GB2567341A - Pre-cast concrete formwork, wall system and method of construction - Google Patents

Pre-cast concrete formwork, wall system and method of construction Download PDF

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Publication number
GB2567341A
GB2567341A GB1820653.2A GB201820653A GB2567341A GB 2567341 A GB2567341 A GB 2567341A GB 201820653 A GB201820653 A GB 201820653A GB 2567341 A GB2567341 A GB 2567341A
Authority
GB
United Kingdom
Prior art keywords
wall panel
cast concrete
wall
construction
wall system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB1820653.2A
Other versions
GB201820653D0 (en
GB2567341B (en
GB2567341A8 (en
Inventor
Yousefi Darestani Ario
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2016902928A external-priority patent/AU2016902928A0/en
Application filed by Individual filed Critical Individual
Publication of GB201820653D0 publication Critical patent/GB201820653D0/en
Publication of GB2567341A publication Critical patent/GB2567341A/en
Publication of GB2567341A8 publication Critical patent/GB2567341A8/en
Application granted granted Critical
Publication of GB2567341B publication Critical patent/GB2567341B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84—Walls made by casting, pouring, or tamping in situ
    • E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
    • E04B2/8623—Walls made by casting, pouring, or tamping in situ made in permanent forms with spacers and at least one form leaf being monolithic
    • E04B2/8629—Walls made by casting, pouring, or tamping in situ made in permanent forms with spacers and at least one form leaf being monolithic with both form leaves and spacers being monolithic
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/36—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings
    • E04G11/40—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings for coffered or ribbed ceilings
    • E04G11/42—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings for coffered or ribbed ceilings with beams of metal or prefabricated concrete which are not, or of which only the upper part is embedded
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/16—Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material
    • E04B1/167—Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material with permanent forms made of particular materials, e.g. layered products
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/16—Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material
    • E04B1/165—Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material with elongated load-supporting parts, cast in situ
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/20—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of concrete, e.g. reinforced concrete, or other stonelike material
    • E04B1/22—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of concrete, e.g. reinforced concrete, or other stonelike material with parts being prestressed
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84—Walls made by casting, pouring, or tamping in situ
    • E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84—Walls made by casting, pouring, or tamping in situ
    • E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
    • E04B2/8605—Walls made by casting, pouring, or tamping in situ made in permanent forms without spacers
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84—Walls made by casting, pouring, or tamping in situ
    • E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
    • E04B2/8635—Walls made by casting, pouring, or tamping in situ made in permanent forms with ties attached to the inner faces of the forms
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
    • E04B5/04—Load-carrying floor structures formed substantially of prefabricated units with beams or slabs of concrete or other stone-like material, e.g. asbestos cement
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/17—Floor structures partly formed in situ
    • E04B5/23—Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated
    • E04B5/26—Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated with filling members between the beams
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/17—Floor structures partly formed in situ
    • E04B5/23—Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated
    • E04B5/26—Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated with filling members between the beams
    • E04B5/261—Monolithic filling members
    • E04B5/265—Monolithic filling members with one or more hollow cores
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/044—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/06—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C3/00—Structural elongated elements designed for load-supporting
    • E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
    • E04C3/20—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of concrete or other stone-like material, e.g. with reinforcements or tensioning members
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C3/00—Structural elongated elements designed for load-supporting
    • E04C3/30—Columns; Pillars; Struts
    • E04C3/34—Columns; Pillars; Struts of concrete other stone-like material, with or without permanent form elements, with or without internal or external reinforcement, e.g. metal coverings
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
    • E04C5/06—Reinforcing elements of metal, e.g. with non-structural coatings of high bending resistance, i.e. of essentially three-dimensional extent, e.g. lattice girders
    • E04C5/065—Light-weight girders, e.g. with precast parts
    • E04C5/0653—Light-weight girders, e.g. with precast parts with precast parts
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
    • E04C5/06—Reinforcing elements of metal, e.g. with non-structural coatings of high bending resistance, i.e. of essentially three-dimensional extent, e.g. lattice girders
    • E04C5/065—Light-weight girders, e.g. with precast parts
    • E04C5/0653—Light-weight girders, e.g. with precast parts with precast parts
    • E04C5/0656—Light-weight girders, e.g. with precast parts with precast parts with lost formwork
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G13/00—Falsework, forms, or shutterings for particular parts of buildings, e.g. stairs, steps, cornices, balconies foundations, sills
    • E04G13/02—Falsework, forms, or shutterings for particular parts of buildings, e.g. stairs, steps, cornices, balconies foundations, sills for columns or like pillars; Special tying or clamping means therefor
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G17/00—Connecting or other auxiliary members for forms, falsework structures, or shutterings
    • E04G17/002—Workplatforms, railings; Arrangements for pouring concrete, attached to the form

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Mechanical Engineering (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

Formwork for building a wall system, the formwork comprising: a first pre-cast concrete wall panel and a second pre-cast concrete wall panel, the first wall panel being adapted for being positioned in a spaced relationship with the second wall panel; a hollow core defined by oppositely arranged surfaces of the first and second wall panels, the core being adapted for receiving wet concrete; and a connecting arrangement for inter-connecting the first wall panel with the second wall panel in the spaced relationship, the connecting arrangement extending generally in an outwardly direction relative to said oppositely arranged surfaces of the first and second wall panels.
GB1820653.2A 2016-07-26 2017-07-26 Pre-cast concrete formwork, wall system and method of construction Active GB2567341B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
AU2016902928A AU2016902928A0 (en) 2016-07-26 Precast concrete formwork, floor systems and a method of construction
AU2016902929A AU2016902929A0 (en) 2016-07-26 Pre-cast concrete formwork, wall system and method of construction
PCT/AU2017/050771 WO2018018081A1 (en) 2016-07-26 2017-07-26 Pre-cast concrete formwork, wall system and method of construction

Publications (4)

Publication Number Publication Date
GB201820653D0 GB201820653D0 (en) 2019-01-30
GB2567341A true GB2567341A (en) 2019-04-10
GB2567341A8 GB2567341A8 (en) 2019-04-17
GB2567341B GB2567341B (en) 2020-02-12

Family

ID=61015200

Family Applications (2)

Application Number Title Priority Date Filing Date
GB1820653.2A Active GB2567341B (en) 2016-07-26 2017-07-26 Pre-cast concrete formwork, wall system and method of construction
GB1820765.4A Active GB2570578B (en) 2016-07-26 2017-07-26 Precast concrete formwork, floor system and a method of construction

Family Applications After (1)

Application Number Title Priority Date Filing Date
GB1820765.4A Active GB2570578B (en) 2016-07-26 2017-07-26 Precast concrete formwork, floor system and a method of construction

Country Status (7)

Country Link
US (2) US20190169844A1 (en)
JP (2) JP2019526004A (en)
AU (2) AU2017304226B2 (en)
CA (2) CA3029359A1 (en)
GB (2) GB2567341B (en)
NZ (2) NZ749249A (en)
WO (2) WO2018018080A1 (en)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SG10202107902RA (en) 2016-06-28 2021-09-29 Seng Wong Composite structural wall and method of construction thereof
KR102240257B1 (en) * 2019-03-20 2021-04-14 주식회사 태영피씨엠 Precast wall reinforced with built-in pressure resistance
CN110863590A (en) * 2019-11-21 2020-03-06 中国二十冶集团有限公司 Mold device for manufacturing + type cavity concrete module and using method thereof
CN110863591A (en) * 2019-11-21 2020-03-06 中国二十冶集团有限公司 Mold device for manufacturing T-shaped cavity concrete module and using method thereof
CN111005564A (en) * 2019-12-24 2020-04-14 上海市机械施工集团有限公司 Construction method based on steel structure on waffle floor
US11965330B2 (en) * 2020-11-18 2024-04-23 Arthur H. Bond Building system
CN113482339A (en) * 2021-06-07 2021-10-08 五冶集团上海有限公司 Double-sided overlapped assembly type shear wall and floor slab joint template plugging construction method
US20230407636A1 (en) * 2022-06-16 2023-12-21 ICF Building Systems LLC Concrete form systems, devices, and related methods

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2234797A (en) * 1938-07-29 1941-03-11 Clarence M Burner Slab construction
GB1223751A (en) * 1968-01-04 1971-03-03 Stafford Concrete Products Ltd Building with incorporated shuttering
US5568710A (en) * 1994-07-01 1996-10-29 I.S.M., Inc. Concrete forming system with expanded metal tie
US20040045237A1 (en) * 2002-09-05 2004-03-11 American Polysteel, Llc Insulated concrete form and welded wire form tie
WO2015199622A1 (en) * 2014-06-23 2015-12-30 Thoopphonthap Phiproei Precast reinforced concrete walls h-shape

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB266762A (en) * 1925-02-12 1927-04-19 John William Thompson Improvements in concrete building constructions
GB272609A (en) * 1926-03-17 1927-06-17 William George Shipwright Improvements in flooring construction
GB681421A (en) * 1947-03-18 1952-10-22 Anders Bernhard Nilsson Improvements relating to concrete flooring
US3260493A (en) * 1963-11-07 1966-07-12 George S Beckham Concrete form
MY123064A (en) * 1995-02-28 2006-05-31 Andrea Mario Stodulka Method of constructing a suspended floor
US6293063B2 (en) * 1997-06-30 2001-09-25 David A. Van Doren Cast-in-place hybrid building system
US6865859B2 (en) * 1999-11-23 2005-03-15 Dayton Superior Corporation Conversion corner chamfer for form work
WO2007039887A2 (en) * 2005-10-06 2007-04-12 Michael Robert Hull A method of constructing a roof or floor slab

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2234797A (en) * 1938-07-29 1941-03-11 Clarence M Burner Slab construction
GB1223751A (en) * 1968-01-04 1971-03-03 Stafford Concrete Products Ltd Building with incorporated shuttering
US5568710A (en) * 1994-07-01 1996-10-29 I.S.M., Inc. Concrete forming system with expanded metal tie
US20040045237A1 (en) * 2002-09-05 2004-03-11 American Polysteel, Llc Insulated concrete form and welded wire form tie
WO2015199622A1 (en) * 2014-06-23 2015-12-30 Thoopphonthap Phiproei Precast reinforced concrete walls h-shape

Also Published As

Publication number Publication date
GB201820653D0 (en) 2019-01-30
AU2017304226A1 (en) 2019-01-17
GB201820765D0 (en) 2019-02-06
CA3029359A1 (en) 2018-02-01
AU2017304226B2 (en) 2019-07-18
US20190177964A1 (en) 2019-06-13
GB2570578B (en) 2022-06-15
WO2018018081A1 (en) 2018-02-01
NZ749248A (en) 2020-05-29
NZ749249A (en) 2020-05-29
GB2570578A (en) 2019-07-31
JP2019526004A (en) 2019-09-12
AU2017301103A1 (en) 2019-01-17
CA3030304A1 (en) 2018-02-01
GB2567341B (en) 2020-02-12
GB2567341A8 (en) 2019-04-17
AU2017301103B2 (en) 2019-07-11
WO2018018080A1 (en) 2018-02-01
US20190169844A1 (en) 2019-06-06
JP2019526005A (en) 2019-09-12

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