GB2430408A - Decorative rock or ceramic inlays for wooden substrates - Google Patents
Decorative rock or ceramic inlays for wooden substrates Download PDFInfo
- Publication number
- GB2430408A GB2430408A GB0519321A GB0519321A GB2430408A GB 2430408 A GB2430408 A GB 2430408A GB 0519321 A GB0519321 A GB 0519321A GB 0519321 A GB0519321 A GB 0519321A GB 2430408 A GB2430408 A GB 2430408A
- Authority
- GB
- United Kingdom
- Prior art keywords
- substrate
- composite
- channel
- adhesive
- groove
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/26—Inlaying with ornamental structures, e.g. niello work, tarsia work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/10—Producing and filling perforations, e.g. tarsia plates
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
Abstract
A method of providing a decorative inlay in a wooden substrate (10) comprising providing a channel or groove (12) in the substrate and filling the channel with a composite (14) comprising a crushed or powdered rock and/or crushed ceramic material, such as powdered slate, and a binding agent.
Description
TITLE: Decorative inlays DES CRfPT ION The present invention relates to
decorative inlays, particularly, but not exclusively to decorative in lays for wooden furniture and ornaments.
Many furniture and ornaments are decorated with contrasting decorative inlays, veneers or inserts. For example, Georgian period antique wooden tables are often decorated with contrasting decorative wooden veneers. Furthermore, antique statues and figurines are often decorated with precious stones.
Whilst the above decorative finishes are known, decorative rocks such as marble, granite and slate are rarely used as decorative inlays in wood furniture because of the difference of hardness between the rock and wood. This is more apparent during the finishing process i.e. sanding the rock inlays after being inserted into a wooden surface. The wooden surface would preferentially wear because it is much softer than the rock inlay.
It is an object of the invention to provide a method of providing a decorative effect inlay in a substrate, particularly but not exclusively a wooden substrate, that aims to alleviate the abovementioned drawbacks.
According to a first aspect of the present invention, there is provided a method of providing a decorative inlay in a substrate comprising the steps of providing at least one channel or groove in the substrate, and filling the at least one chaimel or groove with a composite comprising a crushed rock and/or crushed ceramic material mixed with a binding agent.
Preferably the step of providing the at least one channel or groove in the substrate is carving or routering a design or pattern in the substrate. The step of providing the at least one channel or groove in the substrate may comprise milling a design or pattern in the substrate. Alternatively, the step of providing the at least one channel or groove in the substrate may comprise machining a design or pattern in the substrate.
Preferably the substrate is wood.
Preferably the crushed rock and/or a ceramic material is in a powdered form.
A colourant may be added to the composite prior to placing it in the inlay.
Preferably the crushed rock is a metamorphic rock. More preferably, the metamorphic rock is a slate.
Preferably the binding agent is an adhesive. More preferably, the adhesive is one or a selection of the following materials: polyvinylacetate (PVA), polymeric adhesive, polymeric resin or a two-part polymeric resinladhesive, especially being PVA.
Preferably the at least one channel or groove is coated with a sealant prior to filling to prevent ingress of foreign matter into the substrate.
It is preferable to provide excess composite when filling the inlay to allow for shrinkage.
Preferably the method of providing a decorative inlay in a substrate further comprises the steps of allowing the composite to set within the inlay and finishing the composite.
Preferably the method of finishing the composite comprises the steps of removing excess composite so that it does not stand proud of the substrate, and/or sealing the composite with a sealant to prevent ingress of foreign matter into the inlay.
Preferably the sealant is a varnish or lacquer. The excess composite may be removed by machining or scoring the inlay. Further composite may be added to the inlay after removal of excess.
The wooden substrate may he a piece of furniture or an ornament.
According to a second aspect of the present invention, there is provided a substrate having a decorative inlay, the inlay comprising at least one charmel or groove, the least one channel or groove being filled with a composite comprising a crushed rock and/or a ceramic material mixed with a binding agent.
The substrate is preferably wooden. The wooden substrate may be furniture or an ornament. To this end, a third aspect of the present invention provides a piece of furniture comprising a decorative inlay as hereinbefore described and a fourth aspect of the present invention provides an ornament comprising a decorative inlay as hereinbefore described.
It has surprisingly been found that a colourant may be added to a crushed rock and/or crushed ceramic material to provide a coloured decorative coating. To this end, a fifth aspect of the present invention provides a decorative coating comprising a colourant mixed with a crushed rock and/or crushed ceramic material.
Preferably, the crushed rock is slate, preferably being in powdered form. A binding agent is preferably mixed with the crushed rock and/or ceramic material and the colourant. The binding agent is preferably selected from the group consisting of polyvinylacetate (PVA), polymeric adhesive, polymeric resin and/or a two-part polymeric resin/adhesive, especially being PVA.
The colourant is preferably water-based, more preferably being a concentrated water-based colourant.
For a better understanding of the present invention and to show more clearly how it may be carried into effect, reference will now be made, by way of example only, to the accompanying drawings in which: Figure 1 shows a cross sectional view of a substrate according to the present invention; Figure 2 shows a cross sectional view of a substrate with a composite inlay according to the present invention; and Figure 3 shows a plan view of a substrate with the composite inlay according to the present invention.
Figure 1 of the accompanying drawings shows a cross sectional view of a wooden substrate 10 having a channel or groove 12 machined into a surface 16 of the substrate 10. As shown in Figure 3, the channels or grooves are patterns or designs machined or carved into the surface 16 of the substrate 10, such as a table.
Referring to Figure 2, the channel or groove 12 is filled with a composite 14 comprising a powdered slate and a PVA binder. The channel or groove 12 is generally over-filled with the composite 14 because the composite 14 will shrink as it dries and sets. Water may be added at intervals in order to provide the right consistency. Once dried, the composite 14 slightly protrudes above the surface 16 of the wooden substrate 10. The protrusion 18 is then sanded down so that the composite 14 is substantially flush with the surface 16 of the substrate 10. Air may be blown across the substrate during sanding to clear excess dust. Once finished, the composite 14 resembles natural slate.
Optionally, a colourant is added to composite 14 to provide a further coloured decorative effect. In this respect, it has been found that the slate can be effectively coloured by adding a water-based colourant to the mixture. Since the wooden substrate 10 is porous, it is preferable for the channel or groove 12 to be lined with a sealant (not shown) to prevent ingress of foreign matter into the grains of the wood.
In particular, the sealant prevents the colourant from penetrating and staining the grains of the wooden substrate 10.
Once the composite 14 is finished, a further sealant may be applied to the composite 14 to prevent the composite 14 from being stained. The further sealant may be a varnish or a lacquer.
The advantage of using the composite 14 comprising powdered slate with the PVA binder is that it resembles natural slate without the drawbacks of using a solid piece of slate which is difficult to mould due to its laminate structure. The combination of the powdered slate and the PVA reduces its hardness, therefore making the composite 14 easier to work. Furthermore, during the finishing process (i.e. during sanding of the composite 14 when inset into the wooden substrate 10) the wooden substrate 10 is less susceptible to wear because the composite 14 is much softer than solid slate.
Claims (34)
1. A method of providing a decorative inlay in a substrate comprising the steps of: providing at least one channel or groove in the substrate; and filling the at least one channel or groove with a composite comprising a crushed rock and/or ceramic material mixed with a binding agent.
2. A method according to claim 1, wherein the step of providing the at least one channel or groove in the substrate is selected from the group consisting of carving, routering, milling or machining a design or pattern in the substrate.
3. A method according to claim 1 or 2, wherein the substrate is wood.
4. A method according to claim 1, 2 or 3, wherein the crushed rock andlor ceramic material is in a powdered form.
5. A method according to any one of claims 1 to 4 further comprising adding a colourant to the composite.
6. A method according to any one of claims I to 5, wherein the crushed rock is a metamorphic rock.
7. A method according to claim 6, wherein the metamorphic rock is a slate.
8. A method according to any one of claims I to 7, wherein the binding agent is an adhesive.
9. A method according to claim 8, wherein the adhesive is one or a selection of the following materials: polyvinylacetate (PVA), polymeric adhesive, polymeric resin and a two-part polymeric resin/adhesive.
10. A method according to any one of claims I to 9 further comprising lining the at least one channel or groove with a sealant prior to filling with the composite to prevent ingress of foreign matter into the substrate.
11. A method according to any one of the preceding claims wherein excess composite is provided in the inlay.
12. A method according to any one of claims I to 11 further comprising the steps of allowing the composite to set and/or finishing the composite.
13. A method according to claim 12, wherein the method of finishing the composite comprises the steps of: removing excess composite so that the composite does not stand proud of the substrate; and sealing the composite with a sealant to prevent ingress of foreign matter into the composite.
14. A method according to claim 13, wherein the sealant is a varnish or lacquer.
15. A method according to any one of claims I to 14 wherein the substrate is a piece of furniture.
16. A method according to any one of claims 1 to 14 wherein the substrate is an ornament.
17. A substrate having a decorative inlay comprising at least one channel or grooves, the least one channel or groove being filled with a composite comprising a crushed rock and/or a ceramic material mixed with a binding agent.
18. A substrate as claimed in claim 17, wherein the at least one channel or groove in the substrate is a design or pattern carved, routered, milled or machined into a surface of the substrate.
19. A substrate as claimed in claims 17 or 18, wherein the substrate is a wooden substrate.
20. A substrate as claimed in claims 17, 18 or 19, wherein the crushed rock and/or ceramic material is in a powdered form.
21. A substrate as claimed in any one of claims 17 to 20, wherein the composite further comprises a colourant.
22. A substrate as claimed in any one of claims 17 to 21 wherein the crushed rock is a metamorphic rock.
23. A substrate as claimed in claim 22, wherein the metamorphic rock is a slate.
24. A substrate as claimed in any one of claims 17 to 23, wherein the binding agent is an adhesive.
25. A substrate as claimed in claim 24, wherein the adhesive is one or a selection of the following materials: polyvinylacetate (PVA), polymeric adhesive, polymeric resin or a two-part polymeric resin/adhesive.
26. A decorative coating comprising a colourant mixed with a crushed rock and/or crushed ceramic material.
27. A decorative coating as claimed in claim 26 wherein the crushed rock or ceramic material is in powdered form.
28. A decorative coating as claimed in claim 26 or 27 wherein the crushed rock is slate.
29. A decorative coating as claimed in claim 26, 27 or 28 wherein the coating further comprises a binding agent.
30. A decorative coating as claimed in claim 29 wherein the binding agent is selected from the group consisting of polyvinylacetate (PVA), polymeric adhesive and/or a two-part polymeric resin/adhesive.
31. A decorative coating as claimed in any one of c]aims 26 to 30 wherein a water-based colourant is mixed with the crushed rock and/or crushed ceramic material.
32. A method of providing a decorative inlay in a substrate substantially as hereinbefore described and with reference to the accompanying drawings.
33. A substrate having a decorative inlay substantially as hereinbefore described and with reference to the accompanying drawings.
Amendments to the claims have been filed as follows
I. A method of providing a decorative inlay in a substrate comprising the steps of: providing at least one channel or groove in the substrate; and filling the at least one channel or groove with a composite comprising a crushed rock and/or ceramic material mixed with a binding agent.
2. A method according to claim 1, wherein the step of providing the at least one channel or groove in the substrate is selected from the group consisting of carving, routering, milling or machining a design or pattern in the substrate.
3. A method according to claim I or 2, wherein the substrate is wood.
4. A method according to claim 1, 2 or 3, wherein the crushed rock and/or ceramic material is in a powdered form.
5. A method according to any one of claims Ito 4 further comprising adding a colourant to the composite.
6. A method according to any one of claims 1 to 5, wherein the crushed rock is a metamorphic rock.
7. A method according to claim 6, wherein the metamorphic rock is a slate.
8. A method according to any one of claims 1 to 7, wherein the binding agent is an adhesive.
9. A method according to claim 8, wherein the adhesive is one or a selection of the following materials: polyvinylacetate (PVA), polymeric adhesive, polymeric resin and a two-part polymeric resinladhesive.
10. A method according to any one of claims 1 to 9 further comprising lining the at least one channel or groove with a sealant prior to filling with the composite to prevent ingress of foreign matter into the substrate.
II. A method according to any one of the preceding claims wherein excess composite is provided in the inlay whereby the composite protrudes from the inlay.
12. A method according to any one of claims Ito 11 further comprising the steps of allowing the composite to set and/or finishing the composite.
13. A method according to claim 12, wherein the method of finishing the composite comprises the steps of: removing excess composite so that the composite does not stand proud of the substrate; and sealing the composite with a sealant to prevent ingress of foreign matter into the composite.
14. A method according to claim 13, wherein the sealant is a varnish or lacquer. it
15. A method according to any one of claims I to 14 wherein the substrate is a piece of furniture.
16. A method according to any one of claims I to 14 wherein the substrate is an ornament.
1 7. A substrate having a decorative inlay comprising at least one channel or grooves, the least one channel or groove being filled with a composite comprising a crushed rock and/or a ceramic material mixed with a binding agent.
18. A substrate as claimed in claim 17, wherein the at least one channel or groove in the substrate is a design or pattern carved, routered, milled or machined into a surface of the substrate.
19. A substrate as claimed in claims 17 or 18, wherein the substrate is a wooden substrate.
20. A substrate as claimed in claims 17, 18 or 19, wherein the crushed rock and/or ceramic material is in a powdered form.
21. A substrate as claimed in any one of claims 17 to 20, wherein the composite further comprises a colourant.
22. A substrate as claimed in any one of claims 1 7 to 21 wherein the crushed rock is a metamorphic rock. / Is
23. A substrate as claimed in claim 22, wherein the metamorphic rock is a slate.
24. A substrate as claimed in any one of claims 17 to 23, wherein the binding agent is an adhesive.
25. A substrate as claimed in claim 24, wherein the adhesive is one or a selection of the following materials: polyvinylacetate (PVA), polymeric adhesive, polymeric resin or a two-part polymeric resin/adhesive.
26. A piece of furniture having a decorative inlay comprising at least one channel or groove, the at least one channel or groove being filled with a composite comprising a crushed rock and/or a ceramic material mixed with a binding agent.
27. An ornament having a decorative inlay comprising at least one channel or groove, the at least one channel or groove being filled with a composite comprising a crushed rock and/or a ceramic material mixed with a binding agent.
28. The use of a decorative coating for inlaying in a substrate, the coating comprising a colourant mixed with a crushed rock and/or crushed ceramic material and a binding agent.
29. The use of a decorative coating as claimed in claim 28 wherein the crushed rock or ceramic material is in powdered form.
30. The use of a decorative coating as claimed in claim 28 or 29 wherein the crushed rock is slate.
31. The use of' a decorative coating as claimed in claim 28, 29 or 30 wherein the binding agent is selected from the group consisting of polyvinylacetate (PVA), polymeric adhesive arid/or a two-part polymeric resin/adhesive.
32. The use of a decorative coating as claimed in any one of claims 28 to 3 1 wherein a water-based colourant is mixed with the crushed rock and/or crushed ceramic material.
33. A method of providing a decorative inlay in a substrate substantially as hereinbefore described and with reference to the accompanying drawings.
34. A substrate having a decorative inlay substantially as hercinbefore described and with reference to the accompanying drawings.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB0519321A GB2430408B (en) | 2005-09-22 | 2005-09-22 | Decorative inlays |
| PCT/GB2006/003475 WO2007034163A2 (en) | 2005-09-22 | 2006-09-20 | Decorative inlays |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB0519321A GB2430408B (en) | 2005-09-22 | 2005-09-22 | Decorative inlays |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| GB0519321D0 GB0519321D0 (en) | 2005-11-02 |
| GB2430408A true GB2430408A (en) | 2007-03-28 |
| GB2430408B GB2430408B (en) | 2007-08-22 |
Family
ID=35335252
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| GB0519321A Active GB2430408B (en) | 2005-09-22 | 2005-09-22 | Decorative inlays |
Country Status (2)
| Country | Link |
|---|---|
| GB (1) | GB2430408B (en) |
| WO (1) | WO2007034163A2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2452815A1 (en) * | 2010-11-09 | 2012-05-16 | Falquon GmbH | Composite wood board with decorative elements |
| EP2927016A1 (en) * | 2014-04-04 | 2015-10-07 | Flooring Technologies Ltd. | Method for manufacturing a decorative panel and decorative panel |
| WO2019110970A1 (en) * | 2017-12-05 | 2019-06-13 | Bentley Motors Limited | Automotive components comprising ceramics, novel inlays and methods of forming same |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EA200900841A1 (en) * | 2009-06-11 | 2010-02-26 | Артур Робертович Кочаров | METHOD FOR DECORATING A FLAT COVERING A FLOOR FROM A TREE OR A STONE AND A DEVICE FOR ITS IMPLEMENTATION |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB567523A (en) * | 1942-02-03 | 1945-02-19 | Ici Ltd | Coating compositions |
| GB1079082A (en) * | 1963-11-20 | 1967-08-09 | Camrex Holdings Ltd | Method of detecting or deterring entry of unauthorised persons into property or premises |
| EP0297186A1 (en) * | 1986-04-02 | 1989-01-04 | Crompton Design Manufacturing Limited | Paint compositions |
| US4810741A (en) * | 1985-12-03 | 1989-03-07 | Kim Jae W | Fire-resistant material, noncombustible material for treating interior building material and processes for their production |
| US6331585B1 (en) * | 1999-03-23 | 2001-12-18 | Michael Merkel | Formulations for making protective paints and coatings |
| EP1398177A2 (en) * | 2002-09-05 | 2004-03-17 | Sean Cleary | Method of forming stone inlays in wood and article of manufacture |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB455470A (en) * | 1936-01-31 | 1936-10-21 | Arthur Edward Bray | Improvements in and relating to ornamental flooring or other tiles or slabs and methods of making the same |
| DE1202465B (en) * | 1960-01-29 | 1965-10-07 | Agrob A G Fuer Grob Und Feinke | Non-skid floor tile with rough inlays and process for their manufacture |
| GB1169574A (en) * | 1966-12-14 | 1969-11-05 | Joseph Dominic Letter | Process for Permanently Ornamenting Stone and the product produced thereby |
| US4486371A (en) * | 1982-09-09 | 1984-12-04 | Caliri John S | Production of a decorative wood panel with simulated wood inlay |
| FR2572444A1 (en) * | 1984-10-26 | 1986-05-02 | Architectural Design Sa | Sandstone tiles having inlays distributed at will, and their manufacturing process |
| JPH02196654A (en) * | 1989-01-25 | 1990-08-03 | Yamaha Corp | Inlaying method |
| CA2043471C (en) * | 1991-05-29 | 1995-01-17 | Royce N. Thurston | Method for providing an inlay on a substrate |
| DE4432459A1 (en) * | 1994-09-12 | 1996-03-14 | Basf Ag | Process for the production of multi-colored ceramic molded parts |
-
2005
- 2005-09-22 GB GB0519321A patent/GB2430408B/en active Active
-
2006
- 2006-09-20 WO PCT/GB2006/003475 patent/WO2007034163A2/en active Application Filing
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB567523A (en) * | 1942-02-03 | 1945-02-19 | Ici Ltd | Coating compositions |
| GB1079082A (en) * | 1963-11-20 | 1967-08-09 | Camrex Holdings Ltd | Method of detecting or deterring entry of unauthorised persons into property or premises |
| US4810741A (en) * | 1985-12-03 | 1989-03-07 | Kim Jae W | Fire-resistant material, noncombustible material for treating interior building material and processes for their production |
| EP0297186A1 (en) * | 1986-04-02 | 1989-01-04 | Crompton Design Manufacturing Limited | Paint compositions |
| US6331585B1 (en) * | 1999-03-23 | 2001-12-18 | Michael Merkel | Formulations for making protective paints and coatings |
| EP1398177A2 (en) * | 2002-09-05 | 2004-03-17 | Sean Cleary | Method of forming stone inlays in wood and article of manufacture |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2452815A1 (en) * | 2010-11-09 | 2012-05-16 | Falquon GmbH | Composite wood board with decorative elements |
| EP2927016A1 (en) * | 2014-04-04 | 2015-10-07 | Flooring Technologies Ltd. | Method for manufacturing a decorative panel and decorative panel |
| WO2019110970A1 (en) * | 2017-12-05 | 2019-06-13 | Bentley Motors Limited | Automotive components comprising ceramics, novel inlays and methods of forming same |
| GB2569118B (en) * | 2017-12-05 | 2021-02-17 | Bentley Motors Ltd | Automotive components comprising ceramics, novel inlays and methods of forming same |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2007034163A3 (en) | 2007-08-16 |
| WO2007034163A8 (en) | 2007-10-25 |
| GB2430408B (en) | 2007-08-22 |
| WO2007034163A2 (en) | 2007-03-29 |
| GB0519321D0 (en) | 2005-11-02 |
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