IL115794A - Multilayer gas-permeable films and bag thereof for the culture of anchorage-dependent cells - Google Patents
Multilayer gas-permeable films and bag thereof for the culture of anchorage-dependent cellsInfo
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- IL115794A IL115794A IL11579495A IL11579495A IL115794A IL 115794 A IL115794 A IL 115794A IL 11579495 A IL11579495 A IL 11579495A IL 11579495 A IL11579495 A IL 11579495A IL 115794 A IL115794 A IL 115794A
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- 230000001419 dependent effect Effects 0.000 title description 3
- 239000004793 Polystyrene Substances 0.000 claims abstract description 35
- 229920002223 polystyrene Polymers 0.000 claims abstract description 35
- 238000004113 cell culture Methods 0.000 claims abstract description 30
- 229920000642 polymer Polymers 0.000 claims description 38
- 239000007789 gas Substances 0.000 claims description 37
- 239000000956 alloy Substances 0.000 claims description 31
- 229910045601 alloy Inorganic materials 0.000 claims description 31
- 230000001464 adherent effect Effects 0.000 claims description 27
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 25
- 230000035699 permeability Effects 0.000 claims description 19
- 230000010261 cell growth Effects 0.000 claims description 18
- -1 polypropylene Polymers 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 15
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 11
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 11
- 239000004743 Polypropylene Substances 0.000 claims description 10
- 229920001155 polypropylene Polymers 0.000 claims description 10
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical group C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 claims description 9
- 229920001577 copolymer Polymers 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 8
- 229920001400 block copolymer Polymers 0.000 claims description 7
- 229920000573 polyethylene Polymers 0.000 claims description 7
- 229920001935 styrene-ethylene-butadiene-styrene Polymers 0.000 claims description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 6
- 239000004698 Polyethylene Substances 0.000 claims description 5
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 5
- 239000004711 α-olefin Substances 0.000 claims description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 4
- 239000001569 carbon dioxide Substances 0.000 claims description 4
- 230000003287 optical effect Effects 0.000 claims description 4
- 239000001301 oxygen Substances 0.000 claims description 4
- 229910052760 oxygen Inorganic materials 0.000 claims description 4
- 239000004952 Polyamide Substances 0.000 claims description 3
- 150000001336 alkenes Chemical class 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 3
- 239000000539 dimer Substances 0.000 claims description 3
- 229930195729 fatty acid Natural products 0.000 claims description 3
- 239000000194 fatty acid Substances 0.000 claims description 3
- 150000004665 fatty acids Chemical class 0.000 claims description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims description 3
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 3
- 229920002647 polyamide Polymers 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 claims description 2
- 230000001070 adhesive effect Effects 0.000 claims description 2
- 229920002857 polybutadiene Polymers 0.000 claims description 2
- 229920001748 polybutylene Polymers 0.000 claims description 2
- 229920001862 ultra low molecular weight polyethylene Polymers 0.000 claims description 2
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims 4
- 238000012258 culturing Methods 0.000 claims 4
- 230000000704 physical effect Effects 0.000 claims 1
- 229920000098 polyolefin Polymers 0.000 abstract description 8
- 239000010410 layer Substances 0.000 description 63
- 210000004027 cell Anatomy 0.000 description 45
- 239000000758 substrate Substances 0.000 description 11
- 238000000338 in vitro Methods 0.000 description 8
- 230000012010 growth Effects 0.000 description 7
- 210000000130 stem cell Anatomy 0.000 description 6
- 229920005669 high impact polystyrene Polymers 0.000 description 4
- 239000004797 high-impact polystyrene Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229910001369 Brass Inorganic materials 0.000 description 2
- 238000004115 adherent culture Methods 0.000 description 2
- 239000010951 brass Substances 0.000 description 2
- 239000006143 cell culture medium Substances 0.000 description 2
- 239000001963 growth medium Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 229920003313 Bynel® Polymers 0.000 description 1
- 102100031573 Hematopoietic progenitor cell antigen CD34 Human genes 0.000 description 1
- 101000777663 Homo sapiens Hematopoietic progenitor cell antigen CD34 Proteins 0.000 description 1
- 229920002633 Kraton (polymer) Polymers 0.000 description 1
- 230000004663 cell proliferation Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000001332 colony forming effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000002380 cytological effect Effects 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000000684 flow cytometry Methods 0.000 description 1
- 210000003714 granulocyte Anatomy 0.000 description 1
- 239000003102 growth factor Substances 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 210000004754 hybrid cell Anatomy 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 244000052769 pathogen Species 0.000 description 1
- 210000005259 peripheral blood Anatomy 0.000 description 1
- 239000011886 peripheral blood Substances 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/02—Form or structure of the vessel
- C12M23/14—Bags
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/24—Gas permeable parts
Landscapes
- Health & Medical Sciences (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Chemical & Material Sciences (AREA)
- Zoology (AREA)
- Biomedical Technology (AREA)
- Sustainable Development (AREA)
- Microbiology (AREA)
- Biotechnology (AREA)
- Biochemistry (AREA)
- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Genetics & Genomics (AREA)
- Clinical Laboratory Science (AREA)
- Apparatus Associated With Microorganisms And Enzymes (AREA)
- Laminated Bodies (AREA)
- Packages (AREA)
- Farming Of Fish And Shellfish (AREA)
Abstract
A multi-layer, flexible, gas-permeable film (10) suitable for forming a cell culture container (20), the film (10) comprising a first layer (12) composed of a polystyrene having a thickness within the range of 0.0001 inches to about 0.0010 inches and, a second layer (14) adhered to the first layer (12) composed of a polyolefin having a thickness within the range of 0.004 inches to about 0.015 inches.
Description
115794/2 nvw ts'Nin m>>Tb tatm i p¾n o d>i r» β»ϊΐΜ¾>-.η β>» ρ Multilayer gas-permeable films and bag thereof for the culture of anchorage-dependent cells Baxter International Inc.
C.99700 MULTILAYER GAS-PERMEABLE CONTAINER FOR THE CULTURE OF ADHERENT AND NON-ADHERENT CELLS Technical Field This invention relates to multi- layer films, and containers formed therefrom for the in vitro culture of cells. Specifically, the invention is directed to a multi-layer, flexible, gas permeable container having an inner growing surface of polystyrene, which is conducive to the culture of cells.
Background Art There are two major types of cells grown in vitro : suspension cells (anchorage-independent cells) ; and adherent cells (anchorage-dependent cells) . Suspension or anchorage-independent cells can multiply, in vitro, without being attached to a surface. In contrast, adherent cells require attachment to a surface in order to grow in vitro. Additionally, some non-adherent cells grow best on a surface that promotes adherent cell growth .
It is known to grow adherent cells, in vitro, in polystyrene flasks. Polystyrene is the most common type of plastic used in the manufacture of rigid, gas impermeable cell culture flasks or plates. It is thought that polystyrene promotes the growth of adherent cells because of its ability to maintain electrostatic charges on its surface which attract oppositely charged proteins on the cell surfaces. However, to date, the available polystyrene culture containers have been of the rigid flask or plate type because polystyrene is known in the art as a rigid, gas- impermeable plastic.
Cells are commonly cultured in a growth medium within polystyrene or other containers placed in enclosed incubators. In addition to providing a certain degree of isolation from pathogens, the incubators maintain a constant temperature, usually 37°C, and a constant gas mixture . The gas mixture must be optimized for a given cell type, and be controlled for at least two parameters: (1) partial pressure of oxygen (p02) to serve the aerobic needs of the cells, and (2) partial pressure of carbon dioxide (pC02) to maintain the pH of the growth medium. Since the known types of rigid cell culture containers are gas impermeable, their lids or caps are not sealed onto the containers. Rather, they are offset sufficiently to allow gas exchange through a gap or vent between the cap and the container. Such a container is disadvantageous for clinical uses because the vent might allow contamination of the culture or lead to accidents involving biohazardous agents.
In addition to polystyrene flasks, others have constructed flexible, breathable containers for containing adherent cells to be grown in vitro . For example, the commonly assigned U.S. Patent No. 4,939,151 provides a gas-permeable bag with at least one access port. This allows for a closed system (ie., one without a vent) . The bag disclosed in the '151 Patent is constructed from two side walls. The first side wall is made of ethylene-vinyl acetate ("EVA") which may be positively or negatively charged. The second side wall is constructed from a gas permeable film such as ethylene-vinyl acetate or a polyolefin. The first side wall is sealed to the second side wal-l along their edges. While EVA can hold an electrostatic charge, the charge has the undesirable tendency to decay over time. Eventually, the decay will render the container ineffective for growing adherent cells.
It has been found that the cell growth rate within a sealed container may be influenced by the gas permeability characteristics of the container walls. The optimal gas requirements, however, vary by cell type and over the culture period. Thus, it is desirable to be able to adjust the gas permeability of the container. The polystyrene flask, and the flexible flask which is entirely constructed from a monofilm, do not provide for such adjustability.
Summary of the Invention and Objects The present invention provides a multi-layer, co-extruded film suitable for producing gas-permeable cell culture bags. The film has an ultra-thin first layer of polystyrene having a thickness from about 0.0001 inches to about 0.0010 inches. The film has second layer adhered to the first layer made of a polyolefin. The polyolefin acts as a flexible substrate for the polystyrene to provide a flexible, gas permeable film. Thus, the second layer is sometimes referred to as the substrate layer.
The film may also have an adhesive tie layer interposed between the first and second layers. The film may also have one or more additional outer layers of polyolefin (such as polypropylene) to provide strength and scratch resistance, as well as additional tie V 5 layers interposed between these additional layers .
The film most preferably has the following physical characteristics: (1) a mechanical modulus of between about 10,000 and 30,000 psi (ASTM D 790); (2) an oxygen permeability within the range of about 9-15 Barrers; (3) a carbon dioxide permeability of 40-80 Barrers; (4) a nitrogen permeability of 10-100 Barrers, and (5) a water vapor transmission rate of not more than 20 (g mil/100 in2/day) . Preferably, the film should have an optical clarity of between about 0.1% to about 10% as measured by a Hazometer in accordance with ASTM D1003.
The present invention also provides a flexible, gas-permeable cell culture container constructed from the above described films, with the polystyrene layer forming the inner surface of the container.
Another_ aspect of the present invention provides a flexible, gas-permeable cell culture container whose gas permeability may be adjusted to best match the requirements of the cell being cultured in the container.
The multi-layer structure of the present film allows one to vary the material of the second layer or substrate layer and its thickness to achieve the desired or predetermined gas permeability requirements for cell growth.
Preferably, the type and thickness of the substrate layer will be selected to optimize cell growth.
Another aspect of the invention provides for various embodiments of culture containers some of which are advantageous for growing adherent cells, non-adherent cells, and both.
Another aspect of the invention is to provide a flexible, gas permeable cell culture container having a first side that is suitable for growing adherent cells, a second side for growing non-adherent cells, and indicia on the container for indicating the first side from the second side.
Brief Deacription of the Drawings Figure 1 is a cross-sectional view of a two-layer, gas-permeable, flexible film of the invention; Figure 2 is a cross-sectional view of the flexible, gas-permeable cell culture container of the invention; Figure 3 is a cross-sectional view of a three-layer, gas-permeable , flexible film of the invention; Figure 4 is a cross-sectional view of a four-layer, gas-permeable, flexible film of the invention; Figure 5 is a cross-sectional view of a five-layer, gas-permeable , flexible film of the invention; Figure 6 is a cross-sectional view of a flexible, gas permeable container for the growth of non-adherent cells; Figure 7 is a cross-sectional view of a flexible, gas permeable container for the growth of both adherent and non-adherent cells; Figure 7a is a plan view of the container of Figure 7 showing a geometric indica to distinguish the adherent side from the non-adherent side; Figure 8 is a cross-sectional view of a flexible, gas permeable container for the growth of non-adherent cells having a clear panel for inspection of the contents; and, Figure 9 is a plan view of a flexible, gas permeable container of the present invention having access ports.
Detailed Description of the Invention The present invention provides a multi-layer, gas-permeable flexible film, having a surface layer formed of polystyrene, and a cell culture container constructed therefrom, having an inner surface of polystyrene.
I. The Film Components Figure 1 shows a two- layer film 10, of which the firs.t layer 12 of the film forms an inner cell growth surface when fabricated into a cell culture container 20 (Figure 2) .
The film 10 having an effective thickness to allow cell culture growth. The first layer 12 3 115794/2 is an ultra- hin layer of polystyrene, preferably having a thickness from about 0.0001 inches to about 0.0010 inches, more preferably 0.0002 inches to about 0.0006 inches, and most preferably about 0.0003 inches. The polystyrene material may be selected from, but not limited to, polystyrenes such as high impact polystyrenes ("HIPS") which are a general purpose polystyrene modified by polybutadiene rubber. Such a polystyrene is sold by Dow Chemical Company under the product designation Styron 47827, Natural.
The second layer 14 is composed of a polyolefin. Preferably, the polyolefin includes a polymer alloy comprising three components : styrene-ethylene-butadiene-styrene ("SEBS") block copolymer (40%-85% by weight), ethylene vinyl acetate (0-40% by weight) , and polypropylene (10%-40% by weight) as described in the commonly assigned U.S. Patent No. 4,140,162 which is incorporated herein by reference. Such a polymer alloy is sold by Baxter International Inc. under the product designation PL-732®.
It is also desirable to use, for the second layer 14, other three and four component polymer alloys such as those disclosed in U.S. Patent No. 5,849,843 which is incorporated herein by reference. One such group of polymer alloys consists of a first component of a polypropylene which constitutes approximately 30-60% by weight of the polymer alloy. The second component is preferably an ultra low density polyethylene or polybutene-1 which constitute approximately 25-50% by weight of the polymer alloy. The third component of the polymer alloy is preferably a dimer fatty acid polyamide (which should be interpreted to include their hydrogenated derivatives as well) , which constitutes approximately 5-40% by weight of the polymer alloy. The fourth component is a compatibilizing polymer that may be selected from various block copolymers of styrene with dienes or alpha olefins; the compatibilizing polymers may be modified with minor amounts of chemically active functionalities such as maleic anhydride. For example, the compatibilizing polymer may be an SEBS block copolymers . The fourth component should constitute between 5-40% by weight of the polymer alloy.
Preferably, the second layer 14, (which may sometimes be referred to as the substrate layer 14) has a thickness within a range of about 0.004 inches to about 0.015 inches, more preferably 0.005 inches to about 0.012 inches, and most preferably 0.006 inches to about 0.008 inches.
In another embodiment of the invention (Fig.3), the film may include a first tie layer 16 interposed between the first and second layers 12 and 14. Preferably the first tie layer is a gas permeable olefin and more preferably an ethylene polymer containing vinyl acetate within the range of 16%-30% by weight and most preferably ethylene vinyl acetate with 28% vinyl acetate. Other examples of these polymers include those sold by Quantum Chemicals under the trade name Bynel. It is also possible to use SEBS block copolymers as the first tie layer such as those sold by Shell Chemical Company under the tradename Kraton.
The first tie layer 16 adheres the first layer 12 to the second layer 14. The first tie layer 16 has a thickness preferably within a range from about 0.0002 inches to about 0.0012 inches, more preferably from about 0.0004 inches to about 0.0010 inches, and most preferably about 0.0005 inches.
In yet another embodiment of the invention (Fig. 4) , the film shown in Figure 3 may also have a skin layer 18 adhered to the second layer 14 opposite the first layer 12, to form an outer skin which adds strength and scratch resistance to the film 10. The skin layer 18 is preferably formed from homo and copolymers of polypropylene, more preferably polypropylene, polymers modified by rubber.
Such polymers would include those sold by Mitsui under the trade name Admer™. The skin layer 18 preferably has a thickness within a range of from about 0.0001 inches to about 0.002 inches, and more preferably 0.0005 inches. The skin layer could also be composed of a polyethylene.
Figure 5 shows the film of figure 4 except with a second tie layer 19 interposed between the skin layer 18 and the substrate layer 14 to adhere the skin layer 18 to the substrate layer 14. The second tie layer 19 may be composed of similar components as identified for the first tie layer such as modified polyethylenes .
II. Construction of the Film and its Physical Characteristics In forming the film 10 of Figure 1, the ultra-thin layer of polystyrene 12 is co-extruded on the substrate layer 14 using a typical feedblock co-extrusion method.
The resultant film 10 should have a flexural modulus preferably within the range of 5,000-300,000 psi, more preferably within the range of 10,000-200,000 psi, and most preferably 10,000-30,000 psi as measured in accordance with ASTM D 790. The film should have an oxygen permeability within the range of 7-30 Barrers, more preferably 8-20 Barrers, and most preferably 9-15 Barrers. A Barrer has units of (volume of gas in cm3) (film thickness in cm) (1 x 10"10) / ( time in seconds) (surface area of film in cm2) (partial pressure of gas in cm of Hg) . The film should have a carbon dioxide permeability within the range of 40-80 Barrers. The film should have a nitrogen permeability of 10-100 Barrers. The film 10 should have - a water vapor transmission rate of not more than 20 (g mil/100 in2/day) . Preferably the film should have an optical clarity within the range of about 0.1%-10% as measured by a Hazometer in accordance with ASTM D1003. The containers must also be capable of withstanding radiation sterilization at radiation levels commonly used in the industry for sterilization.
III. Fabrication of Flexible, Gas Permeable Cell Culture Containers We turn now to the gas-permeable , flexible cell culture container (20, Figure 2) formed from the multi-layer films described above. The cell culture container 20 includes a body 21 that is constructed from a first side wall 22 and an second side wall 24. The side walls 22 and 24 are sealed along their edges to define a containment area 26 for containing the cell culture media and cells. The side walls 22 and 24 may be sealed by any conventional means such as using heated die and platen which may be followed by a chill die and platen as is well known in the industry. Also, the side walls 22 and 24 may be sealed using inductive welding which also is known in the industry. For containers constructed from films having as the substrate layer 14 the polymer alloy including the dimer fatty acid polyamide, radio frequency techniques may be used. However, the present invention should not be construed to be limited to using any one of these fabrication techniques unless otherwise specified in the claims. 115794/2 13 It is possible to construct various flexible, gas permeable containers from the above film in conjunction with other materials.
A. The Non-Adherent Cell Culture Container Figure 6 shows a flexible, gas permeable cell culture container 20 especially useful for the growth of non-adherent cells. The container 20 is constructed from folding and sealing the film shown in Figure 1 to define a containment area . The first layer of polystyrene faces the containment area 26.
B. The Hybrid Cell Culture Bag Figure 7 shows a flexible, gas permeable cell culture container 10 which is suitable for the growth of both adherent- and non-adherent cell types. This container is essentially the same as the container set forth in Figure 6 except the first side wall 22 inner surface 28 is charged with an electrostatic charge of greater than 40 dynes/cm and preferably about 60 dynes/cm. The first side wall 22 with the charge is suitable for growing adherent cells and the second side wall 24 is suitable for growing non-adherent cells. It is desirable to use some indicia 31 to indicate the charged side from the uncharged side such as the perimeter geometry of the cell culture container (See Figure 7a) . This would include such structural features as a rounding of corners or notching any portion the container, or in any way of varying the shape or structural features of the container to indicate the charged side from the uncharged side. It is also possible to have a raised or embossed area on one side of the container. It is also possible to use color coding or other printed indicia for distinguishing the charged and uncharged sides 22 and 24.
C. Non-Adherent Cell Culture Container with a Clear Panel Figure 8 shows a flexible, gas permeable cell culture container having a first side wall 22 constructed from the film shown in Figure 1. The second side wall 24' is constructed from a film having a substrate 30 of ethylene vinyl acetate having a vinyl acetate content of 18% ± 2% and an inner layer 32 of HIPS. The first and second side walls 22 and 24' are bonded along their edges as set forth above or by any suitable method. The second side wall 24' has an optical clarity as measured by a Hazometer in accordance with ASTM D1003 within the range of 0.1%-10% which provides for ease of viewing the cells using a microscope or with the naked eye. The first side wall 22 would serve as the cell growth surface for non-adherent cells. It is also possible to apply an electrostatic charge to the inner surface 28 of the side wall 22 to provide for a growing surface for adherent cells.
Preferably each of the containers 20 shown in Figures 6-8 will include access ports 40 as shown in Figure 9. The access ports 40 facilitate filling and emptying of the container 20 of cells or cell culture media without interrupting the closed system. Of course, any number of access ports can be provided as well as a tube set assembly, or the like.
D. Other Containers It is also desirable to construct containers using the films shown in Figures 3-5.
IV. Method of Providing Adjustable Gas Permeability- It is desirable to construct a flexible cell culture container 10 having a predetermined gas permeability. The predetermined gas permeability selected promotes cell growth within the container 10. Preferably, the selected permeability optimizes cell growth.
The gas permeability depends upon the types of polyolefxn second layer, the thickness of the individual layers, and the overall thickness of the film.
Thus, the method of constructing or fabricating a gas permeable, cell growth container having a predetermined gas permeability comprises the following steps: providing a polystyrene, providing an appropriate polyolefxn substrate layer, and coextruding the polystyrene and the polyolefxn producing a layered film having a gas permeability to effect cell growth. Preferably, the cell growth will be optimal.
Example 1 A film in accordance with the present invention was coextruded from a 0.0003 inch thick layer of polystyrene (K-resin, HIPS) on a 0.0075 inch thick layer of polyolefin alloy (PL-732®) . A portion of the film was corona discharge treated. The film was formed into a flexible container or bag using a heat seal process. A length of film was cut from a roll of coextruded film. Port fitments, described in the commonly assigned U.S. Patent No. 4,327,726, which is incorporated herein by reference, were heat sealed to the film near the midpoint of the length. The film was folded across the width of the sheet, near the sealed port fitments. The folded sheet with port fitments was placed on a heated brass platen and heat sealed using a heated brass die. The die and platen were operated at a constant temperature, the die at 280°F, and the platen at 370°F. No chilling dies or devices were employed. After sealing the container, the container was removed from the platen and allowed to air cool. Port closures were solvent bonded to the port fitments as is known in the art .
The bags were radiation sterilized and employed in cell culture studies of human progenitor cells. The bags were used to culture progenitor cells in a 10-12 day period in vitro culture. Progenitor cells were derived from purified CD34+ cells (stem cells) collected from peripheral blood as mobilized stem cells during a leukopheresis procedure. The cells were cultured via a process described in U.S. Patent No. 5,700,691 which is incorporated herein by reference. Cocx traded cell culture bags were seded at a cell density of 0.1-lxlO5 (cells/ml). Coextruded culture bags were able to support an increase in the total number of viable cells during the 10-12 day culture period. Typical increases of 40-70 fold were observed. Cell proliferation in excess of 100 fold has been obtained in the culture bags using recombinant growth factors known to support progenitor cell growth in vitro. In addition to the increase in cell number, the culture bags were able to support an increase in Colony Forming Cells ("CFC") and early granulocytes as determined by flow cytometry and cytological staining.
It is understood that, given the above description of the embodiments of the invention, various modifications may be made by one skilled in the art. Such modifications are intended to be encompassed by the claims below. 115794/2
Claims (40)
1. A multi-layer, flexible, gas-permeable film suitable for forming a cell culture container, the film comprising: a first layer composed of a polystyrene having a thickness within the range of 0.0001 inches to about 0.0010 inches, the first layer defining an inner cell growth surface; a second layer adhered to the first layer composed of a polymer alloy blend having multiple components, wherein at least one of the components is selected from the group consisting of styrene and diene copolymers and styrene and alpha-olefin copolymers, the second layer having a thickness within the range of 0.004 inches to about 0.025 inches and wherein the film has a modulus of elasticity of less than 30,000 psi.
2. The film of claim 1 wherein the polystyrene of the first layer is modified by polybutadiene rubber.
3. The film of claim 2 further including a third layer of crystalline polystyrene attached to the first layer on a side opposite the second layer.
4. The film of claim 1 wherein the first layer has a thickness in the range of about 0.0002 inches to about 0.0008 inches.
5. The film of claim 1 wherein the first layer has a thickness of about 0.0004 inches. 115794/2
6. The film of Claim 1 wherein the polymer alloy blend has three components, a first component is a styrene-ethylene-butadiene-styrene block copolymer, a second component is ethylene vinyl acetate, and a third component is polypropylene.
7. The film of claim 6 wherein the styrene-ethylene-butadiene-styrene block copolymer constitutes 40 to 85% by weight of the polymer alloy, the ethylene vinyl acetate constitutes 0 to 40% by weight of the polymer alloy, and the polypropylene constitutes 10 to 40% by weight of the polymer alloy.
8. The film of claim 1 wherein the second layer is composed of a four component polymer alloy blend.
9. The film of claim 8 wherein the four component polymer alloy has a first component of a polypropylene, a second component selected from the group consisting essentially of an ultra low density polyethylene and polybutene-1, a third component of a dimer fatty acid polyamide, and a fourth component of a styrene-ethylene-butadiene-styrene block copolymer
10. The film of claim 9 wherein the first component constitutes within the range of 30-60% by weight of the polymer alloy, the second component constitutes within the range of 25%-50% by weight of the polymer alloy, the third component constitutes within the range of 5%-40% by weight of the polymer alloy, and the fourth component constitutes 5%-40% by weight of the polymer alloy.
11. The film of claim 1 wherein the polymer alloy blend of the second layer includes an ethylene vinyl acetate. 115794/2 - 20 -
12. The film of claim 11 further comprising a layer of polyethylene on the second layer on a side opposite the first layer.
13. The film of claim 1 further comprising a skin layer attached to the second layer on a side opposite the first layer.
14. The film of claim 13 wherein the skin layer is selected from the group of polypropylene and polyethylene.
15. The film of claim 14 wherein the skin layer is polyethylene.
16. The film of claim 15 wherein the skin layer is a polypropylene.
17. The film of claim 1 further comprising a tie layer interposed between the first and second layers, the tie layer providing adhesive compatibility between the first and second layers.
18. The film of claim 17 wherein the tie layer is composed of a gas permeable olefin.
19. The film of claim 18 wherein the gas permeable olefin is an ethylene polymer containing vinyl acetate within the range of 16%-32% by weight.
20. The film of claim 19 wherein the ethylene vinyl acetate has a vinyl acetate content of 28% by weight.
21. The film of claim 14 wherein the skin layer has a thickness within the range of 0.0001 inches to about 0.002 inches. 115794/3
22. The film of claim 21 wherein, the skin layer has a thickness of about 0.0005 inches.
23. The film of claim 1 wherein the first layer has a surface energy greater than 40 dynes/cm.
24. A multi-layer, flexible, gas-permeable film suitable for forming a cell culture container, according to any one of the previous^laims,Jthe film comprising: a first layer composed of a polystyrene having a thickness within the range of 0.0001 inches to about 0.0010 inches, the first layer defining a cell growth surface; ' a second layer adhered to the first layer composed of a polymer alloy blend material having multiple components, wherein at least only of the components is selected from the group consisting of styrene and diene copolymers and styrene and alpha-olef copolymers; and, wherein the film having physical properties within the range: a> 10,000 but 00,000 b> 9but<15 O 40but<80 d> lObut<100 e<20 wherein: a is the flexural modulus in psi of the film measured according to ASTM D-790; b is the oxygen permeability in Barrers; c is the carbon dioxide permeability in Barrers; d is the nitrogen permeability in Barrers; and e is the water vapor transmission rate in (g mil/100 in 2/day). - 22 - 115794/3
25. The film of claim 24 wherein the film has an optical clarity within the range of 0.1%-10% as measured by a Hazometer under ASTMD 1003.
26. Tne film of claim 24 wherein the second layer is composed of a polymer alloy blend material having a thickness wilhin the range of 0.004 inches to about 0.025 inches.
27. The fil-m of claim 24 wherein the first layer has a surface energy greater than 40 dynes/cm.
28. A methodlor fabricating a multi-layered film according to any one of the previous claims, suitable for forming a container for culturing cells comprising the steps of: providing a polystyrene to ds&ae a. cell growth surface; providing a polymer alloy blend material having multiple components, wherein at least one of the components is selected from the group consisting of styrene and diene copolymers and styrene and alpha-olefin copolymers; and, coextradmg the polystyrene and the polymer allo blend material pro
29. A method of claim 28 wherein me polystyrene layer has a Mclmess itfrin the range of about 0.001 to about 0.0010 inches, and wherein the polymer alloy blend material layer has a thickness within the range, of about 0.004 to about 0.025 inches. 115794/3
30. A flexible, gas-permeable cell culture container suitable for culturing cells, the container comprising: a first side wall of the container being suitable for growing adherent cells, the first side wall comprising a multi-layer, flexible, gas permeable film according to any one of claims 1 to 27; a second side wall attached to the fist side wall for growing non-adherent cells; and, means associated with the container for distiiiguishing the first side wall from the second side wall
31. The container of claim 30 wherein the means for distmgiiishing the first side wall from the second side wall is the geometry of the container.
32. The container of claim 30 wherein the first layer of the first sidewall of the container has a surface energy greater- than 40 dynes/cm. 115794/2 ,y
33. A flexible, gas-permeable cell culture container suitable for culturing cells, the container comprising: a first and second side wall each having edges, said respective side wall edges sealed together to form a containment area, wherein at least the first side wall composed of a multi-layer, flexible, gas permeable film according to any one of claims 1 to 27, wherein said first layer composed of polystyrene having a thickness within the range of 0.0002 inches to about 0.0010 inches, said first layer facing an interior of the container to define a cell growth surface, said second layer of a multiple component polymer alloy having a thickness within the range of 0.004 inches to about 0.025 inches, and said second layer adhered to said first layer.
34. The further comprising at least one access port for accessing the containment area.
35. The cell culture container of claim 33 wherein the first layer has a surface energy of greater than 40 dynes/cm.
36. A flexible, gas-permeable cell culture container suitable for culturing cells, according to any one of claims 33 to 35, the container comprising: a first and second side wall each having edges, the first and second side walls being sealed together at their respective side wall edges to provide a containment area, wherein at least the first side wall is composed of a first layer of polystyrene having a thickness within the range of 0.0002 inches to about 0.0010 inches, the first layer facing an interior of the container to define a cell growth surface, and, a second layer adhered to the first layer comprising a polymer alloy blend material having multiple components, wherein at least one of the components is selected from the grou consisting cf styrene and ciene copolymers and styrene and alpha-olefin copolymers: the second la'-er thickness within the ra ge of 0.0C4 inches to arc t 0 CP 5 hr =s ~ 2° - ' 115794/2
37. Hie csli cf luire ccntai-ier of clarrr, 36 further cornprisiiig at least one access port for accessing the ccntamnient area.
38. The ceil culture container of claim 36 wherein, the first layer has a snrface.energy of greater than 40dynes cm.
39. A multi-layer, flexible, gas-permeable film according to claim 1 suitable for forrning a cell culture container, the film comprising: a first layer composed of 100% by weight of polystyrene having a thickness withm the range of 0.0001 inches to about 0.0010 inches, the first layer defining an inner cell growth surface; and a second layer adhered to me first layer composed of a polymer alloy blend haying imi ple components, wherein said polymer alloy blend comprises no more i¾sm 40% by weight of a polyolefm,. wherein at least one of the component is selected from the group consisting of styrene and diene copolymers and styrene and alphaHjlefm copolymers, the second layer having a thickness withm.1herange of 0.004 ichira to abo¾ 0.025 iraies. ·■■ _
40. A multi-layer, flexible, gas-permeable film according to claim 1 suitable for forming a cell culture container, the film comprising: comprises at' least 40% to 85% by weight of the polymer allo blend and is selected from the group consisting of scyrene and diene copolymers and styrene and alpha-olefin copolymers, the second layer haying alMcknesswrmmme range of 0.004 inches to about 0.025 inches. For the Applicants KSIiiHOLD COEN AND PARTS
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US08/330,717 US6297046B1 (en) | 1994-10-28 | 1994-10-28 | Multilayer gas-permeable container for the culture of adherent and non-adherent cells |
Publications (2)
| Publication Number | Publication Date |
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| IL115794A0 IL115794A0 (en) | 1996-01-19 |
| IL115794A true IL115794A (en) | 2001-03-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| IL11579495A IL115794A (en) | 1994-10-28 | 1995-10-27 | Multilayer gas-permeable films and bag thereof for the culture of anchorage-dependent cells |
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| US (1) | US6297046B1 (en) |
| EP (1) | EP0787178B1 (en) |
| JP (1) | JPH10507363A (en) |
| AT (1) | ATE211759T1 (en) |
| AU (1) | AU693955B2 (en) |
| CA (1) | CA2168778C (en) |
| DE (1) | DE69524970T2 (en) |
| IL (1) | IL115794A (en) |
| WO (1) | WO1996013573A1 (en) |
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-
1994
- 1994-10-28 US US08/330,717 patent/US6297046B1/en not_active Expired - Lifetime
-
1995
- 1995-10-27 CA CA002168778A patent/CA2168778C/en not_active Expired - Fee Related
- 1995-10-27 AU AU39706/95A patent/AU693955B2/en not_active Ceased
- 1995-10-27 AT AT95937666T patent/ATE211759T1/en not_active IP Right Cessation
- 1995-10-27 EP EP95937666A patent/EP0787178B1/en not_active Expired - Lifetime
- 1995-10-27 IL IL11579495A patent/IL115794A/en not_active IP Right Cessation
- 1995-10-27 JP JP8513485A patent/JPH10507363A/en active Pending
- 1995-10-27 WO PCT/US1995/013943 patent/WO1996013573A1/en not_active Ceased
- 1995-10-27 DE DE69524970T patent/DE69524970T2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| DE69524970T2 (en) | 2002-10-17 |
| EP0787178A1 (en) | 1997-08-06 |
| JPH10507363A (en) | 1998-07-21 |
| DE69524970D1 (en) | 2002-02-14 |
| ATE211759T1 (en) | 2002-01-15 |
| AU693955B2 (en) | 1998-07-09 |
| IL115794A0 (en) | 1996-01-19 |
| CA2168778C (en) | 2001-02-20 |
| CA2168778A1 (en) | 1996-04-29 |
| AU3970695A (en) | 1996-05-23 |
| US6297046B1 (en) | 2001-10-02 |
| EP0787178B1 (en) | 2002-01-09 |
| WO1996013573A1 (en) | 1996-05-09 |
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Legal Events
| Date | Code | Title | Description |
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| FF | Patent granted | ||
| KB | Patent renewed | ||
| KB | Patent renewed | ||
| MM9K | Patent not in force due to non-payment of renewal fees |