JP2000080446A - Induction-hardened rolling member - Google Patents

Induction-hardened rolling member

Info

Publication number
JP2000080446A
JP2000080446A JP11163382A JP16338299A JP2000080446A JP 2000080446 A JP2000080446 A JP 2000080446A JP 11163382 A JP11163382 A JP 11163382A JP 16338299 A JP16338299 A JP 16338299A JP 2000080446 A JP2000080446 A JP 2000080446A
Authority
JP
Japan
Prior art keywords
rolling
raceway
hardness
rolling member
life
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP11163382A
Other languages
Japanese (ja)
Inventor
Hiromichi Takemura
浩道 武村
Nobuaki Mitamura
宣晶 三田村
Yasuo Murakami
保夫 村上
Tomonobu Yoshikawa
朋伸 吉川
Shuhei Kitano
修平 北野
Kazuhiko Hiraoka
和彦 平岡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NSK Ltd
Sanyo Special Steel Co Ltd
Original Assignee
NSK Ltd
Sanyo Special Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NSK Ltd, Sanyo Special Steel Co Ltd filed Critical NSK Ltd
Priority to JP11163382A priority Critical patent/JP2000080446A/en
Publication of JP2000080446A publication Critical patent/JP2000080446A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Landscapes

  • Bearings For Parts Moving Linearly (AREA)
  • Rolling Contact Bearings (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide an induction-hardened rolling member excellent in cold drawability, having a long service life and high in wear resistance by dispersing the particles of Ti carbides and Ti carbonitrides into material steel and executing induction hardening. SOLUTION: In a rolling member used in such a manner that a rolling body 30 is arranged at an orbit member 10, the orbit member 10 contains, by weight, 0.40 to 0.90% C, 0.05 to 0.80% Si, 0.10 to 2.0% Mn, 0.05 to 0.50% Ti and <=0.03% N in the alloy components, at least the orbit face 11 of the orbit member 10 is subjected to induction hardening, also, Ti carbides and Ti carbonitrides having 5 to 100 nm average particle size are dispersed into the surface of the orbit member and the steel, and the hardness of the orbit face is controlled to >=59 HRC.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、直動案内軸受をは
じめ、転がり軸受,ボールねじ,水ポンプ軸受,等速ジ
ョイント,自動車用ハブユニット軸受などに代表される
転動部材に係り、特に、高周波焼入れにより耐摩耗性に
優れ、寿命が長く、且つ冷間引抜き加工性に優れると共
に金型寿命も延長できる高周波焼入れした転動部材に関
する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rolling member typified by a linear guide bearing, a rolling bearing, a ball screw, a water pump bearing, a constant velocity joint, a hub unit bearing for an automobile, etc. The present invention relates to an induction-hardened rolling member which is excellent in wear resistance, has a long life, and is excellent in cold-drawing workability and can extend the life of a mold by induction hardening.

【0002】[0002]

【従来の技術】従来、例えば自動車部品に代表されるよ
うに、機械構造用炭素鋼なかでも中炭素鋼(C:0.4
0〜0.60%)製の部品に対し、高周波焼入れを行っ
てその表面のみ硬さを上げ、静的曲げ・ねじり強度や転
がり接触強度を向上させる技術が用いられている。こう
した用途向けとしては、JIS−S53C鋼等の鋼材が
主に用いられている。例えば、特開平6−57324公
報には、穴あけ加工が施される軸受部品である外輪と内
輪との少なくとも一方の素材として、重量比率でC;
0.50〜0.65%、Si;0.07〜0.15%、
Mn;0.05〜0.35%、Cr;0.25〜0.5
5%、B;0.0035%以下の各元素を主要成分とし
て含む高周波焼入した自動車ハブユニット用軸受の製造
方法が開示してある。
2. Description of the Related Art Conventionally, medium carbon steels (C: 0.4
A technique of performing induction hardening to increase the hardness only on the surface of a component manufactured from 0 to 0.60%) to improve the static bending / torsion strength and the rolling contact strength is used. For such applications, steel materials such as JIS-S53C steel are mainly used. For example, Japanese Unexamined Patent Publication No. 6-57324 discloses that at least one material of an outer ring and an inner ring, which are bearing parts to be drilled, is C in a weight ratio;
0.50 to 0.65%, Si; 0.07 to 0.15%,
Mn: 0.05-0.35%, Cr: 0.25-0.5
There is disclosed a method for manufacturing a bearing for an automobile hub unit which is induction hardened and contains 5%, B; 0.0035% or less of each element as a main component.

【0003】また、その他の技術として、特開平5−5
9486公報には、C;0.4〜0.6%、Si;0.
1%以下、Mn;0.2〜0.4%、P;0.015%
以下、S;0.005〜0.015%、Cr;0.20
〜0.50%、Mo;0.08〜0.30%、B;0.
0005〜0.0030%、Ti;0.02〜0.05
%、Al;0.01〜0.05%、N;0.006%以
下、O;0.002%以下を含み、且つCr+Mo;
0.30〜0.80%である材料とすることにより、高
周波焼入れ性及び疲労特性に優れた冷間鍛造用鋼が開示
されている。
[0003] Another technique is disclosed in Japanese Patent Laid-Open No. 5-5 / 1993.
No. 9486 discloses that C: 0.4 to 0.6%, Si;
1% or less, Mn: 0.2 to 0.4%, P: 0.015%
Hereinafter, S: 0.005 to 0.015%, Cr: 0.20
-0.50%, Mo; 0.08-0.30%, B;
0005-0.0030%, Ti; 0.02-0.05
%, Al: 0.01 to 0.05%, N: 0.006% or less, O: 0.002% or less, and Cr + Mo;
A cold forging steel excellent in induction hardenability and fatigue properties by using a material of 0.30 to 0.80% is disclosed.

【0004】更に、特開平6−341432公報には、
C;0.56〜1.0%:Si;0.15%以下、M
n;0.20〜0.40%、Cr;0.30〜0.70
%、B;0.0005〜0.0035%とした鋼の組成
を限定することにより、冷間引抜き加工性を低下させず
に、高周波焼入れした案内レールの軌道部材の硬さがH
v700以上となり、耐摩耗性を向上させた直動案内軸
受が開示されている。
Further, Japanese Patent Application Laid-Open No. 6-341432 discloses that
C: 0.56 to 1.0%: Si; 0.15% or less, M
n: 0.20 to 0.40%, Cr: 0.30 to 0.70
%, B: 0.0005 to 0.0035% by limiting the composition of the steel so that the hardness of the raceway member of the induction hardened guide rail is H without deteriorating the cold drawability.
A linear motion guide bearing having a v700 or more and improved wear resistance is disclosed.

【0005】[0005]

【発明が解決しようとする課題】一般に、高周波焼入れ
を行い、焼戻しをした後の鋼材は、鋼材の炭素含有量が
多いほど硬い。しかしながら、前記JIS−S53Cな
どの鋼材では、熱処理を工夫し表面硬さでHRC59程
度の硬さは得ることができるものの、耐転がり疲労寿命
および耐摩耗特性に関しては不十分であった。また、鋼
材の炭素含有量が多くなると冷間加工性が低下するため
に冷間引抜き工程における金型コストが上昇し、コスト
ダウンを図って引抜き速度を低下させると生産性が悪化
するという問題もある。
Generally, the steel material after induction hardening and tempering is harder as the carbon content of the steel material is larger. However, in the case of steel such as JIS-S53C, although a heat treatment is devised to obtain a surface hardness of about HRC59, the rolling fatigue life and wear resistance are insufficient. In addition, when the carbon content of the steel material is increased, the cold workability is reduced, so that the cost of the die in the cold drawing process is increased, and the productivity is deteriorated if the drawing speed is reduced by reducing the cost. is there.

【0006】前記特開平6−57324公報に開示され
たハブユニット用軸受に関しては、C,Si,Mn,C
r等の合金組成範囲を規定しているため、熱間鍛造後の
焼鈍工程を省略しても硬さの最大値がHv230を超え
ることはなく、工具寿命を損なわずに穴あけ加工を施す
ことができ、しかも軌道部材には実用に供し得る硬さが
確保されるという大きな利点がある。しかしながら、耐
転がり疲れ性に関しては、問題が生じる。すなわち、図
5に示すように、高周波焼入れされた(網目部分)ハブ
ユニット1の転がり軌道面2に、泥水や異物の侵入など
でもたらされる潤滑油粘度の低下により摩耗が発生した
り、軸受寿命に有害な圧痕が生じやすくなり、その点に
なお改善の余地がある。
[0006] With regard to the hub unit bearing disclosed in the above-mentioned JP-A-6-57324, C, Si, Mn, C
Since the alloy composition range such as r is defined, even if the annealing step after hot forging is omitted, the maximum value of the hardness does not exceed Hv230, and it is possible to perform drilling without impairing the tool life. There is a great advantage that the track member can be made hard enough to be practically used. However, a problem arises regarding the rolling fatigue resistance. That is, as shown in FIG. 5, the rolling raceway surface 2 of the induction-hardened hub unit 1 (mesh portion) wears due to a decrease in lubricating oil viscosity caused by intrusion of muddy water or foreign matter, and the life of the bearing is reduced. Harmful indentations are more likely to occur, and there is still room for improvement.

【0007】また、前記特開平5−59486公報に開
示された冷間鍛造用鋼に関しては、焼入れ性は優れてい
ても、Tiを単に0.02〜0.05%添加するのみで
はその多くはBを含有させるにあたり必要なNを固定す
るために使われてしまい、耐摩耗性に十分な効果は期待
できない。むしろ、転がり疲労寿命に有害な大きさ数十
μmのTi系非金属介在物が存在する可能性が高くなる
という問題がある。
[0007] Further, regarding the steel for cold forging disclosed in the above-mentioned Japanese Patent Application Laid-Open No. 5-59486, even if the hardenability is excellent, most of the steel is simply added by 0.02 to 0.05% of Ti. Since it is used to fix N required for containing B, a sufficient effect on wear resistance cannot be expected. Rather, there is a problem that the possibility of the existence of Ti-based nonmetallic inclusions having a size of several tens of μm that is harmful to the rolling fatigue life is increased.

【0008】また、前記特開平6−341432公報に
開示された直動案内軸受の場合は、冷間引き抜き性に関
しては良好であり、また転がり疲労に関しても従来鋼と
比較して良好である。しかしながら、現在の使用環境下
での耐摩耗性は十分であっても、将来使用環境が悪化し
た場合の耐転がり疲労特性,耐摩耗特性に関しては更な
る改善の余地がみられる。
In the case of the linear motion guide bearing disclosed in the above-mentioned Japanese Patent Application Laid-Open No. Hei 6-341432, the cold pullability is good, and the rolling fatigue is good as compared with the conventional steel. However, even if the wear resistance under the current use environment is sufficient, there is room for further improvement in the rolling fatigue resistance and wear resistance when the use environment deteriorates in the future.

【0009】本発明は、このような未解決の課題を解決
するためになされたものであり、材料鋼にTi炭化物,
Ti炭窒化物の粒子を分散させるとともに高周波焼入れ
を行うことにより、軌道部材表面硬さをHRc59以上
とした冷間引抜き加工性に優れ且つ長寿命で耐摩耗性の
高い高周波焼入れした転動部材を提供することを目的と
する。
SUMMARY OF THE INVENTION The present invention has been made to solve such an unsolved problem.
By dispersing Ti carbonitride particles and performing induction hardening, a rolling member that has been subjected to induction hardening with a surface hardness of HRc of 59 or more, which is excellent in cold drawing workability, has a long service life, and has high wear resistance. The purpose is to provide.

【0010】[0010]

【課題を解決するための手段】上記の目的を達成するた
めに、請求項1に係る転動部材の発明は、軌道部材に配
置されて転がる転動体を有する転動部材において、軌道
部材のうちの少なくとも一つは、その合金成分中に重量
比で、C;0.40〜0.90%、Si;0.05〜
0.80%、Mn;0.10〜2.0%、Ti;0.0
5〜0.50%、N;0.03%以下を含有し、少なく
とも軌道部材の軌道面に高周波焼入れを行い、且つ平均
粒径5〜100nmのTi炭化物,Ti炭窒化物を軌道
部材の表面ならびに鋼中に分散させ、前記軌道面の硬さ
をHRC59以上としたことを特徴とする。
According to a first aspect of the present invention, there is provided a rolling member having a rolling element which is disposed on a raceway member and rolls. At least one of C: 0.40 to 0.90%, Si; 0.05 to
0.80%, Mn; 0.10 to 2.0%, Ti; 0.0
5 to 0.50%, N; 0.03% or less, induction hardening is performed on at least the raceway surface of the raceway member, and Ti carbide and Ti carbonitride having an average particle size of 5 to 100 nm are coated on the surface of the raceway member. In addition, it is dispersed in steel, and the hardness of the raceway surface is HRC59 or more.

【0011】また、請求項2に係る転動部材の発明は、
上記請求項1に係る発明である高周波焼入れした転動部
材において、軌道部材のうちの少なくとも一つは、その
合金成分が更にCr;0.05〜2.0%、Mo;0.
03〜1.5%、Ni;0.03〜3.0%のうち少な
くとも一種を含むことを特徴とする。また、請求項3に
係る転動部材の発明は、上記請求項1または2に係る発
明である高周波焼入れした転動部材において、軌道部材
の合金組成成分が更にB;0.0005〜0.005%
を含むことを特徴とする。
Further, the invention of the rolling member according to claim 2 is as follows.
In the rolling member subjected to the induction hardening according to the first aspect of the present invention, at least one of the raceway members has an alloy component of 0.05 to 2.0% Cr, Mo;
03-1.5%, Ni; at least one of 0.03-3.0%. According to a third aspect of the present invention, in the rolling member subjected to the induction hardening according to the first or second aspect, the alloy component of the raceway member further contains B: 0.0005 to 0.005. %
It is characterized by including.

【0012】また、請求項4に係る転動部材の発明は、
上記請求項1ないし3のいずれかに係る発明である高周
波焼入れした転動部材において、平均粒径5〜100n
mのTi炭化物,Ti炭窒化物が、前記軌道部材の軌道
面に100個以上/μm2 分散されたことを特徴とす
る。また、請求項5に係る転動部材の発明は、上記請求
項1ないし4のいずれかに係る発明である高周波焼入れ
した転動部材において、転動部材が直動軸受であって、
軌道部材が案内レール及びベアリングであることを特徴
とする。
Further, the invention of the rolling member according to claim 4 is as follows.
The rolling member subjected to induction hardening according to any one of claims 1 to 3, wherein the average particle diameter is 5 to 100 n.
m or more Ti carbides and Ti carbonitrides are dispersed in the raceway surface of the raceway member in a quantity of 100 or more / μm 2 . According to a fifth aspect of the present invention, in the rolling member subjected to the induction hardening according to any one of the first to fourth aspects, the rolling member is a linear motion bearing.
The track member is a guide rail and a bearing.

【0013】また、請求項6に係る転動部材の発明は、
上記請求項1ないし5のいずれかに係る発明である高周
波焼入れした転動部材において、転動部材の軌道面の表
面硬さをHRC59〜65とし、引き続き行われる機械
加工部の硬さをHRB98以下としたことを特徴とす
る。
Further, the invention of the rolling member according to claim 6 is as follows.
In the rolling member subjected to the induction hardening according to any one of claims 1 to 5, the surface hardness of the raceway surface of the rolling member is HRC59 to 65, and the hardness of a machined portion to be subsequently performed is HRB98 or less. It is characterized by having.

【0014】[0014]

【発明の実施の形態】以下、本発明の実施の形態を説明
する。本発明の転動部材は、転動体が転動する軌道面を
備えた軌道部材と多数の転動体であるボールまたはころ
を備えて、直線運動や回転運動を行うものをいい、特
に、その軌道部材の少なくとも軌道面に高周波焼入れを
施して用いられる例えば先に挙げたような直動案内軸
受、各種玉軸受やころ軸受,ボールねじ,水ポンプ軸
受,等速ジョイント,自動車用ハブユニット軸受などに
代表される転動部材である。本発明は、それらの転動部
材において特に損傷を受けやすく、ひいてはそれら転動
部材の寿命を左右する構成部品である軌道部材(直動案
内軸受の案内レール及びベアリング,転がり軸受の軌道
輪,ボールねじのねじ軸及びナット等の前記転動部材の
軌道面を構成する部材)について、その耐転がり疲労寿
命,耐摩耗性,冷間引き抜き性をより一層改善し、加工
性に優れ且つ長寿命の転動部材を得ようとするものであ
る。
Embodiments of the present invention will be described below. The rolling member of the present invention includes a track member having a raceway surface on which a rolling element rolls and a ball or roller that is a number of rolling elements, and refers to a member that performs a linear motion or a rotary motion. For example, linear motion guide bearings, various ball bearings and roller bearings, ball screws, water pump bearings, constant velocity joints, and hub unit bearings for automobiles, which are used by applying induction hardening to at least the raceway surface of the member. This is a typical rolling member. The present invention relates to a raceway member (a guide rail and a bearing of a linear motion guide bearing, a raceway ring of a rolling bearing, a ball) which is a component which is particularly susceptible to damage of the rolling members, and further determines the life of the rolling members. For the members constituting the raceway surface of the rolling member, such as the screw shaft and nut of the screw, the rolling fatigue life, wear resistance and cold pullability are further improved, and the workability and the long life are improved. A rolling member is to be obtained.

【0015】先ず、本発明に係る転動部材における合金
成分の限定理由について述べる。 [C;0.40〜0.90%]Cは、転動部材として要
求される硬さを付与する元素であるが、0.40%未満
では、高周波焼入れを行い、焼戻しした後の所要の軌道
表面硬さHRC59以上を確保できない場合がある。一
方、0.90%を超えて含有させると、冷間加工性が低
下する。そのため、C含有量は0.40〜0.90%と
した。 [Si;0.05〜0.80%]Siは、焼入れ性を向
上させる元素であり、転がり疲労における組織変化の遅
延を期待するものであるが、0.05%未満では脱酸効
果が十分ではなく、0.80%を超えると冷間加工性が
著しく低下するため、Si含有量は0.05〜0.80
%とした。 [Mn;0.10〜2.0%]Mnは、鋼の焼入れ性に
効果のある元素であるが、0.1O%未満では焼入れ性
が不足し、2.0%を超えると冷間加工性が低下するた
め、Mn含有量は0.10〜2.0%とした。 [Ti;0.05〜0.50%]Tiは、鋼中にTi炭
化物(TiC),Ti炭窒化物(TiCN)の形で微細
分散して耐摩耗性の向上や転がり寿命の向上を図り、ま
た焼入れ時の結晶粒の粗大化を抑制する元素である。し
かし、0.05%未満ではその多くはTi窒化物(Ti
N)となり、微細なTiC,TiCNによる効果が小さ
い。一方、0.50%を超えると冷間加工性が低下し、
また転がり寿命を低下させる介在物であるTiNを生じ
やすくなるため、Ti含有量は0.05〜0.50%と
した。 [N;0.03%以下]Nは、Tiと結合してTi炭化
物,Ti炭窒化物を生成し、その微細分散による分散強
化効果で転がり寿命を向上させる機能が大きいが、N量
が増加すると粒子の大きいTi窒化物の生成が増加し、
その方にNがとられる結果Ti炭化物,Ti炭窒化物量
が減少してしまう。そのためN含有量は0.03%以下
とした。 [Cr;0.05〜2.0%]Crは、Mnと同様に焼
入れ性を向上させるとともに、炭化物球状化を促進させ
る元素であり、少なくとも0.05%以上を含有させる
必要がある。しかし、2.0%を超えて含有させると、
炭化物が粗大化して冷間加工性が悪くなり、また被削性
を劣化させる場合があるので、Cr含有量は0.05〜
2.0%とした。 [Mo;0.03〜1.5%、Ni;0.03〜3.0
%]Mo,Niは、共に靭性や転動疲労の向上に効果の
ある元素であるが、少なすぎるとその効果はなく、多す
ぎると効果が飽和するため、その最適量をMo;0.0
3〜1.5%、Ni;0.03〜3.0%とする。 [B;0.0005〜0.005%]またBは、焼入れ
性を向上させる元素であるが、0.0005%未満では
効果が十分ではなく、0.005%を超えると焼入れ効
果が飽和するため、上限を0.005%とすることが好
ましい。 [P;0.02%以下。S;0.02%以下。O;0.
0016%]Pは、転がり寿命及び靭性を低下させる元
素であるため、その上限を0.02%とした。Sは、被
削性を向上させる元素であるが、Mnと結合して転がり
寿命を低下させる硫化物系介在物を形成するため、その
上限を0.02%とした。Oは、鋼中において酸化物系
の介在物を生成し転がり寿命を低下させる元素であるか
ら、その上限を0.0016%とした。
First, the reasons for limiting the alloy components in the rolling member according to the present invention will be described. [C; 0.40 to 0.90%] C is an element that imparts the hardness required as a rolling member, but if it is less than 0.40%, induction hardening is performed and the required tempering after tempering is performed. The track surface hardness HRC59 or more may not be secured. On the other hand, if the content exceeds 0.90%, the cold workability decreases. Therefore, the C content is set to 0.40 to 0.90%. [Si; 0.05 to 0.80%] Si is an element for improving the hardenability, and is expected to delay the structural change in rolling fatigue, but if it is less than 0.05%, the deoxidizing effect is sufficient. On the other hand, if it exceeds 0.80%, the cold workability is remarkably reduced, so that the Si content is 0.05 to 0.80%.
%. [Mn; 0.10 to 2.0%] Mn is an element effective for hardenability of steel, but if it is less than 0.1%, hardenability is insufficient, and if it exceeds 2.0%, cold working is performed. For this reason, the Mn content was set to 0.10 to 2.0% because the property was lowered. [Ti; 0.05 to 0.50%] Ti is finely dispersed in the form of Ti carbide (TiC) and Ti carbonitride (TiCN) in steel to improve wear resistance and rolling life. And an element that suppresses the coarsening of crystal grains during quenching. However, if it is less than 0.05%, most of them are Ti nitride (Ti nitride).
N), and the effect of fine TiC and TiCN is small. On the other hand, if it exceeds 0.50%, the cold workability decreases,
Further, TiN, which is an inclusion that reduces the rolling life, is likely to be generated, so the Ti content is set to 0.05 to 0.50%. [N: 0.03% or less] N combines with Ti to form Ti carbides and Ti carbonitrides, and has a large function of improving the rolling life by the dispersion strengthening effect of its fine dispersion, but the amount of N increases Then, the generation of large-particle Ti nitride increases,
As a result of the removal of N, the amounts of Ti carbide and Ti carbonitride decrease. Therefore, the N content is set to 0.03% or less. [Cr; 0.05 to 2.0%] Like Cr, Cr is an element that improves hardenability and promotes carbide spheroidization, and it is necessary to contain at least 0.05% or more. However, if the content exceeds 2.0%,
Since the carbide is coarsened and the cold workability is deteriorated, and the machinability may be deteriorated, the Cr content is 0.05 to
2.0%. [Mo: 0.03 to 1.5%, Ni: 0.03 to 3.0%]
%] Mo and Ni are both elements that are effective in improving toughness and rolling fatigue. However, if the amount is too small, the effect is not obtained. If the amount is too large, the effect is saturated.
3 to 1.5%, Ni; 0.03 to 3.0%. [B; 0.0005 to 0.005%] B is an element that improves the quenchability. However, if the content is less than 0.0005%, the effect is not sufficient. If the content exceeds 0.005%, the quenching effect is saturated. Therefore, the upper limit is preferably made 0.005%. [P: 0.02% or less. S: 0.02% or less. O;
[0016%] P is an element that lowers the rolling life and toughness, so its upper limit is made 0.02%. S is an element that improves machinability, but forms an sulfide-based inclusion that reduces rolling life by combining with Mn, so the upper limit was made 0.02%. O is an element that forms oxide-based inclusions in steel and reduces the rolling life, so the upper limit was made 0.0016%.

【0016】本発明の高周波焼入れした転動部材にあっ
ては、以上の合金成分に基づき、軌道部材である例えば
軸受内輪の軸受鋼の合金組成成分は、少なくともC;
0.40〜0.90%,Si;0.05〜0.80%,
Mn;0.10〜2.0%,Ti;0.05〜0.50
%,N;0.03%以下を含有するものとする。そし
て、当該内輪の合金中の表面ならびに鋼中に、平均粒径
5〜100nmの微細なTi炭化物,Ti炭窒化物を分
散させる。ここに、その平均粒径5〜100nmのTi
炭化物(TiC)は、そのTi炭化物粒子の数が、1μ
2 (0.20μm2 ×5視野)当り、100個以上分
散することが望ましい。
In the rolling member subjected to induction hardening according to the present invention, based on the above alloy components, at least C:
0.40 to 0.90%, Si; 0.05 to 0.80%,
Mn: 0.10 to 2.0%, Ti: 0.05 to 0.50
%, N: 0.03% or less. Then, fine Ti carbide and Ti carbonitride having an average particle size of 5 to 100 nm are dispersed on the surface of the inner ring in the alloy and in the steel. Here, Ti having an average particle size of 5 to 100 nm
The carbide (TiC) has a Ti carbide particle number of 1 μm.
It is desirable to disperse 100 or more particles per m 2 (0.20 μm 2 × 5 visual fields).

【0017】次に、本発明の実施例と比較例とについて
行った比較試験により、本発明を具体的に説明する。被
検体の転動部材として、図1,図2に示すような直動案
内軸受を選定した。このものは、両側面に転動体の転動
溝である軌道溝(軌道面ともいう)11を有する軌道部
材としての案内レール10に、断面略コ字状でその袖部
の内面に前記レール軌道溝11に対向する軌道溝21を
有するベアリング20を嵌合してなり、それら相対する
両軌道溝11,21内を転動しつつベアリング20内を
循環する多数の転動体(鋼球)30の転動を介して相対
直線運動を行うものである。
Next, the present invention will be specifically described by comparative tests performed on examples of the present invention and comparative examples. A linear guide bearing as shown in FIGS. 1 and 2 was selected as a rolling member of the subject. The guide rail 10 is a track member having a track groove (also referred to as a track surface) 11 which is a rolling groove of a rolling element on both side surfaces. A bearing 20 having a raceway groove 21 opposed to the groove 11 is fitted, and a number of rolling elements (steel balls) 30 circulating in the bearing 20 while rolling in the two raceway grooves 11 and 21 facing each other. A relative linear motion is performed through rolling.

【0018】この直動案内軸受の案内レール10及びベ
アリング20を、表1に示す合金組成を有する鋼素材を
用いて試作し、その場合の加工性、組み立てた直動案内
軸受の耐摩耗性及び耐転がり疲労性を比較検討したもの
である。実施例1〜10と比較例1〜9の合金組成は表
1の通りである。
The guide rail 10 and the bearing 20 of this linear motion guide bearing are trial manufactured using a steel material having an alloy composition shown in Table 1, and the workability in that case, the wear resistance of the assembled linear motion guide bearing, and This is a comparative study of rolling fatigue resistance. The alloy compositions of Examples 1 to 10 and Comparative Examples 1 to 9 are as shown in Table 1.

【0019】[0019]

【表1】 [Table 1]

【0020】(A)加工性試験 表1の合金組成を有する供試材から、直動案内軸受の案
内レール10を製作した。この供試材料に対して、Ti
をマトリックスに溶け込ませるため、1150〜135
0℃にて加熱し溶体化処理を施し、その後、850〜1
050℃にて焼ならしをおこない、球状化焼鈍をへて、
TiCを微細に分散析出させた。素材にこの容体化処理
を施すことにより、TiC,TiCNなどの粒子の大き
さや存在量(分散状態)が決まる。
(A) Workability Test A guide rail 10 of a linear motion guide bearing was manufactured from test materials having the alloy compositions shown in Table 1. For this test material, Ti
Is dissolved in the matrix, 1150 to 135
Heating is performed at 0 ° C. to perform a solution treatment.
Perform normalizing at 050 ° C., spheroidizing annealing,
TiC was finely dispersed and precipitated. By subjecting the material to this soaking process, the size and abundance (dispersion state) of particles such as TiC and TiCN are determined.

【0021】次に、これらの実施例1〜10および比較
例1〜9の各組成をもつ供試材料からなる試験用素材
(直径40mm×長さ5mのみがき棒鋼)を用い、以下
のような手順で同じ条件にて冷間引抜き加工を行った。
なお、比較例1はJIS−S53Cに、比較例2はS3
5Cに相当する。冷間引抜き加工は、(1)口付け(素
材の先端をダイスの穴に通す)、(2)低温焼鈍、
(3)素材の表面に潤滑剤膜(リン酸塩被膜+金属石け
ん被膜)を形成する、(4)素材を引抜く、の4工程か
らなる一連の工程を、荒引抜き,中引抜き,仕上げ引抜
き用の各超硬合金製ダイスを使用して繰り返すことで行
い、図3に示すように、断面がだ円である素材(a)
を、(b),(c)の各断面を経て(d)の所定形状の
ボール溝を有するレールに仕上げた。そして、各素材に
ついてダイス(金型)の寿命を比較した。直動案内軸受
の案内レールの場合は、このように冷間引き抜き加工に
よって断面形成が行われることから、特に合金材料の冷
間加工性評価は重要になる。
Next, a test material (diameter: 40 mm × length: 5 m, steel bar) consisting of test materials having the respective compositions of Examples 1 to 10 and Comparative Examples 1 to 9 was used as follows. Cold drawing was performed in the same conditions under the same conditions.
Comparative Example 1 is based on JIS-S53C, and Comparative Example 2 is based on S3.
5C. The cold drawing process includes (1) piercing (the tip of the material is passed through the hole of the die), (2) low-temperature annealing,
A series of four steps of (3) forming a lubricant film (phosphate coating + metal soap coating) on the surface of the material, and (4) extracting the material, are rough, medium, and final. Material (a) whose cross section is elliptical as shown in FIG. 3 by repeating using each cemented carbide die.
Was made into a rail having a ball groove of a predetermined shape in (d) through the respective cross sections in (b) and (c). Then, the life of a die (die) was compared for each material. In the case of the guide rail of the linear motion guide bearing, since the cross-section is formed by the cold drawing, the evaluation of the cold workability of the alloy material is particularly important.

【0022】すなわち、寸法精度の厳しい仕上げ工程に
おいて、ダイスによる引抜き本数が1000本に達した
後、50ケ毎に製品の形状を測定し、ダイスの内面の磨
耗によりボール溝の寸法精度が不良となった時の処理本
数を調べた。そして、2000本の処理ができた比較例
1の寿命を基準として寿命比を算出した。その結果を表
2に示す。
That is, in the finishing process in which dimensional accuracy is severe, after the number of withdrawn dies reaches 1000, the shape of the product is measured every 50 pieces, and the dimensional accuracy of the ball groove is determined to be poor due to wear of the inner surface of the die. The number of treatments when they became exhausted was examined. Then, the life ratio was calculated based on the life of Comparative Example 1 in which 2,000 pieces were processed. Table 2 shows the results.

【0023】[0023]

【表2】 [Table 2]

【0024】表2の結果から分かるように、実施例1〜
10は、その金型(ダイス)寿命比が比較例1(従来使
用されているJIS−S53C鋼に相当)より大きい値
であり、従来のものと同等以上の冷間引抜き加工特性を
有している。また比較例2,3,4,7に関しても比較
例1に比べ良好であるが、本発明の範囲外である比較例
5,6,8,9の鋼材は、C含有量が多すぎたり、他の
合金組成が多すぎたりしたためダイスの寿命が比較例1
より短かく、冷間引抜き加工特性に劣るものであった。 (B1)焼入れ硬化性 また、このようにして冷間引抜き加工が施された各案内
レール10の、ボール溝11が形成されている対向する
二側面(転がり軌道面)に、下記の条件で高周波焼入れ
(移動焼入れ)および焼戻し(150〜180℃)を行
った。この高周波焼入れによって、案内レール10の軌
道面11の表面硬さHRC59以上を達成できる。比較
例9に関しては、高周波焼入れではなく840℃でズブ
焼入れを行い、その後160℃焼戻し処理を行った。因
みに、ズブ焼入れの案内レールは曲がりが大きく、後工
程で矯正が必要となり、且つ研磨工数も余分にかかる。 〔焼入れ条件〕 周 波 数:30kHz 電 流:10A 冷却水流量:35リットル/min 電 圧:10kV 送り速度 :8mm/sec 熱処理後に、各案内レール10のレール軌道面(図2の
ボール溝11)における表面かたさ(HRC)を測定し
た。測定は、図2に矢符号Gで示すように、表面から内
部に向けて行った。その測定値であるロックウェル硬さ
を前記表2に併せて示した。実施例1〜10は、高周波
焼入れ条件下においては、深さ10mmに至ってもHR
C59以下の硬度低下は認められず、良好であった。 (B2)高周波焼入れされない面(軌道面以外の面)の
硬さ 更に、冷間引き抜き加工された各案内レール10におい
て、ボール溝11が形成されている面以外の面における
断面硬さを測定した。その結果を表2に示す。高周波焼
入れされたボール溝11の表面部と比べて、実施例1〜
10,比較例1〜8とも硬さが低くなっている。但し、
この際の硬さ測定には、ロックウエル硬さBスケール
(HRB、荷重100kgf,径1/16インチ球)を
使用した。なお、比較例9に関しては、案内レール10
全体をずぶ焼きしているため、ボール溝11の部分の硬
さも、軌道面以外の部分の硬さも同じ値となった。 (B3)ドリル孔加工性能試験 冷間引き抜き加工した案内レール10に、焼鈍を行って
から、ボール溝11の部分にのみ高周波焼入れを施した
ものについて、ボール溝11以外の部分に図2(b)に
示すようにボルト孔12のドリル加工を行って、その際
用いた加工工具の寿命を比較した。もっとも、案内レー
ル10を冷間引き抜き後に、焼鈍せずに直接に高周波焼
入れを行うことも可能である。
As can be seen from the results in Table 2, Examples 1 to
No. 10 is a value whose die (die) life ratio is larger than that of Comparative Example 1 (corresponding to the conventionally used JIS-S53C steel), and has a cold drawing property equal to or higher than that of the conventional one. I have. Comparative Examples 2, 3, 4, and 7 are also better than Comparative Example 1, but the steel materials of Comparative Examples 5, 6, 8, and 9, which are outside the scope of the present invention, have too much C content, The life of the dies is comparative example 1 due to too much other alloy composition.
It was shorter and had poor cold drawing properties. (B1) Quenching hardenability Further, on each of the two side surfaces (rolling raceway surfaces) of each of the guide rails 10 having been subjected to the cold drawing process in which the ball grooves 11 are formed, a high frequency is applied under the following conditions. Quenching (moving quenching) and tempering (150 to 180 ° C.) were performed. By this induction hardening, the surface hardness HRC59 or more of the raceway surface 11 of the guide rail 10 can be achieved. Regarding Comparative Example 9, subduction quenching was performed at 840 ° C. instead of induction hardening, and then tempering treatment was performed at 160 ° C. By the way, the guide rail for the hardening of the tub hardly bends, and it is necessary to correct it in a later process, and the polishing man-hour is extra. [Quenching conditions] Frequency: 30 kHz Current: 10 A Cooling water flow: 35 l / min Voltage: 10 kV Feed rate: 8 mm / sec After heat treatment, the rail raceway surface of each guide rail 10 (ball groove 11 in FIG. 2). Was measured for surface hardness (HRC). The measurement was performed from the surface toward the inside as shown by the arrow G in FIG. The measured value, Rockwell hardness, is also shown in Table 2 above. In Examples 1 to 10, under the conditions of induction hardening, even when the depth reaches 10 mm, the HR
No decrease in hardness of C59 or less was observed, and it was good. (B2) Hardness of the surface not subjected to induction hardening (the surface other than the raceway surface) Further, in each of the guide rails 10 subjected to the cold drawing, the cross-sectional hardness of the surface other than the surface on which the ball groove 11 is formed was measured. . Table 2 shows the results. As compared with the surface portion of the ball groove 11 subjected to the induction hardening,
10, all of Comparative Examples 1 to 8 have low hardness. However,
For the hardness measurement at this time, a Rockwell hardness B scale (HRB, load 100 kgf, diameter 1/16 inch sphere) was used. In addition, as for the comparative example 9, the guide rail 10
Since the whole was soaked, the hardness of the portion of the ball groove 11 and the hardness of the portion other than the raceway surface became the same value. (B3) Drill hole processing performance test After the guide rail 10 that had been cold drawn was annealed and then induction hardened only in the portion of the ball groove 11, portions other than the ball groove 11 were subjected to FIG. ), Drilling of the bolt holes 12 was performed, and the service life of the working tools used at that time was compared. However, it is also possible to perform induction hardening directly without annealing after the guide rail 10 is cold drawn.

【0025】高速度鋼工具による加工条件は次の通りで
ある。 工具 ;SKH56相当、6.0D,TiNコーティ
ング 切削速度;20m/min 送り速度;0.1mm/rev 潤滑油 ;不水溶性切削油 ドリル工具の寿命の判定は、切刃部に摩耗が発生するま
での孔あけ回数を基準とし、高速度鋼ドリルについては
孔あけ数が200個に達した後、50個毎に観察した。
その結果を表2に示した。
The processing conditions of the high-speed steel tool are as follows. Tool: SKH56 equivalent, 6.0D, TiN coating Cutting speed: 20m / min Feeding speed: 0.1mm / rev Lubricating oil: Water-insoluble cutting oil The life of a drill tool is determined until wear occurs on the cutting edge. Based on the number of drilling times, the high-speed steel drill was observed every 50 drilling holes after reaching 200 drilling numbers.
The results are shown in Table 2.

【0026】この試験の結果、実施例1〜10に関して
は、工具寿命が比較例1(従来例)を基準とした場合に
比べて2.1倍以上となり、長寿命が実現された。これ
は、微細に分散析出させたTiC,TiCNが、工具表
面のTiNと母材との間の切削過程において、工具表面
に薄いTiコーティング膜を形成することにより、工具
の寿命を向上させたためと考えられる。更に、Ti添加
した鋼材は、引き抜き加工後に軟化しやすくなるため、
加工が容易になることによる。
As a result of this test, in Examples 1 to 10, the tool life was 2.1 times or more as compared with the case of Comparative Example 1 (conventional example), and a long life was realized. This is because TiC and TiCN finely dispersed and deposited form a thin Ti coating film on the tool surface in the cutting process between TiN on the tool surface and the base material, thereby improving the life of the tool. Conceivable. Furthermore, since the steel material to which Ti is added is easily softened after the drawing process,
This is because processing becomes easy.

【0027】一方、比較例2,3,4に関しては、比較
例1と比べて工具寿命が延長しているが、C,Si,M
nの添加量が十分でなかったため、実施例の場合よりも
短時間であった。また、比較例5,6,7,8に関して
は、C,Si,Mn,Tiの添加量が多かったため、む
しれなどの被削性が悪く、母材硬さが低いにもかかわら
ず切削抵抗が高くなり、その結果、工具寿命が1以下と
なった。
On the other hand, in Comparative Examples 2, 3, and 4, the tool life was extended as compared with Comparative Example 1, but C, Si, M
Since the addition amount of n was not sufficient, the time was shorter than that of the example. Further, in Comparative Examples 5, 6, 7, and 8, since the added amounts of C, Si, Mn, and Ti were large, the machinability such as peeling was poor, and the cutting resistance was low despite the low base material hardness. Increased, resulting in a tool life of 1 or less.

【0028】更に、比較例9に関しては、合金元素量は
十分であったが、ずぶ焼きしているために母材硬度がH
RC60となり、その結果、工具寿命が最も低下した。
一般に、直動案内軸受(リニアガイド)の案内レールや
ボールねじのねじ軸などの軌道部材では、軌道面を先に
高周波焼入れし、その後で取付け部(ボルト孔)や軸端
取付け部の加工をする必要がある。これは、軌道面を高
周波焼入れすると軸方向に曲がったりねじれが許容量以
上に生ずることがあり、このような場合は、曲がり直し
をした後、取付け部の最終加工をしないと、精度(寸
法,ピッチなど)が悪くなるためである。
Further, in Comparative Example 9, although the amount of alloying elements was sufficient, the base metal hardness was H because of the soaking.
RC60, resulting in the shortest tool life.
Generally, for track members such as guide rails for linear motion guide bearings (linear guides) and screw shafts for ball screws, the raceway surface is first induction hardened, and then the mounting parts (bolt holes) and shaft end mounting parts are processed. There is a need to. This is because if the raceway surface is induction hardened, it may bend or twist in the axial direction more than the allowable amount. In such a case, the precision (dimensions, dimensions, Pitch).

【0029】また、図5のハブユニット軸受の外輪にお
いても、軌道面の高周波焼入れ後、フランジの反りを取
り除いてから、取付け用フランジ孔の加工をする必要が
ある。つまり、これらの部品の例は冷間引き抜き(或い
は熱間鍛造)→焼鈍→軌道面の高周波焼入れ→孔加工な
どの機械加工を要する。
Also, in the outer ring of the hub unit bearing shown in FIG. 5, it is necessary to remove the warp of the flange after induction hardening of the raceway surface and then process the mounting flange hole. That is, examples of these parts require cold drawing (or hot forging) → annealing → induction hardening of the raceway surface → machining such as drilling.

【0030】このため、本願発明では、(イ)軌道面は
高周波焼入れにより、その表面硬さをHRC59〜65
とし、(ロ)軌道面以外の機械加工を施す部分の硬さを
HRB73〜98とする。 (イ)でHRC59未満になると転動疲労寿命が低下
し、一方HRC65を超えると外力(軸方向,長手方向
の曲げ応力など)を受けて軌道面にクラックが生じ易く
なる。
Therefore, in the present invention, (a) the surface hardness of the raceway surface is HRC59-65 by induction hardening.
(B) The hardness of the part to be machined other than the raceway surface is HRB 73 to 98. In (a), when the rolling contact fatigue life is less than HRC59, the rolling fatigue life is reduced. On the other hand, when it exceeds HRC65, cracks tend to occur on the raceway surface due to an external force (such as bending stress in the axial and longitudinal directions).

【0031】(ロ)でHRB73の下限は素材が熱影響
を受けない時の最低硬さである。本来、この値は低い程
望ましい。また、HRB98を超えると工具寿命が短く
なる。 (C)耐摩耗性試験 上述のようにして実施例1〜10と比較例1〜9の各鋼
により作製された案内レール10およびベアリング20
を用いて、図1に示すような直動案内軸受を組み立て、
下記の試験条件により各3本づつ耐摩耗性の評価試験を
行った。すなわち、図4に示すように、ベアリング20
を二つ備えた案内レール10を二本並列に配置し、その
上にテーブル40を載せて4つのベアリング20がテー
ブル40の四隅に配置されるようにして、テーブル40
の中心に上方から負荷Wをかけ,各ベアリング20に等
しい反力RI=R2=R3=R4が生じる状態でテーブ
ル40を往復させた。 (摩耗試験条件) レール 長 さ :1.51m 負 荷 荷 重 :655kgf/軸受 試験平均速度 :24m/min 潤 滑 :グリース潤滑(アルバニアNo.
2) 往 復 距 離 :400mm 往復運動総走行距離が6400kmとなった後に、各案
内レール10について軌道溝11の平均摩耗深さを測定
し、比較例1の平均摩耗深さを基準とした平均摩耗深さ
比を算出した。その結果、表2に示すように、実施例1
〜10及び比較例3〜6,8,9の平均摩耗深さ比は、
比較例1と比べて耐摩耗性が良いものであった。これは
微細析出TiCの効果であると考えられる。しかしなが
ら比較例5,6,8,9は前述のように金型寿命が劣る
ものであった。また比較例3,4は焼入れ性が悪く、表
面硬さがHRC57と低い値であった。以上の結果よ
り、実施例1〜10の組成の鋼によれば、冷間引抜き加
工特性に優れるとともに、高周波焼入れにより鋼の表層
部にHRC59を超える硬さを与えることができ、直動
案内軸受のレールとした時に耐磨耗性に優れるととも
に、金型寿命を高くすることができ、生産性の高い材料
となることが明らかである。 (D)異物混入下の転がり疲労試験 ハブユニット用軸受などの高周波加熱処理した転がり軌
道面には、泥水や異物が侵入して転がり寿命低下に大き
く影響を及ぼす。そこで、次の要領で転がり(接触)疲
労の比較試験を行った。すなわち、表1に示す実施例,
比較例の鋼材を用い、直径60mmスラスト寿命試験片
を、上述と同じ条件にて高周波焼入れ・焼戻し処理して
製作した。なお、比較例11に関しては、840℃加熱
後焼入れ,160℃焼戻しにて製作した。鋼球として
は、SUJ2を通常熱処理した鋼球を使用し、下記の条
件において前記スラスト寿命試験片(スラストTP)が
はくりするまでの寿命を累積破損率で整理し、L10寿命
(累積破損率10%での寿命)を求め評価した。試験個
数は10個とした。 (異物混入下の転がり接触疲労試験の条件) 最大ヘルツ応力:500kgf/mm2 試験回転数 :1000rpm 潤 滑 油:油浴68番タービン油 混 入 異 物:サイズ74〜147μm,硬さHV8
70,濃度300ppm その結果を表2に併記した。表2に示すように、実施例
1〜10に関しては比較例1(従来例),比較例7と比
較して約10倍以上長寿命となっており、これは、Ti
Cの分散強化および表面硬さに起因するものであると考
えられる。
In (b), the lower limit of the HRB 73 is the minimum hardness when the material is not affected by heat. Originally, the lower the value, the better. In addition, if it exceeds HRB98, the tool life is shortened. (C) Abrasion resistance test Guide rail 10 and bearing 20 made of each steel of Examples 1 to 10 and Comparative Examples 1 to 9 as described above.
To assemble a linear guide bearing as shown in FIG.
Under the following test conditions, an abrasion resistance evaluation test was performed for each of three pieces. That is, as shown in FIG.
The two guide rails 10 provided with two are arranged in parallel, and the table 40 is placed on the two guide rails 10 so that the four bearings 20 are arranged at the four corners of the table 40.
A load W was applied to the center of the table from above, and the table 40 was reciprocated in a state where a reaction force RI = R2 = R3 = R4 equal to each bearing 20 was generated. (Wear test conditions) Rail length: 1.51 m Load: 655 kgf / bearing Test average speed: 24 m / min Lubrication: Grease lubrication (Albania No.
2) Reciprocating distance: 400 mm After the total traveling distance of the reciprocating motion was 6,400 km, the average wear depth of the raceway groove 11 was measured for each guide rail 10, and the average based on the average wear depth of Comparative Example 1 was measured. The wear depth ratio was calculated. As a result, as shown in Table 2, Example 1
And the average wear depth ratio of Comparative Examples 3 to 6, 8, and 9 are as follows:
The abrasion resistance was better than that of Comparative Example 1. This is considered to be the effect of the finely precipitated TiC. However, Comparative Examples 5, 6, 8, and 9 were inferior in mold life as described above. In Comparative Examples 3 and 4, the hardenability was poor, and the surface hardness was a low value of HRC57. From the above results, according to the steels of the compositions of Examples 1 to 10, in addition to being excellent in cold-drawing characteristics, it is possible to impart hardness exceeding HRC59 to the surface layer of the steel by induction hardening, and the linear motion guide bearing It is clear that when the rail is used, it is excellent in abrasion resistance and the life of the mold can be prolonged. (D) Rolling fatigue test with foreign matter mixed Muddy water and foreign matter enter the rolling raceway surface of a hub unit bearing or the like that has been subjected to high-frequency heat treatment, greatly affecting the rolling life. Therefore, a comparative test of rolling (contact) fatigue was performed in the following manner. That is, the embodiment shown in Table 1,
Using the steel material of the comparative example, a thrust life test specimen having a diameter of 60 mm was manufactured by induction hardening and tempering under the same conditions as described above. Note that Comparative Example 11 was manufactured by quenching after heating at 840 ° C and tempering at 160 ° C. The steel balls, using a steel ball that typically heat treated SUJ2, and organize the thrust life test specimen in conditions below the life of up to (thrust TP) is peeling a cumulative failure rate, L 10 life (cumulative damage At a rate of 10%). The number of tests was 10. (Conditions of rolling contact fatigue test with foreign matter mixed in) Maximum hertz stress: 500 kgf / mm 2 Test rotation speed: 1000 rpm Lubricating oil: Turbine oil in oil bath No. 68 Foreign matter: size 74 to 147 μm, hardness HV8
70, concentration 300 ppm The results are also shown in Table 2. As shown in Table 2, the lifetimes of Examples 1 to 10 are about 10 times or more longer than those of Comparative Example 1 (conventional example) and Comparative Example 7.
This is considered to be due to the dispersion strengthening of C and the surface hardness.

【0032】比較例2は、微細TiCが析出していた
が、表面硬さがHRC55以下であったため、転動寿命
が比較例1より短くなった。比較例3,4に関しては、
焼入れ性が低下し表面硬度がHRC57となっていたた
め、微細TiC析出効果により比較例1より寿命が長く
なったが、十分な寿命とはならなかった。また、比較例
5,6は微細TiCが析出しており、比較例1〜4と比
較して格段に寿命が延長したが、実施例と比較するとな
お改善の余地が考えられる。更に、比較例8に関して
は、微細TiCは確認されたが、同時に巨大なCr系炭
化物も確認されており、これが転がり疲労寿命の低下を
招いたと考えられる。比較例9は、98nmのTiCが
微細析出しており、転動疲労寿命は実施例レベルではあ
るが、更なるTiC微細化を行うには、高周波加熱焼入
れ以外のずぶ焼き熱処理では限界があると考えられる。
また冷間加工性の面を考慮すれば、実施例1〜10より
格段に悪くなる傾向にある。
In Comparative Example 2, fine TiC was deposited, but since the surface hardness was 55 or less HRC, the rolling life was shorter than that of Comparative Example 1. Regarding Comparative Examples 3 and 4,
Since the hardenability was reduced and the surface hardness was HRC57, the life was longer than that of Comparative Example 1 due to the effect of fine TiC precipitation, but the life was not sufficient. In Comparative Examples 5 and 6, fine TiC was precipitated, and the life was significantly extended as compared with Comparative Examples 1 to 4. However, there is still room for improvement as compared with Examples. Further, in Comparative Example 8, fine TiC was confirmed, but at the same time, giant Cr-based carbides were also confirmed, which is considered to have led to a reduction in rolling fatigue life. In Comparative Example 9, 98 nm of TiC was finely precipitated, and the rolling fatigue life was at the level of the example. However, in order to further reduce the size of TiC, there was a limit in the soaking process other than induction hardening. Conceivable.
Also, in consideration of the cold workability, it tends to be much worse than Examples 1 to 10.

【0033】従って、金型(ダイス)の寿命比,(C)
耐摩耗性試験,(D)異物混入下の転がり疲労試験のそ
れぞれの結果から判断するに、この実施の形態では、冷
間加工性を劣化させることなく高周波焼入れを施した鋼
中に、平均粒径5〜100nmのTi炭化物,Ti炭窒
化物等を微細に分散させることにより、TiC,TiC
Nが粒界における障害壁として転位の2次すべりを防止
することが推測され、その結果、耐摩耗性が向上し、且
つ軌道面に圧痕が生じにくくなり、耐転がり疲労特性も
向上する。
Therefore, the life ratio of the die (die) is calculated by
Judging from the results of the abrasion resistance test and (D) the rolling fatigue test with the inclusion of foreign matter, in the present embodiment, the average grain size in the steel subjected to induction hardening without deteriorating the cold workability was determined. By finely dispersing Ti carbide, Ti carbonitride and the like having a diameter of 5 to 100 nm, TiC, TiC
It is presumed that N prevents dislocation secondary slip as a barrier wall at the grain boundary. As a result, wear resistance is improved, indentations are less likely to be formed on the raceway surface, and rolling fatigue resistance is also improved.

【0034】[0034]

【発明の効果】以上の説明から明らかなように、本発明
によれば、高周波加熱焼入れを行う軸受用鋼に、Tiを
0.05〜0.50%添加することにより、軌道部材表
面ならびに鋼中に平均粒径5〜100nmのTi炭化
物,Ti炭窒化物を微細分散させたため、耐摩耗特性を
向上させ且つ異物が侵入した際にも軌道面に圧痕を生じ
にくくすることができて、その結果転がり寿命を延長さ
せるという効果を奏する。
As is clear from the above description, according to the present invention, by adding 0.05 to 0.50% of Ti to a bearing steel subjected to high-frequency heating and quenching, the surface of the raceway member and the steel are reduced. Since Ti carbide and Ti carbonitride having an average particle size of 5 to 100 nm are finely dispersed therein, the wear resistance can be improved, and even when foreign matter enters, it is possible to suppress the formation of indentations on the raceway surface. As a result, there is an effect that the rolling life is extended.

【図面の簡単な説明】[Brief description of the drawings]

【図1】摩耗試験に供した直動案内軸受の一部を破断し
て示す斜視図である。
FIG. 1 is a partially cutaway perspective view showing a linear motion guide bearing subjected to a wear test.

【図2】直動案内軸受の構成部材に施した高周波焼入れ
部の概要を示す図1のIIa−IIa線断面図及びIIb−II
b線断面図である。
FIG. 2 is a cross-sectional view taken along the line IIa-IIa of FIG. 1 and IIb-II showing an outline of an induction hardened portion provided to a component member of the linear motion guide bearing.
It is a sectional view taken on line b.

【図3】比較試験の素材冷間引抜き加工における引き抜
き形状の変化を示す断面図である。
FIG. 3 is a cross-sectional view showing a change in a drawing shape in cold drawing of a material in a comparative test.

【図4】(a)は摩耗試験の負荷方法を説明する直動案
内軸受の側面図、(b)はその下面図である。
4A is a side view of a linear guide bearing for explaining a load method of a wear test, and FIG. 4B is a bottom view thereof.

【図5】高周波焼き入れしたハブユニット軸受の断面図
である。
FIG. 5 is a cross-sectional view of the hub unit bearing subjected to induction hardening.

【符号の説明】[Explanation of symbols]

10 軌道部材(案内レール) 20 ベアリング 30 転動体 DESCRIPTION OF SYMBOLS 10 Track member (guide rail) 20 Bearing 30 Rolling element

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) F16C 29/04 F16C 29/04 33/58 33/58 (72)発明者 三田村 宣晶 神奈川県藤沢市鵠沼神明一丁目5番50号 日本精工株式会社内 (72)発明者 村上 保夫 神奈川県藤沢市鵠沼神明一丁目5番50号 日本精工株式会社内 (72)発明者 吉川 朋伸 神奈川県藤沢市鵠沼神明一丁目5番50号 日本精工株式会社内 (72)発明者 北野 修平 兵庫県姫路市飾磨区中島宇一文字3007番地 山陽特殊製鋼株式会社内 (72)発明者 平岡 和彦 兵庫県姫路市飾磨区中島宇一文字3007番地 山陽特殊製鋼株式会社内──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification FI FI Theme Court ゛ (Reference) F16C 29/04 F16C 29/04 33/58 33/58 (72) Inventor Nobuaki Mitamura Kusunuma Shinmei, Fujisawa City, Kanagawa Prefecture 1-5-50 Nippon Seiko Co., Ltd. (72) Inventor Yasuo Murakami 1-chome 5-150 Nippon Seiko Co., Ltd. No.5 50 Nippon Seiko Co., Ltd. (72) Inventor Shuhei Kitano 3007 Uichi Nakajima, Shizuma-ku, Himeji City, Hyogo Prefecture Inside Sanyo Special Steel Co., Ltd. Address Sanyo Special Steel Co., Ltd.

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 軌道部材に配置されて転がる転動体を有
する転動部材において、軌道部材のうちの少なくとも一
つは、その合金成分中に重量比で、C;0.40〜0.
90%、Si;0.05〜0.80%、Mn;0.10
〜2.0%、Ti;0.05〜0.50%、N;0.0
3%以下を含有し、少なくとも軌道部材の軌道面に高周
波焼入れを行い、且つ平均粒径5〜100nmのTi炭
化物,Ti炭窒化物を軌道部材の表面ならびに鋼中に分
散させ、前記軌道面の硬さをHRC59以上としたこと
を特徴とする高周波焼入れした転動部材。
1. A rolling member having rolling elements disposed on a raceway member, wherein at least one of the raceway members has a weight ratio C: 0.40-0.
90%, Si; 0.05 to 0.80%, Mn: 0.10
-2.0%, Ti; 0.05-0.50%, N: 0.0
At least 3% or less, induction hardening is performed on at least the raceway surface of the raceway member, and Ti carbide and Ti carbonitride having an average particle size of 5 to 100 nm are dispersed in the surface of the raceway member and in the steel. An induction-hardened rolling member having a hardness of at least HRC59.
【請求項2】 軌道部材に配置されて転がる転動体を有
する転動部材において、軌道部材のうちの少なくとも一
つは、その合金成分が請求項1を満足し、且つ重量比で
Cr;0.05〜2.0%、Mo;0.03〜1.5
%、Ni;0.03〜3.0%のうち少なくとも一種を
含むことを特徴とする高周波焼入れした転動部材。
2. A rolling member having a rolling element arranged and rolling on a raceway member, wherein at least one of the raceway members has an alloy component satisfying claim 1, and a weight ratio of Cr; 0.05 to 2.0%, Mo; 0.03 to 1.5
%, Ni: 0.03 to 3.0%.
【請求項3】軌道部材に配置されて転がる転動体を有す
る転動部材において、軌道部材のうちの少なくとも一つ
は、その合金成分が請求項1および2を満足し、且つ重
量比でB;0.0005〜0.005%を含むことを特
徴とする高周波焼入れした転動部材。
3. A rolling member having a rolling element arranged and rolling on a raceway member, wherein at least one of the raceway members has an alloy component satisfying claim 1 and 2, and the weight ratio is B; A rolling member subjected to induction hardening, comprising 0.0005 to 0.005%.
【請求項4】平均粒径5〜100nmのTi炭化物,T
i炭窒化物が、前記軌道部材の軌道面に100個以上/
μm2 分散された請求項1ないし3のいずれか記載の高
周波焼入れした転動部材。
4. Ti carbide having an average particle size of 5 to 100 nm, T
More than 100 carbonitrides are present on the raceway surface of the raceway member /
The induction hardened rolling member according to claim 1, wherein the rolling member is dispersed by μm 2 .
【請求項5】転動部材が直動軸受であって、軌道部材が
案内レール及びベアリングである請求項1ないし4のい
ずれか記載の高周波焼入れした転動部材。
5. The high-frequency hardened rolling member according to claim 1, wherein the rolling member is a linear motion bearing, and the track member is a guide rail and a bearing.
【請求項6】転動部材の軌道面の表面硬さをHRC59
〜65とし、引き続き行われる機械加工部の硬さをHR
B98以下とした請求項1ないし5のいずれか記載の高
周波焼入れした転動部材。
6. The surface hardness of the raceway surface of the rolling member is HRC59.
6565, and the hardness of the machined part to be performed
The rolling member subjected to induction hardening according to any one of claims 1 to 5, having a B98 or less.
JP11163382A 1998-06-29 1999-06-10 Induction-hardened rolling member Withdrawn JP2000080446A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11163382A JP2000080446A (en) 1998-06-29 1999-06-10 Induction-hardened rolling member

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP10-182034 1998-06-29
JP18203498 1998-06-29
JP11163382A JP2000080446A (en) 1998-06-29 1999-06-10 Induction-hardened rolling member

Publications (1)

Publication Number Publication Date
JP2000080446A true JP2000080446A (en) 2000-03-21

Family

ID=26488831

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11163382A Withdrawn JP2000080446A (en) 1998-06-29 1999-06-10 Induction-hardened rolling member

Country Status (1)

Country Link
JP (1) JP2000080446A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004011793A (en) * 2002-06-07 2004-01-15 Okuma Corp Linear guide
WO2004007219A1 (en) * 2002-07-15 2004-01-22 Nsk Ltd. Rolling bearing unit for supporting wheel
US7081174B2 (en) 2002-04-30 2006-07-25 Sanyo Special Steel Co., Ltd. Process for producing steel products having improved grain size properties and machinability
JP2008161928A (en) * 2007-01-05 2008-07-17 Sanyo Metal Co Ltd Method for manufacturing molded product with groove
JP2010190358A (en) * 2009-02-19 2010-09-02 Nsk Ltd Manufacturing method of linear guide device
WO2010123034A1 (en) * 2009-04-23 2010-10-28 Ntn株式会社 Shaft part with rolling groove
JP2011005963A (en) * 2009-06-26 2011-01-13 Ntn Corp Bearing device for wheel

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7081174B2 (en) 2002-04-30 2006-07-25 Sanyo Special Steel Co., Ltd. Process for producing steel products having improved grain size properties and machinability
JP2004011793A (en) * 2002-06-07 2004-01-15 Okuma Corp Linear guide
WO2004007219A1 (en) * 2002-07-15 2004-01-22 Nsk Ltd. Rolling bearing unit for supporting wheel
JP2008161928A (en) * 2007-01-05 2008-07-17 Sanyo Metal Co Ltd Method for manufacturing molded product with groove
JP2010190358A (en) * 2009-02-19 2010-09-02 Nsk Ltd Manufacturing method of linear guide device
WO2010123034A1 (en) * 2009-04-23 2010-10-28 Ntn株式会社 Shaft part with rolling groove
JP2010255702A (en) * 2009-04-23 2010-11-11 Nagato:Kk Shaft part with rolling groove
US8573081B2 (en) 2009-04-23 2013-11-05 Ntn Corporation Shaft part formed with a rolling groove
JP2011005963A (en) * 2009-06-26 2011-01-13 Ntn Corp Bearing device for wheel

Similar Documents

Publication Publication Date Title
US5338377A (en) Ball-and-roller bearing
US6332714B1 (en) Induction-hardened rolling bearing device
EP2415892B1 (en) Carburized steel part
EP1741798A1 (en) Parts for machine construction and method for production thereof
JP3308377B2 (en) Gear with excellent tooth surface strength and method of manufacturing the same
US6224688B1 (en) Rolling bearing
EP2138597B1 (en) Hot-worked steel material having excellent machinability and impact value
KR100216877B1 (en) Rolling bearing
US7422643B2 (en) Rolling element and method of producing the same
JPH11201168A (en) Rolling bearing
JP3591236B2 (en) Rolling bearing
JP2000212721A (en) Rolling member excellent in wear resistance
JP2000080446A (en) Induction-hardened rolling member
JP2009127091A (en) High-frequency induction hardening steel excellent in cold working, rolling member made of the steel and linear-line motion apparatus using the rolling member
US6203630B1 (en) Steel for induction quenching and machinery structural parts using the same
JPH11303874A (en) Rolling member
JP6314648B2 (en) Surface hardened component and method for manufacturing surface hardened component
JP3013452B2 (en) Rolling bearing
JP3353946B2 (en) Linear guide bearing
EP1669468B1 (en) Steel product for induction hardening, induction-hardened member using the same, and methods for producing them
JP7264117B2 (en) Steel part and its manufacturing method
JP4221133B2 (en) Manganese alloy steel
JP3680708B2 (en) Machine structural steel and machine structural parts with excellent machinability
WO2020050053A1 (en) Steel material for sliding members, and method for producing same
JP3849296B2 (en) Method of manufacturing steel for nitrocarburizing and nitrocarburized component using the steel

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20060517

A761 Written withdrawal of application

Free format text: JAPANESE INTERMEDIATE CODE: A761

Effective date: 20070604