GB2530717A - Insulated conservatory roof panel - Google Patents

Insulated conservatory roof panel Download PDF

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Publication number
GB2530717A
GB2530717A GB1415974.3A GB201415974A GB2530717A GB 2530717 A GB2530717 A GB 2530717A GB 201415974 A GB201415974 A GB 201415974A GB 2530717 A GB2530717 A GB 2530717A
Authority
GB
United Kingdom
Prior art keywords
panels
conservatory
vip
roof
insulated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
GB1415974.3A
Other versions
GB201415974D0 (en
Inventor
Nigel Robinson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of GB201415974D0 publication Critical patent/GB201415974D0/en
Publication of GB2530717A publication Critical patent/GB2530717A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/35Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
    • E04D3/351Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material
    • E04D3/352Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material at least one insulating layer being located between non-insulating layers, e.g. double skin slabs or sheets
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B7/00Roofs; Roof construction with regard to insulation
    • E04B7/20Roofs consisting of self-supporting slabs, e.g. able to be loaded
    • E04B7/22Roofs consisting of self-supporting slabs, e.g. able to be loaded the slabs having insulating properties, e.g. laminated with layers of insulating material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped
    • E04B1/803Heat insulating elements slab-shaped with vacuum spaces included in the slab
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/10Insulation, e.g. vacuum or aerogel insulation

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Electromagnetism (AREA)
  • Acoustics & Sound (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

A composite panel, which may be used on conservatory roofs and walls, comprises one or more vacuum insulated panels (VIP), 1, 2, 3. The VIPs are laminated or attached on either side to sheets, which may be made from plastic or glass and may be wider and/or longer than the VIP. A band of insulating material, which may be Aerogel (RTM) 4 may surround the perimeter edges of the VIPs. A further band of material such as styrene 5 may surround the inner band 4. The composite panel thus forms a laminate structure with vacuum panels encapsulated by the planar panels and the perimeter insulation. The sheets may be printed to resemble roof tiles or brickwork and may be attached to a grid which may be fitted to a conservatory roof or walls. The panels may be made to number of standard sizes.

Description

Intellectual Property Office Application No. GB1415974.3 RT1'vlI Date:1 February 2016 The following terms are registered trade marks and should be read as such wherever they occur in this document: Aerogel Intellectual Property Office is an operating name of the Patent Office www.gov.uk/ipo iNSULATED CONSERVATORY ROOF PANEL (001) This invention relates to insulated roof panels for conservatory roofs and similar roofing structures.
(002) It is common that conservatory roof structures are provided with polycarbonate sheeting which is twin wall multi chamber construction and provides little insulatioa (003) Such structures lead to typical conservatory buildings becoming hot in summer and cold in winter.
(004) It is known that conservatory type buildings may be provided with a lightweight tile supported by an aluminium roofing system and that these improvements are very costly.
(005) It is known that vacuum panels are available and provide a very efficient form of insulation which can be around five times more efficient than other insulation such as rock wool.
* :" (006) Vacuum panels consist of a panel of rigid highly porous material such as fhmed * ** silica/aeroge I, perlite or glass fibre, to support the membrane walls against : * atmospheric pressure once the air is evacuated (007) Said insulated vacuum panels or VIPs can not be cut to size and therefore have ---! restricted uses within the housing market. * .
° (008) According to the present invention there is provided a plurality of roofing panels and each panel comprising of two flat sheets of plastics,glass or other sheet material laminated to a either side of one or more Vacuum Insulation Panel(s) and said sheet material may be wider and or longer than the encapsulated VIP (s) and that the encapsulation forming a roofing panel may be provided with an enclosed internal perimeter formed of aero gel composite insulation blanket or other insulation material and that the encapsulation may be provided with a seal or outer boarder of dense material around the outer perimeter thereby protecting the VIP(s) and also to prevent deterioration of the aero gel and that the compete roofing panel may encapsulate one or more predetermined size, mass produced VIP(s) yet allowing for the roofing panel(s) to be produced to varying width and length or that the roofing panel(s) may be produced to stock sizes and trimmed to made to measure size on request and the encapsulation forming a panel containing one encapsulated ViP may be produced in the form of a roof tile and a plurality of said roof tiles may be inserted withn and or attached to a grid which may be positioned between roof spars of a typical conservatory roof or supported by a plurality of rigid members attached to a roofing structure and said roof tile may be produced from one or more vacuum formed, press formed or mouldcd sections which encapsulate a VIP which may be provided with a border of composite aero gel blanket and or other insulation material to allow for said roof tile to be cut or trimmed or the encapsulation forming said roof tile may contain a single thermally efficient material allowing for said tile to be cut or trimmed to shape when necessary.
(009) It is preferred that the VIP(s) fig 1 members 1, 2 and 3 be mass produced in two sizes 400mm x 600mm and 400mm x 800mm surrounded by a perimeter of aero gel composite insulation blanket which is surrounded by a outer framework of rigid styrene or other dense material to protect the aero gel from deterioration and that the boarder of insulation allows for roofing panels to made to measure and be produced to fit to varying size roof structures.
(010) It is preferred that the panels be produced at 32mm in thickness to match the dimension of existing polycarbonate sheet and so as to fit to most conservatory roofing spars however they may be produced at other industry standard sizes of 25mm and 35mm.
(011) It is preferred that the VIPs have a rigid core of Fumed Silica Aero gel, L: :* allowing for a roofing panel at 32mm thickness to achieve a U value of 0.25? the buildmg regulation standard for a domestic new build insulated exterior cavity wall. * *
* * (012) The insulated roofing panels may be supplied to be fitted to new conservatory's or retro fit to existing by replacing the original polycarbonate. A quick and easy :. procedure.
* . . (013) It is preferred that the internal perimeter material be aero gel composite insulation blanket, fig 1 member 4.
(014) It is preferred that the outer perimeter be of a rigid styrene or other dense material, fig 1 member 5.
(0 15) The encapsulation forming a panel which encapsulates one VIP may be produced from moulded sections which form of a roof tile and a plurality of said roof tiles may be inserted within and or attached to a grid which may be positioned between roof spars of a typical conservatory roof or supported by a plurality of rigid members attached to a roofmg structure.
(016) It is preferred that the sheet material used to encapsulate the VIPs has a flat surface to enable lamination to the VIP(s) however the sheet material may be embossed or recessed to form boarded or tile effect designs.
(017) The insulation panels may be fitted to industry standard conservatory roofs but may also be installed within the glazing recess of windows and doors and conservatory walling.
(018) The sheet material which is laminated to the VIP(s) may be digitally printed and may resemble roof tiles, brickwork or other external or internal designs.
(019) It is preferred that the insulation panel be non combustible.
(020) In order that the invention may be more readily understood embodiments thereof will now be described by way of example only, reference being made to the accompanying thawing wherein:-Figure 1 shows a plan view of the internal arrangement of a insulated roofing panel whereby members 1, 2 and 3 are VIPs. Member 4 is internal perimeter of aero gel composite insulation blanket. Member 5 is outer perimeter of rigid styrene. * ** * * . *.* .
* ***** * * * ** * * * * ** **. *
S
S..... * . * . . * .*
GB1415974.3A 2014-08-30 2014-09-09 Insulated conservatory roof panel Withdrawn GB2530717A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GBGB1415412.4A GB201415412D0 (en) 2014-08-30 2014-08-30 Insulated conservatory roof panel

Publications (2)

Publication Number Publication Date
GB201415974D0 GB201415974D0 (en) 2014-10-22
GB2530717A true GB2530717A (en) 2016-04-06

Family

ID=51752408

Family Applications (2)

Application Number Title Priority Date Filing Date
GBGB1415412.4A Ceased GB201415412D0 (en) 2014-08-30 2014-08-30 Insulated conservatory roof panel
GB1415974.3A Withdrawn GB2530717A (en) 2014-08-30 2014-09-09 Insulated conservatory roof panel

Family Applications Before (1)

Application Number Title Priority Date Filing Date
GBGB1415412.4A Ceased GB201415412D0 (en) 2014-08-30 2014-08-30 Insulated conservatory roof panel

Country Status (2)

Country Link
GB (2) GB201415412D0 (en)
WO (1) WO2016030652A1 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5756179A (en) * 1995-03-31 1998-05-26 Owens Corning Fiberglas Technology, Inc. Insulating modular panels incorporating vacuum insulation panels
US5875599A (en) * 1995-09-25 1999-03-02 Owens-Corning Fiberglas Technology Inc. Modular insulation panels and insulated structures
GB2427883A (en) * 2005-06-13 2007-01-10 Kingspan Res & Dev Ltd An insulating panel
DE102009021813A1 (en) * 2009-04-02 2010-10-07 Ewald Dörken Ag Insulating agent for the production of a thermal insulation system, thermal insulation system and building envelope with a thermal insulation system
WO2013086005A1 (en) * 2011-12-05 2013-06-13 Dow Corning Corporation Wall insulation panel series

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10359005A1 (en) * 2003-12-15 2005-07-14 Va-Q-Tec Ag Composite thermal insulation board
JP4803710B2 (en) * 2005-07-22 2011-10-26 マグ・イゾベール株式会社 Composite insulation
DE202009004600U1 (en) * 2009-04-03 2009-07-09 Elmtech Verbundelemente Gmbh Thermal insulation panels for exterior wall and roof structures
DE202009014215U1 (en) * 2009-10-21 2011-03-10 Raico Bautechnik Gmbh panel construction
FR3000117B1 (en) * 2012-12-21 2015-04-03 Saint Gobain Weber THERMAL INSULATION PRODUCT AND METHOD FOR MANUFACTURING THE SAME

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5756179A (en) * 1995-03-31 1998-05-26 Owens Corning Fiberglas Technology, Inc. Insulating modular panels incorporating vacuum insulation panels
US5875599A (en) * 1995-09-25 1999-03-02 Owens-Corning Fiberglas Technology Inc. Modular insulation panels and insulated structures
GB2427883A (en) * 2005-06-13 2007-01-10 Kingspan Res & Dev Ltd An insulating panel
DE102009021813A1 (en) * 2009-04-02 2010-10-07 Ewald Dörken Ag Insulating agent for the production of a thermal insulation system, thermal insulation system and building envelope with a thermal insulation system
WO2013086005A1 (en) * 2011-12-05 2013-06-13 Dow Corning Corporation Wall insulation panel series

Also Published As

Publication number Publication date
GB201415974D0 (en) 2014-10-22
GB201415412D0 (en) 2014-10-15
WO2016030652A1 (en) 2016-03-03

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WAP Application withdrawn, taken to be withdrawn or refused ** after publication under section 16(1)