GB610802A - Production of artificial fibres - Google Patents

Production of artificial fibres

Info

Publication number
GB610802A
GB610802A GB6211/48A GB621148A GB610802A GB 610802 A GB610802 A GB 610802A GB 6211/48 A GB6211/48 A GB 6211/48A GB 621148 A GB621148 A GB 621148A GB 610802 A GB610802 A GB 610802A
Authority
GB
United Kingdom
Prior art keywords
fibres
resin
thermosetting resin
adhesive
chamber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
GB6211/48A
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sylvania Industrial Corp
Original Assignee
Sylvania Industrial Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sylvania Industrial Corp filed Critical Sylvania Industrial Corp
Publication of GB610802A publication Critical patent/GB610802A/en
Expired legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/06Wet spinning methods
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/56Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving in association with fibre formation, e.g. immediately following extrusion of staple fibres
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21JFIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
    • D21J1/00Fibreboard
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S264/00Plastic and nonmetallic article shaping or treating: processes
    • Y10S264/75Processes of uniting two or more fibers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S8/00Bleaching and dyeing; fluid treatment and chemical modification of textiles and fibers
    • Y10S8/09Polyolefin
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S8/00Bleaching and dyeing; fluid treatment and chemical modification of textiles and fibers
    • Y10S8/10Polyvinyl halide esters or alcohol fiber modification
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S8/00Bleaching and dyeing; fluid treatment and chemical modification of textiles and fibers
    • Y10S8/21Nylon

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Paper (AREA)
  • Artificial Filaments (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

Discontinuous fibres are obtained by dispersing a flowable composition containing a thermoplastic material and a thermosetting resin in the thermoplastic state into a fluid which is a non-solvent for the thermoplastic material and the resin so as to form discontinuous fibres, and the fibres are cured in presence of a catalyst. The curing or hardening <PICT:0610802/IV(a)/1> <PICT:0610802/IV(a)/2> may be effected during the production of the fibres or at a later stage, e.g. after they have been formed into yarns, fabrics, felts or other structures. The fibres may be mixed with other fibres and in such mixtures some of the fibres may be potentially adhesive so that upon activation the adhesive fibres will bind the other fibres together. The fibres containing the thermosetting resin prior to curing may serve as the potentially adhesive fibres. The thermosetting resin may be a urea, melamine, phenol, or sulphonamide-aldehyde resin, or an alkyd resin. The thermoplastic ingredient may be a shellac, copal, dammar, mastic, cumarone, indene, styrene, polyvinyl, or sulphur-olefine resin, or a polyamide, rubber derivative, synthetic rubber, cellulose ester, or cellulose ether. The composition may be rendered flowable by dissolving in organic solvents or by melting. The composition may be dispersed into a liquid or gas with sufficient pressure to form a large number of fibres. An atomizer or spray gun may be used, or the fibres may be formed by electrical dispersion in a gaseous medium. The fibres may be collected by deposition on a belt or drum and they may be in a tacky or non-tacky condition at the point of deposit. If tacky they will adhere to each other so as to form a reticulated structure. As shown in Fig. 2, the thermosetting resin composition is forced by means of spray gun 1 into a heated gas contained in chamber 20 so as to obtain discontinuous resin fibres and at the same time non-adhesive felt or paper-making fibres 21 are blown into the chamber 20 through conduit 22, and the mixture of fibres is collected on the belt 24. The bat of mixed fibres is compressed by rolls 25, 26. The rolls may be heated to render the resin fibres tacky, or the bat of fibres may be treated with an organic solvent. The bat of fibres may be passed into a heated chamber for the purpose of curing the thermosetting resin. As shown in Fig. 3, the solution is dispersed inside chamber 30 by means of several spray guns 1 and the fibres so formed are deposited on a wire-screen drum 31, suction being applied to the interior of the drum. The deposit of fibres on the drum is removed by a stripping roll 35 and the bat of fibres 27 is passed through a curing chamber 36. As non-adhesive fibres for mixing with the p thermosetting resin fibres, there may be used fibres of cotton, flax, jute, kapok, wool, silk, hair, wood, regenerated cellulose, cellulose esters and ethers, rubber, alginates, gelatine, casein, glass, asbestos, mineral wool, natural and synthetic resins. The non-adhesive fibres, if artificial, may be obtained by a similar method to that for the thermosetting resin fibres. Thus, in the apparatus of Fig. 2, the non-adhesive fibres may be produced by use of a second spray gun placed in the chamber 20 instead of the conduit 22. The potentially adhesive thermosetting resin fibres may be formed and dispersed in an aqueous suspension of paper-making fibres as in the head box of a Fourdrinier or cylinder paper machine, from which box the suspension of fibres is delivered to the wire-cloth of the paper machine. In an example, a solution comprising polyvinyl butyral, urea-formaldehyde butanol ether resin, plasticizer, and titanium dioxide, with butyl alcohol as solvent is sprayed so as to form fibres. Polyamide fibres are also dispersed in the spray chamber. The fibre mixture so obtained is carded, spun, and woven. The fabric is heated to activate the urea-aldehyde fibres and the fabric is then cured at 260 DEG F. until the fibres are no longer thermoplastic. The resulting fabric has high wet strength and wear resistance. Catalysts specified are salts of chloracetic acid, ammonium thiocyanate, and p-toluene sulphamic acid.ALSO:Discontinuous fibres are obtained by dispersing a flowable composition containing a thermoplastic material and a thermosetting resin in the thermoplastic state into a fluid which is a non-solvent for the thermoplastic material and the resin so as to form discontinuous fibres, and the fibres are cured in presence of a catalyst. The curing or hardening may be effected during the production of the fibres or at a later stage, e.g. after they have been formed into yarns, fabrics, felts or other structures. The fibres may be mixed with other fibres and in such mixtures some of the fibres may be potentially adhesive so that upon activation the adhesive fibres will bind the other fibres together. The fibres containing the thermosetting resin prior to curing may serve as the potentially adhesive fibres. The thermosetting resin may be a urea, melamine, phenol, or sulphonamide-aldehyde resin, or an alkyd resin. The thermoplastic ingredient may be a shellac, copal, dammar, mastic, cumarone, indene, styrene, polyvinyl, or sulphur-olefine resin, or a polyamide, rubber, rubber derivative, synthetic rubber, cellulose ester, or cellulose ether. The composition may be rendered flowable by dissolving in organic solvents or by melting. The composition may be dispersed into a liquid or gas with sufficient pressure to form a large number of fibres. An atomizer or spray gun may be used, or the fibres may be formed by electrical dispersion in a gaseous medium. The fibres may be collected by deposition on a belt or drum and they may be in a tacky or non-tacky condition at the point of deposit. If tacky they will adhere to each other so as to form a reticulated structure. As non-adhesive fibres for mixing with the thermosetting resin fibres, there may be used fibres of cotton, flax, jute, kapok, wool, silk, hair, wood, regenerated cellulose, cellulose esters and ethers, rubber, alginates, gelatine, casein, glass, asbestos, mineral wool, natural and synthetic resins. The non-adhesive fibres, if artificial, may be obtained by a similar method to that for the thermosetting resin fibres. In an example, a solution comprising polyvinyl butyral, urea-formaldehyde butanol ether resin, plasticizer, and titanium dioxide, with butyl alcohol as solvent is sprayed so as to form fibres. Polyamide fibres are also dispersed in the spray chamber. The fibre mixture so obtained is carded, spun and woven. The fabric is heated to p activate the urea-aldehyde fibres and the fabric is then cured at 260 DEG F. until the fibres are no longer thermoplastic. The resulting fabric has high wet strength and wear resistance. Catalysts specified are salts of chloracetic acid, ammonium thiocyanate and p-toluene sulphamic acid.
GB6211/48A 1941-03-01 1948-02-27 Production of artificial fibres Expired GB610802A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US381292A US2357392A (en) 1941-03-01 1941-03-01 Process for producing fibrous products

Publications (1)

Publication Number Publication Date
GB610802A true GB610802A (en) 1948-10-20

Family

ID=23504470

Family Applications (2)

Application Number Title Priority Date Filing Date
GB13783/43A Expired GB577534A (en) 1941-03-01 1943-08-24 A method of producing yarns, felts and other fibrous structures and fibrous structures produced thereby
GB6211/48A Expired GB610802A (en) 1941-03-01 1948-02-27 Production of artificial fibres

Family Applications Before (1)

Application Number Title Priority Date Filing Date
GB13783/43A Expired GB577534A (en) 1941-03-01 1943-08-24 A method of producing yarns, felts and other fibrous structures and fibrous structures produced thereby

Country Status (7)

Country Link
US (1) US2357392A (en)
BE (1) BE461771A (en)
CH (1) CH281117A (en)
DE (1) DE874666C (en)
FR (1) FR920342A (en)
GB (2) GB577534A (en)
NL (1) NL70708C (en)

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Also Published As

Publication number Publication date
GB577534A (en) 1946-05-22
BE461771A (en) 1946-01-21
FR920342A (en) 1947-04-03
NL70708C (en)
DE874666C (en) 1953-04-27
US2357392A (en) 1944-09-05
CH281117A (en) 1952-02-29

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