IE80771B1 - Ultrasonic transducer - Google Patents

Ultrasonic transducer

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Publication number
IE80771B1
IE80771B1 IE142591A IE142591A IE80771B1 IE 80771 B1 IE80771 B1 IE 80771B1 IE 142591 A IE142591 A IE 142591A IE 142591 A IE142591 A IE 142591A IE 80771 B1 IE80771 B1 IE 80771B1
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IE
Ireland
Prior art keywords
transducer
foil
piezoelectric
segments
curved segments
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IE142591A
Other versions
IE911425A1 (en
Inventor
Barry John Martin
Original Assignee
Commw Scient Ind Res Org
Agl Consultancy Pty Ltd
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Publication date
Application filed by Commw Scient Ind Res Org, Agl Consultancy Pty Ltd filed Critical Commw Scient Ind Res Org
Publication of IE911425A1 publication Critical patent/IE911425A1/en
Publication of IE80771B1 publication Critical patent/IE80771B1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/02Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
    • B06B1/06Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction
    • B06B1/0688Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction with foil-type piezoelectric elements, e.g. PVDF
    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K11/00Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/18Methods or devices for transmitting, conducting or directing sound
    • G10K11/26Sound-focusing or directing, e.g. scanning
    • G10K11/32Sound-focusing or directing, e.g. scanning characterised by the shape of the source

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Multimedia (AREA)
  • Transducers For Ultrasonic Waves (AREA)
  • Surgical Instruments (AREA)
  • Ultra Sonic Daignosis Equipment (AREA)
  • Dental Tools And Instruments Or Auxiliary Dental Instruments (AREA)
  • Apparatuses For Generation Of Mechanical Vibrations (AREA)
  • Steroid Compounds (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
  • Medicines Containing Plant Substances (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
  • Saccharide Compounds (AREA)

Abstract

Ultrasonic piezoelectric transducer comprising a piezoelectric material (10) having a profile whereby the transducer transmits and/or receives ultrasonic vibrations in a dilational (quasilongitudinal) mode. The profile is curved and includes a point of inflection. Possesses a vibrational peak in the frequency range 10 KHz - 200 KHz. Construction is performed via profiling and tensioning the piezoelectric material.

Description

This invention relates to ultrasonic piezoelectric transducers, processes of constructing an ultrasonic piezoelectric transducer, a system for transmitting ultrasonic vibrations, a system for detecting ultrasonic vibrations, systems for transmitting and detecting ultrasonic vibrations, a method for transmitting ultrasonic vibrations, a method for detecting ultrasonic vibrations and methods for transmitting and detecting ultrasonic vibrations.
Occasionally situations arise that demand the use of an ultrasonic transducer in the 100kHz - 200kHz range with minimal power requirements and operating into air or other gases. The low power requirement rules out a large number of existing transducers - whether their sensitivities are so poor that they need a large bias voltage which is difficult to achieve in a low power D.C. system. For example, piezoelectric ultrasonic transducers (commonly used underwater) operating into air or other gases are typically of low sensitivity or narrow bandwidth. These characteristics result from the immense acoustic impedance mismatch between air or other gases and the transduction materials (the latter being able to create large forces but with only small deflections). Either one puts up with the small deflections (low acoustic output) or one brings the material into a resonant state at one particular frequency. For echo sensing or information transmission applications a single frequency is useless and as broad a range of frequencies as possible is desirable, some low-biasvoltage (30V) electrostatic transducers have been developed but, by and large, these are expensive and time-consuming to produce.
Thus, for example, United States patent no. 3,816,774 describes a curved piezoelectric element which is exemplified by a number of embodiments described with reference to the Figures. The exemplified embodiments fall - 2 generally into two classes: those who are clamped at one end and free at the other, and those which are clamped at more than one position and not in a cantilever state. Also described is a transducer of different character which is arranged in a spiral shape and is intended for use as a direct current voltmeter. US 3,816,774 does not describe a piezoelectric transducer which operates at ultrasonic frequencies.
United States patent no. 4,056,742 describes an 10 electromechanical transducer comprising a piezoelectric film having a plurality of curved segments wherein each curved segment has an opposite sign of curvature to an adjacent curved segment. The film has surface electrodes deposited thereon, which are separated between adjacent curved segments providing at leat one electrode for each segment. The film is supported by a frame and is also fixed to a series of ribs between each adjacent curved segment. Because of the manner in which the film of the transducer described in US 4,056,742 is fixed to the ribs, the foil is incapable of the large deflection necessary to provide high acoustic output.
European patent application no. 0,002,161 describes a transducer element comprising a film of piezoelectric polymer arranged between electrodes in the fora of a thermoforaed protuberance, for use in detecting and generating elastic compression waves, for infrared radiation, and for storing electrical energy. EP 0,002,161 discloses that the transducer claimed therein is capable of transmitting or receiving ultrasonic waves in water.
However, in common with other prior art piezoelectric transducers, that disclosed and claimed in EP 0,002,161 is characterised by relatively low acoustic output.
United States patent no. 4,578,613 describes an electro-acoustic device having at least one piezoelectric diaphragm which, in the rest condition, is maintained in a curved position under mechanical prestress by means of a curved support and/or by means of an elastic support with a non-flat supporting surface. The diaphragm is free to move in one direction over most of its area. It is, however, secured to the curved support at its edges, in order for the diaphragm to be maintained under mechanical prestress. The physical construction of the device described in US 4,578,613 is such that is suffers from the disadvantage of low acoustic output common to other prior art piezoelectric transducers. Further, there is no teaching in US 4,578,613 of how to produce a piezoelectric transducer capable of operating at ultrasonic frequencies.
It is an object of this invention to provide an ultrasonic piezoelectric transducer in which the problems with the prior art are at least alleviated.
The present inventor has discovered that a piezoelectric material having an appropriate profile can be driven in a mode that is referred to in the specification and claims as a dilational mode which is alternatively referred to as a quasi-longitudinal mode. A tentative explanation of what is meant by a transducer being driven in a dilational mode is as follows. When a piezoelectric material having a curved profile is driven it will bulge out when it is lengthened and contract in when it is shortened. Where it is not curved no transverse motion results. Thus, if the material is gently curved but contains no point of inflection and thus no change in the sign of its curvature, it will undergo transverse vibration of the same phase along its whole length. If, on the other hand, the curve includes a point of inflection the transverse displacement changes in phase at this point. If this curvature having the point of inflection also possesses the appropriate radiation geometry there is a resultant effective coupling of piezoelectric excitation to transverse displacements whereby the out of phase transverse vibrations constructively interfere to give high output and when this occurs the piezoelectric material is being driven in a dilational mode. In this way a transducer possessing a high effective radiating area can be designed for ultrasonic frequencies having wavelengths which are of the order of a few millimetres.
According to the present invention there is provided a piezoelectric transducer capable of transmitting and receiving ultrasonic vibrations, comprising a piezoelectric foil operatively associated with support means supporting and tensioning said foil wherein·. said foil is profiled and tensioned by said support means for form three curved segments each of which has an opposite sign of curvature to an adjacent one of said three curved segments and is not fixed to said support means, and wherein said foil is freestanding between each said segment and the segment(s) next to it and is anchored to said support means on either side of said three curved segments.
Preferably the frequency of the ultrasonic vibrations is in the range of from 10kHz - 200kHz.
Typically the frequency range is 12kHz - 160kHz, 80kHz - 120kHz, 95kHz - 105kHz, 15kHz - 60kHz or 15kHz 30kHz. There may be more than one vibrational peak in the frequency range.
The transducer may be operable in a dilational mode in which the effective coupling of piezoelectric excitation to transverse displacement in the foil causes out-of-phase transverse vibrations to interfere constructively to give high output.
The support means to tension and profile the piezoelectric foil may be adjustable so that the material can be tensioned and profiled so as to generate and/or receive ultrasonic frequencies in a variety of required ultrasonic frequency ranges.
The foil may comprise any material which is capable of transmitting and/or receiving ultrasonic vibrations.
Such materials include piezoelectric polymeric materials, plastics and rubber. Advantageously the piezoelectric material comprises a poled polyvinylidene polymer, PVDF, or a copolymer of vinylidene fluoride and trifluoroethylene which may be in the form of a sheet, foil, film or other appropriate piezoelectric form.
According to a desired form said foil is anchored at two points and extends in a curve to one side of an imaginary straight line joining said two points, said curve being in the shape of two humps, forming two of said three curved segments, joined together by a trough between them forming the third curved segments.
In such a case, preferably 1.5 x d1 < x < 23 x d,; 0.5 x d, < 0.9 x dp* 0.5 x d, < 0.9 x d,; 0.1 X d, < h2t< 0.2 x dp* 0.1 X d.
Typically, d, = 10mm.
Generally, d1 — 10mm; x = 20mm; hr = 7.5mm; ht = 7.5mm; h2l = 1.5mm;h2r = 1.5mm; d2 = 1.0mm; and d3 = 6.9mm.
Typically hr is about the same (within 0.5mm) or is the same as h( and h2r is about the same (within 0.5mm) or is the same as h2l.
Advantageously, the foil comprises a poled polyvinylidene foil which is 5μπ» to 75μιη thick, typically 9μπι to 35μιη thick, more typically 20μιη to 25μιη thick, and even more typically 25μπι thick.
The foil may have at least two electrodes located thereon, typically one electrode on each side of the foil. The electrodes may be the same or different material, typically the same material. Examples of electrode materials are metals such as Au, Pd, Pt, Ti, Zn, Al, Ag, Cu, Sn, Ga, In, Ni, conducting polymers which require doping with doping agents such as iodine, fluorine, alkali metals and their salts, metal carbonates and arsenic halides, include polyacetylene, polyacetylene copolymers, polypyrroles, polyacrylonitriles, polyaromatics, polyanilines, polythiophenes, polycarbazoles, polybetadiketone and polydipropargylamine, polyacenaphthene/N-vinyl heterocyclics with Lewis acids, poly(heteroaromatic vinylenes), polyphthalocyanines, polymer reacted with 1,9-disubstituted phenalene, polycarotenoids, heterocyclic ladder polymers, alternating aromatic and quinonoid sequences, polyisothianaphthene and poly(para-phenylene) sulphide and polymers which do not require doping such as poly(diether-linked bis-0-nitrile), polyacetylene and polydiacetylene with spacer units, poly(perinaphthalene), poly(carbon diselenide), transition metal poly(benzodothiolene), poly(thiophene sulfonates) and acetylene-terminating Schiff base.
Generally, the width of the foil is 1mm - 3500mm, advantageously 1mm - 500mm, typically 3mm - 100mm, more typically 4mm - 40mm, preferably 5mm - 20mm and even more preferably 10mm.
Fig. 1 is an exploded perspective view of an ultrasonic piezoelectric transducer of the invention together with a forming block and cross bar; Fig. 2 is a block diagram of a circuit for detecting ultrasonic signals using an ultrasonic piezoelectric transducer of the invention; Fig. 3 is a block diagram of a circuit for transmitting ultrasonic signals using an ultrasonic piezoelectric transducer of the invention.
Fig.4 depicts schematically, in block diagram form, a circuit for detecting and transmitting ultrasonic vibrations; Figs 5(a) and 5(b) are front and side views respectively of the forming block 13 of Fig. 1 with dimensions shown in mm. Fig 5(a) also depicts a cylindrical crossbar 14; Fig. 6 is a magnified optical projection of an actual transducer foil profile; Fig. 7 is an exploded perspective view of an alternative ultrasonic piezoelectric transducer of the invention together with a forming block and crossbar; Fig. 8 is a cross sectional diagram of a piezoelectric material of Fig. 1 or 7; Fig. 9(a) is a graph of frequency dependence on angle theta as shown for symmetric transverse modes of a piezoelectric foil, not in accordance with the present invention (the sharp increase at about 20 degrees corresponds to a buckling of the mode); Figs. 9(b) depict modes 1 and 3 theta small and theta greater than 20 degrees; Figs. 9(c) depict a saddle shaped uni-directional piezoelectric material (the arrow in the first diagram of the Figure depicts the active direction); Figs. 9(d) depict an inverted U - shaped unidirectional piezoelectric material (the arrow in the first diagram of the Figure depicts the active direction); Fig. 9(e) is a graph of resonance frequency versus length of the piezoelectric material of Fig. 9(d); Figs. 10 (1), (2), (3) and (4) depict the shapes of piezoelectric materials which were used in Figs. 11 - 14; Figs. 11(1) - (4) are power output versus frequency curves for a 1x2cm2, mono-directional, longitudinal PVDF foil (outputs uncorrected for microphone response for shapes (1) - (4) of Fig. 10; Figs. 12(1) - (4) are power output versus frequency curves for a lx2cmJ, mono-directional, transverse PVDF foil (outputs uncorrected for microphone response for shapes (1) - (4) of Fig. 10; Figs. 13(1) - (4) are power output versus frequency curves for a 1x2cm2, bi-directional, PVDF foil (outputs uncorrected for microphone response for shapes (1) - (4) of Fig. 10; and Figs. 14(1) - (3) are power output versus frequency curves for a 1x2cm2 mono-directional, transverse PVDF foil (outputs corrected for microphone response for shapes (1) - (3) of Fig. 10.
BEST MODE AND OTHER MODES FOR CARRYING OUT THE INVENTION The following describes the construction of an ultrasonic piezoelectric transducer designed to operate at around 100 kHz. The output of this transducer is relatively high (at around 1 Pa/V at 10cm for its working area of lcm^) and, compared to most other piezoelectric transducers, it has a broad bandwidth (around 30 kHz between 3dB points). The reception sensitivity will depend on the type of amplifier applied to the transducer, as will the system noise (i.e. using a high inputimpedance voltage amplifier will give different characteristics to a low inputimpedance transconductance amplifier).
Referring to Fig. 1 a thin PVDF foil 10 with evaporated electrodes 11 and 12 is caused to bend over a forming block 13 having screw holes 25 (left screw hole shown only), by adjustable crossbar 14 - typically of thin, stiff wire - as per Fig. 1. Dimensions of block 13 are shown in mm in Figs. 5 (a) and (b). The diameter of bend 15 in foil 10 is governed by the height of crossbar 14 above block 13. The diameter of bend 15 affects the frequency of operation (about 3mm at 100 kHz) as does foil width 16 (about 1cm at 100 kHz). Both of these dimensions also affect the amplitude of vibration (i.e. the transmission and receptive sensitivities). Foil 10 is fastened to block 13 by nylon screws 17 and 18, and washer 21 which is used in conjunction with screw 18, which also serve to bring the foil into contact with two terminals 19 and 20 which make contact with electrodes 11 and 12 respectively. The portions of foil 10 near to screws 17 and 18 may be treated with sodium hydroxide to remove the aluminium electrodes 12 and 11 respectively. This reduces the capacitance in parallel with the working part of foil 10 and improves both reception and transmission characteristics.
The frequency of maximum acoustic output is close to the frequency predicted for a standing wave resonant across foil 10, however any resonance is largely smeared out due to the action of air or other gases imposing a bending resistance on foil 10 which has a low-acoustic-impedance. Holographic investigation of the mode of vibration indicates that most of the membrane movement normal to foil 10 about midway between the centre of bend 15 and tops of the two bends 22 and 23. Figure 6 depicts a magnified optical projection of an actual transducer foil profile. Numbers corresponding to those of Fig. 1 have been added to Fig. 6 where appropriate to facilitate comparison. The edges at no point have any detectable normal motion. Nor does the centerline, beneath crossbar 14. Thus, to stop gross motion of foil 10, it can be supported at the edges at the tops of the bends 22 and 23 by support posts 26 and 27, and 28 and 29 respectively, as depicted in Fig. 1. The entire transducer of Fig. 1 is, except for radiating surfaces 22 and 23, ideally shrouded by a conductor to reduce electromagnetic and acoustic interference. The height of crossbar 14 can be adjusted by screw (moving forming block 13 relative to a body which supports crossbar 14) or simply by hand. Using either method takes a few seconds, and, given the simplicity of the component parts, the entire assembly should be inexpensive to produce.
A similar, but alternative, arrangement to that depicted in Figs. 1, is depicted in Fig. 7 . In this latter arrangement, a thin (generally 22μιη - 25μιη, typically 25μ m) PVDF foil 10a with evaporated electrodes 11a and 12a is caused to bend over a plastic forming block 13a having lugs 25a on either side (left side shown only), by adjustable crossbar 14a - typically of thin, stiff wire housed in a plastic sleeve - as per Fig. 7. Dimensions of block 13 are as shown in mm in Figs. 5(a) and (b). The diameter of bend 15a in foil 10a is governed by the height of crossbar 14a above block 13a. The diameter of bend 15a affects the frequency of operation (about 3 mm at 100 kHz) as does foil width (approximately corresponding to width 16a of block 13a (about 1cm at 100 kHz). Both of these dimensions also affect the amplitude of vibration (i.e. the transmission and receptive sensitivities). Foil 10a is clamped to block 13a by locating holes 30a (left hand hole shown only) over lugs 25a (left hand lug shown only), placing plastic washers 21a and 21aa over lugs 25a to bring foil 10a into contact with two terminals 19a and 20a which make contact with electrodes 11a and 12a respectively. Foil 10a can be clamped into place about lugs 25a by locating clamping jaws about washers 21a and 21aa.
To stop gross motion of foil 10a, it is supported at the edges at the tops of the bends 22a and 23a by support posts 26a and 27a, and 28a and 29a respectively, as depicted in Fig. 7 . The forming block 13a is preferably formed from an insulator. The height of crossbar 14a can be adjusted by hand which can take a few seconds, and, given the simplicity of the component parts, the entire assembly is inexpensive to produce.
The piezoelectric material 10 of Fig. 1 or 10a of Fig. 7 is saddle shaped as depicted in Fig. 8 where d2 is the cross sectional diameter of crossbar 14 or 14a operatively associated with the piezoelectric material to tension the piezoelectric material, points A and C are points of anchor of the piezoelectric material, x is the length of the profile of the material between points A and C via Point B, dj is the distance between points A and C, d3 is the distance between the tops of the saddle, hi is the height of the piezoelectric material to the top of the left hand saddle from a line joining points A and C, hr is the height of the piezoelectric material to the top of the right hand saddle from a line joining points A and C, h2i is the height of the left hand saddle of the piezoelectric material and h2r is the height of the right hand saddle of the piezoelectric material, and wherein: di = 10mm; x = 20mm; hr = 7.5mm; hi = 7.5mm; h2i = 1.5mm; h2r = 1.5mm; d2 = 1.0mm; and d3 = 6.9mm.
Fig. 2 depicts schematically, in block diagram form, a system 300 for detecting ultrasonic vibrations. System 300 has an ultrasonic piezoelectric io transducer 301 of Fig. 1 or 7 and an amplifier 302 linked electrically to transducer 301. Amplifier 302 is linked, also electrically, to filter 303 which in turn is linked electrically to cathode ray oscilloscope 304.
In use, system 300 is located in an atmospheric environment in which ultrasonic waves are required to be detected. Ultrasonic vibrations in the air or other gases cause transducer 301 to vibrate ultrasonically and are converted to ultrasonic electrical signals by transducer 301. The ultrasonic electrical signals are amplified by amplifier 302, filtered by filter 303 and displayed on cathode ray oscilloscope 304.
Fig. 3 depicts schematically, in block diagram form, a system 400 for transmitting ultrasonic vibrations. System 400 has an ultrasonic piezoelectric transducer 401 of Fig. 1 or Fig.7 and ultrasonic square/sine wave generator 402 or ultrasonic pulse generator 403 linked electrically with transducer 401. io In use, system 400 is located in an atmospheric environment in which ultrasonic waves are required to be transmitted. Ultrasonic electrical signals which are applied to transducer 401 by square/sine wave generator 402 or pulse generator 403 cause transducer 401 to vibrate ultrasonically causing ultrasonic vibrations to be transmitted into the surrounding air or other gases.
Fig. 4 depicts schematically, in block diagram form, a system 500 for detecting and transmitting ultrasonic vibrations. System 500 has an ultrasonic piezoelectric transducer 501 of Fig. 1 or 7 and an amplifier 502 linked electrically to transducer 501 via switch 505. Amplifier 502 is linked, also electrically, to filter 503 which in turn is linked electrically to cathode ray oscilloscope 504. System 500 has an ultrasonic square/sine wave generator 506 or ultrasonic pulse generator 507 linked electrically to transducer 501 via switch 505.
In use, system 500 is located in an atmospheric environment in which ultrasonic waves are required to be detected. Ultrasonic vibrations in the air or other gases cause transducer 501 to vibrate ultrasonically and are converted to ultrasonic electrical signals by transducer 501. The electrical signals pass to amplifier 502 via switch 505 which links transducer 501 and amplifier 502 when system 500 is in the detection mode. The ultrasonic electrical signals are amplified by amplifier 502, filtered by filter 503 and displayed on cathode ray oscilloscope 504. In the transmitting mode ultrasonic electrical signals which are applied to transducer 501 by square/sine wave generator 506 or pulse generator 507 via switch 505 which links transducer 501 and generator 506 or 507, cause transducer 501 to vibrate ultrasonically causing ultrasonic vibrations to be transmitted into the surrounding air or other gases and can pass to reflecting surface 508 from which they are reflected and detected by system 500 in the detection mode.
Two systems 500 each having transducers according to Fig. 1 or 7 as described immediately above may be placed at a distance from one another to alternatively transmit and receive ultrasonic signals to make measurements such as gas flow rate. An alternative system 500 having two transducers each according to Fig. 1 or 7, where the transducers are placed at a distance from one another to alternatively transmit and receive ultrasonic signals to make measurements such as gas flow rate.
EXAMPLE 1 As has been indicated above, a piezoelectric material of the invention has a curvature having three points of inflection and it is thought that provided the curvature also possesses the appropriate radiation geometry there is a resultant effective coupling of piezoelectric excitation to transverse displacements whereby the out of phase transverse vibrations constructively interfere to give high output and when this occurs that the transducer is being driven in a quasi-longitudinal/dilational mode, that is, generating surface motions parallel to the surface of the piezoelectric material. The function of the curvature of the transducer of the invention function is complex in three ways. These are described below with reference to Figures 9(a) to 9(e), although Figures 9(a) and 9(b) show transducers outside the scope of the invention, but which are useful for understanding it. 1. Where a length resonance is employed the frequency of the resonance increases with increasing curvature, the amount being related to the integral of the curvature along the foil. (Figure 9 (a)) . 2. Where the whole length of the foil is driven in phase, as is usually the case, a complex curvature serves to distribute transverse displacement response associated with the longitudinal dilations unevenly along the foil, the largest displacements being associated with the points of greatest curvature. At each point of inflection in the foil curvature the phase of the displacement reverses. (Phase reversals can also occur when there is no inflection if the curvature is high. This is illustrated in Figure 9 (b). 3. The curved foil is the radiating shape of the transducer.
Figure 9(c) illustrates the combining of these features in a 25 μ m thick PVDF piezoelectric material about 10mm wide and 20-30mm in length used for gas velocity measurements in domestic gas. The optimum foil to use is the unidirectional one cut with the active direction across the strip since this suppresses the existence of a strong dilational mode in the length direction (however, a bidirectional PVDF could also be used). Were this present it would cause an additional response peak below the desired one giving low frequency undulations to the output. The foil is driven in the width direction at frequencies at and below the first width resonance. This vibration forces a corresponding periodic dilatation along the foil, via Poisson coupling, which is every where in phase. The foil was curved into the shape shown via clamps at each end and a retaining wire across the middle giving an effective radiating area of about 100 mirA The two high curvature mounds possess enhanced transverse motion and are in phase. In the depression between them the transverse motion is in opposite phase. The overall shape across the radiator integrates the output to give a strong broadband response around 100 kHz, wavelength = 3 mm. This response is enhanced by the width resonance at about the same frequency.
A second configuration is shown in Figure 9 (d), suitable for lower frequency piezoelectric materials, 20 - 50 kHz. In this case a strip of the unidirectional foil was cut along the active direction and the strong dilational resonance along the foil was used as the basis for the piezoelectric material. The foil is clamped in a simple inverted U shape and then the curved front of the inverted U was slightly flattened with a retaining wire. The optimum output is obtained when the foil is pushed in until the radiating surface was just short of being flat. At this point the whole radiating surface vibrates in phase. If the foil is made exactly flat a region in the middle appears having reverse phase which destroys the response. The operating frequency was determined by the length of the foil and second, by the final complex curve and the results are illustrated in Fig. 9 (e). A secondary effect of the retaining wire was to broaden the frequency response.
EXAMPLE 2 Theories of the propagation of sound in materials are normally continuumbased. However, the thickness of piezoelectric plastic films is typically 10 to 100 microns and therefore much smaller than the wavelengths propagated in the film, and continuum theory is not applicable. The treatment of acoustic wave propagation in thin films is therefore complicated and approximate only, but permits the identification of quasi-longitudinal or dilational waves primarily generating surface motions parallel to the film surface and to transverse waves. These waves can occur as irrotational or divergence-free waves and may also occur as volume waves or surface waves. [Structure-Borne Sound, Cremer, Heckl & Ungar, SpringerVerlag, Berlin, 1973].
The following experiments in 25 μ m thick PVDF film cut in 10 x 20mm lengths demonstrate the effect of the foil geometry on the propagation of and interplay between the dilational and transverse waves. Furthermore intercomparison of the propagation spectra for uni-directional PVDF films cut parallel and transverse to the poling direction identify the peaks on the spectra as due to longitudinal or transverse waves.
Comparisons are made for the four configurations (all on 1 x 2cm foils) depicted in Figures 10(a), 10(b), 10(c) and 10(d), designated foil configurations (1), (2), (3) and (4) respectively.
Figs. 11-14 of configurations (1) to (4) of PVDF film on a 1cm base width 5 establish the transfer of energy between the modes and demonstrate the criticality of shape/the optimization associated with the current piezoelectric material.
Using the terminology of Fig. 8, the overall length x partly determines the frequency, and the ratio h2/length determines frequency and output.
Variations of up to +. 0.5mm in h2i and h2r can be tolerated but thereafter 10 there is a rapid decrease in output, e.g. +. 1.0mm causes a reduction of 4 in the signal..
The effect of the electrode mass on the transducer output was to decrease the amplitude i.e. the higher the molecular weight/density of the film and the thicker the electrode thickness, the lower is the amplitude of vibration and the output of the transducer, e.g. from Al - Ti - Ag - Au there is a drop off of dB in output.
INDUSTRIAL APPLICABILITY An ultrasonic piezoelectric transducer of the invention is especially useful in systems for detecting and/or transmitting ultrasonic vibrations in air or other gases including gas for domestic, commercial or industrial use or fluids including water and sea water.

Claims (22)

1. A piezoelectric transducer capable of transmitting and receiving ultrasonic vibrations, comprising a piezoelectric foil (10) operatively associated with support means (13) supporting and tensioning said foil (10) wherein: said foil (10) is profiled and tensioned by said support means (13) to form three curved segments (22,15,23) each of which has an opposite sign of curvature to an adjacent one of said three curved segments and is not fixed to said support means (13), and wherein said foil (10) is freestanding between each said segment (22,15,23) and the segment(s) next to it and is anchored to said support means (13) on either side of said three curved segments (22,15,23).
2. . The transducer of claim 1 wherein said ultrasonic vibrations have a vibrational peak in the frequency range of 10kHz - 200kHz.
3. . The transducer of claim 1 or 2 being operable in a dilational mode in which the effective coupling of piezoelectric excitation to transverse displacement in the foil (10) causes out-of-phase transverse vibrations to interfere constructively to give high output.
4. The transducer of any one of claims 1 to 3, wherein said support means (13) includes support posts (26-29) operatively associated with two (22,23) of said three curved segments (22,15,23) to support said two segments, said two.segments (22,23) being of the same sign of curvature .
5. The transducer of any one of claims 1 to 3, wherein said support means (13) includes a support block (13) on which said foil (10) is mounted, said block (13) having support posts (26-29) operatively associated with two (22,23) of said three curved segments (22,15,23) to support said two segments (22,23), said two segments (22,23) being of the same sign of curvature.
6. The transducer of claim 4 or 5, wherein said support posts (26-29) are wedge shaped.
7. The transducer of any one of the preceding claims, including a tensioning bar (14) operatively associated with one of said curved segments (15) to tension the one of said curved segments (15) which is of the opposite sign of curvature to the other two segments (22,23).
8. The transducer of any one of the preceding claims, wherein said foil (10) is anchored to at two points (A,C) and extends in a curve to one side of an imaginary straight line joining said two points, said curve being in the shape of two humps, forming two of said three curved segments, joined together by a trough between them forming the third curved segments.
9. The transducer of claim 8 when dependent on claim 7, wherein: 1.5 X d 1 < x < 23 X d • 1 · 0.5 X d 1 < * 0.9 X d v 0.5 X d 1 < b r 0.9 X d v 0.1 X d 1 < b 2l— 0.2 X d i ; 0.1 X d 1 < b 2r— 0.2 X d v 0.05 x d, < d 2 < 0.2 x d,; and 0.6 x d, < d } < 0.8 x d v where d, is the distance between said two anchor points (A,C); x is the length of the foil (10) between said two anchor points (A,B); h/' is the perpendicular distance from the peak of the first hump to said imaginary line; h r is the perpendicular distance from the peak of the second hump to said imaginary line; •'h 2l is the difference between h/' and the perpendicular distance from the bottom of the trough (C) to said imaginary line; h 2r ” is the difference between w h r M and the perpendicular distance from the bottom of the trough (C) to said imaginary line; ”d 2 ” is the cross-sectional diameter of the tensioning bar (14) in said trough; and d 3 ” is the distance between the peaks of the humps.
10. The transducer of claim 9, wherein: d 1 = 10mm
11. The transducer of claim 10, wherein: x = 20mm; h t = 7.5mm; h r - 7.5mm; h 2l = 1.5mm; h 2r = 1.5mm; d 2 = 1.0mm; and d 3 = 6.9mm.
12. The transducer of any one of the preceding claims, wherein said foil (10) comprises a poled polyvinylidene polymer or a poled copolymer of vinylidene fluoride and trifluoroethylene.
13. The transducer of claim 12, wherein said foil (10) comprises a poled polyvinylidene polymer foil.
14. The transducer of claim 13, wherein said foil (10) is in the range of 9/nn to 35μιη thick.
15. The transducer of claim 14, wherein said foil (10) is 25gm thick.
16. The transducer of any one of the preceding claims, wherein the width of said foil (10) is in the range of 1mm - 500mm.
17. The transducer of 16, wherein the width of said foil (10) is in the range of 5mm - 20mm.
18. The transducer of claim 17, wherein the width of said foil (10) is 10mm.
19. The transducer of any one of the preceding claims, wherein said ultrasonic vibrations have a vibrational peak in the frequency range of 80kHz - 120kHz.
20. The transducer of any one of claims 1-18, wherein said ultrasonic vibrations have a vibrational peak in the frequency range of 15kHz - 60kHz.
21. The transducer of claim 20, wherein said 5 ultrasonic vibrations have a vibrational peak in the frequency range 15kHz - 30kHz.
22. A piezoelectric transducer substantially as herein described with reference to the accompanying drawings.
IE142591A 1990-04-27 1991-04-26 Ultrasonic transducer IE80771B1 (en)

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CN (1) CN1039867C (en)
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FI924849A0 (en) 1992-10-26
EP0598715A4 (en) 1993-06-08
NO924136D0 (en) 1992-10-26
CN1056267A (en) 1991-11-20
ATE160069T1 (en) 1997-11-15
IE911425A1 (en) 1991-11-06
CN1039867C (en) 1998-09-16
DE69128155D1 (en) 1997-12-11
NO306530B1 (en) 1999-11-15
CA2081472A1 (en) 1991-10-28
GR3025648T3 (en) 1998-03-31
FI924849A (en) 1992-10-26
NZ237971A (en) 1994-11-25
WO1991017637A1 (en) 1991-11-14
EP0598715B1 (en) 1997-11-05
EP0598715A1 (en) 1994-06-01
ES2109267T3 (en) 1998-01-16
IN177551B (en) 1997-02-08
NO924136L (en) 1992-12-23
HUT64672A (en) 1994-01-28
KR960012986B1 (en) 1996-09-25
SG46263A1 (en) 1998-02-20
JPH05507183A (en) 1993-10-14
DE69128155T2 (en) 1998-03-05
HU9203367D0 (en) 1993-03-01
DK0598715T3 (en) 1998-08-10
AU7741391A (en) 1991-11-27
AU660610B2 (en) 1995-07-06

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