IN2012DN01597A - - Google Patents
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- Publication number
- IN2012DN01597A IN2012DN01597A IN1597DEN2012A IN2012DN01597A IN 2012DN01597 A IN2012DN01597 A IN 2012DN01597A IN 1597DEN2012 A IN1597DEN2012 A IN 1597DEN2012A IN 2012DN01597 A IN2012DN01597 A IN 2012DN01597A
- Authority
- IN
- India
- Prior art keywords
- powder
- soft magnetic
- dust core
- lubricant
- insulating
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0246—Manufacturing of magnetic circuits by moulding or by pressing powder
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/16—Metallic particles coated with a non-metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/02—Compacting only
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/20—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder
- H01F1/22—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together
- H01F1/24—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/20—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder
- H01F1/22—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together
- H01F1/24—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated
- H01F1/26—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together the particles being insulated by macromolecular organic substances
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/02—Compacting only
- B22F2003/023—Lubricant mixed with the metal powder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C2202/00—Physical properties
- C22C2202/02—Magnetic
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Powder Metallurgy (AREA)
- Soft Magnetic Materials (AREA)
Abstract
A powder mixture which contains a soft magnetic powder and an insulating powder lubricant in an amount of 0.1% by mass or more relative to the soft magnetic powder is compaction molded at a molding pressure of 800 MPa or less thereby obtaining a powder compact that has a space factor of the soft magnetic powder of 93% or more. The powder compact can be used as a dust core. The dust core has a specific resistance of 10 000 µΩcm or more. A powder of a metal soap such as barium stearate or lithium stearate is used as the insulating powder lubricant.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009171879A JP5417074B2 (en) | 2009-07-23 | 2009-07-23 | Powder magnetic core and manufacturing method thereof |
PCT/JP2010/061615 WO2011010561A1 (en) | 2009-07-23 | 2010-07-08 | Dust core and method for producing same |
Publications (1)
Publication Number | Publication Date |
---|---|
IN2012DN01597A true IN2012DN01597A (en) | 2015-06-05 |
Family
ID=43499031
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
IN1597DEN2012 IN2012DN01597A (en) | 2009-07-23 | 2010-07-08 |
Country Status (7)
Country | Link |
---|---|
US (1) | US8398879B2 (en) |
EP (1) | EP2458601B1 (en) |
JP (1) | JP5417074B2 (en) |
KR (1) | KR101345671B1 (en) |
CN (1) | CN102473517A (en) |
IN (1) | IN2012DN01597A (en) |
WO (1) | WO2011010561A1 (en) |
Families Citing this family (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103219120B (en) | 2012-01-18 | 2016-02-10 | 株式会社神户制钢所 | The manufacture method of compressed-core and the compressed-core obtained by this manufacture method |
JP6088284B2 (en) | 2012-10-03 | 2017-03-01 | 株式会社神戸製鋼所 | Soft magnetic mixed powder |
JP6322938B2 (en) * | 2013-09-27 | 2018-05-16 | 日立化成株式会社 | Dust core, method for producing powder for core, mold and mold device for producing dust core, and lubricating liquid for mold for producing dust core |
CN105659337B (en) * | 2013-09-27 | 2018-04-10 | 日立化成株式会社 | The pressing mold and the lubricating composition of die device and compressed-core stamper for manufacturing that compressed-core, magnetic core are manufactured with the manufacture method of powder compact, compressed-core |
CN104028752B (en) * | 2014-06-04 | 2016-08-17 | 捷和电机制品(深圳)有限公司 | The method strengthening soft magnetic powder metallurgical material intensity |
JP6423629B2 (en) * | 2014-06-30 | 2018-11-14 | 住友電気工業株式会社 | Powder core and coil parts |
JP6580817B2 (en) * | 2014-09-18 | 2019-09-25 | Ntn株式会社 | Manufacturing method of magnetic core |
JP6478107B2 (en) * | 2015-03-30 | 2019-03-06 | 日立化成株式会社 | Powder magnetic core and reactor using the powder magnetic core |
JP7059288B2 (en) * | 2017-09-04 | 2022-04-25 | 住友電気工業株式会社 | Manufacturing method of dust core and raw material powder for dust core |
JP6963950B2 (en) * | 2017-09-22 | 2021-11-10 | Dowaエレクトロニクス株式会社 | Iron powder and its manufacturing method, inductor moldings and inductors |
US11636963B2 (en) * | 2018-07-04 | 2023-04-25 | Sumitomo Electric Industries, Ltd. | Method for manufacturing powder magnetic core |
CN110434326B (en) * | 2019-08-01 | 2021-09-17 | 浙江工业大学 | Method for coating lithium aluminum oxide insulating layer on surface of metal soft magnetic powder in situ |
CN116848599A (en) * | 2021-01-21 | 2023-10-03 | 株式会社力森诺科 | Composite for powder magnetic core, molded body, and powder magnetic core |
WO2022158003A1 (en) * | 2021-01-21 | 2022-07-28 | 昭和電工マテリアルズ株式会社 | Dust core compound, molded body, and dust core |
CN113620701B (en) * | 2021-09-29 | 2023-04-18 | 海安南京大学高新技术研究院 | Preparation method of superfine-crystal high-temperature-resistant high-frequency manganese-zinc ferrite |
KR20240010220A (en) * | 2022-07-15 | 2024-01-23 | 주식회사 필리퍼 | Manufacturing method of Fe-xSi(x=4-10.0wt%) alloy powder core by high temperature forming |
Family Cites Families (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS56155510A (en) * | 1980-04-30 | 1981-12-01 | Tohoku Metal Ind Ltd | Metal dust magnetic core |
JP3857356B2 (en) * | 1996-05-28 | 2006-12-13 | 日立粉末冶金株式会社 | Manufacturing method of magnetic powder for dust cores |
JP2000049008A (en) * | 1998-07-29 | 2000-02-18 | Tdk Corp | Ferromagnetic powder for dust core dust core, and its manufacture |
JP2003303711A (en) * | 2001-03-27 | 2003-10-24 | Jfe Steel Kk | Iron base powder and dust core using the same, and method of manufacturing iron base powder |
JP4099340B2 (en) * | 2002-03-20 | 2008-06-11 | Tdk株式会社 | Manufacturing method of coil-embedded dust core |
JP4325793B2 (en) | 2002-09-30 | 2009-09-02 | 日立粉末冶金株式会社 | Manufacturing method of dust core |
JP4024705B2 (en) * | 2003-03-24 | 2007-12-19 | 株式会社豊田中央研究所 | Powder magnetic core and manufacturing method thereof |
JP2005286145A (en) * | 2004-03-30 | 2005-10-13 | Sumitomo Electric Ind Ltd | Method for manufacturing soft magnetic material, soft magnetic powder and dust core |
JP4675657B2 (en) | 2004-03-31 | 2011-04-27 | 京セラケミカル株式会社 | Manufacturing method of dust core |
JP4301988B2 (en) * | 2004-03-31 | 2009-07-22 | アルプス電気株式会社 | Method for producing a coil-filled green compact |
JP4562022B2 (en) * | 2004-04-22 | 2010-10-13 | アルプス・グリーンデバイス株式会社 | Amorphous soft magnetic alloy powder and powder core and electromagnetic wave absorber using the same |
WO2006025430A1 (en) * | 2004-09-01 | 2006-03-09 | Sumitomo Electric Industries, Ltd. | Soft magnetic material, dust core and method for producing dust core |
JP4627023B2 (en) * | 2004-09-01 | 2011-02-09 | 住友電気工業株式会社 | Soft magnetic material, dust core, and method for manufacturing dust core |
JP2006183121A (en) * | 2004-12-28 | 2006-07-13 | Jfe Steel Kk | Iron based powder for powder magnetic core and powder magnetic core using the same |
JP4999283B2 (en) * | 2005-04-04 | 2012-08-15 | Jfeスチール株式会社 | Iron-based powder for powder metallurgy |
JP4750471B2 (en) * | 2005-05-26 | 2011-08-17 | 株式会社豊田中央研究所 | Low magnetostrictive body and dust core using the same |
JP4044591B1 (en) * | 2006-09-11 | 2008-02-06 | 株式会社神戸製鋼所 | Iron-based soft magnetic powder for dust core, method for producing the same, and dust core |
JP4308864B2 (en) * | 2006-10-31 | 2009-08-05 | Tdk株式会社 | Soft magnetic alloy powder, green compact and inductance element |
JP4589374B2 (en) * | 2007-11-02 | 2010-12-01 | 株式会社豊田中央研究所 | Powder for magnetic core, dust core and method for producing the same |
JP2009120918A (en) * | 2007-11-16 | 2009-06-04 | Sumitomo Denko Shoketsu Gokin Kk | Method for producing sintered component |
-
2009
- 2009-07-23 JP JP2009171879A patent/JP5417074B2/en not_active Expired - Fee Related
-
2010
- 2010-07-08 CN CN2010800333692A patent/CN102473517A/en active Pending
- 2010-07-08 WO PCT/JP2010/061615 patent/WO2011010561A1/en active Application Filing
- 2010-07-08 US US13/384,995 patent/US8398879B2/en active Active
- 2010-07-08 EP EP10802181.7A patent/EP2458601B1/en not_active Not-in-force
- 2010-07-08 KR KR1020127003746A patent/KR101345671B1/en active IP Right Grant
- 2010-07-08 IN IN1597DEN2012 patent/IN2012DN01597A/en unknown
Also Published As
Publication number | Publication date |
---|---|
CN102473517A (en) | 2012-05-23 |
WO2011010561A1 (en) | 2011-01-27 |
JP5417074B2 (en) | 2014-02-12 |
US20120119134A1 (en) | 2012-05-17 |
KR101345671B1 (en) | 2013-12-30 |
EP2458601A4 (en) | 2014-01-01 |
US8398879B2 (en) | 2013-03-19 |
EP2458601A1 (en) | 2012-05-30 |
KR20120032562A (en) | 2012-04-05 |
JP2011029302A (en) | 2011-02-10 |
EP2458601B1 (en) | 2017-12-06 |
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