HK1237380B - Stainless steel material for diffusion bonding - Google Patents
Stainless steel material for diffusion bonding Download PDFInfo
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Description
技术领域Technical Field
本发明涉及在扩散接合的成型品中使用的多相系不锈钢材料。The present invention relates to a multiphase stainless steel material used in diffusion-bonded molded products.
背景技术Background Art
扩散接合是不锈钢材料彼此的接合方法之一。通过扩散接合而组装的不锈钢扩散接合产品被应用于热交换器、机械部件、燃料电池部件、家电产品部件、设备部件、装饰品构成部材、建材等各种用途。扩散接合方法中,有将插入材插入接合界面,通过固相扩散或液相扩散进行接合的“插入材插入法”,以及使双方的不锈钢材料的表面彼此直接接触而进行扩散接合的“直接法”。Diffusion bonding is one method for joining stainless steel materials. Stainless steel diffusion-bonded products assembled by diffusion bonding are used in a variety of applications, including heat exchangers, mechanical components, fuel cell components, home appliance components, equipment parts, decorative components, and building materials. Diffusion bonding methods include the "insert material insertion method," which inserts an insert material into the bonding interface and bonds through solid-phase diffusion or liquid-phase diffusion, and the "direct method," which directly brings the surfaces of the two stainless steel materials into contact.
上述插入材插入法在能够比较简便地实现确实的扩散接合的方面上是有利的。然而,在因使用插入材而导致成本增加,由于接合部分由与母材不同种类的金属形成因此有时耐蚀性降低,从这方面考虑,该方法与直接法相比是不利的。The insert material insertion method is advantageous in that it can achieve reliable diffusion bonding relatively easily. However, it is disadvantageous compared to the direct method in that the use of the insert material increases costs and the fact that the joining portion is formed of a different metal than the base material sometimes reduces corrosion resistance.
另一方面,上述直接法与插入材插入法相比,一般而言,难以得到充分的接合强度。然而,由于该直接法包括能够降低制造成本这方面而变得有利的可能性,因此研究了各种方法。On the other hand, the direct method is generally difficult to obtain sufficient bonding strength compared to the insert material insertion method. However, since the direct method has the potential to reduce manufacturing costs and is advantageous, various methods have been studied.
例如,专利文献1中公开了如下的技术:通过将不锈钢中的S量设为0.01重量%以下并且在预定温度的非氧化性气氛中扩散接合,从而避免了材料的变形而提高了不锈钢材料的扩散接合性。专利文献2中公开了使用通过酸洗处理对表面赋予了凹凸的不锈钢箔材的方法。专利文献3中公开了将抑制了Al含量的不锈钢用作被接合材以使得在扩散接合时难以生成成为扩散接合的阻碍原因的氧化铝皮膜的方法。专利文献4中公开了使用通过冷加工而赋予了变形的不锈钢箔来促进扩散的方法。专利文献5、6中记载了优化了成分组成的直接扩散接合用的铁素体系不锈钢。For example, Patent Document 1 discloses the following technology: by reducing the S content in stainless steel to 0.01% by weight or less and performing diffusion bonding in a non-oxidizing atmosphere at a predetermined temperature, deformation of the material is avoided and the diffusion bonding of the stainless steel material is improved. Patent Document 2 discloses a method of using a stainless steel foil material whose surface is given an uneven surface by pickling. Patent Document 3 discloses a method of using stainless steel with a suppressed Al content as a bonded material to make it difficult to form an aluminum oxide film that hinders diffusion bonding during diffusion bonding. Patent Document 4 discloses a method of promoting diffusion using stainless steel foil that has been deformed by cold working. Patent Documents 5 and 6 describe ferritic stainless steel for direct diffusion bonding with optimized component composition.
现有技术文献Prior art literature
专利文献Patent Literature
专利文献1:日本特开昭62-199277号公报Patent Document 1: Japanese Patent Application Laid-Open No. 62-199277
专利文献2:日本特开平2-261548号公报Patent Document 2: Japanese Patent Application Laid-Open No. 2-261548
专利文献3:日本特开平7-213918号公报Patent Document 3: Japanese Patent Application Laid-Open No. 7-213918
专利文献4:日本特开平9-279310号公报Patent Document 4: Japanese Patent Application Laid-Open No. 9-279310
专利文献5:日本特开平9-99218号公报Patent Document 5: Japanese Patent Application Laid-Open No. 9-99218
专利文献6:日本特开2000-303150号公报Patent Document 6: Japanese Patent Application Laid-Open No. 2000-303150
专利文献7:日本特开2013-103271号公报Patent Document 7: Japanese Patent Application Laid-Open No. 2013-103271
专利文献8:日本特开2013-173181号公报Patent Document 8: Japanese Patent Application Laid-Open No. 2013-173181
专利文献9:日本特开2013-204149号公报Patent Document 9: Japanese Patent Application Laid-Open No. 2013-204149
专利文献10:日本特开2013-204150号公报Patent Document 10: Japanese Patent Application Publication No. 2013-204150
发明内容Summary of the Invention
发明要解决的课题Problems to be solved by the invention
通过上述的接合技术等,采用直接法也可以实施不锈钢材料的扩散接合。然而,在工业上,直接法还不至于被定性为不锈钢材料的扩散接合方法的主流。其主要原因在于,难以兼顾如下两个课题:确保接合强度、密合性等在接合部的可靠性以及抑制接合装置、接合时间等制造上的负荷。根据以往的技术见解,为了使得用直接法制造的接合部确保充分的可靠性,需要采用将接合温度设为超过1100℃的高温的工序或者通过热压、HIP等赋予高的面压的工序等制造负荷大的工序,无法避免其带来的成本增加。目前,如果试图利用直接法以与通常的插入材插入法同等的作业负荷来实施不锈钢材料的扩散接合,则难以充分确保接合部的可靠性。Diffusion bonding of stainless steel materials can also be implemented by using the direct method through the above-mentioned joining technology. However, in industry, the direct method has not yet been characterized as the mainstream method for diffusion bonding of stainless steel materials. The main reason is that it is difficult to take into account the following two issues: ensuring the reliability of the joint such as bonding strength and tightness and suppressing the manufacturing load such as the bonding device and bonding time. According to previous technical insights, in order to ensure sufficient reliability of the joint manufactured by the direct method, it is necessary to adopt a process with a high manufacturing load such as a process of setting the joining temperature to a high temperature of more than 1100°C or a process of applying high surface pressure through hot pressing, HIP, etc., and the resulting cost increase cannot be avoided. At present, if an attempt is made to implement diffusion bonding of stainless steel materials using the direct method with the same workload as the conventional insert material insertion method, it is difficult to fully ensure the reliability of the joint.
因此,提出了如下的制造方法,即,在扩散接合时,通过利用铁素体相向奥氏体相相变时的驱动力(专利文献7)、利用晶粒生长的驱动力(专利文献8),从而无需赋予特别的高温加热、高面压而能够以与插入材插入法同等的作业负荷实施的、利用直接法的扩散接合品的制造方法。此外,提出了尽量减少供扩散接合用的不锈钢材料的表面氧化物来提高扩散接合性的方法(专利文献9、10)。对于这些方法,为了确保良好的接合性,需要限制所使用的不锈钢材料的接合前表面粗糙度。因此,对于用于扩散接合产品的不锈钢材料,要求进一步提高接合性。Therefore, a manufacturing method has been proposed that utilizes the driving force of the ferrite to austenite phase transformation (Patent Document 7) and the driving force of grain growth (Patent Document 8) during diffusion bonding, thereby eliminating the need for high-temperature heating and high surface pressure and enabling the manufacturing of diffusion-bonded products using a direct method with a workload equivalent to that of the insert material insertion method. Furthermore, methods have been proposed that minimize the surface oxides of the stainless steel material used for diffusion bonding to improve diffusion bonding properties (Patent Documents 9 and 10). In order to ensure good bonding properties, these methods require limiting the surface roughness of the stainless steel material used before bonding. Therefore, there is a demand for further improved bonding properties of the stainless steel material used in diffusion-bonded products.
本发明的目的在于,提供一种不受表面粗糙度的程度的影响且进一步提高了扩散接合性的、适合扩散接合成型品的不锈钢材料。An object of the present invention is to provide a stainless steel material suitable for diffusion-bonding molded products, which has improved diffusion bonding properties without being affected by the degree of surface roughness.
用于解决课题的方案Solutions to Problems
本发明人等发现,对于具有由铁素体相、马氏体相、奥氏体相中的至少2种以上构成的多相组织的多相系不锈钢材料,通过控制扩散接合前的平均晶体粒径、γmax量、蠕变伸长率,从而能够不受钢材的表面粗糙度的影响而得到良好的扩散接合性,制成扩散接合用不锈钢材料而完成了本发明。具体而言,本发明提供以下方案。The present inventors have discovered that, for a multiphase stainless steel material having a multiphase structure composed of at least two or more of the following phases: ferrite, martensite, and austenite, by controlling the average grain size, γmax value, and creep elongation before diffusion bonding, it is possible to achieve excellent diffusion bonding properties without being affected by the surface roughness of the steel material, thereby creating a stainless steel material for diffusion bonding. Specifically, the present invention provides the following solutions.
(1)本发明为一种扩散接合用不锈钢材料,其是扩散接合前的金属组织具有由铁素体相、马氏体相或奥氏体相的至少2种以上构成的多相组织的多相系不锈钢材料,上述多相组织的平均晶体粒径为20μm以下,由下述(a)式表示的γmax为10~90,将1.0MPa的负荷以1000℃施加0.5h时的蠕变伸长率为0.2%以上。(1) The present invention is a stainless steel material for diffusion bonding, which is a multiphase stainless steel material having a metal structure before diffusion bonding having a multiphase structure composed of at least two or more phases of a ferrite phase, a martensite phase, or an austenite phase, wherein the average crystal grain size of the multiphase structure is 20 μm or less, γmax represented by the following formula (a) is 10 to 90, and the creep elongation when a load of 1.0 MPa is applied at 1000° C. for 0.5 h is 0.2% or more.
γmax=420C-11.5Si+7Mn+23Ni-11.5Cr-12Mo+9Cu-49Ti-47Nb-52Al+470N+189…(a)式γmax=420C-11.5Si+7Mn+23Ni-11.5Cr-12Mo+9Cu-49Ti-47Nb-52Al+470N+189…(a) formula
其中,上述(a)式中的元素符号表示各元素的含量(质量%)。The element symbols in the above formula (a) represent the content (mass %) of each element.
(2)本发明为上述(1)所述的扩散接合用不锈钢材料,上述不锈钢材料以质量%计包含C:0.2%以下、Si:1.0%以下、Mn:3.0%以下、P:0.05%以下、S:0.03%以下、Ni:10.0%以下、Cr:10.0~30.0%、N:0.3%以下、Ti:0.15%以下、Al:0.15%以下,余部包含Fe和不可避免的杂质,Ti和Al的合计量为0.15%以下。(2) The present invention is a stainless steel material for diffusion bonding as described in (1) above, wherein the stainless steel material contains, in mass%, C: 0.2% or less, Si: 1.0% or less, Mn: 3.0% or less, P: 0.05% or less, S: 0.03% or less, Ni: 10.0% or less, Cr: 10.0 to 30.0%, N: 0.3% or less, Ti: 0.15% or less, Al: 0.15% or less, and the balance contains Fe and unavoidable impurities, and the total amount of Ti and Al is 0.15% or less.
(3)本发明为上述(1)或上述(2)所述的扩散接合用不锈钢材料,上述不锈钢材料进一步以质量%计包含Nb:4.0%以下、Mo:0.01~4.0%、Cu:0.01~3.0%、V:0.03~0.15%的1种或2种以上。(3) The present invention is a stainless steel material for diffusion bonding as described in (1) or (2) above, wherein the stainless steel material further contains, in mass%, one or more of the following: Nb: 4.0% or less, Mo: 0.01 to 4.0%, Cu: 0.01 to 3.0%, and V: 0.03 to 0.15%.
(4)本发明为上述(1)~(3)中任一项所述的扩散接合用不锈钢材料,上述不锈钢材料进一步以质量%计包含B:0.0003~0.01%。(4) The present invention is the stainless steel material for diffusion bonding according to any one of (1) to (3) above, wherein the stainless steel material further contains, by mass%, 0.0003 to 0.01% B.
发明的效果Effects of the Invention
根据本发明,具有由铁素体相、马氏体相、奥氏体相中的至少2种以上构成的多相组织的多相系不锈钢以最优的范围具备扩散接合前的平均晶体粒径和γmax、在接合温度下的蠕变伸长率,从而可以提供具有优异扩散接合性的不锈钢材料,因此可以提供呈现良好接合界面的扩散接合成型品。进一步,通过控制Ti和Al的合计含量,从而能够得到扩散接合性得以提高的扩散接合成型品。According to the present invention, a multiphase stainless steel having a multiphase structure composed of at least two or more of the ferrite, martensite, and austenite phases is provided by optimizing the average grain size and γmax before diffusion bonding, as well as the creep elongation at the bonding temperature, thereby providing a stainless steel material with excellent diffusion bondability. Consequently, diffusion-bonded molded products exhibiting a good bonding interface can be provided. Furthermore, by controlling the combined content of Ti and Al, diffusion-bonded molded products with improved diffusion bondability can be obtained.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为表示在接合性试验中使用的测定试验体的图。FIG. 1 is a diagram showing a measurement specimen used in a zygosity test.
具体实施方式DETAILED DESCRIPTION
以下,对本发明的实施方式进行说明。本发明不限于该说明。Hereinafter, embodiments of the present invention will be described, but the present invention is not limited to these descriptions.
对于不锈钢材料的利用直接法的扩散接合,根据以往的方法,认为通过平行地进行如下3种过程来完成,即(i)接合面的凹凸发生变形而密合,接合部位的接合面积增大的过程、(ii)接合前钢材的表面氧化物皮膜在密合的部位消失的过程、(iii)作为未接合部的空隙内的残留气体与母材反应的过程。According to conventional methods, direct diffusion bonding of stainless steel materials is believed to be accomplished by the following three processes occurring in parallel: (i) the unevenness of the bonding surface deforms and closes, increasing the bonding area of the bonded portion; (ii) the surface oxide film of the steel materials before bonding disappears in the close-fitting portion; and (iii) the residual gas in the gaps in the unbonded portion reacts with the base material.
在过去,发明人等关注于上述(ii)的过程,限制母材成分、钝化皮膜中所含的成分、接合面的表面粗糙度,为了避免在工业上成为障碍的生产性的降低而进行研究。然而,即使控制了上述(ii)的工序,有时也难以确保工业上稳定的接合性,还考虑到上述(i)的工序,关于用于得到稳定的接合性的钢材进行了很多研究。其结果是,发现了当供扩散接合用的不锈钢为具有多相组织的多相系不锈钢时,使扩散接合前的晶体粒径微细的方法极其有效。In the past, the inventors have focused on process (ii) above, restricting the base material composition, the components contained in the passivation film, and the surface roughness of the joining surface to avoid the reduction in productivity that would become an industrial obstacle. However, even if process (ii) above is controlled, it is sometimes difficult to ensure stable industrial bondability. Therefore, considering process (i) above, they have conducted extensive research on steel materials to achieve stable bondability. As a result, they discovered that when the stainless steel used for diffusion bonding is a multiphase stainless steel with a multiphase structure, a method of reducing the crystal grain size before diffusion bonding is extremely effective.
1.多相组织1. Multiphase organization
一般而言,不锈钢可根据在常温下的金属组织而分类为奥氏体系不锈钢、铁素体系不锈钢、马氏体系不锈钢等。本发明的“多相组织”是具有由铁素体相、马氏体相、奥氏体相中的至少2种以上构成的金属组织的组织。本发明的“多相系不锈钢材料”是具有这样的多相组织的钢材,指在接合温度域成为奥氏体+铁素体双相组织的钢。这样的双相系的不锈钢中,有时包含被分类为铁素体系不锈钢、马氏体系不锈钢的不锈钢。Generally speaking, stainless steel can be classified into austenitic stainless steel, ferritic stainless steel, martensitic stainless steel, and other categories based on their metallurgical structure at room temperature. The "multiphase structure" herein refers to a structure comprising at least two or more of the following phases: ferrite, martensite, and austenite. The "multiphase stainless steel material" herein refers to a steel material having such a multiphase structure, and refers to steel that forms a dual-phase structure of austenite + ferrite in the joining temperature range. Such dual-phase stainless steels may also include those classified as ferritic or martensitic stainless steels.
在本发明中,为了在低温及低面压下实现利用直接法的扩散接合,作为供扩散接合用的不锈钢材料,使用具有由铁素体相、马氏体相、奥氏体相中的至少2种以上构成的多相组织的多相系不锈钢。在进行扩散接合的温度域,该不锈钢的铁素体相以及马氏体相的一部分相变为奥氏体相,成为奥氏体相+铁素体相的双相组织。该双相组织中的彼此的相抑制在高温下发生的晶粒生长,从而可以维持微细的组织,容易产生可推测引起晶界滑移的蠕变变形。其结果是,在接合面的凹凸部促进容易的变形,接合部位的接合面积增大,从而能够在低温及低面压下实现利用直接法的扩散接合。In the present invention, in order to achieve diffusion bonding using a direct method at low temperatures and low surface pressures, a multiphase stainless steel having a multiphase structure consisting of at least two of the following phases: a ferrite phase, a martensite phase, and an austenite phase is used as a stainless steel material for diffusion bonding. In the temperature range where diffusion bonding is performed, a portion of the ferrite phase and the martensite phase of the stainless steel transforms into the austenite phase, forming a dual-phase structure of the austenite phase + the ferrite phase. The phases in this dual-phase structure inhibit grain growth that occurs at high temperatures, thereby maintaining a fine structure and easily generating creep deformation that is presumably caused by grain boundary sliding. As a result, easy deformation is promoted in the concave and convex portions of the bonding surface, and the bonding area of the bonding portion is increased, thereby enabling diffusion bonding using a direct method at low temperatures and low surface pressures.
本发明的多相系不锈钢材料可用于进行直接接触并通过扩散接合进行一体化的不锈钢材料的双方或者其一方。作为进行一体化的配合件,除了可以适用本发明的不锈钢材料以外,还可以适用除此之外的双相系钢种、在扩散接合的加热温度域成为奥氏体单相的奥氏体系钢种、成为铁素体单相的铁素体系钢种等。The multiphase stainless steel material of the present invention can be used for either or both of the stainless steel materials that are in direct contact and integrated by diffusion bonding. In addition to the stainless steel material of the present invention, other duplex steel grades, austenitic steel grades that form a single austenite phase in the diffusion bonding heating temperature range, and ferritic steel grades that form a single ferrite phase can also be used as the integrated counterpart.
2.成分组成2. Ingredients
在本发明中成为适用对象的多相系不锈钢,从扩散接合性的观点出发,对于Ti、Al以外的成分元素无需特别限制,可根据需要采用各种成分组成。然而,由于本发明在进行扩散接合的温度域以奥氏体+铁素体双相组织为对象,因此需要采用由下述(a)式表示的γmax满足10~90的成分组成的钢。作为具体的成分组成范围,可例示以下的范围。The multiphase stainless steel to which the present invention is applicable is not particularly limited in terms of component elements other than Ti and Al from the perspective of diffusion bonding, and various compositions can be employed as needed. However, since the present invention targets an austenite + ferrite dual-phase structure within the diffusion bonding temperature range, it is necessary to employ a steel composition in which γmax, as expressed by the following formula (a), satisfies a value of 10 to 90. Specific composition ranges include the following.
以质量%计,包含C:0.2%以下、Si:1.0%以下、Mn:3.0%以下、P:0.05%以下、S:0.03%以下、Ni:10.0%以下、Cr:10.0~30.0%、N:0.3%以下、Ti:0.15%以下、Al:0.15%以下,余部包含Fe和不可避免的杂质,Ti和Al的合计量为0.15%以下。In terms of mass%, it contains C: less than 0.2%, Si: less than 1.0%, Mn: less than 3.0%, P: less than 0.05%, S: less than 0.03%, Ni: less than 10.0%, Cr: 10.0-30.0%, N: less than 0.3%, Ti: less than 0.15%, Al: less than 0.15%, and the balance contains Fe and unavoidable impurities, and the total amount of Ti and Al is less than 0.15%.
进一步可以以质量%计包含Nb:4.0%以下、Mo:0.01~4.0%、Cu:0.01~3.0%、V:0.03~0.15%中的1种或2种以上。进一步可以以质量%计包含B:0.0003~0.01%。Furthermore, the alloy may contain, by mass%, one or more of Nb: 4.0% or less, Mo: 0.01 to 4.0%, Cu: 0.01 to 3.0%, and V: 0.03 to 0.15%. Furthermore, the alloy may contain, by mass%, B: 0.0003 to 0.01%.
以下,对不锈钢材料中所含的成分进行说明。The components contained in the stainless steel material will be described below.
C通过固溶强化来提高钢的强度、硬度。另一方面,如果C含量变多,则会降低钢的加工性和韧性,因此C含量优选为0.2质量%以下,更优选为0.08质量%以下。C improves the strength and hardness of steel by solid solution strengthening. On the other hand, if the C content increases, the workability and toughness of the steel decrease. Therefore, the C content is preferably 0.2% by mass or less, more preferably 0.08% by mass or less.
Si是用于钢脱氧的元素。另一方面,如果Si含量过多,则会降低钢的韧性和加工性。此外,形成坚固的表面氧化膜而阻碍扩散接合性。因此,Si含量优选为1.0质量%以下,更优选为0.6质量%以下。Si is an element used for deoxidation of steel. However, excessive Si content reduces the toughness and workability of the steel. Furthermore, it forms a strong surface oxide film, hindering diffusion bonding. Therefore, the Si content is preferably 1.0% by mass or less, and more preferably 0.6% by mass or less.
Mn是提高高温氧化特性的元素。另一方面,如果Mn含量过多,则会使钢加工硬化,降低钢的冷加工性。因此,Mn含量优选为3.0质量%以下。Mn is an element that improves high-temperature oxidation resistance. On the other hand, if the Mn content is too high, it will cause steel work hardening and reduce the cold workability of the steel. Therefore, the Mn content is preferably 3.0% by mass or less.
P是不可避免的杂质,其在提高晶界腐蚀性的同时导致钢的韧性降低。因此,P含量优选为0.05质量%以下,更优选为0.03质量%以下。P is an unavoidable impurity that increases intergranular corrosion resistance and reduces the toughness of steel. Therefore, the P content is preferably 0.05% by mass or less, more preferably 0.03% by mass or less.
S是不可避免的杂质,降低钢的热加工性。因此,S含量优选为0.03质量%以下。S is an unavoidable impurity that reduces the hot workability of steel. Therefore, the S content is preferably 0.03 mass% or less.
Ni是奥氏体生成元素,此外,具有提高还原性酸环境中的钢的耐蚀性的作用。另一方面,如果Ni含量过多,则奥氏体相会稳定,无法抑制铁素体晶体的生长,因而形成稳定的奥氏体单相而抑制铁素体晶体的生长。因此,Ni含量优选为10.0%以下。Nickel is an austenite-forming element and also improves the corrosion resistance of steel in reducing acid environments. On the other hand, excessive Ni content stabilizes the austenite phase, failing to suppress ferrite crystal growth. Consequently, a stable austenite single phase is formed, inhibiting ferrite crystal growth. Therefore, the Ni content is preferably 10.0% or less.
Cr是形成钝化被膜而赋予耐蚀性的元素。在Cr含量小于30.0质量%的情况下,赋予耐蚀性的效果不充分。如果超过10.0质量%,则加工性降低。因此,Cr含量优选为10.0~30.0质量%。Cr is an element that forms a passive film and imparts corrosion resistance. If the Cr content is less than 30.0 mass%, the corrosion resistance effect is insufficient. If it exceeds 10.0 mass%, workability is reduced. Therefore, the Cr content is preferably 10.0 to 30.0 mass%.
N是不可避免的杂质,由于使冷加工性劣化,因此优选为0.3质量%以下。N is an inevitable impurity and deteriorates cold workability, so its content is preferably 0.3 mass % or less.
Ti具有固定C、N的作用,因此是在改善耐蚀性、加工性方面有效的元素。Al多作为脱氧剂来添加。另一方面,由于Ti和Al为易氧化性元素,因此钢材表面的氧化皮膜中所含的Ti氧化物、Al氧化物在真空扩散接合的热处理中不易被还原。因此,如果这些Ti氧化物、Al氧化物多,则在扩散接合时有时会妨碍上述(ii)的过程的进行,因此Ti含量为0.15质量%以下,Al含量优选为0.15质量%以下,更优选为0.05质量%。并且,Ti和Al的合计含量优选为0.15质量%以下,更优选为0.05质量%以下。Ti has the function of fixing C and N, and is therefore an effective element in improving corrosion resistance and workability. Al is mostly added as a deoxidizer. On the other hand, since Ti and Al are easily oxidizable elements, the Ti oxide and Al oxide contained in the oxide film on the surface of the steel material are not easily reduced during the heat treatment of vacuum diffusion bonding. Therefore, if there are many Ti oxides and Al oxides, the process of (ii) above may sometimes be hindered during diffusion bonding. Therefore, the Ti content is 0.15% by mass or less, and the Al content is preferably 0.15% by mass or less, more preferably 0.05% by mass or less. In addition, the total content of Ti and Al is preferably 0.15% by mass or less, more preferably 0.05% by mass or less.
Nb是形成碳化物或碳氮化物,并使钢的晶粒微细化而赋予提高韧性的效果的元素。另一方面,如果Nb含量过多,则会导致钢的加工性降低,因此Nb含量优选为4.0质量%以下。Nb is an element that forms carbides or carbonitrides, refines the grains of steel, and improves toughness. On the other hand, if the Nb content is too high, the workability of the steel will be reduced, so the Nb content is preferably 4.0% by mass or less.
Mo是具有不降低强度而提高耐蚀性的作用的元素。如果Mo含量过多,则会导致钢的加工性降低,因此Mo含量优选为0.01~4.0质量%。Mo is an element that improves corrosion resistance without reducing strength. If the Mo content is too high, the workability of the steel will be reduced. Therefore, the Mo content is preferably 0.01 to 4.0 mass%.
Cu对于提高耐蚀性有效,此外,是具有生成铁素体相的作用的元素。另一方面,如果Cu含量过多,则钢的加工性降低,因此Cu含量优选为0.01~3.0质量%。Cu is effective in improving corrosion resistance and is also an element that functions to form a ferrite phase. On the other hand, if the Cu content is too high, the workability of the steel decreases, so the Cu content is preferably 0.01 to 3.0 mass %.
V是通过将固溶C作为碳化物固定从而有助于提高钢的加工性、韧性的元素。另一方面,如果含有过剩的V元素,则会导致制造性降低,因此V含量优选为0.03~0.15%。V is an element that helps improve the workability and toughness of steel by fixing dissolved C as carbides. On the other hand, excessive V content reduces manufacturability, so the V content is preferably 0.03 to 0.15%.
B是通过固定N从而有助于改善耐蚀性、加工性的元素。另一方面,如果含有过剩的B元素,则会导致钢的热加工性降低,因此B含量优选为0.0003~0.01%。B is an element that contributes to improving corrosion resistance and workability by fixing N. On the other hand, if excessive B is contained, the hot workability of the steel decreases, so the B content is preferably 0.0003 to 0.01%.
作为具有上述化学组成的多相系不锈钢,尤其可以适用由下述(a)式表示的γmax为10~90的钢。As the multiphase stainless steel having the above chemical composition, steel having a γmax of 10 to 90 represented by the following formula (a) can be particularly preferably used.
γmax=420C-11.5Si+7Mn+23Ni-11.5Cr-12Mo+9Cu-49Ti-47Nb-52Al+470N+189…(a)式γmax=420C-11.5Si+7Mn+23Ni-11.5Cr-12Mo+9Cu-49Ti-47Nb-52Al+470N+189…(a) formula
其中,上述(a)式中,C、Si等元素符号表示各元素的含量(质量%)。In the above formula (a), element symbols such as C and Si represent the content (mass %) of each element.
γmax是表示在加热保持于1100℃左右时生成的奥氏体相的量(体积%)的指标。γmax为100以上时,可认为是奥氏体单相的钢种。γmax为0以下时,可认为是铁素体单相的钢种。γmax is an indicator of the amount (volume %) of austenite formed when heated and held at approximately 1100°C. A γmax of 100 or greater indicates a single-phase austenite steel. A γmax of 0 or less indicates a single-phase ferrite steel.
对于本发明的多相系不锈钢,当γmax为10~90时,在进行扩散接合的温度域就成为奥氏体+铁素体双相,该双相相互抑制在高温下的晶粒生长,因此对于得到微细结晶组织是有效的。如果γmax为50~80则更加优选。In the multiphase stainless steel of the present invention, when γmax is 10 to 90, a dual phase of austenite and ferrite is formed in the diffusion-bonding temperature range. This dual phase mutually inhibits grain growth at high temperatures, effectively achieving a fine crystalline structure. A γmax of 50 to 80 is even more preferred.
3.接合前的平均晶体粒径3. Average grain size before bonding
本发明的多相系不锈钢越是细粒组织,越能够迅速地进行上述(i)的过程。因此,接合前的平均晶体粒径优选为20μm以下,更优选为10μm以下。The finer the grain structure of the multiphase stainless steel of the present invention, the faster the process (i) can proceed. Therefore, the average grain size before joining is preferably 20 μm or less, more preferably 10 μm or less.
4.表面粗糙度4. Surface roughness
具有本发明的微细晶粒的多相系不锈钢,由于迅速地进行上述(i)的过程,因此,上述(ii)过程所造成的影响小,接合性根据表面粗糙度Ra的程度而受到约束的可能性低。但是,如果供扩散接合用的不锈钢材料的表面粗糙度变大,则有上述(ii)的过程中的氧化皮膜的消失变慢的倾向。因此,不锈钢材料的表面优选为平滑,作为表面粗糙度Ra,优选为0.3μm以下。The multiphase stainless steel having fine grains of the present invention rapidly progresses through process (i) above, resulting in minimal impact from process (ii) above, and the likelihood of bondability being restricted by the degree of surface roughness Ra is low. However, increasing the surface roughness of the stainless steel material used for diffusion bonding tends to slow the disappearance of the oxide film during process (ii) above. Therefore, the surface of the stainless steel material is preferably smooth, with a surface roughness Ra of preferably 0.3 μm or less.
5.扩散接合产品的制造方法5. Manufacturing method of diffusion bonded products
对于本发明的不锈钢材料,通过利用直接法进行真空扩散接合,能够得到接合性良好的扩散接合品。作为具体的扩散接合处理,例如,通过在以接触面压0.1~1.0MPa直接接触的状态下,在压力1.0×10-2Pa以下、优选在1.0×10-3Pa以下、露点-40℃以下的炉内加热保持于900~1100℃,从而能够进行扩散接合。保持时间可以在0.5~3h的范围进行调整。The stainless steel material of the present invention can be subjected to vacuum diffusion bonding using a direct method, resulting in a diffusion-bonded product with excellent bondability. Specifically, diffusion bonding can be achieved by heating and holding the components at 900-1100°C in a furnace with a pressure of 1.0× 10-2 Pa or less, preferably 1.0× 10-3 Pa or less, and a dew point of -40°C or less, while in direct contact at a contact pressure of 0.1-1.0 MPa. The holding time can be adjusted within a range of 0.5-3 hours.
实施例Example
以下,对本发明实施例进行说明。本发明不限于以下实施例,可以在发明要旨的范围内适当变更来实施。The present invention is not limited to the following examples, and can be implemented with appropriate modifications within the scope of the invention.
对于具有表1所示化学组成的不锈钢,用30kg的真空熔融来熔制,将所得到的钢块锻造成30mm厚的板后,在1230℃进行2h的热轧,得到3.0mm厚的热轧板。接着,进行退火、酸洗、冷轧,得到1.0mm厚的冷轧板。然后对该冷轧板实施后述的退火处理,制造冷轧退火板,将其作为试验材料。Stainless steel having the chemical composition shown in Table 1 was melted using a 30 kg vacuum melt. The resulting steel ingot was forged into a 30 mm thick plate. This was then hot-rolled at 1230°C for 2 hours to produce a 3.0 mm thick hot-rolled plate. This was then annealed, pickled, and cold-rolled to produce a 1.0 mm thick cold-rolled plate. This cold-rolled plate was then subjected to the annealing treatment described below to produce a cold-rolled annealed plate, which was used as test material.
表1Table 1
表1中示出多种钢材。FM-1钢~FM-4钢是扩散接合前的金属组织为铁素体+马氏体的双相钢(α+M相)。FA-1钢和FA-2钢是扩散接合前的金属组织为铁素体+奥氏体的双相钢(α+γ相)。F-1钢是扩散接合前的金属组织为铁素体的单相钢(α相)。A-1钢是扩散接合前的金属组织为奥氏体的单相钢(γ相)。M-1钢是扩散接合前的金属组织为马氏体的单相钢(M相)。Table 1 shows various steels. FM-1 to FM-4 steels are dual-phase steels (α+M phase) whose metal structures before diffusion bonding are ferrite + martensite. FA-1 and FA-2 steels are dual-phase steels (α+γ phase) whose metal structures before diffusion bonding are ferrite + austenite. F-1 steel is a single-phase steel (α phase) whose metal structure before diffusion bonding is ferrite. A-1 steel is a single-phase steel (γ phase) whose metal structure before diffusion bonding is austenite. M-1 steel is a single-phase steel (M phase) whose metal structure before diffusion bonding is martensite.
对于各钢板,通过使冷轧后的退火温度在900℃~1200℃之间变化,从而得到平均晶体粒径不同的试验材料。此外,为了调查表面粗糙度的影响,通过使用一部分钢板,变更冷轧退火板的精加工处理,从而得到表面粗糙度Ra不同的试验材料。For each steel sheet, the annealing temperature after cold rolling was varied between 900°C and 1200°C to produce test materials with varying average grain sizes. Furthermore, to investigate the influence of surface roughness, some steel sheets were used and the finishing treatment of the cold-rolled and annealed sheets was varied to produce test materials with varying surface roughness Ra.
1)平均晶体粒径1) Average crystal particle size
钢板的扩散接合前的平均晶体粒径(μm)如下所示通过求积法来测定。在连续的1mm2以上观察与冷轧方向平行的板厚截面的金属组织,使用求积法算出单位面积内所包含的晶粒的个数。并且,求出每一个晶粒的平均面积,算出它的1/2次方值,使用该值作为平均晶体粒径。The average grain size (μm) of the steel sheet before diffusion bonding is measured using the quadrature method as shown below. The metallographic structure of the sheet is observed over a continuous cross section of at least 1 mm² , parallel to the cold rolling direction. The number of grains per unit area is calculated using the quadrature method. The average area per grain is then calculated and raised to the 1/2 power, which is used as the average grain size.
2)表面粗糙度2) Surface roughness
对于表面粗糙度Ra(μm),使用表面粗糙度测定装置(东京精密公司制,SURFCOM2900DX),测定相对于轧制方向为直角方向的表面粗糙度Ra。The surface roughness Ra (μm) was measured using a surface roughness measuring device (SURFCOM2900DX, manufactured by Tokyo Seimitsu Co., Ltd.) to measure the surface roughness Ra in a direction perpendicular to the rolling direction.
3)蠕变伸长率3) Creep elongation
蠕变伸长率按照如下所示的方法测定。从各钢板切出JIS13B试验片,在一方的握持部中央开的孔。在该试验片上划出标点间50mm的划线后,以具有孔的上述握持部成为下方的方式将该试验片安装于高温拉伸试验机。进行升温直至上述标点间内温度达到1000℃,在该温度下稳定加热15min后,在该握持部的孔安装SUS310S制金属丝(其具有砝码,换算为施加1.0MPa的应力),保持0.5h。然后,从该试验片卸下该SUS310S制金属丝,进而通过空冷来冷却至常温。然后,测定上述标点间的长度L,算出(L-50)/50×100作为蠕变伸长率(%)。The creep elongation is measured according to the method shown below. A JIS13B test piece is cut out from each steel plate, and a hole is opened in the center of one of the gripping parts. After marking a line of 50 mm between marks on the test piece, the test piece is mounted on a high-temperature tensile testing machine in such a way that the above-mentioned gripping part with the hole is at the bottom. The temperature is raised until the temperature in the above-mentioned mark space reaches 1000°C. After heating stably at this temperature for 15 minutes, a SUS310S metal wire (which has a weight, converted to apply a stress of 1.0 MPa) is installed in the hole of the gripping part and maintained for 0.5 hours. Then, the SUS310S metal wire is removed from the test piece and then cooled to room temperature by air cooling. Then, the length L between the above-mentioned marks is measured, and (L-50)/50×100 is calculated as the creep elongation (%).
4)接合性试验4) Zygosity test
从各钢板切出20mm×20mm的平板试验片,按照以下方法进行扩散接合。使相同钢材的2张试验片处于以表面彼此相互接触的方式层叠的状态。使用具有砝码的夹具,将对这2张试验片的接触表面赋予的面压调整为0.1MPa。以下,将层叠的平板试验片称为“钢材”。将该钢材层叠的状态称为“层叠体”。接着,将夹具和层叠体插入真空炉,抽真空而使其成为压力1.0×10-3~1.0×10-4Pa的初始真空度,然后经约1h升温至1000℃,在该温度保持2h。然后,移至冷却室,进行冷却。该冷却中,将上述真空度维持直至900℃,然后,导入Ar气,在90kPa的Ar气气氛中冷却至约100℃以下。对于结束了上述热处理的层叠体,使用超声波厚度计(奥林巴斯公司制,Model35DL),如图1所示,对于在20mm×20mm的层叠体表面上按照3mm间隔设置的49处测定点,进行厚度测定。探针径为1.5mm。某一测定点的板厚测定值表示2张钢材的合计板厚的情况下,可认为在与该测定点对应的两张钢材的界面位置,两张钢材因原子的扩散而一体化。另一方面,板厚测定值与两张钢材的合计板厚不同的情况下,可认为在与该测定点对应的两张钢材的界面位置存在未接合部(缺陷)。对于加热处理后的层叠体的截面组织与通过该测定方法得到的测定结果的对应关系进行了调查,结果确认到,利用测定结果为两张钢材的合计板厚的测定点数除以测定总数49得到的值(以下将其称为“接合率”。),能够精度良好地评价接合部分在接触面积中所占的面积率。因此,按照以下评价基准来评价扩散接合性。A 20 mm × 20 mm flat test piece was cut out from each steel plate and diffusion-bonded according to the following method. Two test pieces of the same steel material were stacked in such a way that their surfaces were in contact with each other. Using a fixture with a weight, the surface pressure applied to the contact surfaces of the two test pieces was adjusted to 0.1 MPa. Hereinafter, the stacked flat test pieces will be referred to as "steel material". The stacked state of the steel materials will be referred to as a "laminate". Next, the fixture and the laminate were inserted into a vacuum furnace, evacuated to an initial vacuum degree of 1.0 × 10 -3 to 1.0 × 10 -4 Pa, and then heated to 1000 ° C over about 1 hour and maintained at this temperature for 2 hours. Then, it was moved to a cooling chamber for cooling. During the cooling, the above-mentioned vacuum degree was maintained until 900 ° C, and then Ar gas was introduced and cooled to below about 100 ° C in an Ar gas atmosphere of 90 kPa. For the laminate that has completed the above-mentioned heat treatment, an ultrasonic thickness meter (Model 35DL, manufactured by Olympus Corporation) was used. As shown in Figure 1, the thickness was measured at 49 measuring points set at 3mm intervals on the surface of the 20mm×20mm laminate. The probe diameter is 1.5mm. When the plate thickness measurement value at a certain measuring point represents the total plate thickness of two steel materials, it can be considered that at the interface position of the two steel materials corresponding to the measuring point, the two steel materials are integrated due to the diffusion of atoms. On the other hand, when the plate thickness measurement value is different from the total plate thickness of the two steel materials, it can be considered that there is an unbonded portion (defect) at the interface position of the two steel materials corresponding to the measuring point. The correspondence between the cross-sectional structure of the laminate after heat treatment and the measurement results obtained by the measurement method was investigated, and the results confirmed that the area ratio of the bonding portion to the contact area can be evaluated with good accuracy using the value obtained by dividing the number of measuring points where the measurement result is the total plate thickness of the two steel materials by the total number of measurements of 49 (hereinafter referred to as "bonding rate"). Therefore, the diffusion bonding is evaluated according to the following evaluation criteria.
A:接合率100%(优秀)A: Bonding rate 100% (excellent)
B:接合率90~99%(良好)B: Bonding rate 90-99% (good)
C:接合率60~89%(稍微良好)C: Bonding rate 60-89% (slightly good)
D:接合率0~59%(不良)D: Bonding rate 0 to 59% (poor)
各种研究的结果,对于评价A和B,可充分确保扩散接合部的强度,且两个构件之间的密封性(不产生气体经由连通的缺陷而泄漏的性质)也良好,因此将评价A和B判定为合格。As a result of various studies, evaluations A and B were determined to be acceptable because the strength of the diffusion bonded portion was sufficiently ensured and the sealing performance between the two components (no gas leakage through the communicating defects) was also good.
表2中示出各钢的冷轧退火后的平均晶体粒径以及γmax、表面粗糙度、蠕变伸长率、接合性评价结果。Table 2 shows the average grain size and γmax of each steel after cold rolling and annealing, surface roughness, creep elongation, and bondability evaluation results.
表2Table 2
如表2所示,本发明例1~6的接合率为90%以上,即使在1000℃这样比较低的温度且在0.1MPa这样的低面压,也显示了良好的扩散接合性。此外,本发明例1~6无论表面粗糙度Ra的程度如何,都显示了良好的扩散接合性,未见表面粗糙度所带来的影响。具备本发明的构成的多相系不锈钢材料即使表面粗糙度增加,扩散接合性也不降低,由此可见,其扩散接合性不受钢材表面性状的约束。As shown in Table 2, Examples 1-6 of the present invention achieved a bonding rate of 90% or higher, demonstrating excellent diffusion bonding even at relatively low temperatures of 1000°C and low surface pressures of 0.1 MPa. Furthermore, Examples 1-6 of the present invention exhibited excellent diffusion bonding regardless of the surface roughness Ra, demonstrating no apparent effect of surface roughness. The multiphase stainless steel material having the composition of the present invention exhibits no decrease in diffusion bonding even with increased surface roughness, demonstrating that its diffusion bonding is not constrained by the steel material's surface properties.
相对于此,比较例1~10的平均晶体粒径、γmax、蠕变伸长率超出了本发明的范围,因此在双相高温域的接合面的凹凸部的变形小,接合部位的接合面积没有增加。因此,大多情况下接合率小于80%,为稍微不良或不良。In contrast, the average grain size, γmax, and creep elongation of Comparative Examples 1 to 10 were outside the ranges of the present invention. Consequently, deformation of the concave and convex portions of the joint surface in the dual-phase high-temperature region was minimal, and the joint area at the joint site did not increase. Consequently, the bonding ratio was often less than 80%, indicating slightly poor or poor performance.
此外,对于比较例5~7的铁素体单相钢、比较例8~9的奥氏体单相钢,基于与表面粗糙度Ra对应的接合率的变化,表面粗糙度极小的比较例7和比较例9显示了90%以上的接合率。而另一方面,除此之外的比较例的表面粗糙度大,接合率降低。由此可见,对于单相系的钢,如果表面粗糙度大则接合率不良,其扩散接合性受到表面粗糙度的约束。Furthermore, for the ferritic single-phase steels of Comparative Examples 5 and 7 and the austenitic single-phase steels of Comparative Examples 8 and 9, the changes in bonding rate relative to surface roughness Ra show that Comparative Examples 7 and 9, which have extremely low surface roughness, exhibit bonding rates exceeding 90%. On the other hand, the bonding rates for the other comparative examples are lower due to their high surface roughness. This demonstrates that for single-phase steels, high surface roughness leads to poor bonding rates, and that diffusion bonding is restricted by surface roughness.
Claims (5)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2014-225576 | 2014-11-05 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| HK1237380A1 HK1237380A1 (en) | 2018-04-13 |
| HK1237380B true HK1237380B (en) | 2020-03-20 |
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