GB2453140A - A method of activating a composition - Google Patents

A method of activating a composition Download PDF

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Publication number
GB2453140A
GB2453140A GB0718829A GB0718829A GB2453140A GB 2453140 A GB2453140 A GB 2453140A GB 0718829 A GB0718829 A GB 0718829A GB 0718829 A GB0718829 A GB 0718829A GB 2453140 A GB2453140 A GB 2453140A
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composition
atmosphere
hydrogen
exposed
oxygen
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GB0718829D0 (en
GB2453140B (en
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Aleksander Jerzy Groszek
Jerzy Haber
Erwin Lalik
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Microscal Ltd
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Microscal Ltd
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Priority to PCT/GB2008/003265 priority patent/WO2009040539A2/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/24Chromium, molybdenum or tungsten
    • B01J23/28Molybdenum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/42Platinum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/46Ruthenium, rhodium, osmium or iridium
    • B01J23/462Ruthenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/48Silver or gold
    • B01J23/52Gold
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/72Copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/755Nickel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/12Oxidising
    • B01J37/14Oxidising with gases containing free oxygen
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/16Reducing
    • B01J37/18Reducing with gases containing free hydrogen
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/0005Reversible uptake of hydrogen by an appropriate medium, i.e. based on physical or chemical sorption phenomena or on reversible chemical reactions, e.g. for hydrogen storage purposes ; Reversible gettering of hydrogen; Reversible uptake of hydrogen by electrodes
    • C01B3/001Reversible uptake of hydrogen by an appropriate medium, i.e. based on physical or chemical sorption phenomena or on reversible chemical reactions, e.g. for hydrogen storage purposes ; Reversible gettering of hydrogen; Reversible uptake of hydrogen by electrodes characterised by the uptaking medium; Treatment thereof
    • C01B3/0026Reversible uptake of hydrogen by an appropriate medium, i.e. based on physical or chemical sorption phenomena or on reversible chemical reactions, e.g. for hydrogen storage purposes ; Reversible gettering of hydrogen; Reversible uptake of hydrogen by electrodes characterised by the uptaking medium; Treatment thereof of one single metal or a rare earth metal; Treatment thereof
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/0005Reversible uptake of hydrogen by an appropriate medium, i.e. based on physical or chemical sorption phenomena or on reversible chemical reactions, e.g. for hydrogen storage purposes ; Reversible gettering of hydrogen; Reversible uptake of hydrogen by electrodes
    • C01B3/001Reversible uptake of hydrogen by an appropriate medium, i.e. based on physical or chemical sorption phenomena or on reversible chemical reactions, e.g. for hydrogen storage purposes ; Reversible gettering of hydrogen; Reversible uptake of hydrogen by electrodes characterised by the uptaking medium; Treatment thereof
    • C01B3/0031Intermetallic compounds; Metal alloys; Treatment thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/32Hydrogen storage

Abstract

A method of activating a composition comprising a transition metal selected from at least one of gold, nickel, copper, ruthenium, molybdenum and platinum. The method comprises exposing the composition to a noble gas and exposing the composition to oxygen. Also disclosed, is a method of improving the hydrogen absorption properties of a catalyst comprising a transition metal selected from at least one of gold, nickel, copper, ruthenium, molybdenum and platinum. The method comprises activating the catalyst by exposing the catalyst to a noble gas and exposing the catalyst to oxygen and subsequently exposing the pre-treated catalyst to hydrogen or a hydrogen source, wherein the amount of hydrogen absorbed by the catalyst is more than the amount of hydrogen absorbed prior to pre-treatment of the catalyst.

Description

A method of activating a composition The present invention relates to methods of activating compositions comprising a transition metal selected from at least one of gold, nickel, copper, ruthenium, molybdenum and platinum.
Methods of activating catalysts are known in the art.
EP0034403, for example, discloses activation of a titanium/iron alloy by initially exposing the alloy to hydrogen, followed by an outgassing step and then alternate pressurizing of the catalyst bed with hydrogen and outgassing. The process of successively hydriding and dehydriding the catalyst is described as breaking up the catalyst granules into smaller particles, producing multiple cracks in the surface of each individual granule, thereby greatly increasing the reactive surface area of the catalyst bed. EP0034403 teaches that when helium is used in the dehydriding step, extreme care must be taken to avoid oxygen impurities. This document teaches that such impurities may permanently poison the catalyst by forming a stable oxide upon contact.
A further example of the use of gas to activate catalysts is described in PCT/GB2005/0022j.2. This document discloses a method for preparing a catalyst comprising a metal having absorbed therein hydrogen, wherein the metal is selected from at least one of, gold, ruthenium, or molybdenum, The method comprises the step of exposing a sample to an atmosphere comprising nitrogen or a noble gas, followed by exposing the sample to an atmosphere comprising hydrogen and/or a hydrogen source, whereby hydrogen is absorbed into the sample. The sample is then exposed to an atmosphere comprising noble gas or an atmosphere comprising nitrogen, followed by an atmosphere comprising hydrogen and/or a hydrogen source. There is, however, no disclosure or suggestion in this document of the use of oxygen to activate a catalyst.
Compositions comprising transition metals selected from at least one of gold, nickel, copper, ruthenium, molybdenum arid platinum which are capable of reversibly absorbing hydrogen may be of use in many fields of technology. For example, such compositions may be of use as catalysts and are capable of being used in hydrogen fuel generation and processing.
Therefore methods of improving the reactivity and/or absorption properties of compositions comprising a transition metal selected from at least one of gold, nickel, copper, ruthenium, molybdenum and platinum are of commercial interest.
Physical and chemical interactions of solid surfaces with gases result in the evolution of heat. The existence of this thermal effect has long been recognised. The heat evolution can be measured using a flow-through microcalorimeter. A flow-through microcalorimeter can also be used to measure concurrently the uptake of the interacting gases, heat evolution, the sorption of gases and their displacement with an inert carrier gas, such as nitrogen, at a range of temperatures and pressures.
Flow-through nticrocalorimetry can be used to measure heat evolution produced when compositions comprising transition t metals are placed in contact with gases at temperatures ranging from 20°C to 240°C. The gas absorbed and/or adsorbed in this process can be slowly desorbed from the transition metal by passing a carrier gas over the sample, for example, pure nitrogen. This generates a negative heat effect. The desorption could, however, be triggered by a simple absence of the specified gas.
The present inventors have surprisingly found that the properties of compositions comprising a transition metal selected from at least one of gold, nickel, copper, ruthenium, molybdenum and platinum can advantageously be modified if the composition is treated using the method of the present invention. In particular, it has surprisingly been found that the properties of the composition may be improved by exposing it to small amounts of both a noble gas and oxygen.
In one aspect of the present invention there is provided a method of activating a composition comprising a transition metal selected from at least one of gold, nickel, copper, ruthenium, molybdenum and platinum, the method comprising: exposing the composition to an atmosphere comprising at least one pulse of an atmosphere comprising a noble gas; and exposing the composition to at least one pulse of an atmosphere comprising oxygen.
In a preferred embodiment, the method of the present invention further comprises exposing the composition to an atmosphere comprising hydrogen or a hydrogen source after exposing it to an atmosphere comprising at least one pulse of a noble gas and to at least one pulse of oxygen.
Preferably, the amount of hydrogen absorbed by the composition after being exposed to an atmosphere comprising at least one pulse of a noble gas and to at least one pulse of an atmosphere comprising oxygen is greater than the amount of hydrogen absorbed prior to activation of the composition. The atmosphere comprising hydrogen may comprise hydrogen or a hydrogen source. It will be understood that the hydrogen source may be, for example, methane or methanol.
It is the combined effect of exposure of the composition to both an atmosphere comprising a pulse of a noble gas and to an atmosphere comprising a pulse of oxygen which the inventors have found leads to the surprisingly large and advantageous increase in surface reactivity. Increases in hydrogen absorption of compositions comprising a transition metal selected from at least one of gold, nickel, copper, ruthenium, molybdenum and platinum after activation with both a noble gas and oxygen are much larger than any activation observed after treatment with either a noble gas without oxygen treatment, or treatment with oxygen and without a noble gas.
The description of the present invention is, unless otherwise stated, applicable to each aspect of the invention.
It will be understood that the term absorption as used herein does not preclude adsorption of gases from the composition.
Preferably, after treatment of the composition comprising a transition metal selected from at least one gold, nickel, copper, ruthenium, molybdenum and platinum by a noble gas and oxygen as described herein, the absorption (sorption) properties of the composition will be improved. For example, in a preferred embodiment the quantity of absorbed hydrogen per volume unit of the composition following treatment of the composition is greater than the quantity of absorbed hydrogen per volume unit of the composition prior to treatment. The sorption of hydrogen can be measured by the heat evolution, which accompanies sorption. This can be measured using a flow microcalorimeter. The experiments have revealed that the amount of heat released from the activated composition upon hydrogen sorption may be comparable to thermal effects measured in chemical reactions. This indicates that by exposing the composition to an atmosphere comprising at least one pulse of a noble gas and to an atmosphere comprising at least one pulse of oxygen the behaviour of the composition comprising a transition metal selected from at least one of gold, nickel, copper, ruthenium, molybdenum and platinum affects strongly the transition metal-hydrogen system.
The gases are preferably pre-dried before use.
As used herein the term "pulse" is used to describe exposing a composition to a specified gas for a short period of time, typically milliseconds, seconds or minutes. The length of exposure will depend on the desired amount of gas that is to be exposed to the composition and, for example, the flow rate of the gas etc. A pulse as used herein is not a meant to describe a continuous or extended period of exposure of a gas to the composition.
Preferably the composition is exposed to an atmosphere comprising from 5 to 500 pmol of a noble gas per gram of transition metal, more preferably from 50 to 250 pniol of a noble gas per gram of transition metal, more preferably still from 80 to 150 pmol of a noble gas per gram of transition metal.
The inventors have found that typically if the composition is exposed to an atmosphere comprising less than 5 pmol of a noble gas per gram of transition metal then the advantageous activation of the composition when combined with oxygen exposure is not observed. The inventors have discovered that the advantageous improvement in the sorption properties! activation of the composition may be achieved without saturating the composition with a noble gas.
The composition may be exposed to an atmosphere comprising from 0.01 to 10 pmol of a oxygen per gram of transition metal. Preferably the composition is exposed to an atmosphere comprising at least to 0.2 pmol of a oxygen per gram of transition metal, more preferably from 0.5 to 5 iimol of a oxygen per gram of transition metal, more preferably still from 1.0 to 5 pmol of a oxygen per gram of transition metal.
The inventors have found that typically if the composition is exposed to less than 0.01 pmol of a oxygen per gram of transition metal then the advantageous activation of the composition is not observed. If the composition is exposed to greater than 10 pmol of oxygen per gram of transition metal there is an increased risk that the oxygen will adversely effect the surface activity of the composition.
Preferably, the atmosphere comprising a noble gas comprises at least 50E by volume of noble gas, more preferably at least 70% by volume of noble gas, more preferably at least 99% by volume of noble gas.
All noble gases may be used. The noble gas preferably comprises argon, neon, helium, or a mixture of two or more thereof. More preferably the noble gas comprises one of at least argon and neon. Most preferably the noble gas comprises argon.
Preferably, the atmosphere comprising oxygen comprises at least 5% by volume of oxygen, more preferably at least 20% by volume of oxygen, more preferably at least 509% by volume of oxygen. The atmosphere comprising oxygen may comprise oxygen gas or an oxygen source. The atmosphere comprising at least one pulse of oxygen may comprise an atmosphere comprising air. Preferably the oxygen source is oxygen gas.
In one embodiment of the present invention the composition is exposed to an atmosphere comprising a noble gas before it is exposed to an atmosphere comprising oxygen.
In an alternative embodiment the composition is exposed to an atmosphere comprising a noble gas before it is exposed to an atmosphere comprising oxygen.
In an further embodiment the composition is exposed to an atmosphere comprising a pulse of a noble gas and simultaneously it is exposed to an atmosphere comprising a pulse of oxygen. This embodiment has the advantage that it simplifies the treatment procedure.
In one embodiment of the present invention, preferably prior to activation of the composition, the composition is exposed to a vacuum. Treatment of the composition in this way has the advantage that unwanted water and gaseous impurities are removed from the composition prior to activation. In another embodiment, the composition is exposed to an atmosphere comprising nitrogen prior to activation. For example, the composition may be saturated with pure nitrogen for 20 hours at a flow rate of 1 cc! minute. Preferably the atmosphere comprising nitrogen comprises at least 90% by volume of nitrogen, more preferably at least 99% by volume, more preferably still at least 99.999% by volume of nitrogen.
Without wishing to be bound by any theory, the nitrogen is believed to act as an inert gas. Exposing the composition toa flow of nitrogen prior to activation (i.e. prior to exposure to a pulse of noble gas and a pulse of oxygen) is also thought to help remove gaseous impurities that may be present in the composition.
In a preferred embodiment of the present invention, the composition is exposed to a substantially continuous flow of nitrogen, into which at least one pulse of a noble gas and at least one pulse of oxygen is introduced. After activation of the composition, the flow of nitrogen may be stopped and replaced by a flow of hydrogen.
The composition may be exposed to an atmosphere comprising hydrogen after being exposed to an atmosphere comprising at least one pulse of a noble gas and to an atmosphere comprising at least one pulse of oxygen. The composition may be exposed to an atmosphere comprising hydrogen prior to activation with a noble gas and/or oxygen. However, the present inventors have found that improved hydrogen absorption is observed when the composition is exposed to hydrogen after having been exposed to an atmosphere comprising at least one pulse of a noble gas and at least one pulse of oxygen. Preferably, the amount of hydrogen absorbed by the composition after being exposed to an atmosphere comprising at least one pulse of a noble gas and to an atmosphere comprising at least one pulse of oxygen is greater than the amount of hydrogen absorbed prior to activation of the composition.
The transition metal in the composition is preferably in the form of powders, particles, fibres, flakes or sponges or may be deposited on a catalyst support. The composition may also be a metal alloy. The composition is preferably in the form of a pure metal powder. The metal may be selected from at least one of gold, nickel, copper, ruthenium, molybdenum and platinum. Preferably the composition comprises only one metal selected from gold, nickel, copper, ruthenium, molybdenum and platinum. More preferably the composition comprises gold or platinum. More preferably, the composition comprises gold.
-10 -The metal may be in the form of deposits on catalyst supports, such as Ti02, silica, graphite or iron oxides.
The metal preferably has a purity of at least 99% and most preferably a purity of at least 99.99%. The purity of the metal may be measured using atomic spectroscopy.
In one embodiment of the present invention there is provided a method of improving the hydrogen absorption properties of a catalyst comprising a transition metal selected from at least one of, gold, nickel, copper ruthenium, molybdenum and platinum, the method comprising activating the catalyst using the method described herein and subsequently exposing the pre-treated catalyst to an atmosphere comprising hydrogen or a hydrogen source, wherein the amount of hydrogen absorbed by the catalyst is more that the amount of hydrogen absorbed prior to pre-treatrnent of the catalyst.
A suitable temperature range for the present invention is 20°C to 300°C. The present invention may also be carried out at room temperature. When the composition comprises gold preferably the temperature range for the present invention is from 20°C to 150°C. When the composition comprises molybdenum and/or ruthenium preferably the temperature range for the present invention is from 200°C to 300°C. When the composition comprises platinium preferably the temperature range for the present invention is from 20 to 300 C. The present invention may be carried out at pressures from atmospheric pressure (approximately Pa/g) to 150 bang (1.5 x Pa/g) . Most preferably the pressure is -11 -between atmospheric pressure (approximately iO Pa/g) and 30 bang (3 x 106 Pa/g) In one embodiment of the present invention, there is provided a method of activating a composition comprising pure gold metal, the method comprising, optionally saturating the gold metal with an atmosphere comprising nitrogen, preferably pure nitrogen gas, then exposing the gold to at least one pulse of an atmosphere comprising a noble gas and to at least one pulse of an atmosphere comprising oxygen gas (preferably in the form of air).
Preferably, the pulse of an atmosphere comprising noble gas comprises from 80 to l5Opmol of noble gas per gram of gold, and the pulse of an atmosphere comprising oxygen comprises from 0.2 to lOpmol of oxygen per gram of gold. When the gold has been activated in this way, subsequent exposure of the gold to an atmosphere comprising hydrogen or a hydrogen gas source results in a higher absorption of hydrogen than an equivalent sample of gold which has not undergone the activation steps described.
Examples:
The present invention will now be described further, by way of example only, with reference to the following
Examples.
Equipment: The surface energy measurements were carried out using a Microscal Flow-trough Microcalorimeter as described in Chemistry and Industry 25th March 1965, pages 482 to 489 and Thermochjmjca Acta, 312, 1998, pages 133 to 143.
-12 -In the experiments described the tubes were extensively purged with the gases under examination to remove the oxygen adsorbed on the walls of the tubes.
The adsorption experiments described herein were conducted by exchanging the flow of nitrogen for those of pure hydrogen, oxygen, noble gas or the gas under investigation.
The resulting exposures of the metals to the gases were maintained for seconds or minutes for the pulse experiments, or hours to achieve complete saturation, i.e. until no further uptake of the interacting gases was recorded by the thermal conductivity detector. The pulses were separated by nitrogen flows long enough to remove any oxygen or noble gas that was not retained(absorbed) by the metal powders.
In order to ensure that the pulses of the gases passing through stainless steel capillaries are free from any impurities, especially any adsorbed oxygen on the internal walls of the steel tubing, purification of the internal walls of the tubing was carried out in each case, before the exchanges, for example, by passing at least 100 cc of each gas through the tubing before their exchanges with nitrogen flows.
Example 1
In this example, all the exposures of the composition were carried out by sequentially exchanging the flow of a nitrogen carrier gas to the gases specified below. The gas flow rates for all the gases used were 60 cc per hour. The experiment was carried out at 125°C and atmospheric pressure.
-13 -In this experiment, 561mg of pure gold was first exposed to a flow of nitrogen. 180 pmol of pure helium gas was then introduced into the chamber containing the composition. The composition was then exposed to a flow of pure (99.999%) hydrogen gas for 10 minutes. The flow of nitrogen was then restored and 3 prnol oxygen gas in the form of 0.33 cc of air was introduced into the chamber comprising the gold powder.
A pulse of 180].imol of helium gas was then introduced into the chamber followed by nitrogen. The composition was then exposed for ten minutes of hydrogen gas. As can be seen from Table 1, the uptake of hydrogen and the heat evolution were not significantly increased after exposure of the gold to a pulse of noble gas. However when the composition was exposed to a pulse of noble gas (helium), then to a pulse of oxygen followed by exposure to a flow of hydrogen a very high heat evolution occurred accompanied by a substantial increase in hydrogen uptake. After a 20 hour nitrogen purge followed by a pulse of helium, without a repeated pulse of 02, the repeated exposure to hydrogen produced a much reduced hydrogen uptake and heat evolution.
The heat evolutions and hydrogen uptakes on the 561 mg of pure gold powder are shown in Table 1.
-14 -
Table 1
Experiment Heat 112 uptake, evolution, mJ pmol 1. 180 imo1 21 -He 2. H2, ten 104 <1 minute exposure 3. 3pmolO2 8 - 4. 180 23 -1,ImolHe 5. H2, ten 14535 63 minute exposure 6. 189 limol 61 -He 7. H2, ten 757 2.9 minutes exposure As can be seen from Table 1, the addition of oxygen (step 3) and helium in step 4 (above) to the gold sample can be seen to dramatically increase the heat evolution on exposure of the sample to hydrogen in step 5. However, the subsequent hydrogen exposure without the addition of oxygen gives a much lower heat evolution (see step 7) The composition was then exposed to hydrogen for 72 hours to remove any remaining gases in the composition. The composition was then purged with nitrogen and then exposed -15 -to a pulse of oxygen (3 pmol) (step 9), without the exposure to a noble gas, and subsequently to ten minute exposure to hydrogen (step 10). As can be seen the heat of evolution and the uptake of hydrogen after activation with oxygen alone was relatively small (see Table 2) . However, after exposure of the composition to a 180 pmol pulse of helium (step 11) and then to ten minutes of hydrogen (step 12). a large uptake of hydrogen accompanied by a high heat evolution was observed. After step 12 the gold sample was purged with nitrogen, after which it was exposed to 3 pmol of oxygen (step 13), followed by exposure of the composition to 10 minutes of hydrogen(step 14). This resulted in further uptake of hydrogen, but not as large as the uptake seen in step 12. Finally after a 72 hour purge with nitrogen a 10 minute exposure to hydrogen gave a much reduced uptake, demonstrating again the importance of the activating effect of the combined oxygen/noble gas treatments.
-16 -
Table 2
Experiment Heat H2 uptake, evolution, mJ pxnol 8. II2, 72 h 304 0.9 purge 9. 3pmolO2 35 - 10. H2, ten 192 1.3 minute exposure 11. 180 pmol 38 -He 12. H2, ten 12590 54.0 minute exposure 13. 3 pmol 02 42 - 14. H2, ten 7358 21.7 minute exposure 15. H2, ten 485 1.6 mi flute exposure, repeated Similar activation of gold reactivity to hydrogen by the combined action of argon and oxygen is exemplified by sequential experiments in Table 3. The gold sample was the same as that described above.
-17 -
Table 3
Experiment Heat H2 uptake, evolution, mJ pxnol 16. H2, post 1143 2.4 72 hour purge 17. 3pmolO2 9 - 18. 180 pmol 34 -Ar 19. H2, ten 11961 97.0 minute exposure Table 3 shows similar improved absorption of hydrogen after activation with argon and oxygen.
Example 2
Example 2 shows that the reactivity of platinum towards hydrogen is also increased by treatments with a combination of small amounts of oxygen and helium.
A 0620 g sample of pure Pt powder (9999 purity reported by the suppliers (Aldrich)) was used. The sample was purged with nitrogen flowing through it at 60 cc/mirl at room temperature and atmospheric pressure. The flow of N2 was then replaced by the same flow of pure hydrogen and its uptake recorded by a thermal conductivity detector(TCD).
At the same time the heat evolution generated by consecutive exposures of the sample to I-i2 were determined in the microcalorimetric cell in which the Pt sample was situated.
The flow of hydrogen was exchanged to that of nitrogen after to 30 minutes of the exposure to H2.at an increased flow -18 -rate(7 cc/mm) The flow of N2 was continued until there was no TCD indication of continued displacement of H2 by N2.
The exposure of the sample to hydrogen was then repeated: (a) after brief exposures to air, O*2 cc containing 9 micromoles of 02, followed by the hydrogen flow, and (b) 0-2 cc of air containing 9 micromoles of 02, followed by a 135 micromole pulse of He before the repeated exposure of Pt to the H2 flow. The resulting heat evolutions and H2 uptakes during the 10 minutes exposures are listed below in Table 4.
Al]. the experiments were conducted at 24°C.
-19 -
Table 4
Experiment Heat H2 uptake, evolution, mJ pmoles 1St H2 685 68 exposure 2pmolO2 30 -pulse 2' H 3587 38 exposure 2pmolO2 45 -pulse pmol He 148 -pulse 3rd H2 9200 85 exposure 2OhourN2 --purge 4th H2 453 27 exposure irnol He 40 -pulse 5th H2 6790 56 exposure It is evident that a combination of small amounts of 02 and He, added to Pt before exposure to H2 gives a marked increase in its uptake by platinum and the heat of its interaction with H2.
-20 -
Example 3
Example 3 shows the interactions of H2 with a pure gold powder, indicating that for a 0.561 gram sample additions of 0.5 Iimole and of 0. 1 pmole 02 pulses, representing the oxygen content of 0.05 cc of air and 0. 1 cc of air, produce the activating effects. However, enhanced activation is observed with gold is exposed to both helium and oxygen.
In experiment (a) the gold sample was purged with hydrogen.
In experiment (b) the gold sample was purged with hydrogen.
0.5 imo1e of 02 was then introduced into the sample. The heat evolution and hydrogen uptake were recorded.
In experiment (c) the gold sample was purged with hydrogen.
0.1 jimole of 02 was then introduced into the sample. The heat evolution and hydrogen uptake were recorded.
In experiment (d) the gold sample was purged with hydrogen.
0.1 pmole of 02 followed by 225 pmole of He Was introduced into the sample. The heat evolution and hydrogen uptake were recorded.
The results are given below: Experiment Heat H2 uptake pinole evolution mJ (a) Exposure to H2 only (no pulses of 02) 585 7 (b) Exposure to H2 after the addition of 0.5 pmole of 02 3126 45 -21 - (c) Exposure to H2 after the addition of 0.1 pmole of 02 2257 18 (d) Exposure to H2 after the addition of 0.1 pmole of 02 and 225 4786 59 pmole of He

Claims (21)

  1. -22 -CLAIMS: 1. A method of activating a composition comprising a transition metal selected from at least one of gold, nickel, copper, ruthenium, molybdenum and platinum, the method comprising: exposing the composition to at least one pulse of an atmosphere comprising a noble gas; and exposing the composition to at least one pulse of an atmosphere comprising oxygen.
  2. 2. The method of claim 1 wherein the composition is exposed to an atmosphere comprising from 5 to 500 pmol of a noble gas per gram of transition metal.
  3. 3. The method of claim 2 wherein the composition is exposed to an atmosphere comprising from 80 to 150 pmol of a noble gas per gram of transition metal.
  4. 4. The method of any one of the preceding claims wherein the composition is exposed to an atmosphere comprising from 0.01 to 10 pmol of oxygen per gram of transition metal.
  5. 5. The method of claim 4 wherein the composition is exposed to an atmosphere comprising from 0.01 to 5 pmol of oxygen per gram of transition metal.
  6. 6. The method of any one of the preceding claims wherein the composition is exposed to an atmosphere comprising hydrogen or a hydrogen source.
    -23 -
  7. 7. The method of claim 6 wherein the composition is exposed to an atmosphere comprising hydrogen after being exposed to at least one pulse of an atmosphere comprising a noble gas and to at least one pulse of an atmosphere comprising oxygen.
  8. 8. The method of any one of the preceding claims wherein the composition is a catalyst.
  9. 9. The method of any one of the preceding claims wherein the composition is a hydrogen storage material.
  10. 10. The method of any one of the preceding claims wherein the composition is exposed to an atmosphere comprising a noble gas before it is exposed to an atmosphere comprising oxygen.
  11. 11. The method of any one of claims 1 to 9 wherein the catalyst is exposed to an atmosphere comprising oxygen before it is exposed to an atmosphere comprising a noble gas.
  12. 12. The method of any one of claims 1 to 9 wherein the composition is exposed to an atmosphere comprising both a noble gas and oxygen.
  13. 13. The method of any one of the preceding claims wherein the composition is exposed to an atmosphere comprising nitrogen.
    -24 -
  14. 14. The method of claim 13 wherein the composition is exposed to nitrogen prior to exposure to an atmosphere comprising a noble gas.
  15. 15. The method of claim 13 or 14 wherein the composition is exposed to nitrogen prior to exposure to an atmosphere comprising a oxygen.
  16. 16. The method of any one of the preceding claims wherein the composition is exposed to oxygen by exposing the composition to an atmosphere comprising air.
  17. 17. The method of any one of the preceding claims wherein the atmosphere comprising noble gas comprises helium, neon argon, or mixtures thereof.
  18. 18. The method of any one of the preceding claims wherein the composition comprising a transition metal selected from gold, nickel, copper, ruthenium, molybdenum and platinum is in the form of a powder, particle, fibre, flake, sponge or is deposited on a catalyst support.
  19. 19. The method of any one of the preceding claims wherein the composition is gold.
  20. 20. The method of any one of the preceding claims wherein the metal comprises an alloy of said metal.
  21. 21. A method of improving the hydrogen absorption properties of a catalyst comprising a transition metal selected from at least one of gold, nickel, copper, ruthenium, molybdenum and platinum, the method comprising -25 -activating the catalyst using the method defined in any one of claims 1 to 20 and subsequently exposing the pre-treated catalyst to an atmosphere comprising hydrogen or a hydrogen source, wherein the amount of hydrogen absorbed by the catalyst is more that the amount of hydrogen absorbed prior to pre-treatment of the catalyst.
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Citations (3)

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GB463055A (en) * 1934-09-19 1937-03-19 Du Pont Improvements in or relating to the manufacture of catalytic materials
RU2053839C1 (en) * 1993-06-18 1996-02-10 Институт катализа им.Г.К.Борескова СО РАН Catalyst preparation method for ethylene polymerization
WO2007034264A1 (en) * 2005-09-20 2007-03-29 Arkema France Process for preparing partial oxidation products of lower alcohols by direct oxidation of a lower alcohol and catalysts for use in that process

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US3912789A (en) * 1973-12-17 1975-10-14 Dow Chemical Co Dealkynation of olefin and diolefin streams
JPS5927215B2 (en) * 1978-12-27 1984-07-04 日産自動車株式会社 Functional materials subjected to surface activation treatment and their manufacturing method
JP2001232194A (en) * 2000-02-23 2001-08-28 Nippon Shokubai Co Ltd Epoxide production catalyst and method for producing the same
US20060032510A1 (en) * 2003-10-27 2006-02-16 Philip Morris Usa Inc. In situ synthesis of composite nanoscale particles
WO2005066107A1 (en) * 2004-01-09 2005-07-21 INSTITUT FüR ANGEWANDTE CHEMIE BERLIN-ADLERSHOF E.V. Solid phase catalyst, associated production method and use in the production of aryl esters
GB2416137A (en) * 2004-06-04 2006-01-18 Microscal Ltd Preparation of a gold catalyst

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GB463055A (en) * 1934-09-19 1937-03-19 Du Pont Improvements in or relating to the manufacture of catalytic materials
RU2053839C1 (en) * 1993-06-18 1996-02-10 Институт катализа им.Г.К.Борескова СО РАН Catalyst preparation method for ethylene polymerization
WO2007034264A1 (en) * 2005-09-20 2007-03-29 Arkema France Process for preparing partial oxidation products of lower alcohols by direct oxidation of a lower alcohol and catalysts for use in that process

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WO2009040539A2 (en) 2009-04-02
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