GB870937A - A method of producing sheet material from glass fibre, gypsum plaster and aminoplast resin - Google Patents

A method of producing sheet material from glass fibre, gypsum plaster and aminoplast resin

Info

Publication number
GB870937A
GB870937A GB2688957A GB2688957A GB870937A GB 870937 A GB870937 A GB 870937A GB 2688957 A GB2688957 A GB 2688957A GB 2688957 A GB2688957 A GB 2688957A GB 870937 A GB870937 A GB 870937A
Authority
GB
United Kingdom
Prior art keywords
mixture
water
foaming agent
aminoplast
formaldehyde
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
GB2688957A
Inventor
Norman Foster
John Charles Collins
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BPB Investments Ltd
Original Assignee
Gyproc Products Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to LU36353D priority Critical patent/LU36353A1/xx
Priority to BE570565D priority patent/BE570565A/xx
Application filed by Gyproc Products Ltd filed Critical Gyproc Products Ltd
Priority to GB2688957A priority patent/GB870937A/en
Priority to FR1207951D priority patent/FR1207951A/en
Publication of GB870937A publication Critical patent/GB870937A/en
Expired legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/145Calcium sulfate hemi-hydrate with a specific crystal form
    • C04B28/146Calcium sulfate hemi-hydrate with a specific crystal form alpha-hemihydrate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/52Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Composite Materials (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Laminated Bodies (AREA)

Abstract

Stiff sheet material, suitable for use in the formation of highly fire-resistant panels, tiles, ceiling and wall boards, is formed by shaping a mixture of calcium sulphate hemihydrate, chopped glass fibre in an amount lying between 6% and 7,2% of the total weight of the mixture and between 23% and 100% of the weight of the plaster, water, a foaming agent, a water-miscible aminoplast resin precondensate and a hardener therefor, and subjecting the formed sheet to heat to remove surplus water and cure the resin. The aminoplast may be of the urea-formaldehyde or melamine-formaldehyde types, and the hardeners specified are ammonium chloride, aluminium sulphate and hydrochloric acid. The specified foaming agent is "Teepol" (Registered Trade Mark).ALSO:Stiff sheet material, suitable for use in the formation of highly fire-resistant panels, tiles, ceiling and wall boards, is formed by shaping a mixture of calcium sulphate hemihydrate, chopped glass fibre in an amount lying between 6 and 7,2% of the total weight of the mixture and between 23 and 100% of the weight of the plaster, water, a foaming agent, a water-miscible aminoplast resin precondensate and a hardener therefor, and heating the formed sheet to removed surplus water and cure the resin. The aminoplast may be of the urea-formaldehyde or melamine-formaldehyde types, and the hardeners specified are ammonium chloride, aluminium sulphate and hydrochloric acid. The specified foaming agent is "Teepol" (Registered Trade Mark). Before shaping, the mixture may be introduced into a conventional mixing machine e.g. of the paddle type and after intimate mixing is poured or otherwise extruded into a mould or other shaping means where light pressure as well as heat is applied.
GB2688957A 1957-08-26 1957-08-26 A method of producing sheet material from glass fibre, gypsum plaster and aminoplast resin Expired GB870937A (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
LU36353D LU36353A1 (en) 1957-08-26
BE570565D BE570565A (en) 1957-08-26
GB2688957A GB870937A (en) 1957-08-26 1957-08-26 A method of producing sheet material from glass fibre, gypsum plaster and aminoplast resin
FR1207951D FR1207951A (en) 1957-08-26 1958-08-25 Improvements to rigid sheet construction materials and their production processes

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB2688957A GB870937A (en) 1957-08-26 1957-08-26 A method of producing sheet material from glass fibre, gypsum plaster and aminoplast resin

Publications (1)

Publication Number Publication Date
GB870937A true GB870937A (en) 1961-06-21

Family

ID=10250788

Family Applications (1)

Application Number Title Priority Date Filing Date
GB2688957A Expired GB870937A (en) 1957-08-26 1957-08-26 A method of producing sheet material from glass fibre, gypsum plaster and aminoplast resin

Country Status (4)

Country Link
BE (1) BE570565A (en)
FR (1) FR1207951A (en)
GB (1) GB870937A (en)
LU (1) LU36353A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DK153064B (en) * 1979-06-08 1988-06-13 Bpb Industries Ltd BUILDING OR CONSTRUCTION ELEMENT AND METHOD OF USE IN MANUFACTURE OF SUCH ITEM
EP1088632A2 (en) * 1999-10-01 2001-04-04 Armstrong World Industries, Inc. Method and apparatus for producing an inorganic foam structure for use as a durable acoustical panel
US6780356B1 (en) 1999-10-01 2004-08-24 Awi Licensing Company Method for producing an inorganic foam structure for use as a durable acoustical panel
JP2019510727A (en) * 2016-04-08 2019-04-18 サン−ゴバイン プラコ エスエイエス Plaster panel

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112663384B (en) * 2020-12-02 2022-02-11 常州中复丽宝第复合材料有限公司 High-strength high-volume-weight glass fiber gypsum board felt and preparation method thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DK153064B (en) * 1979-06-08 1988-06-13 Bpb Industries Ltd BUILDING OR CONSTRUCTION ELEMENT AND METHOD OF USE IN MANUFACTURE OF SUCH ITEM
EP1088632A2 (en) * 1999-10-01 2001-04-04 Armstrong World Industries, Inc. Method and apparatus for producing an inorganic foam structure for use as a durable acoustical panel
EP1088632A3 (en) * 1999-10-01 2003-12-03 Armstrong World Industries, Inc. Method and apparatus for producing an inorganic foam structure for use as a durable acoustical panel
US6780356B1 (en) 1999-10-01 2004-08-24 Awi Licensing Company Method for producing an inorganic foam structure for use as a durable acoustical panel
JP2019510727A (en) * 2016-04-08 2019-04-18 サン−ゴバイン プラコ エスエイエス Plaster panel
EP3440034B1 (en) * 2016-04-08 2020-12-09 Saint-Gobain Placo Gypsum-based panel
EP3792232A1 (en) * 2016-04-08 2021-03-17 Saint-Gobain Placo Gypsum-based panel
US11680019B2 (en) 2016-04-08 2023-06-20 Saint-Gobain Placo Sas Gypsum-based panel

Also Published As

Publication number Publication date
LU36353A1 (en)
BE570565A (en)
FR1207951A (en) 1960-02-19

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