GB2615197A - Device for separating tea leaves and tea stalks - Google Patents

Device for separating tea leaves and tea stalks Download PDF

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Publication number
GB2615197A
GB2615197A GB2300028.4A GB202300028A GB2615197A GB 2615197 A GB2615197 A GB 2615197A GB 202300028 A GB202300028 A GB 202300028A GB 2615197 A GB2615197 A GB 2615197A
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GB
United Kingdom
Prior art keywords
transmission
sleeve body
roller body
pulley
belt
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Granted
Application number
GB2300028.4A
Other versions
GB2615197B (en
GB202300028D0 (en
Inventor
Bi Haijun
Xia Dongsong
Fang Liangfei
Cao Chengmao
Jia Pengcheng
Wu Zhengmin
Sun Changying
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Anhui Agricultural University AHAU
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Anhui Agricultural University AHAU
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Publication of GB202300028D0 publication Critical patent/GB202300028D0/en
Publication of GB2615197A publication Critical patent/GB2615197A/en
Application granted granted Critical
Publication of GB2615197B publication Critical patent/GB2615197B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/18Drum screens
    • B07B1/22Revolving drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B13/00Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00Tea; Tea substitutes; Preparations thereof
    • A23F3/06Treating tea before extraction; Preparations produced thereby
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • B07B1/286Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens with excentric shafts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/42Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B13/00Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
    • B07B13/14Details or accessories
    • B07B13/16Feed or discharge arrangements

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Tea And Coffee (AREA)

Abstract

Device for separating tea leaves and tea stalks comprising an outer sleeve body 1, an inner sleeve body 2, angle support and a driver. Through holes 7 are evenly distributed in a surface of the inner sleeve body 2. The outer 1 and inner 2 sleeve body 1 are coaxially sleeved together, a separating outer cavity 3 is formed between an outer wall of the inner sleeve body 2 and an inner wall of the outer sleeve body 1, and a separating inner cavity 4 is formed inside the inner sleeve body 2. One end of the inner sleeve body 2 is aligned with a corresponding end of the outer sleeve body and is configured to form a feed port 5 of the inner cavity 4. The other end of the inner sleeve body 2 extends out of the outer sleeve body 1 to form a discharge port 6. The outer sleeve body 1 and the inner sleeve body 2 are respectively connected to the angle support such that the height of feed port is above the height of discharge port 6, and a driver for rotating the inner sleeve body 2.

Description

DEVICE FOR SEPARATING TEA LEAVES AND TEA STALKS
TECHNICAL FIELD
100011 The present disclosure relates to the technical field of tea processing, and specifically relates to a device for separating tea leaves and tea stalks
BACKGROUND
100021 As a kind of health drink originated in China, tea is contributed to Chinese food culture via people in southern China in ancient times, and is also contributed to the world's food culture via Chinese people. In the tea processing process, the step of separating tea stalks from tea leaves is the main step to improve the quality of tea. The tea stalks are removed, so that the taste, aroma and quality of tea leaves can be improved.
100031 At present, there are a lot of apparatuses for separating tea leaves and tea stalks, but the separation process of tea leaves and tea stalks still depends on manual re-examination and mechanical repetition under a single state, so as to achieve the purpose of removing the tea stalks. In this process, it is very easy to cause the breaking of the tea leaves, thereby resulting in continuous generation of tea foam during the separation process of tea leaves and tea stalks. So, the separation effect of tea leaves and tea stalks becomes worse
SUMMARY
100041 The present disclosure aims to provide a device for separating tea leaves and tea stalks. The untreated tea leaves and tea stalks mixture after being picked can be separated physically and then screened via the screening of the device, and thus tea leaves, tea stalks and tea foam are separated, so that the problem proposed in the background art is effectively solved.
100051 In order to solve the technical problem, the present disclosure provides the following technical solutions.
NON A device for separating tea leaves and tea stalks is provided, the device includes an outer sleeve body, an inner sleeve body, an angle support and a driver. Through holes are evenly distributed in a surface of the inner sleeve body, the outer sleeve body and the inner sleeve body are coaxially sleeved together, a separating outer cavity is formed between an outer wall of the inner sleeve body and an inner wall of the outer sleeve body, and a separating inner cavity is formed inside the inner sleeve body; one end of the inner sleeve body is aligned with a corresponding end of the outer sleeve body, the one end, which is aligned with the corresponding end of the outer sleeve body, of the inner sleeve body is configured to form a feed port of the separating inner cavity; an other end of the inner sleeve body extends out of the outer sleeve body, and the other end, extending out of the outer sleeve body, of the inner sleeve body is configured to form a discharge port of the separating inner cavity.
100071 The corresponding one end and an other end of the outer sleeve body and the one end and the other end of the inner sleeve body are respectively connected to the angle support, and the angle support is configured for enabling an angle to be formed between a horizontal plane and a sleeved structure which is formed by the outer sleeve body and the inner sleeve body, and enabling a height of the feed port of the separating inner cavity to be higher than a height of the discharge port; and 100081 The driver is configured for driving the inner sleeve body to rotate circumferentially.
100091 In some embodiments, a primary separator may be arranged at a side, close to the feed port, of the inner sleeve body. The primary separator may include a first transmission belt, a brush separation assembly and a second transmission belt, the first transmission belt may be arranged on one side of the brush separation assembly, the second transmission belt may be arranged at a bottom of the brush separation assembly, a first discharge hopper may be formed in a side of the second transmission belt, and the brush separation assembly may be configured for separating the tea leaves and the tea stalks and discharging separated tea leaves from the first discharge hopper. The first transmission belt may be configured for conveying the tea leaves and the tea stalks to be separated to the brush separation assembly; and the second transmission belt may be configured for conveying the separated tea leaves and separated tea stalks by the brush separation assembly to the feed port.
[0010] In some embodiments, the brush separation assembly may include a roller body and brush groups, brushes of each of the brush groups may be arranged on a surface of the roller body along an axial direction of the roller body, the roller body may be connected to the driver, and the driver drives the roller body to rotate circumferentially.
[00111 In some embodiments, a screen mesh assembly may be arranged at a bottom of a portion, extending out of the outer sleeve body, of the inner sleeve body, the screen mesh assembly may include a grid sieve plate and two eccentric vibration assemblies arranged at a bottom of the grid sieve plate in parallel, and the two eccentric vibration assemblies may be configured for driving the grid sieve plate for reciprocating vibration. The two eccentric vibration assemblies each may include a transmission shaft, each of the two ends of the transmission shaft may be provided with a corresponding one of eccentric wheels, and each of the eccentric wheels may be fixedly connected to a side wall of the grid sieve plate via a pin shaft And one end, extending out of the corresponding one of the eccentric wheels, of the transmission shaft may be sleeved with a first driving pulley, and the first driving pulley may be connected to the driver via a sixth belt.
[0012] In some embodiments, the driver may include a common motor and a transmission device, the transmission device may include a first transmission shaft and a second transmission shaft which are arranged in parallel, as well as a third transmission shaft and a fourth transmission shaft which are respectively arranged at two ends of the second transmission shaft. The first transmission shaft may be sequentially provided with a fourth transmission pulley, a second transmission pulley, an eighth transmission pulley and a third transmission pulley, the fourth transmission pulley may be arranged at one end of the first transmission shaft, and the third transmission pulley may be arranged at an other end of the first transmission shaft. A first transmission pulley may be mounted on an output shaft of the common motor, and the first transmission pulley may be connected to the second transmission pulley via a first belt. The fourth transmission pulley may be connected to a seventh transmission pulley arranged on a rotating shaft of the inner sleeve body via a fourth belt. The third transmission pulley may be connected to a fifth transmission pulley arranged on a rotating shaft of the roller body via a second belt, and the fifth transmission pulley may be connected to the sixth driving pulley of the first transmission belt via a third belt. Two ends of the second transmission shaft may be respectively provided with a second transmission bevel gear and a first transmission bevel gear, a ninth transmission pulley may be mounted on the second transmission shaft, and the ninth transmission pulley may be connected to the eighth transmission pulley via a fifth belt. One end of the third transmission shaft may be provided with a tenth transmission pulley, a third transmission bevel gear may be arranged on the third transmission shaft, and the third transmission bevel gear may be meshed with the second transmission bevel gear; the tenth transmission pulley may be connected to the first driving pulley via the sixth belt. One end of the fourth transmission shaft may be provided with an eleventh transmission pulley, a fourth transmission bevel gear may be arranged on the fourth transmission shaft, and the fourth transmission bevel gear may be meshed with the first transmission bevel gear; and the eleventh transmission pulley may be connected to a second driving pulley of the second driving pulley via a seventh belt.
100131 In some embodiments, the corresponding end of the outer sleeve body may be close to the second transmission belt and may be provided with a bunching sleeve, an inner diameter of the bunching sleeve may be equal to an outer diameter of the inner sleeve body, and the inner sleeve body may be rotatably connected with the bunching sleeve.
100141 In some embodiments, one end, close to the bunching sleeve, of the second transmission belt may be provided with a first blanking hopper, and the first blanking hopper may extend into the feed port.
100151 In some embodiments, the roller body may include an outer roller body and an inner roller body, the inner roller body may axially sleeve on an interior of the outer roller body, radial holes may be distributed in a surface of the outer roller body, each of the radial holes may extend to a surface of the inner roller body along a radial direction of the outer roller body, a radial plate may be mounted inside the radial hole, the radial plate is fixedly connected with the inner roller body, and a circumferential length of the radial hole may be larger than a circumferential length of the radial plate. Each of the brush groups may include first brushes and second brushes, for each of the second brushes. The second brush may be fixedly mounted at one end, extending from the radial hole to the surface of the outer roller body, of the radial plate; each of two sides of the second brush may be arranged with a corresponding one of the first brushes on the surface of the outer roller body. The inner roller body may be coaxially and fixedly sleeved with the rotating shaft; one end, away from the fifth transmission pulley, of the rotating shaft may be sleeved with a hysteresis rotating device; an other end, close to the fifth transmission pulley, of the rotating shaft may be sleeved with a coil spring, an outer ring of the coil spring may be connected with an end surface of the outer roller body, and an inner ring of the coil spring is fixedly connected with one end of the inner roller body. The hysteresis rotating device may include a corrugated wheel rotatably sleeving on the rotating shaft; an other end surface, close to the corrugated wheel, of the outer roller body may be provided with a groove set ring, each groove of the groove set ring may extend along an axial direction of the outer roller body, an inside of each groove of the groove set ring may be mounted with a corresponding guide wedge via a spring. And the corrugated wheel may be relatively stationary with the rotating shaft, and the corrugated wheel may be configured for forcing the guide wedge to reciprocate along the axial direction of the outer roller body under an action of the spring when the outer roller body rotates.
100161 In some embodiments, the device further may include a shell for sleeving on the device for separating tea leaves and tea stalks. An upper part of the shell may be provided with a feed hopper, the feed hopper may be positioned above the first transmission belt, and the first discharge hopper may be arranged on one side surface of the shell positioned below the first transmission belt; an other side surface of the shell may be provided with a second discharge hopper, and an edge, extending to an interior of the shell, of the first discharge hopper may be in contact with a side of the second transmission belt.
100171 In some embodiments, a turbofan may be mounted on a surface, facing the outer roller body, of the shell, and a rotating direction of the turbofan may be opposite to a rotating direction of the rotating shaft [0018] Compared with the prior art, the device for separating tea leaves and tea stalks has the following beneficial effects.
100191 According to the device for separating tea leaves and tea stalks, tea leaves and tea stalks pass through a roller with a certain inclination angle, and the tea leaves are screened and filtered through the through holes formed in the roller. The tea leaves are conveyed in a unidirectional rolling mode via the roller, so that the tea leaves are not greatly shaken. The tea stalks can be continuously separated from the tea leaves through the through holes which do not allow the tea stalks with the average sizes to pass through, and the tea leaves flow out through the through holes, so that the tea leaves and tea foam are discharged from the through holes. The untreated tea leaf and tea stalk mixture after picking is screened, so that fresh, tender and fine tea leaves are more effectively separated from tea stalks and tea foam.
BRIEF DESCRIPTION OF THE DRAWINGS
100201 In order to more clearly illustrate the description of the present disclosure or the technical solutions in the prior art, the drawings, which need to be used in the description or the prior art description, are briefly described below. Apparently, the attached figures in the following description are merely exemplary. A person of ordinary skill in the art may still derive other drawings from these accompanying drawings without creative efforts.
100211 FIG 1 is a schematic diagram of an internal solid structure of a device for separating tea leaves and tea stalks with removing a shell thereof according to the embodiments of the present disclosure, 100221 FIG 2 is a structural schematic diagram of the device with a shell in FIG 1 according to the embodiments of the present disclosure, 100231 FIG 3 is a perspective structural schematic diagram of a first transmission belt in FIG 1 according to the embodiments of the present disclosure; 100241 FIG. 4 is a perspective structural schematic diagram of a brush according to the embodiments of the present disclosure; 100251 FIG. 5 is a perspective structural schematic diagram of a second transmission belt according to the embodiments of the present disclosure, 100261 FIG 6 is a perspective structural schematic diagram of a screen mesh assembly according to the embodiment sof the present disclosure; 100271 FIG 7 is a perspective structural schematic diagram of a driver according to the embodiments of the present disclosure; 100281 FIG. 8 is a schematic diagram of a combined perspective structure of an outer roller body and an inner roller body according to the embodiments of the present disclosure; and 100291 FIG. 9 is a left structural schematic diagram of an outer roller body according to the embodiments of the present disclosure.
100301 Reference signs in the attached figures.
100311 1 outer sleeve body; 2 inner sleeve body 3 separating outer cavity, 4 separating inner cavity; 5 feed port, 6 discharge port; 7 through hole; 8 first transmission belt; 9 brush separation assembly, 10 second transmission belt, 11 screen mesh assembly, 12 rotating shaft; 13 eccentric wheel; 14 pin shaft; 15 common motor; 16 bunching sleeve; 17 first blanking hopper; 18 hysteresis rotating device, 19 shell, 20 feed hopper, 21 first discharge hopper, 22 second discharge hopper; 23 coil spring, 100321 91 roller body; 92 brush group; 93 rotating shaft; 911 outer roller body; 912 inner roller body; 913 radial hole; 914 radial plate; 100331 181 corrugated wheel; 182 groove set ring; 183 groove; 184 guide wedge; 100341 32 second driving pulley; 33 eleventh transmission pulley; 34 first driving pulley; 35 tenth transmission pulley; 36 ninth transmission pulley; 37 eighth transmission pulley; 38 seventh transmission pulley; 39 sixth transmission pulley; 40 fifth transmission pulley; 41 fourth transmission pulley; 42 third transmission pulley; 43 second transmission pulley; 44 first transmission pulley; 100351 71 first belt; 72 second belt; 73 third belt; 74 fourth belt; 75 fifth belt; 76 sixth belt; 77 seventh belt; 100361 81 first transmission shaft, 82 second transmission shaft, 83 third transmission shaft; 84 fourth transmission shaft, 100371 86 first transmission bevel gear; 87 second transmission bevel gear; 88 third transmission bevel gear; and 89 fourth transmission bevel gear.
DETAILED DESCRIPTION OF THE EMBODIMENTS
100381 The following clearly and completely describes the technical scheme in the embodiments of the present disclosure with reference to the attached figures in the embodiments of the present disclosure. Apparently, the described embodiments are merely a part rather than all of the embodiments of the present disclosure. Based on the embodiment in the present disclosure, all other embodiments obtained by the ordinary technical staff in the art under the premise of without contributing creative labor belong to the scope protected by the present disclosure.
100391 As shown in FIG. 1 to FIG. 9, the present disclosure provides a device for separating tea leaves and tea stalks. The device for separating tea leaves and tea stalks includes an outer sleeve body 1, an inner sleeve body 2, an angle support and a driver. Through holes 7 are evenly distributed in the surface of the inner sleeve body 2. The outer sleeve body 1 and the inner sleeve body 2 are coaxially sleeved together. A separating outer cavity 3 is formed between the outer wall of the inner sleeve body 2 and the inner wall of the outer sleeve body 1. A separating inner cavity 4 is formed inside the inner sleeve body 2. One end of the inner sleeve body 2 keeps constant with the end of the outer sleeve body 1. The consistent ends of the inner sleeve body 2 and the outer sleeve body 1, of the inner sleeve body 2 is configured to form a feed port 5 of the separating inner cavity 4. The other end of the inner sleeve body 2 extends out of the outer sleeve body 1. The other end part, extending out of the outer sleeve body 1, of the inner sleeve body 2 is configured to form a discharge port 6 of the separating inner cavity 4.
100401 The two ends of the outer sleeve body 1 and the two ends of the inner sleeve body 2 are respectively connected to the angle support. The angle support is configured for enabling an included angle to be formed between the sleeved whole of the outer sleeve body 1 and the inner sleeve body 2 and the horizontal plane and enabling the height of the feed port 5 of the separating inner cavity 4 to be higher than that of the discharge port 6 100411 The driver is configured for driving the inner sleeve body 2 to rotate circumferentially 100421 According to the embodiments of the present disclosure, tea leaves and tea stalks pass through the outer sleeve body t and the inner sleeve body 2 both having certain inclination angles, and the tea leaves are screened and filtered via the through holes 7 formed in the inner sleeve body That is, the tea leaf and tea stalk mixture is put into the separating inner cavity 4. The tea leaves are conveyed in a unidirectional rolling mode via the inner sleeve body 2. Because the inner sleeve body 2 rotates circumferentially, under the gravity of the tea leaf and tea stalk mixture, the tea leaves are in frictional contact with the inner wall of the separating inner cavity 4. The tea leaves are not greatly shaken since the area of the tea leaves is large, and then the tea leaves in contact with the inner wall of the separating inner cavity 4 and fall into the separating outer cavity 3 from the through holes 7 in the process of being contact with the through holes 7. The tea stalks can be continuously separated from in the tea leaves through the through holes which do not allow the tea stalks with the average sizes to pass through, and the tea leaves flow out through the through holes, so that the tea leaves and tea foam are discharged from the through holes 7, and the tea stalks are conveyed in the inner sleeve body 2 and discharged out from the discharge port 6 The untreated tea leaf and tea stalk mixture after picking is screened, so that fresh, tender and fine tea leaves are more effectively separated from tea stalks and tea foam.
100431 Specifically, the outer sleeve body 1 and the inner sleeve body 2 both having certain inclination angles are realized via the angle support, and the angle support can be an existing support which can support the whole of the outer sleeve body 1 and the inner sleeve body 2 both at certain angles (which are relative to the horizontal plane). No specific structural limitation is made in the present disclosure.
100441 Further, a primary separator for primarily separating the tea leaves and the tea stalks is arranged on the side, close to the feed port 5, of the inner sleeve body 2, so that the tea leaves and the tea stalks are loosened and sufficiently separated.
100451 Specifically, the primary separator includes a first transmission belt 8, a brush separation assembly 9 and a second transmission belt 10. The first transmission belt 8 is arranged on one side of the brush separation assembly 9. The second transmission belt 10 is arranged at the bottom of the brush separation assembly 9. A first discharge hopper 21 is formed in the side of the second transmission belt 10. The brush separation assembly 9 is configured for separating tea leaves and tea stalks and discharging separated tea leaves from the first discharge hopper 21.
100461 The first transmission belt 8 is configured for conveying the tea leaves and tea stalks to be separated to the brush separation assembly 9. The second transmission belt 10 is configured for conveying the tea leaves and tea stalks separated by the brush separation assembly 9 to the feed port 5, and the brush separation assembly 9 sweeps the tea leaves, which are falling into the second transmission belt 10, out of the second transmission belt 10.
100471 The brush separation assembly 9 includes a roller body 91 and brush groups 92, brushes of each of the brush groups are arranged on the surface of the roller body 91 along the axial direction of the roller body 91. The roller body 91 is connected to the driver. The driver drives the roller body 91 to rotate circumferentially 100481 A screen mesh assembly 11 is arranged at the bottom of the part, extending out of the outer sleeve body 1, of the inner sleeve body 2. The screen mesh assembly 11 includes a grid sieve plate 111 and two eccentric vibration assemblies 112 arranged at the bottom of the grid sieve plate 111 in parallel. The two eccentric vibration assemblies 112 are configured for driving the grid sieve plate 111 for reciprocating vibration.
100491 Further, preferably, the eccentric vibration assembly 112 includes a transmission shaft 12. Each of the two ends of the transmission shaft 12 is provided with a corresponding one of the eccentric wheels 13. Each of the eccentric wheels 13 is fixedly connected to the side wall of the grid sieve plate 111 via pin shaft 14.
100501 One end, extending out of the eccentric wheel 13, of the transmission shaft 12 is sleeved with a first driving pulley 34, and the first driving pulley 34 is connected to the driver via a sixth belt 76.
100511 Further, a driving transmission structure is provided in order to achieve the driving of all structures that needs rotating actions inside the whole device via one driver. Specifically, the driver includes a common motor 15 and a transmission device. The transmission device includes a first transmission shaft 81 and a second transmission shaft 82 which are arranged in parallel, and a third transmission shaft 83 and a fourth transmission shaft 84 which are respectively arranged at the two ends of the second transmission shaft 82.
100521 The first transmission shaft 81 is sequentially provided with a fourth transmission pulley 41, a second transmission pulley 43, an eighth transmission pulley 37 and a third transmission pulley 42. The fourth transmission pulley 41 is arranged at one end of the first transmission shaft 81. The third transmission pulley 42 is arranged at the other end of the first transmission shaft 81.
100531 A first transmission pulley 44 is mounted on the output shaft of the common motor 15. The first transmission pulley 44 is connected to the second transmission pulley 43 via a first belt 71.
100541 The fourth transmission pulley 41 is connected to a seventh transmission pulley 38 arranged on the rotating shaft of the inner sleeve body 2 via a fourth belt 74.
100551 The third transmission pulley 42 is connected to a fifth transmission pulley 40 arranged on the rotating shaft 93 of the roller body 91 via a second belt 72, and the fifth transmission pulley 40 is connected to the sixth driving pulley 39 of the first transmission belt 8 via a third belt 73 100561 The two ends of the second transmission shaft 82 are respectively provided with a second transmission bevel gear 87 and a first transmission bevel gear 86. A ninth transmission pulley 36 is mounted on the shaft of the second transmission shaft 82, and the ninth transmission pulley 36 is connected to the eighth transmission pulley 37 via a fifth belt 75 100571 One end of the third transmission shaft 83 is provided with a tenth transmission pulley 35. A third transmission bevel gear 88 is arranged on the shaft of the third transmission shaft 83, and the third transmission bevel gear 88 is meshed with the second transmission bevel gear 87. The tenth transmission pulley 35 is connected to the first driving pulley 34 via the sixth belt 76.
100581 One end of the fourth transmission shaft 84 is provided with an eleventh transmission pulley 33. A fourth transmission bevel gear 89 is arranged on the shaft of the fourth transmission shaft 84, and the fourth transmission bevel gear 89 is meshed with the first transmission bevel gear 86. The eleventh transmission pulley 33 is connected to the second driving pulley 32 of the second driving pulley 10 via a seventh belt 77.
100591 Further, the end, close to the second transmission belt 10, of the outer sleeve body 1 is provided with a bunching sleeve 16, the inner diameter of the bunching sleeve 16 is equal to the outer diameter of the inner sleeve body 2. The inner sleeve body 2 is rotatably connected with the bunching sleeve 16. The end, close to the bunching sleeve 16, of the second transmission belt 10 is provided with a first blanking hopper 17, and the first blanking hopper 17 extends into the feed port 5.
100601 Further, in the embodiments, the separation effect of the brush separation assembly for the tea leaves and the tea stalks is preferably achieved. The roller body 91 includes an outer roller body 911 and an inner roller body 912. The inner roller body 911 axially sleeves the interior of the outer roller body 912. Radial holes 913 are distributed in the surface of the outer roller body 911. Each of the radial holes 913 extends to the surface of the inner roller body 912 along the radial direction of the outer roller body 911. A radial plate 914 is mounted inside the radial hole 913, and the radial plate 914 is fixedly connected with the inner roller body 912. The circumferential length of the radial hole 913 is larger than the circumferential length of the radial plate 914, so that the outer roller body 911 and the inner roller body 912 can rotate relatively.
100611 The brush group 92 includes first brushes 921 and second brushes 922. The second brush 922 is fixedly mounted at the end, extending from the radial hole 913 to the surface of the outer roller body 911, of the radial plate 914. Each of two sides of the second brush 922 is arranged with a corresponding one of the first brushes 921 on the surface of the outer roller body 911. Then, the outer roller body 911 and the inner roller body 912 can rotate relatively, so that the radial plate 914 can swing inside the radial hole 913. The radial plate 914 swings, so that relatively staggered movement can occur between the first brushes 921 and the second brushes 922.
100621 That is, the surface of the outer roller body 911 is provided with multiple brush groups 92, and each of the brush groups 92 is arranged on the surface of the outer roller body 911 along the length direction of the outer roller body 911 100631 In the embodiments, the inner roller body 912 is coaxially and fixedly sleeved with the rotating shaft 93. The end, away from the fifth transmission pulley 40, of the rotating shaft 93 is sleeved with a hysteresis rotating device 18. The other end, close to the fifth transmission pulley 40, of the rotating shaft 93 is sleeved with a coil spring 23. The outer ring of the coil spring 23 is connected with the end surface of the outer roller body 911. The inner ring of the coil spring 23 is fixedly connected with the end of the inner roller body 912.
100641 The specific realization principle is as follows: under the transmission of the fifth transmission pulley 40, the rotating shaft 93 is driven to rotate, and the rotating shaft 93 drives the inner roller body 912 to rotate. Because of the connection of the coil spring 23, the coil spring 23 drives the outer roller body 911 to rotate synchronously. The outer ring of the coil spring 23 is connected with the end surface of the outer roller body 911, and the inner ring of the coil spring 23 is connected with the end surface of the inner roller body 912. The coil spring 23 is configured for conversion of elastic potential energy on the plane of the spring, so that in the initial state, the radial plate 914 abuts against one side of the radial hole 913, and the whole of the first brushes 921 and the second brushes 922 is kept consistent.
100651 When the outer roller body 911 and the inner roller body 912 rotate, under the action of the hysteresis rotating device 18, an acting force opposite to the rotating direction is applied to the outer roller body 911, so that the outer roller body 911 and the inner roller body 912 rotate relatively (or the outer roller body 911 tends to be stationary, and at that time, the coil spring 23 obtains elastic potential energy). The first brush 921 and the second brush 922 start to be staggered, and the radial plate 914 rotates to the other side of the radial hole 913. When the hysteresis rotating device 18 cancels the opposing force instantaneously, the initial state is restored when the elastic potential energy of the coil spring 23 is converted into mechanical energy (so that the radial plate 914 abuts against one side of the radial hole 913 in the initial state).
100661 The hysteresis rotating device 18 is configured for applying the force opposite to the rotating direction of the fifth transmission pulley 40 and canceling the repeated cycle state of the force, so that the first brush 921 and the second brush 922 are always in a changing state of being staggered and restoring consistency The purpose of the process is to vibrate the tea leaves entering between two adjacent brush groups 92. At the moment of being staggered, the first brush 921 and the second brush 922 are in a relatively static state of being staggered. At the moment, the tea leaves and the tea stalks are staggered by vibration, and then the tea leaves and the tea stalks falling onto the second transmission belt 10 can be separated.
100671 Further, in the embodiments, the hysteresis rotating device 18 includes a corrugated wheel 181 rotatably sleeving the rotating shaft 93. The end surface, close to the corrugated wheel 181, of the outer roller body 911 is provided with a groove set ring 182. Each groove 183 of the groove set ring 182 extends along the axial direction of the outer roller body 911. A corresponding guide wedge 184 is mounted inside each groove 183 of the groove set ring 182. The guide wedge 184 is mounted inside the groove 183 of the groove set ring 182 via a spring.
100681 The corrugated wheel 181 is relatively stationary with the rotating shaft 93, and the corrugated wheel 181 is configured for forcing the guide wedge 184 to reciprocate along the axial direction of the outer roller body 911 under the action of the spring when the outer roller body 911 rotates.
100691 Further, the present disclosure further provides an integral structure for installing the separator, specifically further including a shell 19 for sleeving the whole separator. The upper part of the shell 19 is provided with a feed hopper 20. The feed hopper 20 is positioned above the first transmission belt 8. The first discharge hopper 21 is arranged on one side surface of the shell 19 positioned below the first transmission belt 8. When the brush separation assembly 9 works, the tea leaves and the tea stalks are staggered by vibration, and then the tea leaves and the tea stalks falling onto the second transmission belt 10 can be separated. And the partially separated tea stalks are discharged from the first discharge hopper 21. The edge, extending to the interior of the shell 19, of the first discharge hopper 21 is in contact with the side of the second transmission belt 10. The second transmission belt 10 is configured for conveying the tea leaves and tea stalks separated by the brush separation assembly 9 to the feed port 5, and the brush separation assembly 9 sweeps the tea leaves falling into the second transmission belt 10 out of the second transmission belt 10. The other side of the shell 19 is provided with a second discharge hopper 22. The tea leaves are discharged from the through holes and then screened by the screen mesh assembly, and finally discharged from the second discharge hopper 22.
100701 Further, a turbofan is mounted on the surface, facing the outer roller body 911, of the shell 19, and the rotating direction of the turbofan is opposite to that of the rotating shaft 93. That is, the swirling wind blown by the turbofan to the roller body 9 is opposite to the overall rotating direction of the roller body 9. In cooperation with the staggered movement between the first brush 921 and the second brush 922 generated by the hysteresis rotation between the outer roller body 911 and the inner roller body 912, the tea leaves are blown due to the raising actions of the tea leaves, so that the tea leaves float in an overturning mode. The tea leaves are larger in area subjected to swirling wind, and the influence of swirling wind on the generated floating is higher than that of the tea stalks, so that the tea stalks can be separated from the tea leaves and fallen down more quickly 100711 The above embodiments are only exemplary embodiments of the application, and are not intended to limit the application. The scope of protection of the application is defined by the claims. Those skilled in the art can make various modifications or equivalent substitutions to the application within the scope of essence and protection, and these modifications or equivalent substitutions should also be regarded as falling within the scope of protection of the application.

Claims (1)

  1. WHAT IS CLAIMED IS: 1. A device for separating tea leaves and tea stalks, the device comprising: an outer sleeve body (1), an inner sleeve body (2), an angle support and a driver, wherein through holes (7) are evenly distributed in a surface of the inner sleeve body (2), the outer sleeve body (1) and the inner sleeve body (2) are coaxially sleeved together, a separating outer cavity (3) is formed between an outer wall of the inner sleeve body (2) and an inner wall of the outer sleeve body (1), and a separating inner cavity (4) is formed inside the inner sleeve body (2); one end of the inner sleeve body (2) is aligned with a corresponding end of the outer sleeve body (1); the one end, which is aligned with the corresponding end of the outer sleeve body (1), of the inner sleeve body (2) is configured to form a feed port (5) of the separating inner cavity (4); an other end of the inner sleeve body (2) extends out of the outer sleeve body (t), and the other end, extending out of the outer sleeve body (1), of the inner sleeve body (2) is configured to form a discharge port (6) of the separating inner cavity (4); the corresponding one end and an other end of the outer sleeve body (1) and the one end and the other end of the inner sleeve body (2) are respectively connected to the angle support, and the angle support is configured for enabling an angle to be formed between a horizontal plane and a sleeved structure which is formed by the outer sleeve body (1) and the inner sleeve body (2), and enabling a height of the feed port (5) of the separating inner cavity (4) to be higher than a height of the discharge port (6); and the driver is configured for driving the inner sleeve body (2) to rotate circumferentially, 2. The device for separating tea leaves and tea stalks according to claim 1, wherein a primary separator is arranged at a side, close to the feed port (5), of the inner sleeve body (2); the primary separator comprises a first transmission belt (8), a brush separation assembly (9) and a second transmission belt (10), the first transmission belt (8) is arranged on one side of the brush separation assembly (9), the second transmission belt (10) is arranged at a bottom of the brush separation assembly (9), a first discharge hopper (21) is formed in a side of the second transmission belt (10), and the brush separation assembly (9) is configured for separating the tea leaves and the tea stalks and discharging separated tea leaves from the first discharge hopper (21); the first transmission belt (8) is configured for conveying the tea leaves and the tea stalks to be separated to the brush separation assembly (9); and the second transmission belt (10) is configured for conveying the separated tea leaves and separated tea stalks by the brush separation assembly (9) to the feed port (5).3. The device for separating tea leaves and tea stalks according to claim 2, wherein the brush separation assembly (9) comprises a roller body (91) and brush groups (92), brushes of each of the brush groups (92) are arranged on a surface of the roller body (91) along an axial direction of the roller body (91), the roller body (91) is connected to the driver, and the driver drives the roller body (91) to rotate circumferentially.4. The device for separating tea leaves and tea stalks according to claim 3, wherein a screen mesh assembly (11) is arranged at a bottom of a portion, extending out of the outer sleeve body (1), of the inner sleeve body (2), the screen mesh assembly (11) comprises a grid sieve plate (111) and two eccentric vibration assemblies (112) arranged at a bottom of the grid sieve plate (111) in parallel, and the two eccentric vibration assemblies (112) are configured for driving the grid sieve plate (111) for reciprocating vibration; the two eccentric vibration assemblies (112) each comprise a transmission shaft (12), each of the two ends of the transmission shaft (12) is provided with a corresponding one of eccentric wheels (13), and each of the eccentric wheels (13) is fixedly connected to a side wall of the grid sieve plate (111) via a pin shaft (14); and one end, extending out of the corresponding one of the eccentric wheels (13), of the transmission shaft (12) is sleeved with a first driving pulley (34), and the first driving pulley (34) is connected to the driver via a sixth belt (76).5. The device for separating tea leaves and tea stalks according to claim 4, wherein the driver comprises a common motor (15) and a transmission device; the transmission device comprises a first transmission shaft (81) and a second transmission shaft (82) which are arranged in parallel, as well as a third transmission shaft (83) and a fourth transmission shaft (84) which are respectively arranged at two ends of the second transmission shaft (82); the first transmission shaft (81) is sequentially provided with a fourth transmission pulley (41), a second transmission pulley (43), an eighth transmission pulley (37) and a third transmission pulley (42), the fourth transmission pulley (41) is arranged at one end of the first transmission shaft (81), and the third transmission pulley (42) is arranged at an other end of the first transmission shaft (81); a first transmission pulley (44) is mounted on an output shaft of the common motor (15), and the first transmission pulley (44) is connected to the second transmission pulley (43) via a first belt (71); the fourth transmission pulley (41) is connected to a seventh transmission pulley (38) arranged on a rotating shaft of the inner sleeve body (2) via a fourth belt (74); the third transmission pulley (42) is connected to a fifth transmission pulley (40) arranged on a rotating shaft (93) of the roller body (91) via a second belt (72), and the fifth transmission pulley (40) is connected to the sixth driving pulley (39) of the first transmission belt (8) via a third belt (73), two ends of the second transmission shaft (82) are respectively provided with a second transmission bevel gear (87) and a first transmission bevel gear (86), a ninth transmission pulley (36) is mounted on the second transmission shaft (82), and the ninth transmission pulley (36) is connected to the eighth transmission pulley (37) via a fifth belt (75); one end of the third transmission shaft (83) is provided with a tenth transmission pulley (35), a third transmission bevel gear (88) is arranged on the third transmission shaft (83), and the third transmission bevel gear (88) is meshed with the second transmission bevel gear (87); the tenth transmission pulley (35) is connected to the first driving pulley (34) via the sixth belt (76); one end of the fourth transmission shaft (84) is provided with an eleventh transmission pulley (33), a fourth transmission bevel gear (89) is arranged on the fourth transmission shaft (84), and the fourth transmission bevel gear (89) is meshed with the first transmission bevel gear (86), and the eleventh transmission pulley (33) is connected to a second driving pulley (32) of the second driving pulley (10) via a seventh belt (77).6. The device for separating tea leaves and tea stalks according to claim 5, wherein the corresponding end of the outer sleeve body (1) is close to the second transmission belt (10) and is provided with a bunching sleeve (16), an inner diameter of the bunching sleeve (16) is equal to an outer diameter of the inner sleeve body (2), and the inner sleeve body (2) is rotatably connected with the bunching sleeve (16).7. The device for separating tea leaves and tea stalks according to claim 6, wherein one end, close to the bunching sleeve (16), of the second transmission belt (10) is provided with a first blanking hopper (17), and the first blanking hopper (17) extends into the feed port (5).8. The device for separating tea leaves and tea stalks according to claim 7, wherein the roller body (91) comprises an outer roller body (911) and an inner roller body (912), the inner roller body (911) axially sleeves on an interior of the outer roller body (912), radial holes (913) are distributed in a surface of the outer roller body (911), each of the radial holes (913) extends to a surface of the inner roller body (912) along a radial direction of the outer roller body (911), a radial plate (914) is mounted inside the radial hole (913), the radial plate (914) is fixedly connected with the inner roller body (912), and a circumferential length of the radial hole (913) is larger than a circumferential length of the radial plate (914); each of the brush groups (92) comprises first brushes (921) and second brushes (922), for each of the second brushes (922), the second brush (922) is fixedly mounted at one end, extending from the radial hole (913) to the surface of the outer roller body (911), of the radial plate (914), each of two sides of the second brush (922) is arranged with a corresponding one of the first brushes (921) on the surface of the outer roller body (911); the inner roller body (912) is coaxially and fixedly sleeved with the rotating shaft (93); one end, away from the fifth transmission pulley (40), of the rotating shaft (93) is sleeved with a hysteresis rotating device (18); an other end, close to the fifth transmission pulley (40), of the rotating shaft (93) is sleeved with a coil spring (23), an outer ring of the coil spring (23) is connected with an end surface of the outer roller body (911), and an inner ring of the coil spring (23) is fixedly connected with one end of the inner roller body (912); the hysteresis rotating device (18) comprises a corrugated wheel (181) rotatably sleeving on the rotating shaft (93); an other end surface, close to the corrugated wheel (181), of the outer roller body (911) is provided with a groove set ring (182), each groove (183) of the groove set ring (182) extends along an axial direction of the outer roller body (911), an inside of each groove (183) of the groove set ring (182) is mounted with a corresponding guide wedge (184) via a spring; and the corrugated wheel (181) is relatively stationary with the rotating shaft (93), and the corrugated wheel (181) is configured for forcing the guide wedge (184) to reciprocate along the axial direction of the outer roller body (911) under an action of the spring when the outer roller body (911) rotates 9. The device for separating tea leaves and tea stalks according to claim 8, further comprising a shell (19) for sleeving on the device for separating tea leaves and tea stalks, wherein an upper part of the shell (19) is provided with a feed hopper (20), the feed hopper (20) is positioned above the first transmission belt (8), and the first discharge hopper (21) is arranged on one side surface of the shell (19) positioned below the first transmission belt (8); an other side surface of the shell (19) is provided with a second discharge hopper (22); and an edge, extending to an interior of the shell (19), of the first discharge hopper (21) is in contact with a side of the second transmission belt (10).10. The device for separating tea leaves and tea stalks according to claim 9, wherein a turbofan is mounted on a surface, facing the outer roller body (911), of the shell (19), and a rotating direction of the turbofan is opposite to a rotating direction of the rotating shaft (93)
GB2300028.4A 2022-01-07 2023-01-03 Device for separating tea leaves and tea stalks Active GB2615197B (en)

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CN115532355B (en) * 2022-10-25 2024-03-15 安徽农业大学 Tea hair and tea foam processing and recycling device
CN116849271B (en) * 2023-07-14 2024-01-19 凤庆县三宁茶业有限责任公司 Black tea fermenting installation

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CN214052444U (en) * 2020-12-19 2021-08-27 邯郸市香草湖农业科技有限公司 Seed sieving mechanism convenient to clearance

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CN114472172B (en) 2024-02-02

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