IE44836B1 - Ceramic structure for catalyst support - Google Patents

Ceramic structure for catalyst support

Info

Publication number
IE44836B1
IE44836B1 IE923/77A IE92377A IE44836B1 IE 44836 B1 IE44836 B1 IE 44836B1 IE 923/77 A IE923/77 A IE 923/77A IE 92377 A IE92377 A IE 92377A IE 44836 B1 IE44836 B1 IE 44836B1
Authority
IE
Ireland
Prior art keywords
partitions
ceramic
lies
outside diameter
internal
Prior art date
Application number
IE923/77A
Other versions
IE44836L (en
Original Assignee
Ceraver
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ceraver filed Critical Ceraver
Publication of IE44836L publication Critical patent/IE44836L/en
Publication of IE44836B1 publication Critical patent/IE44836B1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • B01J35/56Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/30Loose or shaped packing elements, e.g. Raschig rings or Berl saddles, for pouring into the apparatus for mass or heat transfer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/30Details relating to random packing elements
    • B01J2219/302Basic shape of the elements
    • B01J2219/30223Cylinder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/30Details relating to random packing elements
    • B01J2219/304Composition or microstructure of the elements
    • B01J2219/30416Ceramic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/30Details relating to random packing elements
    • B01J2219/304Composition or microstructure of the elements
    • B01J2219/30475Composition or microstructure of the elements comprising catalytically active material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Catalysts (AREA)
  • Hydrogen, Water And Hydrids (AREA)

Abstract

1513544 Ceramic catalyst support CERAVER 2 May 1977 [7 May 1976] 18315/77 Heading C1J A ceramic support structure for a catalyst (in particular for reforming hydrocarbons) has a tubular shape with radical internal partitions whose angular spacing is regular, wherein the number of internal radial partitions is five (see Fig. 2) or seven. The ceramic may be alumina or magnesia and typically its outside diameter lies between 12 and 26 mm, its inside diameter lies between 8 and 24 mm, the thickness of its external partitions lies between 1 and 2 mm and its length is substantially equal to its outside diameter.

Description

The .present invention relates to a ceramic support structure for a catalyser.^ in particular for reforming hydrocarbons.
Catalysers are known for steam reforming which are disposed -,1 on a refractory support formed by a ceramic paste which is shaped and baked. The refractory support is made for example of alumina or of an aluminium silicate such as clay, china or mullite. These supports are then poured in i?ulk into a catalysis receptacle.
The supports of these catalysers are in the form either of solid pellets or of cylinders with longitudinal channels which can be divided by radial partitions whose angular spacing is regular, Solid pellets have insufficient heat exchange surface which reduces the efficiency of the catalyser and cause large head losses. Cylinders having longitudinal channels have a larger heat exchange surface cause smaller head losses; but their crushing strength is sometimes insufficient.
Preferred, embodiments of the present invention overcome the above disadvantages and provide a ceramic support structure for a catalyser which has Sufficient crushing strength which is substantially homogeneous V all round its periphery, while only causing low head loss and providing a large heat exchange surface.
The present invention provides a ceramic support structure for a catalyst, in particular for reforming hydrocarbons, the support structure having a tubular shape with radial internal partitions whose angular spacing is regular, wherein the number of internal radial partitions is five or seven.
Preferably, the outside diameter of the structure lies between and 26 mm and its inside diameter lies between 8 and 23 mm, the thickness of its internal partitions lies between 1 and 2 mm and its length is about the same as its outside diameter. 2· Advantageously, the number of internal partitions is five, the outside diameter then lying between 14 and 18 mm and the inside diameter lying between 12 and 17 mm.
It is also preferable for the thickness of the internal partitions to be substantially equal to that of the periphery.
Embodiments of the invention are described by way of example with reference to the accompanying drawings in which:Figure 1 shows a cross-section of a cylinder which does not embody the invention and which has 4 radial partitions at an angle of 90° from one another. It is subjected to a radial crushing force at 45° to the partitions (solid arrow) or in the direction of a partition (arrow formed by an interrupted line).
Figure 2 shows a first cross-section of a first cylinder which embodies the invention and which has 5 radial partitions at 72° from one another. It is subjected to a crushing force in the direction of one of the partitions (solid arrow) or at 90° to one of the partitions (arrow formed by an interrupted line).
Figure 3 shews a cross-section of a second cylinder which entodies the invention and which has 7 radial partitions at about 51° 25' from one another.
Dud to work by the Applicant, it has been possible to compare the crushing strength of supports for catalysers constituted by cylinders having an outside diameter of 16 mm, an inside diameter of 13 mm and a length equal to their outside diameter and fitted respectively with 4 to 5 radial partitions having a thickness of 1.5 mm. with a regular angular spacing, made of sintered alumina with a porosity of 40-42% or sintered magnesia with a pprosity of 35-38%.
In figure 1, the cylinder shown in cross-section comprises a peripheral part 1 and four partitions 2, 3, 4 and 5 at 90° to one another. -344836 This cylinder is subject to a crushing force at 45° to the partitions, in the direction of the arrow 6, or to a force in the direction of a \ l V portion along an arrow 7.
In figure 2, the cylinder shown also in cross-section comprises 5 a peripheral part 11 and five partitions 12, 13, 14, 15 and 16, at equal angles of 72° to one another. The crushing force is applied either in the direction of a partition, as shown by the arrow 17, or perpendicularly to this partition, as shown by the arrow 18.
The following table summarizes'the breaking strength of the 10 cylinder^ defined hereinabove, made of sintered alumina haying a porosity of 40 to 42° and of sintered magnesia having a porosity of 38% or 35 to 37%.
Cylinder with 4 partitions Cylinder with 5 partitions Force in the - Force at 45° to Force in the Force at 90° to direction of two radial direction of a radial partition two radial partitions two radial partitions T partitions Alumina with a pprosity of 40-42% Alumina with a porosity of 42% 120-140 daNx12-18 daN 22-26 daN 28-34 daN Magnesia with a porosity of 38% 1 .· Magnesia with a porosity of 35-37% 120-150 daN 15-17 daN. 25-30 daN 28-34 daN It will be observed that the porosity of the alumina samples on the one hand and of magnesia on the other,.although not strictly equal, are sufficiently close for the results to .be practically comparable.
A cylinder with only 3 partitions offers a lower average crushing strength, but a cylinder having 7 partitions causes a higher loss of head of the gas which passes through it, but opposes a higher mechanical strength to crushing. λ .
Figure 3 shows a oylinder with 7 radial partitions 22, 23, 24, 25,26, 27-and 28, with a peripheral part 21 sorrouriding the internal partitions. - 4 - · ·

Claims (5)

1. CLAIMS:1, A ceramic support structure for a catalyst, in particular for reforming hydrocarbons, the support structure having a tubular shape with radial internal partitions whose angular spacing is regular, wherein the number 5 of internal radial partitions is five or seven.
2. * A ceramic structure according to claim 1, wherein its outside diameter lies between 12 and 26 mm, its inside diameter lies between 8 and 24 mm, the thickness of its external partitions lies between 1 and 2 mm and its length is substantially equal to its outside diameter. 10 A ceramic structure according to claim 2, wherein the number of its internal partitions is five, its outside diameter lying between 14 and 18 mm and its inside diameter lying between 12 and 17 mm.
3.
4., A ceramic structure according to any one of claims 1 to 3, wherein the thickness of its internal partitions is substantially equal to that of IS its periphery.· !
5. A ceramic support structure substantially as herein described with reference to figdres 2 or 3 of the accompanying drawings. Dated this the 6th day of May, 1977· F. R. KELLY & CO. η
IE923/77A 1976-05-07 1977-05-06 Ceramic structure for catalyst support IE44836B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR7613747A FR2350141A1 (en) 1976-05-07 1976-05-07 CERAMIC CATALYST SUPPORT STRUCTURE

Publications (2)

Publication Number Publication Date
IE44836L IE44836L (en) 1978-11-07
IE44836B1 true IE44836B1 (en) 1982-04-07

Family

ID=9172833

Family Applications (1)

Application Number Title Priority Date Filing Date
IE923/77A IE44836B1 (en) 1976-05-07 1977-05-06 Ceramic structure for catalyst support

Country Status (9)

Country Link
BE (1) BE854092A (en)
DE (1) DE2719543A1 (en)
DK (1) DK199377A (en)
FR (1) FR2350141A1 (en)
GB (1) GB1513544A (en)
IE (1) IE44836B1 (en)
IT (1) IT1085539B (en)
LU (1) LU77250A1 (en)
NL (1) NL180179C (en)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4460704A (en) * 1980-06-15 1984-07-17 Imperial Chemical Industries Plc Catalyst for the production of hydrogen
EP0045126B1 (en) * 1980-06-25 1984-12-05 Imperial Chemical Industries Plc Catalytic process for producing hydrogen
US4510263A (en) * 1983-10-17 1985-04-09 W. R. Grace & Co. Catalyst with high geometric surface area alumina extrudate and catalyst with high geometric surface area
CA1218349A (en) * 1983-10-17 1987-02-24 Gwan Kim Catalyst with high geometric surface area
DE3501941A1 (en) * 1985-01-22 1986-07-24 Ekkehard Prof. Dr.-Ing. 4300 Essen Weber Web catalyst apparatus for removing nitrogen oxides
DE19828491A1 (en) 1998-06-26 1999-12-30 Degussa Silicon dioxide molded article, useful as a catalyst support for the production of vinyl acetate monomer
DE102005019596A1 (en) * 2005-04-27 2006-11-02 Süd-Chemie AG Cylindrical catalyst body, used for steam reforming hydrocarbons, comprises extent surface, which is parallel to longitudinal axis of catalyst body running grooves and between grooves exhibiting running webs
DE102007046297B4 (en) 2007-09-27 2016-12-22 Süd-Chemie Ip Gmbh & Co. Kg New catalyst design and manufacturing method for steam reforming catalysts
US7775507B2 (en) * 2007-11-05 2010-08-17 Saint-Gobain Ceramics & Plastics, Inc. Packing elements for mass transfer applications
EP4188598A1 (en) 2020-07-29 2023-06-07 Basf Se Solid shaped body and use of the solid shaped body
US20230311108A1 (en) 2020-07-29 2023-10-05 Basf Se Solid shaped body and use of the solid shaped body

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3907710A (en) * 1973-04-18 1975-09-23 Grace W R & Co Hollow ceramic pellets for catalyst support

Also Published As

Publication number Publication date
IE44836L (en) 1978-11-07
DK199377A (en) 1977-11-08
IT1085539B (en) 1985-05-28
FR2350141A1 (en) 1977-12-02
BE854092A (en) 1977-10-31
NL7705031A (en) 1977-11-09
GB1513544A (en) 1978-06-07
DE2719543A1 (en) 1977-12-01
LU77250A1 (en) 1977-12-13
DE2719543C2 (en) 1987-10-01
NL180179B (en) 1986-08-18
NL180179C (en) 1987-01-16
FR2350141B1 (en) 1981-12-31

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