JP2000045262A - High pressure injection stirring construction method - Google Patents

High pressure injection stirring construction method

Info

Publication number
JP2000045262A
JP2000045262A JP10227622A JP22762298A JP2000045262A JP 2000045262 A JP2000045262 A JP 2000045262A JP 10227622 A JP10227622 A JP 10227622A JP 22762298 A JP22762298 A JP 22762298A JP 2000045262 A JP2000045262 A JP 2000045262A
Authority
JP
Japan
Prior art keywords
pressure
injection
grout
valve
flow path
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10227622A
Other languages
Japanese (ja)
Other versions
JP3694849B2 (en
Inventor
Kenjiro Oka
憲二郎 岡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toray Engineering Co Ltd
Original Assignee
Toyo Construction Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Construction Co Ltd filed Critical Toyo Construction Co Ltd
Priority to JP22762298A priority Critical patent/JP3694849B2/en
Publication of JP2000045262A publication Critical patent/JP2000045262A/en
Application granted granted Critical
Publication of JP3694849B2 publication Critical patent/JP3694849B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)

Abstract

PROBLEM TO BE SOLVED: To improve drilling efficiency and effectively cope with soil improvement of very deep area by effectively using a down-the-hole hammer of hydraulic driving. SOLUTION: An injection rod 10 constituted by continuously providing an injection head 5 having a double nozzle 4, a valve body 7 with a differential pressure regulation valve built in it and a down-the-hole hammer 9 of hydraulic driving on its head end part is prepared. Thereafter, the injection rod 10 is rotated and lowered into a foundation 30, a hole 31 is drilled by a drilling bit 8 while actuating the down-the-hole hammer 9 by supplying low hydraulic pressure in the injection rod 10 at first, thereafter, the differential pressure regulation valve in the valve body 7 is closed by changing low pressure water over to extra-high pressure water, cutting and stirring of the ground is carried out by injecting extra-high pressure water accompanied by air from the double nozzle 4, the extra-high pressure water is changed over to high pressure grout when cutting and stirring of a planned formation area is finished, the injection rod 10 is rotated and lifted up while injecting grout accompanied by air from the double nozzle 4, and a cutting and stirring layer 32 is replaced with a grout injecting layer 34.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、地盤改良工法に係
り、より詳しくは地盤中にグラウト(地盤改良剤)を高
圧噴射させて改良柱を造成する高圧噴射攪拌工法に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a ground improvement method, and more particularly to a high-pressure injection stirring method for forming an improved column by injecting grout (ground improvement agent) into the ground at high pressure.

【0002】[0002]

【従来の技術】高圧噴射攪拌工法は、注入ロッドを地盤
中に回転下降または上昇させながら、その先端部の周面
に設けた噴射ノズルから高圧のグラウトを単独で、また
は圧縮空気または超高圧水と一緒に噴射させ、高圧噴流
体のもつエネルギーを利用して地盤を切削しかつ攪拌混
合する工法で、大径の改良柱を効率よく造成できるとこ
ろから、近年、その利用が拡大しつつある(例えば、特
公昭56−44206号公報、特公昭58−27364
号公報等)。また、この高圧噴射攪拌工法としては、前
記注入ロッドを芯材管を伴って地盤中に回転下降させて
改良柱を造成すると共に、この改良柱内に前記芯材管を
残して、改良柱を補強するようにした芯材補強の工法も
ある(例えば、特開平3−208986号公報)。
2. Description of the Related Art In a high-pressure injection stirring method, a high-pressure grout is used alone, or compressed air or ultra-high-pressure water is injected from an injection nozzle provided on the peripheral surface of the tip while rotating or lowering an injection rod into the ground. In recent years, its use has been expanding since it is possible to efficiently create large-diameter improved columns by using a method of cutting and stirring and mixing the ground using the energy of the high-pressure jet fluid. For example, JP-B-56-44206, JP-B-58-27364.
No.). Further, as this high-pressure injection stirring method, the injection rod is rotated down into the ground together with the core material tube to form an improved column, and the core material tube is left inside the improved column to form the improved column. There is also a method of reinforcing the core material so as to reinforce it (for example, JP-A-3-208986).

【0003】ところで、対象地盤によっては、地表から
計画改良域までの途中に硬質層が存在する場合があり、
この場合、上記注入ロッドを単に回転下降させるだけで
は、計画改良域まで注入ロッドを円滑に貫入させること
はできない。そこで従来、このような硬質層が存在する
地盤を対象にする場合は、例えば、特開平10−885
64号公報に記載されるように、注入ロッドの先端に削
孔ビットを設けて、注入ロッドの回転下降に応じて該削
孔ビットにより地盤を機械的に削孔するか(その公報第
4頁第 6欄第29〜38行)、あるいは特開平9−7192
9号公報に記載のように、注入ロッドによる地盤改良に
先行して、専用の削孔機により事前に削孔を行うか(そ
の公報第 4頁第 5欄第24〜37行)していた。
[0003] By the way, depending on the target ground, a hard layer may exist on the way from the ground surface to the planned improvement area.
In this case, it is not possible to smoothly penetrate the injection rod to the planned improvement region simply by rotating and lowering the injection rod. Therefore, conventionally, when the ground in which such a hard layer exists is targeted, for example, Japanese Patent Application Laid-Open No. 10-885
No. 64, a drill bit is provided at the tip of an injection rod, and the ground is mechanically drilled by the drill bit in response to the rotation of the injection rod.
(Page 4, column 6, lines 29-38) or JP-A-9-7192
Prior to the ground improvement using an injection rod, as described in Japanese Patent Publication No. 9, whether drilling was performed in advance using a dedicated drilling machine (page 4, column 5, lines 24 to 37). .

【0004】[0004]

【発明が解決しようとする課題】しかしながら、上記し
たように注入ロッドの先端に設けた削孔ビットにより削
孔する対策によれば、単純な回転方式となっているた
め、例えば転石や岩盤等を含む硬質層を含む場合にその
削孔が困難となり、特に大深度域(例えば、地表より5
0m以上)の地盤改良を行うような場合には、その削孔
に長時間を要するばかりか、削孔ビットの摩耗も激しく
なってその交換を頻繁に行わなければならず、施工能率
の面で不満が残るという問題があった。また、専用の削
孔機により事前に削孔を行う対策によれば、別途、削孔
工程を必要とするため、施工期間の延長が避けられず、
施工コストも嵩むという問題があった。
However, according to the countermeasures for drilling by the drill bit provided at the tip of the injection rod as described above, since a simple rotating method is used, for example, a boulder or a bedrock can be removed. Drilling becomes difficult when a hard layer is included, especially in deep areas (for example, 5
0m or more), the drilling takes a long time, and the drilling bit wears out too much and must be replaced frequently. There was a problem that complaints remained. In addition, according to the countermeasures for pre-drilling with a dedicated drilling machine, a separate drilling process is required, which inevitably extends the construction period,
There was a problem that the construction cost also increased.

【0005】ところで、削孔を高能率に行う方法として
は、従来よりダウンザホールハンマーの利用が知られて
いる。このダウンザホールハンマーは、一般には空気圧
によりハンマー部を作動させて先端の削孔ビットに衝撃
力を加えるようになっているが、最近では、前記した空
気圧に代えて水圧を用いることにより、さらに一段と削
孔能力を高めたダウンザホールハンマーも開発され、既
にワッサラなる商品名で市販されている(サンドビック
社)。
By the way, as a method for efficiently performing drilling, use of a down-the-hole hammer has been conventionally known. This down-the-hole hammer is generally designed so that the hammer section is actuated by air pressure to apply an impact force to the drill bit at the tip, but recently, by using water pressure in place of the above-mentioned air pressure, it is possible to further cut the hole. A down-the-hole hammer with enhanced hole capability has also been developed and is already marketed under the trade name Wassara (Sandvik).

【0006】本発明者等は、この水圧駆動のダウンザホ
ールハンマーに着目し、これを上記した注入ロッドの先
端に設けるようにすれば、その駆動に必要な水圧も簡単
に確保できることから、上記した硬質地盤に対しても効
率良く削孔を行うことができ、高深度域の地盤改良にも
有効に対処できるようになる、と確信するに至った。
The present inventors have paid attention to this hydraulically driven down-the-hole hammer, and if it is provided at the tip of the above-mentioned injection rod, the hydraulic pressure required for its driving can be easily secured. He was convinced that drilling could be performed efficiently on the ground, and that it would be possible to effectively cope with ground improvements at high depths.

【0007】本発明は、上記した考察に基いてなされた
もので、その目的とするところは、水圧駆動のダウンザ
ホールハンマーを有効利用することにより削孔能率を高
め、もって高深度域の地盤改良にも効果的に対処できる
高圧噴射攪拌工法を提供することにある。
The present invention has been made based on the above-mentioned considerations, and an object of the present invention is to improve drilling efficiency by effectively utilizing a hydraulically driven down-the-hole hammer, thereby improving the ground at high depths. Another object of the present invention is to provide a high-pressure injection stirring method that can effectively cope with the problem.

【0008】[0008]

【課題を解決するための手段】上記目的を達成するた
め、第1の発明は、内部に第1および第2の流路を有す
るロッド本体の先端に、周面に二重ノズルを設けた注入
ヘッドと、設定圧を超える流体圧が作用した時に閉弁す
る差圧弁を内蔵するバルブボデーと、水圧によりハンマ
ー部を作動させて先端の削孔ビットに衝撃荷重を加える
ダウンザホールハンマーとを連設して成る注入ロッドを
用意し、始めに前記第1の流路に前記設定圧以下の低圧
水を供給して、この低圧水により前記ダウンザホールハ
ンマーを作動させながら、前記注入ロッドを地盤中に回
転下降させて削孔を行い、前記注入ヘッドが計画改良域
上限に到達したら、前記第1の流路に供給する低圧水を
前記設定圧より十分高い超高圧水に切替えて前記差圧弁
を閉弁させると同時に、前記第2の流路に圧縮空気を供
給して、前記二重ノズルから水と空気との混合流体を高
圧噴射させて地盤を切削攪拌し、注入ヘッドが計画改良
域下限に到達したら、前記第1の流路に供給する超高圧
水を高圧のグラウトに切替えると共に、前記第2の流路
に供給する空気を調整して、前記二重ノズルからグラウ
トと空気との混合流体またはグラウトのみを高圧噴射さ
せながら、注入ロッドを回転上昇させて計画改良域に改
良柱を造成するようにしたことを特徴とする。
In order to achieve the above object, a first aspect of the present invention is directed to an injection method in which a double nozzle is provided on the end of a rod body having first and second flow paths therein. A head, a valve body with a built-in differential pressure valve that closes when a fluid pressure exceeding the set pressure is applied, and a down-the-hole hammer that applies an impact load to the drill bit at the tip by operating the hammer section by water pressure An injection rod is prepared, and first, low-pressure water having a pressure equal to or lower than the set pressure is supplied to the first flow path. The injection rod is rotated down into the ground while operating the down-the-hole hammer with the low-pressure water. When the injection head reaches the upper limit of the planned improvement area, the low pressure water supplied to the first flow path is switched to ultra high pressure water sufficiently higher than the set pressure, and the differential pressure valve is closed. And at the same time Supplying compressed air to the second flow path, cutting and stirring the ground by injecting a mixed fluid of water and air from the double nozzle at a high pressure, and when the injection head reaches the lower limit of the plan improvement area, The ultrahigh-pressure water supplied to the first flow path is switched to high-pressure grout, and the air supplied to the second flow path is adjusted so that a mixed fluid of grout and air or only grout is supplied from the double nozzle. The injection rod is rotated up while high-pressure injection is performed to create an improved pillar in the planned improvement area.

【0009】上記水圧駆動のダウンザホールハンマーの
作動圧は、通常10〜18 MPa(約 100〜180kg/cm2 )の範
囲となっているので、本発明では、始めに第1の流路に
供給する低圧水もこの圧力範囲とし、したがって上記設
定圧としてはこの上限18MPa を超える値、例えば20 M
Pa(200kg/cm2 )程度に設定する。また、上記超高圧水
としては35〜45 MPa(約 350〜450kg/cm2 )の圧力を有
するものとするのが望ましい。
The operating pressure of the hydraulically driven down-the-hole hammer is usually in the range of 10 to 18 MPa (about 100 to 180 kg / cm 2 ). The low pressure water is also in this pressure range, and therefore, the set pressure is a value exceeding this upper limit of 18 MPa, for example, 20 M
Set to about Pa (200 kg / cm 2 ). It is desirable that the ultrahigh-pressure water has a pressure of 35 to 45 MPa (about 350 to 450 kg / cm 2 ).

【0010】この第1の発明においては、バルブボデー
内の差圧弁が閉弁する設定圧を水圧駆動のダウンザホー
ルハンマーの作動圧より高めに設定しておくことで、始
めに第1の流路に前記設定圧以下の低圧水を供給する
と、この低圧水は差圧弁を通過してダウンザホールハン
マーに供給され、該ダウンザホールハンマーが作動して
高能率に削孔が行われる。そして、注入ヘッドが計画改
良域上限まで到達した段階で、この低圧水を前記設定圧
より十分高い超高圧水に切替えると、前記差圧弁が閉弁
して水と圧縮空気との混合流体が二重ノズルから噴射さ
れ、地盤が高能率に切削攪拌され、以降、前記超高圧水
に代えてグラウトを噴射させることで、該グラウトは効
率良く地盤内に注入される。
In the first aspect of the present invention, the set pressure at which the differential pressure valve in the valve body is closed is set to be higher than the operating pressure of the hydraulically driven down-the-hole hammer, so that the first flow path is first opened. When the low-pressure water having a pressure equal to or lower than the set pressure is supplied, the low-pressure water is supplied to the down-the-hole hammer through the differential pressure valve, and the down-the-hole hammer is operated to drill holes with high efficiency. Then, when the low pressure water is switched to ultra high pressure water sufficiently higher than the set pressure at the stage when the injection head reaches the upper limit of the plan improvement area, the differential pressure valve closes, and the mixed fluid of water and compressed air is discharged. The grout is injected from the heavy nozzle, the ground is cut and agitated with high efficiency, and thereafter, the grout is injected into the ground efficiently by spraying grout instead of the ultra high pressure water.

【0011】また、第2の発明は、上記第1の発明から
超高圧水と圧縮空気との噴射による地盤の切削攪拌工程
を省略したもので、この場合は、上記注入ロッドのロッ
ド本体に設ける流路は1つでも良く、また、その注入ヘ
ッドに設ける噴射ノズルは単一ノズルでも良い。そし
て、本第2の発明では、始めに、前記流路に前記設定圧
以下の低圧水を供給して、この低圧水により前記ダウン
ザホールハンマーを作動させながら、前記注入ロッドを
地盤中に回転下降させて削孔を行い、前記注入ヘッドが
計画改良域上限に到達したら、前記流路に供給する低圧
水を前記設定圧より高圧のグラウトに切替えて前記差圧
弁を閉弁させ、前記噴射ノズルからグラウトを高圧噴射
させて計画改良域に改良柱を造成するようにしており、
この場合は、注入ロッドの下降行程のみで改良柱を造成
でき、施工能率は向上する。
Further, the second invention omits the step of cutting and stirring the ground by injecting ultra-high pressure water and compressed air from the first invention, and in this case, it is provided on the rod body of the injection rod. One flow path may be used, and the injection nozzle provided in the injection head may be a single nozzle. In the second aspect of the present invention, first, low-pressure water that is equal to or less than the set pressure is supplied to the flow path, and the injection rod is rotated down into the ground while operating the down-the-hole hammer with the low-pressure water. When the injection head reaches the upper limit of the planned improvement area, the low pressure water to be supplied to the flow path is switched to a grout having a pressure higher than the set pressure, the differential pressure valve is closed, and grouting is performed from the injection nozzle. High pressure injection to create an improved pillar in the planned improvement area,
In this case, the improved column can be created only by the downward stroke of the injection rod, and the construction efficiency is improved.

【0012】さらに、第3の発明は、芯材補強の高圧噴
射攪拌工法に適用したもので、この場合も、上記第2の
発明で用いたものと同じ注入ロッドを用意し、この注入
ロッドを逆止弁付きの芯材管に挿入して、始めに、前記
流路に前記設定圧以下の低圧水を供給して、この低圧水
により前記ダウンザホールハンマーを作動させながら、
前記注入ロッドを前記芯材管より先行して地盤中に回転
下降させて削孔を行い、前記注入ヘッドが計画改良域の
上限に到達したら、前記流路に供給する低圧水を前記設
定圧より高圧のグラウトに切替えて前記差圧弁を閉弁さ
せ、前記噴射ノズルからグラウトを高圧噴射させて計画
改良域に改良柱を造成し、しかる後、前記芯材管から注
入ロッドを引抜き、代わりに注入機を芯材管内に挿入し
て、芯材管に設けた逆止弁を開いて該芯材管の周りにグ
ラウトを2次注入するようにし、これにより、芯材補強
の強固な改良柱が造成される。
Further, the third invention is applied to a high-pressure jet stirring method for reinforcing a core material. In this case, the same injection rod as that used in the second invention is prepared, and this injection rod is used. Inserting into a core pipe with a check valve, first, supplying low pressure water below the set pressure to the flow path, while operating the down the hole hammer with this low pressure water,
When the injection rod reaches the upper limit of the planned improvement area, the low pressure water supplied to the flow path is reduced from the set pressure when the injection rod reaches the upper limit of the planned improvement area by rotating and lowering the injection rod into the ground before the core material pipe. Switching to high-pressure grout, closing the differential pressure valve, injecting high-pressure grout from the injection nozzle to create an improved column in the planned improvement area, and then withdrawing the injection rod from the core material tube and injecting instead Insert the machine into the core tube, open the check valve provided on the core tube, and inject grout around the core tube secondarily. Created.

【0013】上記第2および第3の発明の実施に際して
は、噴射ノズルからグラウトを高圧噴射させる際、圧縮
空気を一緒に噴射させるようにしても良く、この場合
は、圧縮空気との併合により地盤へのグラウトの注入距
離が延び、より大径の改良柱を造成できる。
In carrying out the second and third aspects of the present invention, when the grout is injected from the injection nozzle at a high pressure, compressed air may be injected together. In this case, the ground is combined with the compressed air. The grouting distance to the grout can be extended and a larger diameter improved column can be created.

【0014】[0014]

【発明の実施の形態】以下、本発明の実施の形態を添付
図面に基いて説明する。
Embodiments of the present invention will be described below with reference to the accompanying drawings.

【0015】図1乃至図5は、本発明の第1の実施の形
態を示したものである。本第1の実施の形態の実施に際
しては、図2乃至図5に示すように、外管1および内管
2からなる二重管構造のロッド本体3の先端に、周面に
二重ノズル4を備えた注入ヘッド5と、差圧弁6を内蔵
するバルブボデー7と、先端に削孔ビット8を設けた水
圧駆動のダウンザホールハンマー9とを連設して成る注
入ロッド10を用意し、この注入ロッド10を、図示を
略す施工機械の回転および昇降ユニットに支持させると
共に、その上端部に、図示を略すスイベルを用いて施工
プラント内の高圧ポンプと空気圧縮機とを配管接続す
る。ロッド本体3は、その内管2内の第1の流路aが高
圧の水またはグラウトの供給路として、その外管1と内
管2との間の環状の第2の流路bが圧縮空気の供給路と
してそれぞれ用いられるようになっており、したがって
ここでは、前記施工プラント内の高圧ポンプが第1の流
路aに、空気圧縮機が第2の流路bにそれぞれ接続され
ることになる。なお、前記施工プラント内の高圧ポンプ
は、10〜18MPa 程度の低圧水から35〜45MPa 程度の超高
圧水までを得る機能に加え、35〜45MPa 程度の高圧グラ
ウトを得る機能を有しており、ロッド本体3の第1の流
路aには、これら低圧水、超高圧水および高圧グラウト
の何れかが選択的に供給されるようになる。
FIG. 1 to FIG. 5 show a first embodiment of the present invention. When the first embodiment is carried out, as shown in FIGS. 2 to 5, a double nozzle 4 is provided on the distal end of a rod body 3 having a double pipe structure including an outer pipe 1 and an inner pipe 2. An injection rod 10 comprising an injection head 5 provided with a valve body 7 having a differential pressure valve 6 therein, and a hydraulically driven down-the-hole hammer 9 having a drill bit 8 at its tip is prepared. The rod 10 is supported by a rotation and elevation unit of a construction machine (not shown), and a high-pressure pump and an air compressor in the construction plant are connected to the upper end of the rod 10 by a swivel (not shown). In the rod body 3, the first flow path a in the inner pipe 2 serves as a high-pressure water or grout supply path, and the annular second flow path b between the outer pipe 1 and the inner pipe 2 is compressed. In this case, the high-pressure pump in the construction plant is connected to the first flow path a, and the air compressor is connected to the second flow path b. become. The high-pressure pump in the construction plant has a function of obtaining high-pressure grout of about 35 to 45 MPa in addition to a function of obtaining low-pressure water of about 10 to 18 MPa to ultra-high-pressure water of about 35 to 45 MPa. One of these low-pressure water, ultra-high-pressure water, and high-pressure grout is selectively supplied to the first flow path a of the rod body 3.

【0016】ここで、二重ノズル4を備えた注入ヘッド
5は、図3に良く示されるように、外筒11と内筒12
とを備えた二重構造となっており、その内筒12内の通
路cは、上記ロッド本体3内の第1の流路aを二重ノズ
ル4の心部側の噴射孔に連絡する連絡路として、その外
筒11と内筒12との間の環状通路dはロッド本体3内
の第2の流路bを二重ノズル4の外側の噴射孔に連絡す
る連絡路としてそれぞれ供されるようになっている。
Here, as shown in FIG. 3, the injection head 5 provided with the double nozzle 4 has an outer cylinder 11 and an inner cylinder 12.
The passage c in the inner cylinder 12 is connected to the first passage a in the rod body 3 so as to communicate with the injection hole on the core side of the double nozzle 4. As a passage, the annular passage d between the outer cylinder 11 and the inner cylinder 12 serves as a communication path that connects the second flow path b in the rod body 3 to the injection hole outside the double nozzle 4. It has become.

【0017】また、差圧弁6を内蔵するバルブボデー7
は、前記注入ヘッド5の外筒11の下端部に螺合連結さ
れた本体13を備えている。本体13内には前記注入ヘ
ッド5の内筒12内の通路cに連通する段付き孔14が
形成されており、前記差圧弁6は、この本体13内の上
部側に前記段付き孔14を閉鎖するように配置されてい
る。差圧弁6は、常時は開弁状態を維持し、ロッド本体
3内の第1の流路aに供給される流体(水またはグラウ
ト)の圧力が設定圧(一例として、20MPa )を超えた
時に閉弁する機構となっている。したがって、ロッド本
体3内の第1の流路aにこの設定圧より低い流体(低圧
水)が供給されている場合は、前記差圧弁6は開弁状態
を維持し、その低圧水は、本体13内の段付き孔14を
通じてダウンザホールハンマ9へ送られ、一方、第1の
流路aに前記設定圧を超える超高圧水または高圧グラウ
トが供給されると、差圧弁6は閉弁して、前記した超高
圧水または高圧グラウトは二重ノズル4側へ送られるよ
うになる。
Also, a valve body 7 having a built-in differential pressure valve 6
Has a main body 13 screwed to the lower end of the outer cylinder 11 of the injection head 5. A stepped hole 14 communicating with the passage c in the inner cylinder 12 of the injection head 5 is formed in the main body 13, and the differential pressure valve 6 has the stepped hole 14 at an upper side in the main body 13. It is arranged to close. The differential pressure valve 6 is kept open at all times, and when the pressure of the fluid (water or grout) supplied to the first flow path a in the rod body 3 exceeds a set pressure (for example, 20 MPa). The valve is closed. Therefore, when a fluid (low-pressure water) lower than the set pressure is supplied to the first flow path a in the rod body 3, the differential pressure valve 6 maintains the open state, and the low-pressure water is When the ultrahigh-pressure water or the high-pressure grout exceeding the set pressure is supplied to the first flow path a through the stepped hole 14 in the down-the-hole hammer 9, the differential pressure valve 6 closes, The ultra high pressure water or high pressure grout is sent to the double nozzle 4 side.

【0018】一方、ダウンザホールハンマー9は、上記
バルブボデー7の本体13に螺合連結された連結部材1
5と、連結部材15に螺合連結され、前記削孔ビット8
を下端部に有するシリンダ16と、シリンダ16内に配
設されたハンマー部17とから概略構成されている。よ
り詳しくは、連結部材15は、その上端部に設けた円錐
台形状のねじ突起15aをバルブボデー7の本体13に
設けたテーパ形状のねじ穴13aに螺合させることによ
り該本体13に連結されている。また、連結部材15と
シリンダ16とは、連結部材15の下端部に設けたおね
じ部15bにシリンダ16の上端部に設けためねじ部1
6aに螺合させることにより連結されている。連結部材
15には軸孔18が形成されており、上記差圧弁6を通
過した低圧水は、この軸孔18を通じて前記シリンダ1
6内のハンマー部17へ供給される。ハンマー部17
は、前記低水圧を蓄積、解放することによりピストン
(図示略)を上下運動させる機能を有しており、そのピ
ストンが削孔ビット8の軸部20を叩くことで、該削孔
ビット8には衝撃力が加えられるようになっている。な
お、このダウンザホールハンマー9の連結部材15およ
びシリンダ16と、上記バルブボデー7の本体13とロ
ッド本体3の外筒1とは、ほぼ同じ外径を有しており、
したがって、注入ロッド10は、その全長にわたってほ
ぼ同じ太さを有するものとなっている。
On the other hand, the down-the-hole hammer 9 is connected to the connecting member 1 screwed to the main body 13 of the valve body 7.
5 and a threaded connection with the connection member 15,
And a hammer 17 disposed in the cylinder 16. More specifically, the connecting member 15 is connected to the main body 13 by screwing a frusto-conical screw protrusion 15a provided at the upper end thereof into a tapered screw hole 13a provided in the main body 13 of the valve body 7. ing. The connecting member 15 and the cylinder 16 are provided with a male screw 15b provided at a lower end of the connecting member 15 and a screw 1
It is connected by screwing to 6a. A shaft hole 18 is formed in the connecting member 15, and the low-pressure water that has passed through the differential pressure valve 6 passes through the cylinder hole 1 through the shaft hole 18.
It is supplied to the hammer part 17 in 6. Hammer part 17
Has a function of vertically moving a piston (not shown) by accumulating and releasing the low water pressure, and the piston hits the shaft portion 20 of the drill bit 8 so that the drill bit 8 Is designed to receive an impact force. The connecting member 15 and the cylinder 16 of the down-the-hole hammer 9 and the main body 13 of the valve body 7 and the outer cylinder 1 of the rod main body 3 have substantially the same outer diameter.
Therefore, the injection rod 10 has substantially the same thickness over its entire length.

【0019】削孔ビット8は、図4および5に良く示さ
れるように、上記シリンダ16に嵌合固定されたガイド
管21と、このガイド管21内にわずか軸方向に移動可
能に嵌合されたリング状のアウタビット22と、このア
ウタビット22内に相互に歯部23、24を噛み合せて
結合されたインナビット25とから成っており、そのイ
ンナビット25の後端から上記ハンマー部17の衝撃力
を受ける軸部20が延ばされている。アウタビット22
は、多数のチップ26を設けたその先端部が、ガイド管
21の外径とほぼ同径の大径部22aとされており、こ
の大径部22aはガイド管21からはみ出して配置され
ている。また、インナビット25は、多数のチップ26
を設けたその先端部がアウタビット22から下方へわず
か突出する状態に位置決めされている。一方、アウタビ
ット22の内面とインナビット25の外面には、それぞ
れの周方向に3等配して(120度間隔で)、各歯部2
3、24を切欠く形態の3つの縦溝27、28が形成さ
れており(図5)、インナビット25は、その縦溝28
の間に残された歯部24をアウタビット22の縦溝27
に整合させることにより、アウタビット22からの離脱
が許容されるようになっている。
As shown in FIGS. 4 and 5, the drill bit 8 is fitted to a guide tube 21 fitted and fixed to the cylinder 16 and movably fitted in the guide tube 21 so as to be movable slightly in the axial direction. A ring-shaped outer bit 22 and an inner bit 25 which is connected to the outer bit 22 by meshing the teeth 23 and 24 with each other. The impact force of the hammer 17 from the rear end of the inner bit 25 The receiving shaft portion 20 is extended. Outer bit 22
Has a large-diameter portion 22a having a diameter substantially the same as the outer diameter of the guide tube 21, and the large-diameter portion 22a protrudes from the guide tube 21. . The inner bit 25 is composed of a number of chips 26
Are positioned so that the distal end thereof slightly protrudes downward from the outer bit 22. On the other hand, on the inner surface of the outer bit 22 and the outer surface of the inner bit 25, three teeth are arranged at equal intervals in the circumferential direction (at 120 ° intervals).
Three longitudinal grooves 27 and 28 are formed in the form of notches 3 and 24 (FIG. 5).
The tooth portion 24 left between the outer bit 22 and the vertical groove 27
, The detachment from the outer bit 22 is allowed.

【0020】なお、このようなダウンザホールハンマー
9は、サンドビック社から“ワッサラ”の商品名で市販
されており、ここでは、その“ワッサラ”をそのまま用
いるようにしている。
Such a down-the-hole hammer 9 is commercially available from Sandvik under the trade name "Wassara", and here, "Wassara" is used as it is.

【0021】以下、上記構造の注入ロッド10を用いて
行う施工手順を図1および図2に基いて説明する。施工
に際しては、前記したように注入ロッド10を図示を略
す施工機械の回転および昇降ユニットに支持させると共
に、その上端部に施工プラント内の高圧ポンプと空気圧
縮機とを接続する。そして、この準備完了後、高圧ポン
プ11の設定圧を調整して、ロッド本体3内の第1の流
路aに10〜18MPa の低圧水を供給し、図4に示すよう
に、注入ロッド10を地盤30中に回転下降させる。こ
の時、前記低圧水の圧力がバルブボデー7内の差圧弁6
の設定圧(20MPa 程度)より小さくなっているので、差
圧弁6は開弁状態を維持し、したがって該低圧水の大部
分は、注入ヘッド5からバルブボデー7を経てダウンザ
ホールハンマー9に圧送される。これにより、ダウンザ
ホールハンマー9内のハンマー部17が作動し、該ハン
マー部17から削孔ビット8のロッド20に衝撃力が加
えられ、削孔ビット8は、前記衝撃力に応じた衝撃を地
盤30に作用させながら、注入ロッド10の回転下降に
従って該地盤30を高能率に削孔する。
A construction procedure performed by using the injection rod 10 having the above structure will be described below with reference to FIGS. At the time of construction, as described above, the injection rod 10 is supported by a rotation and elevation unit of a construction machine (not shown), and a high-pressure pump and an air compressor in the construction plant are connected to the upper end thereof. After the preparation is completed, the set pressure of the high-pressure pump 11 is adjusted to supply low-pressure water of 10 to 18 MPa to the first flow path a in the rod body 3, and as shown in FIG. Is rotated down into the ground 30. At this time, the pressure of the low-pressure water is changed to the differential pressure valve 6 in the valve body 7.
Pressure (about 20 MPa), the differential pressure valve 6 is kept open, so that most of the low-pressure water is pumped from the injection head 5 through the valve body 7 to the down-the-hole hammer 9. . As a result, the hammer portion 17 in the down-the-hole hammer 9 operates, and an impact force is applied from the hammer portion 17 to the rod 20 of the drill bit 8, and the drill bit 8 applies an impact corresponding to the impact force to the ground 30. The ground 30 is efficiently drilled as the injection rod 10 is rotated and lowered.

【0022】ここで、削孔ビット8を構成するアウタビ
ット22は注入ロッド10よりも大径となっているの
で、上記削孔により形成された孔31は、注入ロッド1
0を円滑に貫入させるに足る十分な口径を有するものと
なる。また、本実施の形態では、ロッド本体3内の第1
の流路aに供給された低圧水の一部が二重ノズル4へ圧
送されて、そこから注入ロッド10の周りにかなりの圧
力で噴射されるので、前記孔31は削孔ビット8による
削孔径よりもさらに拡大するものとなる。また、ダウン
ザホールハンマー9のハンマー部17で消費された低圧
水は、アウタビット22とインナビット25の縦溝2
7、28を通じて削孔ビット8の前方へ放出されるの
で、この放出水によって削孔ビット8が強制冷却され、
その摩耗も低減される。
Here, since the outer bit 22 constituting the drill bit 8 has a larger diameter than the injection rod 10, the hole 31 formed by the above-described drilling is
It has a sufficient diameter to make 0 smoothly penetrate. Also, in the present embodiment, the first
A part of the low-pressure water supplied to the flow path a is pumped to the double nozzle 4 and is jetted therefrom at a considerable pressure around the injection rod 10. It becomes larger than the hole diameter. The low-pressure water consumed by the hammer portion 17 of the down-the-hole hammer 9 is supplied to the outer grooves 22 and the inner grooves 25 of the inner bits 25.
Since the water is discharged to the front of the drill bit 8 through 7, 28, the drill bit 8 is forcibly cooled by the discharged water,
Its wear is also reduced.

【0023】上記した削孔による孔31の形成が進み、
図1に示すように注入ヘッド5が計画改良域の上限A
まで到達したら、高圧ポンプ11の設定圧を調整して、
前記第1の流路aに供給する低圧水を、35〜45MPa 程度
の超高圧水に切替え、これと同時に空気圧縮機からロッ
ド本体3内の第2の流路bに圧縮空気を供給する。第1
の流路aへの超高圧水の供給により、バルブボデー7の
差圧弁6が閉弁し、注入ヘッド5の二重ノズル4からは
空気を伴った超高圧水(混合流体)が放射方向へ噴射さ
れ、噴射エネルギーの大きい混合流体により地盤30内
が強力に切削攪拌(プレカッティング)される。この結
果、地盤30内には大径の切削攪拌層32が形成され、
この切削攪拌層32は、注入ロッド5の回転下降に応じ
て次第に下方へ拡大する。なお、この時発生した切削ス
ライムの一部は、前記した削孔の孔31を通じて地上の
スライムピット33(図2)へ排出され、さらに図示を
略す排泥手段により排泥池へと送泥される。
The formation of the hole 31 by the above drilling proceeds,
As shown in FIG. 1, the injection head 5 has the upper limit A of the planned improvement area.
, Adjust the set pressure of the high pressure pump 11
The low-pressure water supplied to the first flow path a is switched to ultra-high-pressure water of about 35 to 45 MPa, and at the same time, compressed air is supplied from the air compressor to the second flow path b in the rod body 3. First
The ultra-high pressure water supplied to the flow path a closes, the differential pressure valve 6 of the valve body 7 closes, and the ultra high pressure water (mixed fluid) with air is emitted from the double nozzle 4 of the injection head 5 in the radial direction. The ground 30 is strongly cut and agitated (pre-cutting) by the mixed fluid having a large injection energy. As a result, a large-diameter cutting and stirring layer 32 is formed in the ground 30,
The cutting and stirring layer 32 gradually expands downward as the injection rod 5 rotates downward. A part of the cutting slime generated at this time is discharged to the slime pit 33 (FIG. 2) on the ground through the hole 31 of the above-described drilling, and is further sent to a sludge pond by a sludge discharging means (not shown). You.

【0024】そして、上記した切削攪拌による切削攪拌
層32の形成が、図1に示すように、計画改良域の下
限Bまで到達したら、施工プラント内の高圧ポンプをグ
ラウト源に切替えて、ロッド本体3内の第1の流路aに
35〜45MPa 程度の高圧のグラウトを供給し、ロッド本体
3内の第2の流路bへの圧縮空気の供給を継続しなが
ら、同図に示すように注入ロッド10を回転上昇させ
る。これにより、注入ヘッド5の二重ノズル4からは空
気を伴った高圧グラウト(混合流体)が放射方向へ噴射
され、グラウトが切削攪拌層32内に注入されて、グラ
ウト注入層34が形成される。この時、グラウト注入層
34上の切削攪拌層32内の余剰スライムは、グラウト
の圧力とエアリフト効果により孔31を通じてスライム
ピット33へ排出されるが、この段階では水の噴射は停
止されているので、グラウトの誘導排出は著しく抑制さ
れ、余剰スライム中のグラウト量は最小限に抑えられ
る。
When the formation of the cutting agitation layer 32 by the above-mentioned cutting agitation reaches the lower limit B of the planned improvement area as shown in FIG. 1, the high pressure pump in the construction plant is switched to the grout source and the rod body is switched. 3 to the first flow path a
As shown in the figure, the grouting rod 10 is rotated up while supplying the high-pressure grout of about 35 to 45 MPa and continuously supplying the compressed air to the second flow path b in the rod body 3. As a result, high-pressure grout (mixed fluid) with air is ejected from the double nozzle 4 of the injection head 5 in the radial direction, and the grout is injected into the cutting and stirring layer 32 to form the grout injection layer 34. . At this time, the surplus slime in the cutting and stirring layer 32 on the grout injection layer 34 is discharged to the slime pit 33 through the hole 31 by the pressure of the grout and the air lift effect, but at this stage, since the injection of water is stopped. In addition, the induced discharge of grout is significantly suppressed, and the amount of grout in excess slime is minimized.

【0025】上記した空気を伴った高圧グラウトの噴射
は、注入ドロッド10の回転上昇に応じて次第に上方へ
拡大し、速硬性のグラウトを使用した場合は、図1に
示すように、注入ヘッド5が計画改良域上限Aまで達す
る前段階からグラウト注入層34が部分的に固化し、硬
質の改良柱35の成長が始まる。このようにして、計画
改良域の上限Aまでのグラウトの注入を終えたら、ロッ
ド本体3へのグラウトおよび圧縮空気の供給を停止し、
施工機械の回転および昇降ユニットを大きく上動させ
て、同図に示すように注入ロッド10を地盤30から
引抜き、これにて、計画改良域への1つの改良柱35の
造成は完了する。本第1の実施の形態においては特に、
もともとプレカッティングによる切削攪拌層32の形成
に必要としていた高圧水をダウンザホールハンマー9の
駆動源として共用するので、きわめて効率の良い施工と
なり、経済的な利益も大きいものとなる。
The injection of the high-pressure grout with the air described above gradually expands in accordance with the rotation rise of the injection rod 10, and when a quick-hard grout is used, as shown in FIG. The grout injection layer 34 partially solidifies from the stage before reaches the planned improvement region upper limit A, and the growth of the hard improved columns 35 starts. In this way, when grouting is completed up to the upper limit A of the planned improvement area, the supply of grout and compressed air to the rod body 3 is stopped,
The rotation and lifting unit of the construction machine is largely moved upward, and the injection rod 10 is pulled out of the ground 30 as shown in the figure, whereby the construction of one improved pillar 35 in the planned improvement area is completed. In the first embodiment, in particular,
Since high-pressure water, which was originally required for forming the cutting and stirring layer 32 by pre-cutting, is shared as a drive source for the down-the-hole hammer 9, the construction is extremely efficient, and the economic benefit is great.

【0026】なお、地盤性状によっては、上記第1の実
施の形態におけるプレカッティング工程を省略すること
もできる。この場合は、ダウンザホールハンマー9を利
用して計画改良域の上限Aまで削孔した後、ロッド本体
3内の第1の流路aに供給する低圧水を、35〜45MPa 程
度の高圧のグラウトに切替えると同時に、空気圧縮機か
らロッド本体3内の第2の流路bに圧縮空気を供給し、
注入ヘッド5の二重ノズル4から空気を伴った高圧グラ
ウト(混合流体)を放射方向へ噴射させながら、注入ロ
ッド10を回転下降させて、グラウト注入層を形成し、
計画改良域の下限Bに注入ヘッド5が到達した段階で、
グラウトおよび圧縮空気の噴射を停止して、注入ロッド
10を地盤30から引抜くようにする。このようにする
ことで、注入ロッド10の下降行程のみで改良柱を造成
できるので、施工能率は向上する。
The pre-cutting step in the first embodiment may be omitted depending on the properties of the ground. In this case, after drilling to the upper limit A of the planned improvement area using the down-the-hole hammer 9, the low-pressure water supplied to the first flow path a in the rod body 3 is converted into high-pressure grout of about 35 to 45 MPa. At the same time as switching, compressed air is supplied from the air compressor to the second flow path b in the rod body 3,
While injecting high pressure grout (mixed fluid) with air in the radial direction from the double nozzle 4 of the injection head 5, the injection rod 10 is rotated down to form a grout injection layer,
When the injection head 5 reaches the lower limit B of the plan improvement area,
The injection of grout and compressed air is stopped, and the injection rod 10 is withdrawn from the ground 30. By doing so, an improved column can be created only by the downward stroke of the injection rod 10, so that the construction efficiency is improved.

【0027】図6および図7は、本発明の第2の実施の
形態を示したものである。本第2の実施の形態は、芯材
補強の高圧グラウト工法に適用したもので、ここでは、
上記第1の実施の形態で用いたものと、実質的に同じ注
入ロッド10を用意すると共に、管壁に円周方向および
軸方向に配列して複数の逆止弁40を設けた芯材管41
を用意する(図7)。なお、注入ロッド10の先端のダ
ウンザホールハンマー9としては、芯材管41の外径よ
りも大径の削孔ビット8を有するものを選択する。
FIGS. 6 and 7 show a second embodiment of the present invention. The second embodiment is applied to a high-pressure grouting method for reinforcing a core material.
A core pipe having substantially the same injection rod 10 as that used in the first embodiment and having a plurality of check valves 40 arranged circumferentially and axially on the pipe wall. 41
Is prepared (FIG. 7). As the down-the-hole hammer 9 at the tip of the injection rod 10, a hammer bit 8 having a diameter larger than the outer diameter of the core tube 41 is selected.

【0028】そして、芯材管41に注入ロッド10を挿
入して、その先端側の二重ノズル4とダウンザホールハ
ンマー9とが芯材管41から突出するように両者を位置
決めし、始めに、ロッド本体3内の第1の流路aに10〜
18MPa の低圧水を供給し、図6に示すように、注入ロ
ッド10と芯材管41とを相互に逆方向に回転させなが
ら下降させる。この時、第1の実施の形態と同様に、低
圧水の圧力がバルブボデー7内の差圧弁6の設定圧(20
MPa 程度)より小さくなっているので、差圧弁6は開弁
状態を維持し、したがって該低圧水の大部分は、注入ヘ
ッド5からバルブボデー7を経てダウンザホールハンマ
ー9に圧送される。これにより、ダウンザホールハンマ
ー9が作動して削孔ビット8に衝撃力が加えられ、削孔
ビット8は、前記衝撃力に応じた衝撃を地盤30に作用
させながら、注入ロッド10の回転下降に従って該地盤
30を高能率に削孔する。このダウンザホールハンマー
9による削孔径は、前記大径の削孔ビット8の選択によ
り芯材管41の外径より大きくなっているので、この削
孔の進行に応じて該孔42内に芯材管41が円滑に貫入
する。
Then, the injection rod 10 is inserted into the core tube 41, and the double nozzle 4 and the down-the-hole hammer 9 on the tip side thereof are positioned so that they protrude from the core tube 41. 10 to 10 in the first flow path a in the main body 3
A low-pressure water of 18 MPa is supplied, and as shown in FIG. 6, the injection rod 10 and the core tube 41 are lowered while rotating in mutually opposite directions. At this time, similarly to the first embodiment, the pressure of the low-pressure water is set to the set pressure of the differential pressure valve 6 in the valve body 7 (20
(Approximately MPa), the differential pressure valve 6 is kept open, so that most of the low-pressure water is pumped from the injection head 5 through the valve body 7 to the down-the-hole hammer 9. As a result, the down-the-hole hammer 9 is actuated to apply an impact force to the drill bit 8, and the drill bit 8 applies an impact corresponding to the impact force to the ground 30 while the injection rod 10 rotates and descends. The ground 30 is drilled with high efficiency. The diameter of the hole drilled by the down-the-hole hammer 9 is larger than the outer diameter of the core tube 41 by selecting the large-diameter drill bit 8. 41 penetrates smoothly.

【0029】そして、ダウンザホールハンマー9による
削孔が計画改良域の上限Aまで到達したら、ロッド本体
3内の第1の流路aに供給する低圧水を、35〜45MPa 程
度の高圧のグラウトに切替えると同時に、空気圧縮機か
らロッド本体3内の第2の流路bに圧縮空気を供給す
る。すると、図6に示すように、注入ヘッド5の二重
ノズル4から空気を伴った高圧グラウト(混合流体)が
放射方向へ噴射して、グラウト注入層43が形成され、
このグラウト注入層43は注入ロッド10の回転下降に
応じて下方へ拡大する。計画改良域の下限Bまでグラウ
ト注入層43が形成されたら、注入ヘッド5(二重ノズ
ル4)へのグラウトおよび圧縮空気の供給を停止する。
When the drilling by the down-the-hole hammer 9 reaches the upper limit A of the planned improvement area, the low-pressure water supplied to the first flow path a in the rod body 3 is switched to a high-pressure grout of about 35 to 45 MPa. At the same time, compressed air is supplied from the air compressor to the second flow path b in the rod body 3. Then, as shown in FIG. 6, high-pressure grout (mixed fluid) accompanied by air is jetted from the double nozzle 4 of the injection head 5 in the radial direction, and the grout injection layer 43 is formed.
The grout injection layer 43 expands downward as the injection rod 10 rotates down. When the grout injection layer 43 is formed to the lower limit B of the planned improvement area, supply of grout and compressed air to the injection head 5 (double nozzle 4) is stopped.

【0030】次に、図6に示すように、注入ロッド3
を芯材管41から引抜き、芯材管41はそのまま地盤3
0内に残して、今度はその中に注入機44を挿入する。
注入機44としては、例えば、特開平6−228940
号公報に記載のものを使用することができる。このもの
は、拡縮可能な上下一対の膨出体(ゴム製)45と、こ
の膨出体45を拡縮させる駆動手段(図示略)とを備え
ており、その一対の膨出体45を膨出変形させることに
より芯材管41内の任意の位置に固定可能となる。注入
機44には、地上から延ばした注入管46を通じてグラ
ウトが圧送されるようになっており、このグラウトは、
注入機44の一対の膨出体45の間に吐出した後、逆止
弁40を開いて芯材管41の周りに噴出し、これによ
り、芯材管41の周りには芯材管41に密着する状態で
小径のグラウト注入層(2次注入層)46が形成され
る。
Next, as shown in FIG.
Is pulled out from the core tube 41, and the core tube 41 is
The injector 44 is now inserted into it, leaving it at zero.
As the injection machine 44, for example, Japanese Unexamined Patent Publication No. 6-228940
The one described in Japanese Patent Application Laid-Open Publication No. H07-260, can be used. This device comprises a pair of upper and lower expandable members (made of rubber) 45 which can be expanded and contracted, and a driving means (not shown) for expanding and contracting the expanded members 45. By deforming, it can be fixed at an arbitrary position in the core tube 41. The grout is fed to the grinder 44 through a grove 46 extending from the ground.
After discharging between the pair of swelling bodies 45 of the injector 44, the check valve 40 is opened to squirt around the core tube 41, whereby the core tube 41 is wrapped around the core tube 41. A small-diameter grout injection layer (secondary injection layer) 46 is formed in close contact.

【0031】上記2次注入層46の形成は、芯材管41
の下端部から開始し、所定のピッチで注入機44を引上
げて、各引上げ位置で一対の膨出体45を膨出させてグ
ラウトの注入を繰り返し、これにより2次注入層46は
次第に上方へ拡張する。そして、先のグラウト注入層
(1次注入層)43の全域にわたって2次注入層46の
形成を終えたら、注入機44を芯材管41から引抜き、
各注入層43、46の硬化を待つ。この結果、芯材管4
1の周りには、図6に示すように1次注入層43が硬
化した1次改良柱47と2次注入層46が硬化した2次
改良柱48とが多重に形成され、芯材管41が強固な改
良柱内に埋設されることになり、芯材補強の強固な改良
柱が造成される。
The formation of the secondary injection layer 46 is based on the core material tube 41.
Starting from the lower end portion of the mold, the injecting machine 44 is pulled up at a predetermined pitch, and a pair of swelling bodies 45 are swelled at each pulling position to repeat grout injection, whereby the secondary injection layer 46 gradually rises upward. Expand. When the formation of the secondary injection layer 46 is completed over the entire area of the grout injection layer (primary injection layer) 43, the injector 44 is pulled out from the core tube 41.
Wait for the hardening of each injection layer 43, 46. As a result, the core tube 4
As shown in FIG. 6, a plurality of primary improvement columns 47 in which the primary injection layer 43 is hardened and a plurality of secondary improvement columns 48 in which the secondary injection layer 46 is hardened are formed around the core material tube 41. Is buried in the strong improved pillar, and a strong improved pillar for reinforcing the core material is created.

【0032】[0032]

【発明の効果】以上、説明したように、本発明に係る高
圧噴射攪拌工法によれば、水圧駆動のダウンザホールハ
ンマーを利用して高能率に削孔を行うと共に、この削孔
に引続いて高圧噴射を行うので、計画改良域までの到達
範囲に硬質地盤が存在する場合はもとより、長距離削孔
を必要とする大深度域の地盤改良にも効果的に対処で
き、その適用範囲は著しく拡大する。
As described above, according to the high-pressure injection stirring method of the present invention, drilling is efficiently performed by using a hydraulically driven down-the-hole hammer, and the high pressure Injection makes it possible to effectively cope with hard ground existing in the reach to the planned improvement area, as well as ground improvement in deep areas where long distance drilling is required. I do.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の第1の実施の形態の実施過程を示す模
式図である。
FIG. 1 is a schematic diagram showing an implementation process of a first embodiment of the present invention.

【図2】第1の実施の形態における途中段階を拡大して
示す模式図である。
FIG. 2 is an enlarged schematic view showing an intermediate stage in the first embodiment.

【図3】第1の実施の形態で用いる注入ロッドの構造を
示す断面図である。
FIG. 3 is a sectional view showing a structure of an injection rod used in the first embodiment.

【図4】ダウンザホールハンマーの削孔ビットの構造を
示す断面図である。
FIG. 4 is a sectional view showing a structure of a drill bit of a down-the-hole hammer.

【図5】ダウンザホールハンマーの削孔ビットの構造を
示す平面図である。
FIG. 5 is a plan view showing the structure of a drill bit of a down-the-hole hammer.

【図6】本発明の第2の実施の形態の実施過程を示す模
式図である。
FIG. 6 is a schematic diagram showing an implementation process of a second embodiment of the present invention.

【図7】第2の実施の形態における注入ロッドと芯材管
との組合せ状態を示す断面図である。
FIG. 7 is a cross-sectional view showing a combined state of an injection rod and a core tube in a second embodiment.

【符号の説明】[Explanation of symbols]

1 外管、 2 内管、 3 ロッド本体 4 二重ノズル、 5 注入ヘッド 6 差圧弁、 7 バルブボデー 8 削孔ビット、 9 ダウンザホールハンマー 10 注入ロッド 、 30 地盤 31,42 削孔による孔、 32 切削攪拌層 32 切削攪拌層、 34,43 グラウト注入層 35 改良柱、 47 1次改良柱、 48 2次改良
柱 40 逆止弁、 41 芯材管、 44 注入機 46 2次グラウト注入層
Reference Signs List 1 outer pipe, 2 inner pipe, 3 rod body 4 double nozzle, 5 injection head 6 differential pressure valve, 7 valve body 8 drilling bit, 9 down the hole hammer 10 injection rod, 30 ground 31, 42 hole by drilling, 32 cutting Stirrer layer 32 Cutting stirrer layer, 34, 43 Grout injection layer 35 Improvement column, 47 Primary improvement column, 48 Secondary improvement column 40 Check valve, 41 Core pipe, 44 Injector 46 Secondary grout injection layer

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 内部に第1および第2の流路を有するロ
ッド本体の先端に、周面に二重ノズルを設けた注入ヘッ
ドと、設定圧を超える流体圧が作用した時に閉弁する差
圧弁を内蔵するバルブボデーと、水圧によりハンマー部
を作動させて先端の削孔ビットに衝撃力を加えるダウン
ザホールハンマーとを連設して成る注入ロッドを用意
し、始めに前記第1の流路に前記設定圧以下の低圧水を
供給して、この低圧水により前記ダウンザホールハンマ
ーを作動させながら、前記注入ロッドを地盤中に回転下
降させて削孔を行い、前記注入ヘッドが計画改良域上限
に到達したら、前記第1の流路に供給する低圧水を前記
設定圧より十分高い超高圧水に切替えて前記差圧弁を閉
弁させると同時に、前記第2の流路に圧縮空気を供給し
て、前記二重ノズルから水と空気との混合流体を高圧噴
射させて地盤を切削攪拌し、注入ヘッドが計画改良域下
限に到達したら、前記第1の流路に供給する超高圧水を
高圧のグラウトに切替えると共に、前記第2の流路に供
給する空気を調整して、前記二重ノズルからグラウトと
空気との混合流体またはグラウトのみを高圧噴射させな
がら、注入ロッドを回転上昇させて計画改良域に改良柱
を造成することを特徴とする高圧噴射攪拌工法。
An injection head provided with a double nozzle on the peripheral surface at the tip of a rod body having first and second flow paths therein, and a differential valve for closing the valve when a fluid pressure exceeding a set pressure is applied. Prepare an injection rod consisting of a valve body with a built-in pressure valve, and a down-the-hole hammer that activates the hammer section by water pressure and applies an impact force to the drill bit at the tip. Supplying low-pressure water that is equal to or less than the set pressure, while operating the down-the-hole hammer with this low-pressure water, the injection rod is rotated down into the ground to perform drilling, and the injection head reaches the upper limit of the planned improvement area. Then, while switching the low pressure water supplied to the first flow path to ultra high pressure water sufficiently higher than the set pressure to close the differential pressure valve, and simultaneously supplying compressed air to the second flow path, The double nozzle When a mixed fluid of water and air is injected at high pressure to cut and agitate the ground, and when the injection head reaches the lower limit of the planned improvement area, the ultrahigh-pressure water supplied to the first flow path is switched to high-pressure grout, Adjusting the air to be supplied to the second flow path, while injecting only a mixed fluid of grout and air or only grout from the double nozzle at a high pressure, rotating the injection rod to raise the improved column in the planned improvement area. A high-pressure jet agitation method characterized by development.
【請求項2】 低圧水が10〜18MPa の圧力を有し、超高
圧水が35〜45MPa の圧力を有することを特徴とする請求
項1に記載の高圧噴射攪拌工法。
2. The high-pressure jet stirring method according to claim 1, wherein the low-pressure water has a pressure of 10 to 18 MPa, and the ultra-high-pressure water has a pressure of 35 to 45 MPa.
【請求項3】 内部に流路を有するロッド本体の先端
に、周面に噴射ノズルを設けた注入ヘッドと、設定圧を
超える流体圧が作用した時に閉弁する差圧弁を内蔵する
バルブボデーと、水圧によりハンマー部を作動させて先
端の削孔ビットに衝撃力を加えるダウンザホールハンマ
ーとを連設して成る注入ロッドを用意し、始めに、前記
流路に前記設定圧以下の低圧水を供給して、この低圧水
により前記ダウンザホールハンマーを作動させながら、
前記注入ロッドを地盤中に回転下降させて削孔を行い、
前記注入ヘッドが計画改良域上限に到達したら、前記流
路に供給する低圧水を前記設定圧より高圧のグラウトに
切替えて前記差圧弁を閉弁させ、前記噴射ノズルからグ
ラウトを高圧噴射させて計画改良域に改良柱を造成する
ことを特徴とする高圧噴射攪拌工法。
3. An injection head having an injection nozzle provided on a peripheral surface at a distal end of a rod body having a flow path therein, and a valve body having a built-in differential pressure valve which closes when a fluid pressure exceeding a set pressure is applied. By preparing an injection rod formed by connecting a down-the-hole hammer that applies an impact force to a drill bit at the tip by operating a hammer unit by water pressure, first, supply low-pressure water having a pressure equal to or less than the set pressure to the flow path. Then, while operating the down-the-hole hammer with this low-pressure water,
Drill a hole by rotating and lowering the injection rod into the ground,
When the injection head reaches the upper limit of the plan improvement area, the low pressure water supplied to the flow path is switched to a grout having a pressure higher than the set pressure, the differential pressure valve is closed, and the grout is injected from the injection nozzle at a high pressure. A high-pressure jet agitation method characterized by forming improved columns in the improved area.
【請求項4】 内部に流路を有するロッド本体の先端
に、周面に噴射ノズルを設けた注入ヘッドと、設定圧を
超える流体圧が作用した時に閉弁する差圧弁を内蔵する
バルブボデーと、水圧によりハンマー部を作動させて先
端の削孔ビットに衝撃力を加えるダウンザホールハンマ
ーとを連設して成る注入ロッドを用意し、この注入ロッ
ドを逆止弁付きの芯材管に挿入して、始めに、前記流路
に前記設定圧以下の低圧水を供給して、この低圧水によ
り前記ダウンザホールハンマーを作動させながら、前記
注入ロッドを前記芯材管より先行して地盤中に回転下降
させて削孔を行い、前記注入ヘッドが計画改良域上限に
到達したら、前記流路に供給する低圧水を前記設定圧よ
り高圧のグラウトに切替えて前記差圧弁を閉弁させ、前
記噴射ノズルからグラウトを高圧噴射させて計画改良域
に改良柱を造成し、しかる後、前記芯材管から注入ロッ
ドを引抜き、代わりに注入機を芯材管内に挿入して、芯
材管に設けた逆止弁を開いて該芯材管の周りにグラウト
を2次注入することを特徴とする高圧噴射攪拌工法。
4. An injection head provided with an injection nozzle on a peripheral surface at a tip end of a rod body having a flow path therein, and a valve body having a built-in differential pressure valve which closes when a fluid pressure exceeding a set pressure is applied. By preparing an injection rod formed by connecting a down-the-hole hammer that applies an impact force to the drill bit at the tip by operating the hammer section by water pressure, inserting the injection rod into a core pipe with a check valve. First, the low pressure water is supplied to the flow path at a pressure lower than the set pressure, and while the down-the-hole hammer is operated by the low pressure water, the injection rod is rotated down into the ground ahead of the core tube. When the injection head reaches the upper limit of the planned improvement area, the low pressure water supplied to the flow path is switched to a grout having a higher pressure than the set pressure, the differential pressure valve is closed, and the injection nozzle is closed. An improved column is created in the planned improvement area by injecting a high-pressure out, and after that, the injection rod is pulled out from the core material pipe, and instead, an injection machine is inserted into the core material pipe, and the check provided on the core material pipe is performed. A high-pressure jet stirring method comprising opening a valve and injecting grout around the core tube.
【請求項5】 ロッド本体の内部に2つの流路を設ける
と共に、注入ヘッドの噴射ノズルを二重ノズルから構成
し、噴射ノズルからグラウトを噴射させる際、圧縮空気
を一緒に噴射させることを特徴とする請求項3または4
に記載の高圧噴射攪拌工法。
5. The injection head of the injection head is formed of a double nozzle, and two injection nozzles are provided inside the rod body. When grout is injected from the injection nozzle, compressed air is injected together. Claim 3 or 4
High-pressure injection stirring method described in 1.
JP22762298A 1998-07-28 1998-07-28 High-pressure jet stirring method Expired - Fee Related JP3694849B2 (en)

Priority Applications (1)

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JP22762298A JP3694849B2 (en) 1998-07-28 1998-07-28 High-pressure jet stirring method

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Application Number Priority Date Filing Date Title
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Publications (2)

Publication Number Publication Date
JP2000045262A true JP2000045262A (en) 2000-02-15
JP3694849B2 JP3694849B2 (en) 2005-09-14

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JP2016196805A (en) * 2016-07-19 2016-11-24 五洋建設株式会社 Soil improvement method using curve drilling type chemical grouting method
JP2018127789A (en) * 2017-02-07 2018-08-16 小野田ケミコ株式会社 High pressure injection stirrer having down-the-hall hammer and high pressure injection stirring method using the same
JP2021073396A (en) * 2017-02-07 2021-05-13 小野田ケミコ株式会社 High-pressure injection agitation device with down-the-hole hammer and high-pressure injection agitation method using the same
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