JP2000041634A - Preliminary heating in production of fried food - Google Patents
Preliminary heating in production of fried foodInfo
- Publication number
- JP2000041634A JP2000041634A JP10226545A JP22654598A JP2000041634A JP 2000041634 A JP2000041634 A JP 2000041634A JP 10226545 A JP10226545 A JP 10226545A JP 22654598 A JP22654598 A JP 22654598A JP 2000041634 A JP2000041634 A JP 2000041634A
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- Prior art keywords
- heating
- fried
- temperature
- zone
- fried material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
Description
【0001】[0001]
【発明の属する技術分野】この発明は“さつま揚げ”で
代表される魚肉練り製品の揚げ物など、各種の揚げ物を
製造するための方法に関するものであり、特にフライヤ
(油ちょう機)によって油で揚げる前に、魚肉すり身な
どの揚げ物素材に対して通電加熱方式により予備加熱を
行なっておく方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing various kinds of fried foods such as fried fish meat products represented by "satsumaage", and more particularly to a method for producing fried foods using a fryer (frying machine). The present invention relates to a method of preheating a fried material such as a ground fish meat by an electric heating method.
【0002】[0002]
【従来の技術】魚肉練製品の揚げ物、例えば“さつま揚
げ”などの揚げ物の製造にあたっては、一般に魚肉すり
身などの揚げ物素材を成形した後、フライヤにおいて揚
げ物素材を高温の油中に投入して油で揚げることが行な
われており、この場合フライヤによる揚げ工程は、2段
あるいは3段階に分けて多段で行なうのが一般的であ
る。2. Description of the Related Art In the production of deep-fried fish meat products, for example, "Satsuma-fried fish", after forming a fried raw material such as a ground fish meat, the fried raw material is put into a high-temperature oil in a fryer, and is then oiled. The frying is performed, and in this case, the frying process by the fryer is generally performed in two or three stages and in multiple stages.
【0003】そして特に大型の揚げ物や厚い揚げ物など
を製造する場合には、フライヤにより油で揚げるだけで
は内部まで充分かつ均一に加熱することが困難となるこ
とも多く、その場合にはフライヤの油中に揚げ物素材を
投入する前に、蒸煮などにより予備加熱を行なっておく
ことが従来から行なわれている。また魚肉すり身中に野
菜などの固形物を混入させた複合食品の揚げ物を製造す
る場合も、内部の固形物が充分に加熱されないおそれが
あることから、前記同様の予備加熱を行なうことがあ
る。[0003] In particular, in the case of producing large-sized fried foods and thick fried foods, it is often difficult to heat the inside sufficiently and uniformly only by frying with oil using a fryer. Conventionally, preheating by steaming or the like has been performed before the deep-fried food material is charged therein. In addition, in the case of producing a deep-fried composite food in which solids such as vegetables are mixed in ground fish meat, preheating similar to the above may be performed because the internal solids may not be sufficiently heated.
【0004】ところで上述のような予備加熱を適用する
ことは、大型、厚物の揚げ物や固形物混入揚げ物のみな
らず、広く一般的な揚げ物の製造にも有利となると考え
られる。すなわち、予備加熱を行なっておけば、フライ
ヤへの投入時の揚げ物素材の温度が高温となるため、フ
ライヤにおいて油で揚げる時間が短くて済み、そのため
フライヤの設備長さを短くすることができるとともに、
油の消費量も少なくなり、さらには予備加熱を行なって
おくことによって、油で揚げる際に揚げ物素材から発生
する水蒸気の量も少なくなって、油の汚れや酸化も少な
くなるという利点が得られる。[0004] By the way, it is considered that the application of the preheating as described above is advantageous not only for the production of large-sized and thick fried foods and fried foods mixed with solids, but also for the production of widely-used fried foods. That is, if preheating is performed, the temperature of the fried material at the time of introduction into the fryer becomes high, so that the frying time in the fryer can be reduced, and the equipment length of the fryer can be shortened. ,
The consumption of oil is reduced, and the advantage of preheating is that the amount of water vapor generated from the fried material during frying is reduced, and the dirt and oxidation of the oil are reduced. .
【0005】一方最近では蒲鉾などの練り製品の製造に
おいて、通電によるジュール発熱を利用した通電加熱方
式が適用されるようになっており、前述のような揚げ物
の製造工程においても、フライヤに揚げ物素材を投入す
る前の予備加熱として、通電加熱方式を適用することが
試みられている。このような通電加熱方式は、従来の一
般的な蒸煮法などの如く対象物を外側から加熱する方法
とは異なり、対象物内の電気抵抗を利用して対象物の内
部から発熱させるため、短時間で急速に温度上昇させる
ことができ、そのため予備加熱の時間および設備長さを
短縮することが可能となるばりでなく、揚げ物製造の予
備加熱に適用した場合には特に次の点から有利となる。
すなわち、フライヤによって油で揚げ物素材を揚げる際
には、揚げ物素材がその外面側のみから強加熱されるた
め、揚げ時間が長過ぎれば外面が焦げたり硬くなったり
して、製品の表面品質が悪くなり、一方揚げ時間が短か
過ぎれは内部まで充分に加熱されない事態が生じるおそ
れがある。そこで予備加熱として通電加熱方式を適用す
れば、前述のように揚げ物素材が内部から加熱されるた
め、揚げ物素材の中心部の温度を確実に高くしておくこ
とができ、そのためその後のフライヤによって油で揚げ
る際の揚げ時間を短時間としても充分に内部まで高温と
なり、その結果表面が焦げたり硬くなったりすることを
有効に防止することができ、また揚げ時間の短縮により
フライヤの設備長を短くすることができるという効果が
得られる。[0005] On the other hand, recently, in the production of kneaded products such as kamaboko, an energization heating method utilizing Joule heat generated by energization has been applied. Attempts have been made to apply a current-carrying heating method as preheating before charging. Such an electric heating method is different from a method of heating an object from the outside, such as a conventional general steaming method, because heat is generated from the inside of the object by using electric resistance in the object. The temperature can be raised rapidly over time, which not only makes it possible to shorten the preheating time and equipment length, but also has the following advantages in particular when applied to the preheating of fried food production. Become.
In other words, when frying a fried material with oil using a fryer, the fried material is strongly heated only from the outer surface side.If the frying time is too long, the outer surface becomes scorched or hard, resulting in poor surface quality of the product. On the other hand, if the frying time is too short, the inside may not be sufficiently heated. Therefore, if the energization heating method is applied as preheating, the fried material is heated from the inside as described above, so that the temperature of the center of the fried material can be kept high, so that the oil is Even when the frying time is short, the inside temperature is sufficiently high even if the frying time is short, and as a result, the surface can be effectively prevented from being scorched or hardened, and the shortened frying time shortens the equipment length of the fryer. The effect is obtained.
【0006】[0006]
【発明が解決しようとする課題】前述のように揚げ物の
製造における予備加熱として通電加熱方式を適用した場
合には、種々の効果を得ることができるが、本発明者等
がさらにその実用化のための実験を行なったところ、次
のような問題があることが判明した。As described above, various effects can be obtained when the energization heating method is applied as preliminary heating in the production of fried foods, but the present inventors have further commercialized the method. The following problems were found.
【0007】すなわち、揚げ物製造における予備加熱と
して通電加熱方式を適用する場合、予備加熱としての通
電加熱によって揚げ物素材の温度を60℃程度以上、特
に70〜90℃程度の高温に加熱することが望まれるこ
とがある。これは、60℃以上、望ましくは70〜90
℃程度に予備加熱しておき、それに引続いてフライヤに
より油で揚げることが食味・食感の向上に有利であり、
比較的安価な鰯等の材料を用いた場合でも、このように
高温で予備加熱しておけば揚げ物製品として高級な食
味、食感が得られるからである。一方実操業において通
電加熱方式によって揚げ物素材を加熱する場合、揚げ物
素材を次々に連続的に搬送させながら通電加熱する連続
通電加熱方式を適用することが生産性の点から有利であ
る。また揚げ物製造工場の省スペースの観点からは、前
述のような連続通電加熱ラインの長さを可及的に短くす
ることが望まれる。しかるに、連続通電加熱ラインの全
長を短くしてしかも前述のように60℃以上、望ましく
は70〜90℃程度の高温まで揚げ物素材を加熱するた
めには、一般には揚げ物素材に対する通電電圧を高電圧
とし、できるだけ急速に温度上昇させて温度上昇勾配を
大きくすることが有利であると考えられる。That is, when applying an electric heating method as preheating in the production of fried foods, it is desirable to heat the fried material to a high temperature of about 60 ° C. or more, particularly about 70 to 90 ° C., by the electric heating as preheating. May be This is 60 ° C. or more, desirably 70-90.
Preheating to about ℃, followed by frying with a fryer is advantageous for improving taste and texture,
This is because, even when relatively inexpensive materials such as sardines are used, preheating at such a high temperature can provide a high-quality taste and texture as a fried product. On the other hand, when the fried material is heated by the energization heating method in the actual operation, it is advantageous from the viewpoint of productivity to apply a continuous energization heating method in which the fried material is heated continuously while being continuously conveyed. In addition, from the viewpoint of saving space in the fried food manufacturing plant, it is desired to shorten the length of the continuous electric heating line as described above as much as possible. However, in order to shorten the total length of the continuous energizing heating line and to heat the fried material to a high temperature of 60 ° C. or higher, preferably about 70 to 90 ° C. as described above, generally, the energizing voltage for the fried material is set to a high voltage. It is considered advantageous to raise the temperature as quickly as possible to increase the temperature rise gradient.
【0008】しかしながら、揚げ物製造の予備加熱とし
ての連続通電加熱ラインにおいて、急速に高温まで温度
上昇させた場合、揚げ物素材の温度に大きなばらつきが
生じ、また揚げ物素材に通電するための電極と揚げ物素
材との間でスパークが発生してしまうなどの問題が生じ
ることが判明した。However, when the temperature is rapidly raised to a high temperature in a continuous current heating line as preheating for the production of fried food, a large variation occurs in the temperature of the fried food material, and an electrode for energizing the fried food material and the fried food material are used. It has been found that a problem such as the occurrence of spark occurs between the two.
【0009】すなわち、揚げ物素材に高電圧を印加して
急速に高温まで温度上昇させた場合、最終的な加熱目標
温度を例えば80℃とすれば、加熱後の揚げ物素材内で
の最終温度のばらつきが±10℃程度以上にも及ぶこと
が多いことが判明した。That is, when a high voltage is applied to the fried material and the temperature is rapidly raised to a high temperature, if the final heating target temperature is, for example, 80 ° C., the final temperature variation in the fried material after heating is obtained. Was found to often reach about ± 10 ° C. or more.
【0010】そして上述のように揚げ物素材内の温度が
高温でばらついて不均一となれば、局所的な膨張量の差
を招いて表面に凹凸が生じ、これにより電極と揚げ物素
材とが均一かつ平滑に接触しない状態となってスパーク
が発生し、これによって表面の一部が局部的に過加熱さ
れて、揚げ物素材の温度の不均一が一層著しくなってし
まう。そしてこのように揚げ物素材の予備加熱による温
度が著しく不均一となれば、その後のフライヤによる揚
げ工程においても加熱が不均一となり、表面が焦げたり
あるいは表面にフクレが生じたり、あるいは逆に一部で
加熱不足が生じたりするおそれがある。また特に揚げ物
素材として、魚肉すり身中に人参その他の野菜などの異
なる食材が混入している複合食材を用いる場合には、食
材間で電気抵抗が異なったりまた食材相互の接触部分で
接触抵抗が生じたりするため、前述のような同一揚げ物
素材内部での温度の不均一が生じやすかったのである。[0010] If the temperature in the fried material fluctuates at a high temperature and becomes non-uniform as described above, unevenness occurs on the surface due to a local difference in the amount of expansion, whereby the electrode and the fried material are uniform and fried. Sparks occur due to non-smooth contact, which partially overheats the surface locally, and the temperature of the fried material becomes more uneven. If the temperature of the pre-heating of the fried material becomes extremely non-uniform in this manner, the heating will also be non-uniform in the subsequent frying process using a fryer, causing the surface to burn or the surface to become blistered, or conversely May cause insufficient heating. In particular, when using as a fried food material a composite food in which different ingredients such as carrots and other vegetables are mixed in a ground fish meat, the electrical resistance differs between the foods, and contact resistance occurs at the contact point between the foods. As a result, unevenness in temperature inside the same fried material as described above was likely to occur.
【0011】この発明は以上の事情を背景としてなされ
たもので、揚げ物の製造にあたり、揚げ物素材をフライ
ヤで揚げる前に揚げ物素材を搬送しながら連続的に通電
加熱する方式によって予備加熱するに際して、60℃程
度以上、例えば70〜90℃程度の高温に急速加熱する
場合でも、揚げ物素材の温度のばらつきを少なくし、ま
たこれに伴なって揚げ物素材表面における凹凸の発生、
ひいては通電加熱の際の電極と揚げ物素材との間のスパ
ークの発生を防止し、その後のフライヤによる揚げ工程
でも均一な加熱が行なわれるとともに、最終的に表面品
質の優れた揚げ物が得られるようにすることを目的とす
るものである。The present invention has been made in view of the above circumstances. In the production of fried foods, it is necessary to carry out preheating by a method of continuously energizing and heating the fried food material while transporting the fried material before frying the material with a fryer. ℃ or more, for example, even when rapidly heated to a high temperature of about 70 to 90 ℃, to reduce the variation in the temperature of the fried material, and accompanying the occurrence of irregularities on the surface of the fried material,
As a result, sparks between the electrode and the fried material at the time of energizing heating are prevented, so that even in the subsequent frying process by a fryer, uniform heating is performed, and finally, fried food with excellent surface quality is obtained. It is intended to do so.
【0012】[0012]
【課題を解決するための手段】本発明者等が前述の課題
を解決するべく鋭意実験・検討を重ねたところ、揚げ物
素材を連続的に搬送しながら通電加熱する中途で、通電
加熱を一旦休止させることによって、前述の諸問題を一
挙に解決し得ることを見出し、この発明をなすに至っ
た。Means for Solving the Problems The inventors of the present invention have conducted intensive experiments and studies in order to solve the above-mentioned problems. As a result, the heating was temporarily stopped while the heating was performed while the fried material was continuously conveyed. By doing so, they have found that the above-mentioned problems can be solved all at once, and have accomplished the present invention.
【0013】具体的には、請求項1の発明は、揚げ物素
材をフライヤにより油で揚げる前に、予め揚げ物素材を
搬送・通電加熱ラインによって連続的に搬送させながら
揚げ物素材に通電加熱を施して予備加熱する方法におい
て、前記搬送・通電加熱ラインの入口側および出口側を
それぞれ通電加熱ゾーンとするとともに、入口側の通電
加熱ゾーンと出口側の通電加熱ゾーンとの中間を通電休
止ゾーンとし、揚げ物素材を入口側の通電加熱ゾーンに
おいて連続的に搬送しながら通電加熱し、引続き通電休
止ゾーンにおいて揚げ物素材に通電せずに連続的に揚げ
物素材を搬送し、続いて出口側の通電加熱ゾーンにおい
て揚げ物素材を連続的に搬送しながら通電加熱すること
を特徴とするものである。More specifically, in the invention of claim 1, before the fried material is fried by an oil with a fryer, the fried material is subjected to electric heating while being continuously conveyed in advance by a conveying / electric heating line. In the method of preheating, the inlet side and the outlet side of the transfer / energized heating line are respectively energized heating zones, and the middle between the energized heating zone on the inlet side and the energized heating zone on the outlet side is an energized pause zone, The material is heated while being continuously conveyed in the energized heating zone on the inlet side, and subsequently the fried material is continuously conveyed without energizing the fried material in the energized pause zone, and subsequently the fried material is conveyed in the energized heating zone on the outlet side It is characterized in that the material is heated while being continuously conveyed.
【0014】さらに請求項2の発明は、請求項1に記載
の揚げ物製造における予備加熱方法において、入口側の
通電加熱ゾーンにおいて揚げ物素材に印加する電圧より
も出口側の通電加熱ゾーンにおいて揚げ物素材に印加す
る電圧を低電圧に設定することを特徴とするものであ
る。According to a second aspect of the present invention, in the preheating method according to the first aspect of the present invention, the fried food material is supplied to the fry material in the outlet heating zone at a voltage higher than the voltage applied to the fry material in the inlet heating zone. It is characterized in that the applied voltage is set to a low voltage.
【0015】前述のように揚げ物素材を搬送・通電加熱
ラインにより連続的に搬送しながら通電加熱により予備
加熱を行なうにあたり、その搬送・通電加熱ラインの中
間に通電休止ゾーンを設けておいて,通電加熱の中途で
通電加熱を休止させることによって、高温に急速加熱す
る場合でも揚げ物素材の温度のばらつきを少なくするこ
とができる。このような作用について、本発明者等の実
験結果に基づき、図1〜図3を参照して説明する。As described above, when performing preheating by energizing heating while continuously transporting the fried material through the conveying and energizing heating line, an energizing pause zone is provided in the middle of the conveying and energizing heating line. By suspending the current-carrying heating in the middle of heating, it is possible to reduce the variation in the temperature of the fried material even when the material is rapidly heated to a high temperature. Such an operation will be described with reference to FIGS. 1 to 3 based on experimental results of the present inventors.
【0016】図1〜図3は揚げ物素材として初期温度1
0℃の魚肉すり身を用い、電極間距離を8〜15mm程
度として種々の電圧、加熱時間で通電加熱した場合の温
度上昇曲線を示す。ここで、横軸は通電開始からの通電
加熱時間、縦軸は揚げ物素材の温度であり、実線は平均
温度、斜線は温度のばらつきの範囲を示す。FIGS. 1 to 3 show an initial temperature of 1 as a fried material.
The temperature rise curve is shown when a fish meat surimi at 0 ° C. is used and the distance between the electrodes is about 8 to 15 mm, and heating is performed by applying various voltages and heating times. Here, the abscissa indicates the heating time from the start of energization, the ordinate indicates the temperature of the fried material, the solid line indicates the average temperature, and the oblique line indicates the range of temperature variation.
【0017】図1には、通電電圧を比較的低電圧(例え
ば25V)として、40秒で比較的低い温度(例えば4
0℃)まで通電加熱した場合の温度上昇曲線を示す。こ
の場合温度のばらつきT1 は40℃到達時の最終温度で
±2℃程度以下に過ぎない。FIG. 1 shows that a relatively low voltage (for example, 25 V) is applied at a relatively low temperature (for example, 4 V) in 40 seconds.
2 shows a temperature rise curve in the case where current is heated to 0 ° C.). In this case, the temperature variation T 1 is only about ± 2 ° C. or less at the final temperature when the temperature reaches 40 ° C.
【0018】一方、図2は、図1の場合よりも短時間の
20秒でより高温(例えば80℃)まで通電加熱するた
めに高電圧(例えば50V)で通電加熱した場合の温度
上昇曲線を示す。この場合の温度上昇勾配は平均で4℃
/秒であり、加熱温度のばらつきについては、40℃と
到達時のばらつきT2 は±5℃以上、80℃到達時のば
らつきT3 は±10℃以上に達する。On the other hand, FIG. 2 shows a temperature rise curve in the case where current is heated at a high voltage (eg, 50 V) in order to heat the current to a higher temperature (eg, 80 ° C.) in 20 seconds, which is shorter than that in FIG. Show. The temperature rise gradient in this case is 4 ° C on average
/ Sec, and the variation of the heating temperature reaches 40 ° C., the variation T 2 when the temperature reaches 40 ° C. is ± 5 ° C. or more, and the variation T 3 when the temperature reaches 80 ° C. reaches ± 10 ° C. or more.
【0019】このような図1、図2の温度上昇曲線から
明らかなように、低電圧を加えて温度上昇勾配を小さく
した場合には最終温度のばらつきは少ないが、高電圧を
加えて温度上昇勾配を大きくした場合には最終温度のば
らつきが著しく大きくなる。 さらに図3には、この発
明の方法により中間で通電加熱を休止させる方式を適用
して最終的に図2の場合と同様な高温度(例えば80
℃)まで加熱した場合の温度上昇曲線を示す。ここで図
3の左端(時刻t0 =0秒の位置)を搬送・通電加熱ラ
インの入口、右端(時刻t2 =30秒)の位置を搬送・
通電加熱ラインの出口とすれば、図3の温度上昇曲線の
横軸は、搬送・通電加熱ラインの長さ方向の位置にも対
応する。そしてこの発明の場合、その搬送・通電加熱ラ
インの入口側、出口側にそれぞれ通電加熱ゾーン1,2
を設け、その入口側、出口側の通電加熱ゾーン1,2の
中間に通電休止ゾーン3を設けている。ここで入口側の
通電加熱ゾーン1においては、図2の場合と同程度の高
電圧(50V)を、また出口側の通電加熱ゾーン2にお
いては図1の場合と同程度の低電圧(25V)を加え
た。さらに、入口側の通電加熱ゾーン1で通電加熱して
から一旦通電加熱を休止させるタイミングt1 は、揚げ
物素材が膨張を開始する直前のタイミングを目安とし、
t1 =12秒のタイミングに設定した。また通電休止ゾ
ーン3における通電休止時間(t1 〜t2 )は9秒とし
た。As is clear from the temperature rise curves in FIGS. 1 and 2, when the temperature rise gradient is reduced by applying a low voltage, the final temperature varies little, but the temperature rise is increased by applying a high voltage. When the gradient is increased, the final temperature varies significantly. Further, in FIG. 3, a method in which the heating is stopped in the middle by the method of the present invention is applied, and finally a high temperature (for example, 80 ° C.) similar to the case of FIG. 2 is applied.
3C shows a temperature rise curve when heated to (° C). Here, the left end of FIG. 3 (time t 0 = 0 seconds) is conveyed at the entrance of the energization heating line, and the right end (time t 2 = 30 seconds) is conveyed.
Assuming that the outlet of the energization heating line is used, the horizontal axis of the temperature rise curve in FIG. 3 also corresponds to the position in the length direction of the transfer / energization heating line. In the case of the present invention, the energization heating zones 1 and 2 are provided at the entrance side and the exit side of the transfer / energization heating line, respectively.
And an energization stop zone 3 is provided between the energization heating zones 1 and 2 on the entrance side and the exit side. Here, in the energization heating zone 1 on the inlet side, a high voltage (50 V) of the same level as in FIG. 2 is used, and in the energization heating zone 2 on the outlet side, a low voltage (25 V) of the same level as in FIG. Was added. Further, the timing t 1 for temporarily suspending the energization heating after the energization heating in the entrance side energization heating zone 1 is based on the timing immediately before the frying material starts to expand,
The timing was set to t 1 = 12 seconds. The energization pause time in energization quiescent zone 3 (t 1 ~t 2) was 9 seconds.
【0020】図3に示すように、入口側の通電加熱ゾー
ン1においてt0 からt1 まで高電圧で通電加熱してい
る間は温度上昇勾配が大きく、時刻t1 の温度(50℃
程度)で若干の温度のばらつきT4 が生じているが、そ
の時刻t1 で通電休止ゾーン3に移行して、一旦通電加
熱を休止させることにより、温度のばらつきが急速に解
消された。すなわち、揚げ物素材中においてばらついた
各部分の温度のうち、高温部分の熱は低温部分へ移行し
て高温部分の温度が急速に低下し、一方低温部分の温度
は逆に高温部分からの熱によって若干上昇する傾向を示
す。このようにして全体的には若干温度が低下しながら
温度のばらつきが解消された。そして時刻t2 において
出口側の通電加熱ゾーン2により低電圧で通電加熱を開
始すれば、再び温度が上昇するが、この過程では温度上
昇勾配は小さく、温度のばらつきも大きくはならず、最
終的に80℃を中心として数℃の範囲内T5 に収まっ
た。As shown in FIG. 3, the temperature rise gradient is large during energizing heating at a high voltage from t 0 to t 1 in the energizing heating zone 1 on the inlet side, and the temperature at time t 1 (50 ° C.)
Although slight temperature variation T 4 in degree) occurs, the process proceeds to energized quiescent zone 3 at the time t 1, the once by halting the electric heating, variations in the temperature is rapidly eliminated. In other words, of the temperature of each part that fluctuates in the fried material, the heat of the high-temperature part shifts to the low-temperature part and the temperature of the high-temperature part rapidly decreases, while the temperature of the low-temperature part conversely increases due to heat from the high-temperature part. Shows a slight upward trend. In this way, the temperature variation was eliminated while the temperature was slightly lowered as a whole. Then, at the time t 2 , if the heating is started at a low voltage by the heating zone 2 on the outlet side, the temperature rises again. However, in this process, the temperature rise gradient is small, and the temperature variation does not become large. subsided range T 5 number ° C. around the 80 ° C. to.
【0021】なお以上の説明では、入口側の通電加熱ゾ
ーン1の電圧を高電圧、出口側の通電加熱ゾーン2の電
圧を低電圧として、最初は高電圧を、また通電休止の後
には低電圧を印加するものとしたが、入口側の通電加熱
ゾーン1の電圧と出口側の通電加熱ゾーン2の電圧とを
等しくしても、温度ばらつき防止効果は若干小さくなる
ものの、単純に高電圧を印加して大きい温度上昇勾配で
高温の最終目的温度まで継続して加熱する場合と比較す
れば、格段に温度のばらつきを少なくすることができ
る。In the above description, the voltage of the heating zone 1 on the inlet side is set to a high voltage, and the voltage of the heating zone 2 on the outlet side is set to a low voltage. However, even if the voltage of the heating zone 1 on the inlet side is equal to the voltage of the heating zone 2 on the outlet side, the effect of preventing the temperature variation is slightly reduced, but the high voltage is simply applied. As compared with the case where the heating is continuously performed to a high final target temperature with a large temperature rising gradient, the temperature variation can be remarkably reduced.
【0022】前述のようにして揚げ物素材の温度のばら
つきを少なくすることができる結果として、揚げ物素材
内における局部的な膨張量に差が生じることが防止さ
れ、そのため揚げ物素材表面に凹凸が生じてしまうこと
も防止できる。そしてまた、このような凹凸の発生によ
って電極と揚げ物素材との電気的接触不良や接触圧の不
均一が生じることもないため、これらの電気的接触不良
や接触圧の不均一によりスパークが発生することも防止
できる。ここで、スパークが発生すれば、前述のように
局所的に異常な温度上昇が生じて、揚げ物素材の温度の
ばらつきが一層大きくなってしまうが、上述の如くスパ
ークの発生を防止できるため、スパークによる温度のば
らつきの助長も抑えることができ、このこともこの発明
の方法で温度のばらつきを小さくし得る一因となる。As described above, the variation in the temperature of the fried material can be reduced. As a result, a difference in the amount of local expansion in the fried material can be prevented. Can be prevented. In addition, since such unevenness does not cause poor electrical contact between the electrode and the fried food material and uneven contact pressure, sparks are generated due to the poor electrical contact and uneven contact pressure. Can also be prevented. Here, if a spark is generated, an abnormal temperature rise occurs locally as described above, and the temperature variation of the fried material is further increased. However, as described above, the spark can be prevented from being generated. Can be suppressed, and this also contributes to reducing the temperature variation by the method of the present invention.
【0023】また、以上のようにして予備加熱を行なっ
た揚げ物素材は、次いでフライヤにおいて油で揚げられ
ることになるが、この揚げ工程に供される揚げ物素材は
前述のように温度のばらつきが少なく、特に揚げ物素材
の内部も充分に高温となっているため、揚げ時間を短く
しても、最終的に内部まで充分に加熱された揚げ物を得
ることができる。したがって揚げ時間を短くすることに
より、表面品質が良好な揚げ物、すなわち焦げ目が生じ
たり表面にフクレが生じたりしていない揚げ物を容易に
得ることができ、また揚げ工程の時間の短縮による生産
性の向上および設備長の短縮に伴なう設備コストの低
減、油消費量の低減等を図ることができる。Further, the fried material which has been preheated as described above is then fried in an oil fryer. The fried material supplied to this frying step has a small temperature variation as described above. In particular, since the inside of the fried material is sufficiently high in temperature, even if the frying time is shortened, it is possible to finally obtain a fried material sufficiently heated to the inside. Therefore, by shortening the frying time, it is possible to easily obtain frying having good surface quality, that is, frying without browning or blistering on the surface, and productivity due to shortening of the frying process time. It is possible to achieve a reduction in equipment cost and a reduction in oil consumption due to an improvement and a reduction in equipment length.
【0024】[0024]
【発明の実施の形態】図4にはこの発明の方法を実施す
るための装置の一例を示す。FIG. 4 shows an example of an apparatus for carrying out the method of the present invention.
【0025】図4において、搬送・通電加熱ライン10
は、予め所定の形状に成形された魚肉すり身などの揚げ
物素材12を順次連続的に搬送しながら通電加熱するた
めのものであり、その搬送・通電加熱ライン10は、入
口側(図4の左側)から出口側(図4の右側)へ向け
て、入口側通電加熱ゾーン1、通電休止ゾーン3、出口
側通電加熱ゾーン2に区分されている。Referring to FIG.
Is for heating the fried material 12 such as fish meat surimi formed in a predetermined shape in advance while continuously transporting the material, and the transporting / energizing heating line 10 is connected to the inlet side (the left side in FIG. 4). ) From the outlet side (the right side in FIG. 4), the section is divided into an entrance side energization heating zone 1, an energization suspension zone 3, and an exit side energization heating zone 2.
【0026】入口側通電加熱ゾーン1には上下一対の電
極板14A,14Bが対向配置され、また通電休止ゾー
ン3には上下一対の支持板16A,16Bが対向配置さ
れ、さらに出口側通電加熱ゾーン2には上下一対の電極
板18A,18Bが対向配置されている。なお上側の電
極板14A、支持板16A、電極板18Aは同一平面上
に配列されており、また下側の電極板14B、支持板1
6B、電極板18Bは、前記上側の平面に対し下方へ所
定の間隔を置いた平面上に配列されている。ここで、上
側の電極板14A、支持板16A、電極板18Aが並ぶ
平面と下側の電極板14B、支持板16B、電極板18
Bが並ぶ平面とは、互いに平行な水平面としても良い
が、実際上は入口側から出口側へ向って上下の間隔が若
干変化するように、いずれか一方または双方の平面に小
角度の傾斜を与えても良い。A pair of upper and lower electrode plates 14A and 14B are opposed to each other in the entrance side heating zone 1, a pair of upper and lower support plates 16A and 16B are opposed to each other in the conduction stop zone 3, and an outlet side heating zone. A pair of upper and lower electrode plates 18A and 18B are disposed opposite to each other. The upper electrode plate 14A, the support plate 16A and the electrode plate 18A are arranged on the same plane, and the lower electrode plate 14B and the support plate 1
6B and the electrode plate 18B are arranged on a plane spaced a predetermined distance below the upper plane. Here, a plane where the upper electrode plate 14A, the support plate 16A and the electrode plate 18A are arranged and the lower electrode plate 14B, the support plate 16B and the electrode plate 18 are arranged.
The planes in which B are lined up may be horizontal planes parallel to each other, but in practice, one or both planes are inclined at a small angle so that the vertical interval slightly changes from the entrance side to the exit side. May be given.
【0027】搬送・通電加熱ライン10の入口側の上下
および出口側の上下には、それぞれ回転ローラ20A,
20B;22A,22Bが配設されており、上側の回転
ローラ20A,22Aには電極板14A、支持板16
A、電極板18Aの下面側を通過するように無端環状の
透水性フイルム24Aが巻掛けられており、下側の回転
ローラ20B,22Bにも、電極板14B、支持板16
B、電極板18Bの上面側を通過するように無端環状の
透水性フイルム24Bが巻掛けられている。そして上側
の回転ローラ20A,22Aのうちいずれか一方には、
図示しない回転駆動手段が連結されていて、透水性フイ
ルム24Aが電極板14A、支持板16A、電極板18
Aの下側表面に接しながら回巡せしめられるようになっ
ている。一方下側の回転ローラ20B,22Bのうち、
いずれか一方も図示しない回転駆動手段に連結されてお
り、透水性フイルム24Bが電極板14B、支持板16
B、電極板18Bの上側表面に接しながら回巡せしめら
れるようになっている。また透水性フイルム24Aの回
巡経路の一部、透水性フイルム24Bの回巡経路の一部
には、それぞれ透水性フイルム24A,24Bに水もし
くは食塩水などの導電性水溶液を滴下もしくはスプレ
ー、浸漬などによって付与して、導電性を与えるための
導電性付与手段26A,26Bが対設されている。Rotating rollers 20 A, 20 A,
20B; 22A, 22B are disposed, and the upper rotating rollers 20A, 22A are provided with the electrode plate 14A,
A, an endless annular water permeable film 24A is wound around the lower surface of the electrode plate 18A, and the electrode plate 14B and the support plate 16 are also wound on the lower rotating rollers 20B and 22B.
B, an endless annular water-permeable film 24B is wound around the upper surface of the electrode plate 18B. Then, one of the upper rotating rollers 20A and 22A has
Rotation driving means (not shown) is connected, and the water-permeable film 24A includes the electrode plate 14A, the support plate 16A, and the electrode plate 18A.
A can be turned around while being in contact with the lower surface of A. On the other hand, of the lower rotating rollers 20B and 22B,
Either one of them is connected to a rotation driving means (not shown), and the permeable film 24B is connected to the electrode plate 14B and the support plate 16B.
B, so that it can be wound around while contacting the upper surface of the electrode plate 18B. Also, a conductive aqueous solution such as water or a saline solution is dripped, sprayed, or immersed in the permeable films 24A and 24B on a part of the circuit path of the permeable film 24A and a part of the circuit path of the permeable film 24B, respectively. Conductivity imparting means 26A and 26B for imparting conductivity by imparting by means such as are provided.
【0028】なお透水性フイルムとは、この発明では例
えばセロハン、紙、布、不織布等のように水分を吸収す
る性質を有する膜状もしくはシート状のものであれば如
何なるものでも良く、通常、親水性フイルム、吸水性フ
イルム、あるいは保水性フイルム等と称される種々の膜
材、シート材を用いることができ、これらを総称して透
水性フイルムと称している。また、複合構造の透水性フ
イルム、例えばセロハンの原料となるビスコースを布も
しくは紙等に塗布または含浸させてなるフイルムを用い
ることもできる。なお透水性フイルムは1枚でも、ある
いは2枚以上を重ね合わせて用いても良く、また2枚以
上を重ね合わせる場合、異種の透水性フイルムを用いて
も良い。いずれにしても、透水性フイルム24A,24
Bは、水や食塩水などの導電性水溶液を与えることによ
って導電性を持たせることができる。In the present invention, the water-permeable film may be any film-like or sheet-like material having a property of absorbing moisture, such as cellophane, paper, cloth, non-woven fabric, etc. Various film materials and sheet materials called a water-repellent film, a water-absorbing film, or a water-retentive film can be used, and these are collectively referred to as a water-permeable film. Also, a water-permeable film having a composite structure, for example, a film obtained by applying or impregnating viscose, which is a raw material for cellophane, on cloth or paper can be used. One water-permeable film may be used, or two or more water-permeable films may be overlapped. When two or more water-permeable films are stacked, different kinds of water-permeable films may be used. In any case, the permeable films 24A, 24A
B can be made conductive by providing a conductive aqueous solution such as water or saline.
【0029】さらに、入口側通電加熱ゾーン1の上下の
電極板14A,14Bには、高周波電源あるいは商用交
流電源などの電源装置26が接続され、また出口側通電
加熱ゾーン2の上下の電極板18A,18Bにも同様な
電源装置28が接続されている。ここで、入口側の電源
装置26の出力電圧は、出口側の電源装置28の出力電
圧よりも高くなるように設定されている。なお図4の例
では入口側、出口側の電源装置26,28を個別に設け
ているが、共通の電源装置を用い、例えばトランスの2
次出力側に中間タップを設けて、共通の電源装置から高
電圧、低電圧の2種の異なる電圧の出力を入口側の電極
板14A,14B、出口側の電極板18A,18Bに加
えるように構成しても良いことはもちろんである。Further, a power supply device 26 such as a high-frequency power supply or a commercial AC power supply is connected to the upper and lower electrode plates 14A and 14B of the entrance side heating zone 1, and the upper and lower electrode plates 18A of the exit side heating zone 2 are connected. , 18B are connected to a similar power supply device 28. Here, the output voltage of the inlet-side power supply device 26 is set to be higher than the output voltage of the outlet-side power supply device 28. In the example shown in FIG. 4, the power supply devices 26 and 28 on the inlet side and the outlet side are individually provided.
An intermediate tap is provided on the next output side so that outputs of two different voltages, high voltage and low voltage, from a common power supply are applied to the electrode plates 14A and 14B on the inlet side and the electrode plates 18A and 18B on the outlet side. Of course, it may be configured.
【0030】以上のような図4に示される搬送・通電加
熱ラインにおいて、その入口側から透水性フイルム24
A,24Bの間に予め成形した魚肉すり身などの揚げ物
素材12を順次供給すれば、その揚げ物素材12は透水
性フイルム24A,24Bの回巡に伴なって右方へ連続
的に搬送される。そして先ず入口側の通電加熱ゾーン1
を通過する際に、上下の電極板14A,14Bから透水
性フイルム24A,24Bを介して揚げ物素材12に電
流が流れ、通電加熱がなされる。このとき、電極板14
A,14B間の電圧は高電圧に設定されているため、比
較的速やかに揚げ物素材12の温度が上昇し、また若干
の温度のばらつきが生じる。続いて揚げ物素材12が通
電休止ゾーン3に至れば、揚げ物素材12には電流が流
れなくなり、通電加熱が休止された状態で搬送される。
そしてこの通電休止状態の間、既に述べたように揚げ物
素材12内の温度のばらつきが解消されて、ほぼ均一な
温度となる。続いて揚げ物素材12が出口側通電加熱ゾ
ーン2に至れば、上下の電極板18A,18Bから透水
性フイルム24A,24Bを介して揚げ物素材12に電
流が流れ、再び通電加熱がなされて揚げ物素材12の温
度が上昇する。このとき、電極板18A,18B間の電
圧は低電圧に設定されているため、温度上昇速度は多少
低いものの、大きな温度のばらつきが生じることなく揚
げ物素材の温度がさらに上昇することになる。In the transfer / electric heating line shown in FIG. 4 as described above, the permeable film 24
If the fried material 12 such as fish meat surimi formed in advance is sequentially supplied between A and 24B, the fried material 12 is continuously conveyed to the right along with the circulation of the permeable films 24A and 24B. Then, first, the heating zone 1 on the entrance side
When passing through, the current flows from the upper and lower electrode plates 14A and 14B to the fried material 12 via the water-permeable films 24A and 24B, and electric heating is performed. At this time, the electrode plate 14
Since the voltage between A and 14B is set to a high voltage, the temperature of the fried material 12 rises relatively quickly, and a slight variation in temperature occurs. Subsequently, when the fried material 12 reaches the energization suspension zone 3, no current flows through the fried material 12, and the fried material 12 is conveyed in a state where the energization heating is suspended.
During the power-supply suspension state, as described above, the temperature variation in the deep-fried food material 12 is eliminated, and the temperature becomes substantially uniform. Subsequently, when the fried material 12 reaches the outlet-side energizing heating zone 2, a current flows from the upper and lower electrode plates 18A, 18B to the fried material 12 via the water-permeable films 24A, 24B, and the current is again heated and supplied. Temperature rises. At this time, since the voltage between the electrode plates 18A and 18B is set to a low voltage, the temperature of the fried material is further increased without a large temperature variation, although the temperature rise rate is somewhat low.
【0031】このようにして搬送・通電加熱ラインによ
って通電加熱方式による予備加熱がなされた揚げ物素材
は、続いてフライヤに投入されて油で揚げられるが、フ
ライヤによる揚げ工程は従来と同様であれば良いから、
ここではその説明を省略する。The fried material which has been preheated by the current-carrying heating method by the transfer / current-carrying heating line in this way is subsequently charged into a fryer and fried with oil. Because it ’s good
Here, the description is omitted.
【0032】なお図4に示される装置において、通電休
止ゾーン3の支持板16A,16Bは、特に絶縁性であ
る必要はなく、各電極板と同様なものであっても電圧を
印加しない構成とすれば良い。In the apparatus shown in FIG. 4, the support plates 16A and 16B of the power-supply-interruption zone 3 do not need to be particularly insulative. Even if they are similar to the respective electrode plates, no voltage is applied. Just do it.
【0033】また図4に示される装置においては、通電
加熱のための電極として平板状のものを用いているが、
各電極は平板状のものに限定されるものではなく、例え
ば図5に示すようにローラ状の電極を用いた構成として
も良い。In the apparatus shown in FIG. 4, a flat electrode is used as an electrode for electric heating.
Each electrode is not limited to a plate-like electrode, and may be a configuration using a roller-like electrode as shown in FIG. 5, for example.
【0034】すなわち、図5において入口側通電加熱ゾ
ーン1には、図4における上側の電極板14Aの代りに
複数の電極ローラ30A〜36Aが所定間隔を置いて平
行に配列されるとともに、図4における下側の電極板1
4Bの代りに複数の電極ローラ30B〜36Bが所定間
隔を置いて平行に配列され、また通電休止ゾーン3に
は、図4における上側の支持板16Aの代りに複数の支
持ローラ37A〜40Aが所定間隔を置いて平行に配列
されるとともに、図4における下側の支持板16Bの代
りに複数の支持ローラ37B〜40Bが所定間隔を置い
て平行に配列され、さらに出口側通電加熱ゾーン2に
は、図4における上側の電極板18Aの代りに複数の電
極ローラ41A〜47Aが所定間隔を置いて平行に配列
されるとともに図4における下側電極板18Bの代りに
複数の電極ローラ41B〜47Bが所定間隔を置いて平
行に配列されている。なおこの場合、通電休止ゾーン3
における支持ローラ37A〜40A;37B〜40Bと
しては、電源装置に接続しない限りは、電極ローラと同
じ構成のものを用いても良い。That is, in the entrance side heating zone 1 in FIG. 5, a plurality of electrode rollers 30A to 36A are arranged in parallel at predetermined intervals instead of the upper electrode plate 14A in FIG. Lower electrode plate 1
4B, a plurality of electrode rollers 30B to 36B are arranged in parallel at predetermined intervals, and a plurality of support rollers 37A to 40A are provided in the energization suspension zone 3 in place of the upper support plate 16A in FIG. In addition to being arranged in parallel at intervals, a plurality of support rollers 37B to 40B are arranged in parallel at predetermined intervals instead of the lower support plate 16B in FIG. 4, a plurality of electrode rollers 41A to 47A are arranged in parallel at predetermined intervals instead of the upper electrode plate 18A, and a plurality of electrode rollers 41B to 47B are provided instead of the lower electrode plate 18B in FIG. They are arranged in parallel at predetermined intervals. In this case, the power supply suspension zone 3
As for the supporting rollers 37A to 40A in the above, those having the same configuration as the electrode rollers may be used as long as they are not connected to the power supply device.
【0035】このような図5に示される装置において
も、図4の装置の場合と同様にして中間に通電休止期間
を挟んで揚げ物素材を連続的に搬送させながら通電加熱
することができる。In the apparatus shown in FIG. 5 as well, in the same manner as in the apparatus shown in FIG. 4, the heating can be performed while the fried material is continuously conveyed with the power supply suspension period interposed therebetween.
【0036】さらに、以上の各例では、揚げ物素材12
に対して、その搬送方向に対し直交する上下方向に電圧
を印加して通電加熱を行なうものとしているが、場合に
よっては搬送方向と平行に電圧を印加して通電加熱する
こともできる。その場合の装置構成の一例を図6に示
す。Further, in each of the above examples, the fried material 12
On the other hand, the energization heating is performed by applying a voltage in a vertical direction perpendicular to the transport direction. However, in some cases, the energization heating may be performed by applying a voltage in parallel with the transport direction. FIG. 6 shows an example of the device configuration in that case.
【0037】図6において、各ローラ電極30A〜36
A,30B〜36B;41A〜47A,41B〜47B
および各支持ローラ37A〜40A,37B〜40Bの
配列は図5の場合と同様であるが、電源装置26,28
に対する接続方式が図5の場合と異なる。すなわち入口
側通電加熱ゾーン1のローラ電極30A〜36A,30
B〜36Bは、1個置きに交互に電源装置26の異なる
出力端子側に接続され、また出口側通電加熱ゾーン2の
ローラ電極41A〜47A,41B〜47Bも、1個置
きに交互に電源装置28の異なる出力端子側に接続され
ている。このような構成では、隣り合うローラ電極間で
電圧が印加されることになる。なお、各ローラ電極に対
する電源装置の接続の仕方を変えることによって、種々
の方向に電圧を印加することもできる。In FIG. 6, each of the roller electrodes 30A-36
A, 30B-36B; 41A-47A, 41B-47B
The arrangement of the support rollers 37A to 40A and 37B to 40B is the same as that of FIG.
Is different from that in FIG. That is, the roller electrodes 30A to 36A, 30
B to 36B are alternately connected to different output terminals of the power supply device 26 alternately, and the roller electrodes 41A to 47A and 41B to 47B of the outlet side heating zone 2 are alternately connected to the power supply device. 28 different output terminals. In such a configuration, a voltage is applied between adjacent roller electrodes. It is to be noted that voltages can be applied in various directions by changing the connection of the power supply device to each roller electrode.
【0038】そのほか、揚げ物素材を連続的に搬送しな
がら通電加熱するための具体的構成としては種々の構成
を適用でき、例えばキャタピラ状の電極を用いたりする
ことも可能である。In addition, various configurations can be applied as a specific configuration for conducting and heating the fried material while continuously transporting the fried material, and for example, a caterpillar-shaped electrode can be used.
【0039】[0039]
【実施例】鰯を主原料とする魚肉すり身(水分90%、
塩分1.5%)を、1個当りの重量80g、厚さ18m
mの円盤状に成形し、これを揚げ物素材として、図4に
示す搬送・通電加熱ラインによって予備加熱した。ここ
で、各電極板としてはチタン電極を用い、また各透水性
フイルムとしては木綿の布を用いた。上下の電極板間の
間隔は14〜15mm、入口側通電加熱ゾーン1の長さ
は400mm、通電休止ゾーン3の長さは300mm、
出口側通電加熱ゾーン2の長さは300mmとし、透水
性フイルムの走行速度は2m/分とし、入口側通電加熱
ゾーン1の入口から出口側通電加熱ゾーン2の出口に至
るまでの揚げ物素材のライン内滞留時間は30秒とし
た。そして入口側通電加熱ゾーン1における通電電圧は
50V、出口側通電加熱ゾーン2における通電電圧は2
5Vとした。但し通電電流としては20kHzの高周波
電流を用いた。[Example] Fish meat surimi with sardine as the main material (moisture 90%,
1.5% salt), weight 80g per piece, thickness 18m
m, and was preheated as a fried material by a transfer / electric heating line shown in FIG. Here, a titanium electrode was used as each electrode plate, and a cotton cloth was used as each water-permeable film. The distance between the upper and lower electrode plates is 14 to 15 mm, the length of the entrance side energization heating zone 1 is 400 mm, the length of the energization suspension zone 3 is 300 mm,
The length of the outlet-side heating zone 2 is 300 mm, the traveling speed of the permeable film is 2 m / min, and the fried material line from the entrance of the inlet-side heating zone 1 to the outlet of the outlet-side heating zone 2. The internal residence time was 30 seconds. The energizing voltage in the inlet side energizing heating zone 1 is 50 V, and the energizing voltage in the outlet side energizing heating zone 2 is 2 V.
5V. However, a high-frequency current of 20 kHz was used as the energizing current.
【0040】以上の条件で初期温度10℃の揚げ物素材
に対する通電加熱を行なったところ、出口側通電加熱ゾ
ーン2の出口において揚げ物素材の平均温度は80℃、
温度のばらつきは±2℃の範囲内となっていることが確
認された。またこのような予備加熱後の揚げ物素材を観
察したところ、表面の凹凸は極めて少なく、またスパー
クの痕跡も認められなかった。Under the above conditions, the heating of the fried material having an initial temperature of 10 ° C. was carried out, and the average temperature of the fried material at the outlet of the outlet side heating zone 2 was 80 ° C.
It was confirmed that the temperature variation was within the range of ± 2 ° C. When the fried material after such preheating was observed, the surface irregularities were extremely small, and no trace of spark was observed.
【0041】比較のため、入口側通電加熱ゾーン1にお
ける電圧と出口側通電加熱ゾーン2の電圧をともに40
Vとするとともに、上下の支持板間にも同じ電圧(40
V)を印加して、実質的に中間で通電休止を行なうこと
なく通電し続けながら搬送する実験を行なったところ、
出口での揚げ物素材の平均温度は85℃、温度のばらつ
きは±9℃と著しく大きくなっていることが判明した。
またこの場合、予備加熱後の揚げ物素材を観察したとこ
ろ、表面に多数の凹凸が存在し、またスパークの痕跡が
確認された。For comparison, both the voltage in the inlet side heating zone 1 and the voltage in the outlet side heating zone 2 were set to 40.
V and the same voltage between the upper and lower support plates (40
V) was applied, and an experiment was conducted in which the transfer was continued while energizing without substantially stopping the energization in the middle.
It was found that the average temperature of the fried material at the outlet was 85 ° C., and the temperature variation was extremely large, ± 9 ° C.
In this case, when the fried material after preheating was observed, many irregularities were present on the surface, and traces of spark were confirmed.
【0042】[0042]
【発明の効果】この発明の揚げ物製造における予備加熱
方法によれば、揚げ物素材をフライヤにより油で揚げる
前に、予め揚げ物素材を連続的に搬送しながら通電加熱
により予備加熱するにあたって、その予備加熱温度を6
0℃程度以上、特に70〜90℃程度の高温とする場合
でも、揚げ物素材の温度のばらつきを少なくして均一化
することができ、そのため後続するフライヤでの揚げ工
程においても短時間で均一に加熱することが可能とな
り、その結果フライヤでの揚げ工程の時間の短縮と設備
長さの短縮を図ることができ、またそれに伴なって油の
消費量の低減や、油の汚れ、酸化を少なくすることがで
き、さらには表面品質が優れた揚げ物製品を製造するこ
とができる。特に予備加熱のための搬送・通電加熱ライ
ンの入口側の通電加熱ゾーンにおける通電電圧を高電
圧、出口側の通電加熱ゾーンにおける通電電圧を低電圧
とすることにより、温度のばらつきをより一層少なくす
ることができる。According to the preheating method in the production of fried food of the present invention, before the fried raw material is fried by an oil with a fryer, the preheating is carried out by conducting heating while the conveyed fried raw material is continuously conveyed in advance. Temperature 6
Even at a high temperature of about 0 ° C. or more, particularly about 70 to 90 ° C., uniformity can be achieved by reducing the variation in the temperature of the fried material, so that even in the subsequent frying process with a fryer, the uniformity can be achieved in a short time. Heating becomes possible, resulting in shortening of the time of the frying process in the fryer and shortening of the equipment length, as well as reducing oil consumption, oil contamination and oxidation. In addition, it is possible to produce a fried product having excellent surface quality. In particular, by making the energizing voltage in the energizing heating zone on the entrance side of the conveying / energizing heating line for preheating a high voltage and the energizing voltage in the energizing heating zone on the outlet side a low voltage, temperature variations are further reduced. be able to.
【図1】揚げ物素材を従来法によって通電加熱する場合
の温度上昇曲線の一例を示す線図である。FIG. 1 is a diagram showing an example of a temperature rise curve in a case where a fried material is electrically heated by a conventional method.
【図2】揚げ物素材を従来法によって通電加熱する場合
の温度上昇曲線の他の例を示す線図である。FIG. 2 is a diagram showing another example of a temperature rise curve in a case where a fried material is electrically heated by a conventional method.
【図3】揚げ物素材をこの発明の方法に従って通電加熱
する場合の温度上昇曲線の一例を示す線図である。FIG. 3 is a diagram showing an example of a temperature rise curve when a fried material is electrically heated according to the method of the present invention.
【図4】この発明の方法を実施するための装置(搬送・
通電加熱ライン)の第1の例を示す略解図である。FIG. 4 shows an apparatus for carrying out the method of the present invention
FIG. 3 is a schematic view showing a first example of an energizing heating line).
【図5】この発明の方法を実施するための装置の第2の
例を示す略解図である。FIG. 5 is a schematic view showing a second example of an apparatus for performing the method of the present invention.
【図6】この発明の方法を実施するための装置の第3の
例を示す略解図である。FIG. 6 is a schematic view showing a third example of an apparatus for performing the method of the present invention.
【符号の説明】 1 入口側の通電加熱ゾーン 2 出口側の通電加熱ゾーン 3 通電休止ゾーン 10 搬送・通電加熱ライン 12 揚げ物素材[Description of Signs] 1 Entrance heating zone on entrance side 2 Energization heating zone on exit side 3 Energization stop zone 10 Transport / energization heating line 12 Fried material
Claims (2)
前に、予め揚げ物素材を搬送・通電加熱ラインによって
連続的に搬送させながら揚げ物素材に通電加熱を施して
予備加熱する方法において、 前記搬送・通電加熱ラインの入口側および出口側をそれ
ぞれ通電加熱ゾーンとするとともに、入口側の通電加熱
ゾーンと出口側の通電加熱ゾーンとの中間を通電休止ゾ
ーンとし、揚げ物素材を入口側の通電加熱ゾーンにおい
て連続的に搬送しながら通電加熱し、引続き通電休止ゾ
ーンにおいて揚げ物素材に通電せずに連続的に揚げ物素
材を搬送し、続いて出口側の通電加熱ゾーンにおいて揚
げ物素材を連続的に搬送しながら通電加熱することを特
徴とする、揚げ物製造における予備加熱方法。1. A method in which, prior to frying a fried material with oil by a fryer, the fried material is preliminarily heated by applying an electric heating to the fried material while being continuously conveyed in advance by a conveying / energizing heating line. The inlet side and the outlet side of the heating line are respectively energized heating zones, and the middle between the energized heating zone on the inlet side and the energized heating zone on the outlet side is set as the energization pause zone, and the fried material is continuously fed in the energized heating zone on the inlet side Heating while continuously transporting, continuously transporting the fried material without energizing the fried material in the energization pause zone, and then electrically heating while continuously transporting the fried material in the energized heating zone on the exit side A preheating method in fried food production.
備加熱方法において、 入口側の通電加熱ゾーンにおいて揚げ物素材に印加する
電圧よりも出口側の通電加熱ゾーンにおいて揚げ物素材
に印加する電圧を低電圧に設定することを特徴とする、
揚げ物製造における予備加熱方法。2. The preheating method according to claim 1, wherein the voltage applied to the fried material in the outlet heating zone is lower than the voltage applied to the fried material in the inlet heating zone. Characterized in that it is set to
Preheating method in fried food production.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10226545A JP2000041634A (en) | 1998-07-27 | 1998-07-27 | Preliminary heating in production of fried food |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10226545A JP2000041634A (en) | 1998-07-27 | 1998-07-27 | Preliminary heating in production of fried food |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2000041634A true JP2000041634A (en) | 2000-02-15 |
JP2000041634A5 JP2000041634A5 (en) | 2005-10-27 |
Family
ID=16846838
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10226545A Pending JP2000041634A (en) | 1998-07-27 | 1998-07-27 | Preliminary heating in production of fried food |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2000041634A (en) |
-
1998
- 1998-07-27 JP JP10226545A patent/JP2000041634A/en active Pending
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