JP2000031174A - Manufacturing method of semiconductor device, squeegee device used therefor and semiconductor device - Google Patents

Manufacturing method of semiconductor device, squeegee device used therefor and semiconductor device

Info

Publication number
JP2000031174A
JP2000031174A JP10200949A JP20094998A JP2000031174A JP 2000031174 A JP2000031174 A JP 2000031174A JP 10200949 A JP10200949 A JP 10200949A JP 20094998 A JP20094998 A JP 20094998A JP 2000031174 A JP2000031174 A JP 2000031174A
Authority
JP
Japan
Prior art keywords
squeegee
printing
semiconductor device
sealing material
sec
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10200949A
Other languages
Japanese (ja)
Other versions
JP3312874B2 (en
Inventor
Hirohisa Hino
裕久 日野
Taro Fukui
太郎 福井
Kenji Kitamura
賢次 北村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Works Ltd filed Critical Matsushita Electric Works Ltd
Priority to JP20094998A priority Critical patent/JP3312874B2/en
Publication of JP2000031174A publication Critical patent/JP2000031174A/en
Application granted granted Critical
Publication of JP3312874B2 publication Critical patent/JP3312874B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/181Encapsulation

Landscapes

  • Screen Printers (AREA)
  • Printing Plates And Materials Therefor (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)

Abstract

PROBLEM TO BE SOLVED: To prevent the generation of wire slippings when sealing printing is performed on a wiring substrate, so as to prevent the generation of recessed parts on the surface of the material to be sealed by having sealing material in uniform thickness. SOLUTION: When a sealing printing operation is performed, first printing is performed at a low speed for a squeegee 5 at 0.1 mm/sec to 70 mm/sec, and final printing is performed at a high squeegee speed of 10 mm/sec to 300 mm/sec in this manufacturing method. [However, (final speed/first speed is in the range of 1.2 to 3,000)]. The squeegee in this squeegee device used for the manufacture of this semiconductor device is maintained in a state in which the angle to the mask 3 of the tip part of the squeegee is inclined is such a manner that the upper part of the squeegee becomes the front, and whenever the moving direction of the squeegee changes, the inclination of the squeegee is changed.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、配線基板に半導体
素子を封止して得られる半導体装置とその製造方法およ
びその製造に用いるスキージ装置に関する。
[0001] 1. Field of the Invention [0002] The present invention relates to a semiconductor device obtained by encapsulating a semiconductor element in a wiring board, a method of manufacturing the same, and a squeegee device used in the manufacture thereof.

【0002】[0002]

【従来の技術】半導体素子を配線基板に実装してなる半
導体装置は、配線基板に半導体素子を搭載し、ボンディ
ングワイヤーで半導体素子を配線基板に電気的に接続し
たり、半導体素子に設けたバンプで半導体素子を配線基
板に電気的に接続したりした後、封止材料で半導体素子
を封止することによって、製造される。
2. Description of the Related Art A semiconductor device in which a semiconductor element is mounted on a wiring board has a semiconductor element mounted on the wiring board, and the semiconductor element is electrically connected to the wiring board by bonding wires, or a bump provided on the semiconductor element. The semiconductor device is manufactured by electrically connecting the semiconductor device to a wiring board by using the method described above, and then sealing the semiconductor device with a sealing material.

【0003】この封止に際しては、コストアップ要因と
なる高チクソトロピー性を有する封止材料が必要となる
ディスペンサーを用いた塗布封止方法に代わって、通常
の封止材料を使用できるスキージを用いて印刷封止する
方法が採用されている。すなわち、図7の(a)に示す
ように、配線基板1に半導体素子2を搭載し、ボンディ
ングワイヤーWなどで半導体素子2を配線基板1の回路
(図示省略)に電気的に接続したのち、配線基板1にお
ける前記半導体素子2の搭載位置に合わせて開口部3
1′を設けた印刷用マスク3′を、前記開口部31′の
内側に半導体素子2が位置するようにして前記配線基板
1に重ね合わせた後、あらかじめ前記マスク3′上に液
状の封止材料4を供給しておき、封止材料4をスキージ
5で刷り込むことにより、前記マスクの開口部31′を
通して前記封止材料4を配線基板1の表面にパターン印
刷する。図7の(b)は、マスク3′を配線基板1から
除くことにより得られた半導体装置を示す。
[0003] In this sealing, instead of a coating and sealing method using a dispenser which requires a sealing material having high thixotropy which causes a cost increase, a squeegee which can use a usual sealing material is used. A method of printing and sealing is employed. That is, as shown in FIG. 7A, the semiconductor element 2 is mounted on the wiring board 1 and the semiconductor element 2 is electrically connected to a circuit (not shown) of the wiring board 1 by a bonding wire W or the like. An opening 3 corresponding to the mounting position of the semiconductor element 2 on the wiring board 1
A printing mask 3 ′ provided with 1 ′ is superimposed on the wiring substrate 1 so that the semiconductor element 2 is located inside the opening 31 ′, and then a liquid sealing is applied on the mask 3 ′ in advance. By supplying the material 4 and printing the sealing material 4 with a squeegee 5, the sealing material 4 is pattern-printed on the surface of the wiring board 1 through the opening 31 ′ of the mask. FIG. 7B shows a semiconductor device obtained by removing the mask 3 ′ from the wiring board 1.

【0004】スキージを用いて印刷封止する方法では、
ディスペンサーで封止する方法に比べて封止材料を機械
的に強い力で押し動かすため、半導体素子のワイヤーが
封止材料の流れにより倒れてしまうというトラブル(以
下では、このトラブルを「ワイヤー流れ」と言うことが
ある)が発生する場合がある。スキージで刷り込む方法
では、さらに、封止材料がスキージに合わせて動くため
に、マスクの開口部に刷り込まれた封止材料の厚みは、
入口側で比較的薄く、出口側で比較的分厚くなるという
傾向がある。この厚み不均一は、ICカードやキャビテ
ィダウンBGAなどの半導体パッケージの封止では形状
不合格のトラブルを発生させることになる。封止物の厚
み均一性はこれらのパッケージでは非常に重要な評価項
目であり、封止物の厚みが不均一になると、ICカード
では組み立て不能という事態を、BGAではボードへの
接合不能という事態を招く。
In a method of printing and sealing using a squeegee,
Since the sealing material is mechanically pushed with a stronger force than the method of sealing with a dispenser, the wire of the semiconductor element falls down due to the flow of the sealing material. May occur). In the method of printing with a squeegee, the thickness of the sealing material imprinted on the opening of the mask is further increased because the sealing material moves in accordance with the squeegee.
It tends to be relatively thin on the inlet side and relatively thick on the outlet side. This non-uniform thickness causes a shape failure in sealing semiconductor packages such as IC cards and cavity-down BGAs. The uniformity of the thickness of the sealing material is a very important evaluation item in these packages, and if the thickness of the sealing material becomes uneven, the situation that the IC card cannot be assembled and the BGA cannot be bonded to the board Invite.

【0005】ところで、上記封止印刷を大気圧下で行う
と、液状の封止材料に空気が巻き込まれ、封止部分に気
泡が残留し、ボイド不良が発生するという問題が発生し
やすい。封止印刷後に減圧脱泡すればボイドを除くこと
ができるが、表面に泡抜け跡が残り、封止部表面を平滑
にすることができないという問題が生じていた。この問
題を解決するために、本出願人は、先に、減圧下でスキ
ージによる封止樹脂印刷を行う方法を開発した(特願平
9−194470〜9−194472号参照)。この方
法によれば、表面平滑さは達成できたが、封止印刷後に
雰囲気を大気圧に戻す過程で、封止物の表面がくぼんで
しまうという現象が現れた。これは、減圧下で開口部に
封止材料を充填すると、開口部内のワイヤーの下やチッ
プの隅などに未充填部(減圧状態の空隙)が残り、この
未充填部の上に封止材料が覆い被さった状態になりやす
いが、雰囲気を大気圧下に戻すときに、未充填部に覆い
被さった封止材料が大気圧力によって未充填部(減圧状
態の空隙)内に落ち込み、その表面が凹みとなって現れ
るのである。
[0005] When the sealing printing is performed under atmospheric pressure, air is entrapped in the liquid sealing material, air bubbles are left in the sealing portion, and a problem of void defect is likely to occur. Although voids can be removed by defoaming under reduced pressure after the encapsulation printing, there is a problem that bubbles are left on the surface and the surface of the encapsulant cannot be smoothed. In order to solve this problem, the present applicant has previously developed a method of performing sealing resin printing with a squeegee under reduced pressure (see Japanese Patent Application No. 9-194470-9-194472). According to this method, surface smoothness was achieved, but the phenomenon that the surface of the sealed object was depressed in the process of returning the atmosphere to the atmospheric pressure after the sealing printing occurred. This is because, when the opening is filled with the sealing material under reduced pressure, an unfilled portion (a gap in a reduced pressure state) remains under the wire in the opening or at a corner of the chip, and the sealing material is placed on the unfilled portion. Is likely to be covered, but when the atmosphere is returned to atmospheric pressure, the sealing material covering the unfilled part falls into the unfilled part (vacuum in a decompressed state) due to atmospheric pressure, and its surface is It appears as a dent.

【0006】[0006]

【発明が解決しようとする課題】そこで、本発明の課題
は、スキージを用い、減圧下で半導体素子を封止材料で
封止印刷する場合に、ワイヤー流れが起きず、封止材料
の厚みが均一で封止物表面に凹みがない半導体装置とそ
の製造方法およびその製造に用いるスキージ装置を提供
することである。
SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to reduce the thickness of the sealing material by preventing the wire from flowing when the semiconductor element is sealed and printed with the sealing material under reduced pressure using a squeegee. An object of the present invention is to provide a semiconductor device which is uniform and has no dent on the surface of a sealing material, a method of manufacturing the same, and a squeegee device used for the manufacture thereof.

【0007】[0007]

【課題を解決するための手段】前記課題を解決するた
め、本発明にかかる半導体装置の製造方法は、配線基板
に半導体素子を電気的に接続して搭載し、半導体素子の
搭載位置に合わせた開口部を有するマスクを、前記開口
部の内側に半導体素子を位置させるようにして配線基板
に重ね、前記マスク上に供給された封止材料を減圧条件
下においてスキージを往復させて前記開口部に刷り込む
ことにより、配線基板上に封止印刷する工程を備えた半
導体装置の製造方法において、前記封止印刷する際に、
初回の刷り込みはスキージのスピードを0.1mm/sec
〜70mm/sec の低速にして行い、最終回の刷り込みは
スキージのスピードを10mm/sec 〜300mm/sec の
高速にして行う〔ただし、(最終回のスピード/初回の
スピード)=1.2〜3000である〕ことを特徴とす
る。
In order to solve the above-mentioned problems, a method of manufacturing a semiconductor device according to the present invention comprises a step of electrically connecting a semiconductor element to a wiring board and mounting the semiconductor element on a wiring board. A mask having an opening is superimposed on a wiring board so that a semiconductor element is positioned inside the opening, and a sealing material supplied on the mask is reciprocated by a squeegee under reduced pressure conditions. By imprinting, in the method of manufacturing a semiconductor device comprising a step of sealing printing on a wiring board, when performing the sealing printing,
Imprint for the first time, the squeegee speed is 0.1mm / sec
The final printing is performed with the squeegee speed set to a high speed of 10 mm / sec to 300 mm / sec. [However, (the speed of the last round / the speed of the first round) = 1.2 to 3000].

【0008】前記課題を解決するため、本発明にかかる
半導体装置製造用スキージ装置は、上記半導体装置の製
造方法に用いられるスキージ装置であって、スキージ
は、少なくとも移動時において、その先端部分のマスク
に対する角度が上方部分が前になるように傾いた状態で
保持されるようになっており、移動方向が変わるごとに
前記スキージの傾きを変えるようになっていることを特
徴とする。
In order to solve the above problems, a squeegee device for manufacturing a semiconductor device according to the present invention is a squeegee device used in the method of manufacturing a semiconductor device. Is held in such a state that the upper part is inclined forward so that the inclination of the squeegee is changed each time the moving direction changes.

【0009】前記課題を解決するため、本発明にかかる
半導体装置は、配線基板に電気的に接続されて搭載され
た半導体素子が、上記半導体装置の製造方法における封
止印刷方法で配線基板上に封止されてなる。
In order to solve the above-mentioned problems, in a semiconductor device according to the present invention, a semiconductor element electrically connected to and mounted on a wiring board is mounted on the wiring board by a sealing printing method in the method of manufacturing a semiconductor device. It is sealed.

【0010】[0010]

【発明の実施の形態】図1は本発明にかかる半導体装置
の製造方法の1実施例を工程順に示す。図1にみるよう
に、配線基板1の上に半導体素子2を搭載するととも
に、配線基板1における半導体素子2の搭載位置に合わ
せて複数の開口部31・・・を設けた印刷用マスク3
を、各開口部31・・・の内側に半導体素子2が位置す
るようにして配線基板1に重ね合わせ、マスク3の上に
供給された封止材料4をスキージ5で刷り込むことによ
り、マスク3の開口部31・・・を通して封止材料4を
配線基板1の表面に印刷するのである。
FIG. 1 shows an embodiment of a method of manufacturing a semiconductor device according to the present invention in the order of steps. As shown in FIG. 1, a printing mask 3 in which a semiconductor element 2 is mounted on a wiring board 1 and a plurality of openings 31 are provided in accordance with the mounting position of the semiconductor element 2 on the wiring board 1.
Are superimposed on the wiring board 1 such that the semiconductor element 2 is positioned inside each of the openings 31..., And the sealing material 4 supplied on the mask 3 is printed with a squeegee 5 so that the mask 3 The sealing material 4 is printed on the surface of the wiring substrate 1 through the openings 31.

【0011】この場合に、半導体素子2の搭載、マスク
3のセットや封止材料4の供給を行なった後、配線基板
1ごと、図5のバキュームチャンバー61内において、
減圧下で、スキージ5による封止材料4の刷り込みを行
うようにする。刷り込み印刷時には封止材料内への空気
の巻き込みが起きて、封止部に気泡(ボイド)が残るこ
とがあるが、刷り込み印刷を上述のように減圧下で行う
と、封止材料中への空気の巻き込みが起きにくい。
In this case, after the mounting of the semiconductor element 2, the setting of the mask 3 and the supply of the sealing material 4, the wiring substrate 1 and the vacuum chamber 61 in FIG.
Printing of the sealing material 4 by the squeegee 5 is performed under reduced pressure. At the time of imprinting, air may be entrapped in the sealing material and air bubbles (voids) may remain in the sealing portion. However, if the imprinting is performed under reduced pressure as described above, the sealing material It is difficult for air to be trapped.

【0012】図5において、バキュームチャンバー61
内に開口した通路62はチャンバー61内を減圧状態に
するために真空ポンプ(図示省略)に繋がっている。配
線基板1は、バキュームチャンバー61外で、受けトレ
ー63に載置され、マスク3を重ね合わされる。マスク
3にはシリンジ64から封止材料4が供給される。封止
材料4としては、無機充填材含有量が40〜90重量
%、粘度が100〜5000ps(25℃)、チクソト
ロピー指数1.0〜4.5(25℃)のものを用いるの
が好ましい。
Referring to FIG. 5, a vacuum chamber 61 is provided.
The passage 62 opened to the inside is connected to a vacuum pump (not shown) for reducing the pressure inside the chamber 61. The wiring substrate 1 is placed on the receiving tray 63 outside the vacuum chamber 61, and the mask 3 is overlaid thereon. The sealing material 4 is supplied to the mask 3 from the syringe 64. The sealing material 4 preferably has an inorganic filler content of 40 to 90% by weight, a viscosity of 100 to 5000 ps (25 ° C.), and a thixotropy index of 1.0 to 4.5 (25 ° C.).

【0013】その後、受けトレー63がバキュームチャ
ンバー61内に入り、前述の封止作業が行われる。チャ
ンバー61は、回動バー65の働きで上下に揺動し、受
けトレー63が入るときに上昇し、受けトレー63が作
業台66上の封止作業位置に着くと下降して受けトレー
63を覆う。スキージ5はエアーシリンダ67の働きで
刷り込み作業を行う。封止作業を例えば25〜40℃の
加温雰囲気下で行うと、封止材料4の粘度が下がるた
め、気泡が抜けやすくなり、また、マスク3を配線基板
1から離すときに糸曳き現象が起きにくくなる。なお、
加温雰囲気がシリンジ64に及ぶと封止材料4のポット
ライフが短くなるので、受けトレー63の反動体搭載部
分に電気ヒーター(図示省略)を設けるなどして、必要
部分のみ、例えば40〜100℃程度に加熱するのが好
ましい。
Thereafter, the receiving tray 63 enters the vacuum chamber 61, and the above-described sealing operation is performed. The chamber 61 swings up and down by the action of the rotating bar 65, rises when the receiving tray 63 enters, and descends when the receiving tray 63 reaches the sealing work position on the worktable 66, and moves the receiving tray 63. cover. The squeegee 5 performs the printing operation by the function of the air cylinder 67. When the sealing operation is performed in a heated atmosphere of, for example, 25 to 40 ° C., the viscosity of the sealing material 4 is reduced, so that bubbles are easily released, and the stringing phenomenon occurs when the mask 3 is separated from the wiring substrate 1. It is hard to get up. In addition,
When the heating atmosphere reaches the syringe 64, the pot life of the sealing material 4 is shortened. Therefore, an electric heater (not shown) is provided in a reaction body mounting portion of the receiving tray 63, and only necessary portions, for example, 40 to 100, are provided. It is preferred to heat to about ° C.

【0014】本発明の方法は、減圧下で封止印刷を行
う。この場合、初回刷り込み時における減圧度は、たと
えば3.9kPa(30Torr)以下、好ましくは0.6
5kPa(5Torr)以下、より好ましくは0.13kP
a(1Torr)以下である。初回の刷り込み時に3.9k
Paよりも大気圧に近くなると空気巻き込みによるボイ
ドが生じやすくなることがある。
In the method of the present invention, sealed printing is performed under reduced pressure. In this case, the degree of pressure reduction at the time of the first printing is, for example, 3.9 kPa (30 Torr) or less, preferably 0.6 kPa (30 Torr) or less.
5 kPa (5 Torr) or less, more preferably 0.13 kP
a (1 Torr) or less. 3.9k at first printing
When the pressure is closer to the atmospheric pressure than Pa, voids due to entrainment of air may easily occur.

【0015】この減圧下での封止印刷で封止材料を未充
填部分に確実に充填させるためには、第2回以降は直前
回よりも緩和された減圧度になるように調節する(また
は、刷り込み回数を繰り返すごとに次第に減圧度を緩和
する)のが好ましい。もちろん、ある場合には前回と今
回は同じであることがあっても良いが、全体の傾向とし
て次第に減圧度を緩和する(より気圧を高める)ように
するのが好ましい。このようにすれば、例えば、初回刷
り込み時の減圧度よりも第2回刷り込み時の減圧度の方
が減圧度が低い(=減圧度が緩和されている)ので、減
圧度変更時に、封止材料表面に圧力差に基づく加圧力が
掛かり、充填を十分にするのである。具体的には、減圧
度の高い雰囲気から減圧度の低い雰囲気へ、各減圧度の
雰囲気下で1回以上スキージを動かして封止印刷し、封
止材料の充填を進めていくのである。
In order to reliably fill the unfilled portion with the sealing material in the sealing printing under reduced pressure, the second and subsequent times are adjusted so that the degree of reduced pressure is less than that of the previous time (or It is preferable to gradually reduce the degree of decompression as the number of times of printing is repeated. Of course, in some cases, the previous time and the current time may be the same, but it is preferable to gradually reduce the degree of pressure reduction (to further increase the atmospheric pressure) as an overall tendency. With this configuration, for example, the degree of decompression during the second printing is lower than the degree of decompression during the first printing (= the degree of decompression is reduced). The pressing force based on the pressure difference is applied to the surface of the sealing material, and the filling is sufficiently performed. Specifically, the sealing printing is performed by moving the squeegee at least once in the atmosphere of each reduced pressure from the atmosphere of high reduced pressure to the atmosphere of low reduced pressure, and the filling of the sealing material is advanced.

【0016】本発明で使用される半導体素子2は、20
ミクロン前後の金やAl製などの非常に弱いボンディン
グワイヤーWを多数使って配線基板1との電気的導通を
行っている。このような半導体素子2に液状の封止材料
4をスキージ5を用いて封止印刷すると、封止材料4の
流動の力によってワイヤーWが封止材料4の移動方向に
押し倒されてしまうが、本発明の方法では、初回の刷り
込み時におけるスキージ5のスピードを極力低速にする
ことでワイヤーWにかかる封止材料4の流動圧力を低減
するようにしている。このとき、スキージ・スピードを
あまりに遅くしすぎると生産性の悪化の問題が生じるの
で、初回のスキージ・スピードは0.1mm/sec 〜70
mm/sec 、好ましくは1.0mm/sec 〜30mm/sec で
ある。70mm/sec を越えると、ワイヤー流れが発生し
てしまう。また、0.1mm/secよりも遅いと、生産性
が悪くなってしまう。
The semiconductor device 2 used in the present invention has 20
Electrical conduction with the wiring substrate 1 is performed by using a large number of very weak bonding wires W made of gold, Al or the like having a size of about 1 micron. When the liquid sealing material 4 is sealed and printed on such a semiconductor element 2 using a squeegee 5, the wire W is pushed down in the moving direction of the sealing material 4 by the flow force of the sealing material 4. In the method of the present invention, the flow pressure of the sealing material 4 applied to the wire W is reduced by setting the speed of the squeegee 5 at the time of the first printing as low as possible. At this time, if the squeegee speed is too low, the problem of productivity deterioration occurs. Therefore, the initial squeegee speed is 0.1 mm / sec to 70 mm.
mm / sec, preferably 1.0 mm / sec to 30 mm / sec. If it exceeds 70 mm / sec, wire flow will occur. If the speed is lower than 0.1 mm / sec, the productivity will deteriorate.

【0017】印刷時の空気の巻き込み(ボイド発生)防
止のために減圧下での封止印刷を行うが、減圧下でも若
干、空気が存在している。しかし、本発明では、初回の
スキージ・スピードが最終回の・スピードスピードより
も低速であるため、この希薄な空気の巻き込みが起き
ず、ボイドレスとなる。減圧下で刷り込む際に、高速で
スキージングすると、ワイヤーの下やチップの隅など、
封止材料を充填しにくい部分で、封止材料の充填不良が
起きて未充填部が生じやすいが、スキージングが低速で
あれば、封止材料がじっくりと流れるので、充填しにく
い部分にも封止材料が十分に充填される。このため、後
に大気圧に戻した場合における封止物表面の凹みを小さ
くすることができる。
In order to prevent air entrapment (void generation) during printing, sealed printing is performed under reduced pressure. However, even under reduced pressure, some air is present. However, in the present invention, since the initial squeegee speed is lower than the final speed speed, this sparse air entrainment does not occur, resulting in a void dress. Squeezing at high speed when printing under reduced pressure, such as under the wire or the corner of the chip
In areas where it is difficult to fill the sealing material, poor filling of the sealing material occurs and unfilled parts are likely to occur.However, if the squeezing speed is low, the sealing material flows slowly, so even in areas where filling is difficult The sealing material is sufficiently filled. For this reason, it is possible to reduce the depression on the surface of the sealed object when the pressure is returned to the atmospheric pressure later.

【0018】初回のスキージ・スピードは、低速であれ
ば巻き込みボイドの低減やワイヤー流れ防止に効果があ
るが、逆に、低速で行うと、封止材料4がスキージ5と
いっしょに引っ張られて、図1の(b)に示すように、
マスク3の開口部31入口側で封止材料厚みが薄くな
り、開口部31出口側で厚くなり易い。これは、スキー
ジ・スピードが低い場合に、スキージ5と封止材料4の
間の摩擦力(=封止材料を引っ張っていく力)が大きく
なるためと推測される。
If the initial squeegee speed is low, it is effective in reducing entrapment voids and preventing wire flow. Conversely, when performed at low speed, the sealing material 4 is pulled together with the squeegee 5, As shown in FIG.
The thickness of the sealing material tends to be small on the entrance side of the opening 31 of the mask 3 and thick on the exit side of the opening 31. This is presumably because when the squeegee speed is low, the frictional force between the squeegee 5 and the sealing material 4 (= the force pulling the sealing material) increases.

【0019】前回のスキージング後、減圧度を変える前
に、5秒以上15分以内のスキージ停止を行うことが好
ましい。この停止の間に、図1の(c)にみるように、
開口部31内の封止材料4に巻き込まれた気泡41が封
止材料4の表面に浮き上がってくるからである。この停
止時間が5秒を下回ると気泡が完全に抜けきらないおそ
れがあり、15分を越えると生産性が悪くなるおそれが
ある。
After the previous squeezing, it is preferable to stop the squeegee for 5 seconds to 15 minutes before changing the degree of pressure reduction. During this stop, as shown in FIG.
This is because bubbles 41 entrained in the sealing material 4 in the opening 31 float on the surface of the sealing material 4. If the stop time is shorter than 5 seconds, the bubbles may not be completely removed, and if the stop time exceeds 15 minutes, the productivity may be deteriorated.

【0020】なお、封止印刷を行ったのち、上記の停止
時間をおいて、バキュームチャンバー61内の減圧度を
大気圧に近くしたとき、封止層の表面が粗面化すること
がある。そこで、このときには、チャンバー61内を調
圧して減圧を緩めたあと、スキージ5を再駆動させて、
確かめ刷り込み(これが最終回であってもよい)を行
う。
If the degree of pressure reduction in the vacuum chamber 61 is close to the atmospheric pressure after the above-described stop time after performing the sealing printing, the surface of the sealing layer may be roughened. Therefore, at this time, after the pressure in the chamber 61 is adjusted to reduce the pressure, the squeegee 5 is driven again,
Perform check printing (this may be the last round).

【0021】充填した封止材料4の表面には、図1の
(c)に示すごとく、凹凸が生じていることがある。こ
の凹凸を小さくするためには、最終回の刷り込み時にお
けるスキージ・スピードを速くすると良い。最終回で
は、図1の(d)にみるように、ワイヤーWはすでに封
止材料4で覆われているため、スキージ・スピードを高
速にしても、ワイヤーWが倒れるほどの力が掛からな
い。この最終回のスキージ・スピードは、10mm/sec
〜300mm/sec 、好ましくは100〜200mm/sec
である。この範囲内のスキージ・スピードであると、ス
キージ・スピードが早いので、スキージ5と封止材料4
との間の摩擦力が小さくなり、封止材料4がスキージ5
に引っ張られにくくなる結果として、封止材料4の表面
が図1の(e)にみるようにフラットな形状となり、封
止材料厚みが均一になる。しかし、最終回のスキージ・
スピードが10mm/sec よりも低いと封止材料4がスキ
ージ5に引っ張られてしまい、開口部31内の封止材料
厚みが不均一となる。また、最終回のスキージ・スピー
ドが300mm/sec より早くなると、ワイヤーWにかか
る力が強くなるため、ワイヤーWが倒れてしまうおそれ
がある。
The surface of the filled sealing material 4 may have irregularities as shown in FIG. 1C. In order to reduce the unevenness, it is preferable to increase the squeegee speed at the time of final printing. In the final round, as shown in FIG. 1D, the wire W is already covered with the sealing material 4, so that even if the squeegee speed is increased, no force is applied so that the wire W falls. The final squeegee speed is 10mm / sec
~ 300mm / sec, preferably 100 ~ 200mm / sec
It is. If the squeegee speed is within this range, the squeegee speed is high.
And the sealing material 4 becomes squeegee 5
As a result, the surface of the sealing material 4 becomes flat as shown in FIG. 1E, and the thickness of the sealing material becomes uniform. However, the last squeegee
If the speed is lower than 10 mm / sec, the sealing material 4 is pulled by the squeegee 5, and the thickness of the sealing material in the opening 31 becomes uneven. Further, when the final squeegee speed is faster than 300 mm / sec, the force applied to the wire W increases, and the wire W may fall.

【0022】このように、最終回のスキージ・スピード
は初回のスキージ・スピードよりも大きくするのであ
り、これを数値で表すと、(最終回のスピード/初回の
スピード)=1.2〜3000である。この比率が1.
0よりも低い場合には、初回が高速、最終回が低速とな
るため、前述の理由でワイヤー流れ、ボイド混入が起こ
ったり、封止材料4を引っ張る力が強くなったりしてし
まう。1.0≦前記比率<1.2では1.2以上の場合
に比べて最終回での樹脂引きを小さくできる速度アップ
の効果が小さくなり、封止厚みを均一にすることが難し
い、又、封止印刷の全時間も長くなり、生産性が悪い。
前記比率が3000を上回ると初回が低速すぎて印刷の
時間が長くなりすぎ生産性が悪くなったり又は最終回が
高速となりすぎてワイヤーが倒れたりするという問題が
ある。
As described above, the final squeegee speed is set to be higher than the initial squeegee speed. When this value is expressed as a numerical value, (final speed / initial speed) = 1.2 to 3000. is there. This ratio is 1.
When it is lower than 0, the first time is high speed and the last time is low speed, so that the wire flows, the void is mixed, or the pulling force of the sealing material 4 becomes strong for the above-mentioned reason. In the case of 1.0 ≦ the ratio <1.2, the effect of increasing the speed at which resin pulling in the final round can be reduced is smaller than in the case of 1.2 or more, and it is difficult to make the sealing thickness uniform. The total time of the encapsulation printing is also long, and the productivity is poor.
If the ratio exceeds 3000, there is a problem that the first printing is too slow and the printing time is too long and the productivity is deteriorated, or the final printing is too fast and the wire falls.

【0023】上述のごとく、第2回以降では直前回より
も減圧度が緩和されているのが好ましいが、減圧度が緩
和されている場合であっても、最終回の刷り込みでの減
圧度は、50kPa(約400Torr)以下を維持するこ
とが好ましい。これは、空気の巻き込みが生じるのを防
ぐためである。上では第2回の刷り込みを最終回とした
が、第3回目以降を最終回としてもよい。
As described above, it is preferable that the degree of decompression is reduced in the second and subsequent times as compared with the immediately preceding time. However, even when the degree of decompression is reduced, the degree of decompression in the final printing is reduced. Is preferably maintained at 50 kPa (about 400 Torr) or less. This is to prevent air entrainment from occurring. In the above, the second printing is the final printing, but the third and subsequent printings may be the final printing.

【0024】最終回の印刷封止後、大気圧に戻して空気
を導入し、マスク3を配線基板1から離すようにする。
スキージ5の材質は、封止層表面のフラット化のために
は、硬質のものであることが効果的である。ウレタンゴ
ムのごとき軟質(硬度20〜30°)のスキージ5aを
使うと、図2の(a)にみるように、スキージ5aの中
央が凸状にたわむため、封止材料4のかき取り量が、開
口部31の中央部で周辺部よりも多くなり、封止層厚み
の不均一化が起きる。これに対し、硬質のスキージ5b
を用いると、図2の(b)にみるように、中央部のたわ
みが起こらないため、封止材料4のフラット性が良くな
り、厚みが均一になる。スキージ5の材質は、硬質であ
れば特に限定はしないが、例えば、鉄、アルミニウムな
どの金属およびその合金;フッ素樹脂、ポリカーボネー
ト、硬度70°以上のウレタンなどの硬質プラスチッ
ク;または金属とプラスチックの複合物などが挙げられ
る。金属の表面をプラスチックコートしたものも効果的
である。硬質の度合いは、図2の(c)に示したよう
に、マスクの開口部をスキージが移動している時にスキ
ージの先端がたわまないでフラットになる強度、たとえ
ば0.1kgf/cm以上の荷重をかけても変形しない強度
を有するものであることが好ましい。
After the final printing sealing, the pressure is returned to the atmospheric pressure, air is introduced, and the mask 3 is separated from the wiring substrate 1.
It is effective that the material of the squeegee 5 is hard for flattening the surface of the sealing layer. When a soft (hardness: 20 to 30 °) squeegee 5a such as urethane rubber is used, as shown in FIG. 2A, the center of the squeegee 5a bends in a convex shape, so that the scraping amount of the sealing material 4 is reduced. At the central portion of the opening 31, the thickness is larger than that at the peripheral portion, and the thickness of the sealing layer becomes uneven. On the other hand, the hard squeegee 5b
As shown in FIG. 2 (b), since the central portion does not bend, the flatness of the sealing material 4 is improved and the thickness becomes uniform. The material of the squeegee 5 is not particularly limited as long as it is hard. For example, metals such as iron and aluminum and alloys thereof; fluoroplastics, polycarbonate, hard plastics such as urethane having a hardness of 70 ° or more; or a composite of metal and plastic Things. A plastic coated metal surface is also effective. As shown in FIG. 2 (c), the degree of rigidity is such that the tip of the squeegee becomes flat without bending when the squeegee is moving through the opening of the mask, for example, 0.1 kgf / cm or more. It is preferable to have a strength that does not deform even when a load is applied.

【0025】スキージ5の先端部の形状は、図3に示し
たように、スキージ5の進行方向(図中、右向きの矢印
で表示)に対する(進行方向に向いた)面51のマスク
3との角度(α)が鋭角(90°>α)であり、進行方
向と反対面52のマスク3との角度(β)が鈍角(90
°<β)であることが好ましい。αが鋭角であると、そ
の面の前で封止材料を回転させながら、下方向へ押し出
すことができるため、均一に封止材料を拡げることがで
きる。αが鈍角であると、下へ押し出す力がかからず均
一に封止材料を拡げることができない。また、βが鈍角
であると、スキージ背面(反対面52)への封止材料の
反り上り(スキージ背面と封止材料の摩擦抵抗力によっ
て上にくっついてくること)を防止することができる。
βが鋭角であると、スキージ背面に封止材料が反り上っ
てくるために、印刷した封止材料表面にスジ状のもよう
ができ、均一な封止物が得られなくなる。
As shown in FIG. 3, the shape of the tip of the squeegee 5 is different from the mask 3 of the surface 51 (facing in the traveling direction) with respect to the traveling direction of the squeegee 5 (indicated by a right-pointing arrow in the figure). The angle (α) is an acute angle (90 °> α), and the angle (β) of the opposite surface 52 to the mask 3 with respect to the traveling direction is an obtuse angle (90 °).
° <β). If α is an acute angle, the sealing material can be extruded downward while rotating the sealing material in front of the surface, so that the sealing material can be uniformly spread. If α is an obtuse angle, no downward pushing force is applied, and the sealing material cannot be spread uniformly. Further, if β is an obtuse angle, it is possible to prevent the sealing material from warping up to the squeegee rear surface (opposite surface 52) (to adhere to the squeegee rear surface and the sealing material due to frictional resistance).
If β is an acute angle, since the sealing material warps to the back of the squeegee, a streak-like appearance can be formed on the surface of the printed sealing material, and a uniform sealed product cannot be obtained.

【0026】なお、スキージのマスクと接している部分
の形状は、α、βの上記角度(αが鋭角、βが鈍角)が
実現できるのであれば、図3の(a)に示すような線接
触でも図3の(b)に示すような面接触でもかまわな
い。スキージ先端部の固定は、図4の(a)に示すよう
に、上記スキージ面51、52のマスク3との接する角
度を実現するために、スキージ先端部固定治具55と印
刷装置本体56との間に可撓部分57を有する構造であ
ることが必要である。可撓部分57の機構は、スキージ
5にかける印圧に十分耐えるだけのZ方向の機械的強度
の高いものである必要がある。但し、角度を変えること
が可能であるような機構を持つものであることが必要と
なる。この機構によって、スキージ5の往復動作を行っ
ても常に最適なスキージ角度を実現することが可能とな
る。図4に示す可撓部分57の代わりに、図4の(b)
に示すように、スキージ5を昇降可能な印刷装置本体5
6に軸支するようにしてもよい。
The shape of the portion of the squeegee that is in contact with the mask can be a line as shown in FIG. 3A if the angles α and β can be realized (α is an acute angle and β is an obtuse angle). Contact or surface contact as shown in FIG. 3B may be used. As shown in FIG. 4A, the squeegee tip fixing jig 55 and the printing apparatus main body 56 are used to fix the squeegee tip 51 at an angle where the squeegee surfaces 51 and 52 are in contact with the mask 3, as shown in FIG. It is necessary to have a structure having a flexible portion 57 between them. The mechanism of the flexible portion 57 needs to have high mechanical strength in the Z direction enough to withstand the printing pressure applied to the squeegee 5. However, it is necessary to have a mechanism capable of changing the angle. This mechanism makes it possible to always achieve the optimum squeegee angle even when the squeegee 5 reciprocates. Instead of the flexible portion 57 shown in FIG. 4, (b) of FIG.
As shown in FIG.
6 may be supported.

【0027】[0027]

【実施例】以下に、本発明の実施例と、本発明の範囲を
外れた比較例とを示すが、本発明は下記実施例に限定さ
れない。 (実施例1〜9および比較例1〜8)封止材料4として
は、松下電工株式会社製「パナシーラーCV5420」
(粘度700ps(25℃でB型粘度計によって測
定)、チクソトロピー指数1.2(25℃でB型粘度計
によって測定))を用いた。
EXAMPLES Examples of the present invention and comparative examples outside the scope of the present invention will be shown below, but the present invention is not limited to the following examples. (Examples 1 to 9 and Comparative Examples 1 to 8) As the sealing material 4, "Panasealer CV5420" manufactured by Matsushita Electric Works, Ltd.
(Viscosity 700 ps (measured at 25 ° C. with a B-type viscometer) and a thixotropic index of 1.2 (measured at 25 ° C. with a B-type viscometer)).

【0028】マスク3は、ステンレスSUS304製、
厚み1.0mmのもので、サイズ20×20mmの開口部3
1を持つものを使用した。12×12×0.3mmサイズ
の半導体素子2を金ワイヤー(30μm径)44本で配
線基板1であるガラス−エポキシ基板上に実装したもの
を封止した。このとき、半導体素子2の搭載位置に合わ
せた開口部31を有するマスク3を、開口部31の内側
に半導体素子2を位置させるようにして配線基板1に重
ね、マスク3上に供給された封止材料4をスキージ5を
往復させて開口部31に刷り込んだ。印刷時の基板と樹
脂の温度は30℃±0.5℃とした。
The mask 3 is made of stainless steel SUS304,
1.0mm thick opening 20x20mm 3
The one with 1 was used. A semiconductor element 2 having a size of 12 × 12 × 0.3 mm mounted on a glass-epoxy substrate as the wiring board 1 with 44 gold wires (30 μm diameter) was sealed. At this time, the mask 3 having the opening 31 corresponding to the mounting position of the semiconductor element 2 is overlaid on the wiring board 1 so that the semiconductor element 2 is positioned inside the opening 31, and the sealing supplied on the mask 3 is performed. The stopper material 4 was printed on the opening 31 by reciprocating the squeegee 5. The temperature of the substrate and the resin during printing was 30 ° C. ± 0.5 ° C.

【0029】スキージングは、初回と最終回の1往復と
し、その際のスピード、減圧度、スキージ停止時間、お
よび、スキージ材質を表1に示すごとく変えた。スキー
ジの形状は、図3の(a)で示した様なナイフ形状(先
端は線接触型)で、α=30°、β=120°となるも
のを用いた。初回と最終回との各スキージングでそれぞ
れスキージの先端部分のマスクに対する角度が上方部分
が前になるように傾いた状態(α=30°、β=120
°)でスキージを保持し、初回と最終回との間でスキー
ジの傾きを変えた。
The squeegee was one reciprocation of the first time and the last time, and the speed, the degree of pressure reduction, the squeegee stop time, and the material of the squeegee were changed as shown in Table 1. The shape of the squeegee was a knife shape as shown in FIG. 3A (the tip is a line contact type), and α = 30 ° and β = 120 ° were used. In each of the first and last squeegees, the angle of the tip of the squeegee with respect to the mask is inclined such that the upper part is forward (α = 30 °, β = 120).
°), the squeegee was held, and the squeegee tilt was changed between the first time and the last time.

【0030】封止材料4を開口部31に刷り込んでから
マスク3を取り外した後、樹脂の硬化を、100℃,1
h+150℃,3hで行って半導体装置を得た。樹脂厚
みは、厚み1.0mmのメタルマスク3の開口部に表1に
示す材質のスキージで表1に示す条件で印刷して得られ
た封止物について、図6に示すように、スキージ移動範
囲の中央部での封止材料4厚みa、封止材料4の最も厚
い部分厚みb、b−a=t(硬化物で比較)を求め、t
を表1に示した。単位はいずれもμmである。一般に、
t≦50μmが実用的であると言われているので、t≦
50μmのものが良好である。
After the sealing material 4 is printed on the opening 31 and the mask 3 is removed, the resin is cured at 100 ° C., 1
h + 150 ° C. for 3 hours to obtain a semiconductor device. As shown in FIG. 6, the thickness of the resin was determined as follows. As shown in FIG. 6, the sealing material obtained by printing the opening of the metal mask 3 having a thickness of 1.0 mm with a squeegee of the material shown in Table 1 under the conditions shown in Table 1 was used. The thickness a of the sealing material 4 at the center of the range, the thickness b of the thickest portion of the sealing material 4, and ba = t (comparison with the cured product) are obtained.
Are shown in Table 1. The unit is μm. In general,
It is said that t ≦ 50 μm is practical, so that t ≦
Those having a size of 50 μm are good.

【0031】ボイドの有無は、樹脂硬化物を切断し、ボ
イドの有無を目視(倍率30倍)で確認し、次の基準で
評価した。 ○:ボイド無し、△:ほとんど無し、×:ボイド多数有
り。 ワイヤー流れ有無は、樹脂硬化物を軟X線(装置はハイ
テックス(株)製使用)で確認し、次の基準で評価し
た。
The presence / absence of voids was determined by cutting the resin cured product and visually confirming the presence / absence of voids (30 times magnification), and evaluated according to the following criteria. :: No void, Δ: Almost none, ×: Many voids. The presence / absence of wire flow was confirmed by soft X-rays of the cured resin (using a device manufactured by Hitex Co., Ltd.) and evaluated according to the following criteria.

【0032】○:ワイヤー流れ無し、△:ほとんど無
し、×:ワイヤー流れ有り。
:: no wire flow, Δ: almost no, ×: wire flow.

【0033】[0033]

【表1】 [Table 1]

【0034】表1にみるように、実施例で得られた半導
体装置は、樹脂厚み差が小さく、ボイドも少なく、ワイ
ヤー流れがあまり起きていない。これに対し、比較例の
ものはワイヤー流れが起きているか、樹脂厚み差が大き
いか、あるいは、ボイドが生じていた。
As shown in Table 1, in the semiconductor device obtained in the example, the difference in resin thickness is small, the number of voids is small, and the wire does not flow much. On the other hand, in the case of the comparative example, the wire flow occurred, the resin thickness difference was large, or voids were generated.

【0035】[0035]

【発明の効果】本発明にかかる半導体装置の製造方法に
よれば、複数回の封止印刷のうちの初回の封止印刷はス
キージのスピードを0.1mm/sec 〜70mm/sec の低
速にして行い、最終回の封止印刷はスキージのスピード
を10mm/sec 〜300mm/sec の高速にして行う〔た
だし、(最終回目のスピード/第1回目のスピード)=
1.2〜3000である。〕ことによって封止材料で半
導体素子を封止するため、ワイヤー流れが起きず、封止
材料の厚みが均一で封止物表面に凹みがない封止をする
ことができる。
According to the method of manufacturing a semiconductor device according to the present invention, the initial sealing printing of a plurality of sealing printings is performed by setting the squeegee speed to a low speed of 0.1 mm / sec to 70 mm / sec. The final round of sealing printing is performed with the squeegee speed set to a high speed of 10 mm / sec to 300 mm / sec. (However, (last speed / first speed) =
1.2 to 3000. Accordingly, since the semiconductor element is sealed with the sealing material, the flow of the wire does not occur, the sealing material has a uniform thickness, and the surface of the sealing object can be sealed without any dent.

【0036】刷り込み時における減圧度を、初回が3.
9kPa以下であり、第2回以降は直前回より緩和され
た減圧度になるよう調節することにより、減圧度変更時
に、封止材料表面に圧力差に基づく加圧力が掛かり、充
填を十分にすることができ、封止物表面により凹みが生
じにくくなる。減圧度を変える前に、5秒以上15分以
内の間、一旦スキージを停止させた後、減圧度を変える
ようにすることにより、気泡が封止材料の上面に浮き上
がり、未充填部分が残りにくくなる。
The degree of pressure reduction at the time of printing is 3.
The pressure is 9 kPa or less, and the pressure is adjusted based on the pressure difference on the surface of the sealing material at the time of changing the degree of pressure reduction by adjusting the degree of pressure reduction after the second time so as to be less than that of the previous time. Dents are less likely to occur on the surface of the sealing material. Before changing the degree of decompression, stop the squeegee for at least 5 seconds and within 15 minutes, and then change the degree of decompression, so that air bubbles rise to the upper surface of the sealing material, and unfilled portions are less likely to remain. Become.

【0037】本発明にかかる半導体装置製造用スキージ
装置によれば、スキージは、少なくとも移動時におい
て、その先端部分のマスクに対する角度が上方部分が前
になるように傾いており、移動方向が変わるごとにスキ
ージの傾きを変えるようになっているので、マスクの向
きなどに合わせてスジ状のもようの生じにくい角度をと
りやすくなり、また、往移動用のスキージと復移動用の
スキージとの2つのスキージを設けることなく往復移動
に同じスキージを用いることができるようになってコス
トを下げることができる。
According to the squeegee apparatus for manufacturing a semiconductor device according to the present invention, the squeegee is inclined at least at the time of movement so that the tip of the squeegee with respect to the mask is located such that the upper part is forward. Since the inclination of the squeegee is changed, it is easy to take an angle that does not easily cause a streak-like squeegee in accordance with the direction of the mask. The same squeegee can be used for reciprocating movement without providing two squeegees, and the cost can be reduced.

【0038】スキージは、少なくとも先端が、刷り込み
時において前記先端が開口部上を移動する際にも変形し
ない程度の硬質材料からなっていると、封止材料のフラ
ット性がより良くなり、厚みがより均一になる。少なく
とも移動時におけるスキージは、少なくとも先端部分に
おいて、その進行方向に向く面が鋭角(90°>)とな
り、進行方向と反対側の面が鈍角(90°<)となるよ
うに構成されていると、封止材料の上面にスジ状のもよ
うが生じにくくなり、より均一な封止物が得られる。
If at least the tip of the squeegee is made of a hard material that does not deform when the tip moves over the opening during printing, the flatness of the sealing material is improved, and the thickness of the squeegee is increased. Becomes more uniform. At least at the end of the squeegee at the time of movement, the surface facing the traveling direction has an acute angle (90 °>), and the surface opposite to the traveling direction has an obtuse angle (90 ° <). In addition, it is difficult to form streaks on the upper surface of the sealing material, and a more uniform sealing is obtained.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明にかかる製造方法の一実施例を工程順に
表す部分的断面図。
FIG. 1 is a partial sectional view illustrating an embodiment of a manufacturing method according to the present invention in the order of steps.

【図2】本発明に使用されるスキージの材質による違い
を示す部分的側断面図(a)、(b)と、このときの平
面図(c)。
FIGS. 2 (a) and 2 (b) are partial side sectional views showing differences depending on the material of a squeegee used in the present invention, and a plan view (c) at this time.

【図3】スキージのマスクに対する角度を表す部分的側
断面図(a)、(b)。
FIGS. 3A and 3B are partial side sectional views showing an angle of a squeegee with respect to a mask.

【図4】本発明にかかるスキージ装置の二実施例を表す
拡大図(a)、(b)。
FIGS. 4A and 4B are enlarged views showing two embodiments of a squeegee device according to the present invention.

【図5】本発明にかかる半導体装置の製造方法の一実施
例を示す側面図。
FIG. 5 is a side view showing one embodiment of a method for manufacturing a semiconductor device according to the present invention.

【図6】実施例において樹脂厚み差を調べる方法を示す
側断面図。
FIG. 6 is a side sectional view showing a method for examining a difference in resin thickness in Examples.

【図7】従来のマスクの使用状態を示す部分的側断面図
(a)とこのマスクを使用して得られた封止型半導体装
置の部分的側断面図(b)。
FIGS. 7A and 7B are a partial side sectional view showing a state of use of a conventional mask, and a partial side sectional view of a sealed semiconductor device obtained by using the mask.

【符号の説明】[Explanation of symbols]

1 配線基板 2 半導体素子 5 スキージ 3 マスク 31 開口部 DESCRIPTION OF SYMBOLS 1 Wiring board 2 Semiconductor element 5 Squeegee 3 Mask 31 Opening

───────────────────────────────────────────────────── フロントページの続き (72)発明者 北村 賢次 大阪府門真市大字門真1048番地 松下電工 株式会社内 Fターム(参考) 2C035 AA06 FD00 FD07 FD15 FD19 FD37 FF26 2H114 AB11 AB17 EA01 EA04 FA02 GA34 4D075 AC49 AC53 AC88 AC93 AC94 DC21 5F061 AA01 BA03 CA12 DE06  ────────────────────────────────────────────────── ─── Continuing from the front page (72) Inventor Kenji Kitamura 1048 Kadoma Kadoma, Osaka Prefecture Matsushita Electric Works F-term (reference) 2C035 AA06 FD00 FD07 FD15 FD19 FD37 FF26 2H114 AB11 AB17 EA01 EA04 FA02 GA34 4D075 AC49 AC53 AC88 AC93 AC94 DC21 5F061 AA01 BA03 CA12 DE06

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】配線基板に半導体素子を電気的に接続して
搭載し、半導体素子の搭載位置に合わせた開口部を有す
るマスクを、前記開口部の内側に半導体素子を位置させ
るようにして配線基板に重ね、前記マスク上に供給され
た封止材料を減圧条件下においてスキージを往復させて
前記開口部に刷り込むことにより、配線基板上に封止印
刷する工程を備えた半導体装置の製造方法において、前
記封止印刷する際に、初回の刷り込みはスキージのスピ
ードを0.1mm/sec 〜70mm/sec の低速にして行
い、最終回の刷り込みはスキージのスピードを10mm/
sec 〜300mm/sec の高速にして行う〔ただし、(最
終回のスピード/初回のスピード)=1.2〜3000
である〕ことを特徴とする、半導体装置の製造方法。
A semiconductor device is electrically connected and mounted on a wiring substrate, and a mask having an opening corresponding to a mounting position of the semiconductor device is arranged on a wiring board such that the semiconductor element is positioned inside the opening. A method of manufacturing a semiconductor device comprising a step of performing sealing printing on a wiring substrate by superimposing a sealing material supplied on the mask on a substrate by reciprocating a squeegee under reduced pressure conditions and printing the sealing material on the opening. During the encapsulation printing, the first printing is performed with the squeegee speed set to a low speed of 0.1 mm / sec to 70 mm / sec, and the last printing is performed with the squeegee speed set to 10 mm / sec.
Performing at a high speed of sec to 300 mm / sec [However, (final speed / initial speed) = 1.2 to 3000]
A method for manufacturing a semiconductor device.
【請求項2】刷り込み時における減圧度を、初回が3.
9kPa以下であり、第2回以降は直前回より緩和され
た減圧度になるよう調節する、請求項1に記載の半導体
装置の製造方法。
2. The degree of pressure reduction during printing is 3.
2. The method of manufacturing a semiconductor device according to claim 1, wherein the pressure is adjusted to be 9 kPa or less, and to reduce the degree of pressure reduction in the second and subsequent rounds so as to be lower than in the immediately preceding round.
【請求項3】減圧度を変える前に、5秒以上15分以内
の間、一旦スキージを停止させた後、減圧度を変える、
請求項2に記載の半導体装置の製造方法。
3. The squeegee is temporarily stopped for at least 5 seconds and up to 15 minutes before changing the degree of pressure reduction, and then the degree of pressure reduction is changed.
A method for manufacturing a semiconductor device according to claim 2.
【請求項4】請求項1から3までのいずれかに記載の半
導体装置の製造方法に用いられるスキージ装置であっ
て、前記スキージは、少なくとも移動時において、その
先端部分のマスクに対する角度が上方部分が前になるよ
うに傾いた状態で保持されるようになっており、移動方
向が変わるごとに前記スキージの傾きを変えるようにな
っていることを特徴とする、半導体装置製造用スキージ
装置。
4. A squeegee device for use in the method of manufacturing a semiconductor device according to claim 1, wherein the squeegee has an upper portion whose angle with respect to the mask at least at the time of movement. A squeegee device for manufacturing a semiconductor device, wherein the squeegee device is configured to be held in an inclined state such that the squeegee is moved forward, and the inclination of the squeegee is changed each time the moving direction changes.
【請求項5】少なくとも移動時における前記スキージ
は、少なくとも先端部分において、その進行方向に向く
面が鋭角(90°>)となり、進行方向と反対側の面が
鈍角(90°<)となるように構成されている、請求項
4に記載のスキージ装置。
5. The squeegee, at least at the time of movement, has an acute angle (90 °>) on a surface facing the advancing direction and an obtuse angle (90 ° <) on a surface opposite to the advancing direction. The squeegee device according to claim 4, wherein the squeegee device is configured as follows.
【請求項6】前記スキージは、少なくとも先端が、刷り
込み時において前記先端が開口部上を移動する際にも変
形しない程度の硬質材料からなっている、請求項4また
は5に記載のスキージ装置。
6. The squeegee apparatus according to claim 4, wherein the squeegee is made of a hard material whose at least the tip does not deform when the tip moves over the opening during printing. .
【請求項7】配線基板に電気的に接続されて搭載された
半導体素子が、請求項1から3までのいずれかに記載の
封止印刷方法で配線基板上に封止されてなる、半導体装
置。
7. A semiconductor device, wherein a semiconductor element electrically connected to and mounted on a wiring board is sealed on the wiring board by the sealing printing method according to any one of claims 1 to 3. .
JP20094998A 1998-07-15 1998-07-15 Method of manufacturing semiconductor device, squeegee device and semiconductor device used in this method Expired - Fee Related JP3312874B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP20094998A JP3312874B2 (en) 1998-07-15 1998-07-15 Method of manufacturing semiconductor device, squeegee device and semiconductor device used in this method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP20094998A JP3312874B2 (en) 1998-07-15 1998-07-15 Method of manufacturing semiconductor device, squeegee device and semiconductor device used in this method

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Publication Number Publication Date
JP2000031174A true JP2000031174A (en) 2000-01-28
JP3312874B2 JP3312874B2 (en) 2002-08-12

Family

ID=16432997

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Country Link
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002111192A (en) * 2000-10-04 2002-04-12 Ibiden Co Ltd Method and device for forming solder bump
JP2007250847A (en) * 2006-03-16 2007-09-27 Casio Comput Co Ltd Method of manufacturing semiconductor device
EP1542279A3 (en) * 2003-12-12 2012-03-14 Sony Corporation Semiconductor device and the method of producing the same
JP2015153715A (en) * 2014-02-19 2015-08-24 住友電装株式会社 Method of manufacturing electrical wire with terminal
JP2019030972A (en) * 2017-08-04 2019-02-28 ニューロング精密工業株式会社 Squeegee for screen printing

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002111192A (en) * 2000-10-04 2002-04-12 Ibiden Co Ltd Method and device for forming solder bump
EP1542279A3 (en) * 2003-12-12 2012-03-14 Sony Corporation Semiconductor device and the method of producing the same
JP2007250847A (en) * 2006-03-16 2007-09-27 Casio Comput Co Ltd Method of manufacturing semiconductor device
JP4720560B2 (en) * 2006-03-16 2011-07-13 カシオ計算機株式会社 Manufacturing method of semiconductor device
JP2015153715A (en) * 2014-02-19 2015-08-24 住友電装株式会社 Method of manufacturing electrical wire with terminal
JP2019030972A (en) * 2017-08-04 2019-02-28 ニューロング精密工業株式会社 Squeegee for screen printing

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