the obtained organic layer in which TBA-AE having a purity of 90 to 97% is dissolved, and bromine or a bromine solution are mixed, reacted, and brominated can be employed.
【0014】上記(1)の製造方法で、TBA−AEを
溶解するために使用される反応に不活性な溶媒は、TB
A−AEに対する溶解性が高い程好ましいが、一部溶解
の状態であっても構わない。すなわち、TBA−AEの
臭素化反応により生成する臭素化合物が、該溶媒に溶解
するものであれば良い。In the above method (1), the solvent inert to the reaction used to dissolve TBA-AE is TBTB.
The higher the solubility in A-AE, the better, but it may be in a partially dissolved state. That is, any compound may be used as long as the bromine compound generated by the bromination reaction of TBA-AE can be dissolved in the solvent.
【0015】かかる溶媒としては、塩化メチレン、クロ
ロホルム、1,2−ジクロロエタン、1,1−ジクロロ
エタン、ブロモエタン、ブチルクロライド、クロロプロ
パン、クロロベンゼン、アセトンクロライド等の含ハロ
ゲン系炭化水素化合物、ジエチルエーテル、エチルイソ
プロピルエーテル、テトラヒドロフラン、ジオキサン等
のエーテル系炭化水素化合物、ベンゼン、トルエン、キ
シレン等の芳香族炭化水素化合物、二硫化炭素、ペンタ
ン等が挙げられる。なかでも塩化メチレン、クロロホル
ム、1,2−ジクロロエタン、1,1−ジクロロエタ
ン、ブロモエタン、ブチルクロライド、クロロプロパ
ン、アセトンクロライド等のハロゲン化脂肪族炭化水素
およびベンゼン、トルエン、キシレン等の芳香族炭化水
素化合物が好ましく、塩化メチレン、クロロホルム、ト
ルエン、キシレンがより好ましく、塩化メチレンが特に
好ましく用いられる。これらの溶媒は単独若しくは二種
以上混合して使用される。Examples of such a solvent include halogen-containing hydrocarbon compounds such as methylene chloride, chloroform, 1,2-dichloroethane, 1,1-dichloroethane, bromoethane, butyl chloride, chloropropane, chlorobenzene and acetone chloride, diethyl ether and ethyl isopropyl. Examples include ether hydrocarbon compounds such as ether, tetrahydrofuran and dioxane, aromatic hydrocarbon compounds such as benzene, toluene and xylene, carbon disulfide, pentane and the like. Among them, halogenated aliphatic hydrocarbons such as methylene chloride, chloroform, 1,2-dichloroethane, 1,1-dichloroethane, bromoethane, butyl chloride, chloropropane, and acetone chloride, and aromatic hydrocarbon compounds such as benzene, toluene, and xylene. Preferably, methylene chloride, chloroform, toluene and xylene are more preferable, and methylene chloride is particularly preferably used. These solvents are used alone or in combination of two or more.
【0016】また、上記(2)のTBA−AEの製造方
法で用いる水と相溶性がなく、塩化アリル等のアリルハ
ライドに対して不活性な溶媒としては、塩化メチレン、
クロロホルム、1,2−ジクロロエタン、1,1−ジク
ロロエタン、ブロモエタン、ブチルクロライド、クロロ
プロパン、クロロベンゼン、アセトンクロライド等の含
ハロゲン系炭化水素化合物、ベンゼン、トルエン、キシ
レン、エチルベンゼン、ジエチルベンゼン、イソプロピ
ルベンゼン等の芳香族炭化水素、クロルベンゼン、ジク
ロルベンゼン、クロロトルエン等のハロゲン化芳香族炭
化水素等が挙げられ、トルエン、キシレンが好ましく用
いられ、特にキシレンが好ましく用いられる。これらの
溶媒は単独若しくは二種以上混合して使用される。Further, as the solvent which is incompatible with water used in the method (2) for producing TBA-AE and which is inactive against allyl halide such as allyl chloride, methylene chloride,
Halogen-containing hydrocarbon compounds such as chloroform, 1,2-dichloroethane, 1,1-dichloroethane, bromoethane, butyl chloride, chloropropane, chlorobenzene, and acetone chloride, and aromatics such as benzene, toluene, xylene, ethylbenzene, diethylbenzene, and isopropylbenzene. Examples thereof include hydrocarbons, halogenated aromatic hydrocarbons such as chlorobenzene, dichlorobenzene, and chlorotoluene. Toluene and xylene are preferably used, and xylene is particularly preferably used. These solvents are used alone or in combination of two or more.
【0017】また、かかる臭素化合物の製造方法では、
臭素または臭素溶液が使用される。臭素溶液で使用する
場合の溶媒としては、上記の溶媒と同様のものが使用さ
れ、その場合の臭素の濃度は、10〜90重量%の範囲
が好ましい。Further, in the method for producing a bromine compound,
Bromine or a bromine solution is used. As the solvent used in the bromine solution, the same solvent as described above is used, and in this case, the concentration of bromine is preferably in the range of 10 to 90% by weight.
【0018】かかる臭素化合物の製造方法において、T
BA−AEを溶媒に溶解した溶液と、臭素または臭素溶
液とを混合する方法としては、臭素または臭素溶液をT
BA−AEの溶液に添加し、混合する方法、TBA−A
Eの溶液を臭素または臭素溶液に添加し、混合する方法
或いは臭素または臭素溶液とTBA−AEの溶液とを同
時に反応槽に加え、混合する方法いずれも採用すること
ができる。In the method for producing a bromine compound,
As a method of mixing a solution in which BA-AE is dissolved in a solvent and bromine or a bromine solution, bromine or a bromine solution is mixed with T
Method of adding to and mixing with a solution of BA-AE, TBA-A
E solution may be added to bromine or a bromine solution and mixed, or bromine or a bromine solution and a TBA-AE solution may be simultaneously added to a reaction vessel and mixed.
【0019】かかる臭素化合物の製造方法における反応
温度は、−20℃以上が好ましく、5℃以上がより好ま
しく、また、臭素化反応は常圧下に限定されず、加圧下
または減圧下でも行うことができる。また、臭素化反応
の際、臭素化の反応熱を、溶媒または臭素の気化熱で除
去する方法も採用でき、かかる気化した蒸気は、コンデ
ンサー等により冷却し液化させ、再び反応槽に戻す方
法、すなわち還流させる方法を用いることができる。The reaction temperature in the method for producing a bromine compound is preferably -20 ° C. or higher, more preferably 5 ° C. or higher, and the bromination reaction is not limited to normal pressure, and may be performed under pressure or under reduced pressure. it can. Further, at the time of the bromination reaction, a method of removing the reaction heat of the bromination by the heat of vaporization of the solvent or bromine can be adopted, and the vaporized vapor is cooled by a condenser or the like, liquefied, and returned to the reaction tank. That is, a refluxing method can be used.
【0020】かかる臭素化合物の製造方法は、いわゆる
バッチ式で、一定量を反応槽に添加して臭素化反応を終
了させてもよく、また、臭素化反応を連続して行う事も
可能であり、原料を連続的に導入しながら、反応槽の一
部に取り出し口を設けて反応溶液の一部を導出させ、連
続的に別の槽に取り出すことができる。また、導出した
反応溶液の一部を循環してもよい。In the method for producing such a bromine compound, a so-called batch method may be employed, in which a fixed amount is added to the reaction tank to terminate the bromination reaction, or the bromination reaction can be carried out continuously. While a raw material is continuously introduced, a take-out port is provided in a part of the reaction tank to draw out a part of the reaction solution, and the reaction solution can be continuously taken out to another tank. Further, a part of the derived reaction solution may be circulated.
【0021】かかる臭素化合物の製造方法において使用
する臭素の量は、所望の臭素化合物を得るために、TB
A−AEに対して十分なモル比であれば良く、かかるT
BA−AE1モルに対して、臭素が2〜20モルの範囲
が好ましく、2〜10モルの範囲がより好ましく、2〜
6モルの範囲がさらに好ましく、2〜3.5モルの範囲
が特に好ましい。The amount of bromine used in the method for producing a bromine compound is determined by adding TB to obtain a desired bromine compound.
A sufficient molar ratio to A-AE is sufficient.
The amount of bromine is preferably from 2 to 20 mol, more preferably from 2 to 10 mol, and more preferably from 2 to 10 mol, based on 1 mol of BA-AE.
A range of 6 mol is more preferable, and a range of 2 to 3.5 mol is particularly preferable.
【0022】前述した臭素化反応によって得られた反応
混合物から目的の臭素化合物は、それ自体公知の方法で
分離し回収することができる。しかし、反応混合物中に
は、未反応の臭素が残留しており、そのため残留臭素
は、還元剤で処理し、一旦臭素を臭化水素酸とし、次い
でアルカリ性の中和剤を添加する方法が通常採用されて
いる。The desired bromine compound can be separated and recovered from the reaction mixture obtained by the above-mentioned bromination reaction by a method known per se. However, unreacted bromine remains in the reaction mixture. Therefore, the method of treating residual bromine with a reducing agent, converting bromine into hydrobromic acid once, and then adding an alkaline neutralizing agent is usually used. Has been adopted.
【0023】かかる処理に使用される還元剤としては、
通常の還元反応に用いられる還元剤であり、具体的に
は、亜硫酸水素ナトリウム、亜二チオン酸ナトリウム、
亜硫酸ナトリウム、シュウ酸、硫化水素、亜硝酸ナトリ
ウム、亜硝酸カリウム、硫酸ヒドロキシルアミン、ス
ズ、酸化第1スズおよびヒドラジン等が挙げられ、亜硫
酸水素ナトリウム、亜二チオン酸ナトリウム、亜硫酸ナ
トリウム、シュウ酸および亜硝酸ナトリウムが好ましく
用いられる。これらの還元剤は水溶液としても使用する
ことができる。また、これらの還元剤は単独若しくは二
種以上混合して使用される。As the reducing agent used in such a treatment,
It is a reducing agent used in a normal reduction reaction, specifically, sodium bisulfite, sodium dithionite,
Sodium sulfite, oxalic acid, hydrogen sulfide, sodium nitrite, potassium nitrite, hydroxylamine sulfate, tin, stannous oxide, hydrazine, and the like; sodium bisulfite, sodium dithionite, sodium sulfite, oxalic acid, Sodium nitrate is preferably used. These reducing agents can also be used as an aqueous solution. These reducing agents are used alone or in combination of two or more.
【0024】また、かかるアルカリ性の中和剤として
は、例えば、アルカリ金属水酸化物、アルカリ金属炭酸
塩、アルカリ土類金属水酸化物およびアルカリ土類金属
炭酸塩等が挙げられ、具体的には、水酸化ナトリウム、
水酸化カリウム、炭酸ナトリウム、炭酸カリウム、水酸
化カルシウムおよび炭酸カルシウム等が好ましく、特に
水酸化ナトリウムが好ましく用いられる。これらのアル
カリ性の中和剤は水溶液として使用することが好まし
い。また、これらのアルカリ性の中和剤は単独若しくは
二種以上混合して使用される。Examples of the alkaline neutralizing agent include alkali metal hydroxides, alkali metal carbonates, alkaline earth metal hydroxides and alkaline earth metal carbonates. ,Sodium hydroxide,
Potassium hydroxide, sodium carbonate, potassium carbonate, calcium hydroxide, calcium carbonate, and the like are preferable, and sodium hydroxide is particularly preferably used. These alkaline neutralizing agents are preferably used as an aqueous solution. These alkaline neutralizing agents are used alone or in combination of two or more.
【0025】上述の方法で処理された反応混合物から、
目的の臭素化合物は、それ自体知られた方法、例えば炭
素数1〜6の低級アルコール、具体的にはメタノール、
エタノール等の貧溶媒による沈殿などの手段により回収
される。From the reaction mixture treated in the manner described above,
The desired bromine compound can be produced by a method known per se, for example, a lower alcohol having 1 to 6 carbon atoms, specifically methanol,
It is recovered by means such as precipitation with a poor solvent such as ethanol.
【0026】本発明の臭素化合物は、耐γ線用の安定剤
や難燃剤として有用であり、特に、本発明の臭素化合物
を難燃剤としてポリオレフィン系樹脂に配合したもの
は、ポリオレフィン系樹脂との相溶性が改善され、ブリ
ードアウトの抑制された樹脂組成物となる。The bromine compound of the present invention is useful as a stabilizer for γ-ray resistance and a flame retardant. In particular, the compound containing the bromine compound of the present invention as a flame retardant in a polyolefin resin is The resin composition has improved compatibility and suppressed bleed-out.
【0027】本発明の難燃性樹脂組成物で使用される
(I)ポリオレフィン系樹脂としては、エチレン、プロ
ピレン、ブテン等のオレフィン類の単独重合体若しくは
共重合体またはこれらオレフィンと共重合可能な成分と
の共重合体であり、具体的には、ポリエチレン、ポリプ
ロピレン、エチレン−酢酸ビニル共重合体、エチレン−
アクリル酸エチル共重合体、エチレン−アクリル酸共重
合体、エチレン−メタクリル酸メチル共重合体、エチレ
ン−α−オレフィン共重合体、エチレン−プロピレン共
重合体およびプロピレン−ブテン共重合体等が挙げら
れ、なかでもポリプロピレンが好ましく用いられる。こ
れらは一種又は二種以上を組み合わせて使用することが
でき、また、所望により他の樹脂を少量成分としてブレ
ンドしてもよい。The polyolefin resin (I) used in the flame-retardant resin composition of the present invention includes a homopolymer or a copolymer of olefins such as ethylene, propylene and butene, or a copolymerizable with these olefins. It is a copolymer with the components, specifically, polyethylene, polypropylene, ethylene-vinyl acetate copolymer, ethylene-
Ethyl acrylate copolymer, ethylene-acrylic acid copolymer, ethylene-methyl methacrylate copolymer, ethylene-α-olefin copolymer, ethylene-propylene copolymer, propylene-butene copolymer and the like. Among them, polypropylene is preferably used. These can be used alone or in combination of two or more, and if desired, other resins may be blended as a small component.
【0028】本発明の難燃性樹脂組成物で使用される
(II)臭素化合物は、2,2−ビス[3,5−ジブロ
モ−4−(2,3−ジブロモプロピルオキシ)フェニ
ル]プロパンを主成分とする臭素化合物であって、該臭
素化合物は、DSCによる測定で、(A)2,2−ビス
[3,5−ジブロモ−4−(2,3−ジブロモプロピル
オキシ)フェニル]プロパンの融解点(X℃)における
融解熱{A(J/g)}と(B)他の化合物に起因する
(X−60)〜(X−20)℃の範囲の融解点における
融解熱{B(J/g)}との比(融解熱比;B/A)が
0.01〜0.1である前述した臭素化合物と同様のも
のである。The (II) bromine compound used in the flame-retardant resin composition of the present invention is 2,2-bis [3,5-dibromo-4- (2,3-dibromopropyloxy) phenyl] propane. A bromine compound as a main component, wherein the bromine compound is obtained by measuring (A) 2,2-bis [3,5-dibromo-4- (2,3-dibromopropyloxy) phenyl] propane by DSC. Heat of fusion {A (J / g)} at the melting point (X ° C) and heat of fusion at the melting point in the range (X-60) to (X-20) ° C due to the other compound (B) {B ( (J / g)} (the heat of fusion; B / A) is 0.01 to 0.1.
【0029】また、本発明の難燃性樹脂組成物におい
て、必要に応じて使用される(III)無機系難燃助剤
としては、臭素化合物との相互作用により難燃性を増加
させるものであり、具体的には、三酸化アンチモン、五
酸化アンチモン、三酸化硼素、硼酸亜鉛、赤リン等が挙
げられ、なかでも三酸化アンチモンおよび五酸化アンチ
モンが特に好ましい。In the flame-retardant resin composition of the present invention, as the (III) inorganic flame-retardant auxiliary used as required, the flame retardancy is increased by interaction with a bromine compound. There are, specifically, antimony trioxide, antimony pentoxide, boron trioxide, zinc borate, red phosphorus and the like, among which antimony trioxide and antimony pentoxide are particularly preferred.
【0030】かかる難燃性樹脂組成物における各成分の
割合は、ポリオレフィン系樹脂100重量部に対して、
上記臭素化合物は1〜50重量部であり、2〜40重量
部が好ましく、3〜30重量部がより好ましい。1重量
部より少なくなると難燃効果が少なく、50重量部より
多くなると難燃性樹脂組成物の熱安定性が低下し、ま
た、機械的物性が低下するため好ましくない。また、熱
可塑性樹脂100重量部に対して、上記無機系難燃助剤
は0〜25重量部であり、0.1〜20重量部が好まし
く、0.2〜15重量部がより好ましく、0.3〜10
重量部が特に好ましい。25重量部より多くなると難燃
性樹脂組成物の機械的物性が低下するため好ましくな
い。The proportion of each component in the flame-retardant resin composition is based on 100 parts by weight of the polyolefin resin.
The bromine compound is 1 to 50 parts by weight, preferably 2 to 40 parts by weight, more preferably 3 to 30 parts by weight. If the amount is less than 1 part by weight, the flame-retardant effect is low, and if it is more than 50 parts by weight, the thermal stability of the flame-retardant resin composition is reduced, and the mechanical properties are undesirably reduced. Further, based on 100 parts by weight of the thermoplastic resin, the inorganic flame retardant is 0 to 25 parts by weight, preferably 0.1 to 20 parts by weight, more preferably 0.2 to 15 parts by weight, .3-10
Part by weight is particularly preferred. If the amount is more than 25 parts by weight, the mechanical properties of the flame-retardant resin composition decrease, which is not preferable.
【0031】本発明の難燃性樹脂組成物は、これらの各
成分を上記配合割合で配合し、ヘンシェルミキサー、タ
ンブラーミキサー、スーパーミキサー、バンバリーミキ
サー、ニーダー、ロール、単軸押出機、二軸押出機等に
より混合混練する方法を適宜用いることにより製造され
る。The flame-retardant resin composition of the present invention is prepared by blending these components in the above-mentioned mixing ratio, and using a Henschel mixer, a tumbler mixer, a super mixer, a Banbury mixer, a kneader, a roll, a single-screw extruder, a twin-screw extruder. It is manufactured by appropriately using a method of mixing and kneading with a machine or the like.
【0032】本発明の難燃性樹脂組成物を発泡体とする
場合には、アゾジカルボンアミド等の熱分解型発泡剤を
添加し、有機過酸化物の存在下に架橋するか、或いは電
離性放射線による照射架橋の後、加熱発泡させることが
望ましい。また、本発明の樹脂組成物には、着色剤、顔
料、安定剤、可塑剤、滑剤、紫外線吸収剤、充填剤、補
強剤、その他の添加剤を所望により配合することができ
る。When the flame-retardant resin composition of the present invention is used as a foam, a thermally decomposable foaming agent such as azodicarbonamide is added, and crosslinking is carried out in the presence of an organic peroxide. After irradiation crosslinking by radiation, it is desirable to foam by heating. Further, the resin composition of the present invention may optionally contain a coloring agent, a pigment, a stabilizer, a plasticizer, a lubricant, an ultraviolet absorber, a filler, a reinforcing agent, and other additives.
【0033】本発明によって得られた難燃性樹脂組成物
は建築用材、電気機器用材、インテリア用品、その他雑
貨用品の材料として極めて有用である。The flame-retardant resin composition obtained according to the present invention is extremely useful as a material for building materials, electric device materials, interior goods, and other miscellaneous goods.
【0034】[0034]
【実施例】以下、実施例を挙げて本発明を詳述するが、
もとよりこれに限定されるものではない。なお、評価は
下記(1)〜(4)の方法に従った。Hereinafter, the present invention will be described in detail with reference to Examples.
Of course, it is not limited to this. The evaluation was performed according to the following methods (1) to (4).
【0035】(1)融解点、融解熱の測定 デュポン2000型DSC測定装置にて、48ml/分
の窒素気流下、20℃/分の昇温条件で測定した試料の
DSC曲線を得て、そのDSC曲線のピーク値の温度を
融解点とし、また、そのピーク面積を求めて、同装置、
同条件下で測定したインジウムのピーク面積と既知の融
解熱値28.42J/gを用いて、試料の融解点におけ
る融解熱を求めた。(1) Measurement of Melting Point and Heat of Melting A DSC curve of a sample measured by a DuPont 2000 type DSC measuring apparatus under a nitrogen flow of 48 ml / min under a temperature rising condition of 20 ° C./min was obtained. The temperature of the peak value of the DSC curve was taken as the melting point, and the peak area was determined.
Using the peak area of indium measured under the same conditions and the known heat of fusion of 28.42 J / g, the heat of fusion at the melting point of the sample was determined.
【0036】(2)難燃性 難燃性の評価は、UL規格のUL−94に定める垂直燃
焼試験方法に従って、厚さ1/8インチの試験片を用い
て測定した。(2) Flame Retardancy The flame retardancy was evaluated using a 1/8 inch thick test piece according to the vertical combustion test method specified in UL-94 of the UL standard.
【0037】(3)ブリード性の評価 成形板(幅45×長さ70×厚さ2mm)を80℃のオ
ーブンに5日間放置し、成形板上のブリード発生の有無
で評価した。評価基準はブリードがほとんど認められな
いものを○、多く認められるものを×で示した。(3) Evaluation of Bleeding A molded plate (width 45 × length 70 × thickness 2 mm) was allowed to stand in an oven at 80 ° C. for 5 days and evaluated for the occurrence of bleed on the molded plate. The evaluation criterion was indicated by ○ when almost no bleeding was observed, and by X when the bleeding was almost observed.
【0038】(4)臭素化合物の純度 臭素化合物の純度は、高速液体クロマトグラフィー(島
津製作所(株)製SCL−6B)により、280nmの
吸収を検出する方法で行い、このクロマトグラフィーに
より得られた各成分のピーク面積の和を100とし、こ
れに対する目的とする臭素化合物のピーク面積比を求め
た。(4) Purity of bromine compound The purity of the bromine compound was determined by high-performance liquid chromatography (SCL-6B manufactured by Shimadzu Corporation) by detecting the absorption at 280 nm, and obtained by this chromatography. The sum of the peak areas of each component was set to 100, and the peak area ratio of the target bromine compound to this was determined.
【0039】[実施例1]攪拌装置、コンデンサー、温
度計、滴下ロートおよび恒温槽を備えたガラス製反応容
器に、水484g、2,2−ビス[(3,5−ジブロモ
−4−ヒドロキシキシ)フェニル]プロパン(以下、T
BAと略称する)436g(0.8モル)、NaOH7
0.4g(1.76モル)を入れ溶解させた。次いで、
メタノール192g(242ml)を入れた。そして、
上記溶液を55℃に保ち、回転数500rpmで攪拌
下、塩化アリル140.8g(1.84モル)を1時間
かけて滴下し、滴下に要した時間を含めて5時間反応さ
せ、析出した反応生成物を遠心分離により濾過して回収
した。得られた析出物は2,2−ビス[(3,5−ジブ
ロモ−4−アリルオキシ)フェニル]プロパン(以下、
TBA−AEと略称する)であり、その純度は95.8
%であった。Example 1 484 g of water and 2,2-bis [(3,5-dibromo-4-hydroxyxy) were placed in a glass reactor equipped with a stirrer, a condenser, a thermometer, a dropping funnel and a thermostat. ) Phenyl] propane (hereinafter referred to as T
436 g (0.8 mol) of NaOH7
0.4 g (1.76 mol) was added and dissolved. Then
192 g (242 ml) of methanol was charged. And
While maintaining the above solution at 55 ° C. and stirring at 500 rpm, 140.8 g (1.84 mol) of allyl chloride was added dropwise over 1 hour, and the reaction was carried out for 5 hours including the time required for the dropwise addition. The product was collected by filtration by centrifugation. The resulting precipitate was 2,2-bis [(3,5-dibromo-4-allyloxy) phenyl] propane (hereinafter, referred to as
TBA-AE), and its purity is 95.8.
%Met.
【0040】続いて、攪拌装置、コンデンサー、温度
計、滴下ロートおよびアイスバスを備えたガラス製反応
容器に、上記方法で得られたTBA−AEの湿潤固体3
32g(TBA−AE300g;0.48モル)および
塩化メチレン511gを入れ溶解させた。次に、この溶
液を2℃に冷却し、攪拌しながら、臭素161.3g
(1.01モル)を30分かけて滴下ロートより滴下し
た。滴下終了時には、反応溶液の温度は15℃であっ
た。滴下終了後、反応溶液を30分間攪拌を続け、臭素
の付加反応を終了した。Subsequently, the wet solid 3 of TBA-AE obtained by the above method was placed in a glass reaction vessel equipped with a stirrer, a condenser, a thermometer, a dropping funnel and an ice bath.
32 g (300 g of TBA-AE; 0.48 mol) and 511 g of methylene chloride were added and dissolved. The solution was then cooled to 2 ° C. and, with stirring, 161.3 g of bromine
(1.01 mol) was dropped from the dropping funnel over 30 minutes. At the end of the dropwise addition, the temperature of the reaction solution was 15 ° C. After the completion of the dropwise addition, the reaction solution was continuously stirred for 30 minutes to terminate the bromine addition reaction.
【0041】次に、反応溶液中の過剰の臭素を15重量
%亜硫酸水素ナトリウム水溶液120gで還元した後、
生成した臭化水素を25重量%の水酸化ナトリウム水溶
液を用いて中和した。その後、この溶液から塩化メチレ
ン層を分液し、かかる塩化メチレン層から塩化メチレン
を約90%蒸発、除去し、これにメタノール1200m
Lを加え反応生成物を沈殿させ、この沈殿物をろ過して
塊状固体を取り出した。この塊状固体を乳鉢で粉砕し、
80℃、10時間、5mmHgで減圧乾燥し、主として
2,2−ビス[3,5−ジブロモ−4−(2,3−ジブ
ロモプロピルオキシ)フェニル]プロパン(以下、TB
A−BEと略称する)を得た。Next, the excess bromine in the reaction solution was reduced with 120 g of a 15% by weight aqueous solution of sodium bisulfite.
The produced hydrogen bromide was neutralized using a 25% by weight aqueous sodium hydroxide solution. Thereafter, a methylene chloride layer was separated from this solution, and about 90% of the methylene chloride was evaporated and removed from the methylene chloride layer.
L was added to precipitate a reaction product, and the precipitate was filtered to remove a massive solid. This lumpy solid is crushed in a mortar,
After drying under reduced pressure at 5 mmHg at 80 ° C. for 10 hours, 2,2-bis [3,5-dibromo-4- (2,3-dibromopropyloxy) phenyl] propane (hereinafter TB)
A-BE).
【0042】この臭素化合物は純度86.5%であり、
DSCにより73℃に検出された第一ピークの融解熱は
1.9J/g、115℃に検出された第二ピークの融解
熱は28.3J/gであり、第一ピークの融解熱を、第
二ピークの融解熱で割った値は0.07であった。This bromine compound has a purity of 86.5%,
The heat of fusion of the first peak detected at 73 ° C. by DSC was 1.9 J / g, and the heat of fusion of the second peak detected at 115 ° C. was 28.3 J / g. The value divided by the heat of fusion of the second peak was 0.07.
【0043】[実施例2]攪拌装置、コンデンサー、温
度計、滴下ロートおよび恒温槽を備えたガラス製反応容
器に、水484g、TBA436g(0.8モル)、N
aOH70.4g(1.76モル)を入れ溶解させた。
次いで、キシレン406g(472ml)を入れた。そ
して、上記溶液を40℃に保ち、回転数3000rpm
で攪拌下、塩化アリル140.8g(1.84モル)を
入れた後、80℃まで昇温させた。昇温に要した時間
(75分)を含めて5時間反応させた。反応終了後、水
層を分離してTBA−AEのキシレン溶液を得た。得ら
れた溶液中の臭素化合物中のTBA−AE純度は97.
1%であった。Example 2 A glass reactor equipped with a stirrer, a condenser, a thermometer, a dropping funnel and a thermostat was charged with 484 g of water, 436 g (0.8 mol) of TBA, N
70.4 g (1.76 mol) of aOH was added and dissolved.
Next, 406 g (472 ml) of xylene was added. Then, the above solution was kept at 40 ° C., and the rotation speed was 3000 rpm.
After stirring, 140.8 g (1.84 mol) of allyl chloride was added, and the temperature was raised to 80 ° C. The reaction was carried out for 5 hours including the time required for the temperature rise (75 minutes). After completion of the reaction, the aqueous layer was separated to obtain a xylene solution of TBA-AE. The purity of the TBA-AE in the bromine compound in the obtained solution was 97.
1%.
【0044】続いて、攪拌装置、コンデンサー、温度
計、滴下ロートおよびアイスバスを備えたガラス製反応
容器に、上記方法で得られた55重量%のTBA−AE
のキシレン溶液545g(TBA−AE300g:0.
48モル)を入れた。次いで、この溶液を20℃に冷却
し、攪拌しながら、臭素161.3g(1.01モル)
を30分かけて滴下ロートより滴下した。滴下終了時に
は、反応溶液の温度は25℃であった。滴下終了後、反
応溶液を30分間攪拌を続け、臭素の付加反応を終了し
た。Subsequently, 55% by weight of TBA-AE obtained by the above method was placed in a glass reaction vessel equipped with a stirrer, a condenser, a thermometer, a dropping funnel and an ice bath.
545 g of xylene solution (300 g of TBA-AE: 0.
48 mol). The solution is then cooled to 20 ° C. and, with stirring, 161.3 g (1.01 mol) of bromine
Was dropped from the dropping funnel over 30 minutes. At the end of the dropwise addition, the temperature of the reaction solution was 25 ° C. After the completion of the dropwise addition, the reaction solution was continuously stirred for 30 minutes to terminate the bromine addition reaction.
【0045】次に、反応溶液中の過剰の臭素を15重量
%亜硫酸水素ナトリウム水溶液120gで還元した後、
生成した臭化水素を25重量%の水酸化ナトリウム水溶
液を用いて中和した。その後、この溶液からキシレン層
を分液し、かかるキシレン層にメタノール1200mL
を加え反応生成物を沈殿させ、この沈殿物をろ過して塊
状固体を取り出した。この塊状固体を乳鉢で粉砕し、8
0℃、10時間、5mmHgで減圧乾燥し、主としてT
BA−BEを得た。Next, excess bromine in the reaction solution was reduced with 120 g of a 15% by weight aqueous sodium bisulfite solution.
The produced hydrogen bromide was neutralized using a 25% by weight aqueous sodium hydroxide solution. Thereafter, a xylene layer was separated from this solution, and 1200 ml of methanol was added to the xylene layer.
Was added to precipitate a reaction product, and the precipitate was filtered to remove a massive solid. This massive solid is crushed in a mortar,
Dry under reduced pressure at 5 mmHg for 10 hours at 0 ° C.
BA-BE was obtained.
【0046】この臭素化合物は純度92.4%であり、
DSCにより76℃に検出された第一ピークの融解熱は
0.8J/g、113℃に検出された第二ピークの融解
熱は33.4J/gであり、第一ピークの融解熱を、第
二ピークの融解熱で割った値は0.02であった。This bromine compound has a purity of 92.4%.
The heat of fusion of the first peak detected at 76 ° C. by DSC was 0.8 J / g, and the heat of fusion of the second peak detected at 113 ° C. was 33.4 J / g. The value divided by the heat of fusion of the second peak was 0.02.
【0047】[比較例1]攪拌装置、コンデンサー、温
度計、滴下ロートおよび恒温槽を備えたガラス製反応容
器に、水484g、TBA436g(0.8モル)、N
aOH70.4g(1.76モル)を入れ溶解させた。
次いで、メタノール192g(242ml)を入れた。
そして、上記溶液を55℃に保ち、回転数500rpm
で攪拌下、塩化アリル140.8g(1.84モル)を
1時間かけて滴下し、滴下に要した時間を含めて5時間
反応させ、析出した反応生成物を遠心分離により濾過し
て回収した。回収した析出物を攪拌装置を備えたガラス
製容器に入れ、水300gを加えて攪拌洗浄した後、遠
心分離により濾過して回収し、さらに、この回収物を攪
拌装置を備えたガラス製容器に入れ、メタノール300
gを加えて攪拌洗浄した後、遠心分離により濾過して回
収した。かかる回収物を80℃、10時間、5mmHg
で減圧乾燥して、TBA−AEを得た。その純度は9
9.2%であった。Comparative Example 1 In a glass reaction vessel equipped with a stirrer, a condenser, a thermometer, a dropping funnel and a thermostat, 484 g of water, 436 g (0.8 mol) of TBA, N
70.4 g (1.76 mol) of aOH was added and dissolved.
Then, 192 g (242 ml) of methanol was added.
Then, the above solution was kept at 55 ° C., and the rotation speed was 500 rpm.
Under stirring, 140.8 g (1.84 mol) of allyl chloride was added dropwise over 1 hour, the reaction was allowed to proceed for 5 hours including the time required for the addition, and the precipitated reaction product was collected by filtration by centrifugation. . The collected precipitate is put in a glass container equipped with a stirrer, 300 g of water is added thereto, and the mixture is washed by stirring. Then, the collected precipitate is collected by filtration by centrifugal separation. Put, methanol 300
g was added and washed with stirring, and then collected by filtration by centrifugation. The collected material is kept at 80 ° C. for 10 hours at 5 mmHg.
And dried under reduced pressure to obtain TBA-AE. Its purity is 9
9.2%.
【0048】続いて、攪拌装置、コンデンサー、温度
計、滴下ロートおよびアイスバスを備えたガラス製反応
容器に、上記方法で得られたTBA−AE300g
(0.48モル)および合成ゼオライトで脱水処理した
塩化メチレン511gを入れ溶解させた。次に、この溶
液を2℃に冷却し、攪拌しながら、臭素161.3g
(1.01モル)を30分かけて滴下ロートより滴下し
た。滴下終了時には、反応溶液の温度は15℃であっ
た。滴下終了後、反応溶液を30分間攪拌を続け、臭素
の付加反応を終了した。Subsequently, 300 g of the TBA-AE obtained by the above method was placed in a glass reaction vessel equipped with a stirrer, a condenser, a thermometer, a dropping funnel and an ice bath.
(0.48 mol) and 511 g of methylene chloride dehydrated with synthetic zeolite were added and dissolved. The solution was then cooled to 2 ° C. and, with stirring, 161.3 g of bromine
(1.01 mol) was dropped from the dropping funnel over 30 minutes. At the end of the dropwise addition, the temperature of the reaction solution was 15 ° C. After the completion of the dropwise addition, the reaction solution was continuously stirred for 30 minutes to terminate the bromine addition reaction.
【0049】次に、反応溶液中の過剰の臭素を15重量
%亜硫酸水素ナトリウム水溶液120gで還元した後、
生成した臭化水素を25重量%の水酸化ナトリウム水溶
液を用いて中和した。その後、この溶液から塩化メチレ
ン層を分液した。続いて、この塩化メチレン層300g
を、攪拌装置、コンデンサー、温度計、滴下ロートおよ
び恒温槽を備えたガラス製フラスコに入れ、25℃の温
度で、攪拌下、この溶液にメタノール160gを4g/
分の添加速度で滴下した。メタノールの滴下終了後、更
に同温度で攪拌を30分間続けた。析出したTBA−B
Eをろ過して取り出し、80℃、10時間、5mmHg
で減圧乾燥し、主としてTBA−BEを得た。この臭素
化合物は純度97.8%であり、DSCによる測定で、
108℃にピークが1つ検出され、このピークの融解熱
は42.0J/gであった。Next, after reducing excess bromine in the reaction solution with 120 g of a 15% by weight aqueous solution of sodium bisulfite,
The produced hydrogen bromide was neutralized using a 25% by weight aqueous sodium hydroxide solution. Thereafter, a methylene chloride layer was separated from this solution. Subsequently, 300 g of this methylene chloride layer
Was placed in a glass flask equipped with a stirrer, a condenser, a thermometer, a dropping funnel and a thermostat. At a temperature of 25 ° C., under stirring, 160 g of methanol was added to this solution at 4 g /
Minutes of addition. After completion of the dropwise addition of methanol, stirring was further continued at the same temperature for 30 minutes. TBA-B precipitated
E was filtered out and taken out at 80 ° C. for 10 hours at 5 mmHg.
And dried under reduced pressure to obtain mainly TBA-BE. This bromine compound has a purity of 97.8% and is measured by DSC.
One peak was detected at 108 ° C., and the heat of fusion of this peak was 42.0 J / g.
【0050】[実施例3]ポリプロピレン樹脂[PP;
チッソ石油化学工業(株)製K−1016]100部
に、実施例1で得られた臭素化合物8部および三酸化ア
ンチモン4部を添加し、タンブラー型ブレンダーで混合
した後、二軸押出機[池貝鉄工(株)製PCM−30]
によりシリンダー温度160℃でペレット化し、次いで
射出成型機[(株)名機製作所製SJ−25B]により
成形温度190℃で試験片を成形した。得られた試験片
を用いて、難燃性とブリード性を評価し、その結果を表
1に示した。Example 3 Polypropylene resin [PP;
8 parts of the bromine compound obtained in Example 1 and 4 parts of antimony trioxide were added to 100 parts of K-1016 (manufactured by Chisso Petrochemical Industries, Ltd.) and mixed with a tumbler-type blender, followed by a twin-screw extruder [ Ikegai Iron Works Co., Ltd. PCM-30]
Then, a test piece was formed at a molding temperature of 190 ° C. using an injection molding machine [SJ-25B manufactured by Meiki Seisakusho Co., Ltd.]. Using the obtained test pieces, flame retardancy and bleeding property were evaluated. The results are shown in Table 1.
【0051】[実施例4]実施例3において、実施例1
で得られた臭素化合物の代わりに実施例2で得られた臭
素化合物を使用する以外は、実施例3と同様の方法で試
験片を成形し、難燃性とブリード性を評価し、その結果
を表1に示した。[Embodiment 4] In Embodiment 3, Embodiment 1
A test piece was molded in the same manner as in Example 3 except that the bromine compound obtained in Example 2 was used instead of the bromine compound obtained in the above, and the flame retardancy and bleeding property were evaluated. Are shown in Table 1.
【0052】[実施例5]実施例3において、実施例1
で得られた臭素化合物8部を15部として、三酸化アン
チモンを使用しない以外は、実施例3と同様の方法で試
験片を成形し、難燃性とブリード性を評価し、その結果
を表1に示した。[Embodiment 5] In Embodiment 3, Embodiment 1
A test piece was molded in the same manner as in Example 3 except that antimony trioxide was not used except that 8 parts of the bromine compound obtained in the above was used as 15 parts, and the flame retardancy and bleeding property were evaluated. 1 is shown.
【0053】[実施例6]実施例3において、三酸化ア
ンチモン4部の代わりに五酸化アンチモン8部を使用す
る以外は、実施例3と同様の方法で試験片を成形し、難
燃性とブリード性を評価し、その結果を表1に示した。Example 6 A test piece was molded in the same manner as in Example 3 except that 8 parts of antimony pentoxide was used instead of 4 parts of antimony trioxide. The bleeding property was evaluated, and the results are shown in Table 1.
【0054】[比較例2]実施例3において、実施例1
で得られた臭素化合物の代わりに比較例1で得られた臭
素化合物を使用する以外は、実施例3と同様の方法で試
験片を成形し、難燃性とブリード性を評価し、その結果
を表1に示した。[Comparative example 2]
A test piece was molded in the same manner as in Example 3 except that the bromine compound obtained in Comparative Example 1 was used in place of the bromine compound obtained in Example 1, and the flame retardancy and bleeding property were evaluated. Are shown in Table 1.
【0055】[0055]
【表1】 [Table 1]
【0056】[0056]
【発明の効果】本発明により得られる臭素化合物は、ポ
リオレフィン系樹脂の難燃剤として好適に使用され、こ
の難燃性樹脂組成物は、ブリードアウトが少なく、且つ
高度な難燃性能を有するため、その工業的効果は格別の
ものがある。The bromine compound obtained by the present invention is suitably used as a flame retardant for a polyolefin resin, and since this flame retardant resin composition has little bleed-out and has high flame retardancy, Its industrial effects are exceptional.
───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4H006 AA01 AA03 AB80 AC30 BB11 BB12 BC10 BC31 BC35 BE02 BE03 BE27 BE53 BM73 EA22 FE76 4J002 BB031 BB041 BB061 BB071 BB121 BB141 BB151 BB171 DA057 DE127 DK007 EJ056 FD136 FD137 ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 4H006 AA01 AA03 AB80 AC30 BB11 BB12 BC10 BC31 BC35 BE02 BE03 BE27 BE53 BM73 EA22 FE76 4J002 BB031 BB041 BB061 BB071 BB121 BB141 BB151 BB171 DA057 DE127 FD007 EJ056
Claims (4)
部に対して、(II)臭素化合物1〜50重量部および
(III)無機系難燃助剤0〜25重量部よりなり、該
臭素化合物は、2,2−ビス[3,5−ジブロモ−4−
(2,3−ジブロモプロピルオキシ)フェニル]プロパ
ンを主成分とする臭素化合物であって、該臭素化合物
は、DSCによる測定で、(A)2,2−ビス[3,5
−ジブロモ−4−(2,3−ジブロモプロピルオキシ)
フェニル]プロパンの融解点(X℃)における融解熱
{A(J/g)}と(B)他の化合物に起因する(X−
60)〜(X−20)℃の範囲の融解点における融解熱
{B(J/g)}との比(融解熱比;B/A)が0.0
1〜0.1であることを特徴とする難燃性樹脂組成物。1. A composition comprising (II) 1 to 50 parts by weight of a bromine compound and (III) 0 to 25 parts by weight of an inorganic flame retardant, based on 100 parts by weight of a polyolefin resin. , 2,2-bis [3,5-dibromo-4-
A bromine compound containing (2,3-dibromopropyloxy) phenyl] propane as a main component, and the bromine compound is (A) 2,2-bis [3,5
-Dibromo-4- (2,3-dibromopropyloxy)
[Phenyl] propane's heat of fusion at the melting point (X ° C) {A (J / g)} and (B)
The ratio of heat of fusion (B / A) to the heat of fusion {B (J / g)} at the melting point in the range of 60) to (X-20) ° C is 0.0.
A flame-retardant resin composition, which is 1 to 0.1.
脂100重量部に対して0.1〜20重量部である請求
項1記載の難燃性樹脂組成物。2. The flame-retardant resin composition according to claim 1, wherein the amount of the inorganic flame-retardant aid is 0.1 to 20 parts by weight based on 100 parts by weight of the polyolefin resin.
五酸化アンチモン、三酸化硼素、硼酸亜鉛および赤リン
からなる群より選ばれる少なくとも1種の化合物である
請求項1記載の難燃性樹脂組成物。3. An inorganic flame-retardant auxiliary agent comprising: antimony trioxide;
The flame-retardant resin composition according to claim 1, which is at least one compound selected from the group consisting of antimony pentoxide, boron trioxide, zinc borate, and red phosphorus.
(2,3−ジブロモプロピルオキシ)フェニル]プロパ
ンを主成分とする臭素化合物であって、該臭素化合物
は、DSCによる測定で、(A)2,2−ビス[3,5
−ジブロモ−4−(2,3−ジブロモプロピルオキシ)
フェニル]プロパンの融解点(X℃)における融解熱
{A(J/g)}と(B)他の化合物に起因する(X−
60)〜(X−20)℃の範囲の融解点における融解熱
{B(J/g)}との比(融解熱比;B/A)が0.0
1〜0.1であることを特徴とする臭素化合物。4. A 2,2-bis [3,5-dibromo-4- compound.
A bromine compound containing (2,3-dibromopropyloxy) phenyl] propane as a main component, and the bromine compound is (A) 2,2-bis [3,5
-Dibromo-4- (2,3-dibromopropyloxy)
[Phenyl] propane's heat of fusion at the melting point (X ° C) {A (J / g)} and (B)
The ratio of heat of fusion (B / A) to the heat of fusion {B (J / g)} at the melting point in the range of 60) to (X-20) ° C is 0.0.
A bromine compound having a ratio of 1 to 0.1.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1291150A1 (en) | 2001-09-05 | 2003-03-12 | Sumitomo Wiring Systems, Ltd. | Method of producing an electrical cable insulating material |
-
1998
- 1998-09-09 JP JP10255103A patent/JP2000086563A/en not_active Withdrawn
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1291150A1 (en) | 2001-09-05 | 2003-03-12 | Sumitomo Wiring Systems, Ltd. | Method of producing an electrical cable insulating material |
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